Shellab SSI10R-2 User Manual

SSSSII1100 SSSSII1100--22

SSSSII1100RR SSSSII1100RR--22

Orrbbiittaall SShhaakkiinngg IInnccuubbaattoorr

Oppeerraattiioonnaall

Maannuuaall

Previously designates as:

SI9 SI9-2 SI9R SI9R-2

11/2013

4861628

SHEL LB SI9/SI9R Shaking Incubator Operational Manual

TTaabbllee ooff CCoonntteennttss

UUssiinngg tthhee UUnniitt SSaaffeellyy

FFeeaattuurreess ooff YYoouurr UUnniitt

RReecceeiivviinngg YYoouurr UUnniitt

IInnssttaalllliinngg tthhee UUnniitt

OOppeerraattiinngg tthhee UUnniitt

110

MMaaiinnttaaiinniinngg tthhee UUnniitt

115

TTrroouubblleesshhoooottiinngg

117

Introduction 4

General Safety Considerations 4

Precautions for Your Unit 4 Meanings of Symbols 5 About this Manual 5

Product description 6 Key Features 6

Unpacking and Inspecting Your Unit 7

Inspection Guidelines 7

Recording Data Plate Information 7

Installation Overview 8 Selecting a Location for the Unit 8 Leveling the Unit 9 Sterilizing Your Unit 9 Installing Sample Tray 9 Plugging the Unit into a Power Source 9

Control Panel Overview 10 Getting the Unit Ready for Use 11 Turning the Unit On 11 Setting the Chamber Temperature 11 Calibrating the Main Temperature Control 11 Setting the Shaker Speed 12 Using the Timer 12 Setting the Safety Temperature Alarm 13 Adding or Removing Counterweights 13 Adjusting the Shaker Movement 14

Disinfecting Your Unit 15 A Typical Decontamination Procedure 16 Control Maintenance 16

Solving Problems 17 Temperature 17 Refrigeration (SI9R models only) 21 Power 19 Mechanical 20 Contamination 21

SHEL LAB SI9/SI9R Shaking Incubator Operational Manual

TTaabbllee ooff CCoonntteennttss ((CCoonnttiinnuueedd))

GGeettttiinngg YYoouurr UUnniitt SSeerrvviicceedd

222

RReeppllaacceemmeenntt PPaarrttss aanndd AAcccceessssoorriieess

223

SSppeecciiffiiccaattiioonnss

224

WWiirriinngg DDiiaaggrraamm

225

Getting Assistance 22 Obtaining Nameplate Information 22 Returning Your Unit 22 SHEL LAB Contact Information 22

Replacement Parts 23

These units are TUV CUE listed as orbital shaking incubators for professional, industrial, or educational use where the preparation or testing of materials is done at approximately atmospheric pressure and no flammable, volatile, or combustible materials are being heated.

These units have been tested to the following requirements: CAN/CSA C22.2 No. 61010-1:2012

CAN/CSA C22.2 No. 61010-2-010 + R:2009 UL 61010-1:2004 + R:2005-07 + R:2008-10 UL 61010A-2-010:2002 UL 61010-1:2012 EN 61010-1:2010 EN 61010-2-010:2003

4861628

SHEL LAB SI9/SI9R Shaking Incubator Operational Manual

UUssiinngg tthhee UUnniitt SSaaffeellyy

Introduction

Thank you for choosing a SHEL LAB shaking orbital incubator. SHEL LAB sets the standard for quality and reliability. Your unit is backed by over 30 years of design and manufacturing excellence in the scientific, research, and medical equipment industries.

Your unit is a general-purpose incubator designed for professional, industrial or educational use where

 the preparation or testing of materials is done at approximately atmospheric pressure, and  no flammable, volatile or combustible materials are being heated.

These units are not intended for use at hazardous or household locations. Before you use the unit, read this entire manual carefully to understand how to install, operate, and maintain the unit in a

safe manner. Your satisfaction with the unit will be maximized as you read about its safety and operational features. Keep this manual on-hand so it can be used by all operators of the unit. Be sure all operators of the unit are given appropriate training before you put the unit in service.

Use the unit only in the way described in this manual. Failure to follow the guidelines and instructions in this manual may be dangerous and/or illegal.

General Safety Considerations

Your incubator and its recommended accessories have been designed and tested to meet strict safety requirements. For continued safe operation of your incubator, always follow basic safety precautions including:

 Read this entire manual before using the incubator.  Be sure you follow any city, county, or other ordinances in your area regarding the use of this unit.  Use only approved accessories. Do not modify system components. Any alterations or modifications to your

incubator may be dangerous and will void your warranty.

 Always plug the unit’s power cord into a grounded electrical outlet that conforms to national and local electrical

codes. If the unit is not grounded, parts such as knobs and controls may conduct electricity and cause serious injury. Do not connect the unit to a power source of any other voltage or frequency beyond the range stated on the power rating overlay at the rear of the unit.

 Do not modify the power cord provided with the unit. If the plug does not fit an outlet, have a proper outlet installed

by a qualified electrician.

 Avoid damaging the power cord. Do not bend it excessively, step on it or place heavy objects on it. A damaged cord

can easily become a shock or fire hazard. Never use a power cord after it has become damaged.

Precautions for Your Unit

Observe the following additional safety guidelines for your unit.  Operating Conditions For optimum performance use your incubator at room temperatures between 18 and 25C, at

no greater than 80% relative humidity. If you intend to operate the unit in conditions outside of these limits, contact customer service.

 Installing the Unit Installation of the unit can be performed by the end user  Lifting and Handling The incubator is very heavy and should be moved by a lifting device, such as pallet jack. If you

must lift the device by hand, always observe the following guidelines:

o Do not move the incubator while it is plugged into the power source. o Remove all moving parts, such as shelves and trays, before you move the unit. Make sure the door is securely

shut.

o Use at least four people to lift the incubator. o Lift the unit from its bottom surface only. o Do not use doors, handles or knobs to lift or stabilize the unit. o Keep the unit from tipping.

 Servicing Your Unit Only qualified personnel should service your unit. Faulty service may be dangerous and will

invalidate the unit’s warranty. Do not operate the unit if any parts are damaged or missing.

 Maintenance Unplug the unit from its power source before attempting any maintenance.

All specifications and features for this product are subject to change without notice.

SHEL LAB SI9/SI9R Shaking Incubator Operational Manual

Symbol

Indcation

You should consult this manual for a

description or discussion of a

control or item

Temperature

Over Temperature Safety

C

Degrees Centigrade



AC Power



Manual Adjustable Components



Oscillator



Timer



Light

Indicates “Unit should be

recycled” (Not disposed of in land-

fill)

WARNING

CAUTION

Meanings of Symbols

In this manual and on labels attached to the product, graphic symbols have the following meanings. Not all symbols are on all models:

About this Manual

Throughout this manual, the words WARNING and CAUTION have the following meanings:

If not avoided, a potentially hazardous situation could result in serious injury or death.

If not avoided, a potentially hazardous situation could result in minor or moderate injury or damage to the equipment.

All specifications and features for this product are subject to change without notice.

SHEL LAB SI9/SI9R Shaking Incubator Operational Manual

FFeeaattuurreess ooff YYoouurr UUnniitt

Product description

Your shaking orbital incubator provides:

 A Controlled environment for continuous growth of biological organisms.  Vibration-free operation. A unique adjustable counterbalance system provides vibration-free operation regardless

of load.

 Large chamber. A large nine cubic foot chamber facilitates throughput.  Refrigeration. The SSI10R units (SI9s) are refrigerated to support insect cell culture and entomology studies.  Load Flexibility. Our unique counterbalance system is adjustable to accommodate off-center loads and varying

capacities, which in turn allows smoother running.

 Oxygen transfer. Inter-changeable orbit hubs are available to provide adjustment for maximum oxygen transfer.

Various circular/stroke sizes, from vigorous to gentle, are available to accommodate different types of cells.

 Sample protection. All major functions—temperature, RPM, and time—have audio and visual alarms that

immediately alert the operator to deviations from set parameters.

 Over-temperature protection is provided by an independent safety thermostat, separate from the main temperature

controller. Guards your samples from inadvertent overheating.

Key Features

 A brushless DC motor offers quiet and maintenance-free orbital shaking motion.  A PID microprocessor controller provides precise stability and uniformity.  The rotation platform included with each unit is self-centering for easy installation.  Large easy to read LED displays.  Digital keypad operation allows calibration of the main temperature controller to a reference thermometer.  A one-inch hermetically sealed, double-paned glass viewing window.  Unit exteriors are formed of cold-rolled steel finished with corrosion resistant powder coat paint.  Chamber interiors and shelves are made of polished stainless steel, which provides excellent durability and an

easy-to-clean surface.

 An interlock switch stops the shaking mechanism when the door is opened.  The SSI10R units (SI9Rs) refrigeration uses a 1/6-horsepower motorized compressor that does not use CFCs

or HCFC’s.

All specifications and features for this product are subject to change without notice.

SHEL LAB SI9/SI9R Shaking Incubator Operational Manual

RReecceeiivviinngg YYoouurr UUnniitt

 1 sample tray

 5 counterweights (installed)

 16 extra weights

 4 leveling feet

 User’s manual

Unpacking and Inspecting Your Unit

Before leaving our factory, all units are packaged in high quality shipping materials designed to provide protection from transportation related damage.

Once a unit leaves our factory however, safe delivery becomes the responsibility of the carrier who is liable for loss or damage to your unit. Damage sustained during transit is not covered under

your unit warranty.

Upon receiving your unit, inspect the exterior and interior for any concealed loss or damage. If you find any damage, follow the carrier’s procedure for damage or loss claims.

Inspection Guidelines

 Carefully inspect the package for damage. If the package is damaged, report the damage to the carrier

service that delivered the unit.

 If the carton is not damaged, open and remove its contents. Verify that all of the following equipment is

included with the unit:

 Carefully check all packaging before discarding. Save the shipping crate until you have successfully installed the unit and verified its operation. If you need to

return your unit for any reason, see “Getting Your Unit Serviced” on page 22.

Recording Data Plate Information

Once you have determined the unit is free from damage, locate the data plate at the back of the unit. The

data plate indicates your unit’s model number and serial number. Record this information in the space

provided on page 22, “Getting Your Unit Serviced” for easy future reference.

All specifications and features for this product are subject to change without notice.

SHEL LAB SI9/SI9R Shaking Incubator Operational Manual

Installing the Unit

CAUTION

THIS INCUBATOR IS VERY HEAVY. DO NOT PERFORM THESE INSTALLATION

ADJUSTMENTS WITHOUT PROPER EQUIPMENT OR ADEQUATE ASSISTANCE.

Installation Overview

To install your unit, you need to:

1. Select a suitable operating location for the unit.

2. Level the unit.

3. Sterilize the unit.

4. Install the sample tray.

5. Plug the unit into a power source.

Selecting a Location for the Unit

The operating location of your unit has a significant impact on your unit’s performance and how often it must be cleaned and disinfected. Use the following guidelines to select the best location for your unit.

DO NOT MOUNT YOUR UNIT TO A FLAMMABLE SURFACE.

 Operating Conditions For optimum performance, use your incubator at room temperatures between 18 and 25C

(65 to 77 F) and at no greater than 80% relative humidity. If you intend to operate the unit in conditions outside of these limits, contact your customer service representative.

 Exposure. Avoid exposing the unit to the following:

 Direct sun  High air movement, such as air vents, heating and cooling ducts, doors and other heavy traffic areas.

 Extreme heat from steam radiators, stoves, ovens, autoclaves, or other sources of heat.  Level Surface. The unit must be located on a solid, flat and level surface strong enough to support its total weight.  Space requirements Allow a minimum of 20 cm (8 in.) between the rear and sides of the unit, and any walls or

partitions that can obstruct free airflow. Do not block access to the power cord, circuit breaker or fuses.  Cleanliness. Good laboratory quality control practice is the most efficient and reliable way to keep your unit free

from contamination.

If it is important that the interior of your unit remain sterile, always pay attention to the following guidelines:

 Keep the air in the laboratory as clean as possible.

 Keep the floor around the unit clean.

 If the unit must be placed at floor level, use a sturdy platform. (See Option Accessory List Page 23)

 Minimize the number of times access is made to the chamber during normal operation. Each time the door is

opened; room air is drawn in and can lead to contamination of the unit.

After deciding on the location for your unit, follow the installation instructions below.

All specifications and features for this product are subject to change without notice.

SHEL LAB SI9/SI9R Shaking Incubator Operational Manual

WARNING

Leveling the Unit

The unit must sit level from side to side and from front to back. While the unit does not have to be absolutely level, each of the four feet should be in firm contact with the surface on which the incubator is to be run.

Install the four leveling feet in the four holes in the bottom of the unit. When the feet are installed, you can raise or lower a corner of the unit by turning its foot clockwise or counterclockwise, respectively.

In the case of stacked units, the adjustable feet in the top unit are replaced by stacking pins. These pins will mate and self align with the stacking pin receivers on the top of the bottom unit. These pins are leveled by adjustment in a similar fashion as the leveling feet.

To level the incubator

1. Insert a leveling foot into each of the four holes at the bottom of the unit.

2. Adjust the foot at each corner until the unit stands level and solid without rocking. If you move the incubator to a different location, be sure to re-level the incubator at the new location.

Sterilizing Your Unit

The interior of your incubator was cleaned at the factory but is not sterile. For information on sterilizing your unit, see “Disinfecting Your Unit“ on page 15.

Installing Sample Tray

Your unit comes with a sample tray as standard equipment.

To install the sample tray

1. Make sure the latches are in the unlatched or UP position.

2. Enclose all corners of the shaking mechanism within the lips of the sample tray. This can be done easily by

positioning the front two corners and then setting the rest of the tray down.

3. Shake the tray by its handles to confirm that it is firmly in place.

4. Secure the latches by moving them into the DOWN position.

Plugging the Unit into a Power Source

We recommend that you plug your incubator into a circuit separate from other equipment. This prevents damage or destruction of the incubator caused by overloading or failure of other equipment on the same circuit.

The electrical supply circuit to the incubator must conform to all national and local electrical codes. The voltage supplied to your unit should not vary from the data plate rating by more than 10%.

For your own safety, do not plug the unit into a power source until you have read and understood the safety and operational instructions in this manual.

To connect the unit to a power source

1. Be sure the plug and the cord are in good condition. If the power cord is worn, cut or damaged in any way, do not

use it. Contact customer service for a replacement power cord. For information on contacting customer service, see

page 22.

2. Plug the service cord firmly into a grounded electrical outlet. If the plug does not fit the outlet, have a proper outlet

installed by a qualified electrician.

All specifications and features for this product are subject to change without notice.

+ 19 hidden pages