Shel Lab SMI39 User Manual

Installation and
Operation Manual
SMI31, SMI39
RI28, RI40
SMI INCUBATORS 110 – 120 Voltage
Shel Lab General Purpose Incubator 110 – 120 Voltage
Large Capacity Models Installation and Operation Manual Part Number (Manual): 4861763 Revised: December 14, 2015
Pictured on Cover: SMI31 left, SMI39 right
These units are general-purpose dry incubators intended for industrial, or educational use where the preparation or testing of materials is done at an ambient air pressure range of 22.14 – 31.3 inHg (75 – 106 kPa) and no flammable, volatile, or combustible materials are being heated.
These units are compliant with the following standards: CAN/CSA C22.2 No. 61010-1:2012
CAN/CSA C22.2 No. 61010-2-010 + R:2009 UL 61010A-2-010:2002 UL 61010-1:2012 EN 61010-1:2010 EN 61010-2-010:2003
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TABLE OF CONTENTS
INTRODUCTION ........................................................................................................................................... 4
General Safety Considerations ................................................................................................................. 4
Engineering Improvements ....................................................................................................................... 5
Contacting Assistance ............................................................................................................................... 5
RECEIVING YOUR INCUBATOR ................................................................................................................ 6
Inspecting the Shipment ............................................................................................................................ 6
Orientation Photo ...................................................................................................................................... 7
Recording Data Plate Information ............................................................................................................. 8
Reference Sensor Device ......................................................................................................................... 8
INSTALLATION .......................................................................................................................................... 10
Required Ambient Conditions ................................................................................................................. 10
Environmental Factors ............................................................................................................................ 10
Power Source Requirements .................................................................................................................. 10
Lifting and Handling ................................................................................................................................ 11
Leveling ................................................................................................................................................... 11
Install the Incubator ................................................................................................................................. 11
Access Port Cap...................................................................................................................................... 11
Deionized and Distilled Water ................................................................................................................. 11
Installation Cleaning and Disinfection ..................................................................................................... 12
Shelving Installation ................................................................................................................................ 12
GRAPHIC SYMBOLS ................................................................................................................................. 13
CONTROL PANEL OVERVIEW ................................................................................................................. 14
OPERATION ............................................................................................................................................... 15
Theory of Operation ................................................................................................................................ 15
Preparing the Incubator for Use .............................................................................................................. 16
Set the Temperature Set Point ................................................................................................................ 17
Temperature Accuracy Verification ......................................................................................................... 18
Set the Over Temperature Limit .............................................................................................................. 20
Load the Incubator .................................................................................................................................. 21
Interior Accessory Outlet ......................................................................................................................... 21
Humidifying the Incubator ....................................................................................................................... 21
Condensate and the Dew Point .............................................................................................................. 22
USER MAINTENANCE ............................................................................................................................... 23
Cleaning and Disinfecting ....................................................................................................................... 23
Minimizing Contamination Exposure ....................................................................................................... 24
Storage of the Incubator .......................................................................................................................... 25
Maintaining Atmospheric Integrity ........................................................................................................... 25
Electrical Components ............................................................................................................................ 25
Calibrate the Temperature display .......................................................................................................... 26
INCUBATOR SPECIFICATIONS ............................................................................................................... 30
Weight ..................................................................................................................................................... 30
Dimensions .............................................................................................................................................. 30
Capacity .................................................................................................................................................. 31
Temperature ............................................................................................................................................ 31
Power ...................................................................................................................................................... 31
PARTS LIST ............................................................................................................................................... 32
Ordering Replacement Parts ................................................................................................................... 32
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INTRODUCTION
Thank you for purchasing a Sheldon Manufacturing Incubator. We know that in today’s competitive marketplace, customers have many choices when it comes to constant temperature equipment. We appreciate you choosing ours. Our continued reputation as a leading laboratory product manufacturer rests with your satisfaction. Sheldon Manufacturing, Inc. stands behind our products, and we will be here if you need us.
These general purpose dry incubators are intended for professional, industrial, or educational cell cultivation applications. They are not designed for use in hazardous or household locations.
Before using the incubator read the entire manual to understand how to install, operate, and maintain the incubator in a safe manner. Keep this manual available for use by all incubator operators. Ensure all operators are given appropriate training before the incubator begins service.
GENERAL SAFETY CONSIDERATIONS
Note: Failure to follow the guidelines and instructions in this manual may create a protection
impairment by disabling or interfering with the unit’s safety features. This can result in injury or death.
Your unit and its recommended accessories are designed and tested to meet strict safety requirements. It is designed to connect to a power source using the specific power cord type shipped with the unit.
For continued safe operation of your unit, always follow basic safety precautions including:
Always plug the unit power cord into a protective earth grounded electrical receptacle
(outlet) that conforms to national and local electrical codes. If the unit is not grounded properly, parts such as knobs and controls can conduct electricity and cause serious injury.
Avoid damaging the power cord. Do not bend it excessively, step on it, or place heavy
objects on it. A damaged cord can be a shock or fire hazard. Never use a power cord if it is damaged.
Always position the unit so that end-users can quickly unplug it in the event of an
emergency.
Do not attempt to move the unit while in operation or before the unit has cooled. Use only approved accessories. Do not modify system components. Any alterations or
modifications to your incubator can be dangerous and void your warranty.
Follow all local ordinances in your area regarding the use of this unit. If you have any
questions about local requirements, please contact the appropriate agencies.
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INTRODUCTION (CONTINUED)
ENGINEERING IMPROVEMENTS
Sheldon Manufacturing continually improves all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications, and improvements may not be covered in this manual. If your unit’s operating characteristics or appearance differs from those described in this manual, please contact your Shel Lab dealer or distributor for assistance.
CONTACTING ASSISTANCE
If you are unable to resolve a technical issue with your incubator, please contact Sheldon Technical Support. Phone hours for Sheldon Technical Support are 6am – 4:30pm Pacific Coast Time (west coast of the United States, UTC -8). Please have the following information ready when calling or emailing Technical Support: the model number and the serial number (see page 8).
EMAIL: tech@shellab.com PHONE: 1-800-322-4897 extension 3, or (503) 640-3000 FAX: (503) 640-1366
Sheldon Manufacturing INC. P.O. Box 627 Cornelius, OR 97113 USA
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Model
SMI31 Shelves
SMI39 Shelves
Shelf Clips
Leveling Feet
Power Cord
SMI31 6 0
24 4 1
SMI39 0 6
24 4 1
RECEIVING YOUR INCUBATOR
When an incubator leaves the factory, safe delivery becomes the responsibility of the carrier. Damage sustained during transit is not covered by the manufacturing defect warranty. When you receive your incubator inspect it for concealed loss or damage to the interior and exterior. If you find damage, follow the carrier’s procedure for claiming damage or loss.
INSPECTING THE SHIPMENT
Before leaving the factory, SMI incubators are packaged in high-quality shipping materials to provide protection from transportation-related damage.
Carefully inspect the shipping carton for damage. Report any damage to the carrier service that delivered the incubator. If the carton is not damaged, open the carton and remove the contents. Carefully check all packaging before discarding. Save the shipping carton until you are certain that the unit and its accessories function properly.
Inspect the incubator for damage. The orientation photos on the pages following this one can serve as useful visual references.
The unit should come with an Installation and Operation Manual and a Certificate of Compliance. Verify that the correct number of accessory items are present in the ship kit.
Accessory Items
Each unit is provided with a 115 volt, 15 Amp, 9ft 5 in (2.86m) NEMA 5-15P power cord.
Carefully check all packaging before discarding. Save the shipping carton until you are sure everything works properly.
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RECEIVING YOUR INCUBATOR (CONTINUED)
Control Panel
Access Port
OTL Probe (Top) Temperature Probe (Bottom)
Incubation Chamber Door
Incubation Chamber
Roller Bottle Apparatus Wheel Groove
Shelf Standard Rail
Door Gasket
Unit Exterior: Power Cord Inlet
Figure 1: Orientation Photo
ORIENTATION PHOTO
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Model Number
Serial Number
RECEIVING YOUR INCUBATOR (CONTINUED)
RECORDING DATA PLATE INFORMATION
The data plate contains the incubator model number and serial number. Record this information for future reference.
The data plate is located on top right corner of the incubator door, on the interior chamber side.
Date Plate Information
REFERENCE SENSOR DEVICE
A reference sensor device must be purchased separately for performing temperature display accuracy verifications or calibrations.
A reference devices must be accurate to at least 0.1°C. The device should be regularly calibrated, preferably by a third party. For best results, use a digital device with a wired-connected temperature sensing probe that can be placed in the incubation chamber through the unit access port, while leaving the device and its display outside the unit. For example: a wire thermocouple probe. Reference readings that avoid chamber door openings during verification and calibration eliminates a subsequent hour-long wait for the chamber temperature to re-stabilize before proceeding.
Select probes suitable for the application temperature you will be calibrating or verifying the incubator displays at.
Alcohol thermometers do not have sufficient accuracy for conducting accurate temperature verifications and calibrations. Do not use a mercury thermometer. Never place a mercury
thermometer in the incubation chamber.
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RECEIVING YOUR INCUBATOR (CONTINUED)
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INSTALLATION
REQUIRED AMBIENT CONDITIONS
SMI incubators are intended for use indoors at room temperatures between 15C and 30C (59F and 86F), at no greater than an ambient 80% Relative Humidity (at 25C / 77F). Allow a
minimum of 4 inches (10cm) between the incubator and walls or partitions, and 2 inches (5cm) of clearance above the top of the incubator for unobstructed airflow.
Operating the unit outside these conditions may adversely affect its temperature range and stability. For conditions outside of those listed above, please contact your distributor to explore other unit options suited to your laboratory or production environment.
ENVIRONMENTAL FACTORS
When selecting a location to install the incubator, consider all environmental conditions that can affect the unit temperature performance. For example:
Proximity to ovens, autoclaves, and any device that produces significant radiant heat Heating and cooling ducts, or other sources of fast-moving air currents High-traffic areas Direct sunlight
POWER SOURCE REQUIREMENTS
When selecting a location for the unit, verify that each of the following requirements are satisfied. The required circuit amperage to support these units is 15 amps Wall power sources must match
the voltage and ampere requirements listed on the unit data plate. These units are intended for 110 – 120 VAC 50/60 Hz applications at the following amperages: SMI31 12.0 Amps; SMI39 14.5 Amps.
The wall power sources must conform to all national and local electrical codes. Wall power sources must be protective earth grounded. Use a separate circuit to prevent
loss of product due to overloading or circuit failure.
Supplied voltage must not vary more than 10% from the data plate rating. Damage to
the unit may result if supplied voltage varies more than 10%.
The unit is provided with a 115 volt 15 Amp, 9ft 5 in (2.86m) NEMA 5-15P power cord.
The unit must be positioned so that all end-users can quickly unplug the power cord in the
event of an emergency.
The unit is provided with a 250V, T16A, 5X20mm fuse located in the power cord inlet.
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INSTALLATION (CONTINUED)
Figure 2: Leveling Foot
Figure 3: Access Port
Cap
LIFTING AND HANDLING
The unit should only be lifted by its bottom surfaces using proper heavy lifting machinery such as, a forklift or pallet jack. Handles and knobs are inadequate for lifting or stabilization. The unit should be completely restrained from tipping during lifting. Transporting the unit while lifted is not recommended and may be hazardous. Remove all moving parts such as, shelves and trays, and secure the door in the closed position prior to lifting the unit.
Do not attempt to move the unit while in operation or before the unit has cooled.
LEVELING
The unit must be level and stable for safe operation. Each unit ships with four leveling feet.
1. Insert one leveling foot into each of the four holes in the bottom corners of the unit.
2. Adjust the foot at each corner until the unit stands level and solid without rocking. To raise a foot, turn it in a counterclockwise direction.
3. To lower a foot, turn it in a clockwise direction.
To prevent damage to the feet while in transport turn all feet to the maximum counterclockwise position.
INSTALL THE INCUBATOR
Place the unit in a workspace location that meets the criteria discussed in the previous entries of the Installation section.
ACCESS PORT CAP
SMI incubators are provided with a plastic cap for the access port on the left side of the incubation chamber. Always leave this cap in place, except when introducing probes into the chamber for temperature calibrations or verifications. Removing the cap during normal operations can adversely impact temperature stability and uniformity.
DEIONIZED AND DISTILLED WATER
Do not use deionized water to clean or humidify the incubator. Use of deionized water may corrode metal surfaces and voids the warranty. Sheldon Manufacturing recommends the use of distilled water in the resistance range of 50K Ohm/cm to 1M Ohm/cm, or a conductivity range of
20.0 uS/cm to 1.0 uS/cm, for cleaning and humidifying applications.
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