Sharp XVZ2000, DT-400 Service Manual

XV-Z2000
DT-400
SERVICE MANUAL SERVICE-ANLEITUNG
SY4C6XV-Z2000
XV-Z2000
MODELS MODELLE
In the interests of user-safety (Required by safety regulations in some countries) the set should be re­stored to its original condition and only parts identical to those specified should be used.
Im lnteresse der Benutzersicherheit (erforderliche Sicherheitsregeln in einigen Ländern) muß das Gerät in seinen Originalzustand gebracht werden. Außerdem dürfen für die spezifizierten Bauteile nur identische Teile verwendet werden.
DT-400
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
XV-Z2000
DT-400
• SPECIFICATIONS ............................................ 3
• IMPORTANT SERVICE SAFETY
NOTES (for USA) .............................................. 4
• NOTE TO SERVICE PERSONNEL .................. 6
• OPERATION MANUAL ................................... 10
• DIMENSIONS ................................................. 16
• REMOVING OF MAJOR PARTS .................... 17
• RESETTING THE TOTAL LAMP TIMER ........ 22
• THE OPTICAL UNIT OUTLINE ....................... 24
• ELECTRICAL ADJUSTMENT ......................... 26
• TROUBLE SHOOTING TABLE ....................... 33
CONTENTS
Page Page
• BLOCK DIAGRAM .......................................... 88
• OVERALL WIRING DIAGRAM ....................... 90
• WAVEFORMS ................................................. 92
• PRINTED WIRING BOARD ASSEMBLIES .... 93
• PARTS LIST
Ë
ELECTRICAL PARTS...............................101
Ë
CABINET AND MECHANICAL PARTS .... 114
Ë
ACCESSORIES PARTS ........................... 118
Ë
PACKING PARTS..................................... 118
• PACKING OF THE SET ................................ 119
• SCHEMATIC DIAGRAM ....................... D1~D35
Seite Seite
• TECHNISCHE DATEN .................................... 47
• HINWEISE FÜR DAS
WARTUNGSPERSONAL................................48
• BEDIENUNGSANLEITUNG ............................ 50
• ABMESSUNGEN ............................................ 56
• ENTFERNEN DER HAUPTTEILE .................. 57
• RÜCKSTELLUN DES
LAMPEN-TIMERS .......................................... 62
• BESCHREIBUNG DER OPTIK-EINHEIT ....... 64
• ELEKTRISCHE EINSTELLUNG ..................... 66
• FEHLERSUCHTABELLE ................................ 74
• BLOCKSCHALTBILD ......................................88
INHALT
• GESAMTSCHALTPLAN..................................90
• WELLENFORMEN .......................................... 92
• LEITERPLATTENEINHEITEN ........................ 93
• ERSATZTEILLISTE
• VERPACKEN DES GERÄTS ........................ 119
• SCHEMATISCHER SCHALTPLAN....... D1~D35
Ë
ELEKTRISCHE BAUTEILE ....................... 101
Ë
GEHÄUSE UND MECHANISCHE
BAUTEILE ................................................. 114
Ë
ZUBEHÖRTEILE....................................... 118
Ë
VERPACKUNGSTEILE ............................. 118
2
SPECIFICATIONS
Product type
Model
Video system
Display method
DLP panel
Lens
Projection lamp
Video input signal
S-video input signal
Component input signal
(INPUT 1, 2)
Analog RGB/Digital
(INPUT 5/DIGITAL)
Horizontal resolution
Pixel clock
Vertical frequency
Horizontal frequency
Computer control signal
Rated voltage
Input current
Rated frequency
Power consumption
Power consumption (standby)
Heat dissipation
Operating temperature
Storage temperature
Cabinet
I/R carrier frequency
Dimensions (approx.)
Weight (approx.)
Supplied accessories
Replacement parts
Projector XV-Z2000, DT-400 PAL/PAL 60/PAL-M/PAL-N/SECAM/NTSC 3.58/NTSC 4.43 DTV 480
I
/480P/540P/576I/576P/720P/1080
I
Single Panel Digital Micromirror Device (DMD™) by Texas Instruments Panel size: 0.8" Drive method: Digital Light Processing (DLP™) No. of dots: 921,600 dots (1,280 [H] 720 [V]) 1–1.5 zoom lens, F2.0–2.5 f=21.3–31.6 mm 275 W DC lamp RCA Connector: VIDEO (INPUT 4), composite video, 1.0 Vp-p, sync negative, 75 terminated 4-pin Mini DIN connector (INPUT 3) Y (luminance signal): 1.0 Vp-p, sync negative, 75 terminated C (chrominance signal): Burst 0.286 Vp-p, 75 terminated RCA Connector Y: 1.0 Vp-p, sync negative, 75 terminated P
B (CB): 0.7 Vp-p, 75 terminated
P
R (CR): 0.7 Vp-p, 75 terminated
29-pin DVI-I terminal <Digital> Input impedance 50 Input level 250-1000 mV <Analog> Input impedance 75 Input level 0.7 Vp-p Y: 1.0 Vp-p, sync negative, 75 terminated P
B (CB): 0.7 Vp-p, 75 terminated
P
R (CR): 0.7 Vp-p, 75 terminated
<Synchronization signal>
Separate sync/Composite sync Input level TTL level Input impedance 1 K
Green on sync Input level (Synchronizing input) 0.286 Vp-p Input impedance 75
720 TV lines (DTV 720P input) 12–80 MHz 43–75 Hz 15–70 kHz 9-pin D-sub connector (RS-232C Port) AC 100–240 V
3.65 A (When using AC 100 V)
50/60 Hz 360 W (When using AC 100 V) 6 W (When using AC 100 V) 1,350 BTU/hour 41°F to 95°F (+5°C to +35°C) –4°F to 140°F (–20°C to +60°C) Plastic 38 kHz 12
7
/32" 3 33/64" 11 7/64" (310 (W) 89 (H) 282 (D) mm)
9.5 lbs. (4.3 kg)
Remote control, Two AA size batteries, Power cord, Lens cap (attached on the body), Operation manual Lamp unit (Lamp/cage module) (AN-K2LP), Remote control (RRMCGA334WJSA), AA size batteries, Power cord (QACCBA036WJPZ:XV-Z2000, for U.K., Hong Kong and Singapore), (QACCDA007WJPZ:XV-Z2000, for U.S.A., Canada and DT-400), (QACCLA018WJPZ:XV-Z2000, for Australia and New Zealand), (QACCVA011WJPZ:XV-Z2000, for Europe, except U.K.) Lens cap (PCAPHA021WJSA), Operation manual (TINS-B529WJZZ:XV-Z2000, for U.S.A., and Canada), (TINS-B530WJZZ:XV-Z2000, for European 7 Laguges), (TINS-B531WJZZ:XV-Z2000, for Hong Kong and Korean), (TINS-B532WJZZ:DT-400) Operation manual, for 21pin RCA Conversion Adaptor (TCADH1018CEN1:XV-Z2000, for Europe) Video cable (QCNWGA001WJZZ:XV-Z2000, except U.S.A., Canada and DT-400), 21pin RCA conversion adaptor (QSOCZ0361CEZZ:XV-Z2000, for Europe)
XV-Z2000
DT-400
As a part of policy of continuous improvement, SHARP reserves the right to make design and specification changes for product improvement without prior notice. The performance specifica­tion figures indicated are nominal values of production units. There may be some deviations from these values in individual units.
3
XV-Z2000
DVM
AC SCALE
1.5k ohm 10W
TO EXPOSED METAL PARTS
CONNECT TO KNOWN EARTH GROUND
0.15 µF
TEST PROBE
DT-400
IMPORTANT SERVICE SAFETY NOTES (for USA)
Ë Service work should be performed only by qualified service technicians who are
thoroughly familiar with all safety checks and servicing guidelines as follows:
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
BEFORE RETURNING THE PROJECTOR: (Fire & Shock Hazard)
Before returning the projector to the user, perform the following safety checks:
1. Inspect lead wires are not pinched between the chassis and other metal parts of the projector.
2. Inspect all protective devices such as non-metallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacity networks, mechanical insulators, etc.
3. To be sure that no shock hazard exists, check for current leakage in the following manner:
» Plug the AC cord directly into a 100-240 volt AC outlet,
(Do not use an isolation transformer for this test).
» Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in parallel between all exposed metal cabinet parts and earth ground.
» Use an AC voltmeter with sensitivity of 5000 ohm per
volt., or higher, sensitivity to measure the AC voltage drop across the resistor (See Diagram).
» All checks must be repeated with the AC plug
connection reversed. (If necessary, a non-polarized adapter plug must be used only for the purpose of completing these checks.) Any reading of 0.3 volts RMS (this corresponds to 0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the unit to the owner.
SAFETY NOTICE
Many electrical and mechanical parts in DMD™ Projector have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features are identified by “å” and shaded areas in the Replacement Parts Lists and Schematic Diagrams. For continued protection, replacement parts must be identical to those used in the original circuit. The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
WARNING: The bimetallic component has the primary
conductive side exposed. Be very careful in handling this component when the power is on.
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans les projecteur à DMD™ présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque “å” et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques. Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d’origine. L’utilisation de pièces qui n’ont pas les mêmes caractéristiques que les pièces recommandées par l’usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies ou autres accidents.
AVERTISSEMENT: La composante bimétallique dispose du
conducteur primaire dénudé. Faire attention lors de la manipulation de cette composante sous tension.
4
XV-Z2000
DVM
ECHELLE CA
1.5k ohm 10W
0.15 µF
SONDE D'ESSAI
AUX PIECES METALLIQUES EXPOSEES
BRANCHER A UNE TERRE CONNUE
DT-400
PRECAUTIONS A PRENDRE LORS DE LA REPARATION
Ë
Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.
AVERTISSEMENT
1. N'entreprendre aucune modification de tout circuit. C'est dangereux.
2. Débrancher le récepteur avant toute réparation.
PRECAUTION: POUR LA PROTECTION CONTINUE CONTRE LES RISQUES D'INCENDIE, REMPLACER LE FUSIBLE F701 (T6.3AH, AC250V)
VERIFICATIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE
Avant de rendre le récepteur à l'utilisateur, effectuer les vérifications suivantes.
1. Inspecter tous les faisceaux de câbles pour s'assurer que les fils ne soient pas pincés ou qu'un outil ne soit pas placé entre le châssis et les autres pièces métalliques du récepteur.
2. Inspecter tous les dispositifs de protection comme les boutons de commande non-métalliques, les isolants, le dos du coffret, les couvercles ou blindages de réglage et de compartiment, les réseaux de résistance-capacité, les isolateurs mécaniques, etc.
3. S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la fuite de courant, de la facon suivante:
Brancher le cordon d'alimentation directem-ent à une prise de courant de 100-240V. (Ne pas utiliser de transformateur d'isolation pour cet essai).
A l'aide de deux fils à pinces, brancher une résistance de 1.5 k 10 watts en parallèle avec un condensateur de 0.15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une conduite électrique ou une prise de terre branchée à la terre.
Utiliser un voltmètre CA d'une sensibilité d'au moins 5000/V pour mesurer la chute de tension en travers de la résistance.
Toucher avec la sonde d'essai les pièces métalliques exposées qui présentent une voie de retour au châssis (antenne, coffret métallique, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de terminer ces vérifications.) Tous les courants mesurés ne doivent pas dépasser 0.5 mA. Dans le cas contraire, il y a une possibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans les téléviseur ACL présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque " å " et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques. Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas les mêmes caractéristiques que les pièces recommandées par l'usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies, radiations X ou autres accidents.
5
XV-Z2000
DT-400
NOTE TO SERVICE PERSONNEL
UV-RADIATION PRECAUTION
The light source, metal halide lamp, in the projector emits small amounts of UV-Radiation.
AVOID DIRECT EYE AND SKIN EXPOSURE.
To ensure safety please adhere to the following:
1. Be sure to wear sun-glasses when servicing the projector with the lamp turned on and the top enclosure removed.
2. Do not operate the lamp outside of the lamp housing.
NOTE POUR LE PERSONNEL D’ENTRETIEN
PRECAUTION POUR LES RADIATIONS UV
La source de lumière, la lampe métal halide, dans le projecteur émet de petites quantités de radiation UV.
EVITEZ TOUTE EXPOSITION DIRECTE DES YEUX ET DE LA PEAU.
Pour votre sécurité, nous vous prions de respecter les points suivants:
1. Toujours porter des lunettes de soleil lors dun entretien du projecteur avec la lampe allumée et le haut du coffret retiré.
2. Ne pas faire fonctionner la lampe à l’extérieur du boîtier de lampe.
3. Do not operate for more than 2 hours with the enclosure removed.
UV-Radiation and Medium Pressure Lamp Precautions
1. Be sure to disconnect the AC plug when replacing the lamp.
2. Allow one hour for the unit to cool down before servicing.
3. Replace only with same type lamp. Type AN-K2LP rated 275W.
4. The lamp emits small amounts of UV-Radiation, avoid direct-eye contact.
5. The medium pressure lamp involves a risk of explosion. Be sure to follow installation instructions described below and handle the lamp with care.
3. Ne pas faire fonctionner plus de 2 heures avec le coffret retiré.
Précautions pour les radiations UV et la lampe moyenne pression
1. Toujours débrancher la fiche AC lors du remplacement de la lampe.
2. Laisser lunité refroidir pendant une heure avant de procéder à lentretien.
3. Ne remplacer quavec une lampe du même type. Type AN-K2LP, caractéristique 275W.
4. La lampe émet de petites quantités de radiation UV­éviter tout contact direct avec les yeux.
5. La lampe moyenne pression implique un risque dexplosion. Toujours suivre les instructions dinstallation décrites ci-dessous et manipuler la lampe avec soin.
6
XV-Z2000
1
2
1
2
DT-400
UV-RADIATION PRECAUTION (Continued)
Lamp Replacement
Note:
Since the lamp reaches a very high temperature during units operation replacement of the lamp should be done at least one hour after the power has been turned off. (to allow the lamp to cool off.) Installing the new lamp, make sure not to touch the lamp (bulb) replace the lamp by holding its reflector
2. [Use original replacement only.]
Lamp
Reflector
DANGER ! –– Never turn the power on without the lamp to avoid electric-shock or damage of the devices since the stabilizer generates high voltages at its start.
PRECAUTION POUR LES RADIATIONS UV (Suite)
Remplacement de la lampe
Remarque:
Comme la lampe devient très chaude pendant le fonctionnement de lunité, son remplacement ne doit être effectué au moins une heure après avoir coupé lalimentation (pour permettre à la lampe de refroidir). En installant la nouvelle lampe, sassurer de ne pas toucher la lampe (ampoule). Remplacer la lampe en tenant son réflecteur 2. [Nutiliser quun remplacement dorigine.]
Lampe
Reflecteur
DANGER ! –– Ne jamais mettre sous tension sans la lampe pour éviter un choc électrique ou des dommages des appareils car le stabilisateur génère de hautes tensions à sa mise en route.
Since small amounts of UV-radiation are emitted from an opening between the exhaust fans, it is rec­ommended to place the cap of the optional lens on the opening during servicing to avoid eye and skin exposure.
Comme de petites quantités de radiation UV sont émises par une ouverture entre les ventilateurs as­pirants, il est recommandé de placer le capuchon de loptique optionnelle sur louverture pendant lentretien pour éviter une exposition des yeux et la peau.
7
XV-Z2000
DT-400
WARNING: High brightness light source, do not stare into the beam of light, or view directly. Be especially
careful that children do not stare directly in to the beam of light.
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS UNIT TO
MOISTURE OR WET LOCATIONS.
CAUTION
RISK OF ELECTRIC SHOCK. DO NOT REMOVE SCREWS
EXCEPT SPECIFIED USER
SERVICE SCREW.
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,
DO NOT REMOVE CABINET.
NO USER-SERVICEABLE PARTS EXCEPT LAMP UNIT.
REFER SERVICING TO QUALIFIED SERVICE
PERSONNEL.
The lighting flash with arrowhead within a triangle is intended to tell the user that parts inside the product are risk of electric shock to persons.
The exclamation point within a triangle is intended to tell the user that important operating and servicing instructions are in the manual with the projector.
CAUTION
(POWER Unit)
6.3A 250V
AVERTISSEMENT: Source lumineuse de grande intensité. Ne pas fixer le faisceau lumineux ou le regarder
For continued protection against a risk of fire, replace only with same type T6.3AH, AC250V fuse.(F701)
directement. Veiller particulièrement à éviter que les enfants ne fixent directement le faisceau lumineux.
AVERTISSEMENT: AFIN D’EVITER TOUT RISQUE D’INCENDIE OU D’ELECTROCUTION, NE PAS PLACER
CET APPAREIL DANS UN ENDROIT HUMIDE OU MOUILLE.
ATTENTION
RISQUE D’ÉLECTROCUTION. NE PASR ETIRER LES VIS Á
L’EXCEPTION DE LA VIS DE
REPARATION UTILISATEUR
SPECIFIEES
ATTENTION: POUR EVITER TOUT RISQUE
DELECTROCUTION, NE PAS RETIRER LE CAPOT.
AUCUNE DES PIECES INTERIEURES NEST REPARABLE
PAR L’UTILISATEUR, A LEXCEPTION DE L’UNITE DE
LAMPE. POUR TOUTE REPARATION, SADRESSER A UN
TECHNICIEN DENTRETIEN QUALIFIE.
L’éclair terminé dune flèche à lintérieur dun triangle indique à lutilisateur que les pieces se trouvant dans lappareil sont susceptibles de provoquer une décharge électrique.
Le point dexclamation à lintérieur dun triangle indique à l’utilisateur que les instructions de fonctionnement et dentretien sont détaillées dans les documents fournis avec le projecteur.
PRECAUTION
(Unité de PUTSSANCE)
6.3A 250V
Pour une protection continue contre un risques dincendie, ne remplacer quavec un fusible T6.3AH, AC250V du même type. (F701)
8
XV-Z2000
L Fa
DT-400
Precautions for using lead-free solder
1 Employing lead-free solder
"PWBs" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper.
2 Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks. As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40°C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
3 Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220°C which is higher than the conventional lead solder by 40°C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition. Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required. If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it. When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Part No. Description Code ZHNDAi123250E J φ0.3mm 250g(1roll) BL ZHNDAi126500E J φ0.6mm 500g(1roll) BK ZHNDAi12801KE J φ1.0mm 1kg(1roll) BM
9
XV-Z2000
Adjustment buttons ('/"/\/|)
Select menu items and other settings.
INPUT button
Switch input mode 1, 2, 3, 4, 5 or DIGITAL.
ZOOM/FOCUS button
Adjust the projected image size or adjust the focus.
Temperature warning indicator
Lamp indicator
Power indicator
Remote control sensor
HEIGHT ADJUST button
Front adjustment foot
(on the bottom of
the projector)
MENU button
Display adjustment and
setting screens.
ENTER button
Set items selected or
adjusted on the menu.
UNDO button
Undo an operation or
returning to the previous
display.
STANDBY button
Put the projector into standby
mode.
RESIZE button
Switch the picture display
(STRETCH, SIDE BAR, etc.).
ON button
Turn the power on.
Projector
Attaching the lens cap
Push the lens cap on until it clicks into position.
Removing the lens cap
Pull the lens cap directly outward.
Top View
Front View
DT-400
OPERATION MANUAL
10
XV-Z2000
About the Indicators on the Projector
Power indicator
Red on
...
Normal (Standby)
Green on
...
Normal (Power on)
Temperature warning indicator
Off
...
Normal
Red on
...
The internal temperature is abnormally high.
Lamp indicator
Green on
...
Normal
Green blinks
...
The lamp is warming up or shutting down.
Red on
...
The lamp has been shut down abnormally or
needs to be changed.
DT-400
11
XV-Z2000
Projector (Rear View)
Using the Kensington Lock
This projector has a Kensington Security Standard connector for use with a Kensington MicroSaver Security System. Refer to the information that came with the system for instructions on how to use it to secure the projector.
Remote control sensor
AC socket
Connect the supplied Power cord.
Kensington Security Standard connector
Rear adjustment feet
Intake vent
Exhaust vent
The speed and pitch of the cooling fan may change during operation in response to internal temperature changes. This is normal operation and does not indicate a malfunction.
INPUT 2 terminal
Component signals.
Digital input type switch
INPUT 5/DIGITAL
terminal
INPUT 1 terminal
Component signals.
INPUT 4 terminal
Connect video equipment.
INPUT 3 terminal
Connect video equipment with an S-video terminal.
RS-232C terminal
Control the projector using a computer.
Terminals
DT-400
12
XV-Z2000
Remote Control
Adjustment buttons ('/"/\/|)
MENU button
Display adjustment and setting screens.
ON button
Turn the power on.
ZOOM/FOCUS button
Adjust the projected image size or adjusting the focus.
INPUT 3 button
INPUT 5 button
RESIZE button
Switch the picture display (STRETCH, SIDE BAR, etc.).
DIGITAL INPUT button
PICTURE MODE button
Select the picture setting (Memory) stored in Picture Mode on the Picture menu.
STANDBY button
Put the projector into standby
mode.
KEYSTONE button
Enter the Keystone
Correction mode.
ENTER button
Set items selected or
adjusted on the menu.
UNDO button
Undo an operation or returning to
the previous display.
INPUT 1 button
INPUT 2 button
INPUT 4 button
AUTO SYNC button
Automatically adjust images when
connected to a computer.
RGB/COMP. button
Switch the signal type
(RGB or Component).
IRIS button
Switch HIGH BRIGHTNESS
MODE or HIGH CONTRAST
MODE.
Note
All the buttons on the remote control are made of luminous material that is visible in the dark. Visibility will diminish over time. Exposure to light will recharge the luminous buttons.
DT-400
13
XV-Z2000
Inserting the Batteries
1
Pull down the tab on the cover and remove the cover towards the direction of the arrow.
2
Insert the included batteries (two AA size).
Insert the batteries making sure the po­larities correctly match the
and
marks inside the battery compartment.
3
Insert the lower tab of the cover into the opening, and lower the cover until it clicks in place.
Incorrect use of the batteries may cause them to leak or explode. Please follow the precautions below.
Caution
Insert the batteries making sure the polarities correctly match the and marks inside the battery compartment.
Batteries of different types have different properties, therefore do not mix batteries of different types.
Do not mix new and old batteries.
This may shorten the life of new batteries or may cause old batteries to leak.
Remove the batteries from the remote control once they have run out, as leaving them in can cause them to leak. Battery fluid from leaked batteries is harmful to skin, therefore ensure to first wipe them and then remove them using a cloth.
The batteries included with this projector may run down in a short period, depending on how they are kept. Ensure to replace them as soon as possible with new batteries.
Usable Range
The remote control can be used to control the projector within the ranges shown in the illustration.
Note
The signal from the remote control can be re­flected off a screen for easy operation. How­ever, the effective distance of the signal may differ depending on the screen material.
When using the remote control:
Ensure not to drop, expose to moisture or high temperature.
The remote control may malfunction under a fluorescent lamp. In this case, move the pro­jector away from the fluorescent lamp.
Remote control sensor
Remote control signal transmitters
Remote control
23' (7 m)
30°
30°
30°
Front View
Remote control
30°
30°
Remote control sensor
23' (7 m)
Remote control signal transmitters
30°
Rear View
DT-400
14
Connection Pin Assignments
RS-232C Port: 9-pin D-sub male connector
Pin No. Signal Name I/O Reference
1 Not connected 2 RD Receive Data Input Connected to internal circuit 3 SD Send Data Output Connected to internal circuit 4 Reserved Connected to internal circuit 5 SG Signal Ground Connected to internal circuit 6 Reserved Connected to internal circuit 7 Reserved Connected to internal circuit 8 Reserved Connected to internal circuit 9 Not connected
DVI-I (INPUT 5) port : 29 pin connector
DVI Digital INPUT
Pin No. Signal Pin No. Signal
1 T.M.D.S data 2– 16 Hot plug detection 2 T.M.D.S data 2+ 17 T.M.D.S data 0– 3 T.M.D.S data 2 shield 18 T.M.D.S data 0+ 4 Not connected 19 T.M.D.S data 0 shield 5 Not connected 20 Not connected 6 DDC clock 21 Not connected 7 DDC data 22 T.M.D.S clock shield 8 Not connected 23 T.M.D.S clock+
9 T.M.D.S data 1– 24 T.M.D.S clock– 10 T.M.D.S data 1+ C1 Not connected 11 T.M.D.S data 1 shield C2 Not connected 12 Not connected C3 Not connected 13 Not connected C4 Not connected 14 +5V power C5 Ground 15 Ground
DVI Analog RGB Input
Pin No. Signal Pin No. Signal
1 Not connected 16 Hot plug detection 2 Not connected 17 Not connected 3 Not connected 18 Not connected 4 Not connected 19 Not connected 5 Not connected 20 Not connected 6 DDC clock 21 Not connected 7 DDC data 22 Not connected 8 Vertical sync 23 Not connected
9 Not connected 24 Not connected 10 Not connected C1 Analog input Red 11 Not connected C2 Analog input Green 12 Not connected C3 Analog input Blue 13 Not connected C4 Horizontal sync 14 +5V power C5 Ground 15 Ground
DVI Analog Component Input
Pin No. Signal Pin No. Signal
1 Not connected 16 Not connected 2 Not connected 17 Not connected 3 Not connected 18 Not connected 4 Not connected 19 Not connected 5 Not connected 20 Not connected 6 Not connected 21 Not connected 7 Not connected 22 Not connected 8 Not connected 23 Not connected 9 Not connected 24 Not connected
10 Not connected C1 Analog input P
R/CR
11 Not connected C2 Analog input Y 12 Not connected C3 Analog input P
B/CB
13 Not connected C4 Not connected 14 Not connected C5 Ground 15 Ground
17
∞∞∞∞∞∞∞∞∞
~
∞∞∞∞∞∞∞∞∞
∞∞∞∞
~
∞∞∞∞
∞∞∞∞
~
∞∞∞∞
24
18 23
C3
21
9
16
C1 C2
C4 C5
87
6789
1
2345
XV-Z2000
DT-400
15
XV-Z2000
Units: inches (mm)
Side View Side View
Top View
Rear View
Front View
Bottom View
M4
M4
M4
M4
9
/
64
(3.25)
11
7
/
64
(282)
1
/
16
(1.5)
2
11
/64 (55.05)
12
7
/32 (310)
1
59
/
64
(48.5)
3
33
/
64
(89)
13
/
64
(5)
2
3
/
16
(55.5)
3
15
/16 (99.95)
5
7
/64 (129.5)5 7/64 (129.5)
5
/
8
(15.5)
9
/
16
(14)
4
3
/
16
(106.3)
8
9
/
32
(210.3)
8
7
/
8
(225.3)
1 7/
32
(30.9)
1
5
/
32
(29.1)
1
7
/
32
(30.9)
1
3
/
4
(44.1)
DT-400
DIMENSIONS
16
XV-Z2000
Lamp Unit Cover
Lamp Unit
1-2
1-3
2-4
2-3
2-1
Thick paper such as a postcard.
To protect the lens barrel against scratches.
Short side (10cm)
Long side (15cm)
Top Body
Bottom Body
2-2
2-2
DT-400
REMOVING OF MAJOR PARTS
1. Removing the lamp unit cover and the lamp unit
1-1. Loosen the lamp unit cover fixing screw, slide the lamp unit cover in allow direction and lift off the lamp unit
cover.
1-2. Loosen 2 lamp unit fixing screws and lift off the lamp unit.
2. Removing the top body
2-1. Insert thick paper such as a postcard under the lens barrel. 2-2. Remove 7 fixing screws for the top and bottom bodies. 2-3. Press and hold the areas (marked with *) and disengage the claws on the top body to remove the top body. 2-4. Draw out a postcard.
17
XV-Z2000
4-1
4-4
4-5
4-6
4-2
4-7
4-3
Main PWB
Button Holder
Switch Bracket
Front-R/C Unit
Top Body
Bottom Body
Thick paper such as postcard
3-2
3-1
3-3
DT-400
3. Attaching the top body (For the screws to apply, refer back to "2. Removing the top body".)
3-1. Place the postcard over the lens barrel. 3-2. Place the top body in position. Make sure the four hooks are tightly caught. 3-3. Draw out the postcard.
4. Removing the main PWB unit and the peripheral units
4-1. Remove 4 main PWB fixing screws (terminal side). 4-2. Remove 9 main PWB fixing screws. 4-3. Remove 12 connectors from the main PWB. 4-4. Pull out the switch bracket connector and remove 3 fixing screws. 4-5. Remove the fixing screw for the front R/C PWB. 4-6. Remove 2 fixing screws for the button holder unit. 4-7. Lift off the main PWB in an oblique direction from the optical mechanism unit side.
18
Power/Ballast Unit
6-1
6-1
5. Removing the optical mechanism unit
Duct
Optical Mechanism Unit
5-3
5-3
5-2
5-4
Ballast Output Socket
5-1
PWB Bracket
Speaker Cover
5-5
5-1. Remove the fixing screw from the PWB bracket. 5-2. Remove 2 fixing screws for the ballast output socket, and remove the ballast output socket. 5-3. Remove 5 fixing screws for the optical mechanism unit, and remove the optical mechanism unit. 5-4. Remove the duct, pulling up the optical mechanism unit. 5-5. Remove the speaker cover.
XV-Z2000
DT-400
6. Removing the power/ballast unit
6-1. Remove 3 fixing screws for the power/ballast unit.
19
XV-Z2000
Bracket-A
Bracket-B
Front Adjuster Foot
Front Adjuster Holder
Height Adjust Button
8-1
8-2
Power Unit
Fan
Air Flow
Ballast Unit
Ballast PWB
Rear-R/C PWB
Power PWB
Edge saddle
7-1
7-2
7-2
7-4
7-3
7-3
7-3
7-3
7-3
7-3
7-3
7-2
DT-400
7. Removing the power/ballast unit
7-1. Remove the fixing screw for the rear-R/C PWB. 7-2. Remove 4 fixing screws, 4 WH bosses and the edge saddle for the ballast unit. 7-3. Remove 11 fixing screws and 5 WH bosses for the power unit. 7-4. Remove 4 fixing screws for the fan.
8. Removing the peripheral units
8-1. Remove 4 fixing screws for the front adjuster foot. 8-2. Remove 8 bracket fixing screws and remove the bracket-A and bracket-B.
20
9-3
Earth Shield (L)
M4 screw (4 locations)
9-7
Earth Shield (S)
9-6
Reinforcement (Bracket-B)
9-4
Reinforcement (Bracket-A)
9-2
Melt the 17 pins. Precaution *Melt the pins with a soldering iron to fix the earth shield. Finally check for loosenes.
9-8
M3 screw (4 locations)
9-5
Nut (4 locations)
9-1
9. Fixing the earth shield
9-1. Install the four nuts. 9-2. Fit the reinforcement (bracket-A) in position. 9-3. Place the earth shield (L) as specified. 9-4. Fit the reinforcement (bracket-B) in position. 9-5. Tighten up the four M3 screws. 9-6. Tighten up the four M4 screws. 9-7. Place the earth shield (S) as specified. 9-8. Melt the 17 pins of the earth shield.
XV-Z2000
DT-400
21
XV-Z2000
Power indicator Lamp indicator Temperature warning indicator
Maintenance Indicators
About the temperature warning indicator
If the temperature inside the projector increases, due to blockage of the air vents, or the setting location, will illuminate in the lower left corner of the picture. If the temperature keeps on rising, the lamp will turn off and the temperature warning indicator will blink, the cooling fan will run for a further 90 seconds, and then the projector will enter the standby mode. After
appears, ensure to perform the measures
described on operation manual.
Info
Make sure to reset the lamp timer only when replacing the lamp. If you reset the lamp timer and continue to use the same lamp, this may cause the lamp to become damaged or explode.
1 Connect the power cord.
Plug the power cord into the AC socket of the projector.
2 Reset the lamp timer.
Press
, , ,
\\
\\
\,
and
||
||
| on the
projector in order, and then press
on
the projector.
LAMP 0000H is displayed on the lower left of the screen, indicating that the lamp timer is reset.
AC socket
\/|
buttons
ON button
ENTER button
UNDO button
INPUT button
DT-400
RESETTING THE TOTAL LAMP TIMER
Resetting the total lamp timer
When replacing the lamp, reset the total lamp timer in the procedure below.
Lamp
It is recommended that the lamp (sold separately) be replaced when the remaining lamp life becomes 5% or less, or when you notice a significant deterioration in the picture and color quality. The lamp life (percentage) can be checked with the on-screen display.
Purchase a replacement lamp of type AN-K2LP from your place of purchase, nearest Sharp Projector Dealer or Service Center.
The warning lights (ON/STANDBY button, lamp indicator and temperature warning indicator) on the projector indicate problems inside the projector.
If a problem occurs, either the temperature warning indicator or the lamp indicator will illuminate red, and the projector will enter the standby mode. After the projector has entered the standby mode, follow the procedures given below.
22
XV-Z2000
Maintenance indicator
Problem
Cause Possible solution
Temperature
warning
indicator
Normal
Abnormal
Off
Red on (Standby)
The internal temperature is abnormally high.
Abnormal
Blocked air intake
Relocate the projector to an area with proper ventilation
Cooling fan break­down
Internal circuit failure
Clogged air intake
Take the projector to your nearest Sharp Authorized Projector Dealer or Service Center for repair.
Clean the exhaust and intake vents.
Lamp
indicator
Red on (Standby)
The lamp does not illuminate.
Burnt-out lamp
Lamp circuit failure
Carefully replace the lamp.
Take the projector to your nearest Sharp Authorized Projector Dealer or Service Centerfor repair.
Please exercise care when replacing the lamp.
Red on
Time to change the lamp.
Remaining lamp life becomes 5% or less.
Green on
Green blinks
when the lamp
is warming up
or shutting
down.
Info
If the temperature warning indicator illuminates and the projector enters the standby mode, check whether any of the ventilation holes are blocked and then try turning the power back on. Wait until the projector has cooled down completely before plugging in the power cord and turning the power back on. (At least 10 minutes.)
If the power is turned off for a brief moment due to power outage or some other cause while using the projector, and the power supply recovers immediately after that, the lamp indicator will illuminate in red and the lamp may not be lit. In this case, unplug the power cord from the AC outlet, replace the power cord in the AC outlet and then turn the power on again.
Do not unplug the power cord after the projector has entered the standby mode and while the cooling fan is running. The cooling fan runs for about 90 seconds.
The lamp does not illuminate.
The lamp is shut down abnormally.
Disconnect the power cord from the AC outlet, and then connect it again.
DT-400
23
XV-Z2000
DT-400
THE OPTICAL UNIT OUTLINE
Layout for proper setup of the optical components and parts (top view)
(Schematic diagram)
Reflection mirror
Projection lens
Field lens
DMD
Rod
Illumination lenses 1
Illumination lenses 2
Item Function Lamp Light source. DC high-pressure mercury lamp. Color wheel Splits light from the light source into R, G, B and W through a color filter. Rod Assures uniform light ray. Illumination lenses Focus light from the rod on DMD. Reflection mirror Reflects light from the illumination lenses toward DMD. Field lens Focuses light from the reflection mirror on DMD and then the light from DMD to
the projection lens.
DMD Turns the internal micromirror ON/OFF at the rate of color component of each dot
of the input source to reflect light.
Projection lens Enlarges light from DMD and projects it on a screen.
Color wheel
Lamp
UV Filter
24
XV-Z2000
Air Flow
DT-400
After replacing the DMD, if shading is present on the screen as shown in Figure 1, adjust the lighting area of the DMD by turning the adjustment screws for the optical engine.
1. Loosen the fixing screw for the adjustment lever 1. Adjust the lighting area by adjustment lever 2 and then tighten the fixing screw for the adjustment lever 1.
2. If the lightening area cannot be adjusted after the above procedure, loosen the fixing screw 3, adjust the area with adjustment screws 4 and 5, and then tighten the fixing screw 3.
Shading
Fig. 1
25
XV-Z2000
R
G
B
DT-400
ELECTRICAL ADJUSTMENT
No. Adjusting point Adjusting conditions Adjusting procedure
1 Initialization of
EEPROM
2 Adjustment of
CW index
3-1 R-Bright / R-
Contrast
1. Turn on the power (the lamp lights up) and warm up the system for 15 min­utes.
1. Input the gradation pat­tern of RGB. (SVGA60Hz or XGA)
2. Select the following group and subject. Group: DLP Subject: INDEX DELAY
1. Group: AD Subject: R-BRIGHT (Black level) R-CONTRAST (White level)
2. Feed the window pattern signal containing 91% (0.64Vp-p) R signal and 0% level. (Process/Gamma interac­tion) (SVGA or XGA) Input 5 RGB input
1. Carry out the following setting. Using the remote controller or press S2002 to enter the process mode, and execute SS2 on SS menu.
1. Select subject and make adjustment so that the lamp gradation patterns of R, G and B should be smooth without noise.
1. Observe the 0% window pattern chromaticity on CA100.
2. Starting with a bit dropout screen, vary the R­Bright setting until the bright red "x" setting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
3. Observe the 91% R signal chromaticity on CA100.
4. Starting with a bit dropout screen, vary the R­Contrast setting until the bright red "x" setting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
3-2 G-Bright / G-
Contrast
1. Group: AD Subject: G-BRIGHT (Black level) G-CONTRAST (White level)
2. Feed the window pattern signal containing 91% (0.64Vp-p) G signal and 0% level. (Process/Gamma interac­tion) (SVGA or XGA) Input 5 RGB input
1. Observe the 0% window pattern chromaticity on CA100.
2. Starting with a bit dropout screen, vary the G­Bright setting until the bright green "y" setting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
3. Observe the 91% G signal chromaticity on CA100.
4. Starting with a bit dropout screen, vary the R­Contrast setting until the bright green "y" set­ting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encoun­tered (the setting changes over 5/1000).
26
No. Adjusting point Adjusting conditions Adjusting procedure
XV-Z2000
DT-400
3-3 B-Bright / B-
Contrast
4-1 DTV Bright/
Contrast Adjustment
4-2 DTV R-Bright/
Contrast Adjustment
1. Group: AD Subject: B-BRIGHT (Black level) B-CONTRAST (White level)
2. Feed the window pattern signal containing 91% (0.64Vp-p) B signal and 0% level. (Process/Gamma interac­tion) (SVGA or XGA) Input 5 RGB input
1. Group: DTV Subject: BRIGHT (Black level) CONTRAST (White level)
1. Group: DTV Subject: R-BRIGHT (Black level) R-CONTRAST (White level) (Process/GAMMA interac­tion Input5 Color differ­ence input)
1. Observe the 0% window pattern chromaticity on CA100.
2. Starting with a bit dropout screen, vary the B­Bright setting until the bright blue "y" setting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
3. Observe the 91% G signal chromaticity on CA100.
4. Starting with a bit dropout screen, vary the B­Contrast setting until the bright blue "y" setting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
1. Check the fixed value. Contrast: 5 Bright: 55
1. Observe the 0%black window pattern chroma­ticity on CA100.
2. Starting with a bit dropout screen, vary the Bright setting until the bright red "x" setting turns to­ward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
3. Observe the 100% W window pattern chromatic­ity on CA100.
4. Starting with a bit dropout screen, vary the Con­trast setting until the bright red "x" setting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
4-3 DTV G-Bright/
Contrast Adjustment
1. Group: DTV Subject:G-BRIGHT (Black level) G-CONTRAST (White level) (Process/GAMMA interac­tion Input5 Color differ­ence input)
1. Observe the 0%black window pattern chroma­ticity on CA100.
2. Starting with a bit dropout screen, vary the Bright setting until the bright green "y" setting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
3. Observe the 100% W window pattern chromatic­ity on CA100.
4. Starting with a bit dropout screen, vary the Con­trast setting until the bright green "y" setting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
27
XV-Z2000
DT-400
No. Adjusting point Adjusting conditions Adjusting procedure
4-4 DTV B-Bright/
Contrast Adjustment
5 DTV Tint 1. Group: DTV
6 DTV Color
Saturation Level
1. Group: DTV Subject: B-BRIGHT (Black level) B-CONTRAST (White level) (Process/GAMMA interac­tion Input5 Color differ­ence input)
Subject: Tint
1. Group: DTV Subject: Color
1. Observe the 0%black window pattern chroma­ticity on CA100.
2. Starting with a bit dropout screen, vary the Bright setting until the bright blue "y" setting turns to­ward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
3. Observe the 100% W window pattern chromatic­ity on CA100.
4. Starting with a bit dropout screen, vary the Con­trast setting until the bright blue "y" setting turns toward the black tone and stays there. Now raise the setting by one point and adjust to the point where the first bit dropout is encountered (the setting changes over 5/1000).
1. Check the fixed value. Tint: 8
1. Check the fixed value. Color: 4
7 DVD Bright/
Contrast Adjustment
8 DVD Tint 1. Check the fixed value.
9 DTV Color
Saturation Level
10 Video Bright/
Contrast Adjustment
11 VIDEO Tint 1. Group: VIDEO
1. Group: DVD Subject: BRIGHT (Black level) CONTRAST (White level)
1. Group: DVD
Subject: Tint
1. Group: DVD
Subject: Color
1. Group: VIDEO
Subject: BRIGHT (Black level) CONTRAST (White level)
Subject: N-Tint P-Tint S-Tint
1. Check the fixed value. Contrast: 5 Bright: 55
Tint: 4
1. Check the fixed value.
Color: 5
1. Check the fixed value.
Contrast: 5 Bright: 55
1. Check the fixed values. N-Tint: 8 P-Tint: 4 S-Tint: 4
12 VIDEO Color
Saturation Level
1. Group: VIDEO Subject: N-Color P-Color S-Color
1. Check the fixed values. N-Color: 7 P-Color: 4 S-Color: 7
28
No. Adjusting point Adjusting conditions Adjusting procedure
XV-Z2000
DT-400
13 DVD White
balance (Auto adjustment)
14 DLP voltage
adjustment
15 Factory setting
1. Feed the component 75% gray scale signal.
2. Group: PIXEL Subject:R-GAIN (R) B-GAIN (B) Input 5 Color difference input
1. Read the DLP-listed volt-
age rank.
2. Make the switch setting
corresponding to the read­out rank. (on the Formatter PWB)
1. Adjust the white balance by controlling R-GAIN and B-GAIN. (Adjust x=298 and y=319.)
1. Make this adjustment when the DLP chip has
been replaced or the combination of DLP chip and Formatter PWB has been changed. Ranking: D E
1. Make the following settings.
Destination Process adjustment
Europe SS3 Factory setting 3
North America SS4 Factory setting 4
Remote controller setting
29
29
XV-Z2000
*1272-6bbc
CHXXXX
LLLLL
YYYYYYY
L LLL LM
TI Intenal Numbering
TI Intenal Numbering
2-Dimensional Matrix Code
(DMD Part Number and
Serial Number)
Part 1 of Serial Number
(7 characters)
Part 2 of Serial Number
(6 or 7 characters)
DMD Part Number
The last alphabet letter indicates the Bin voltage setting (D. E).
1
DT-400
* Precautions in setting up the DMD (Digital Micromirror Device) unit
Before connecting the formatter PWB to the optical engine, take the following steps. Look at the voltage rank marking that is on the DMD itself. Referring to this marking, set the DIP switches on the formatter PWB. And connect this PWB to the optical engine. Wrong settings will adversely affect the system performance.
Set the formatter PWB switches according to the Bin voltage shown on the back face of the DMD.
2Based on Bin voltage, switch is set up as follows.
D: E:
30
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