Sharp XVZ12000 Service Manual

SERVICE MANUAL
S95N3XVZ12002
PROJECTOR
XV-Z12000
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MODEL
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
CONTENTS
Page Page
• SPECIFICATIONS ............................................. 2
• IMPOTANT SERVICE SAFETY NOTES............ 3
• OPERATION MANUAL ...................................... 8
• REMOVING OF MAJOR PARTS ..................... 14
• RESETTING THE TOTAL LAMP TIMER ......... 20
• THE OPTICAL UNIT OUTLINE ........................ 21
• ELECTRICAL ADJUSTMENT .......................... 25
• TROUBLE SHOOTING TABLE ........................ 34
• CHASSIS LAYOUT .......................................... 56
• BLOCK DIAGRAM ........................................... 58
• OVERALL WIRING DIAGRAM ........................ 60
• DESCRIPTION OF SCHEMATIC DIAGRAM ... 62
•WAVEFORMS .................................................. 63
XV-Z12000
• SCHEMATIC DIAGRAM .................................. 64
• PRINTED WIRING BOARD ASSEMBLIES .... 113
•PARTS LIST
Ë
ELECTRICAL PARTS............................... 123
Ë
CABINET AND MECHANICAL PARTS .... 139
Ë
ACCESSORIES PARTS ........................... 144
Ë
PACKING PARTS ..................................... 144
•PACKING OF THE SET ................................. 145
2
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
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XV-Z12000
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Specifications
Product type
Video system
Display method
DLP panel
Projection lamp
S-video in
Component input signal
Horizontal resolution
Computer control signal
Horizontal frequency
Power consumption (normal)
Power consumption(standby)
Operating temperature
Storage temperature
I/R carrier frequency
Dimensions (approx.)
Supplied accessories
Replacement parts
This SHARP projector uses a DMD Chip. This very sophis­ticated panel contains 921,600 pixels. As with any high tech­nology
electronic equipment such as large screen TVs, video systems and video cameras, there are certain acceptable tolerances that the equipment must conform to.
put signal
RGB input signal
Video input signal
Pixel clock
Ver tical frequency
Rated voltage
Input current
Rated frequency
Heat dissipation
Cabinet
Weight (approx.)
Projector XV-Z12000 2
Model
NTSC 3.58/NTSC 4.43/PAL/PAL-M/PAL-N/PAL 60/SECAM DTV480I/DTV480P/DTV720P/DTV1080I DLP chip, RGB optical shutter method Panel size: 0.8" Display method: Single Panel Digital Micromirror Device (DMD™) by Texas Instruments Drive method: Digital Light Processing (DLP™) No. of dots: 921,600 dots (1,280 [H] X 720 [V]) 1—1.35X zoom lens, F2.5—8, f = 32.5—44.0 mm
Lens
270 W SHP lamp 4-pin Mini Y (lumin C (chrominance signal): Burst 0.286 Vp-p, 75 Ω terminated RCA Connector (INPUT 1, 2) Y: 1. 0 Vp-p, sync negative, 75 terminated P
B
PR: 0.7 Vp-p, 75 terminated 520 TV lines (NTSC 3.58 input), 750 TV lines (DTV 720P input) DVI-I terminal: (INPUT 5)/RCA connector: INPUT 1/2 <Digital> Input impedance 50 Input level 250-1000mV <Analog> Input Impedanc Input level <Synchronization signal>
• Separate sync / Composite sync
• Green on sync
RCA Connector: VIDEO (INPUT 4), composite video, 1.0 Vp-p, sync negative, 75 terminated 9-pin D-sub connector (RS-232C Port) 12—120 MHz 43—100 Hz 15—81 kHz AC 100—240 V
3.7 A (When using AC100V) 50/60 Hz 365 W About 0.1 W (When using 100 V) 1,400 BTU/hour 41°F to 95°F (+5°C to +35°C) —4°F to 140°F (—20°C to +60°C) Plastic 38 kHz 18 18
20.7 lbs. (9.4 kg) Remote control, Two AA size batteries, Power cord (9'10", 3.0 m), DVI to 15-pin D-Sub adaptor, 21pin RCA conversion adaptor, Video cable, Terminal cover, Lens cap (attached), SharpVision Manager Software CD-ROM, Projector operation manual, Sharp Vision Manager operation manual Lamp unit (Lamp/cage module) (BQC-XVZ100005), Remote control (RRMCGA216WJSA), AA size batteries , Power cord for U.S.:CACCDA024DE01, Terminal cover (CCOVA1985CE03), Lens cap (PCAPH1056CESA), SharpVision Manager Software CD-ROM (UDSKAA040WJZZ), Projector operation manual for U.S.:TiNS-A970WJZZ
DIN connector (
ance signal): 1.
: 0.7 Vp-p, 75 terminated
0.7Vp-p
Input level TTL level Input impedance 1K
Input level (Synchronizing input) 0.286Vp-p Input Impedance 75
11
/16" X 7" X 15 49/50" (475 (W) X 178 (H) X 406 (D) mm) (main body only)
11
/16" X 7" X 19 1/2" (475 (W) X 178 (H) X 496 (D) mm) (including terminal cover)
0 Vp-p, sync negative, 7
e75
Specifications are subject to change without notice.
INPUT 3)
This unit has some inactive pixels within acceptable toler­ances which may result in inactive dots on the picture screen. Th
is will not affect the picture quality or the life expectancy
of the unit.
termina
5
ted
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XV-Z12000
IMPORTANT SERVICE SAFETY NOTES (for USA)
Ë Service work should be performed only by qualified service technicians who are
thoroughly familiar with all safety checks and servicing guidelines as follows:
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WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
BEFORE RETURNING THE PROJECTOR: (Fire & Shock Hazard)
Before returning the projector to the user, perform the following safety checks:
1. Inspect lead wires are not pinched between the chassis and other metal parts of the projector.
2. Inspect all protective devices such as non-metallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacity networks, mechanical insulators, etc.
3. To be sure that no shock hazard exists, check for current leakage in the following manner:
» Plug the AC cord directly into a 120-volt AC outlet,
(Do not use an isolation transformer for this test).
» Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in parallel between all exposed metal cabinet parts and earth ground.
» Use an AC voltmeter with sensitivity of 5000 ohm per
volt., or higher, sensitivity to measure the AC voltage drop across the resistor (See Diagram).
» All checks must be repeated with the AC plug
connection reversed. (If necessary, a non-polarized adapter plug must be used only for the purpose of completing these checks.) Any reading of 0.3 volts RMS (this corresponds to
0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the unit to the owner.
AC
VOLTMETER
1.5k ohm (10W)
0.15µF
TEST PROBE
TO EXPOSED METAL PARTS
CONNECT TO KNOWN EARTH GROUND
SAFETY NOTICE
Many electrical and mechanical parts in DLP Projector have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features are identified by “å” and shaded areas in the Replacement Parts Lists and Schematic Diagrams. For continued protection, replacement parts must be identical to those used in the original circuit. The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
WARNING: The bimetallic component has the primary
conductive side exposed. Be very careful in handling this component when the power is on.
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans les projecteur à DLP présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque “å” et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques. Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d’origine. L’utilisation de pièces qui n’ont pas les mêmes caractéristiques que les pièces recommandées par l’usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies ou autres accidents.
AVERTISSEMENT: La composante bimétallique dispose du
conducteur primaire dénudé. Faire attention lors de la manipulation de cette composante sous tension.
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NOTE TO SERVICE PERSONNEL
UV-RADIATION PRECAUTION
The light source, lamp, in the projector emits small amounts of UV-Radiation.
AVOID DIRECT EYE AND SKIN EXPOSURE.
To ensure safety please adhere to the following:
1. Be sure to wear sun-glasses when servicing the projector with the lamp turned “on” and the top enclosure removed.
2. Do not operate the lamp outside of the lamp housing.
NOTE POUR LE PERSONNEL D’ENTRETIEN
PRECAUTION POUR LES RADIATIONS UV
La source de lumière, la lampe , dans le projecteur émet de petites quantités de radiation UV.
EVITEZ TOUTE EXPOSITION DIRECTE DES YEUX ET DE LA PEAU.
Pour votre sécurité, nous vous prions de respecter les points suivants:
1. Toujours porter des lunettes de soleil lors d’un entretien du projecteur avec la lampe allumée et le haut du coffret retiré.
2. Ne pas faire fonctionner la lampe à l’extérieur du boîtier de lampe.
3. Do not operate for more than 2 hours with the enclosure removed.
UV-Radiation and Medium Pressure Lamp Precautions
1. Be sure to disconnect the AC plug when replacing the lamp.
2. Allow one hour for the unit to cool down before servicing.
3. Replace only with same type lamp. Type BQC­XVZ100005 rated 355V/250W.
4. The lamp emits small amounts of UV-Radiation, avoid direct-eye contact.
5. The medium pressure lamp involves a risk of explosion. Be sure to follow installation instructions described below and handle the lamp with care.
3. Ne pas faire fonctionner plus de 2 heures avec le coffret retiré.
Précautions pour les radiations UV et la lampe moyenne pression
1. Toujours débrancher la fiche AC lors du remplacement de la lampe.
2. Laisser l’unité refroidir pendant une heure avant de procéder à l’entretien.
3. Ne remplacer qu’avec une lampe du même type. Type BQC-XVZ100005, caractéristique 355V/250W.
4. La lampe émet de petites quantités de radiation UV­éviter tout contact direct avec les yeux.
5. La lampe moyenne pression implique un risque d’explosion. Toujours suivre les instructions d’installation décrites ci-dessous et manipuler la lampe avec soin.
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UV-RADIATION PRECAUTION (Continued)
Lamp Replacement
Note:
Since the lamp reaches a very high temperature during units operation replacement of the lamp should be done at least one hour after the power has been turned off. (to allow the lamp to cool off.) Installing the new lamp, make sure not to touch the lamp (bulb) replace the lamp by holding its reflector
2. [Use original replacement only.]
Lamp
1
Reflector
2
DANGER ! –– Never turn the power on without the lamp to avoid electric-shock or damage of the devices since the stabilizer generates high voltages at its start.
PRECAUTION POUR LES RADIATIONS UV (Suite)
Remplacement de la lampe
Remarque:
Comme la lampe devient très chaude pendant le fonctionnement de l’unité, son remplacement ne doit être effectué au moins une heure après avoir coupé l’alimentation (pour permettre à la lampe de refroidir). En installant la nouvelle lampe, s’assurer de ne pas toucher la lampe (ampoule). Remplacer la lampe en tenant son réflecteur 2. [N’utiliser qu’un remplacement d’origine.]
1
Lampe
2
Reflecteur
DANGER ! –– Ne jamais mettre sous tension sans la lampe pour éviter un choc électrique ou des dommages des appareils car le stabilisateur génère de hautes tensions à sa mise en route.
Since small amounts of UV-radiation are emitted from an opening between the exhaust fans, it is recom­mended to place the cap of the optional lens on the opening during servicing to avoid eye and skin ex­posure.
Comme de petites quantités de radiation UV sont émises par une ouverture entre les ventilateurs as­pirants, il est recommandé de placer le capuchon de l’optique optionnelle sur l’ouverture pendant l’entretien pour éviter une exposition des yeux et la peau.
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XV-Z12000
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WARNING: High brightness light source, do not stare into the beam of light, or view directly. Be especially
careful that children do not stare directly in to the beam of light.
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS UNIT TO
MOISTURE OR WET LOCATIONS.
CAUTION
RISK OF ELECTRIC SHOCK.
DO NOT REMOVE SCREWS
EXCEPT SPECIFIED USER
SERVICE SCREW
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,
DO NOT REMOVE CABINET.
NO USER-SERVICEABLE PARTS EXCEPT LAMP UNIT.
REFER SERVICING TO QUALIFIED SERVICE
PERSONNEL.
The lighting flash with arrowhead within a triangle is intended to tell the user that parts inside the product are risk of electric shock to persons.
The exclamation point within a triangle is intended to tell the user that important operating and servicing instructions are in the manual with the projector.
CAUTION
(POWER Unit)
AVERTISSEMENT: Source lumineuse de grande intensité. Ne pas fixer le faisceau lumineux ou le regarder
For continued protection against risk of fire, replace only with same type and rating of fuse. (F7001, F7002)
directement. Veiller particulièrement à éviter que les enfants ne fixent directement le faisceau lumineux.
AVERTISSEMENT: AFIN D’EVITER TOUT RISQUE D’INCENDIE OU D’ELECTROCUTION, NE PAS PLACER
CET APPAREIL DANS UN ENDROIT HUMIDE OU MOUILLE.
ATTENTION
RISQUE
D’ELECTROCUTION NE
PASRETIRER LES VIS, A
L’EXCEPTION DES VIS DE
REPARATION UTILISATEUR
SPECIFIEES
L’éclair terminé d’une flèche à l’intérieur d’un triangle indique à l’utilisateur que les pi‘eces se trouvant dans l’appareil sont susceptibles de provoquer une décharge électrique.
Le point d’exclamation à l’intérieur d’un
ATTENTION: POUR EVITER TOUT RISQUE
D’ELECTROCUTION, NE PAS RETIRER LE CAPOT.
AUCUNE DES PIECES INTERIEURES N’EST REPARABLE
PAR L’UTILISATEUR, A L’EXCEPTION DE L’UNITE DE
LAMPE. POUR TOUTE REPARATION, S’ADRESSER A UN
TECHNICIEN D’ENTRETIEN QUALIFIE.
triangle indique à l’utilisateur que les instructions de fonctionnement et d’entretien sont détaillées dans les documents fournis avec le projecteur.
PRECAUTION
(Unite d’admission)
Pour une protection continue contre les risques d’incendie, ne remplacer qu’avec un fusible du même type. (F7001, F7002)
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XV-Z12000
Precautions for using lead-free solder
1 Employing lead-free solder
"Main, Key, R/C Receiver(Rear), R/C Receiver(Front), LED, IRIS DRIVE ,PC I/F and Power PWB" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder. Example:
L Fa
Indicates lead-free solder of tin, silver and copper.
2 Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks. As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40°C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldening bit, contact our service station or service ranch in your area.
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3 Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220°C which is higher than the conventional lead solder by 40°C, and as it has poor solder wettabillty, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be excoeded, remove the bit from the PWB as soon as you conurm the steady soldering condition. Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to tum on and off the power of the bit as required. if a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it. When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Becareful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Part No. Description Code ZHNDAi123250E J φ0.3mm 250g(1roll) BL ZHNDAi126500E J φ0.6mm 500g(1roll) BK ZHNDAi12801KE J φ1.0mm 1kg(1roll) BM
7
XV-Z12000
A
a
e
.
a
.
e
,
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Operation Manual
Projector (Front and Top View)
Adjustment b uttons
(", ', \, |)
For selecting menu items.
ENTER butto n
For setting items selected
or adjusted on the menu.
UNDO button
For undoing an operation or
returning to the default
settings.
Lens shift dial
Zoom knob
MENU button
For displaying adjustment and setting screens.
RESIZE butto n For switching the screen size (SIDE BAR, SMART STRETCH, etc.).
INPUT butto n
For switching input mode 1, 2, 3, 4 or 5.
ON butto n For turning the power on.
STANDBY button
For putting the projector into the standby mode.
Temperature warning indicator
When the internal temperature rises, this indicator will illuminate red.
Lamp indicator
Illuminates blue, indicating normal function. Replace the lamp when the indicator illuminates red.
Focus ring
Power indicato r
Illuminates red, when the
Adjustment foot
Lens cap
ttaching and removing the lens cap
Press on the two buttons of the lens cap
nd attach it on the lens. Then releas
projector is in standby. When the power is turned on, this indicator will illuminate blue.
Intake vent
Adjustment foot
Remote control sensor
the buttons to lock it in place Press on the two buttons of the lens cap
nd remove it from the lens
this operation manual, the
display
implified for explanation
ustration
nd th
nd may differ slightly from actual display
8
3
Projector (Rear View)
-
tem. Refer to the information that came with the system for instructions on how to use it to secure the projector
r
r
e
.
r
e
r
o
r
e
r
.
.
INPUT 3 terminal
Te rminal for connecting video equipment with an S-video terminal.
XV-Z12000
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INPUT 1 terminals
Te rminals for
component and
RGB signals
INPUT 5 terminal
Te rminal for DVI
digital, computer
RGB and component
signals.
INPUT 2 terminals
Te rminals for
component and RGB
signals
AC soc ket
Intake vent
RS-232C terminal
For controlling
.
.
projector using a computer.
DC 12V OUTPUT terminal
WIRED REMOTE cont rol input terminal
INPUT 4 terminal
For connecting video equipment.
Intake vent
Kensington Security
Standar d connector
Exhaust vent
Remote control
sensor
Rubber cap
The terminal cover can be attached after removing the rubber cap.
sing the Kensington Lock
his projector has a Kensington Security Standard connector for use with a Kensington MicroSaver Security Sys
sing the
ove
hen the projector is used on a desktop, high mounted o
ceiling mounted, attach the terminal cover (supplied) to hid
ttached
3
the
the connecting cables
ttaching the
ove
lign the hook on the terminal cover with the insert hol in the hook at the back of the projecto Press the hook in the direction indicated with the arrow t
asten the terminal cover to the projecto nsert the terminal cover into the mounting groove on th
projector while pushing the tabs inside the terminal cove
1
2
1
emoving the rubber
jector and attach the clips
to the outside with your fingers
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XV-Z12000
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Remote Control (Front View)
For putting the projector into the
STANDBY b utton
standby mode.
KEYSTONE button
For adjusting Keystone Correction
or Vertical Size setting.
ENTER button
For setting items selected or
adjusted on the menu.
UNDO button
For undoing an operation or
returning to the default settings.
AUTO SYNC button
For automatically adjusting images
when connected to a computer.
RGB/COMP. button
For switching to the respective
input signal type.
ON button
For turning the power on.
MENU button
For displaying adjustment and setting screens.
Adjustment buttons
(", ', \, |)
For selecting menu items.
INPUT buttons
For switching to the respective input modes.
RESIZE button
For switching the screen size (SIDE BAR, SMART STRETCH, etc.).
PICTURE POSITION button
For selecting the picture position.
Remote Control (Top View)
Remote control signal transmitters
IRIS button
For switching “HIGH BRIGHTNESS MODE”, “MEDIUM MODE” and “HIGH CONTRAST MODE”.
Backlight button For lighting all buttons on the remote control.
WIRED R/C JACK
For controlling the projector by connecting the remote control to the projector.
10
r
.
n
l
.
.
.
-
.
n
-
t.
f
f
.
.
.
.
e
.
Available Range of the Remote Control
he remote control can be used to control the projecto
within the ranges shown in the illustration
Note
he signal
or
may difer due to the screen material
rom the remote control can be reflected of scree
y operation.
owever, the efective distance of the signa
XV-Z12000
Remote control
23'(7 m)
45˚
30˚
30˚
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hen using the remote control:
Be sure not to drop, expose to moisture or high temperature
he remote control may malfunction under a fluorescent lamp
nder that circumstance, move the projector
way
rom the
rescent lamp
Inserting the Batteries
The batteries (used is two "AA" size.)
luo
45˚
30˚
Remote control
Incorrect use of the batteries may cause them to leak or explode. Please follow the precautions below .
autio
nsert the batteries making sure the polarities correctly match the and marks inside the battery compart
men
atteries of diferent types have diferent properties, therefore do not mix batteries of di o not mix new and old batteries
his may shorten the life of new batteries or may cause old batteries to leak
Remove the batteries from the remote control once they have run out, as leaving them can cause them to leak
attery fluid from leaked batteries is harmful to your skin, therefore be sure to first wipe them and then remov
them using a cloth
11
erent types
XV-Z12000
s
e
.
e
O
e
d
t
it
S
t
it
d
ir
S
d
ir
d
ir
d
it
d
ir
d
r
T
n
d
d
d
d
d
k
d
d
d
k
d
d
d
d
d
d
er
d
d
t
d
n
d
d
d
d
d
d
d
d
k
d
d
d
d
d
d
d
d
d
e
d
nc
er
d
d
t
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
/Cr
d
d
d
d
d
d
d
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2
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Connection Pin Assignments
ssignment
C3 C5
C4 C2
C1
n
16
nalog RGB Inpu
o.ignal
ot connecte
Not connecte
ot connecte ot connecte ot connecte DC cloc DC data
tical ot connecte ot connecte ot connecte ot connecte ot connecte
+5V
w
oun
24
23
8 7
•••••••••
•••••
•••
•••
~
•••••
~
•••••••••
~
n
INPUT) port:
18
17
2 1
9
o.ignal
ot plug detectio
Not connecte
ot connecte ot connecte ot connecte ot connecte
Not connecte
ot connecte ot connecte
nalog
2
nalog nalog
orizontal
oun
9 pin connecto
DVI Digital INPUT
n
nput
e nput nput Blu
y
o.ignal
1
n
data data data
hiel ot connecte ot connecte DC cloc DC data
Not connecte
data .D.Sdata .D.Sdata
+
shield2 Not connecte Not connecte +5V
w
oun
nalog Component Inpu
o.ignal
ot connecte
ot connecte Not connecte Not connecte
ot connecte
ot connecte Not connecte Not connecte
ot connecte
ot connecte
ot connecte Not connecte Not connecte Not connecte
oun
n
o.ignal
ot plug detectio
.D.Sdata .D.S data
.D.S data ot connecte ot connecte
.D.Sclock shiel
.D.Sclock+
.D.S cloc ot connecte ot connecte
Not connecte
4 Not connecte
oun
n
o.ignal
ot connecte
7
ot connecte ot connecte ot connecte ot connecte ot connecte ot connecte ot connecte ot connecte nalog
2
nalog nalog
4 Not connecte
oun
+
hiel
nput Pr nput nput Pb/Cb
RS-232C Port: 9-pin D-sub male connector of the DIN-D-sub RS-232C cabl
8 7 6
9
4 3 2 1
5
Pin No
3
5
ignal Nam
eceive Data end Data eserve
Signal Groun
eserve eserve eserve
/
npu utpu
eferenc ot connecte onnected to internal circu onnected to internal circu onnected to internal c onnected to internal c onnected to internal c onnected to internal circu onnected to internal c ot connecte
12
Dimensions
Side View Side ViewTop View
Rear View
XV-Z12000
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Front View
Bottom View
1811/16(475)
(406)
50
/
49
15
7 (178)
13
Unit: inches (mm)
XV-Z12000
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REMOVING OF MAJOR PARTS
1. Removing the top panels
1-1. Remove the six lock screw. 1-2. Press on side Arrow A of the bottom body
and Lift the rear body. 1-3. Disconnect the connector. 1-4. Press on front Arrow B of the bottom
body and unhook the claws, and detach
the top body.
2-1. Remove the two screws and detach the LED PWB. 2-2. Remove the one screw and detach the R/C PWB. 2-3. Remove the three screws and detach the operation PWB.
2-1
2-2
LED PWB
R/C PWB
2-3
Operation PWB
Top body
1-1
1-4
1-4
1-1
1-3
1-1
1-4
B
1-2
A
1-4
1-4
B
1-1
14
2. Removing the cooling fan and PWB unit assembly.
3-1. Disconnect the ten connectors. 3-2. Remove the two screws and detach the lamp socket. 3-3. Remove the two screws and detach the cooling fan. 3-4. Remove the four screws and detach the PWB unit assembly.
(RC) (TA) (J2)
3-1
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22
(J5) (J3)
3-1
3-4
PWB unit assembly
LAMP
3-1
Door SW
Bi-Metal
3-4
(FD) (FB)
(FA)
3-4
3-3
3-2
Cooling Fan
15
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2
22
3. Removing the rear panel, PC unit, cooling duct and main PWB unit.
4-1. Remove the two screws. 4-2. Remove the three screws and detach the rear panel. 5-1. Remove the two screws. 5-2. Remove the four hexagonal supports and detach the shield plate. 6-1. Remove the four screws and detach the PC I/F unit. 7-1. Remove the four screws and detach the cooling duct. 8-1. Remove the two hexagonal supports. 8-2. Remove the five screws and detach the main PWB unit. 8-3. Remove the lock of the holder.
(TB) (EA)
Rear panel
(FC)
Shield plate
5-2
5-1
(EB)
(CA)
6-1
6-1
PC I/F unit
8-1
8-2
Main PWB unit
8-2
7-1
Cooling duct
4-1
5-2
4-2
8-3
7-1
16
4. Removing the power unit shield , power/ballast unit and power unit.
9. Remove the seven screws and detach the power unit shield. 10-1. Remove the two screws. 10-2. Remove the four white supports and detach the ballast unit.
11. Remove the four screws and detach the power unit.
10-1
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Power unit shield
9
11
Ballast unit
11
10-2
Power unit
10-2
9
17
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5. Removing the optical mechanism unit and R/C PWB unit.
12. Disconnect the lens connectors from the IRIS DRIVER PWB unit.
13. Remove the six screws and detach the optical mechanism unit.
14. Remove the one screw and detach the R/C PWB unit.
15. Remove the Two hooks and detach the IRIS DRIVER PWB unit.
13
12
Lens connectors
13
Optical mechanism unit
IRIS DRIVE PWB Unit
13
14
15
R/C PWB unit
18
XV-Z12000
6. Removing the lamp unit, CW fan, outlet fan, bimetal, wind way duct, shield plate and formater PWB.
16. Remove the three screws and detach the lamp unit.
17. Remove the two screws and detach the CW fan.
18. Remove the three screws and detach the outlet fan. 19-1. Remove the two screws and detach the bimetal. 19-2. Remove the two screws and detach wind way duct. 20-1. Remove the four screws and detach the shield plate(B). 20-2. Remove the three screws and detach the formater PWB. 20-3. Remove the three screws and detach the shield plate(A).
Formater PWB
20-3
Shield Plate(B)
Shield Plate(A)
22
2
22
19-2
Wind way Duct
19-1
20-2
20-2
20-1
17
Bimetal
18
16
Outlet Fan
Lamp unit
19
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Resetting the TOTAL LAMP TIMER
Resetting the lamp timer
Reset the lamp timer after replacing the lamp.
1
Connect the power cord.
Plug the power cord into the AC socket of the projector.
2
Reset the lamp timer.
While holding down , " and | on
the projector, press
“LAMP 0000H” is displayed, indicat­ing that the lamp timer is reset.
Info
Make sure to reset the lamp timer only when replacing the lamp. If you reset the lamp timer and continue to use the same lamp, this may cause the lamp to become damaged or explode.
It is recommended that the lamp (sold separately) be replaced after approximately 1,900 cumulativehours of use or when you notice a significant deterioration in the picture and color quality. The lamp usage time can be checked with “Lamp Timer” in the “Options” menu on the menu screen.
For lamp replacement, please consult your nearest Authorized SharpVision Service Center or Dealer.
The actual lamp service life may be less than 2,000 hours depending on the environment in which the projector is
used.
on the projector.
Maintenance indicator Condition Problem Possible Solution
Normal
Temperature
warning
indicator
Lamp
indicator
Power
indicator
Off
Blue on*
Blue
blinks
when the
lamp is
active.
Blue on*/ Red on
* Blue is off when “LED” is set to “OFF”.
Red on/ Standby
Red blinks
Condition
The LAMP REPLACEMENT indicator lights up red, and “LAMP” and “ ” will flash in yellow in the lower-left corner of the picture.
A significant deterioration of the picture and color quality occurs.
The power will automatically turn off and the projector will enter stand-by mode.
“LAMP” and “ ” will flash in red in the lower-left corner of the picture, and the power will turn off.
Abnormal
Abnormal
Red on/ Standby
Red blinks
The internal temperature is abnormally high.
The lamp does not illuminate.
Lamp replace­ment time.
The power indicator blinks in red when the projector is on.
Blocked air intake
Cooling fan break-
down
Internal circuit failure
Clogged air intake
Burnt-out lamp
Lamp circuit failure
The lamp usage
The exhaust vent
cover is open.
Problem
• Lamp has been used for over 1,900 hours.
• Lamp has been used for over 2,000 hours.
time has exceeded 1,900 hours.
Relocate the projector to an area with proper ventilation.
Take the projector to your nearest Authorized SharpVision Service Center or Dealer for repair.
Clean the ventilative holes.
Carefully replace the lamp.
Take the projector to your nearest
Authorized SharpVision Service Center or Dealer for repair.
Please exercise care when replacing the lamp.
Securely install the cover.
If the power indicator blinks even
when the exhaust vent cover is securely installed, contact your nearest Authorized SharpVision Service Center or Dealer for advice.
Possible Solution
• Purchase a replacement lamp unit (lamp/cage module) of the current type BQC-XVZ100005 from your nearest Authorized SharpVision Service Center or Dealer.
• Replace the lamp. If you wish, you
may have the lamp replaced at your nearest Authorized SharpVision Service Center or Dealer.
20
THE OPTICAL UNIT OUTLINE
Layout for proper setup of the optical components and parts (top view)
Projection lens
Prism
DMD Chips
Condensor lens
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Fold mirror
Item
1 Lamp 2 Condensor lens, IR-cut mirror
and light- tunnel
3 Color filter
4 Relay lens and fold mirror 5 Prism
6 DMD chip
7 Projection lens
IR-cut mirror
Light tunnel
Relay lens
Condensor lens
Color filter
Lamp
Descriptions
The DC Light source lamp with parabola reflector.
The condensor lens leads the light generated from the lamp to the end sur­face of the light-tunnel through the IR-cut mirror. The IR-cut mirror is set in this unit to eliminate the excessive heat by the lamp energy.
This color filter separates the white light into the 3 colors R,G and B. A photo-sensor should be set in this unit to detect the transition timing prop­erly between color filters. The maximum rotating speed is 9000rpm.
This unit leads the illumination spot to effective area on DMD.
This prism also leads the illumination spot to effective area on DMD and at the same time leads the reflection lights on the DMD to the projection lens.
This chip turns on and off in projection to each color component per dot de­pending on the input source.
This lens enlarges and projects the incidend light coming from the DMD.
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22
Adjusting the mirrors
Make adjustment by the indication territory on the screen to prevent the circumference of the screen from getting dark because a lighting range deviated.
1. Remove the top body so that the optical unit may be seen. Display white only screen on the screen.
2. Detach the mirror adjustment part cover 1 on the bottom right of the projection lens.
3. Turn three screws with special hexagon wrench (9HPH10XL120) and adjust so that a part of the screen may not get dark because a lighting range deviated.
4. Mount the adjustment part cover 1.
5. Mount the top panel.
Insert hexagon wrench in this direction.
Expansion figure of part A
Adjusting the back focal distance after replacing the projection lens
Note: A piece of temporary tape is attached on the focus ring that comes with the replacement projection lens. Keep
this tape in place until the finish of the adjustment.
(1) Provide a distance of 2.4 m between the set and the screen and adjust the zoom knob to “wide end”. (2) Adjust the lens shift until the projection lens comes to the same level as the center of the screen. (3) Detach the optical unit top cover A from behind the projection lens. (4) Loosen the four hex screws B in the back of the projection lens. (5) Insert the adjustment screwdriver C (9EVDRIVERZ9000) in the hole D at the back of the lens. Put the center of the
screen in the best focus. (Preferably feed the SXGA signal for 1-dot white crosshatch pattern or 1-dot white dot
pattern on black background.) (6) Tighten the four hex screws B to the torque of 0.3 Nm (3.06 kgfcm), and apply screw loctite to them. (7) Peel the temporary tape off the focus ring of the projection lens. (8) Attach the optical unit top cover A back into position. Finally fix the two screws E and apply screw loctite to them.
22
Replacement of the DMD or formatter unit
The DMD may be broken by static electricity. Always wear an earth band before beginning the work. The contact of the interposer is minute, so pay sufficient attention when handling.
Attachment of DMD
Check of DMD bin voltage
Check the last alphabet of the lowest line of the rear side of the DMD to attach. (Example: 02026E bin voltage "E")
Setting of the formatter unit DMD bin voltage
Set S9101 and S9102 to the position of the PWB silk with the same alphabet as the DMD bin voltage.
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Insert the DMD into the interposer
Spray the interposer and the DMD with air.
While widening the claws of the interposer, insert the DMD as if it is dropped in.
Note: If the DMD is pressed in, the interposer is ground and shaving generated by grinding may cause the contact
failure. Do not insert it forcibly.
Joint of DMD and the unit
Wipe to clean the contamination of the PWB contacting part (gold plating part) with ethanol.
Set the position of the interposer with the DMD attached to the unit PWB, and then cover the clamp.
Sandwich the unit PWB with the backer plate from the reverse side of the unit PWB and tighten with screws.
At this point, firstly tighten the screws temporarily, and retighten them diagonally.
The tightening torque is 1.13 N-m (11.5 kgfcm)
Mount the radiator fin and secure it with a clip.
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1 Formatter unit 2 DMD 3 Interposer 4 Clamp 5 Backer plate 6 Screw (4 pcs) 7 Radiator fin 8 Clip
When the DMD unit has been replaced
Note: DMD chip and Formatter PWB are supplied at the same time, and an exchange only with DMD isn't done.Refer
to "REMOVING OF MAJOR PARTS" when exchanging Formatter PWB.
There is no need to readjust the back focal distance of the projection lens. If focusing is noticeably poor, however, make this readjustment.
(1) Provide a distance of 2.4 m between the set and the screen. (2) Adjust the lens shift until the projection lens comes to the same level as the center of the screen. (3) Detach the optical unit top cover A from behind the projection lens. (4) Loosen the four hex screws B in the back of the projection lens. (5) Adjust the zoom knob at the front of the projection lens to "tele end" and ensure good focusing. (6) Then adjust the zoom knob at the front of the projection lens to "wide end". (7) Insert the adjustment screwdriver C (9EVDRIVERZ9000) in the hole D at the back of the lens. Put the center of
the screen in the best focus. (Preferably feed the SXGA signal for 1-dot white crosshatch pattern or 1-dot white dot pattern on black background.)
(8) Move the zoom knob from "wide end" back to "tele end" and see if focusing is ensured. If not, repeat the above
steps (5), (6) and (7) until the best focus is achieved. (9) Tighten the four hex screws B to the torque of 0.3 Nm (3.06 kgfcm), and apply screw loctite to them. (10) Attach the optical unit top cover A back into position. Finally fix the two screws E and apply screw loctite to them.
E
E
A
C
X
B
D
B
24
B
B
Expansion figure of part X
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No. Adjusting point Adjusting conditions Adjusting procedure
The unit has been adjusted optimally at the time of factory shipment. However, if the screen position is deviated or when exchanging parts, make an adjustment as shown below.
•Turn on the power (lamp on state) and wait for 15 minutes for aging.
• Enter the adjustment process mode with SW2002 (tact switch) on the main unit.
• Select the group to adjust with the DOWN ( " ) key or the UP ( ' ) key on the remote control, and enter the
adjustment item with the ENTER ( ) key on the remote control.
• Select the adjustment item with the DOWN ( " ) key or the UP ( ' ) key on the remote control.
• Use the LEFT ( \ ) key or the RIGHT ( | ) key for adjustment.
•To return from the adjustment item to the adjustment group, use the UNDO ( ) key.
•To exit the adjustment process mode, execute the factory setting at the end of the adjustment.
If the factory setting is not executed, the adjusted contents are not reflected.
<Cautions for adjustment>
1) Initialization and factory setting
If the initialization S2 or the factory setting S5 of EEPROM is carried out, time for writing the data is necessary.
When the initialization S2 or the factory setting S5 of EEPROM are executed, the OSD display of the adjust­ment process mode disappears, and INPUT 1 is selected after about 15 seconds. Since the OSD display of the set 2 or the set 5 appears, never turn off the power until this display appears.
2) AUTO adjustment
At the time of AUTO adjustment, do not bring to the no-signal state. (Do not stop the signal.)
Otherwise the adjustment data may be changed or deleted.
ELECTRICAL ADJUSTMENT
No. Adjusting point Adjusting conditions Adjusting procedure
1 EEPROM
initialization
2-1 A/D (RGB)
G brightness checking
1. Turn on the power (with the lamp on) and warm up the set for 15 minutes.
1. Select the following group and subject. Group: A/D (RGB) Subject: G-BRIGHT
1. Make the following settings. Press SW2002 to enter the process mode. Execute the S2 command on the SSS menu. With the S2 command, all the circuit boards than the PC board will be initialized. Press SW2002 to enter the process mode and ex­ecute S2 of the SSS menu. All other than the PC board are initialized with S2. Press SW2002 again to enter the process mode and execute S5 of the SSS menu. Note: Since the PC I/F unit is initialized with S1, do not carry out S1. The PC I/F unit is already adjusted. When the PC I/F unit must be adjusted, in such case as S1 is carried out by mistake, adjust it according to the "PC I/F adjustment method" on the final page.
1. Press SW2002 to enter the process mode, and se­lect the A/D (RGB) menu to read the value of G­BRIGHT.
2. Exit the A/D (RGB) menu by pressing the UNDO key on the remote control.
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No. Adjusting point Adjusting conditions Adjusting procedure
2-2 A/D (COMP)
22
2
22
G brightness adjustment CR offset check­ing CB offset check­ing
1. Input a white pattern color difference signal of Y (brightness) 0% and CB/CR 0%. INPUT 5
2. Select the following group and subject. Group: A/D (COMP) Subject: G-BRIGHT
CR OFFSET CB OFFSET
1. Select the A/D (COMP) menu and set G-BRIGHT to the numeric value of G-BRIGHT of A/D (RGB).
2. Check that CB-OFFSET and CR-OFFSET are ad­justed to 20.
3. Exit the A/D (COMP) menu by pressing the UNDO key on the remote control.
3 Color wheel
index adjust­ment
4 White balance/
background adjustment
5Video H center
adjustment
1. Feed the color wheel index adjustment pattern signal. INPUT5
2. Select the following group and subject. Group: DLP Subject: CW INDEX
Refer to "Background adjust­ment method" (page 31).
1. Input an NTSC monoscope signal. INPUT 4
2. Select the following group and subject. Group: VIDEO1 Subject: NTSC-H
1. Select CW-INDEX from the DLP menu.
2. Adjust the setting so that the R, G and B lamp tone pattern should be smooth without noises.
R
G
B
1. Select NTSC-H from the VIDEO 1 menu.
2. Adjust so that the right and left overscan become the same.
6Video bright-
ness/contrast adjustment
7Video TINT
adjustment
1. Input 100% window pattern of NTSC signal. INPUT 4
2. Select the following group and subject. Group: VIDEO1 Subject: AUTO
1. Input split color bar signal.
INPUT 4
2. Select the following group
and subject. Group: VIDEO 1 Subject: TINT
1. After inputting the signal, select AUTO from the VIDEO 1 menu, and it is automatically adjusted by pressing the ENTER key on the remote control.
1. Select the VIDEO 1 menu to check the value of TINT. Fixed value: 120
26
No. Adjusting point Adjusting conditions Adjusting procedure
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8 NTSC color
saturation adjustment
9PAL color
saturation adjustment
10 SECAM color
saturation adjustment
11 Check and
readjustment of white balance
1. Input split color bar signal. INPUT 4
2. Select the following group and subject. Group: VIDEO1 Subject: N-COLOR
1. Input the PAL color bar. INPUT 4
2. Select the following group and subject. Group: VIDEO1 Subject: P-COLOR
1. Input the SECAM color bar. INPUT 4
2. Select the following group and subject. Group: VIDEO1 Subject: S-COLOR
1. Use the adjustment condi­tions in the item 4.
1. Select the VIDEO 1 menu to check the value of N­COLOR. Fixed value: 100
1. Select the VIDEO 1 menu to check the value of P­COLOR. Fixed value: 94
1. Select the VIDEO 1 menu to check the value of S­COLOR. Fixed value: 90
Check that there is no deviation of the white balance.
12 Color-related
operation check
13 Video-related
operation check
14 Operation check
of RGB
1. Input the color bar to IN­PUT4.
2. Select the following group and subject. Group: LINE Subject: L1
1. Input the monoscope to IN­PUT4.
2. Select the following group and subject. Group: LINE Subject: L2
1. Input the RGB signal to INPUT5.
2. Select the following group and subject. Group: LINE Subject: L4
1.Select L1 of the process mode LINE and press the ENTER key on the remote control. Check the color density (Color) and tint (Tint).
1.Select L2 of the process mode LINE and press the ENTER key on the remote control. Check of Picture, Bright, and Sharpness.
1.Select L4 of the process mode LINE and press the
ENTER key on the remote control. Check of Picture, Bright, Red, Blue, Clock, Phase, H-POS, V-POS.
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XV-Z12000
No. Adjusting point Adjusting conditions Adjusting procedure
No. Adjusting point Adjusting conditions Adjusting procedure
15 Off-timer per-
22
2
22
formance check
1. Set to the no-signal state.
2. Select the following group and subject. Group: LINE Subject: OFF
1. Select OFF of LINE in the process mode and press the ENTER key on the remote control. The 5-minute display of the off timer appears and check that the power is turned off about 6 seconds after the display appears.
16 Delivery set-
tings
17 Auto sync
performance check
18 Inspection of
HTPC720P
19 Thermistor
performance check
1. Select the following group and subject. Group: SSS Subject: S4
(North America) S3 (Europe/ Asia/Australia)
1. Input the phase check pat­tern of the VGA/S-VGA/ XGA signal to INPUT5.
To INPUT5 (DVI-I connector),
1. Input the color bar signal.
2. Input the gray scale signal.
3. Input the SMPTERP-133 signal.
1. Heat the thermistor with a hair dryer.
1. Make the following settings.
Destination Adjustment process Remote control setting
North America S4 Factory setting 4
Europe/Asia/ Australia
S3 Factory setting 3
1. Press the AUTO SYNC key on the remote control. Check that the clock, phase, H-POS, V-POS can be automatically adjusted.
Check that there is no abnormality with the screen.
1. Make sure that the temperature is indicated.
28
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22
No. Adjusting point Adjusting conditions Adjusting procedure
1. Initializing the EEPROM
1) Press SW2002 to enter the process mode.
2) Execute the S1 command on the SSS menu. (The S1 command initializes the PC board alone. Do not execute the S2 command because otherwise the adjustment data other than the PC board will be initialized.)
2. Adjustment of input signal level
2.1 Setting the oscilloscope Set the oscilloscope range to DC 1V/div. and 5 µsec/div.
2.2 Connecting the PC interface
1) Connect the analog output (signal generator) and the DVI-I connector (INPUT 5 of the projector) with the cable
(DSUB-DVI) Set the INPUT SELECT of the projector to INPUT 5 (select the analog RGB on the menu.)
2) Set the signal generator to the XGA mode (1024x768, 60 Hz, 32 tones). Adjust the output amplitude to 700
mVp-p between the black and white levels (terminated with a 75-ohm impedance).
3) Turn on the power.
2.3 Adjustment of A/D (RGB)
1) Press SW2002 and enter the process mode.
2) Select AD-AUTO from the A/D (RGB) menu.
3) Press the ENTER key on the remote control. The AUTO adjustment is performed.
4) Exit the A/D (RGB) menu by pressing the UNDO key on the remote control.
2.4 Adjustment of A/D (COMP)
1) Select the A/D (COMP) menu.
2) Set G-BRIGHT to the numeric value of G-BRIGHT of A/D (RGB).
3) Adjust CB-OFFSET to 20.
4) Adjust CR-OFFSET to 20.
5) Exit the A/D (COMP) menu by pressing the UNDO key on the remote control.
2.5 Adjustment of color wheel index
1) Input the pattern for adjusting the color wheel index to INPUT5.
(Refer to "3. Color wheel index adjustment" in the "Adjustment method of each part" section.)
2) Select CW INDEX from the DLP menu.
3) Adjust so that the lamp gradation patterns of R, G and B become smooth without noise.
4) Exit the PLD menu by pressing the UNDO key on the remote control.
2.6 Select S5 from the SSS menu and press the ENTER key on the remote control. Check that the OSD display of the set 5 appears.
Adjusting the PC Board
29
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No. Adjusting point Adjusting conditions Adjusting procedure
ΙΙ
Ι. Adjustment conditions
ΙΙ
1) Adjustment item: Process mode, DLP menu
2) Input signal: Component video 75% white signal
1 With the component video 100% white signal, adjust the output to 0.7 ± 0.05 Vp-p (excluding the synchro-
nous part.) (The sync signal is 0.3 Vp-p.)
2 Next drop the image signal output to 75%. 3 Input the signal to INPUT5 (DVI-I connector).
3) Target adjustment chromaticity x = 0.290 ± 0.005
y = 0.311 ± 0.005 (Color temperature: 8500K, +6UV)
ΙΙΙΙ
ΙΙ. Adjustment procedures
ΙΙΙΙ
1) Select GAMMA from the DLP menu and set the value to “6”. (Initial value = 6)
2) Set R-GAIN, G-GAIN, B-GAIN to “96”. (Initial value = 95)
3) Background adjustment
1 Project on a 40-inch screen, and observe the chromaticity in the center with a color meter. 2 Fix G-GAIN to 95. 3 Adjust the x and y values to the target adjustment chromaticity with B-GAIN. However, the adjusted value is
up to 115 at maximum.
4 Adjust the x and y values to the target adjustment chromaticity with R-GAIN. However, the adjusted value is
up to 115 at maximum. When the R-GAIN value is 115 and the x value cannot be adjusted,
1) Lower the B-GAIN and adjust to x = 0.290.
2) Lower the G-GAIN and adjust to y = 0.331.
5 Check that the middle gradation is not greatly deviated.
4) Exit the DLP menu by pressing the UNDO key on the remote control.
Background adjustment method
GAMMA R-GAIN, G-GAIN, B-GAIN
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