Sharp XLMP-60 Service manual

XL-MP60
SERVICE MANUAL
No. S2509XLMP60U/
MICRO COMPONENT SYSTEM
CHAPTER 1. GENERAL DESCRIPTION
[1] PRECAUTIONS FOR USING LEAD-FREE
SOLDER ........................................................ 1-1
[2] IMPORTANT SERVICE NOTES (FOR
U.S.A. ONLY)................................................. 1-2
[3] SPECIFICATIONS ......................................... 1-2
[4] NAMES OF PARTS........................................ 1-4
CHAPTER 2. ADJUSTMENTS
[1] ADJUSTMENT ............................................... 2-1
[2] TEST MODE .................................................. 2-2
CHAPTER 3. MECHANICAL DESCRIPTION
[1] REMOVING AND REINSTALLING THE
MAIN PARTS ................................................. 3-1
[2] DISASSEMBLY.............................................. 3-2
CHAPTER 4. DIAGRAMS
[1] BLOCK DIAGRAM MAIN ............................... 4-1
[2] BLOCK DIAGRAM TUNER............................ 4-3
[3] BLOCK DIAGRAM CD/MP3 DISPLAY........... 4-5
CHAPTER 5. CIRCUIT DESCRIPTION
[1] WAVEFORMS OF CD CIRCUIT .................... 5-1
[2] VOLTAGE....................................................... 5-3
MODEL
XL-MP60 Micro Component System consisting of XL-MP60 (main unit), CP-MP60F (front speakers) and CP-MP60SW (subwoofer).
• In the interests of user-safety the set should be restored to its origi­nal condition and only parts identical to those specified be used.
CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT
[1] NOTES ON SCHEMATIC DIAGRAM ............6-1
[2] TYPES OF TRANSISTOR AND LED ............6-1
[3] SCHEMATIC DIAGRAM MAIN/POWER
AMP. ..............................................................6-2
[4] SCHEMATIC DIAGRAM TUNER...................6-4
[5] SCHEMATIC DIAGRAM CD/MP3 .................6-6
[6] SCHEMATIC DIAGRAM DISPLAY ................6-8
[7] WIRING SIDE OF PWB ..............................6-10
[8] WIRING SIDE OF PWB MAIN TOP/POW-
ER AMP./JACK ............................................6-12
[9] WIRING SIDE OF PWB MAIN BOTTOM......6-14
[10] WIRING SIDE OF PWB TUNER .................6-16
[11] WIRING SIDE OF PWB CD/MP3 ................6-18
[12] WIRING SIDE OF PWB DISPLAY/
SWITCH ......................................................6-20
CHAPTER 7. FLOWCHART
[1] TROUBLESHOOTING ..................................7-1
CHAPTER 8. OTHERS
[1] FUNCTION TABLE OF IC .............................8-1
[2] FL DISPLAY ..................................................8-9
Parts Guide
XL-MP60
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
XL-MP60
XL-MP60
CHAPTER 1. GENERAL DESCRIPTION
Service Manual
[1] PRECAUTIONS FOR USING LEAD-FREE SOLDER
1. Employing lead-free solder
"MAIN,TUNER,CD/MP3,DISPLAY,POWER AMP.,JACK,SWITCH" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWB and service manuals. The alphabetical character following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper.
2. Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks. As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
3. Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 C which is higher than the conventional lead solder by 40 C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition. Lead-free solder contains more tin, and the end of the soldering bit may be easily corrected. Make sure to turn on and off the power of the bit as required. If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it. When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Ref No.
PWB-A DCEKKV517SJ03
Parts No.
Main(A1)/Tuner(A2)/CD/MP3(A3)/Display(A4)/POWER AMP.(A5)/Jack(A6)/Switch(A7)
Description
1 – 1
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL.
[2] IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)
BEFORE RETURNING THE AUDIO PRODUCT
(Fire & Shock Hazard)
Before returning the audio product to the user, perform the following safety checks.
1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the audio product.
2. Inspect all protective devices such as insulating materials, cabinet, terminal board, adjustment and compartment covers or shields, mechanical insulators etc.
3. To be sure that no shock hazard exists, check for leakage current in the following manner.
* Plug the AC line cord directly into a 120 volt AC outlet.
* Using two clip leads, connect a 1.5k ohm, 10 watt resistor paral-
leled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as conduit or electrical ground connected to earth ground.
* Use a VTVM or VOM with 1000 ohm per volt, or higher, sensitivity
to measure the AC voltage drop across the resistor (See diagram).
* Connect the resistor connection to all exposed metal parts having a
return path to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
TO EXPOSED METAL PARTS
All check must be repeated with the AC line cord plug connection reversed.
Any reading of 0.3 volt RMS (this corresponds to 0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the audio product to the owner.
VTVM
AC SCALE
1.5k ohms 10W
0.15 µ F
TEST PROBE
XL-MP60
CONNECT TO KNOWN EARTH GROUND
[3] SPECIFICATIONS
For U.S.A.
General
Power source AC 120 V, 60 Hz
Power consumption 121 W
Dimensions Width: 6-5/16" (160 mm)
Height: 9-7/16" (240mm) Depth: 12-9/16" (319mm)
Weight 11.5 lbs. (5.2 kg)
Amplifier
Output power Front speaker s: 37.5 watts minimum RMS
per channel into 6 ohms from 100 Hz to 20 kHz, 10% total harmonic distortion
Subwoofer: 45 watts minimum RMS into 6 ohms from 70 Hz to 130 Hz, 10% total harmonic distortion
Output terminals Front speakers and subwoofer: 6 ohms
Headphones: 16 - 50 ohms (recommended: 32 ohms)
Input terminals Video/Auxiliary (audio signal):
500 mV/47 k ohms
CD player
Type 5-disc multi-play compact disc player
Signal readout Non-contact, 3-beam semiconductor laser
pickup
D/A converter 1-bit D/A converter
Frequency response 20 - 20,000 Hz
Dynamic range 90 dB (1 kHz)
Tuner
Frequency range FM: 87.5 - 108 MHz
AM: 530 - 1,720 kHz
Front speaker
Type 2-way type speaker system
Maximum input power
Rated input power 37.5 W
Impedance 6 ohms
Dimensions Width: 6-1/2" (165 mm)
Weight 4.9 lbs. (2.2 kg)/each
(magnetic shield)
1.5" (4 cm) tweeter
4" (10 cm) woofer
75 W
Height: 9-7/16" (240 mm) Depth: 8-3/16" (208 mm)
Subwoofer
Type 5-1/8" (13 cm) subwoofer syste m
Maximum input power
Rated input power 45 W
Impedance 6 ohms
Dimensions Width: 6-5/16" (160 mm)
Weight 7.3 lbs. (3.3 kg)/each
(magnetic shield)
90 W
Height: 9-7/16" (240 mm) Depth: 11-1/4" (285mm)
1 – 2
XL-MP60
Except for U.S.A
General
Power source AC120V,60Hz
Power consumption 121 W
Dimensions Width: 160 mm (6-5/16")
Weight 5.2 kg (11.5 lbs.)
Amplifier
Output power Front speaker s:
Output terminals Front speakers and subwoofer: 6 ohms
Input terminals Video/Auxiliary (audio signal):
CD player
Type 5-disc multi-play compact disc player
Signal readout Non-contact, 3-beam semiconductor laser
D/A converter 1-bit D/A c onvert er
Frequency response 20 - 20,000 Hz
Dynamic range 90 dB (1 kHz)
Specifications for this model are subject to change without prior notice.
Height: 240 mm (9-7/16") Depth: 319 mm (12-9/16" )
RMS: 75 W (37.5 W + 37.5 W) (10 % T.H.D.)
Subwoofer:
RMS: 45 W (10 % T .H.D.)
Headphones: 16 - 50 ohms (recommended: 32 ohms)
500 mV/47 k ohms
pickup
Tuner
Frequency range FM: 87.5 - 108 MHz
AM: 530 - 1,720 kHz
Front speaker
Type 2-way type speaker system
Maximum input power
Rated input power 37.5 W
Impedance 6ohms
Dimensions Width: 165 mm (6-1/2")
Weight 2.2kg(4.9lbs.)/each
Subwoofer
Type 13 cm (5-1/8") subwoofer system
Maximum input power
Rated input power 45 W
Impedance 6ohms
Dimensions Width: 160 mm (6-5/16")
Weight 3.3 kg (7.3 lbs.)
(magnetic shield)
4 cm (1.5") tweeter
10 cm (4") woofer
75 W
Height: 240 mm (9-7/16") Depth: 208 mm (8-3/16")
(magnetic shield)
90 W
Height: 240 mm (9-7/16") Depth: 285 mm (11-1/4" )
1 – 3
[4] NAMES OF PARTS
1
2
3
4
5
6
7
8
9
11
12 13 14 15 16 17
18
XL-MP60
Front panel
1. Video/Auxiliary Button
2. Tuner (Band) Button
3. CD Button
4. Power On/Stand-by Button
5. Timer Indicator
6. Disc Stop, Tuning Down Button
7. Disc Play or Repeat, Tuning Up Button
8. Extra Bass/Demo Mode Button
9. Equalizer Mode Select Button
10. Headphone Jack
11. Remote Sensor
12. Disc Number Select Buttons
13. Disc Track Down or Fast Reverse, Tuner Preset Down Button
14. Disc Track Up or Fast Forward, Tuner Preset Up Button
15. Memory/Set Button
16. Disc Compar tment Open/Close Button
17. Volume Control
18. Disc Compartment
Display
10
1. Disc Number Indicators
2. Disc Play Indicator
3. Disc Pause Indicator
4. Memory Indicator
9 10321 4 5 7 86 11
12 13
5. Disc Repeat Play Indicator
6. WMA Track Indicator
7. CD Indicator
8. MP3 Track Indicator
9. Extra Bass Indicator
10. Sleep Indicator
11. Timer Play Indicator
12. FM Stereo Mode Indicator
13. FM Stereo Receiving Indicator
Rear panel
1. AC Power Input Jack
2. Speaker Terminals
3. FM/AM Loop Antenna Jack
4. Video/Auxiliary ( Audio Signal) Input Jacks
1
5. Cooling Fan
3
2
4
5
1
2
3
1. Tweeter
2. Woofer
3. Bass Reflex Duct
4. Speaker Wire
4
Subwoofer
Front speaker
2
1
3
1. Sub Duct Pipe
2. Subwoofer
3. Speaker Wire
Note:
The speaker grilles are not removable.
1 – 4
XL-MP60
10
11
1
Remote control
1. Remote Control Transmitter
12
2
13
3
14
4
5
6
7
8
9
15
16
17
18
19
20
2. Power On/Stand-by Button
3. Direct Track Search Buttons
4. Disc Track Down or Fast Reverse, Tuner Preset Down, Time Down Button
5. Disc Stop Button
6. Extra Bass Button
7. Disc Play or Repeat Button
8. Volume Up and Down Buttons
9. Memory/Set Button
10. Disc Clear Button
11. CD Button
12. MP3/WMA Display Button
13. Disc Number Select Buttons
14. Disc Track Up or Fast Forward, Tuner Preset Up, Time Up Button
15. Disc Pause Button
16. Equalizer Mode Select Button
17. Disc R andom Button
18. Timer/Sleep Button
19. Video/Auxiliary Button
20. Clock Button
21. Tuner (Band) Button
21
1 – 5
R311
TP-VT
FM BAND COVERAGE fL
L307
L306
AM BAND COVERAGE fL
IC301
L304
FM RF
AM Tracking
L302
L305
AM IF
CNP301
TUNER PWB
36
23
XL-MP60
CHAPTER 2. ADJUSTMENTS
[1] ADJUSTMENT
1. TUNER SECTION
fL: Low-range frequency
fH: High-range frequency
AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
XL-MP60
Service Manual
Test Stage Frequency Frequency
Display
Setting/
Adjusting
Instrument
Connection
Parts
IF 450 kHz 1,602 kHz L305 *1 AM Band Coverage
522 kHz (fL): L306
1.1 ± 0.1 V
*2
AM Tracking 990 kHz 990 kHz L302 *3
*1. Input: IC301 1Pin Output: IC301 23Pin *2. Input: Input is not connected Output: TP-VT(IC301 28Pin) *3. Input: Antenna Output:IC301 23Pin
Check FM VT
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Frequency Display Check
Point
Instrument
Connection
87.5 MHz 87.5 MHz 1.5V ± 1.0V TP-VT 108 MHz 108 MHz 5.0V ± 1.0V TP-VT
FM Mute Level
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Frequency Display Adjusting
Parts
98.00 MHz
98.00 MHz Input: Antenna
(30 dBµV)
Instrument
Connection
Output: Speaker Terminal
FM Detection
Signal generator: 10.7 MHz FM sweep generator
Figure 1 ADJUSTMENT POINTS
2. CD SECTION
Adjustment
Since this CD system incorporates the following automatic adjust­ment functions, readjustment is not needed when replacing the pickup. Therefore, different PWBs and pickups can be combined freely.
Each time a disc is changed, these adjustments are performed automatically. Therefore, playback of each disc can be performed under optimum conditions.
Test
Stage
Frequency Frequency
Display
Setting/
Adjusting
Instrument
Connection
Parts
FM IF 10.7 MHz 98.00 MHz Input: Pin 36 of
IC301 Output: Pin 23 of IC301
FM RF
Signal generator: 1 kHz, 75 kHz dev., FM modulated
Test
Stage
FM Band
87.50 MHz (fL): L307 Coverage FM RF 98.00 MHz
(10 ~ 20dB)
*1. Input: Antenna Output: 23 Pin of IC301
Frequency Frequency
Display
98.00 MHz L304 *1
Setting/
Adjusting
Parts
1.5 ± 0.1 V
Instrument
Connection
*1
2 – 1
XL-MP60
[2] TEST MODE
The test mode applied to this microcomputer has three modes, namely the ordinary test mode for adjustment or measurement, the aging test mode, and the self-diagnosis test mode for self-judgment in case of final product inspection.
1. Turning on the test mode
For obtaining each test mode, press the Power ON/STAND BY button, while keeping pressing the following two buttons in the ordinary stand­by mode (power off). In this case, the main unit buttons are valid. When turning the POWER on with remote control buttons, test modes are not obtained.
[Ordinary test mode]
1. CD Test Mode (TEST 1)...........................................................
CD + DISC1
2. Tuner Test Mode (TEST 2)........................................................
TUNER(BAND) + DISC1
3. Electronic Volume Test Mode (TEST 3).....................................
TUNING DOWN + VOLUME UP
4. Timer Test Mode (TEST 4).......................................................
TUNING UP + DISC5
5. FL Test Mode (TEST 5)...........................................................
PRESET DOWN + VOLUME DOWN
6. CD MECHANISM Aging Test Mode (TEST 8)...........................
CD + Equalizer
[Self-diagnosis Test Mode]
1. Button input diagnosis test mode (TEST 6)...............................
PRESET UP + DISC5
Processes are different depending on destinations at initial settings.
2. CD Test Mode (TEST 1)
In the CD test mode the operation of each step is possible even if the LID-SW is off. If focus cannot be taken in step 3 or any error is pro­cessed, it is impossible to proceed to the next step. During error pro­cessing, end the test mode by pressing the Power ON/STAND BY button or return to the step 1 by pressing the CD STOP button. Any other operations are inhibited.
1. Step 1 Mode
When the CD test mode is obtained, the following display lights up. Then CD initialization operation flow proceeds up to CD STB off to wait for the following buttons to be pressed.
One second after display lights up
"STOP".............................. Invalid
"VIDEO/AUX".................... CLV
2. Step 2 Mode
Press the "MEMORY/SET" button in this mode to transmit the laser lighting command LDON (8400) and turn on the laser. Any other operations are not performed in this case.
Press the following buttons in this state to obtain the operations specified below.
"POWER ON/STAND BY"... Test mode and power turned off to
shift to the ordinary standby mode.
"FWD"................................. The pickup slides toward the outer
periphery while this button is pressed.
"REV".................................. The pickup slides toward the inner
periphery while this button is pressed. If PICKUP IN is on, input is invalid.
"MEMORY/SET"................ Shift to step 3
3. Step 3 Mode
While the laser keeps lighting, CD initialization operation flow pro­ceeds up to 'CLV servo ON' to wait for the following buttons to be pressed.(Focus servo turned on for focus search)
The focus search is repeated to take focus.
Press the following buttons in this state to obtain the operations specified below.
"POWER ON/STAND BY"..... Test mode and power turned off to shift
to the ordinary standby mode.
"FWD"................................... The pickup slides toward the outer
periphery while this button is pressed.
"REV".................................... The pickup slides toward the inner
periphery while this button is pressed. If PICKUP IN is on, input is invalid.
"MEMORY/SET".................. If focus has been taken, shift to step 4 is
executed. If not, acceptance is inhibited.
*If the focus is not received after it has been taken, the process returns to step 1.
4. Step 4 Mode
The CLV servo ON command (8600) is transmitted to wait for the following buttons to be pressed. (The disc is rotated for CLV lock.)
Press the following buttons in this state to obtain the operations specified below.
"POWER ON/STAND BY"... Test mode and power turned off to shift
to the ordinary standby mode.
"FWD".......................... After the pickup returns to the innermost
periphery, it slides toward the outer periphery while this button is pressed.
"REV"...................... After the pickup returns to the innermost
periphery, it slides toward the inner periphery while this button is pressed. If PICKUP IN is on, input is invalid.
"MEMORY/SET"................ Shift to step 2
The time display always indicates "0:00".
Press the following buttons in this state to obtain the operations specified below.
"POWER ON/STAND BY".... Test mode and power turned off to
shift to the ordinary standby mode.
"FWD".................................. The pickup slides toward the outer
periphery while this button is pressed.
"REV"................................... The pickup slides toward the inner
periphery while this button is pressed. If PICKUP IN is on, input is invalid.
"MEMORY/SET".................. Return to step 5
*If the focus is not received, the process returns to step 1.
2 – 2
5. Step 5 Mode
When the CD initialization operation flow is completed, the mute is turned off, and playback is started. Even if playback reaches the outermost periphery of disc, the operation does not stop. The LCD display indicates the playback passage time as in case of ordinary CD playback.
Press the following buttons in this state to obtain the operations specified below.
"POWER ON/STAND BY".... Test mode and power turned off to shift
to the ordinary standby mode.
"FWD".................................. The pickup slides toward the outer
periphery while this button is pressed.
"REV"................................... The pickup slides toward the inner
periphery while this button is pressed.
If PICKUP IN is on, input is invalid.
"PLAY"............................... Invalid
"STOP"............................... Return to step 1
*If the focus is not received, the process returns to step 1.
Other cautions
• TOC IL is not available for this test mode.
XL-MP60
• The TUNER TEST 2 mode is obtained with >> + MEMORY/SET + POWER ON/STAND-BY. ->Turn off AC in the TEST 2 mode to restore the initial state.
Turn off POWER to protect the memory of TEST 2 mode.
Turn off POWER again to obtain the ordinary operation while the data is stored in the memory (besides TUNER).
If AC OFF state is maintained in this state for about 1/2 day, start is executed in the initial state.
• To clear the whole memory, insert the AC cord, pressing
TUNER(BAND) + DISC2.
3. Preset frequencies for various destinations
(random preset memory)
CH BAND FM
1 2 3 4 5
FM STEREO
FM 87.5 MHz FM108.0 MHz FM 98.0 MHz FM 90.0 MHz FM106.0 MHz
3. Tuner Test Mode (TEST 2)
1. Outline of tuner (radio) test mode
The tuner test mode is intended to store the adjustment and mea­surement frequencies in the preset memory CH. When adjusting the tuner section in the production line, adjusting personnel are not required to set frequency.
2. Details of tuner test mode
Press the "TUNER(BAND)" and "DISC1" buttons in POWER OFF state and turn on the power by the use of "POWER ON/STAND BY" button to preset and store frequency for adjustment and measure­ment of destination specified by the AREA terminal in the preset memory CH. However, Ordinary 1 and Ordinary 2 are stored in the destinations when the test mode is obtained.
(As for frequencies to be preset and stored for each destination, refer to item 3.)
The tuner test mode is started from preset No.1.
The operations of test mode are identical with the ordinary operations of TUNER function. FUNCTION switching is invalid.
It is necessary to discard the content of preset memory when the tuner test mode is ended; be sure to write "0000" or "1111" bits in the mem­ory to be checked for judging memory error at initial setting and to ini­tialize memory.
When the tuner test mode is obtained, the following display lights for one second.
CH BAND FM
6 7
AM
8 9 10
CH BAND FM
16-35 —————— 36 37
FM MONO
38 39 40
• The slant line sections of the table store no memory.
AM 530 kHz AM1720 kHz AM 990 kHz AM 600 kHz AM1400 kHz
FM106.0 MHz FM 90.0 MHz FM 98.0 MHz FM108.0 MHz FM 87.5 MHz
4. Electronic volume Test Mode (TEST 3)
When this test mode is obtained, the following display lights for one second.
In this mode, volume is Volume -14 dB (STEP 23), FLAT AND X-BASS ON, and start-up function to CD, respectively. The button operations in the test mode are the same as those of ordinary operation except vol­ume UP/DOWN.
1) The display is the same as that of ordinary operation except test mode setting.
2) Unlike the ordinary state, the volume is controlled with the volume UP/DOWN button in accordance with the following three steps.
Vol ume- (STEP 0) <-> Volume-14 dB (STEP 23) <-> Volume-0 (STEP 30)
3) X-BASS is switched when button is pressed.
2 – 3
XL-MP60
5. Timer test Mode (TEST 4)
When this test mode is obtained, the following display lights for one second.
Set the current time and timer time according to the following proce­dure to reproduce the timer.
1. Set the current time to 1:00, the timer to ON time 1:05, the function to CD, and volume to STEP 12, respectively. One minute is counted as one second, and the timer is reproduced. The fade-in (when playback is started) is executed at a rate of one step for 1 sec. After completion of fade-in, the fade-out is executed at a rate of one step for 1 sec (WAIT 1 sec inserted).
After completion of fade-out, the power is turned off (after WAIT 1 sec), and the mode is shifted to the standby.
The display during operation is the same as that of ordinary timer operation.
6. FL Test Mode (TEST 5)
When the FL test mode is obtained, all the FL segments are lighted. Then pressing the "PLAY" button switches display as below.
————–
Lighting of all segments
7. Button input diagnosis Test Mode (TEST 6)
When the test mode is obtained, the following is displayed.
(STAND-BY AND DEMO OFF STATUS)
This test mode is intended to check whether all the main unit buttons can be detected. Accordingly, in this test mode, it is checked whether the "POWER ON/STAND BY" button was pressed after all the buttons shown below were pressed. If the result is OK, OK is displayed. If any one of keys was not pressed, an error is displayed. In both cases of OK termination or error termination, the mode is shifted to the standby mode if the "POWER ON/STAND BY" button is pressed subsequently.
All models using this type of microcomputer are not always provided with the same buttons. Since the buttons used are different depending on models, types of buttons to be used are determined by whether SURROUND, and an electric lid are available at the initial setting by MODEL port.
The order of buttons to be pressed is not determined. Accordingly, it is checked whether all buttons have been pressed.
1. PU-IN buttons: CUE/PRESET UP + CD STOP
Since this model is provided with SURROUND (HAVE OR NOT), and electric CD lid, the following 10 buttons are detected as all but­tons.
PLAY, X-BASS/DEMO, FUNCTION, VOLUME UP/DOWN, MEM­ORY/SET, REV, FWD, STOP, CD-OPEN/CLOSE
The OK/ERROR display of test result is as follows.
Lighting of odd segments
Lighting of even segments
__________
2 – 4
8. CD MECHANISM Aging Test Mode (TEST 8)
OPEN/CLOSE & 5 DISC CHANGER aging test.
DISPLAY:
FUNCTION:
Enter the TEST MODE 8, MCU control the 5 DISC CHANGER OPEN/ CLOSE. After close finished, disc1 to disc5 move in then out for 1 cycle. Then start the next cycle.
Request:
Every period include 4 operation. Below is TIMING:open->close­>disc1->disc2->disc3->disc4->disc5->open
Enter test mode
CHANGER
Find the disc 1 position
XL-MP60
open
delay 3S after open finish
rotate 1 circle
close
delay 3S after close finish
rotate 1 circle
2 – 5
XL-MP60
CD Changer Unit
CD Disc
Carriage
Drawer
Home StereoXL-MP60Service ManualXL-MP60 Service ManualMarketE
CHAPTER 3. MECHANICAL DESCRIPTION
[1] REMOVING AND REINSTALLING THE MAIN PARTS
1. How to remove CD Disc manually (See Fig. 1,2)
Perform steps 1 to 10 of the disassembly method to remove the CD Changer unit.(see page 3-2,3-3)
1. Rotate the gear cam until the arm switch C becomes the position of the Figure 1.
2. Pull the drawer to the front like the Figure 2.
And the CD disc on the carriage is taken out.
CD Changer Unit
Arm switch C
Gear cam
Figure 1
Figure 2
3 – 1
[2] DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance:
1) Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
2) Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disas­sembling.
3) Take sufficient care on static electricity of integrated circuits and other circuits when servicing.
STEP REMOVAL PROCEDURE FIGURE
1 Top Cabinet 1. Screw...........................(A1) x 5 1
2 Side Panel 1. Screw...........................(B1) x 8 1
3 Rear Panel 1. Screw..........................(C1) x 6 2
4 Tuner PWB 1. Screw..........................(D1) x 1
5 Main PWB 1. Screw...........................(E1) x 3
6 POWER AMP.
PWB
7 Transformer 1. Screw..........................(G1) x 4 4
8 Fan Motor 1. Screw..........................(H1) x 2 4
9 Front Panel/CD
Tray Cover
10 Chassis 2. Screw..........................(K1) x 6 6
11 CD/MP3 PWB
(Note 1)
12 CD Changer Unit 1. Screw..........................(M1) x 6 7
13 CD Mechanism 1. Screw..........................(N1) x 4 7
14 Display PWB 1. Knob............................(P1) x 1
15 Jack PWB 1. Screw..........................(Q1) x 1 8
Note 1:
After removing the connector for the optical pickup from the connector, wrap the conductive aluminium foil around the front end of the connec­tor so as to protect the optical pickup from electrostatic damage.
2. Socket.........................(D2) x 3
2. Socket.......................(E2) x 10
1. Screw...........................(F1) x 4 3
1. Screw...........................(J1) x 2
2. Flat cable......................(J2) x 1
3. Socket..........................(J3) x 1
4. CD Tray cover..............(J4) x 1
1. Flat cable.....................(L1) x 1
2. Socket..........................(L2) x 2
3. Screw...........................(L3) x 4
4. Screw...........................(L4) x 2
2. Screw.........................(P2) x 10
XL-MP60
Top Cabinet
(A1) x2 ø3x10mm
Side Panel (Right)
(B1) x2 ø3x10mm
(A1) x1 ø3x10mm
2
3
(B1) x2 ø3x10mm
(B1) x2 ø3x12mm
Rear Panel
Side Panel (Left)
Figure 1
(D2) x3
(D1) x1 ø3x6mm
4
5
7
Main PWB
8
(C1) x5 ø3x10mm
Rear Panel
(C1) x1 ø3x12mm
Tuner PWB
Figure 2
(A1) x2 ø3x10mm
(B1) x2 ø3x10mm
3 – 2
(E2) x2
(E1) x1 ø3x12mm
Main PWB
(E2) x1
(F1) x1 ø3x6mm
(E2) x2
(E1) x2 ø3x6mm
Figure 3
(E2) x1
(E2) x2
Front Panel
(E2) x2
POWER AMP. PWB
(F1) x3 ø3x6mm
XL-MP60
(H1) x2 ø3x6mm
Fan Motor
Transformer
(G1) x4 ø4x10mm
(J2) x1 (J3) x1
Figure 4
Front Panel
Front Panel
(J1) x2 ø3x12mm
Display PWB
(K1) x3 ø3x8mm
CD Changer Unit
(L4) x1 ø3x6mm
CD Changer Unit
CD/MP3 PWB
(L2) x1
Figure 6
Bracket
(L3) x4 ø3x6mm
Chassis
Bracket
(L1) x1
(L2) x1
(L4) x1 ø3x6mm
(K1) x3 ø3x8mm
DVD Changer Unit
DVD Changer Unit
Figure 5
DVD Tray Cover
DVD Tray Cover
(J4) x1
(M1) x3 ø3x8mm
(P2) x10 ø2.5x8mm
Front Panel
Figure 7
(M1) x3 ø3x8mm
Nut
CD Mechanism
(N1) x4 ø2.5x8mm
(P1) x1
Display PWB
CP-MP60F, CP-MP60SW
These speaker CP-MP60F, CP-MP60SW are available in assembles only and may not be disassembled.
3 – 3
(Q1) x1 ø2.5x8mm
Figure 8
Jack PWB
-MEMO-
XL-MP60
3 – 4
XL-MP60
NC
3
CHAPTER 4. DIAGRAMS
[1] BLOCK DIAGRAM MAIN
TO TUNER PWB
CNP602
1
2
1
2
3
3
4
5
4
5
6
7
6
7
8
89
CNS602
L_CH
A_GND
R_CH
S/W_CH
D_GND
+12V
+7V
+8V
CNW602
VEE
VCC
12
+B
+B
+B
+B
Q101 Q102
ÐB
AC POWER SUPPLY CODE AC 120V 60Hz
TO CD SERVO PWB
CNS407
SO202
AC SOCKET
TO DISPLAY PWB
1
2
TRANSFORMER
CNS101
T201
POWER
1 2 3 4 5
CNP407
1
2 3
4 5
6
7
CNP101
AUDIO+B +8V M_GND +8V
D_GND
AGND
F201
6.3A 125V
F202
6.3A 125V
F203
1.6A 125V
3.8V
3.8V
Ð30V ÐB
D_GND
+5.6V
MGND
+12V
Q103
D201
DGND
DGND
D205~D208
Q201
+8V
+B
DGND
ZD202
+B
+B2
+B
+B
+B1
ÐB1
+B
KIA7812API
+B
REGULATOR
+B
Q413
Q414
+B
ZD201
VF1
VF2
+B
+B
A GND
KIA7808API
VOLTAGE
REGULATOR
IC202
VOLTAGE
+B
C211
C212
ÐB
IC203
VOLTAGE
REGULATOR
IC201
KIA7805API
+B
+B
+B
+B
ÐB
+B
+B
+B
+B
Figure 4-1 BLOCK DIAGRAM (1/6)
4 – 1
L_OUT
NC
VCC
NC
NC
VEE
VCC
123456789
+B
ÐB
MUTE1
GND
NC
VEE
10 11 12 13 14 15
IC101
LM4781TA
POWER AMP.
L_IN
VCC
R_OUT
16 17 18 19
L_RF
R_IN
XL-MP60
S/W_IN
S/W_RF
MUTE3
GND
S/W_OUT
NC
R_RF
MUTE2
GND
NC
VEE
ÐB
21 22 23 24 25 26 2720
SO101
SPEAKER TERMINAL
+
Ð
+
Ð
+
Ð
L-CH
R-CH
SUB WOOFER
+B
RLY102
CNP103A/B
LIN
1
L OUT
2
RLY101
+B
Q112 Q113 Q114
+B
+B
ÐB
+B
Q107 Q108
Q109
+B
Q203
Q202
+B
+B
Q110
Q204
+B
Q111
Q205
A_GND R OUT
RIN
SUB_RLY IN
SUB_RLY OUT
+B
3 4 5 6 7
SP_RELAY
SINGAL_LVL
FAN_ATART
SP_DETECT
P_MUTE
FAN_PRO
CD+B
FAN MOTOR
1
2
3
4
5
6
7
CNP102
M201
M
JK101
HEADPHONES
1
3 11 10
2
9
8
7
6
5
4
TO DISPLAY PWB
CNS102
Figure 4-1 BLOCK DIAGRAM (1/6)
4 – 2
XL-MP60
DGND
3
S
3
[2] BLOCK DIAGRAM TUNER
AM LOOP
ANTENNA
FM ANTENNA
AM BAND COVERAGE fL
L306
3
2
1
4
5
6
TP-VT
+B
D305
AM OSC
+12V
Q302
321
AM Tracking
CNP301
1
1
2
2
3
3
BAND PASS
FILTER
L302
AM ANT.
4
5
6
FM RF
L304
D306
FM OSC
D307
L307
D308
CNP302
+B
TO CD DI
CNS
DI
CE
456
CL
BF301
X301
75KHz
VDD
19202136 35 34
XOUT
XIN
FMRF-IN
33 32 31
VCC2
FMRF-OUT
FM-OSC
B02
AM-OSC
B01
LP-IN
LP-OUT
PD
AGC
AMLOWOUT
222324252627282930
MPX-IN
DET-OUT
IC301
AM IFIN
VCC1
AM-MIX
GND1
FM-MIX
REG
AMRF-IN
123 181716456789101112131415
FM IFIN
P-CCMP
P-DET
L-OUT
FM-IET
R-OUT
VSS
CE
CL
DI
DO
LV23002M
PLL(TUNER)
FM FRONT END
FM IF
CF301
CF303
FM IF
Q303
34
L305
2
1
CF304
6
AM IF
AM IF
Figure 4-3 BLOCK DIAGRAM (3/6)
4 – 3
FM IF
CF302
FM IF DET./FM MPX./AMIF
DO
CLK
DI
CE
TUNÐR
TUNÐL
+8V
XL-MP60
TO CD DISPLAY PWB
CNP302
DI
+B
08
PLL(TUNER)
FM IF DET./FM MPX./AMIF
CNS302
CL
CE
DO
D_GND
123456
+8V
+B
+B
IC602
NJM4558D BUFFER
+B
8765
Ð
+
+ Ð
TO CD SERVO PWB
CNS406
CNP406
CD L
4321
321
CD R
CD_A_GND
TUN R
CD R
13 14 15 16 17 18 19
IC601
L1
LC75341M
12 11 10
AUDIO PROCESSOR
AUX R
RSL0
LSL0
RIN
LIN
RTRE
LTRE
20 21 22 23
R2R3R4
L4
L3R1L2
98765432
RBS
LBS
ROUT
LOUT
VREF
+B
DI CE
CL
VDD
CEDIVSS
AUX_R
SO601
VIDEO/AUX
IN
R-CH
L-CH
24
CL
1
A_GND
CLK
TUNÐR
TUNÐL
DO
DI
CE
+8V
+B
+B
A_GND
CD L
TUN L
AUX L
A_GND
CHASSIS GND
+B
+B
+B
L_CH
A_GND
R_CH
S/W_CH
D_GND
+12V
+7V +8V+B
CNP602
1 2 3 4 5 6 7 8
TO MAIN PWB
CNS602
Figure 4-4 BLOCK DIAGRAM (4/6)
4 – 4
XL-MP60
M C
[3] BLOCK DIAGRAM CD/MP3 DISPLAY
CNS406
TO TUNER PWB
CNP406
AGND
L-CH
R-CH
1
32
20
26
37
40
42
53
57
65
71
77
TO MAIN PWB
CNP407
MGND
5321
78 76
RCHO
AVSS
VVSS1
DVSS
VVSS3
DVSS
~
VVSS2 DVSS
LRVSS
DGND
+8V
+8V
AUDIO+B
4
CNS407
Q806
CONSTANT
VOLTAGE
Q805
75
LCHO
LRVDD
IC801
LC78690
MP3 DECODER
DIGITAL SIGNAL
PROCESSOR
RESB
CD CHANGER PWB ASS'Y
D_GND
1
SW4
2
SW3
3
SW5
4
SW6
5
SW2
6
SW1
7
SW7
8
CD_PH2
9
CD_PH3
10
MM+
11
CD_SOL1
12
MMÐ
13
CD_SOL2
14
SW8
15
PHOTO
INTERRUPTER
M
MOTOR
SOLENOID
4647
434445
DI
CL
CE
DO
32
PUIN
CNP405A
7
6
5
4
3
2
1
CD_CL
CD_DI
CD_DO
CD_RES
CD_CE
+3.3V
+5V
VCC
VC
CONSTANT
VOLTAGE
Q802
E
X801
16.9344 MHz
D
XOUT
72
XIN
73
DVDD
DVDD
VVDD1
30
+3.3V
A
36
DVDD
41
B
68
XVDD74VREF
17
C
F
AIN
CIN
BIN
DIN
56781314
EIN
LD
MD
CONT2
50
25
SPDO
SLDO
24
FDO
22
23
TDO
LDD
LDS
FIN
18
19
LASER
DRIVER
Q801
FOCUS COIL
TRACKING COIL
+3.3V
+8V
CD PICKUP UNIT
MUTE
2
VG1
4
VG2
11
25
VG4
18
VG3
1
VCC VCC
28
VREF
27
VO4-
23 2019 1324
LA6548NH
FOCUS/TRACKING/
SPIN/SLED
VO4+
VO3+
VO3-
SPINDLE
MOTOR
M
SLED
M
MOTOR
IC402
DRIVER
REG_OUT
+3.3V
+
-
-
+
VO2-
9
10 5 6
VO2+
VO1+
VO1-
PICKUP IN
TO
Figure 4-5 BLOCK DIAGRAM (5/6)
4 – 5
TO MAIN PWB
CNP101
D_GND
M_GND
Q502 Q503 Q511
VF1 VF2
ÐB2
D_GND
+5.6V
12V
CNS101
1
2
3
4
5
6
7
3.8V
3.8V
Ð30V
Q505~Q509
CHANGER
MOTOR
DRAIVER
VF2
+5.6V
XL-MP60
VFD701
FL DISPLAY
IRQ
29
20
19
18
VF1
112
Q705
SW710~SW716
SW701~SW708
LED701
REMOTE SENSOR
RX701
KEY
KEY
SW709
POWER
SW717 OPEN/ CLOSE
+5.6V
3940
SW1
64
~
~
SW8
71
CD_PH
73
MM+
74
MM-
75
CD_SOL
76
63 52
~ ~
P20
37 22
~
P9
47
50
~ ~
P8
21 18
~
4551 42
~ ~
P5
P4
VP
14 4
~
40
30
~ ~
P1
11G
1G
TIMER_LED
POWER_KEY
KEY2
KEY1
TO TUNER PWB
CNP302
TO MAIN PWB
CNP102
SW700
VOLUME
JOG
+8V
D_GND
SP_RELAY
SIGAL_LVL
FAN_START
SP_DETECT
P_MUTE
FAN_PRO
CD+B
CD_RES
CONSTANT
VOLTAGE
CNS302
DO
CL
CE
DI
CNS102
CD_CE
CD_DO
CD_DI
CD_CL
1
2
3
4
5
6
1
2
3
4
5
6
7
CNP405B
+5V
CD+B
IC701
IXA033SJ
SYSTEM
CD/MP3 DO
CD/MP3 DI
CD/MP3 CL
CD_CE
CF2
16
X702
15
14
13
12
17
90
46
72
RESET
X701
8MHz
32.768 kHz
+5.6V
CF1
VSS1
XT2
XT1
VDD1
VDD2
VDD3
CD/MP3 RES
RESET
VDD4
SYS_STOP
Q702,Q703,Q704
JOG_DOWN
77
JOG_UP
78
MICROCOMPUTER
Q510
1
2
3
4
5
6
7
VSS2
89
91
DO
87
CL
85
CE
86
DI
79
80
81
82
84
SP_RELAY
SIGAL_LVL
88 94 927 2 23 83 95 96 11 2697 98 99
FAN_START
SP_DETECT
P_MUTE
FAN_PRO
Figure 4-6 BLOCK DIAGRAM (6/6)
4 – 6
XL-MP60
Home StereoXL-MP60Service ManualXL-MP60 Service ManualMarketE
CHAPTER 5. CIRCUIT DESCRIPTION
[1] WAVEFORMS OF CD CIRCUIT
1
2
1
3
IC801 22
IC801 23
IC801 22
IC801 16
IC801 16
3
1
5
IC801 22
IC801 25
Stopped
CH1=10 V
DC 10:1
TE
2
=Filter= =Offset= Smoothing : ON CH1 : 0.0 V BW : FULL
T
CH2=1 V
DC 10:1
CH2 : 0.00 V CH3 : 0.00 V CH4 : 0.00 V
=Record Length=
Main : 100 K Zoom : 2 K
100 ms/div
(100 ms/div)
NORM:100 kS/s
=Trigger= Mode : NORMAL Type : EDGE CH1 Delay : 2.924 ms Hold off : 0.2 µs
4
IC801 2
IC801 28
6
IC801 27
7
IC801 22
1
Stopped
CH1=500 mV
DC 10:1
PDOUT0
3
4
PDOUT1
T
FDO
1
Smoothing : ON CH1 : 0.000 V BW : FULL
CH2 : 0.0 V CH3 : 0.00 V CH4 : 0.00 V
CH3=1 V
DC 10:1
=Record Length=
Main : 100 K Zoom : 2 K
1999/04/05 17:33:17
CH4=1 V
500 ms/div
(500 ms/div)
DC 10:1
NORM:20 kS/s
=Trigger==Filter= =Offset= Mode : AUTO Type : EDGE CH2 Delay : 0.0 ns Hold off : 0.2 µs
CH1
v/DIV 500 mV
5 – 1
T
Stopped
CH1=2 V
DC 10:1
XL-MP60
T
1999/04/07 09:25:28
500 ns/div
(500 ns/div)
NORM:200 MS/s
8
9
10
11
IC801 69
IC801 60
IC801 59
IC801 58
1
DOUT
Smoothing : ON CH1 : 0.00 V BW : FULL
Stopped
1
2
T
3
Smoothing : ON CH1 : 0.00 V BW : FULL
CH1=2 V
LRSY
DATACK
DATA
DC 10:1
CH2 : 0.00 V CH3 : 0.00 V CH4 : 0.00 V
T
CH2=2 V
DC 10:1
CH2 : 0.00 V CH3 : 0.00 V CH4 : 0.00 V
=Record Length=
Main : 1 K Zoom : 100
CH3=2 V
DC 10:1
=Record Length=
Main : 5 K Zoom : 100
=Trigger==Filter= =Offset= Mode : NORMAL Type : EDGE CH1 Delay : 2.887 ms Hold off : 0.2 µs
1999/04/05 20:50:17
5 µs/div
(5 µs/div)
NORM:100 kS/s
CH3
v/DIV
=Trigger==Filter= =Offset= Mode : AUTO Type : EDGE CH3 Delay : 0.0 ns Hold off : 0.2 µs
2V
1
12
IC801 22
IC801 24
5 – 2
XL-MP60
[2] VOLTAGE
PIN NO.
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PIN NO.
PIN NO.
PIN NO.
1 2 3 4 5 6 7 8 9
1 2 3
1 2 3
1 2 3
IC101
VOLTAGE
30 V
-30 V 30 V
-30 V 30 V
-30 V 0V
-30 V 0V 0V
-3 V 0V 0V 30 V 0V 0V
-30 V 0V 0V
-3 V 0V 0V 0V 0V
-3 V 0V 0V
IC201
VOLTAGE
10 V
0.6 V
5.6 V
IC202
VOLTAGE
19.8 V 0V 12 V
IC203
VOLTAGE
19.8 V 0V 8V
PIN NO.
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
1 2 3 4 5 6 7 8 9
IC801
VOLTAGE
1.65 V
1.6 V
1.6 V
1.8 V
1.7 V
1.7 V
1.7 V
1.7 V
1.6 V
1.7 V
1.7 V
2.8 V
1.7 V
1.7 V
1.7 V
1.7 V
1.7 V
3.4 V 0V 0V
3.3 V
1.7 V
1.7 V
1.7 V
1.7 V 0V 0V
0.8 V 1V
3.1 V 0V
3.1 V 0V 0V 0V
3.1 V 0V
1.8 V
3.1 V 0V
3.1 V 0V 0V
3.6 V
3.6 V 0V
3.6 V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V
2.9 V
1.5 V
1.9 V
1.9 V 0V
1.8 V 0V
3.1 V 0V 0V 0V
1.3 V
1.4 V 3V
1.6 V
3.1 V 0V
1.6 V
3.2 V
1.6 V
PIN NO.
PIN NO.
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 2 3 4 5 6 7 8 9
IC301
VOLTAGE
2.23 V
2.23 V
2.5 V 0V
5.1 V
5.1 V
2.2 V
2.2 V
4.1 V
3.96 V
2.9 V
2.3 V
2.3 V 0V 0V 0V
3.4 V
3.4 V
1.6 V
1.7 V
3.5 V
2.2 V
2.26 V 0V
0.75 V 0V 2V
1.45 V
2.7 V 0V 5V 5V 5V 5V 0V
0.98 V
IC402
VOLTAGE
7.7 V 0V
1.65 V
1.65 V
3.4 V
3.4 V 0V 0V 0V
3.3 V
3.3 V
1.65 V
1.65 V
3.3 V
7.12 V
3.3 V 4V
1.65 V
1.65 V
3.5 V
3.5 V 0V 0V 0V
3.3 V
3.5 V
3.5 V
1.65 V
1.65 V
7.7 V
PIN NO.
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
E C B
PIN NO.
E C B
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8
E C B
E C B
E
C
B
IC601
VOLTAGE
0V 0V 0V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V 0V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V
3.6 V
7.3 V 0V
IC602
VOLTAGE
6V 6V 6V 0V 6V 6V 6V 12 V
Q101
VOLTAGE
0V 0V
0.6 V
Q102
VOLTAGE
0V 0V
0.6 V
Q103
VOLTAGE
0V 0V
0.6 V
Q107
VOLTAGE
0V
5.7 V 0V
Q108
VOLTAGE
0V
5.7 V 0V
PIN NO.
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
1 2 3 4 5 6 7 8 9
E C B
1 2 3
1 2 3
E C B
E C B
VOLTAGE
0V 0V 0V 0V 0V 5V 0V 0V 0V 0V
4.85 V 2V
2.4 V 0V
2.3 V
2.5 V
4.9 V
4.9 V
4.9 V
4.9 V 0V 0V 0V 0V 0V
4.9 V
4.9 V 0V
5.1 V
-26.4 V
-26.4 V
-26.4 V
-26.4 V
-26.4 V
-26.4 V
-26.4 V
-26.4 V
-26.4 V
-26.4 V
-26.4 V 0V
-28.5 V
-28.5 V
-28.5 V
-3.94 V
4.8 V
-28.5 V
-28.5 V
-3.9 V
-3.1 V
Q109
VOLTAGE
0V
5.7 V 0V
Q110
VOLTAGE
5.5 V 0V
5.6 V
Q111
VOLTAGE
0V
4.8 V 0V
Q112
VOLTAGE
0V
0.2 V
0.84 V
Q113
VOLTAGE
0V 0V
0.8 V
IC701
PIN NO.
100
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
VOLTAGE
0V
-3.9 V
-28.5 V
-3.9 V
-3.1 V
-3.9 V
-3.9 V
-3.1 V
-3.9 V
-28.5 V
-3.9 V
-3.1 V
-3.9 V
4.77 V
4.77 V
4.77 V
4.77 V
4.77 V
4.77 V
4.77 V
4.77 V
4.86 V
4.77 V 0V 0V 0V
4.77 V
4.77 V
-0.4 V
-0.4 V
-0.4 V
-0.4 V 0V 0V 0V 0V 0V 5V 0V 5V
3.5 V
4.8 V 0V
5.6 V 0V
0.3 V 0V 0V
0.5 V
0.5 V
Q114
VOLTAGE
0V
E
4V
C
0V
B
Q201
VOLTAGE
-28.6 V
E
-36.8 V
C
-29.2 V
B
Q202
VOLTAGE
-0.4 V
E
0V
C
0.7 V
B
Q203
VOLTAGE
-0.3 V
E
5V
C
-0.1 V
B
Q204
VOLTAGE
5.6 V
E
0V
C
5.6 V
B
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
C B
PIN NO.
PIN NO.
PIN NO.
E C B
E C B
E C B
E C B
E C B
E C B
1 2 3
E C B
E C B
E C B
E
E C B
E C B
Q205
VOLTAGE
0V
5.6 V 0V
Q302
VOLTAGE
1V
2.8 V
1.8 V
Q303
VOLTAGE
0V
3.6 V
0.8 V
Q413
VOLTAGE
0V
7.8 V 0V
Q414
VOLTAGE
0.7 V 0V
0.3 V
Q502
VOLTAGE
0V
11.3 V 0V
Q503
VOLTAGE
11.4 V
0.3 V
11.3 V
Q504
VOLTAGE
0V 0V 0V
Q505
VOLTAGE
5V 0V
4.7 V
Q506
VOLTAGE
0V
4.7 V 0V
Q507
VOLTAGE
0V
4.7 V 0V
Q508
VOLTAGE
5V 0V
4.7 V
Q509
VOLTAGE
0V 0V 0V
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
PIN NO.
E C B
E C B
1 2 3
E C B
E C B
E C B
E C B
E C B
E C B
E C B
Q510
VOLTAGE
5V
7.2 V
5.8 V
Q511
VOLTAGE
0V 0V 0V
Q702
VOLTAGE
0V
4.8 V 0V
Q703
VOLTAGE
0.3 V
4.8 V
0.3 V
Q704
VOLTAGE
0.3 V
4.8 V
6.8 V
Q705
VOLTAGE
0V
3.6 V 0V
Q801
VOLTAGE
3.5 V 0V
3.4 V
Q802
VOLTAGE
3.3 V
7.8 V 4V
Q805
VOLTAGE
3.1 V
7.8 V
3.8 V
Q806
VOLTAGE
7.8 V
7.4 V
0.5 V
5 – 3
Home StereoXL-MP60Service ManualXL-MP60 Service ManualMarketE
CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT
[1] NOTES ON SCHEMATIC DIAGRAM
XL-MP60
•Resistor:
To differentiate the units of resistors, such symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is ohm-type resis­tor. Besides, the one with “Fusible” is a fuse type.
• Capacitor:
To indicate the unit of capacitor, a symbol P is used: this symbol P means micro-micro-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression “capacitance/withstand voltage” is used.
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
• Schematic diagram and Wiring Side of P.W.Board for this model are subject to change for improvement without prior notice.
REF. NO DESCRIPTION POSITION
SW700 VOLUME ON—OFF SW701 EQUALIZER ON—OFF SW702 TUNING DOWN/STOP ON—OFF SW703 TUNING UP/PLAY ON—OFF SW704 PRESET UP ON—OFF SW705 PRESET DOWN ON—OFF SW706 DISC1 ON—OFF SW707 DISC2 ON—OFF SW708 MEMORY/SET ON—OFF
• The indicated voltage in each section is the one measured by Digi­tal Multimeter between such a section and the chassis with no sig­nal given.
1. In the tuner section,
( ) indicates AM
< > indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
( ) indicates the record state.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
• Parts marked with “ ” ( ) are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
REF. NO DESCRIPTION POSITION
SW709 POWER ON/STAND-BY ON—OFF SW710 X-BASS/DEMO ON—OFF SW711 CD ON—OFF SW712 TUNER(BAND) ON—OFF SW713 VIDEO/AUX ON—OFF SW714 DISC3 ON—OFF SW715 DISC4 ON—OFF SW716 DISC5 ON—OFF SW717 OPEN/CLOSE ON—OFF
[2] TYPES OF TRANSISTOR AND LED
C
B
2SC5477++ 2SA1235 F+
E
FRONT
VIEW
EC B (S) (G) (D) (1) (2) (3)
2HC1815 GR KRA107 M KRC107 M 2SC535 C KTC3200 GR 2SB562 C KTC3203 Y KTA1271 Y KRC102 M 2HA1015 GR
LP3052A+
FRONT VIEW
SVC347S
FRONT
VIEW
SVC201
6 – 1
XL-MP60
E
0
0
[3] SCHEMATIC DIAGRAM MAIN/POWER AMP.
A
B
MAIN PWB-A1
L-CH
1 2
1
A_GND
2
3
R-CH
4
3
S/W_CH
4 5 6
7 8
CNS602
1
3
2
1
1
2
3
4
5
D_GND
6
+12V
7
+7V
8
+8V
9
CNW602
AUDIO+B
1
+8V
2
D_GND
3
+8V
4
M_GND
5
CNP407
SO202
AC SOCKET
313
22
CNP201
CNP202
3
2 1
CNP204
1 2
3 4
1 2 3 4 5 6
7
CNP101
3.8V
3.8V
-30V D_GND +5.6V MGND
+12V
6.3A 125V
6.3A 125V
1.6A 125V
C225 100/50
D209
1N4004
CNP602
6-5 12 - G
C
TO TUNER PWB
D
CNS407
6-7 11 - F
FROM CD SERVO PWB
AC POWER SUPPLY CODE AC 120V 60Hz
E
1
F
2
T201
POWER
TRANSFORMER
G
CNS101
6-8 3 - C
FROM DISPLAY PWB
F201
F202
F203
+B
+B
VF1
VF2
-B
1N4004
D215
C204
D210
C203
0.1
0.1
100/50
1N4004
1N4004
C205
0.1
C206
0.1
C226
C207
220/50
D211
1N4004
D214
D201
TS6B04GM-1
D208
ZD201
DZH3001+
R202
22K
2HA1015 GR
Q201
D205
1N4004
C208 47/50
R204
R203
POW
CNW205
CNS2
A GND
C217
31
C221
0.047
Q102
C101 220P
C102 220P
Q103
2HC1815 GR
C103 220P
R109
1K
+B
+B
+B
C218
0.022
470/16
10K
R208
+B
+B
2HC1815 GR
CNP2
+B
C222
47/50
+B
+B
Q203
FM SIGNAL
Q101
+B
+B
31
2HC1815 GR
C134
R104
10/16
R154
6.8K
R105 10K
R108
R106
3.3K
R155
IC203
KIA7808API
VOLTAGE
+B
REGULATOR
2
C216
0.022
62
62
IC201
R218
R219
KIA7805API
C220
2
220/25
D212
1N4004
VOLTAGE
REGULATOR
10K
R107
2.2K
2.2K
10K
31
+B
+B
+B
D217
1N4148
-B
D206
D207
C209
330/35
47K
C210
100/50
10
ZD202
DZH06C2+
R207
R206
330
+B
Q414
2HC1815 GR
R432
560
R433
1K
C201
47/50
+B
+B1
AGND
-B1
DGND
+B2
DGND
R205
12K
+B
+B
330
+B
+B
+B
+8V
Q413
2SB562 C
C212
4700/35
-B
+B
C214
6800/25
IC202
KIA7812API
VOLTAGE
REGULATOR
+B
+B
+B
C211
4700/35
C215
0.047
2
C219
0.022
H
NOTES ON SCHEMATIC DIAGRAM can be found on page 6-1
1
23456
Figure 6-2 SCHEMATIC DIAGRAM (1/8)
6 – 2
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