iPhone, iPod, iPod classic, iPod nano, and iPod touch are
trademarks of Apple Inc., registered in the U.S. and other
countries. iPad is a trademark of Apple Inc.
“Made for iPod,” “Made for iPhone,” and “Made for iPad” mean
that an electronic accessory has been designed to connect
specifically to iPod, iPhone, or iPad, respectively, and has been
certified by the developer to meet Apple performance standards.
Apple is not responsible for the operation of this device or its
compliance with safety and regulatory standards. Please note
that the use of this accessory with iPod, iPhone, or iPad may
affect wireless performance.
PRECAUTIONS FOR USING LEAD-FREE SOLDER
CHAPTER 1. GENERAL DESCRIPTION
[1] Important Service Safety Precaution................. 1-1
[2] Important Service Notes (for U.S.A only)......... 1-1
[4] Chart Of Connecting Wires.......................... 8-6
[5] Wiring Side Of PWB .................................... 8-7
PARTS GUIDE
!
SERVICE MANUAL
No. S4212XLH201KU
HI FI COMPONENT SYSTEM
MODEL
XL-HF201P(BK) Hi Fi Component System consisting of
XL-HF201P(BK) (main unit) and CP-HF200 (speaker system).
• In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only parts
identical to those specified be used.
XL-HF201P(BK
)
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
CONTENTS
– 1
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
XL-HF201P
1.
Example:
Indicates lead-free solder of tin, silver and copper.
Lead-free wire solder for servicing
Ref No.
Description
Parts No.
PWB-A
PWB-B
92LPWB8250MANS
RUiTZA042AW01
MAIN (A1), DISPLAY (A2), KEY/JACK (A3), iPod (A4), USB (A5)
SMPS
2.
3.
Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional
lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40˚C, we recommend you
to use a dedicated soldring bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit,
contact our service station or service branch in your area.
Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220˚C which is higher than the conventional lead
solder by 40˚C, and as it has poor solder wet ability, you may be apt to keep the soldering bit in contact with the
PWB for extended period of time. However, since the land may be peeled off or the maximum heat-resistance
temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering
condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corrected. Make sure to turn on
and off the power of the bit as required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after
every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Be careful when replacing parts with polarity indication on the PWB silk.
Employing lead-free solder
"MAIN, DISPLAY, KEY/JACK, iPod, USB, SMPS PWB" of this model employs lead-free solder.
The LF symbol indicates lead-free solder, and is attached on the PWB and service manuals. The alphabetical
character following LF shows the type of lead-free solder.
PRECAUTIONS FOR USING LEAD-FREE SOLDER
– 2
i
CHAPTER 1. GENERAL DESCRIPTION
(Fire & Shock Hazard)
Before returning the audio product to the user, perform
the following safety checks.
1. Inspect all lead dress to make certain that leads are not
pinched or that hardware is not lodged between the
chassis and other metal parts in the audio product.
2. Inspect all protective devices such as insulating
materials, cabinet, terminal board, adjustment and
compartment covers or shields, mechanical insulators
etc.
3. To be sure that no shock hazard exists, check for
leakage current in the following manner.
*
Plug the AC line cord directly into a 120 volt AC outlet.
* Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in series
with all exposed metal cabinet parts and a known
earth ground, such as conduit or electrical ground
connected to earth ground.
*
Use a VTVM or VOM with 1000 ohm per volt, or
higher, sensitivity to measure the AC voltage drop
across the resistor (See diagram).
* Connect the resistor connection to all exposed metal
parts having a return path to the chassis (antenna,
metal cabinet, screw heads, knobs and control shafts,
escutcheon, etc.) and measure the AC voltage drop
across the resistor.
All check must be repeated with the AC line cord plug
connection reversed.
Any reading of 0.3 volt RMS (this corresponds to 0.2
milliamp. AC.) Or more is excessive and indicates a
potential shock hazard which must be corrected before
returning the audio product to the owner.
[2] Important Service Notes (for U.S.A only)
BEFORE RETURNING THE AUDIO PRODUCT
[1] Important Service Safety Precaution
CAUTION : “These servicing instructions are for use by qualified service personnel only. To reduce
the risk of electric shock do not perform any servicing other than that contained in the operating
instructions unless you are qualified to do so”.
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
TO EXPOSED
METAL PARTS
CONNECT TO
KNOWN EARTH
GROUND
TEST PROBE
0.15 µ F
1.5k ohms
10W
VTVM
AC SCALE
XL-HF201P
1 – 1
1 –3
XL-HF201P
[3] Specifications
General
Amplifier
Tuner
USB (MP3 / WMA)
CD player
Power source
Power
consumption
40 W
Dimensions
Weight
Output power
Output terminals
Input terminals
TypeSingle disc multi-play compact disc
player
Signal readout
Non-contact, 3-beam
semiconductor laser pickup
D/A converter
Multi bit D/A converter
Frequency
response
20 - 20,000 Hz
Dynamic range
90 dB (1 kHz)
USB host interfaceComplies with USB 1.1 (Full
Speed)/2.0 Mass Storage
Class.
Support Bulk only and CBI
protocol.
Support file
MPEG 1 Layer 3
WMA (Non DRM)
Bitrate support
MP3 (32 ~ 320 kbps)
WMA (64 ~ 160 kbps)
Other
Maximum total number of
MP3/WMA files is 65025.
Maximum total number of
folders is 999 INCLUSIVE of
root directory.
The ID3TAG information
supported are TITLE, ARTIST
and ALBUM only.
Supports ID3TAG version 1
and version 2.
File system
support
Support USB devices with
Microsoft Windows/DOS/FAT
12/FAT 16/ FAT 32.
2 kbyte block length for sector.
Frequency range
FM: 87.5 - 108.0 MHz
AM: 530 - 1,710 kHz
Preset40 (FM and AM station)
Speaker
AC 120 ~ 60 Hz
5.7 lbs. (2.6 kg)
Type
2-way type speaker system
1” (2.5 cm) Dome-Tweeter
4-3/4” (12 cm) Woofer
Subwoofer Pre-out (audio signal):
200 mV/10 k ohms at 70 Hz
Video output: 1 Vp-p
Headphones: 16 ohms (recommended:
32 ohms)
Audio In (audio signal):
500 mV/47 k ohms
Line in (Analog input):
500 mV/47 k ohms
1 – 4
1 – 2
[4] Names Of Parts
1
23
6
7
81011 12 13 14 15
9
14 56 7 8
2 3
13
14
5
9
10 11
12
XL-HF201P
Front panel
1. Remote sensor
2. Timer indicator
3.Disc Tray
4. Docking Station for iPod or iPhone
5. Volume Control
6. On/Stand-by Button
7. FUNCTION Button
8.USB Terminal
4
2524232122201916151817
9. Audio In Socket
10. Headphone Socket
11. Tuner Preset Down, CD/USB Track Down,
iPod/iPhone Skip Down
12. Tuner Preset Up, CD/USB Track Up,
iPod/iPhone Skip Up
13.Disc/USB Stop Button
14. Disc/USB/iPod/iPhone Play or Pause Button
15. Disc Tray Open/Close Button
Display
1. USB Indicator
2. iPod Indicators
3.CD Indicator
4. MP3 Indicator
5. WMA Indicator
6.RDM (Random) Indicator
7. MEM (Memory) Indicator
8.Repeat Indicator
9. Play/Pause Indicator
10. Tuning FM/AM Indicator
11. FM Stereo Mode Indicator
12. Stereo Station Indicator
13. Muting Indicator
14. X-bass Indicator
15. Title Indicator
16. Artist Indicator
17. Folder Indicator
18. Album Indicator
19. File Indicator
20. Track Indicator
21. Daily Timer Indicator
22. Once Timer Indicator
23. Disc Indicator
24. Total Indicator
25. Sleep Indicator
1
2
1 –5
1 – 3
3
4
Speaker system
1. Dome-Tweeter
2. Woofer
3. Bass Reflex Duct
4. Speaker Terminal
XL-HF201P
Remote control
1. Remote Control Transmitter
2. On/Stand-by Button
3. Numeric Buttons
4. Bass/Treble Button
5. X-Bass Button
6. Tuning Down, Skip Down, Fast Reverse, Time Down Button
7. Tuner Preset Up Button, iPod Cursor Up
8. Volume Down Button
9. Folder Button
10. Tuner Preset Down Button, iPod Cursor Down
11. CD Button
12. USB Button
13. iPod Button
14. iPod Display (TV OUT) Button
15. Disc/USB Display Button
16. Open/Close Button
17. Memory Button
18. Clear Button
19. Clock/Timer Button
20. Sleep Button
21. Repeat Button
22. Mute Button
23. Random Button
24. Tuning Up, Skip Up, Fast Forward, Time Up Button
25. Volume Up Button
26. Enter Button
27. Demo/Dimmer Button
28. Audio/Line (INPUT) Button
29. Tuner (BAND) Button
30. iPod Play/Pause Button
31. iPod Menu Button
32. CD/USB Play/Pause Button
33. CD/USB Stop Button
17
18
19
20
21
22
23
24
16
25
27
33
31
30
29
28
32
26
7
8
13
12
15
14
5
2
4
6
3
9
10
11
1
1 – 6
1 – 4
CHAPTER 2. ADJUSTMENTS
1:SYSTEM PROTECT
2 : AMP Over Temperature Warning Protect
3 : AMP Shut Down Protect
4 : FAULT
OFF
FLASHING
ON
No.1
1 Frame
(Repeat)
OFFOFF
( 3Sec )
No.2
No.3No.4
No.1
No.2
( 3Sec )
( 3Sec )
( 3Sec )
OFF
ON
ON
OFF
FLASHING
ON
OFF
( 3Sec )( 3Sec )
( 3Sec )
XL-HF201P
[1] CD Section
• Adjustment
Since this CD system incorporates the following
automatic adjustment functions, readjustment is not
needed when replacing the pickup. Therefore,
different PWBs and pickups can be combined freely.
Each time a disc is changed, these adjustments are
performed automatically. Therefore, playback of
each disc can be performed under optimum
conditions.
Items adjusted automatically
1) Offset adjustment (The offset voltage between the
head amplifier output and the VREF reference
voltage is compensated inside the IC)
* Focus offset adjustment
* Tracking offset adjustment
2) Tracking balance adjustment
3) Gain adjustment (The gain is compensated inside
the IC so that the loop gain at the gain crossover
frequency will be 0 dB.)
* Focus gain adjustment
* Tracking gain adjustment
[2] Test Mode
[Test Mode Input Method]
1. During power stand-by condition, press [1] -> [2] -> [4] -> [5] buttonsat remote control sequently.
2. MCU will start up with software version display as below.
" H201Hyymmdd "
yyyy : year (Ex, 11)
" H201#zzRR "mm : month (Ex, July -> 07)
dd : day (Ex, 01)
03: after TEST BOARD start
05: after 0ji AUTO start (0.5 ROM)
" mmddRxxxx "RR : version (00 ~ 99)
ZZ : stage development
# : areasetting
Rxxxx : Servo F/W version
H : Europe
U : USA
07: after 0ji DR MTG (1st ROM)
08: after Off Tool (Main Line start)
09: after PP production approval MTG
10: after MP production approval MTG
3. Press [EJECT] button at the main unit to enter the KEY Test Mode.
4. The display will change asbelow for each main unit button is pressed.
[OPEN / CLOSE] : All displays light up with Dimmer Off
[PRESET DOWN] : Display "KEY 1-2" at lower line display
[PRESET UP] : Display "KEY 1-3
" at lower line display
[STOP] : Display "KEY 1-5" at lower line display
[PLAY / PAUSE] : Display "KEY 1-1" at lower line display
[FUNCTION] : Display "KEY 1-2" at lower line display
5. [Existing Test Mode]
5.1. While in Version display or in Test Mode Function press ON / STAND-BY button (remote control / unit).
5.2. All display light up in Dimmer Off (2sec) => Dimmer 1 (2sec) => Dimmer 2 (2sec) => finally display "Clear All"
and execute reset, before goto sta
ndby (demo).
[3] Standard Specification Of Stereo System Error Message Display Contents
SYSTEM PROTECT detection and AMP PROTECT detection display
In case AMP Shut Down, SYSTEM PROTECT, FAULT PROTECT or AMP Over-Temp Warning Protect has occurred,
the unit will automatically enter to stand-by mode ON/Standby LED willl be flashing as below:-
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure
excellent performance:
1. Take compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing
the unit, be sure to rearrange the leads where they were before disassembling.
3 – 1
XL-HF201P
Figure 5
Figure 7
Figure 8
Figure 9
CAUTION:
TO REMOVE SPEAKER UNIT, PRESS THESE LOCKING TABS
TO RELEASE SPEAKER WIRES.
SPEAKER UNIT
LOCKING
TAB
LOCKING TAB
SPEAKER
WIRE
STEPREMOVALPROCEDUREFIGURE
1Woofer
1. Net Frame Ass'y .......(A1) X 1
2. Screw........................(A2) X 4
3. Screw........................(A3) X 4
4. Woofer Ring..............(A4) X 1
7
7
8
8
2
Dome-Tweeter
1. Screw........................(B1) X 4
2. Tweeter Ring ............(B2) X 1
2. Screw........................(B3) X 4
8
8
9
(H1)x1
(H2)x1
(H3)x1
Display PWB
Front Panel Assy
(H4)x3
M2.6x8mm
Key/Jack PWB
(J1)x4
M2.6x8mm
(K1)x1
M2.6x8mm
USB PWB
Figure 6
(A1)x1
Net Frame Ass’y
Front Board Ass’y
Speaker Box
(A2)x4
Special Screw
Front Board Ass’y
Tweeter
(B1)x4
M3.5x14mm
Woofer
(B3)x4
M3.5x14mm
Front Board
Tweeter
(A4)x1
Woofer Ring
(B2)x1
Tweeter Ring
(A3)x4
M3.5x14mm
(L3)x2
M3x8mm
(L1)x1
Copper Sheet
(L2)x1
iPod Cover
iPod PWB
Top Cabinet
3 – 2
XL-HF201P
HOW TO USE
CAUTION
Cleaning fluid
Cleaner disc
Using the brush in the cleaner cap, apply 1 or 2 drops of the cleaning fluid to the
brush on the CD cleaner disc which has the mark next to it.
Place the CD cleaner disc onto the CD disctray with the brush side down, then
press the play button.
Yo u will hearmusic for about20secondsand the CD player will automatically stop.
If it still play continuously, press the stop button.
1.
2.
3.
The CD lens cle
aner should be effective for 30-50 operations, however if the
brushesbecome worn outearlier then please replace the cleaner disc.
If the CD cleaner brushesbecome very wet then wipe off any excess fluid with asoft
cloth.
Do not drink the cleaner fluid or allow it contact with the eyes. In the event of this
happening then drink and / or rinse with cleanwater and seek medical advice.
The CD cleaner discmust not be used on carCDplayers or on computer CD-ROM
drive
s.
All rights reserved. Unauthorized duplicating, broadcasting and renting this product
is prohibited bylaw.
CHAPTER 4. FLOWCHART
[1] Troubleshooting
1. When the CD does not function
The CD section may not operate when the objective lens of the optical pickup is dirty. Clean the objective lens, and
check the playback operation. When this section does not operate even after the above step is taken, check the
following items.
Remove the cabinet and follow the troubleshooting instructions.
"Track skipping and/or no TOC (Table Of Contents) may be caused by build up of dust other foreign matter on the
laser pickup lens. Before attempting any adjustment make certain that the lens is clean. If not, clean it as mentioned
below."
Turn the power off.
Gently clean the lens with a lens cleaning tissue and a small amount of isopropyl alcohol.