VERTICAL MACHINING CENTER
OPERATION MANUAL
I-SERIES-CAM
SHARP MACHINERY CO.,LTD
INSTRUCTION
HAND BOOK
FANUC 18M、0I、18I、21I
10. 19, 2007
1
SHARP MACHINERY CO.,LTD
FANUC 18M,0I,18I,21I
1. PREFACE.................................................................................................................................1-1
2. INSTALLATION AND POWER ON......................................................................................2-1
2.1 Input power ON ..................................................................................................................2-2
2.2 Specifications of electric appliances...................................................................................2-3
2.3The step of main power ON:................................................................................................2-5
3. OPERATOR’S PANEL............................................................................................................3-1
3.1 Operator panel.....................................................................................................................3-5
3.1MDI keyboard functions:.....................................................................................................3-5
3.2 Soft operator's panel............................................................................................................3-7
3.3hine operator’s panel:...........................................................................................................3-8
4. ANUAL OPERATION...........................................................................................................4-16
4.1MANUAL REFERENCE POSITION RETURE ..............................................................4-16
4.2 MANUAL MOVEMENT OF 3-AXES:...........................................................................4-16
4.3 OPERATION OF SPINDLE CLAMP/UNCLAMP:........................................................4-17
4.4 MANUAL MAGAZINE OPERATION :.........................................................................4-17
4.5 SPINDLE OPERATION: .................................................................................................4-17
5. EXPLANATION OF ATC .......................................................................................................5-1
5.1 HYDRAULIC TYPE ATC:................................................................................................5-1
5.2 CAM TYPE ATC: ............................................................................................................5-12
5.3 CAROUSEL TYPE ATC: ................................................................................................5-27
6. EXPLANATION OF OTHER INSTALLATIONS................................................................6-35
6.1 LUBRICATION AND THE RELATED SETTING:.......................................................6-35
6.2 COOLER UNIT:...............................................................................................................6-36
6.3 HYDRAULIC UNIT(HYD.)............................................................................................6-37
6.4 CHIP CONVEYER (CHIP)..............................................................................................6-37
6.5 WORK LIGHT/ALARM LIGHT.....................................................................................6-37
6.6 THERE LAYER ALARM LIGHT DESCRIPTION........................................................6-37
6.7 RS232 AC110V INTERFACE .........................................................................................6-37
6.8 HAND PASS SAFE DOOR INTER LOCK.....................................................................6-38
7. AUXILIARY FUNCTIONS:....................................................................................................7-1
7.1EXPLANATION OF M CODE: (THE MARKS “*” IS FOR OPTION FUNCTION) ......7-1
8. PLC SETTING..........................................................................................................................8-1
8.1SETTING OF TIMER: ........................................................................................................8-2
8.2 EXPANATION OF KEEP RELAY SETTING:.................................................................8-5
8.3TO MODIFY THE SETTING:..........................................................................................8-17
9. THE TROUBLESHOOTING...................................................................................................9-1
9.1 LARGER TOOL MANAGEMENT...................................................................................9-6
2
SHARP MACHINERY CO.,LTD
3
SHARP MACHINERY CO.,LTD
1. PREFACE
This manual describes the operation and troubleshooting of SHARP’s vertical
machining center (about auxiliary function for M code ,sequence for operation and
some related items like TIMER, KEEP RELAY that also will be described at chapter 7,
8 ).
The function of vertical machining center is not only decided by machine tools company,
the CNC computer and servo system also have serious influence.
In this manual we have tried as much as possible to describe all the various functions.
Therefore, function which are not provide in your machine may be optional function.
Do not modify the machine designing or add any electric device without our permitting,
otherwise it may cause serious problem.
Note:1. The programming and maintenance of CNC︰please refer to the
programming and maintenance manual of FANUC.
2. The installation and points for attention of machine︰ please refer to installation
manual of SHARP
1-1
SHARP MACHINERY CO.,LTD
2. INSTALLATION AND POWER ON
When connecting the electric cabinet with the power.because the interior operation
Of the cabinet is AC 220V.the user must use a transformer to switch the voltage
In accordance with the specification of voltage where it is being used.Please refer
To the diagram Fig 2-1 for connecting instruction.Please connect the power to the
Input terminal of transformer where the opposite voltage is and then connect the
Output terminal(AC220V) to the NFB of the electeic cabinet.
Fig 2-1
2-1
SHARP MACHINERY CO.,LTD
2.1 Input power ON
Link power ON as show in fig 2.2
Note. Please make sure of power-off when connecting the power, and to cover lid
when it link completely. Be sure have ground connection to prevent the
noise to the NC unit.
Fig 2-2
2-2
SHARP MACHINERY CO.,LTD
2.2 Specifications of electric appliances
Vmc-650～1200 AC220v 60hz±10% 3φ supply wire 8m2
Vmc-1400～21100 AC220v 60hz±10% 3φ supply wire 14m2
VMC650～1200 distribution of consumption:
AC220v
MAIN POWER SWITCH
75(a)
AC220v
9.7(A) 34(A) 0.1(A) 6.5(A) 0.28(A) 4.2(A) 0.1(A)
75A
TRANSFORM
ER
AC110V AC110V 16.2(A) 1.4(A)
8.2(A)
(1.5A)
CONTROL
POWER
POWER
outPUT
SPINDLE
MOTOR
MOTORS FOR
SEVO
3-AXES
OILER
HYDRAULI
C UNIT
COOLANT
PUMP
HEAT EXCHANGE
ON CABINT
SPINDLE COOLER
Control power 4 × SOL + 15 × relay + 1 × work light + 1 × revolving lamp
= 4 × 1.1 + 15 × 0.0369 + 1 × 2.9 + 1 × 0.4
= 8.2
Non-fuse breaker= 9.7 + 34 + 16.2 + 0.1 + 6.5 + 0.28 + 4.2 +0.2
= 75
Transformer: A = N1/n2 = V1/V2 = 220/110 = 2
SYSTEM
MOTOR
FAN
2 = A I2/I1 =9.7/I1 → I1 = 4.85(A)
4.85(A) × 220(V) = 1067(VA)
P.S.: If input voltage of environments is 380V, please use 23KVA transformer.
2-3
SHARP MACHINERY CO.,LTD
VMC1400～21100 distribution of consumption:
AC220V
MAIN POWER SWITCH
75A
96.18(A)
AC220V
9.7(A) 53(A) 0.1(A) 6.5(A) 0.28(A) 4.2(A) 0.1(A)
TRANSFORM
ER
AC110V AC24V 22.2(A) 1.4(A)
8.2(A)
(1.5A)
CONTROL
POWER
POWER
output
SPINDLE
MOTOR
OILER
SEVO
MOTORS FOR
3-AXES
HYDRAULIC
UNIT
COOLANT
PUMP
HEAT EXCHANGE
ON CABINT
SPINDLE COOLER
SYSTEM
Control power 4 × SOL + 15 × relay + 1 × work light + 1 × revolving lamp
= 4 × 1.1 + 15 × 0.0369 + 1 × 2.9 + 1 × 0.4
= 8.2
Non-fuse breaker= 9.7 + 53 + 22.2 + 0.1 + 6.5 + 0.28 + 4.2 +0.2
= 96.18
Transformer: a = N1/N2 = V1/V2 = 220/110 = 2
FAN
2 = A = I2/I1 =9.7/I1 → i1 = 4.85(A)
4.85(A) × 220(V) = 1067(VA)
P.S.: If input voltage of environments is 380V, please use 30KVA transformer.
2-4
SHARP MACHINERY CO.,LTD
2.3The step of main power ON:
Please use multi-meter to check if R.S.T. phases are shorted to ground connection?
If machine oil tube is correct? And if the emergency stop button is pressed down that
locates on operator panel?
Be sure all those item that we mentioned are done, then turn main power ON. In this
time the transformer, fan and the servo amp. are in stand-by state. You will see the
power light on that displayed on the operator’s panel.
After that please follow the step to turn main power ON:
(1) press power ON push button that locates on the operator panel.
(2) NC power ON
(3) NC starts and screen on (that indicates an alarm message of EMG. Stop).
If there is other alarm signal displayed in screen at this time. Please refer to alarm list
of electric circuit. If NC alarm, then refer to operator’s manual of NC.
When releasing emergency stop button there should be no alarm message on screen.
And you could hear the voice of hydraulic unit that starts to work. If the hydraulic
pressure does not increase, it means that phase of the input power is wrong(please
see fig 2.1). Please turn power OFF, and exchange R and S then it will be restored.
We will fix each-axis (especially Z-axis) to ensure every axis are firmer to avoid
displacement during delivery. After finishing power connection, be careful to remove
all firmer and move all axes and back to home point.
No matter start or stop the NC have to be on EMG situation.
It means that start NC first then release EMG when you turn power ON, and press
EMG first then stop NC when you turn power OFF.
After you success to power ON at the first time, you have to remove all firmer, level
the machine and test each-function one by one during this time to avoid some
unknown damage from delivery. If there are any question for main power ON please
contact with us or our agent.
After power ON, please checks the following items:
(1) If each-axis has a normal?
(2) If oiler consumes oil and works normally?
(3) If spindle orientation is correct?
(4) If z-axis tool change position is correct?
(5) If T code and magazine work correct?
(6) If low/high gear changes smoothly
(7) Check other function like chip conveyer , coolant, work light, M30 light, Auto
power out…
2-5
SHARP MACHINERY CO.,LTD
3. OPERATOR’S PANEL
8.4” Color LCD/MDI
(Standard type, sheet key)
FANUC 18MC 8.4” COLOR LCD/MDI
10.4” Color LCD/MDI
(Standard type, sheet key)
FANUC 18I 21IB 8.4” COLOR LCD/MDI
3-1
SHARP MACHINERY CO.,LTD
FANUC 18IB 21IB 10.4” LCD/MDI
3-2
SHARP MACHINERY CO.,LTD
FANUC 0I-C
(Standard type, sheet key)
FANUC 0I-C 8.4＂ LCD/MDI
3-3
SHARP MACHINERY CO.,LTD
7.2＂ LCD/MDI
3-4
SHARP MACHINERY CO.,LTD
3.1 Operator panel
The operator panel is divided into two areas, the upper area is operator panel for MDI
and CRT (please see page 3-1).
3.1MDI keyboard functions:
Item Description Function
1
Power ON/OFF key
ON OFF
2
Rest key
RESET
3
HELP key
HELP
4
Soft key
5
Address and numeric
keys
Press this buttons to turn CNC ON and OFF
Press this key to reset the CNC, to cancel an alarm, etc.
Press this key to use the help function when uncertain
about the operation of an MDI key.(help function)
The soft key have various functions, according to the
Applications. The soft key functions are displayed at the
bottom of the CRT screen.
Press these keys to input alphabetic, numeric, and
other characters.
6
7
8
Shift key
SHIFT
INPUT key
INPUT
Cancel key
CAN
Some key have two characters on their keytop.
Pressing the〈SHIFT〉key switches the characters. Then
the character indicated at the bottom right corner on the
keytop can be entered.
When an address or a numerical key is pressed, the
data is input to the buffer, and it is displayed on the
CRT screen. To copy the data register input
tool offset memory by pressing key. This key
is same as INPUT key of the soft keys, and either can
be pressed to produce the same result.
Press this key to delete the last character or symbol.
INPUT
3-5
SHARP MACHINERY CO.,LTD
9
Program edit keys
ALTER
INSRT
DELET
Press these keys when editing the program
ALTER
INSRT
DELET
: Alteration
: Insertion
: Deletion
10
11
Function keys
Cursor move keys
Press theses keys to switch display screens for each
function.
POS
PROG
OFFSET
SETTING
SYSTEM
MESSAGE
GRAPH
CUSTOM
: Press this key to display the position screen.
: Press this key to display the program screen
: Press this key to display the offset/setting
screen
: Press this key to display the system screen
:P ress this k e y t o d isplay the message screen
: Press this key to display the graphics screen
: Press this key to display the custom screen
(conversational macro screen)
there are four different cursor move keys:
▲
:This key is used to move the cursor to the
right direction in a character distance
:This key is used to move the cursor to the left
▲
direction in a character distance
:This key is used to move the cursor to the
▲
downward direction in a character distance
: This key is used to move the cursor to the
▼
upward direction in a character distance
12
Page change keys
▲
PAGE
▼
PAGE
:This key is used to changeover the page on
the CRT screen in the forward direction.
: This key is used to changeover the page on
the CRT screen in the reverse direction.
3-6
SHARP MACHINERY CO.,LTD
3.2 Soft operator's panel
Push MDI board. To function button displayed
OFFSETSS
ETTING
OFFSET WORK
SETTING
OPR
→ → → ﹝OPR﹞ to get into the screen of soft operator’s
△
PAGE
panel.
OPERATOR’S PANEL
M/C LOCK : OFF
DNC MODE : OFF
MEMO KEY : OFF
AUX LOCK : OFF
PRO RESET : OFF
MAN ABS : OFF
=
=
=
=
=
=
ON
ON
ON
ON
ON
ON
HD.INT : OFF = ON
4TH PASS : OFF
=
ON
ACTUAL POSITION (ABSOLUTE)
X 0.000 Y 0.000
Z 0.000 SO TO
HAN
MACRO SETTING OPR
The function of operator’s panel are as shown below:
Operated mode ON、OFF by cursor move key to select
(1) M/C LOCK When the switch is set to ON position the machine and 3 axes do not
move. The coordinates value still varies in CRT.
(NOTE:Be sure X,Y,Z axes have to back to home position after OFF)
(2)DNC MODE Data communication mode is used to transmit and execute
simultaneously when the memory is for a large program. The
program won’t exist in the control’s memory.
(3) MEMO KEY Please set memory protect key to ON when you add, input, modify or
delete program at EDIT MODE, even input or modify parameter
at MDI MODE.
(4) AUX LOCK When the switch is set to ON position the M.S.T.A.B code will be
directly by passed and skip to next block.
(5) PRO RESET Program restart(Option, please see FANUC’S SERIES 0-MC Ö
OPERATOR’S MANUAL).
(6) MAN ABS This switch decides whether the amount of manual movement is to
be added to the absolute value.
(Suggestion: Keep the switch ON, otherwise the workpiece may have
wrong shape.)
3-7
SHARP MACHINERY CO.,LTD
(7) Handle inserts(HD.INT):For any mode it can control 3-axis’ movemant by
turnig hancl whed。
(8) 4、5 –AXIS BYPASSING：OFF indicates uses the 4/5 axis。
(4NG) ：ON indicate noglect the fnuction for 4/5 axis。
3.3hine operator’s panel:
This section is to explain the function of every button and switch of operator’s panel.
-
4
+
Y
-
Z
O
P
T
2
O
P
T
3
O
P
T
4
+
X
-
X
+
4
-
Y
+
Z
O
P
T
5
3-8
SHARP MACHINERY CO.,LTD
(1)POWER ON: This button turns the NC power ON.
(2)POWER OFF:This button turns the NC power OFF.
(3) EMERGENCY STOP: This button stops all machine motion in emergency
To release it , turn it clockwise.
(4) EMG RELEASE: This button prevents the over travel from wrong setting
of software limits or over travel situation of machine from
wrong operation. When it works, the indicate light will on
and all motion are the same as E-STOP condition.
The step of release:
A: Check which axis(X 、Y、Z ) was over traveled.
B: Select HANDLE MODE.
C: Turn the axis switch to the over-traveled axis from hand wheel box, and
press this button in the meanwhile.
D: Press reset key to eliminate ALARM message, then re-execute 3-axes
origination (re-zero).
(5) MODE SELECT: This switch is used to specify an operation mode. There are
the explanation of each mode as below:
EDIT:This MODE is useed register,modify,
add or delete of program and link
personal computer to transfer
parameter or program.
AUT
O
MDI
EDI
T
3-9
SHARP MACHINERY CO.,LTD
M.D.I.: This mode can execute the command in register.
AUTO: This mode is used to execute a program stored in memory.
HANDLE: This mode can control 3-axes movement by turn hand wheel.
The movement can be adjusted by incremental selector.
JOG: In this mode, programmed of axis is controlled by FEEDRATE OVERRIDE
and JOG FEEDRATE and the feed rate is displayed on operator’s
panel.
RPD: This mode is used to move axis in rapid traverse and is rapid
speed adjusted by RAPID OVERRIDE %.
ZRN: This mode is used to return 3-axes to machine zero and is moving
speed adjusted by RAPID OVERRIDE %.
(6) CYCLE START: Press this button, to start a program in auto mode and the lamp
lights during the programmed operation. The function of CYCLE START for the
following mode:
AUTO MODE: To continue executing program.
MDI MODE: To executed the input program of MDI.
ZRN MODE: To return 3-axes zero simultaneously.
SINGLE BLOCK MODE: To execute one block
(7) FEED HOLD: When this button is press, the program will pause automatically.
Please notice that following situation:
Rigid tapping: “FEED HOLD” is not performed until
tapping cycle is finished.
”FEED HOLD”: Could only stop the feed of 3-axes.
(8) SPINDLE CLOCKWISE(M03): In handle mode, it will start spindle clockwise
by pressing this button and the speed will be decided by the
S command in the register
(NC power ON must execute S command to use on MDI mode)
(9) SPINDLE COUNTER CLOCKWISE(M04): In handle mode, it will start spindle
counter clockwise by pressing this button. and the speed will be
decided by the S command in the register
(NC power ON must execute S command to use on MDI mode)
(10) SPINDLE STOP(M05): To stop spindle by pressing the switch, if not in
HANDLE MODE, press “RESET” key to stop spindle
3-10
SHARP MACHINERY CO.,LTD
(11) ORIENTATION: This switch will move the spindle to the orient position
and then lock the spindle. To cancel the orientation, press
M05.
(12) COOLANT: To switch ON/OFF coolant pump.
If safe door was opened or under maintenance mode
This button will be no functional
(13) WORK LIGHT: To switch ON/OFF work light.
(14) Z-AXIS LOCK: This function will lock Z-axis, the coordinate value of
Z-axis still varies on CRT.
After release, Z-axis have to return zero.
This button should be pressed at least 3 seconds for function
Action or release
(15) DRY RUN: When this button is ON, the feed and rapid traverse do not work,
all movement is controlled by FEEDRATE OVERRIDE & JOG FEEDRATE.
(16) SINGLE BLOCK: When the switch is ON, the controller will execute one block
and stop AUTO and MDI mode.
(17) BLOCK SKIP: When this button is ON, all block with slash ”/” are ignored.
(18) OPTION STOP: When this button is ON, the M01 code will works, the
optional-stop will not be performed with only M01 code or
with only this button on.
3-11
SHARP MACHINERY CO.,LTD
(19) CHIP CVYR: To ON/OFF chip conveyor.
If safe door was opened or under maintenance mode
This button will be + press switch use functional
(20) AUTO POWER OFF: When this button is ON, The main power of the machine
will be switched OFF after executing M30 or M02 command.
(21) AXIS FEED DIRECTION: There are “X” “Y” “Z” “4” 4 sets axis feed direction
can be chosen.(To reform rapid traverse by pushing
AXIS FEED DIRECTION AND RAPID button simultaneously)
+X
-4
+Y
+Z+4 -Y
-X
-Z
(22) INDEX: Push this button once for magazine rotating one step, hold this
button for continuous rotating.(“INDEX” can only make a
clockwise turn.
If safe door was opened or under maintenance mode
This button will be + press switch use functional
(23) 0. SP TOOL/1. STAND-BY: When this button is ON, tool number of the stand
by tool will be displayed at the tool number
indicator. Otherwise the tool number of spindle
tool will be shown.
(24) RAPID OVERRIDE %: To adjust the rapid travel speed, it is available in
the following modes:
%
Rapid travels of G00/G08/G30/G60 and canned cycle.
The movement of RAPID” & “ZRN” MODE
3-12
Loading...