PRECISION MACHINERY TOOLS Operator’s Manual
SV-2414 / SVL2416
SIEMENS
OPERATION MANUAL
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PRECISION MACHINERY TOOLS Operator’s Manual
Chapter 1 SAFETY
1.1 Safety Precautions 9
1.2 Warning Labels 10
1.3 Utilization Of Safety Device 15
1.4 Warning Lists 17
Chapter 2 Preparations For Installation
Overview 22
1. Preparation Of Set-up Area
2. Preparation Of Transport Route 27
3. Preparation Of Transportation Equipment 29
4. Set-up Conditions 30
5. Air/Power Sources
6. Recommended Foundations 34
23
31
Chapter 3 OPERATION
Before starting operation / operation flowchart 38
1. LCD control panel 38
1.1 LCD control panel functions 38
1.2 Main operation panel functions 51
2. M_CODE 59
2.1 M-code list
59
Chapter 4 PROGRAMMING
1. Description about all functions
61
1.1 G Function 61
2. Creating G code program 66
2.1 Graphical programming 66
2.2 Program views 66
2.3 Program structure 69
2.4 Basic 70
2.4.1 Machining planes 70
2.4.2 Current planes in cycles and input screens 70
2.4.3 Programming a tool (T) 71
2.5 Generating a G code program 72
2.6 Blank input 73
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2.7 Machining plane , milling direction , retraction plane , safe clearance and feedrate
(PL,RP,SC,F) 74
2.8 Selection of the cycles via soft key 75
2.9 Calling technology functions 79
2.9.1 Hiding cycle parameters 79
2.9.2 Setting data for cycles 79
2.9.3 Checking cycle parameter 79
2.9.4 Changing a cycle call 80
2.9.5 Additional functions in the input screens 80
2.10 Measuring cycle support 81
3. Execution in manual mode 84
3.1 General 84
3.2 Selecting a tool and spindle 84
3.2.1 T , S , M windows 84
3.2.2 Selecting a tool 86
3.2.3 Starting and stopping a spindle manually 87
3.2.4 Position spindle 88
3.3 Traversing axes 89
3.3.1 Traversing axes by a defined increment 89
3.3.2 Traversing axes by a variable increment 90
3.4 Positioning axes 91
3.5 Swiveling 91
3.6 Simple face milling of workpiece 96
3.7 Default settings for manual mode 100
Chapter 5 MACHINE PARAMETER
1. Machine data 103
2. Setting data 105
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Chapter 6 CUTTING TOOL CONDITION LIST
1. Cutting Tools use Description 112
1.1 Face Mill 112
1.2 End Mill 113
1.3 Boring Bar 114
1.4 Drill 11 5
1.5 Reamer 116
1.6 Tap 117
Chapter 7 PARTS MANIUL
1. Spindle head 119
2. Column
3. Base 122
4. Saddle & Table 124
5. Lubrication 126
5.1 X axis Distributor 126
5.2 Y axis Distributor 127
5.3 Z axis Distributor 127
5.4 Auto lubrication system 129
5.5 List of recommended lubricants for parts 130
6. Spindle 131
7. Magazine
8. Pneumatic system 139
120
132
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MACHINE TYPE
MACHINE SERIAL #
CONTROL TYPE
ALL RIGHTS RESERVED . NO PART OF THIS DOCUMENT MAY BE REPRODUCED, COPIED,
OR MODIFIED IN ANY FORM OR ANY MEANS WITHOUT DIRECT PERMISSION OF SHARP
MILLING MACHINES.
ALL SPECIFICA TIONS AND DESIGNS ARE SUBJEC TO CHANGE WITHOUT NOTIFICATION.
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INTRODUCTION
This manual is for this vertical machining center
Read this manual prior to beging any maintenance or repair work .
Follow the intructions provided in this manual to ensure the safety of those maintaining
or repairing this machine .
Disregarding or not following the specific directions in this manual may lead to serious injury or death .
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PRECISION MACHINERY TOOLS Operator’s Manual
IMPORTANT NOTICE
1. Read and undertant Chapter “1. SAFETY ” prior
to machine operation to ensure safe working conditions.
2. Designate specific operators for this machine to ensure
optimum machine performance and safety standards are
maintained at all times .
3. Keep this manual in a clearly marked location to ensure
easy access when necessary .
4. Contact the regional SHARP office or local distributor if
this manual is lost or damaged .
5. Reproduction of this manual in part or in its entirety is
prohibited by SHARP .
6. Ensure this is included when moving or reseling this
machine .
7. All spcifications and designs are subject to change without
prior notification .
SYMBOLS IN THIS MANUAL
Supplementary explanations
Explains operation errors that will cause
alarme or stop the machine .
Explains convenient functions to be
used during operations .
Indicates reference items, figures and
tables providing futher information
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Chapter 1 SAFETY
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1.1 Safety Precautions
Safety precautions and special considerations relevant
to all machining operations must be thoroughly
understood by the operator prior to machine operation .
Careless use of the machine may result in serious
Injury and machine damage .
1.2 Warring Labels
The warring labels attached to machine at specific points
identify safety risks and provide important instructions
that must be followed ( Figure 1.1 ~ Figure 1.5 )
Warning labels are divided into 3 categories according to
levels of caution required ( Table 1.1 )
Table 1.1 DANGER / WARNING STATEMENTS
Order new labels from the nearest sales office and affix in original position
Failure to heed this warning will
Lead to death or serious injury .
Failure to heed this warning may
cause working conditions Lead to
death or serious injury .
Failure to heed this warning may
cause unsafe working conditions,
minor injury, or machine damage
after the following：
․When the warning labels peel off
․When the warning labels become illegible
․When the parts on which the warning labels are attached are replaced.
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Figure 1.1 LOCATION OF WARNING LABEL
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Operation Box side
Figure 1.2 LOCATION OF WARNING LABEL
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Figure 1.3 LOCATION OF WARNING LABEL
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Figure 1.4 LOCATION OF WARNING LABEL
Head cover
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MAGAZINE FRONT COVER
Figure 1.5 LOCATION OF WARNING LABEL
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1.3 Utilization of safety devices
Safety devices ( Figure 2.1 ) are installed on this machine in order to protect operators and
Maintenance personnel .
Operation Door Safety Guard
Warning
․Confirm machine safety devices are functioning correctly at all times .
․If a safety devices is not functioning , or is functioning incorrectly , repair or replace immediately .
․Ensure all operators know the locations of the emergency stop buttons before operating
the machine to enable immediate use during an abnormal situations or following an accident .
․Never place objects on the safety guards .
․Heed the following safety precautions at all times when operating the machine with
guards open：
→ Do not touch rotating or moving parts .
→ Do not touch each axis while in motion .
→ Exercise extreme care around parts that may be about to move .
Emergency Stop Button
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1.4 Warning lists
The following tables list frequent accidents , incidents and dangerous or careless operating
conditions , and injuries that may result .
Ensure the contents of each table are thoroughly understood prior to machine operation .
1.4.1Inside of machining chamber
Operations：Centering , alignment , workpiece loading / unloading, changing coolant nozzle,
direction, lighting replacement , chip removal, table lubrication, tool attachment /detachment .
ACCIDENT / INCIDENT POTENTIAL INJURIES / DAMAGE
Operator touches rotating spindle
Operator touches bladed tools Cuts , injuries to hands
Operator lifts heavy tools Strained back
Operator stands on center-trough conveyor or the
surrounding splash guard and slips .
Feed axis moves , trapping operator in
machine
Operator is struck by ATC Arm Bone fracture
Operator is struck by chips and cutting fluid
scattered during machine .
Operator is splashed by cutting fluid dripped from
ceiling .
Hand(S) caught when closing S/ G door Bone fracture
Spindle is rotated with a tool incorrectly clamped
while door is open .
Amputation or entanglement of hand(s)
resulting in serious injury
Bone fracture
Bone fracture
Damage to eyes or cuts / burns to skin
Damage to eyes
Injury or death
Spindle is rotated prior to cleaning of tapered
section while door is open
Spindle is rotated with a bladed tool incorrectly
mounted while door is open .
Unbalance tools are rotated at high speed while
door is open.
Injury or death
Injury or death
Injury or death
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1.4.2Tool Magazine , Tool Magazine Door
Operations：Tool replacement and lubrication
ACCIDENT / INCIDENT POTENTIAL INJURIES / DAMAGE
Operator touches bladed tools Cuts or puncture injuries to hands
Operator lifts heavy tools Strain back
T-search or tool change is commanded when
tool is incorrectly stored in pot
T-search or tool change is commanded when
tool blade is mounted incorrectly .
Operator works on oily floor Bone facture , injury cause by falling
Operator enters tool magazine without turning
OFF machine power
Operator insert hand into tool magazine
during operation
Injury or death
Injury or death
Injury or death
Cuts to hands or bone fractures
1.4.3 Cutting Fluid, Chips, Cutting Fluid Supply Unit, and Chip Disposal Unit
Operations：Regular machining , cutting fluid replenishment , tank cleaning , filter replacement .
ACCIDENT / INCIDENT PROTENTIAL INJURIES / DAMAGE
Operator inhales large quantities of cutting fluid mist . Respirator organ damage
Insufficient cutting fluid . Fire
Contact with chemical additives . Skin damage .
Operator inserts hands into conveyor or tank without
Turning OFF machine power
Operator cleans machine without wearing protective
glove .
Filter is replace without prior cleaning Cuts or puncture injuries to hands
Operator works on top of the machine when anchor bolts
are used incorrectly and machine is unstable .
Contact with cutting fluid . Skin irritation
Entanglement of hands resulting in
serious Injury .
Cuts or puncture injuries to hands
Bone fracture ; injury caused by falling
1.4.4 Signal lamp
Operations：Signal lamp bulb replacement
ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE
Working in elevated locations . Falling , bone facture
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1.4.5 Spindle Coolant Oil
Operations：cleaning
ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE
Oil temperature exceeds flashpoint .
Flashpoint of spindle coolant oil (VG32 )：
Approximately 20℃
Inappropriate operating methods Fluids may damage eyes or skin or be
Fire
accidentally ingested or inhaled by operator .
1.4.6 Machine Surrounding Area.
ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE
Cables and piping are exposed on the floor . Falling
1.4.7Electric System.
ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE
Operation without turning OFF main power switch .
Improper wiring
Loosening of screws in terminal block
Electric shock, machine malfunction,
abnormal operation, or fire
Machine malfunction, abnormal operation,
or fire
Machine malfunction, abnormal operation, or
fire
Door of machine controller and cover of terminal
box are left open .
Damage to cables on floor surrounding the machine
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Electric leak, machine malfunction,
abnormal operation, or fire
Electric leak, machine malfunction,
abnormal operation, or fire
PRECISION MACHINERY TOOLS Operator’s Manual
1.4.8 Parameters.
ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE
An NC or machine parameter not outline in this
manual is changed.
stop
Before performing maintenance on the servo amp, spindle amp, turn off the machine power
switch and confirm that the red LED indicator( charged ) for each device is extinguished .
High voltage current flows through components inside the terminal box .
High voltage current continues to flow on the primary side of the main power switch even after
the switch is turned off .
Electrical current continues to flow to lamps outlets in the machine controller even after the main
power switch is turned off .
Serious injury or death, damage to workpiece
or machine .
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Chapter 2
PREPARATIONS_FOR_INSTALLATION
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OVERIEW
Prior to machine installation, perform the following preparations to ensure all installation conditions
are satisfied ：
Preparation of set-up area .
Preparation of transport route .
Preparation of transportation equipment .
Set-up conditions
Air / power sources
Recommended Foundations
Machine installation is to be performed
by specialized personnel only .
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1. PREPARATION OF SET-UP AREA
Prior to installation, confirm spacing requirements .
Maintenance area refers to the maintenance space required after installation .
Maintenance Height
A
Figure 1.1 SIDE VIEW OF MACHINE
Model A B
SVL2416S/SE/SX(10T/16T/20T/24T) 2325mm (91.5”) 2160mm (85.0”)
SV2414S/SE/SX(10T/16T/20T/24T) 2325mm (91.5”) 2160mm (85.0”)
B
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A
B
Figure 1.2 TOP VIEW OF MACHINE
Model A B
SVL2416S (10T) 3,250mm (128.0”) 2800mm (110.2” )
SVL2416S (20T) 3,400mm (133.9”) 2800mm (110.2” )
SVL2416SE/SX (16T、20T/24T)
3,400mm (133.9”) 2800mm (110.2” )
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Figure 1.3 FRONT VIEW OF MACHINE
Model A B C
SVL2416S (10T) 2,325mm (91.5”) 1,850mm(72.8”) 650mm (25.6”)
SVL2416S/SE (20T) 2,325mm (91.5”) 2,000mm(78.7”) 650mm (25.6”)
SVL2416SE/SX (16T/24T) 2,325mm (91.5”) 2,000mm(78.7”) 650mm (25.6”)
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1 M
1 M
Figure 1.4 OPERATOR POSITION VIEW OF MACHINE
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2. Preparation Of Transport Route
Prepare the machine transport route referring to the machine size at shipment ( Table 2.1 )
Item Type Height Width Depth
SVL-2416 (10T) 2325mm(91.5”) 1850mm (72.8”) 2160mm (85.0”)
Machine Body
SVL-2416 (16T/20T/24T) 2325mm(91.5”) 2000mm (78.7”) 2160mm (85.0”)
SV-2414 (10T) 2325mm(91.5”) 1850mm (72.8”) 2160mm (85.0”)
SV-2414 (16T/20T/24T) 2325mm(91.5”) 2000mm (78.7”) 2160mm (85.0”)
When lifting the machine body using a crane the
total height requirement necessary to provide
adequate lifting space is 500mm plus the height
of the lifting equipment . ( Figure 2.1 )
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Figure 2.1
MACHINE BODY AT SHIPMENT
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3. Preparation Of Transportation Equipment
Prior to transportation of the machine, prepare equipment capable of supporting the
size and standing weight of the machine such as a crane, fork lift truck .
Table 3.1 MACHINE WEIGHT AT SHIPMENT
Handling Unpackaged Machine
Handle the Unpackaged Machine by a Forklift
1. The unpackaged machine approximately weighs 7.5 tons. The forklift used for handling the
machine should have a safe load capacity greater than 9 tons so as to avoid accidents.
Item Type Weight ( including lifting equipment )
SVL-2416 Approx. 3300Kg
Machine body
SV-2414 Approx. 3300Kg
2. Check if there is any person or obstacle in the way while moving the machine.
Please evacuate people and remove obstacles before moving so as to avoid collision and
ensure the safety of personnel and machinery.
3. Adjust forks of a forklift to a proper position before moving. Pay attention to the barycenter
of the machine. Place it at the loading center of a forklift so as to avoid losing balance and
causing accidents.
4. When the machine is lifted by the forks, pay attention to the height the forks go. If the
barycenter is at a higher position, it may swing and lose balance and then cause accidents.
5. If the sight is hindered while moving the machine, please back the vehicle. Meanwhile, ask
someone to help give directions to ensure safety. Drive the forklift as slowly as possible
Figure 3.1 Handle the Unpackaged Machine by a Forklift
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4. SET-UP CONDITIONS
Table 4.1 SET-UP CONDITIONS
Set-Up Location And Environmental Conditions
Ambient Temperature：10 to 40 degrees
(optimum 26±1 degree )
Relative Humidity：35 to 70% ( no condensation )
Temperature Fluctuation：less than 1 degree / 1 hr
Well-illuminated
Free from direct sunlight
Dust-free
Available space for storing raw materials, finished workpieces and tools.
Available space for maintenance work .
Adequate space around machine to open doors completely
Required electrical power sources
A level foundation strong enough to support the weight of the machine
Appropriate distance from factory air ducting / inlets ( air flow )
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5. AIR / POWER SOURCE
Table 5.1 AIR / POWER SOURCE ( 1 )
Item Specifications
Electrical Source AC200/220V ± 10% & 60HZ ± 2%
Maximum
SVL-2416
Power Consumption
SV-2414
Actual：
Total Power Requirements
SVL-2416
SV-2414
0.5 to 0.8 MPa
660L / min ( ANR) without scale with air blow
Dew point temperature： -20 degrees or less
•Clean air is to be provided：Equivalent to ISO 1.5.1
Air Source
standard as specified by ISO 8573-1
•Max. particle diameter：0.0001mm or less
•Dew point at max pressure：Below 7 degrees
20 KVA ( Standard )
25 KVA ( Including Options )
20 KVA ( Standard )
25 KVA ( Including Options )
20 * 0.7 = 14KVA ( Standard )
25 * 0.7 = 15KVA ( Including Options )
20 * 0.7 = 14KVA ( Standard )
25 * 0.7 = 15KVA ( Including Options )
•Max oil concentration ：0.01 mg/m³ or less
Air Dryer Should be ordered or unless provided by customer
Air Filtration Unit 5μm + 0.3μm + Moisture Remover
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Table 5.2 AIR / POWER SOURCE ( 2 )
Power Source Breaker Rated Current ( A) Cable Size ( Ex )
Up to AC240V 60A
IV：600V PVC insulated wire
10mm²IV
Figure 5.1 Electrical Power Source Connection
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AIR SOURCE
Figure 5.2 Air Source Connection
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6. RECOMMENDED FOUNDATIONS
Table 6.1 Recommended foundation
Item Specification
Ground Resistance
Foundation Construction Shown in Figure 6.1
SVL2416：
6000Kg/ m² or more
Front
Rare
Figure 6.1 Foundation Drawing
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Figure 6.2 Foundation Drawing
Figure 6.2 Foundation Drawing
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NOTES：
1. Foundation preparation is generally not required if the floor thickness is 500mm or more of
reinforced concrete . However, when additional machinery is in use surrounding the machine,
foundation preparations are required.
2. The following data is to be used as a reference. Concrete required is FC180 standard and
above.
→ For rubble, use medium or large size crushed stones.
→ Section C ensures isolation from surrounding vibration. Use small crushed stone.
→ leveling concrete thickness：200mm
The foundation drawings on previous pages show only recommended values. Foundation
stop
requirements vary according to ground conditions. Prior to performing
foundation preparations, consult a civil engineer or building contractor.
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Chapter 3 OPERATION
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1. LCD control panel
1.1 LCD control panel functions
1 Protective flap for user interfaces ○6 Cursor key group
○
2 Menu back key ○7 Numeric key group
○
3 Alphabetic key group ○8 Menu forward key
○
4 Control key group ○9 3/8” threads for additional components
○
5 Hotkey group
○
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1 Protective flap for user interfaces
○
2 X127 Ethernet (service socket)
○
3 RDY，NC，CF status LEDs
○
4 X125 USB socket
○
5 Slot for compact flash (CF) card
○
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Keyboard and display
Keyboard
● The cursor key group is used to navigate on the screen.
● The softkeys call up functions that are available on screen via a menu bar.
● The machine area key switches directly into the "Machine" operating area.
● The menu back key returns to the superordinate menu, one window is closed.
The key symbols used on the operator panel front appear below along with the corresponding
Several keys and key pads are installed on the operator panel front:
● The alphabetic key group contains the letters A ... Z and blank characters for entering text.
● The numeric key group contains the digits 0 - 9, numerical/special characters and
the decimal point for entering numeric characters and operators.
● The control key group includes special functions.
●
The area switchover shows the main menu.
●
The menu forward key enables an expansion of the horizontal softkey bar in the same
menu.
function keys on the PC keyboard.
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Operator controls and display elements
Compact Flash Cards
Properties
There are two slots for Compact Flash Cards on the PPU:
● The "CF" slot for optional user data cards is located on the front side behind the protective flap.
● The slot for the system software card is located on the rear side.
Compact Flash Card for system software
The system software card is delivered bootable. It is not supplied with the PPU and must be
ordered as a separate component.
The system software card is essential for the operation of the PPU.
As well as the technology-specific basic software for SINUMERIK 828D and the firmware for
SINAMICS, the system software card also contains：
● Version info (serial number, version, type designation)
● License key This means that the Compact Flash Card can be inserted into another PPU without
requiring a license change.
CAUTION
In the event of a defect, the system software card must be replaced. For information about restoring
your system using an empty Compact Flash Card, please refer to the Service Manual.
Compact Flash Card for user data
This interface performs the following tasks：
● Transfer of user and commissioning data.
● A permanently inserted Compact Flash Card can also be used as an extension of the CNC user
memory, e.g. for oversized mold making programs, which exceed the storage capacity integrated in
the CNC user memory.
Note
A user data card with FAT16/32 formatting can be loaded with files at the PC in the card reader.
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Inserting the Compact Flash card
CAUTION
Damage to the Compact Flash Card Please ensure that the Compact Flash Card is inserted with care.
Otherwise, the card may be damaged.
Help with insertion
The Compact Flash Card has a notch on the opposite side to the pins. This must always be on the
right when inserting the card.
Only change the system software card as detailed, as this is secured by a screwed down metal cover.
Location of the system software card slot
1 M3 screw
○
2 Metal cover
○
3 Slot
○
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Procedure
NOTICE
ESD：you must discharge yourself at the cabinet or ground terminal before touching a
Compact Flash Card.
CAUTION The
Compact Flash Cards may only be inserted or removed when the control unit is disconnected
from the power supply.
Please proceed as follows：
1. Switch off the power supply.
2. Loosen the screw ①.
3. Swing the metal cover ② to the side and remove.
4. Pull out the Compact Flash Card sideways.
5. Gently insert the new Compact Flash Card into slot ③ until it clicks into place.
6. Re-attach the metal cover ②by first guiding it in backward, then tilting into the end position and
finally screwing in the screw .①
7. Switch the power supply on again.
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Writing to a Compact Flash Card
The Compact Flash Card for user data can be written to as follows:
The Compact Flash Card is inserted in the PPU.
You can write to the Compact Flash Card directly via a PG/PC using a suitable memory card adapter.
Note the following when handling a Compact Flash Card.
Note
The Compact Flash card always comes formatted. You must not reformat it under any
circumstances.
To ensure that the Compact Flash Card functions properly, the card must not be repartitioned.
LED front displays
The three LEDs located behind the protective flap on the front side of the PPU mean the following:
NC status LED displays tale：
Name Color Status Meaning
Green On NC Ready and PLC in run mode.
Yellow On PLC in stop mode
RDY
NC Yellow Cyclic flashing NC operation
LED display for Compact Flash Card X145 user data table：
Name Color Status Meaning
CF Yellow On Accessing the Compact Flash Card.
CAUTION
Flashing Power-up
NC in stop mode：
Red On
• in power-up, if NC Ready is not yet available
• Critical error (power off/on necessary)
If the LED is on, the Compact Flash Card must not be removed. Non-compliance can result in damage
to the Compact Flash Card.
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Machine control panels
Overview
Controls on the machine control pane
l
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Main operation panel function
1.2
1 Operating modes and machine functions
○
2 16 customer keys
○
3 Spindle control
○
4 Slot for EMERGENCY STOP button or spindle override switch
○
5 Feed control with override switch
○
6 Slots for control devices 16 mm
○
7 Program control
○
8 Key-operated switch
○
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1. Operating modes and machine functions
2. Customer keys
AUTOMATIC POWER OFF FUNCTION
2. Press again to dis-enable the automatic power off function.
1. Depress once, the automatic power off function is effective.
The power will be OFF automatically when program finished. (M30)
WORK LIGHT
1. Press once, work light ON (indicator lits up).
2.Press again, work light OFF (indicator off).
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AIR BLAST
1. Depress once, air blast ON (indicator lits up).(M07)
2. Depress again, air blast OFF (indicator off).(M09)(M12)
COOLANT THRU TOOL HOLDER OR SPINDLE (OPTION)
1. Press once, coolant thru tool holder or spindle (indicator lifts up).(M10) .
Press again, Coolant OFF (indicator off).
2. Press again, coolant thru tool holder or spindle (indicator off).(M11)
COOLANT
1. Press once, coolant ON (indicator lifts up).
2. When the coolant is supplied through the nozzles, the indicator
lifts up.
NOTE: Always close the front door before turn on the coolant.
CHIP CLEAN (FLUSH CHIP):OPTION
1. Press once, chip clean ON (indicator lifts up).(M37)
2. Press again, chip clean OFF (indicator off).(M38)
CHIP CONVEYOR
1. Chip conveyor reverse. When chip conveyor is jammed by chips,
NOTE：During chip conveyor was running, special attention should be paid.
press chip conveyor reverse push button to clean chips.
Press this push button conveyor will reverse and the indicator in button
will light up. The chip conveyor will stop when do not push the button.
2. Chip conveyor forward.(M24) Depress this push button to start chip
conveyor removing chips. The indicator on the push button will light up.
The conveyor will stop when button is depress again. (M25) It will stop
when depress push button “CONVEYOR REVERSE” or
“EMERGENCY STOP”.
Before cleaning the chip conveyor, must stop it avoiding accidents.
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MAGAZINE CW / CCW PUSH BUTTON
MAGAZINE CW：Under JOG mode, push “ “and ”+ ”
will rotate the tool magazine clockwise.
2. Press “8” and“−”. The magazine will backward.
Arm cw service
1. The pot down, G75 Z1=0 and SPOS=0 is a must for arm CW / CCW
2. Press “9” and“+”. The arm will CW.
MAGAZINE CCW：Under JOG mode, push “ “and ”-“
will rotate the tool magazine counterclockwise.
Magazine Forward/Backward service
1. Press “8” and“+”. The magazine will to forward.
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3. Spindle manual control
M04 SPINDLE ON COUNTER-CLOCKWISE
Spindle STOP
M03 Spindle ON CLOCKWISE
Spindle speed decrease
Spindle speed same as command value
Spindle speed increase
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4. EMERGENCY STOP button
Activate the button in situations where
● life is at risk
● there is the danger of a machine or work piece being damaged.
All drives will be stopped with the greatest possible braking torque .
When an emergency situation was happening , depressing “EMERGENCY STOP” push button could
stop all movements of machine to secure the safety of operator and machine. When it was depressed.
1. Spindle stopped.
2. Axes movements stopped.
3. Hydraulic system stopped.
4. Coolant stopped.
5. Chip conveyor stopped.
6. “Emergency stop ”would be shown on
the display monitor.
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5. Feed control with override switch
Feed rate rapid traverse override switch
0% to 120% of programmed feederate.
In rapid traverse, the 100% value is not exceeded.
Settings,
0%, 1%, 2%, 4%, 6%, 8%, 10%, 20%, 30%, 40%, 50%, 60%, 70%,
Control range：
75%, 80%, 85%, 90%, 95%, 100%, 105%, 110%, 115%, 120%,
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AXIS SELECT SWITCH
TO SELECT AXIS IN MANUAL
MODE
HANDWHEEL SCALE MULTIPLE
HANDWHEEL
FUNCTION AS ON PANEL
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2. M_CODE LIST
2.1 M_CODE LIST SELECT
SPINDLE
`
M Code Define
M03 Spindle CW
M04 Spindle CCW
M05 Spindle stop
M19 Spindle orientation
PROGRAMMING
M Code Define M Code Define
M00 Program stop M27 A axis unclamp
M01 Optional program stop M28 A axis clamp
M02 Program end M30 Program End
M16 Door open M57 Probe air on/Probe power on
M17 Return main program M58 Probe air off / Probe power off
M18 Door close
COOLANT
M Code Define M Code Define
M07 Cutting air blow on M21 Oil mist off
M08 Coolant pump on M24 Chip conveyor CW
M09 M07/ M08 off M25 Chip conveyor stop
M10 CTS coolant 2 on M35 Oil skimmer on
M11 CTS coolant 2 off M36 Oil skimmer off
M12 Cutting air blow off M37 Flusher on
M20 Oil mist on M38 Flusher off
TOOL CHANGE
M Code Define
M06 Auto tool change
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Chapter 4
Program Cutting Commanded Description
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1.2 Creating G code program
2.1 Graphical programming
Function
Call and return condition
2.2. Program views
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Program view
Program view of a G code program
Parameter screen with help display
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Parameter screen with help display
The color symbols
Red arrow = tool traverses in rapid traverse
Green arrow = tool moves with the machining feedrate
Parameter screen with graphic view
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2.3 Program structure
Parameter screen with a graphical view of a G code program block
See also
Blank input (Page 73)
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2.4 Basic
2.4.1 Machining planes
Working planes
Working planes are defined as follows：
Plane Tool axis
X/Y G17 Z
Z/X G18 Y
Y/Z G19 X
2.4.2 Current planes in cycles and input screens
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2.4.3 Programming a tool (T)
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2.5 Generating a G code program
See also
Changing a cycle call (Page 80)
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2.6. Blank input
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2.7. Machining plane , milling direction , retraction plane , safe clearance and feederate
(PL,RP,SC,F)
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2.8 Selection of the cycles via soft key
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2.9. Calling technology functions
2.9.1 Hiding cycle parameters
Cycle support
2.9.2 Setting data for cycles
2.9.3 Checking cycle parameter
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2.9.4 Changing a cycle call
Procedure
See also
Generating a G code program (Page 72)
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2.9.5 Additional functions in the input screens
Selection of units
Display of abs or inc
Help screens
Online help
2.10. Measuring cycle support
Workpiece measurment
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Tool measurement
References
Procedure
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3 Execution in manual mode
3.1. General
3.2 Selecting a tool and spindle
3.2.1 T , S , M windows
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3.2.2 Selecting a tool
Procedure
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3.2.3 Starting and stopping a spindle manually
Procedure
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3.2.4 Position spindle
Procedure
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3.3 Traversing axes
Set the default feedrate
3.3.1 Traversing axes by a defined increment
Procedure
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3.3.2 Traversing axes by a variable increment
Proceed as follows：
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3.4. Positioning axes
Procedure
3.5 Swiveling
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Important parameters
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Procedure
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3.6 Simple face milling of workpiece
Selecting the machining direction
Selecting limits
See also
Face milling (cycle 61) Page 238
Perrequisit
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Procedure
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Table 6-1
See also
Tool , offset value , feed and spidle speed (T , D , F , S , V)
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3.7. Default settings for manual mode
Specify the configurations for manual mode in the “ Settings for manual operation” window.
Presettings
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