sharp SV-2414, SVL2416 Operation Manual

PRECISION MACHINERY TOOLS Operator’s Manual

SV-2414 / SVL2416

SIEMENS

OPERATION MANUAL

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PRECISION MACHINERY TOOLS Operator’s Manual

Chapter 1 SAFETY

1.1 Safety Precautions 9

1.2 Warning Labels 10

1.3 Utilization Of Safety Device 15

1.4 Warning Lists 17

Chapter 2 Preparations For Installation

Overview 22

1. Preparation Of Set-up Area

2. Preparation Of Transport Route 27

3. Preparation Of Transportation Equipment 29

4. Set-up Conditions 30

5. Air/Power Sources

6. Recommended Foundations 34

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Chapter 3 OPERATION

Before starting operation / operation flowchart 38

1. LCD control panel 38

1.1 LCD control panel functions 38

1.2 Main operation panel functions 51

2. M_CODE 59

2.1 M-code list

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Chapter 4 PROGRAMMING

1. Description about all functions

61

1.1 G Function 61

2. Creating G code program 66

2.1 Graphical programming 66

2.2 Program views 66

2.3 Program structure 69

2.4 Basic 70

2.4.1 Machining planes 70

2.4.2 Current planes in cycles and input screens 70

2.4.3 Programming a tool (T) 71

2.5 Generating a G code program 72

2.6 Blank input 73

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PRECISION MACHINERY TOOLS Operator’s Manual

2.7 Machining plane , milling direction , retraction plane , safe clearance and feedrate

(PL,RP,SC,F) 74

2.8 Selection of the cycles via soft key 75

2.9 Calling technology functions 79

2.9.1 Hiding cycle parameters 79

2.9.2 Setting data for cycles 79

2.9.3 Checking cycle parameter 79

2.9.4 Changing a cycle call 80

2.9.5 Additional functions in the input screens 80

2.10 Measuring cycle support 81

3. Execution in manual mode 84

3.1 General 84

3.2 Selecting a tool and spindle 84

3.2.1 T , S , M windows 84

3.2.2 Selecting a tool 86

3.2.3 Starting and stopping a spindle manually 87

3.2.4 Position spindle 88

3.3 Traversing axes 89

3.3.1 Traversing axes by a defined increment 89

3.3.2 Traversing axes by a variable increment 90

3.4 Positioning axes 91

3.5 Swiveling 91

3.6 Simple face milling of workpiece 96

3.7 Default settings for manual mode 100

Chapter 5 MACHINE PARAMETER

1. Machine data 103

2. Setting data 105

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PRECISION MACHINERY TOOLS Operator’s Manual

Chapter 6 CUTTING TOOL CONDITION LIST

1. Cutting Tools use Description 112

1.1 Face Mill 112

1.2 End Mill 113

1.3 Boring Bar 114

1.4 Drill 11 5

1.5 Reamer 116

1.6 Tap 117

Chapter 7 PARTS MANIUL

1. Spindle head 119

2. Column

3. Base 122

4. Saddle & Table 124

5. Lubrication 126

5.1 X axis Distributor 126

5.2 Y axis Distributor 127

5.3 Z axis Distributor 127

5.4 Auto lubrication system 129

5.5 List of recommended lubricants for parts 130

6. Spindle 131

7. Magazine

8. Pneumatic system 139

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PRECISION MACHINERY TOOLS Operator’s Manual

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PRECISION MACHINERY TOOLS Operator’s Manual

MACHINE TYPE

MACHINE SERIAL #

CONTROL TYPE

ALL SPECIFICA TIONS AND DESIGNS ARE SUBJEC TO CHANGE WITHOUT NOTIFICATION.

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PRECISION MACHINERY TOOLS Operator’s Manual

INTRODUCTION

This manual is for this vertical machining center

Read this manual prior to beging any maintenance or repair work . Follow the intructions provided in this manual to ensure the safety of those maintaining or repairing this machine . Disregarding or not following the specific directions in this manual may lead to serious injury or death .

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PRECISION MACHINERY TOOLS Operator’s Manual

IMPORTANT NOTICE

1. Read and undertant Chapter “1. SAFETY ” prior to machine operation to ensure safe working conditions.

2. Designate specific operators for this machine to ensure optimum machine performance and safety standards are maintained at all times .

3. Keep this manual in a clearly marked location to ensure easy access when necessary .

4. Contact the regional SHARP office or local distributor if this manual is lost or damaged .

5. Reproduction of this manual in part or in its entirety is prohibited by SHARP .

6. Ensure this is included when moving or reseling this machine .

7. All spcifications and designs are subject to change without prior notification .

SYMBOLS IN THIS MANUAL

Supplementary explanations

Explains operation errors that will cause alarme or stop the machine .

Explains convenient functions to be used during operations .

Indicates reference items, figures and tables providing futher information

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PRECISION MACHINERY TOOLS Operator’s Manual

Chapter 1 SAFETY

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PRECISION MACHINERY TOOLS Operator’s Manual

1.1 Safety Precautions

Safety precautions and special considerations relevant

to all machining operations must be thoroughly

understood by the operator prior to machine operation .

Careless use of the machine may result in serious

Injury and machine damage .

1.2 Warring Labels

The warring labels attached to machine at specific points

identify safety risks and provide important instructions

that must be followed ( Figure 1.1 ~ Figure 1.5 )

Warning labels are divided into 3 categories according to

levels of caution required ( Table 1.1 )

Table 1.1 DANGER / WARNING STATEMENTS

Order new labels from the nearest sales office and affix in original position

Failure to heed this warning will

Lead to death or serious injury .

Failure to heed this warning may

cause working conditions Lead to

death or serious injury .

Failure to heed this warning may

cause unsafe working conditions,

minor injury, or machine damage

after the following： ․When the warning labels peel off ․When the warning labels become illegible ․When the parts on which the warning labels are attached are replaced.

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PRECISION MACHINERY TOOLS Operator’s Manual

Figure 1.1 LOCATION OF WARNING LABEL

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PRECISION MACHINERY TOOLS Operator’s Manual

Operation Box side

Figure 1.2 LOCATION OF WARNING LABEL

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PRECISION MACHINERY TOOLS Operator’s Manual

Figure 1.3 LOCATION OF WARNING LABEL

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PRECISION MACHINERY TOOLS Operator’s Manual

Figure 1.4 LOCATION OF WARNING LABEL

Head cover

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PRECISION MACHINERY TOOLS Operator’s Manual

MAGAZINE FRONT COVER

Figure 1.5 LOCATION OF WARNING LABEL

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PRECISION MACHINERY TOOLS Operator’s Manual

1.3 Utilization of safety devices

Safety devices ( Figure 2.1 ) are installed on this machine in order to protect operators and Maintenance personnel .

Operation Door Safety Guard

Warning

․Confirm machine safety devices are functioning correctly at all times . ․If a safety devices is not functioning , or is functioning incorrectly , repair or replace immediately . ․Ensure all operators know the locations of the emergency stop buttons before operating

the machine to enable immediate use during an abnormal situations or following an accident .

․Never place objects on the safety guards . ․Heed the following safety precautions at all times when operating the machine with

guards open：

→ Do not touch rotating or moving parts . → Do not touch each axis while in motion . → Exercise extreme care around parts that may be about to move .

Emergency Stop Button

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PRECISION MACHINERY TOOLS Operator’s Manual

1.4 Warning lists

The following tables list frequent accidents , incidents and dangerous or careless operating

conditions , and injuries that may result .

Ensure the contents of each table are thoroughly understood prior to machine operation .

1.4.1Inside of machining chamber Operations：Centering , alignment , workpiece loading / unloading, changing coolant nozzle,

direction, lighting replacement , chip removal, table lubrication, tool attachment /detachment .

ACCIDENT / INCIDENT POTENTIAL INJURIES / DAMAGE

Operator touches rotating spindle

Operator touches bladed tools Cuts , injuries to hands

Operator lifts heavy tools Strained back

Operator stands on center-trough conveyor or the

surrounding splash guard and slips .

Feed axis moves , trapping operator in

machine

Operator is struck by ATC Arm Bone fracture

Operator is struck by chips and cutting fluid

scattered during machine .

Operator is splashed by cutting fluid dripped from

ceiling .

Hand(S) caught when closing S/ G door Bone fracture

Spindle is rotated with a tool incorrectly clamped

while door is open .

Amputation or entanglement of hand(s)

resulting in serious injury

Bone fracture

Damage to eyes or cuts / burns to skin

Damage to eyes

Injury or death

Spindle is rotated prior to cleaning of tapered

section while door is open

Spindle is rotated with a bladed tool incorrectly

mounted while door is open .

Unbalance tools are rotated at high speed while

door is open.

Injury or death

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PRECISION MACHINERY TOOLS Operator’s Manual

1.4.2Tool Magazine , Tool Magazine Door

Operations：Tool replacement and lubrication

ACCIDENT / INCIDENT POTENTIAL INJURIES / DAMAGE

Operator touches bladed tools Cuts or puncture injuries to hands

Operator lifts heavy tools Strain back

T-search or tool change is commanded when

tool is incorrectly stored in pot

T-search or tool change is commanded when

tool blade is mounted incorrectly .

Operator works on oily floor Bone facture , injury cause by falling

Operator enters tool magazine without turning

OFF machine power

Operator insert hand into tool magazine

during operation

Injury or death

Cuts to hands or bone fractures

1.4.3 Cutting Fluid, Chips, Cutting Fluid Supply Unit, and Chip Disposal Unit

Operations：Regular machining , cutting fluid replenishment , tank cleaning , filter replacement .

ACCIDENT / INCIDENT PROTENTIAL INJURIES / DAMAGE

Operator inhales large quantities of cutting fluid mist . Respirator organ damage

Insufficient cutting fluid . Fire

Contact with chemical additives . Skin damage .

Operator inserts hands into conveyor or tank without

Turning OFF machine power

Operator cleans machine without wearing protective

glove .

Filter is replace without prior cleaning Cuts or puncture injuries to hands

Operator works on top of the machine when anchor bolts

are used incorrectly and machine is unstable .

Contact with cutting fluid . Skin irritation

Entanglement of hands resulting in

serious Injury .

Cuts or puncture injuries to hands

Bone fracture ; injury caused by falling

1.4.4 Signal lamp

Operations：Signal lamp bulb replacement

ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE

Working in elevated locations . Falling , bone facture

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PRECISION MACHINERY TOOLS Operator’s Manual

1.4.5 Spindle Coolant Oil

Operations：cleaning

ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE

Oil temperature exceeds flashpoint . Flashpoint of spindle coolant oil (VG32 )： Approximately 20℃

Inappropriate operating methods Fluids may damage eyes or skin or be

Fire

accidentally ingested or inhaled by operator .

1.4.6 Machine Surrounding Area.

ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE

Cables and piping are exposed on the floor . Falling

1.4.7Electric System.

ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE

Operation without turning OFF main power switch .

Improper wiring

Loosening of screws in terminal block

Electric shock, machine malfunction,

abnormal operation, or fire

Machine malfunction, abnormal operation,

or fire

Machine malfunction, abnormal operation, or

fire

Door of machine controller and cover of terminal

box are left open .

Damage to cables on floor surrounding the machine

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Electric leak, machine malfunction,

abnormal operation, or fire

Electric leak, machine malfunction,

abnormal operation, or fire

PRECISION MACHINERY TOOLS Operator’s Manual

1.4.8 Parameters.

ACCIDENT / INCIDENT POTENTIAL INJURIES /DAMAGE

An NC or machine parameter not outline in this

manual is changed.

stop

Before performing maintenance on the servo amp, spindle amp, turn off the machine power

switch and confirm that the red LED indicator( charged ) for each device is extinguished .

High voltage current flows through components inside the terminal box .

High voltage current continues to flow on the primary side of the main power switch even after

the switch is turned off .

Electrical current continues to flow to lamps outlets in the machine controller even after the main

power switch is turned off .

Serious injury or death, damage to workpiece

or machine .

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PRECISION MACHINERY TOOLS Operator’s Manual

Chapter 2

PREPARATIONS_FOR_INSTALLATION

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PRECISION MACHINERY TOOLS Operator’s Manual

OVERIEW

Prior to machine installation, perform the following preparations to ensure all installation conditions are satisfied ：

Preparation of set-up area .

Preparation of transport route .

Preparation of transportation equipment .

Set-up conditions

Air / power sources

Recommended Foundations

Machine installation is to be performed by specialized personnel only .

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PRECISION MACHINERY TOOLS Operator’s Manual

1. PREPARATION OF SET-UP AREA

Prior to installation, confirm spacing requirements . Maintenance area refers to the maintenance space required after installation .

Maintenance Height

A

Figure 1.1 SIDE VIEW OF MACHINE

Model A B

SVL2416S/SE/SX(10T/16T/20T/24T) 2325mm (91.5”) 2160mm (85.0”)

SV2414S/SE/SX(10T/16T/20T/24T) 2325mm (91.5”) 2160mm (85.0”)

B

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PRECISION MACHINERY TOOLS Operator’s Manual

A

B

Figure 1.2 TOP VIEW OF MACHINE

Model A B

SVL2416S (10T) 3,250mm (128.0”) 2800mm (110.2” )

SVL2416S (20T) 3,400mm (133.9”) 2800mm (110.2” ) SVL2416SE/SX (16T、20T/24T)

3,400mm (133.9”) 2800mm (110.2” )

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PRECISION MACHINERY TOOLS Operator’s Manual

Figure 1.3 FRONT VIEW OF MACHINE

Model A B C

SVL2416S (10T) 2,325mm (91.5”) 1,850mm(72.8”) 650mm (25.6”)

SVL2416S/SE (20T) 2,325mm (91.5”) 2,000mm(78.7”) 650mm (25.6”) SVL2416SE/SX (16T/24T) 2,325mm (91.5”) 2,000mm(78.7”) 650mm (25.6”)

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PRECISION MACHINERY TOOLS Operator’s Manual

1 M

Figure 1.4 OPERATOR POSITION VIEW OF MACHINE

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PRECISION MACHINERY TOOLS Operator’s Manual

2. Preparation Of Transport Route

Prepare the machine transport route referring to the machine size at shipment ( Table 2.1 )

Item Type Height Width Depth

SVL-2416 (10T) 2325mm(91.5”) 1850mm (72.8”) 2160mm (85.0”)

Machine Body

SVL-2416 (16T/20T/24T) 2325mm(91.5”) 2000mm (78.7”) 2160mm (85.0”) SV-2414 (10T) 2325mm(91.5”) 1850mm (72.8”) 2160mm (85.0”) SV-2414 (16T/20T/24T) 2325mm(91.5”) 2000mm (78.7”) 2160mm (85.0”)

When lifting the machine body using a crane the total height requirement necessary to provide adequate lifting space is 500mm plus the height of the lifting equipment . ( Figure 2.1 )

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PRECISION MACHINERY TOOLS Operator’s Manual

Figure 2.1 MACHINE BODY AT SHIPMENT

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PRECISION MACHINERY TOOLS Operator’s Manual

3. Preparation Of Transportation Equipment

Prior to transportation of the machine, prepare equipment capable of supporting the

size and standing weight of the machine such as a crane, fork lift truck .

Table 3.1 MACHINE WEIGHT AT SHIPMENT

Handling Unpackaged Machine Handle the Unpackaged Machine by a Forklift

1. The unpackaged machine approximately weighs 7.5 tons. The forklift used for handling the

machine should have a safe load capacity greater than 9 tons so as to avoid accidents.

Item Type Weight ( including lifting equipment )

SVL-2416 Approx. 3300Kg

Machine body

SV-2414 Approx. 3300Kg

2. Check if there is any person or obstacle in the way while moving the machine.

Please evacuate people and remove obstacles before moving so as to avoid collision and

ensure the safety of personnel and machinery.

3. Adjust forks of a forklift to a proper position before moving. Pay attention to the barycenter

of the machine. Place it at the loading center of a forklift so as to avoid losing balance and

causing accidents.

4. When the machine is lifted by the forks, pay attention to the height the forks go. If the

barycenter is at a higher position, it may swing and lose balance and then cause accidents.

5. If the sight is hindered while moving the machine, please back the vehicle. Meanwhile, ask

someone to help give directions to ensure safety. Drive the forklift as slowly as possible

Figure 3.1 Handle the Unpackaged Machine by a Forklift

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PRECISION MACHINERY TOOLS Operator’s Manual

4. SET-UP CONDITIONS

Table 4.1 SET-UP CONDITIONS

Set-Up Location And Environmental Conditions Ambient Temperature：10 to 40 degrees

(optimum 26±1 degree )

Relative Humidity：35 to 70% ( no condensation )

Temperature Fluctuation：less than 1 degree / 1 hr

Well-illuminated

Free from direct sunlight

Dust-free

Available space for storing raw materials, finished workpieces and tools.

Available space for maintenance work .

Adequate space around machine to open doors completely

Required electrical power sources

A level foundation strong enough to support the weight of the machine

Appropriate distance from factory air ducting / inlets ( air flow )

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