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Drawn Approve Date Edition Note
SV-2412 OPERATOR’S MANUAL
(FANUC)
Part No: 4300-7713-101
陳嘉珮
林明宏
15,Aug.2004 D07
邱文輝
3501 Challenger Street Torrance, California 90503
Sharp Industries, Inc.
Tel：(310) 370-5990 Fax：(310) 542-6162
http://www.sharp-industries.com
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TOC - ADD 6 TO PAGE NUMBERS
SV-2412 OPERATOR’S MANUAL
CONTENTS
1. SAFEYTY INTRODUCTION............................................................................................ 1
1.1 FOREWORD ..................................................................................................................... 1
1.2 USING RESTRICTION...................................................................................................... 2
1.2.1 THE FORESEEN USE OF THE MACHINE ........................................................................................2
1.2.2 THE FORESEEN OTHER REASONABLE USE OF THE MACHINE .................................................2
1.2.3 THE FORESEEN UNREASONABLE USE OF THE MACHINE..........................................................2
1.3 SAFETY INSTRUCTIONS................................................................................................. 3
1.3.1 REACTION WITH EMERGENCY SITUATION: ..................................................................................3
1.3.2 SETTING UP THE MACHINE AND POWER .....................................................................................3
1.3.3 WHEN OPERATING...........................................................................................................................4
1.3.4 LUBRICATION, AIR AND COOLANT .................................................................................................6
1.3.5 HEALTHY AND SAFETY PROTECTION ...........................................................................................7
1.3.6 MAINTENANCE AND CHECK............................................................................................................8
1.3.7 RESCUE THE PERSON WHO TRAPPED INTO MACHINE ..............................................................8
1.4 WARNING LABEL AND POSITION ..................................................................................9
1.5 OPERATION AREA......................................................................................................... 19
1.6 DISPOSE OF WASTE..................................................................................................... 20
1.7 OTHER NOTICES ........................................................................................................... 21
2. GENERAL INFORMATION...........................................................................................22
2.1 GENERAL DESCRIPTION OF THE MACHINE ..............................................................22
2.2 DETAILS OF PRINCIPAL COMPONENT .......................................................................24
2.2.1 SPINDLE HEAD ...............................................................................................................................24
2.2.2 COLUMN ..........................................................................................................................................24
2.2.3 BED ..................................................................................................................................................24
2.2.4 TABLE ..............................................................................................................................................24
2.2.5 ATC (AUTOMATIC TOOL CHANGER) ............................................................................................25
2.2.6 OPERATION PANEL........................................................................................................................25
2.2.7 NC SYSTEM.....................................................................................................................................25
2.2.8 ELECTRIC CABINET .......................................................................................................................25
2.2.9 PNEUMATIC UNIT ...........................................................................................................................25
2.3 MACHINE SPECIFICATIONS .........................................................................................26
2.4 MACHINING AREA ......................................................................................................... 28
2.4.1 SV-2412 MACHINING AREA............................................................................................................28
2.5 TOOL SHANK AND STUD ..............................................................................................30
3. TRANSFER AND INSTALLATION OF MACHINE........................................................ 33
3.1 HANGING OF MACHINE ................................................................................................ 33
3.2 REFERANCE DIMENTIONS FOR HANGING................................................................. 35
3.3 MACHINE TRANSPORT BY FORK LIFT........................................................................36
3.4 HANGING OF PARTS AND ACCESSORIES .................................................................37
3.4.1 COOLANT TANK..............................................................................................................................37
3.4.2 CHIP CONVEY .................................................................................................................................37
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SV-2412 OPERATOR’S MANUAL
3.4.3 COOLANT SYSTEM.........................................................................................................................38
3.4.4 OTHER ACCESSORIES ..................................................................................................................38
3.5 INSTALLATION SPACE.................................................................................................. 39
3.6 INSTALLATION ............................................................................................................... 41
3.6.1 FOUNDATION ..................................................................................................................................41
3.6.2 INSTALLATION ................................................................................................................................41
3.7 INSTALLATION ENVIRONMENT.................................................................................... 43
4. ASSEMBLY PROCEDURE AND TEST RUN ...............................................................44
4.1 CLEANING OF MACHINE............................................................................................... 45
4.2 REMOVAL OF LOCKING DEVICES ...............................................................................46
4.3 LUBRICATION AND AIR PIPING.................................................................................... 47
4.3.1 LUBRICATION..................................................................................................................................47
4.3.2 AIR PIPING.......................................................................................................................................48
4.4 SWITCHING ON THE POWER SOURCE AND CHECKING .......................................... 49
4.4.1 WIRING CABLE AND PLACE SEE FIG 4.4.1 ..................................................................................49
4.4.2 TO CONNECT THE POWER CABLE...............................................................................................49
4.5 TAKE OFF SPINDLE HEAD SUPPORT DEVICE ........................................................... 52
4.5.1 OPERATE IN DOOR OPEN STATUS WITH NON CE DOOR INTERLOCK SWITCH (OPTION)....52
4.5.2 OPERATE IN DOOR OPEN STATUS WITH CE DOOR INTERLOCK SWITCH (OPTION) ............52
4.5.3 PROCEDURE TO TAKE OFF ..........................................................................................................53
4.5.4 MOVE AXIS TO REFERENCE POINT .............................................................................................53
4.6 LEVELING CHECK .........................................................................................................55
4.7 ASSEMBLE OF PARTS AND DEVICEDS ...................................................................... 56
4.7.1 MOTORS..........................................................................................................................................57
4.7.2 .CABLE CHAIN.................................................................................................................................58
4.7.3 COOLANT MOTOR..........................................................................................................................59
4.7.4 COOLANT TANK..............................................................................................................................60
4.7.5 CHIP CONVEYOR (OPTION)...........................................................................................................61
4.7.6 SPINDLE CHILLER (OPTION) .........................................................................................................62
4.7.7 EXHAUST (VACUUM) SYSTEM (OPTION) .....................................................................................63
4.7.8 OTHER OPTIONS ............................................................................................................................64
4.8 DEVICE PIPING INSTRUCTION..................................................................................... 65
4.8.1 PIPE LIST .........................................................................................................................................65
4.8.2 PIPING ON TOP OF THE MACHINE ...............................................................................................65
4.8.3 PIPING ON DEVICES ......................................................................................................................66
4.8.4 POWER CONNECTOR ON ELECTRIC CABINET...........................................................................67
4.9 COOLANT .......................................................................................................................68
4.9.1 QUANTITY OF COOLANT ...............................................................................................................68
4.9.2 TYPE OF COOLANT ........................................................................................................................68
4.9.3 SAFETY NOTICE .............................................................................................................................68
5. OPERATION OF MACHINE.......................................................................................... 69
5.1 SWITCHING ON THE POWER SOURCE TO MACHINE. .............................................. 69
5.1.1 APPLY THE POWER SOURCE TO THE MACHINE ITSELF AS FOLLOWS: .................................69
5.1.2 MOVE AXIS TO REFERENCE POINT (MANUALLY)......................................................................69
5.2 SWITCHING OFF THE POWER SOURCE..................................................................... 70
5.3 EMERGENCY STOP....................................................................................................... 70
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SV-2412 OPERATOR’S MANUAL
5.4 EXPLANATION FOR USE OF OPERATION PANEL...................................................... 72
5.5 OTHER SWITCHES AND SIGNAL .................................................................................83
5.6 OPERATE IN DOOR OPEN STATUS............................................................................. 85
5.6.1 OPERATE IN DOOR OPEN STATUS WITH NON CE DOOR INTERLOCK SWITCH (OPTION)....85
5.6.2 OPERATE IN DOOR OPEN STATUS WITH CE DOOR INTERLOCK SWITCH (OPTION) ............85
5.7 WHEN TOOL CHANGE MOVEMENT IS INTERRUPTED BY EMERGENCY STOP OR
RESET................................................................................................................................... 87
5.7.1 10/16 TOOLS ATC (UMBRELLA TYPE) ..........................................................................................87
5.7.2 24 TOOLS ATC (ARM TYPE)..........................................................................................................88
5.8 WHEN INSTALL OR REMOVE THE TOOL MANUALLY................................................ 89
5.9 .WHEN OVERTRAVEL IS DETECTED BY 2ND LIMIT SWITCH. ..................................90
5.10 FANUC OPERATION PANEL .......................................................................................91
5.10.1 MD1 KEYBOARD AND CRT ..........................................................................................................91
5.10.2 LIST OF OPERATION ....................................................................................................................92
5.10.3 MDI KEYBOARD FUNCTIONS ......................................................................................................94
5.11 M CODE LIST................................................................................................................ 96
5.12 S (SPINDLE) FUNCTION............................................................................................ 102
5.13 T ( TOOL ) FUNCTION................................................................................................ 103
5.14 SPECIAL TOOL ASSIGNMENT STEPS (M16/M61)...................................................104
5.14.1 DESCRIPTION .............................................................................................................................104
5.14.2 EXAMPLE.....................................................................................................................................104
6. CHECKING AND MAINTENANCE OF MACHINE......................................................105
6.1 DAILY CHECKING ........................................................................................................ 106
6.1.1 SAFETY CIRCUIT AND DVICE CHECK ........................................................................................106
6.1.2 MACHINE DAILY CHECKING SCHEDULE....................................................................................108
6.2 6 MONTH CHECKING ..................................................................................................109
6.3 YEARLY CHECKING ....................................................................................................110
6.4 LUBRICATION OF MACHINE....................................................................................... 111
6.4.1 LUBRICATION................................................................................................................................111
6.4.2 REOILING.......................................................................................................................................111
6.5 LUBRICATION TABLE .................................................................................................. 114
6.5.1 APPLICABLE LUBRICANTS ..........................................................................................................114
6.5.2 CAUTIONS ON OILING..................................................................................................................114
6.5.3 MAINTENANCE AND ADJUSTMENT OF LUBRICATION PUMP..................................................115
6.6 MAINTENANCE AND ADJUSTMENT OF AIR SOURCE AND PNEUMATIC UNITS ... 116
6.6.1 AIR SOURCE .................................................................................................................................116
6.6.2 AIR LINE LUBRICATOR ( FIG. 6.6.2 ) ...........................................................................................118
6.6.3 AIR TANK .......................................................................................................................................119
6.6.4 JOINT AND HOSE..........................................................................................................................119
6.6.5 CIRCUIT DIAGRAM OF AIR SYSTEM...........................................................................................120
6.7 PARAMETER FOR LUBRICATION............................................................................... 122
6.8 ADJUSTMENT OF SLIDEWAY GIBS ...........................................................................123
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7. TROUBLE SHOOTING ...............................................................................................124
1. ATC ................................................................................................................................. 124
1.1 WRONG TOOL NUMBER (ARM TYPE)............................................................................................124
1.2 WRONG TOOL NUMBER (ARMLESS TYPE)...................................................................................124
1.3 ATC ARM NOT IN POSITION (ARM TYPE)...................................................................................... 124
1.4 ATC NOT IN POSITION (ARMLESS TYPE) .....................................................................................125
1.5 ATC HOME NOT IN POSITION (ARM TYPE) ...................................................................................125
1.6 ATC MAGAZINE CAN NOT ROTATE OR NOT SMOOTH (ARMLESS TYPE).................................125
2. AIR SYSTEM...................................................................................................................126
2.1 AIR PRESSURE LOW.......................................................................................................................126
3. SPINDLE COOLANT SYSTEM .......................................................................................126
3.1 CAN NOT REACH THE SETTING TEMPERATURE. ....................................................................... 126
3.2 FUNCTION FAILED...........................................................................................................................126
4. CHIP FLUSH AND COOLANT ........................................................................................126
4.1 COOLANT FLOW RATE TO LOW ....................................................................................................126
4.2 FUNCTION FAILED...........................................................................................................................127
5. COOLANT THROUGH SPINDLE.................................................................................... 127
5.1 COOLANT FLOW RATE TO LOW ....................................................................................................127
5.2 FUNCTION FAILED...........................................................................................................................127
6. CHIP CONVEYOR ..........................................................................................................128
6.1 NOISE OR RUNNING NOT SMOOTH ..............................................................................................128
6.2 FUNCTION FAILED...........................................................................................................................128
7. VACUUM DUST COLLECTOR .......................................................................................128
7.1 WEAK VACUUM POWER .................................................................................................................128
7.2 FUNCTION FAILED...........................................................................................................................128
8. ALARM MESSAGE..................................................................................................... 129
SV-2412 OPERATOR’S MANUAL
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SV-2412 OPERATOR’S MANUAL
MODIFICATION RECORDS
DATE PAGE ORIGINAL MODIFIED ED MEMO
2005/08/16 9 ADD LABEL D03
97-110 6.1-6.8
111-121 ADD 7,8
2005/10/14 102-103 NONE 6.1.1 SAFETY CIRCUIT AND DVICE
CHECK
47 4.4.1 4.4.1
115-116 NONE
96 NONE M80-M87
9-17 ADD LABEL
2005/12/8 P26 D05
P28 NONE ADD FIG2.4.2 GRAVITY CENTER
P64 ADD mm
P119 NONE ADD 5541-3342-100
5541-8180-100 5541-8180-200
2006/6/9 P25 NONE D06
P49 NONE SUPPLY. ………FREQUENCY
P113 NONE 6.6.1 A. e .IT IS SUGGESTED ……..
P114
P115
P116 NONE 6.6.3 AIR TANK
2007/9/7 Chp4.5,5,6,7,8 D07
P103-104
6.6.4 CIRCUIT DIAGRAM OF AIR SYSTEM
NONE AFTER CHANGE ……………A AND B.
FIG. 6.6.1
FIG. 6.6.2
D04
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1. SAFEYTY INTRODUCTION
WARNING: FAILURE TO FOLLOW THESE RULES MAY CAUSE
RESULT IN SERIOUS PERSONAL INJURY
IN ORDER TO MAINTAIN THE INITIAL MACHINING ACCURACY AND
PERFORMANCE, THE MACHINE MUST BE CORRECTLY USED UNDER
THE FAVORABLE ENVIRONMENTAL CONDITIONS.
INADEQUATE OPERATION MAY CAUSE DAMAGES TO THE MACHINE
ITSELF AND EXTREME CAUSE SERIOUS ACCIDENT TO OPERATOR.
TO PREVENT SUCH TROUBLES, PLEASE READ THIS INSTRUCTION
MANUAL CAREFULLY UNTIL YOU REACH COMPLETE UNDERSTANDING
AND THEN OPERATE THE MACHINE.
THE FOLLOWING CAUTIONS ARE PARTICULARLY IMPORTANT TO BE
OBSERVED FOR SAFE OPERATION.
SV-2412 OPERATOR’S MANUAL
1.1FOREWORD
SV-2412
THE SV-2412 MACHINING CENTER IS IN THE RANGE OF PROFESSIONAL
MACHINERY FOR WORKING OF METAL CUTTING, MADE BY LONG
CHANG MACHINERY CO., LTD.
SINCE THE MODEL DESIGN IS NOT ONLY FOR THE DOMESTIC MARKET
BUT ALSO THE EUROPEAN MARKET. DURING DESIGN &
CONSTRUCTION OF THIS MACHINE, THE ADDITIONAL RELATIVE
EUROPEAN STANDARD, FOR THE SAFETY REGULATION HAS BEEN
TAKING INTO ACCOUNT BEFORE THE APPLICATION OF
CERTIFICATION.
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1.2USING RESTRICTION
1.2.1 THE FORESEEN USE OF THE MACHINE
A. THE PERSON TO USE THIS MACHINE:
B. MACHINING MATERIAL:
C. MACHINING METHOD :
SV-2412 OPERATOR’S MANUAL
ONLY THE TECHNICIAN WHO HAVE BEEN TRAINE TO USE THE MILLING
MACHINE AND TO USE THE CNC CONTROL SYSTEM AND ELDER THEN 18
YEARS OLD CAN USE THIS MACHINE.
CASTING, CARBON STEEL, STANDLESS STEEL, COPPER, AND ALUMINUM.
a. MACHINING BY PROGRAM:
1. MILLING: FACE, OBLIQUE, END, SIDE MILLING, ETC.
2. DRILLING: FRONT AND OBLIQUE DRILLINGS.
3. BORING: FRONT AND OBLIQUE BORINGS BY CUTTERS
INSTALLED.
4. MOLDING: PROCESSING OF IRREGULAR CURVES AND MOLD
REMOVING ANGLES.
5. POLISHING: SURFACE POLISH ON METALLIC PARTS.
1.2.2 THE FORESEEN OTHER REASONABLE USE OF THE MACHINE
A. THE PERSON TO USE THIS MACHINE:
THE PERSON WHO HAS JUST TRAINED SOME SIMPLE FUNCTIONS
(CYCLE START, FEED HOLD, EMERGENCY STOP ...) ----- MUST DIRECT BY
TECHNICIAN PERSON DESCRIBED ABOVE.
B. MACHINING MATERIAL:
WOOD ----- THE WOOD DUST MIGHT RUNS INTO BEARING, SIDEWAYS
AND CAUSE SOME DAMAGE.
C. MACHINING METHOD: MACHINING BY MANUAL. ----- SHOULD WEAR THE
GOGGLES AND ONLY TECHNICIAN PERSON DESCRIBED IN 1.1.1 CAN
OPERATE.
1.2.3 THE FORESEEN UNREASONABLE USE OF THE MACHINE
A. THE PERSON TO USE THIS MACHINE :
THE PERSON WHO HAVE NOT BEEN TRAINED OR UNDER 18 YEARS OLD.
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1.3SAFETY INSTRUCTIONS
1.3.1 REACTION WITH EMERGENCY SITUATION:
A. IN CASE OF ANY EMERGENCY, PUSH THE EMERGENCY STOP BUTTON TO
B. ALL OF THE EMERGENCY STOP BUTTONS ARE COLORED RED, AND
C. THE STANDAR MACHINE PROVIDES ONE EMERGENCY STOP BUTTON IN
D. FOR DIFFERENT OPTIONS THERE COULD BE MORE EMERGENCY STOP
E. AFTER EMERGENCY STOP, FOLLOW THE NORMAL START UP PROCEDURE
SV-2412 OPERATOR’S MANUAL
STOP ALL THE MOVEMENT AND THE POWER.
YELLOW BACKGROUND.
THE OPERATION PANEL.
BUTTONS SUCH AS:
a. 24 / 32 TOOL CHANGER
b. FLAP TYPE CHIP CONVEYOR.
c. REMOVEABLE HANDWHEEL (MPG.)
AND SUITABLE OPERATION.
1.3.2 SETTING UP THE MACHINE AND POWER
A. THE ENVIRONMENT TO SET UP THE MACHINE
a. THAT THIS MACHINE CANNOT BE USED IN THE POTENTIAL
EXPLOSIVE ENVIROMENT. GENERALLY, THIS MACHINE WILL BE
INSTALLED ON THE FOLLOWING CONDITION.
1. AMBIENT TEMPERTURE:5°~40°C
2. RELATIVE HUMIDITY: NOT EXCEED 50% AT 40°C
(HIGHER RELATIVE HUMIDITY MAY BE PERMITTED AT LOWER
TEMPERTURE, E.G. 90% AT 20
3. ATMOSPHERE: FREE FROM EXCESSIVE DUST, ACID FUME,
CORROSIVE GASES AND SALT.
4. AVOID ECPOSING TO DIRECT SUNLIGHT HEAT RAYS WHICH
CAN CHANGE THE ENVIRONMENTAL TEMPERTURE.
5. AVOID EXPOSING TO ABNORMAL VIBRATION.
6. HAVE TO CONNECT TO EARTH.
( A TERMINAL FOR THE CONNECTION IF THE EXTENAL
GROUND CONDUCTOR IS PROVIDED IN THE VICINITY OF THE
ASSOCIATED PHASE CONDUCT TERMINAL WITH MARKED
“ PE”. IT SHOULD MAKE SURE THE “PE” TERMINAL BEING
CONNECTION BEFORE MACHINE OPERATE)
7. THE LIMITE OF ATTITUDE: 0-1000 METER.
8. ELECTRICAL EQUIPMENT SHALL WITHSTAND THE EFFERTS OF
TRANSPORTATION AND STORAGE TEMPERTURE WITHIN A
RANGE OF -25°C TO 55°C.
O
C)
B. CONNECTION AND DISCONNECTION OF POWER CABLE
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1.3.3 WHEN OPERATING
A. THE OPERATOR SHOULD WEAR SAFETY SHOES AND GOGGLES.
B. WARM THE MACHINE 15 - 30 min. DAILY, BEFORE OPERATION.
C. CHECK IF THE WORKPIECE IS SECURELY LOCKED ON THE TABLE
D. MOVE THE TOOLS AWAY FROM WORKPIECE BEFORE STARTS THE
E. MANUAL REFERENCE POINT RETURN AFTER TURNING ON THE POWER
SV-2412 OPERATOR’S MANUAL
a. SUPPLY VOLTAGE: 0.9 - 1.1 NOMINAL SUPPLY VOLTAGE
b. SOURCE FREQUENCY: 0.99 - 1.01 NOMINAL FREQUENCY
c. WHEN THE POWER CABLE IS DISCONNECTED AND CONNECTED
AGAIN, CARE SHOULD BE EXERCISED TO CONNECT EACH
TERMINAL IN THE CORRECT PHASE (L1, L2, L3 PHASES).
d. FOR DETAILS OF THE CONNECTION OF THE POWER CABLE,
REFER TO CHAPTER 4.4 SWITCHING ON THE POWER SOURCE
AND CHECKING."
BEFORE MACHINING.
SPINDLE.
SWITCH.
AFTER THE POWER SWITCH IS TURNED ON, DO NOT FORGET TO
RETURN THE SPINDLE HEAD, SADDLE AND TABLE TO THE REFERENCE
POINT IN MANUAL OPERATION MODE.
F. INSTALL PULL STUD TIGHTLY
a. THE PULL STUD SHOULD BE SECURELY INSTALLED TO THE
GIVEN TOOL SHANK.
b. IF THE PULL STUD IS LOOSEND DURING CUTTING, THE TOOL
CANNOT BE SECURELY CLAMPED IN THE SPINDLE. SINCE
LOOSENED TOOL IS VERY DANGEROUS, BE SURE TO CHECK THE
PULL STUD BEFORE STARTING THE OPERATION.
G. USE OF SPECIFIED PULL STUD
a. DO NOT USE A PULL STUD NOT SPECIFIED BY US, OTHERWISE
THE TOOL CANNOT BE SECURELY CLAMPED IN THE SPINDLE.
b. THEREFORE, ALWAYS USE ONLY THE PULL STUD CONFORMED
TO THE STANDARD.
c. DO NOT USE A PULL STUD MADE IN YOUR FACTORY.
H. INSTALLATION AND REMOVAL OF TOOL TO AND FROM SPINDLE BY HAND
a. WHEN TOOL IS INSTALLED TO THE SPINDLE, CARE SHOULD BE
TAKEN AS FOLLOWS:
1. THE TOOL AND SPINDLE BORE TAPERS SHOULD BE CLEAN.
2. DO NOT RELEASE HAND FROM THE TOOL UNTIL IT IS
ASSURED THAT THE TOOL IS SECURELY CLAMPED IN THE
SPINDLE.
3. INSTALL THE TOOL UPRIGHT, BUT DO NOT TILT.
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I. WHEN THE TOOL IS REMOVED FROM THE SPINDLE BY HAND, CARE
J. DO NOT ALLOW HAND TO GAIN ACCESS WITHIN THE MOVABLE RANGE
SV-2412 OPERATOR’S MANUAL
NOTICE: SINCE AIR FOR CLEANING OF THE SPINDLE BORE
AND TOOL TAPER BLOWS FROM THE SPINDLE BORE WHEN
THE UNCLAMP SWITCH ON THE OPERATION PANEL IS
PRESSED, CAREFULLY AND SECURELY HOLD THE TOOL BY
HAND AND PREVENT FROM DROPPING OF THE TOOL.
SHOULD BE TAKEN AS FOLLOWS:
a. AT THE SAME TIME AS THE UNCLAMP SWITCH ON THE
OPERATION PANEL IS PRESSED, THE PULL STUD IS PRESSED
DOWN AND THE TOOL GOES DOWN APPROXIMATELY 0.5mm (0.02
inch). SINCE AIR BLOW PRESSURE ENHANCES PRESSING DOWN
MOVEMENT OF THE TOOL, SECURELY HOLD THE TOOL BY HAND.
b. AS MENTIONED ABOVE, THE TOOL GOES DOWN WHEN IT IS
REMOVED, BE SURE TO RAISE THE SPINDLE HAND AT A
POSITION HIGH ENOUGH TO PREVENT CONTACT OF THE TOOL
WITH THE WORK OR TABLE.
OF ATC UNIT.
IT IS VERY DANGEROUS TO ALLOW YOUR HAND TO GAIN ACCESS
WITHIN THE MOVABLE RANGE OF THE ATC UNIT OR TO TOUCH THE
PERIPHERY OF THE ATC UNIT.
K. WHEN THE SPINDLE IS UNDER ORIENTATION, DO NOT INSTALL AND
REMOVE THE TOOL, WHICH IS PROHIBITED FROM USING A HOLDER IN
THE SPINDLE UNDER ORIENTATION, TOGETHER WITH TOOL HOLDER,
OTHERWISE THE SPINDLE MIGHT BE DAMAGED.
L. DO NOT USE A HEAVY TOOL.
a. THE MAXIMUM WEIGHT OF THE TOOLS APPLICABLE TO THE
MACHINE IS 7kg ( 20 TOOLS ATC ) AND 8 kg ( 24 / 32 TOOLS ATC ) .
b. DO NOT USE TOOLS HEAVIER THAN 7 kg OR 8 kg.
c. REFER TO PAGE 2-8
M. DO NOT USE A LARGE TOOL.
a. FOR 18 TOOLS ATC
THE MAXIMUM DIAMETER OF THE TOOLS APPLICABLE TO THE
MACHINE IS 80 mm (3.1 inch) WHEN TOOLS ARE ADJACENTLY
ACCOMMODATED IN THE MAGAZINE. HOWEVER, THE TOOL
HAVING THE MAXIMUM DIAMETER OF 140 mm (5.5 inch) IS
APPLICABLE WHEN IT IS PLACED IN A MAGAZINE TOOL POST,
BOTH THE ADJACENT TOOL POSTS OF WHICH ARE VACANT.
DO NOT USE TOOLS LARGER THAN THESE DIAMETERS.
b. FOR 24 / 32 TOOLS ATC
THE MAXIMUM DIAMETER OF THE TOOLS APPLICABLE TO THE
MACHINE IS 100 mm (3.9 inch)
c. REFER TO PAGE 1-8
N. THE FRONT DOOR PROTECTION
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O. CAUTION TO USE 10,000/min SPINDLE
P. SPINDLE CHILLIER SETTING
SV-2412 OPERATOR’S MANUAL
a. NORMALLY OPERATOR SHOULD CLOSE THE DOOR BEFORE
DOING ANY MOVMENT OF THE MACHINE.
b. IF OPERATED BY OPENING THE FRONT DOOR AND MACHINING
BY MANUAL, BE SURE TO WEAR THE GOGGLES, AND ONLY
TECHNICIAN PERSON WHO HAS BEEN TRAINED CAN OPERATE IN
THIS WAY.
c. FOR MACHINE WITH CE MARK, THERE ARE SECURITY SWITCH
FOR DOOR OPEN OPERATION, REFER TO CHPTER 5 FOR MORE
INFORMATION.
IN ORDER TO HAVE LONGER LIFE TIME OF THE HIGH PRECISION
SPINDLE, WE RECOMMEND TO WARM UP THIS SPINDLE EVERYDAY
BEFORE PUT INTO HIGH SPEED MACHINING. PLEASE RUN THE SPINDLE
IN LOWER SPEED BETWEEN 1,000 TO 3,000 /min ABOUT 15 - 30 min. AFTER
THAT YOU ARE FREE TO RUN THE MAX. SPEED 10,000 /min.
THIS OPTIONAL SYSTEM IS TO KEEP THE HEAD STOCK MORE STABLE.
WE RECOMMEND TO SET THE TEMPERATURE TO 0 - -1
SYSTEM MAY OPERATE AUTOMATICALLY COMPARE WITH THE ROOM
TEMPERATURE.
O
C DEGREE. THIS
1.3.4 LUBRICATION, AIR AND COOLANT
A. LUBRICATING OIL SHORTAGE
a. IF LUBRICATING OIL RUNS SHORT, THE SLIDE WAYS AND BALL
SCREWS IN X, Y AND Z AXIS WILL BE RAPIDLY WORN AND THE
MACHINE IS DEGRADED.
b. BE SURE TO CHECK AMOUNT OF LUBRICATING OIL EVERYDAY
AND REPLENISH IF NECESSARY.
c. IF THE LAMP LUBRICATION LEVEL LIGHTS, IMMEDIATELY
REPLENISH.
B. AIR SOURCE
a. SINCE EACH PNEUMATIC UNIT AND DEVICE IS DESIGNED TO
WORK ON THE AIR SOURCE AT 5.5 bar, ALWAYS SUPPLY
COMPRESSED AIR AT 6 bar TO THEM.
b. THE AIR SOURCE SHOULD BE AT CONSTANT PRESSURE.
ALTHOUGH AIR FILTER IS INSTALLED AT THE AIR INTAKE TO
PROTECT THE PNEUMATIC UNIT, THE SUPPLIED AIR SHOULD BE
FREE FROM MOISTURE, OIL AND DUST, AND PURIFIED BY AIR
FILTER OF 5 MICRONS MESH.
NOTICE: FOR LONG-TERM USAGE OF THE MACHINE, THE
QUALITY OF THE AIR IS VERY IMPORTANT. BED
QUALITY OF THE AIR MAY DAMAGE THE PNEUMATIC
DEVICES AND CAUSE FAILURE OF MECHANICAL
MOTION
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C. COOLANT
SV-2412 OPERATOR’S MANUAL
c. TOO HIGH OR LOW AIR PRESSURE
1. THE REQUIRED PRESSURE OF THE AIR SOURCE GIVEN TO
THE MACHINE IS 5.5 bar.
2. TOO HIGH AIR PRESSURE CAN CAUSE TROUBLE WITH
PNEUMATIC UNIT OR DEVICE.
3. WHILE TOO LOW AIR PRESSURE CAN RESULT IN UNSTABLE
OPERATION OF PNEUMATIC UNIT OR DEVICE.
4. IF AIR PRESSURE GOES DOWN BELOW 4 bar, THE LAMP AIR
PRESSURE ON THE OPERATION PANEL LIGHTS, THE ALARM
BUZZER SOUNDS AND TOOL CHANGE BECOMES IMPOSSIBLE.
5. SEE CHAPTER 6 FOR MORE INFORMATION.
a. DO NOT TURN ON THE COOLANT PUMP, UNLESS THERE IS
ENOUGH COOLANT IN THE TANK, OR THE COOLANT PUMP WILL
BROKEN SHORTLY.
b. WHEN CHANGE THE COOLANT, IT IS SUGGESTING OPERATED
WITH PUMP EQUIPMENT TO FILL IN AND EMPTY THE LIQUID TO
REACH THE LEVEL.
c. IF THE LIQUID FLOW OVER TO GROUND, USE CLOTH TO CLEAN
THE LIQUID IN ORDER TO PREVENT FORM ACCIDENT.
d. IT IS SUGGEST USING COOLANT LIQUID WITH ENVIRONMENTAL
PROTECTION APPROVAL.
D. PREVENT FROM FIRE
TO PREVENT FIRE, OBEY THE FOLLOWING INSTRUCTIONS FOR
UN-MANNED OPERATION AT NIGHT OR FOR CASES WHEN
OPERATOR HAS TO BE AWAY FROM THE MACHINE FOR A LONG
TIME.
1. USE NON-FLAMMABLE COOLANT ONLY.
2. CHECK THAT LUBRICATION OIL AND COOLANT ARE
SUFFICIENT AND ARE WORKING PROPERLY.
3. CHECK THE TOOL TIPS, CUTTING CONDITIONS, CYCLE TIME,
TOOL LIFE, ECT.
4. NEVER PLACE FLAMMABLE ITEMS, SUCH AS WOODEN
BLOCKS, PAPER, CLOTH, ECT., ARROUND THE MACHINE.
1.3.5 HEALTHY AND SAFETY PROTECTION
A. NOISE OF THE MACHINE
a. CONDITIONS :
1. PLACEMENT/INSTALLATION : FLOOR-STANDING
2. HIGHT ABOVE THE FLOOR : STANDING OPERATOR.
3. MEASUREMENT DISTANCE d = 1m
4. MEASUREMENT TIME PER POSITION = 30s
5. MESUREMENT POSITION = 26 POSITIONS
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1.3.6 MAINTENANCE AND CHECK
A. MOVE THE TOOLS AWAY FROM WORKPIECE BEFORE MAINTENANCE OR
B. SWITCH OFF THE MAIN POWER BEFORE MAINTANCE.
1.3.7 RESCUE THE PERSON WHO TRAPPED INTO MACHINE
IF OPERATOR FALLS INTO MACHINE SHUT OFF THE EMERGENCY
SWITCH IMMEDIATELY AND KEEP THE FRONT DOOR OPEN. THEN
SAVE THE PERSON FROM FRONT DOOR OR SIDE WINDOWS.
SV-2412 OPERATOR’S MANUAL
b. SUMMERY
1. A WEIGHTED SOUND PRESSURE UNDER NO LOAD
2. Lp,eq= 73.9 dB(A).
3. A WEIGHTED SOUND PRESSURE UNDER LOAD
4. Lp,eq= 79.4 dB(A).
NOTICE: CUTTING DIFFERENT WORKPIECE MAY CAUSE LOUDER
NOISE. WHEN WORKING LONG TIMES IN CUTTING
WORKPIECE BE WARE TO WEAR EARPLUGS.
ANY CHECK OF THE MACHINE OR WORKPIECE.
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1.4WARNING LABEL AND POSITION
WARNING
MCV300
1000C187A
50R-C584
1.Before operating the machine, read intensively the Instruction Manual. In particular, read
carefully the description for safety and maintenance, and follow its instruction.
2.During operation, close the doors and covers, and avoid access to the rotating and moving
parts of the machine.
3.Do not operate the machine with protective covers. lnter locks and the other safety devices
removed.
4.Be sure to clamp the workpiece and cutting tools, and do not place a used tool on the moving
parts. Also, for proper machining, select the optimum feedrate and spindle speed.
5.Wear proper habiliments (working clothes, shoes, cap, protective glasses, etc.) to ensure
safety work.
6.Repair the machine only by the approved personnel following the Instruction Manual.
in addition, turn the power switch OFF during repair.
Execute safety work on user's own responsibility by observing the safety precautions provided
on the Instruction Manual and the WARNING label attache d on th e mac hine. Ne gligence of warning
could cause personal injury or machine damage.
Do not peel off or dirty this plate.
WARNING
Moving screw can cause
entanglement hazard.
Do not touch this p art
and keep away during
operation.
1000-C177
FIG. 1.4.1 WARNING LABEL POSITION
SV-2412 OPERATOR’S MANUAL
WARNING
SAFETY INSTRUCTIONS
50R-C822
DANGER
Hazardous voltag e will
cause serious injury or
death.
turn off the power
before maintenance.
Rated power:
MODEL:
Power supply:
3~
V
MFG NO:
Full load current:
Machine weight:
MFG Date:
Pneumatic pressure:
> 5.5 bar
Spindle speed range:
Max. /min
LONG CHANG MACHINERY CO., LTD.
NO.52,CHARN AN EAST ROAD,TAIPING,TAICHUNG,TAIWAN,R.O.C.
TEL: +886-4-2392-1001FAX: +886-4-2392-1037http://www.first.com.tw
18VH-C270E
1000-C179
kVA
Hz
A
Kg
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SV-2412 OPERATOR’S MANUAL
CE-300-OP-ENG-FANUC-D07 4300-7713-101-SV2412.DOC
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SV-2412 OPERATOR’S MANUAL
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SV-2412 OPERATOR’S MANUAL
DANGER
Hazardous voltage will
cause serious injury or
death.
turn off the power
before maintenance.
1000-C179
LABEL A
WARNING
SAFETY INSTRUCTIONS
LABEL B
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SV-2412 OPERATOR’S MANUAL
WARNING
LABEL C
1.Before operating the machine, read intensively the Instruction Manual. In particular, read
carefully the description for safety and maintenance, and follow its instruction.
2.During operation, close the doors and covers, and avoid access to the rotating and moving
parts of the machine.
3.Do not operate the machine with protective covers. lnter locks and the other safety devices
rem o ved.
4.Be sure to clamp the workpiece and cutting tools, and do not place a used tool on the moving
parts. Also, for proper machining, select the optimum feedrate and spindle speed.
5.Wear proper habiliments (working clothes, shoes, cap, protective glasses, etc.) to ensure
safety work.
6.Repair the machine only by the approved personnel following the Instruction Manual.
in ad d ition, turn the p ower sw itc h O FF du rin g repa ir.
Execute safety work on user's own responsibility by observing the safety precautions provided
on the Instruction Manual and the WARNING label attached on the machine. Negligence of warning
could cause personal injury or machine damage.
Do not peel off or dirty this plate.
CE-300-OP-ENG-FANUC-D07 4300-7713-101-SV2412.DOC
LABEL D
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SV-2412 OPERATOR’S MANUAL
WARNING
Moving screw can cause
entanglement hazard.
Do not touch this part
and keep away during
operation.
1000-C177
LABEL E
LABEL F
1000C187B
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MCV300
MODEL:
MFG NO:
MFG Date:
SV-2412 OPERATOR’S MANUAL
LABEL G
Rated power:
Power supply:
Full load current:
Machine weight:
Pneumatic pressure:
Spindle speed range:
3~
> 5.5
Max.
LONG CHANG MACHINERY CO., LTD.
NO.52,CHARN AN EAST ROAD, TAIPING, TAICHUNG, TAIWAN,R.O.C.
TEL: +886-4-2392-1001 FAX: +886-4-2392-1037 http://www.first.com.tw
LABEL H
V
18VH-C270E
50R-C584
kVA
Hz
A
kg
bar
/min
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SV-2412 OPERATOR’S MANUAL
LABEL I
(OPTION)
LABEL J
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SV-2412 OPERATOR’S MANUAL
50R-C822
LABEL K
1000-C581A
LABEL L
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SV-2412 OPERATOR’S MANUAL
LABEL M
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1.5OPERATION AREA
SV-2412 OPERATOR’S MANUAL
FIG 1.5.1 OPERATOR POSITION
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1.6DISPOSE OF WASTE
A. ALL THE WASTE SHOULD BE TAKEING CARE BY THE RULE OF LOCAL
B. THE CUTTING CHIP WASTE IS ALWAYS SHARP, DO NOT TOUCH, OR
C. MOST OF THE CUTTING CHIP ARE RECYCLABLE IT IS SUGGESTE TO
D. DISPOSE OF LIQUID WASTE SUCH AS WASTE OIL AND COOLANT IS
SV-2412 OPERATOR’S MANUAL
GOVERNMENT.
CLEAN THE CHIPS DIRECTLY BY HAND.
RECYCLE THE CUTTING CHIP BY LOCAL RECYCLE AGENT.
NECESSARY TO ASSOCIATE WITH LOCAL RECYCLE AGENT.
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1.7OTHER NOTICES
A. IF THE WORK PIECE IS HEAVIER THAN 10kg, PLEASE USE SHOP HANGING
SV-2412 OPERATOR’S MANUAL
EQUIPMENT TO MOVE THE WORK PIECE.
FIG 1.6 HEAVY PART HANGING
B. IN CASE OF MAINTENANCE, SERVICING, AND PARTS CHANGES, PLEASE
CONTACT OUR SALES AGENCIES OR BUSINESS DEPARTMENT DIRECTLY.
C. SUGGESTIONS FOR IMPROVEMENTS OF THE MACHINE STRUCTURE AND
/ OR INQUIRIES, INCLUDING PLANT VISITATIONS, ARE CORDIALLY
WELCOME.
D. THE MANUFACTURER REVERSES THE RIGHT TO MODIFY THE DESIGN,
OPERATIONS, STRUCTURE ETC. ALL OF THE MACHINE WITHOUT ANY
PRIOR NOTICE.
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2. GENERAL INFORMATION
2.1GENERAL DESCRIPTION OF THE MACHINE
A. THE MODEL SV-2412 IS THE VERTICAL SPINDLE MACHINING CENTER
FEATURING ELECTRONIC CONTROL EQUIPMENT BUILT-IN COMPACT
DESIGN, PERFORMANCE, ACCURACY AND RELIABILITY.
B. THE MODEL BASICALLY CONSISTS OF THE FOLLOWINGS:
a. MACHINE BODY (INCLUDING SPINDLE HEAD, SPINDLE, COLUMN,
BED, SADDLE AND ATC)
b. OPERATION PANEL
c. NC SYSTEM
d. ELECTRIC (POWER SUPPLY) CABINET
e. PNEUMATIC UNIT
SV-2412 OPERATOR’S MANUAL
C. THE APPEARANCE AND PRINCIPAL DIMENSIONS OF THE MACHINE AND
THE NAME OF EACH PRINCIPAL COMPONENT ARE AS SHOWN IN FIG.
2.1.1, 2.2.2
FIG. 2.1.1 PRINCIPAL COMPONENT NAME
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SV-2412 OPERATOR’S MANUAL
FIG. 2.1.2 APPEARANCE AND PRINCIPAL DIMENSION OF THE MACHINE
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2.2DETAILS OF PRINCIPAL COMPONENT
2.2.1 SPINDLE HEAD
SV-2412 OPERATOR’S MANUAL
A. THE SPINDLE HEAD IS MOUNTING ON THE SQUARE SLIDE WAYS, WHICH
IN TURN ARE VERTICALLY INSTALLING ON THE COLUMN FRONT.
B. THE SPINDLE HEAD IS VERTICALLY (IN Z AXIS) MOVES ALONG THE SLIDE
WAYS.
C. A PRACTICALLY MAINTENANCE-FREE AC BRUSHLESS MOTOR IS USED
TO DRIVE THE SPINDLE ASSURING IN ASSOCIATION WITH LARGE
DIAMETER BEARING SYSTEM, EXTREMELY HIGH PERFORMANCE.
D. CARTRIDGE SPINDLE IS SUPPORTING BY ACCURATE AND GREASED
PACKED BEARINGS.
E. TOOL HOLDER RETAINER AND AIR BLOW THAT REMOVES CHIPS FROM
THE SPINDLE AND TOOL TAPER ARE INCORPORATE IN THE SPINDLE.
F. THE SPINDLE HEAD FEATURES SIMPLE STRUCTURE AND RELIABLE
PERFORMANCE.
2.2.2 COLUMN
A. THE COLUMN IS FIRMLY BOLTED TO THE BED, AND DESIGNED TO HAVE
PARTICULAR RIGIDITY. THE SLIDE WAYS ALONG WHICH THE SPINDLE
HEAD MOVES ARE OF SQUARE TYPE, AND ELABORATELY GROUND
AFTER HARDENING. A TURCITE-B SHEET IS APPLIE TO THE SLIDE
SURFACE OF THE SPINDLE HEAD, PROVIDING GOOD ACCOMMODATION
TO THE SLIDE WAYS.
B. THE ATC (AUTOMATIC TOOL CHANGER) IS LOCATED AT THE LEFT OF THE
COLUMN AND THE PNEUMATIC VALVES IS AT THE BACK OF THE ATC.
C. THE MOTOR THAT DRIVES THE SPINDLE HEAD IN Z AXIS (VERTICAL
MOVEMENT) IS INSTALLE ON THE TOP OF THE COLUMN.
2.2.3 BED
A. THE BED IS PROVIDE WITH LEVELING BOLTS AT ITS FEET, AND HAS THE
SECTION WHERE THE COLUMN IS INSTALLE AS WELL AS THE SLIDE
WAYS OF SQUARE TYPE ON THE TOP OF THE BED.
B. THE Y AXIS (CROSSWISE MOVEMENT) FEED MOTOR ARE INSTALLE ON
THE BACK WALL OF THE BED.
C. SINCE THE BED SUSTAINING THE WEIGHT OF THE COLUMN MUST
ASSURE RELIABLE Y AXIS MOVEMENT, AND LARGELY AFFECTS CUTTING
ACCURACY, IT IS DESIGNE TO HAVE EXTREME RIGIDITY.
D. IT IS ALSO CONSIDER IN DESIGNING THE BED THAT CHIPS AND CUTTING
OIL CAN BE READILY ELIMINATED AND COLLECTED.
2.2.4 TABLE
A. THE TABLE IS THE ONLY PLACE WHERE YOU CAN LOCK YOUR WORK
PIECE ON IT AND MACHINING, IT MOVES ON THE SADDLE IN LENGTHWISE
DIRECTION (X AXIS).
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2.2.5 ATC (AUTOMATIC TOOL CHANGER)
A. THE ATC IS INSTALLE ON THE LEFT WALL OF THE COLUMN. THE ATC
B. THE FEATURES OF THE ATC INCLUDE PNEUMATICALLY DRIVE SYSTEM,
2.2.6 OPERATION PANEL
A. THE OPERATION PANEL IS LOCKED IN THE RIGHT FRONT OF THE
B. ALMOST ALL CONTROL SWITCHES AND PUSH BUTTONS NECESSARY TO
SV-2412 OPERATOR’S MANUAL
PERMITTING DIRECT TOOL CHANGE; ANY TOOL CAN BE IMMEDIATELY
AND RELIABLY CHANGED.
SIMPLE STRUCTURE, FAST MOVEMENT, AND RAPID BI-DIRECTIONAL
RANDOM TOOL SELECTION IS DIRECTLY DESIGNATED TOOL NO. WITH T
CODE. ( 24 / 32 TOOLS CAM TYPE ATC ARE AVAILABLE AS AN OPTION )
MACHINE, AND BASICALLY CONSISTS OF THE NC OPERATION PANEL, IN
WHICH PROGRAM LOADING FROM TAPE TO THE MEMORY, PROGRAM
EDITION AND MID OPERATION ARE PERFORMED, AND THE OPERATION
PANEL (OPERATOR'S STATION) HAVING CONTROL SWITCHES AND PUSH
BUTTONS ON THE PANEL AND FUNCTIONAL SWITCHES IN THE PANEL.
OPERATE THE MACHINE ARE INSTALLE ON THE OPERATION PANEL,
THUS THE OPERATOR CAN READILY CONTROL THE MACHINE
OPERATION AT THE FRONT OF THE OPERATION PANEL.
2.2.7 NC SYSTEM
A. THE NC SYSTEM READS SIGNIFICANT INFORMATION FROM THE
PROGRAM, AND PRODUCES COMMAND OR INSTRUCTION TO
SEQUENTIALLY CONTROL THE MACHINE MOVEMENT AND OPERATION.
B. THE NC SYSTEM IS NORMALLY LOCATED IN THE ELECTRIC CABINET.
2.2.8 ELECTRIC CABINET
A. THE ELECTRIC CABINET RECEIVES THE COMMAND SIGNALS FROM THE
NC SYSTEM, AND DRIVES THE MACHINE. IN THE ELECTRIC CABINET,
RELAY CIRCUIT AND POWER SOURCE CIRCUIT ARE INCORPORATED.
2.2.9 PNEUMATIC UNIT
A. THE FUNCTIONS OF THE PNEUMATIC UNIT INCLUDE
a. TOOL UNCLAMPING AT THE SPINDLE,
b. AIR BLOWING FOR CLEANING THE SPINDLE AND TOOL TAPER.
c. ATC CROSSWISE MOVEMENT AND ATC MAGAZINE VERTICAL
MOVEMENT.(20 ATC)
d. TOOL POT UP/DOWN (24/32 ATC)
B. ONLY STRICTLY SELECTED PARTS AND DEVICES ARE USED IN THE
PNEUMATIC UNIT, THUS ASSURING STABLE AND RELIABLE OPERATION
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SV-2412 OPERATOR’S MANUAL
2.3MACHINE SPECIFICATIONS
SPECIFICATION MAY DIFFERENT ACCORDING TO CUSTOM REQUEST
OR OPTIONS.
TABLE
SV-2412
WORKING SURFACE
( X X Y )
T SLOT ( NO. X WIDTH
X PITCH )
TABLE STROKE
( X X Y )
CUTTING FEEDRATE 1-10,000 mm/min ( 0.04-393 inch / min)
RAPID TRAVERSE
( X , Y )
RAPID TRAVERSE
( Z )
X,Y FEED MOTOR
( AC SERVO UNIT )
Z FEED MOTOR
( AC SERVO UNIT )
TABLE LOAD
CAPACITY
700 X 308 mm ( 27.56 X 12.13 inch )
4 X 16 X 63.5 mm ( 4 X 0.6 X 2.5 inch )
610 X 305 mm ( 24 X 12 inch )
20,000 mm/min ( 787 inch /min )
18,000 mm/min ( 708 inch /min )
X:ALPHA C 3/2000 3Nm AC MOTOR
Y:ALPHA C 6/2000 6Nm AC MOTOR
Z:ALPHA C 12/2000 12Nm AC MOTOR
350 kg ( 770 lbs )
FIG. 2.3.1 PRINCIPAL DIMENSIONS OF TABLE
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SV-2412 OPERATOR’S MANUAL
SPINDLE
SV-2412
STROKE ( Z ) 460 mm ( 18.1 inch )
TABLE TO SPINDLE
END (MIN./MAX.)
SPINDLE MOTOR AC VARIABLE FREQUENCY MOTOR INFINITELY VARIABLE 5.5 kW
CONTINUOUS RATING / 30 MINUTES RATING 7.5 kW
SPINDLE ROTATION
SPEED RANGE
MAX. SPINDLE
MOMENT OF INERTIA
70 / 530 mm ( 2.7 / 20.8 inch )
120-8,000 /min
180-10,000 /min (OPTION)
138 Nm
AUTOMATIC TOOL CHANGE
TOOL STORAGE CAPACITY
10T 16T 24T
TOOL CHANGE TIME
( TOOL TO TOOL )
TOOL CHANGE TIME
( CHIP TO CHIP )
MAX. ADJACENT TOOL
DIAMETER
MAX. TOOL WEIGHT 8 kg ( 17.6 lbs ) 7 kg (15lbs)
MAX. TOOL LENGTH 230 mm (9.1")
CUTTING TOOL SHANK MAS-BT40
MAX. TOOL POT WEIGHT 10 kg ( 22 lbs )
MAX. TOOL CHANGE
MOMENT OF WERTIA
0.3042 kgm
7.5 sec. 3.2 sec
9.1 sec 5.5 sec
110 mm (4.3") 76 mm (3")
2
0.457 kgm
2
0.3703 kgm
2
GENERAL INFORMATION
SV-2412
AIR POWER
REQUIRED
SPINDLE CENTER TO
COLUMN
FLOOR TO TABLE 835 mm ( 33 inch )
MACHINE HEIGHT 2,400 mm ( 94.4 inch )
MACHINE WEIGHT 2,500 kg ( 5,500 lbs )
FLOOR AREA
REQUIRED
2,600 (W) X 2,600 (D) mm ( 102.3 X 102.3 inch )
5.5 bar
415 mm ( 16 inch )
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2.4MACHINING AREA
IT IS RECOMMAND TO PUT THE MACHINING PARTS OR FIXTURE
NEAR THE CENTER OF THE TABLE.
BIG FIXTURE OR PARTS MAY HIT MACHINE BODY OR COVER
WHEN TRAVELLING AXIS. MAKE A SLOW TEST RUN REFORE
MACHINING.
BIG OR LONG TOOLS MAY HIT MACHINE BODY OR COVER WHEN
TRAVELLING AXIS. MAKE A SLOW TEST RUN REFORE MACHINING.
BEFORE STOP MACHINE, IT IS RECOMMEND MOVING THE TABLE
TO THE CENTER OF X, Y AXIS. TO PERVENT FROM BENDING OF
THE MACHINE.
2.4.1 SV-2412 MACHINING AREA
SV-2412 OPERATOR’S MANUAL
FIG. 2.4.1 SV-2412 MACHINING AREA
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SV-2412 OPERATOR’S MANUAL
FIG. 2.4.2 SV-2412 GRAVITY CENTER
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2.5TOOL SHANK AND STUD
SV-2412 OPERATOR’S MANUAL
BT40 STUD
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SV-2412 OPERATOR’S MANUAL
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SV-2412 OPERATOR’S MANUAL
DIN STUD
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SV-2412 OPERATOR’S MANUAL
3. TRANSFER AND INSTALLATION OF MACHINE
3.1HANGING OF MACHINE
BEFORE HANGING AND TRANSFERRING THE MACHINE, BE SURE TO
CHECK THE TRANSFERRING ROUTE FOR SAFETY. LOCATE THE
SADDLE BY THE COLUMN, AND THE TABLE AT THE CENTER OF ITS
STROKE TO BALANCE THE MACHINE.
WE BALANCED THE MACHINE BEFORE SHIPPING.
MACHINE WEIGHT:
SV-2412
2,500 kg (5500lbs)
A. CHECK THE HOOK, HANGING DEVICE AND LIFT FORK CAREFULLY
BEFORE HANGING AND LIFTING FOR SAFTY OPERATION.
B. DURING MOVING THE MACHINE, FOR SAFTY OPERATION, EVACUATE
THE MACHINE MOVING AREA, NO PEOPLE SHOULD NEAR THE MACHINE.
C. WHEN LOCATE THE MACHINE BE WARE TO CLEAR THE LOCATION AREA
(MAKE SURE THERE IS NO PIPE, CABLE … )
D. BEFORE HANGING THE MACHINE, TAKE OFF THE UPPER COVER OF
COLUMN AS SHOWN IN FIG. 3.1.1 TO PREVENT FROM DAMAGE OF THE
MACHINE.
E. THE MACHINE HAS HOOKS. TO HANG THE MACHINE, APPLY TWO WIRE
ROPE, OR SLING, TO THE HOOKS AS SHOWN IN FIG. 3.2.1.
F. BEFORE HANGING THE FRONT POINT OF THE MACHINE, TAKE OFF THE
FRONT COVER OF Y AXIS TO FIND OUT THE HANGING POINT.
G. BE SURE TO USE A WIRE ROPE OF A SIZE LARGER THAN HOOK SIZE AND
MAKE SURE THAT THE WIRE ROPE DOES NOT LEAVE THE HOOKS
DURING TRANSFERRING OF THE MACHINE.
H. PUT A RUBBER SHEET OR RAG ON THE MACHINE SURFACE WITH WHICH
THE WIRE ROPE CAN COME INTO CONTACT TO PREVENT DAMAGE TO
THE MACHINE SURFACE (PAINT).
I. DURING HANGING AND TRANSFERRING OF THE MACHINE, USE CARE
NOT TO GIVE DETRIMENTAL VIBRATION OR SHOCK TO THE MACHINE,
AND TO MAINTAIN THE MACHINE UPRIGHT.
NOTICE: THAT THE MACHINE IS LIABLE TO TILT BECAUSE THE
ELECTRICAL UNIT EQUIPPED VERTICAL MACHINING CENTER
HAS THE CENTER OF GRAVITY RELATIVELY HIGH POSITION.
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SV-2412 OPERATOR’S MANUAL
FIG 3.1.1 HANGING THE MACHINE
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3.2REFERANCE DIMENTIONS FOR HANGING
SV-2412 OPERATOR’S MANUAL
FIG 3.2.1 HANGING DIMENSIONS AND POSITION
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3.3MACHINE TRANSPORT BY FORK LIFT
USE A FORK LIFT WITH MINIMUM CAPACITY OF 6 kN
THE LENGTH OF THE FORK MUST LONGER THEN 1800mm.
WHEN MOVING MACHINE KEEP THE POSITION LOWER AND MOVE IT
SMOOTH AND SLOWER.
SV-2412 OPERATOR’S MANUAL
LIFT HERE
FIG 3.3.1 MACHINE TRANSPORTED BY FORK LIFT
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3.4HANGING OF PARTS AND ACCESSORIES
3.4.1 COOLANT TANK
SV-2412 OPERATOR’S MANUAL
FIG 3.4.1 HANGING OF COOLANT TANK
3.4.2 CHIP CONVEY
WEI GHT APP R O . : 220kg
FIG 3.4.2 CHIP CONVEYER HANGING
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3.4.3 COOLANT SYSTEM
SV-2412 OPERATOR’S MANUAL
FIG 3.4.3 COOLAN SYSTEM HANGING
3.4.4 OTHER ACCESSORIES
FOR OTHER ACCESSORIES NOT LIST HERE, CHECK WITH YOUR
MACHINE AGENT FOR SAFETY HANGING INFORMATION.
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3.5INSTALLATION SPACE
RESERVED SPACE FOR OPERATION AREA AND MAINTANCE AREA IS
IT IS NOT USUAL FOR THIS MACHINE TO HAVE VACUM SYSTEM, IF YOU
IF YOU HAVE ANY QUESTION ABOUT INSTALLTION SPACE, CHECK
SV-2412 OPERATOR’S MANUAL
NECESSARY FOR SAFTY AND EFFENCY USE OF THE MACHINE AFTER
INSTALLATION, FIG 3.5.1.
HAVE THIS OPTION YOU NEED MORE SPACE FOR INSTALLATION,
CHECK WITH YOUR AGENT.
WITH YOUR MACHINE AGENT BEFORE INSTALLTION.
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SV-2412 OPERATOR’S MANUAL
FIG 3.5.1 INSTALLATION SPACE
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3.6INSTALLATION
THIS INSTALLATION IS ROUGHLY PUT THE MACHINE APPROPRIATELY
ON THE SUPPORTING PADS, FOR DETAIL ADJUSTING LELVING REFER
TO CHAPTER 4.
3.6.1 FOUNDATION
A. THE FOUNDATION ON WHICH THE MACHINE INSTALLED SHOULD BE
B. SINCE MACHINING ACCURACY IS LARGELY GOVERNED BY THE
C. THE MACHINE SHOULD BE LOCATED WHERE IS NOT SUBJECTED TO
D. THE THICKNESS AND SIZE OF THE CONCRETE FOUNDATION SHOULD BE
SV-2412 OPERATOR’S MANUAL
RIGIDLY CONSTRUCTED WITH CONCRETE.
ADEQUACY OF FOUNDATION AND INSTALLATION, ELABORATELY
CONSTRUCT THE FOUNDATION AND INSTALL THE MACHINE ON IT.
VIBRATION FROM OTHER MACHINERY, AND TO DIRECT SUNBEAM.
DETERMINED CONSIDERING THE GROUND CONDITION.
E. WHEN FOUNDATION BOLT IS NOT USED, USE LEVELING PADS
FURNISHED TO THE MACHINE TO INSTALL THE MACHINE.
3.6.2 INSTALLATION
A. CLEAN THE REVERSE SURFACE OF THE LEVELING PADS AND THE
SUPPORTING PADS. AND PLACE THE LEVELING PADS AND THE
SUPPORTING PADS ACCORDING TO THE FLOOR PLAN FIG 3.6.2
B. CAREFULLY LOWER THE HUNG MACHINE SO THAT EACH FOOT OF THE
MACHINE CAN REST ON THE RECESS OF EACH LEVELING PADS. THEN
ADJUST THE LEVEL OF THE MACHINE BY THE LEVELING BOLTS.
C. WHEN ANCHOR BOLT IS USED, INSTALL THE MACHINE ACCORDING TO
THE PLAN.
D. BECAUSE MORTARED HOLD MAY SINK WITH TIME UNTIL THE MORTAR IS
COMPLETELY SET, PERIODICALLY CHECK THE LEVEL OF THE MACHINE
FOR 6 TO 8 MONTHS AFTER THE INSTALLATION AND READJUST IF
NECESSARY.
E. FOR CHECKING THE LEVEL, USE A LEVEL VIAL WITH SCALE OF 0.02mm /
1000mm.
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SV-2412 OPERATOR’S MANUAL
FIG. 3.6.1 FLOOR PLAN (SV-2412 )
FIG. 3.6.2 FOUNDATION DRAWING
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3.7INSTALLATION ENVIRONMENT
PLEAASE RERFER TO CHAPTER 1.3.2 FOR MORE INFORMATION.
SV-2412 OPERATOR’S MANUAL
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SV-2412 OPERATOR’S MANUAL
4. ASSEMBLY PROCEDURE AND TEST RUN
WARRING: ALL ELECTRIC, HYDRAULIC, COOLANT SYSTEM,
PNEUMATIC CONNECTING, AND MACHINE ASSEMBLY
MUST BE DONE BY QUALIFIED TRAINED AND
AUTHORIZED TECHNICAL PERSON.
QUICK REFERANCE
1. CLEANING OF MACHINE
2. REMOVAL OF LOCKING DEVICES
3. LUBRICATION AND AIR PIPING
4. SWITCHING ON THE POWER SOURCE AND
CHECKING
5. TAKE OFF SPINDLE HEAD SUPPORT DEVICE
6. LEVELING CHECK
7. ASSEMBLE OF PARTS AND DEVICEDS
8. DEVICE PIPING INSTRUCTION
9. COOLANT
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4.1CLEANING OF MACHINE
A. ANTICORROSIVE AGENT HAS BEEN APPLIED ON THE MACHINE TO
B. REMOVE THE ANTICORROSIVE AGENT BEFORE STARTING TEST RUN.
C. PARTICULAR CARE SHOULD BE GIVEN TO THOROUGHLY REMOVE THE
SV-2412 OPERATOR’S MANUAL
PREVENT CORROSION.
NOTICE THAT ANY MOVABLE PART OF THE MACHINE, SUCH AS TABLE,
SPINDLE HEAD AND ATC, SHOULD NOT BE MOVED BEFORE THE
ANTICORROSIVE AGENT HAS BEEN THOROUGHLY REMOVED.
ANTICORROSIVE AGENT FROM THE SLIDE WAYS, ATC AND SPINDLE
TAPER.
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4.2REMOVAL OF LOCKING DEVICES
A. ACCORDING TO THE DRAWING FIG. 4.2.1, REMOVE ALL LOCKING
B. HOWEVER, DO NOT REMOVE THE SPINDLE HEAD SUPPORT DEVICE ( 9 )
C. IF THE SURFACE IS FOUND FOUL AFTER THE REMOVAL OF LOCKING
D. ONCE REMOVED PACKING MATERIAL. AND LOCKING DEVICES ARE NO
SV-2412 OPERATOR’S MANUAL
DEVICES USED TO SECURE THE MOVABLE COMPONENTS OF THE
MACHINE DURING THE TRANSPORT, SUCH AS Y AXIS LOCKING DEVICES
( 2 AND 3 ), X AXIS LOCKING DEVICES ( 4 AND 5 ) AND ATC LOCKING
DEVICE ( 1 ) ( 18 TOOLS ATC ).
WHICH SHOULD BE REMOVED AFTER THE POWER SOURCE IS GIVEN TO
THE MACHINE. (SHOULD CONTINUE TO READ THIS MANUAL UNTIL 7.8
FOR REMOVING ALL LOCKING DEVICES.)
DEVICE OR SCREW THOROUGHLY CLEAN.
LONGER USED.PUT THEM ASIDE FOR SAFE WORK.
FIG. 4.2.1 LOCKING DEVICE
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SV-2412 OPERATOR’S MANUAL
4.3LUBRICATION AND AIR PIPING
4.3.1 LUBRICATION
A. BEFORE STARTING THE OPERATION, THE MACHINE SHOULD BE
PROPERLY OILED.
B. USE A HIGH QUALITY, PURE OIL SPECIFIED IN THE LUBRICATION TABLE
AND FILL EACH PART. BEFORE STARTING THE TEST RUN,
C. THE FOLLOWING PARTS SHOULD BE OILED
PART TO BE OILED Q'TY LUBRICANT REMARKS
LUBRICATION PUMP 4.6L 1
LUBRICATOR OF PNEUMATIC 0.17L 4
LUBRICANT SHELL ESSO MOBIL
1 SHELL TONNAOIL FEBIS K68 MOBIL VACTRA OIL NO.2
4 SHELL TURBIN OIL T32 TERESSO 32 MOBIL DTE OIL LIGHT
FIG. 4.3.1 LUBRICATION
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4.3.2 AIR PIPING
A. CONNECT THE PIPES TO THE AIR INLET OF THE PNEUMATIC UNIT.
B. THE PNEUMATIC DEVICES ARE DESIGNED TO WORK WITH COMPRESSED
C. THEREFORE, USE AN AIR SOURCE AT CONSTANT PRESSURE OF AT
D. THE AIR PRESSURE HAVE BEEN PROPERLY SET UP BEFORE SHIPPING
SV-2412 OPERATOR’S MANUAL
AIR AT 5.5 bar.
LEAST 6 bar.
OUT THE MACHINE, IF ANY PROBLEM PLEASE CHECK CHAPTER 6.
NOTICE: FOR LONG-TERM USAGE OF THE MACHINE, THE QUALITY OF
THE AIR IS VERY IMPORTANT. BED QUALITY OF THE AIR MAY
DAMAGE THE PNEUMATIC DEVICES AND CAUSE FAILURE OF
MECHANICAL MOTION
A
I
R
I
N
AIR OUT
FIG. 4.3.2 AIR PIPING
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4.4SWITCHING ON THE POWER SOURCE AND CHECKING
FOR TRANSPORT REASON, SOMETIMES THE Z AXIS MOTOR, Y AXIS
ONLY OTHERIZED PERSON CAN DO THE MOTOR ASSEMBLE.
4.4.1 WIRING CABLE AND PLACE SEE FIG 4.4.1
NOTICE: MAKE SURE THE VOLTAGE AND CAPACITY IS SAME AS
A. SUPPLY VOLTAGE: 0.9 - 1.1 NOMINAL SUPPLY VOLTAGE
SV-2412 OPERATOR’S MANUAL
MOTOR OR OTHER MOTOR COULD BE TAKEN OFFBEFORE SHIPPING,
IN THIS CASE, ACCEMBLE THESE MOTORS BEFORE THIS PROCEDURE.
REQUIRED BEFORE WIRING.
B. SOURCE FREQUENCY: 0.99 - 1.01 NOMINAL FREQUENCY
C. WHEN THE POWER CABLE IS DISCONNECTED AND CONNECTED AGAIN,
CARE SHOULD BE EXERCISED TO CONNECT EACH TERMINAL IN THE
CORRECT PHASE (L1, L2, L3 PHASES).
MAKE SURE THAT CLEANING OF MACHINE OILING AND OIL PIPING
HAVE BEEN COMPLETED
4.4.2 TO CONNECT THE POWER CABLE
OPEN ELECTRIC CABINET AND CONNECTED TO QF1 AND PE IN THE
ELECTRIC CABINET. THE POWER CABLE SHOULD HAVE CRAMP
TERMINALS AND EACH TERMINALS SHOULD BE FULLY TIGHTENED
WITH PLUS SCREWDRIVER,
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POWER SOURCE
ALIMATION：3PH 50/60Hz L1,L2,L3+PE
SUPPLY：WIRRING VOLTAGE MAY DIFFERENT PLEASE CHECK
CABLE LENGTH：MAX: 3m
SUPPLY VOLTAGE: 0.9 - 1.1 NOMINAL SUPPLY VOLTAGE
SOURCE FREQUENCY: 0.99 - 1.01 NOMINAL FREQUENCY
SV-2412 OPERATOR’S MANUAL
FIG. 4.4.1 POWER SOURCE DRAWING
TURN ON THE POWER SWITCH TO ON POSITION MAKE SURE INTO
THE CONTROL POWER SOURCE IS REQUIRED AND FAN WILL ON.
HOLD DOWN THE PUSH-BUTTON "POWER ON" ON THE NC CONTROL
PANEL FOR 2-3 sec. DURING WHICH THE POWER SOURCE WILL BE
GIVEN TO THE SERVO SYSTEM, INVERTER AND OTHER ELECTRIC
UNITS AND DEVICES, THEN PERFORM THE FOLLOWING CHECKING
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A. CHECK IF ANY ALARM MESSAGE APPEARS? (CRT OR OP PANEL LED)
B. CHECK COOLANT PUMP ROTATION, SPINDLE FAN ROTATION, OR ATC
C. IF ALARM MESSAGE OCCURS REFER TO CHAPTER 7 TROUBLE
SV-2412 OPERATOR’S MANUAL
ROTATION FOR CORRECT DIRECTION OF POWER SOURCE.
Phase Rotation
Mark.
Coolant Pump
SHOOTING USING ERROR MESSAGE#, TNC MESSAGE AND ELIMINATE
THE CAUSE OF THE ALARM
D. IF MOTOR DIRECTION RUN WRONG DIRECTION STEP AS NEXT
a. TURN POWER OFF ON OPERATION PANEL
b. ALSO TURN MAIN POWER SWITCH OFF
c. OPEN CABINET (LEFT SIDE) CHANGE POWER CABLE
CONNECTION 2 OF 3 WIRES (L1,L2,L3) AGAIN CHECK MOTOR
DIRECTION
NOW POWER CABLE CONNECTION HAS BEEN COMPLETED
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4.5TAKE OFF SPINDLE HEAD SUPPORT DEVICE
4.5.1 OPERATE IN DOOR OPEN STATUS WITH NON CE DOOR
INTERLOCK SWITCH (OPTION)
A. WHEN NON CE DOOR INTERLOCK SWITCH IS MOUNTED, PRESS THIS
SV-2412 OPERATOR’S MANUAL
KEY
B. RELEASE DOOR INTERLOCK IN ANY MODE.
C. CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE WHEN DOOR
OPENED
D. DUE TO SAFETY REASON, WHILE DOOR OPEN THE MACHINE CAN ONLY
OPERATE IN FOLLOWING STATUS.
a. SPINDLE SPEED UNDER 50/min
b. CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE.
c. AXIS FEED RATE UNDER 2000mm/min.
E. CLOSE DOOR TO RESUME SYSTEM.
TO RELEASE DOOR INTERLOCK.
4.5.2 OPERATE IN DOOR OPEN STATUS WITH CE DOOR INTERLOCK
SWITCH (OPTION)
A. CONDITION IN DOOR OPEN STATUS
DUE TO CE REGULATION AND SAFETY REASON, WHILE DOOR OPEN THE
MACHINE CAN ONLY OPERATE IN FOLLOWING STATUS.
a. SPINDLE SPEED UNDER 50 /min.
b. CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE.
c. AXIS FEEDRATE UNDER 2000 mm/min
B. HOW TO OPERATE IN DOOR OPEN STATUS
a. PUSH DOOR OPEN BUTTON.
b. AFTER ENABLE THIS BUTTON, THE LAMP IN THE BUTTON LIGHTS.
NOTICE: ONCE YOU PUSH THIS BUTTON, YOU MUST EXCUTE
OPEN AND CLOSE DOOR PROCEDURE TO RESUME THE
SYSTEM.
c. OPEN THE DOOR.
d. CLOSE DOOR TO RESUME SYSTEM.
C. MOVE THE AXIS OR TURN THE SPINDLE IN MANUAL MODE.
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SV-2412 OPERATOR’S MANUAL
a. SWITCH KEY TO MODE ENABLE.
b. SWITCH MODE
NOTE: MAKE SURE NOW MAGAZINE ON INITIAL POSITION.
c. BEFORE ANY MOVEMENT, KEEP PUSHING THE PERMISSIVE
PER
BOTTON
FOR MACHINE WITH REMOVEABLE HANDWHEEL, THE
FOR MACHINE WITHOUTREMOVEABLE HANDWHEEL, THIS
d. DURING ANY MOVEMENT, YOU MEST KEEP PUSHING PERMISSIVE
BUTTON TO ENABLE THE MOVEMENT.
NOTICE: DON’T RELEASE THE PERMISSIVE BUTTONS BEFORE
-MISSIVE
BUTTON IS ON THE SIDE OF THE HANDWHEEL.
BUTTON IS ON THE OPERATION PANEL.
STOP THE MOVEMENT. IT WILL CAUSE THE FAILURE OF
THE MOVEMENT.
4.5.3 PROCEDURE TO TAKE OFF
TO “MANUAL” (HANDLE, JOG.)
A. SELECT MODE TO HANDLE X10 MODE , AND
ADJUST FEEDRATE OVERRIDE LOWER
B. USE HANDWHEEL Z+ (OR PUSH Z+ BUTTON) TO RAISE THE HEAD, AND
THEN TAKE OFF THE SUPPORT DEVICE.
C. IF YOUR MACHINE IS WITH OPTION OF Z AXIS COUNTERWEIGHT,
PROCESS FOLLOWING…
a. USE HANDWHEEL Z- , UNTIL THE COUNTERWEIGHT CHAIN HAS
TIGHTEN .
b. REFER TO FIG 4.2.1 TAKE OFF LOCK SCREW 7 AND 8. ( ADJUST
PROPER Z AXIS POSITION FOR EASIER TAKE OFF LOCK SCREW )
4.5.4 MOVE AXIS TO REFERENCE POINT
MOVE SPINDLE HEAD (Z AXIS), SADDLE (Y AXIS), TABLE (X AXIS)TO
THE REFERENCE POINT (COORDINATE ZERO)
A. SWITCH KEY TO MODE ENABLE
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B. SET THE MODE SWITCH TO ZERO POSITION.
SV-2412 OPERATOR’S MANUAL
C. SET THE SWITCH "RAPID OVERRIDE"
D. PRESS THE PUSH BUTTON
POINT) LAMP "Z" LIGHTS (THEN, FOR X AXIS AND FOR
Y AXIS)
E. WHEN THE LAMP LIGHTS, THE SPINDLE HEAD REACHES THE REFERENCE
IN Z AXIS. REPEAT THE STEPS ABOVE TO RETURN THE SADDLE AND
TABLE TO THE REFERENCE POINT IN Y AXIS X AXIS RESPECTIVELY.
NOTICE: WHEN OPERATION IS RESUMED AFTER THE POWER SOURCE IS
ONCE TURNED OFF OR EMERGENCY STOP BUTTON PUSHED
PERFORM THE OPERATION TO RETURN THE REFERENCE POINT
AND THEN START THE OPERATION AGAIN
NOTE: AFTER ZERO RETURN COMPLETED ON/OFF AGAIN TO MAKE SURE
EVERYFIME SAME POSITION.
UNTIL THE ZERO (REFERENCE
TO 25%.
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4.6LEVELING CHECK
A. PLACE TWO PRECISION LEVEL VIAL
SV-2412 OPERATOR’S MANUAL
a. MOVE AND PLACE THE TABLE IN THE CENTER OF THE X AND Y
AXIS MOVEMENT,
b. FOR CHECKING THE LEVEL, USE A LEVEL VIAL WITH SCALE OF
0.02 mm / 1000 mm.
c. PLACE TWO PRECISION LEVEL VIAL NEAR THE CENTER
SURFACE OF TABLE (FIG 4.6.1)
FIG. 4.6.1 LEVELING CHECK
B. ADJUST THE LEVEL OF THE MACHINE BY THE LEVELING BOLTS
a. ADJUST THE LEVEL OF THE MACHINE BY THE LEVELING BOLTS
(FIG. 4.6.2)
b. MAKE SURE EVERY LEVELING PADS ARE FIRMLY SECURED BY
LEVELING BOLTS.
c. ONCE YOU HAVE SET UP THE LEVELING, AFTER USING THE
MACHINE 6 MONTH IT IS SUGGESTED TO CHECK THE LEVELIING
AGAIN, THEN YOU HAVE TO CHECK THE LEVELING ONCE A YEAR,
FIG. 4.6.2 LEVELING ADJUST
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4.7ASSEMBLE OF PARTS AND DEVICEDS
BE WARE TO SWITCH OFF THE MAIN POWER WHILE ASSEMBLE OF
FOR HANNING INFORMATION OF PARTS AND DEVICES PLEASE REFER
PARTS AND DEVICESES.
TO CHAPER 3.
SPINDLE CHILLER
445 x 365
SV-2412 OPERATOR’S MANUAL
800 x 600
VACUUM SYSTEM
VACUUM PIPE INLET
CHIP CONVEYER
CHIP
CART
FIG. 4.7.1 ASSEMBLE OF PARTS AND DEVICES
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4.7.1 MOTORS
A. SOMETIMES DUE TO TRANSPORT REASON THE Z AXIS, Y AXIS, OR
B. ASSEMBLE THESE MOTOR BEFORE POWER WIRING.
C. ONLY OTHERIZED PERSON CAN DO THE MOTOR ASSEMBLE.
D. FOR MORE INFORMATION, CHECK YOUR MACHINE AGENT.
SV-2412 OPERATOR’S MANUAL
OTHER MOTOR COULD BE TAKEN OFF BEFORE TRANSPORT.
Z AXIS
MOTOR
X AXIS
MOTOR
Electrical Cabinet
Y AXIS
MOTOR
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4.7.2 .CABLE CHAIN
A. CABLE CHAIN COULD BE RELEASED FOR TRANSPORTATION REASON.
B. TO OPEN, CLOSE AND ADJUST CABLE CHAIN AS FIG 4.7.2
SV-2412 OPERATOR’S MANUAL
CABLE CHAIN CABLE CHAIN
FRONT COOLANT TANK
OPEN CABLE CHAIN COVER
CLOSE CABLE CHAIN COVER
ADJUST LENGTH OF CABLE CHAIN
REVERSE TO JOINT BACK.
FIG. 4.7.2 CABLE CHAIN
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4.7.3 COOLANT MOTOR
A. BEFORE SETTING UP THE TANK, DO NOT FILL COOLANT LIQUIDE INTO
B. SECURE COOLANT MOTOR, ON THE TANK, FOR PIPING AND WIRRING,
C. THERE ARE ALSO WHEELS AND LOCK SCREW UNDER THE TANK.
SV-2412 OPERATOR’S MANUAL
THE TANK.
REFER TO NEXT SECTION “DEVICE PIPING INSTRUCTION”.
COOLANT
MOTOR
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4.7.4 COOLANT TANK
A. BEFORE SETTING UP THE TANK, DO NOT FILL COOLANT LIQUIDE INTO
B. THERE ARE WHEELS AND LOCK SCREW UNDER COOLANT TANK.
C. PUSH COOLANT UNDER THE MACHINE.
D. FOR USERS WHICH HAVE CHIP CONVEYOR OPTION, IT IS NECESSARY TO
SV-2412 OPERATOR’S MANUAL
THE TANK.
PUT CONVEYOR ONTO COOLANT TANK, THAN PUSH THE WHOLE SET
UNDER THE MACHINE.
COOLANT TANK
FIG. 4.7.4 FRONT COOLANT TANK
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4.7.5 CHIP CONVEYOR (OPTION)
A. PUT CONVEYOR ONTO COOLANT TANK, THAN PUSH THE WHOLE SET
B. THERE ARE TWO TYPES OF CHIP CONVEYOR, SCREW TYPE AND FLAT
C. THIS OPTION INCLUDES A CHIP CART, WHICH HAVE WHEELS UNDER THE
SV-2412 OPERATOR’S MANUAL
UNDER THE MACHINE.
TYPE.
CART.
CHIP CONVEYOR
CHIP
ARTC
12
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4.7.6 SPINDLE CHILLER (OPTION)
SPINDLE CHILLER
SV-2412 OPERATOR’S MANUAL
A. AS SET THE SPINDLE CHILLER IN POSITION.
B. IT IS IMPORTANT TO KEEP THE SPINDLE CHILLER IN STANT POSITION
DURING MOVING. (CAN NOT ROTATE THE CHILLER)
C. ACCORDING TO THE REFRIGERANT LIQUID IN THE CHILLER, BEFOR
START THE CHILLER IT IS NECESSARY TO WAIT 30 min. AFTER MOVING
THE CHILLER.
D. REFER TO SPINDLE CHILLER’S OPERATIONAL MANUAL FOR MORA
INFORMATION
445 x 365
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4.7.7 EXHAUST (VACUUM) SYSTEM (OPTION)
A. SPECIFICATION
SV-2412 OPERATOR’S MANUAL
TYPE
TS300 2000mm 800mm 600mm 2.3 kW Ø200mm 30-45
DIMENTION
H W D
B. AS FIG 4.7.1 SET THE EXHAUST (VACUUM) SYSTEM IN POSITION.
REMEMBER TO GIVE PLACE FOR MAINTENANCE.
C. CONNECT THE EXHAUST (VACUUM) PIPE TO THE TOP OF THE MACHINE.
D. CONNECT THE POWER TO THE SIDE OF POWER CABINET. (BE WARE TO
SWITCH OF MAIN POWER)
E. REFER TO VACUUM SYSTEM’S OPERATIONAL MANUAL FOR MORA
INFORMATION
POWER INLET AIR
CAPACITY
3
m
/min
WEIGHT
120kg
800 x 600
VACUUM SYSTEM
VACUUM PIPE INLET
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4.7.8 OTHER OPTIONS
FOR OTHER OPTIONS NOT LIST ABOVE, CHECK YOUR MACHINE
AGENT FOR INSTALLTION PROCEDURE.
SV-2412 OPERATOR’S MANUAL
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SV-2412 OPERATOR’S MANUAL
4.8DEVICE PIPING INSTRUCTION
4.8.1 PIPE LIST
NO PARTS NO. TYPE SPEC. Q REMARK
a
b
c
d
e
1051-2638-100 A 1/2”(18.50mm) x0.8 m 1
1000-2435-100 B 1/2” (18.50mm) x1.15 m 1
1051-2238-100 C 3/4” (24.00mm) x2.5 m 1
1051-2735-100 C 3/4” (24.00mm) x1.2 m 1
1051-2736-100 C 3/4” (24.00mm) x2 m 1
TYPE A: RESIST COMPRESSION PIPE.
TYPE B: NYLON PIPE
TYPE C: OIL RESIST PIPE
4.8.2 PIPING ON TOP OF THE MACHINE
1. Basic Coolant
1A
a
1A
5MC2989
SPINDLE HEAD
COLUMN
b
2A
5MC2989
3A
C
4A
Coolant Motor
1A
1C1
1C2
3. Basic Coolant + Spindle Chiller
a
g
1C1
j
1C2
5541-3133
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SPINDLE HEAD
1A
COLUMN
b
h
k
5541-3133
2A
2C1
2C2
3A
3C1
3C2
i
i
c
4A
4C1
4C2
Coolant Motor
Oil out
Oil in
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4.8.3 PIPING ON DEVICES
SV-2412 OPERATOR’S MANUAL
SPINDLE CHILLER
4C1
i
i
Oil out
4C2
Oil in
TO LEFT CHIP
FLUSHING SYSTEM
d
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TO RIGHT CHIP
FLUSHING SYSTEM
e
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4.8.4 POWER CONNECTOR ON ELECTRIC CABINET
SV-2412 OPERATOR’S MANUAL
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42.3
GALLONS
4.9COOLANT
4.9.1 QUANTITY OF COOLANT
THE APPROXIMATELY QUANTITY FOR CLLOANT TANK AS FOLLOW:
SV-2412
160 Liter
4.9.2 TYPE OF COOLANT
A. THERE ARE TWO TYPES OF COOLANT, WATER SOLUBLE, AND NONE
WATER SOLUBLE, RESPECTIVE OF WHITCH HAVE MANY VARIATIONS.
THE SUITABLE COOLANT DEPENDS ON CUTTING CONDITION AND
OTHERS. THE FOLLOWING TABLE IS ONLE FOR REDERANCE. FIND YOUR
COOLANT DELER FOR MORE INFORMATION.
BRAND REFERANCE MATERIAL
1. AVANTIN 620
2. CIMCOOL MB-602-S
DILUTE WITH WATER
(COOLANT : WATER)
CASTING STEEL ALLOY STEEL ALUMINUM
1:20 1:20-25 1:15-20 1:10-25
SV-2412 OPERATOR’S MANUAL
4.9.3 SAFETY NOTICE
A. TO PREVENT FIRE, OBEY THE FOLLOWING INSTRUCTIONS FOR UN-
MANNED OPERATION AT NIGHT OR FOR CASES WHEN OPERATOR HAS
TO BE AWAY FROM THE MACHINE FOR A LONG TIME.
a. USE NON-FLAMMABLE COOLANT ONLY.
b. CHECK THAT LUBRICATION OIL AND COOLANT ARE SUFFICIENT
AND ARE WORKING PROPERLY.
c. CHECK THE TOOL TIPS, CUTTING CONDITIONS, CYCLE TIME,
TOOL LIFE, ECT.
d. NEVER PLACE FLAMMABLE ITEMS, SUCH AS WOODEN BLOCKS,
PAPER, CLOTH, ECT., ARROUND THE MACHINE.
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5. OPERATION OF MACHINE
5.1SWITCHING ON THE POWER SOURCE TO MACHINE.
5.1.1 APPLY THE POWER SOURCE TO THE MACHINE ITSELF AS
FOLLOWS:
A. MAKE SURE THE FRONT DOOR IS CLOSED.
B. MAKE SURE THAT NO TROUBLE OCCURS WITH THE MACHINE
REFERRING TO THE DESCRIPTION OF CHAPTER 6.1 CHECKING BEFORE
STARTING THE MACHINE, WRITTEN IN THE DAILY CHECKING SCHEDULE.
C. TURN ON THE POWER SWITCH ON THE ELECTRIC BOX. THE SPINDLE
MOTOR AND THE COOLING FAN IN THE ELECTRIC BOX WILL START
RUNNING.
D. HOLD DOWN THE PUSH BUTTON POWER ON THE NC OPERATION PANEL
FOR 2 OR 3 sec. THE POWER SOURCE WILL BE GIVEN THROUGHOUT THE
MACHINE.
SV-2412 OPERATOR’S MANUAL
E. REFERRING TO THE DESCRIPTION OF CHECKING BEFORE STARTING THE
MACHINE IN DAILY CHECKING BEFORE STARING THE MACHINE IN DAILY
CHECKING SCHEDULE 6.1, MAKE SURE NO TROUBLE IS FOUND IN THE
MACHINE AND THEN START THE OPERATION.
5.1.2 MOVE AXIS TO REFERENCE POINT (MANUALLY)
MOVE SPINDLE HEAD (Z AXIS), SADDLE (Y AXIS), TABLE (X AXIS)TO
THE REFERENCE POINT (COORDINATE ZERO)
A. SWITCH KEY TO MODE ENABLE
B. SET THE MODE SWITCH
C. SET THE SWITCH "RAPID OVERRIDE"
TO ZRTN POSITION.
TO 25%.
D. PRESS THE PUSH BUTTON
POINT) LAMP "Z" LIGHTS (THEN, FOR X AXIS AND FOR
Y AXIS)
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UNTIL THE ZERO (REFERENCE
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5.2SWITCHING OFF THE POWER SOURCE
TO TURN OFF, PROCEED AS FOLLOW:
A. MAKE SUR THE FRONT DOOR IS CLOSED
B. MAKE SURE THAT THE LAMP OF THE CYCLE START ON PUSH BUTTON ON
C. MAKE SURE THAT ALL MOVABLE PARTS OF THE MACHINE ARE IN
D. WHEN TAPE PUNCH UNIT (ASR33 OR RS-232C) IS USED, TURN OFF THE
E. THEN HOLD THE PUSH BUTTON POWER OFF ON THE NC OPERATION
F. TURN OFF THE POWER SWITCH ON THE ELECTRIC BOX.
5.3EMERGENCY STOP
SV-2412 OPERATOR’S MANUAL
THE OPERATION PANEL DOES NOT LIGHT.
STANDSTILL.
UNIT.
PANEL FOR 1 OR 2 SEC.
REFERRING TO THE DESCRIPTION OF CHAPTER 5.4 SWITCH 43.
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5.4EXPLANATION FOR USE OF OPERATION PANEL
SWITCH DESCRIPTION
SV-2412 OPERATOR’S MANUAL
1
2
3
PULSE GENERATOR (HANDWEEL)
USED ON MODE
IF YOU HAVE A OPTION OF REMOVEABLE HANDWHEEL, THERE WILL BE NO HANDWHEEL ON
THE OPERATION PANEL.
CYCLE START
THIS IS A LIGHTING PUSH BUTTON, AND USED TO START OPERATION IN ( 41 ) AUTO OR MDI
OPERATION MODE. WHEN THE PUSH BUTTON IS PRESSED, THE LAMP IN THE PUSH BUTTON
LIGHTS.
THE PUSH BUTTON IS PRESSED TO RESTART OPERATION AFTER OPERATION STOP WHEN THE
PUSH BUTTON FEED HOLD ( 37 ) OR SINGLE BLOCK ( 9 ) IS OPERATED, OR WHEN OPERATION
MODE IS CHANGED.
FEED HOLD
THIS PUSH BUTTON IS USED TO STOP OPERATION IN AUTO OR MDI OPERATION MODE. WHEN
THE PUSH BUTTON IS PRESSED, THE LAMP IN THE PUSH BUTTON CYCLE START GOES OUT.
WHEN THE PUSH BUTTON IS PRESSED IN THE COURSE OF COORDINATE DISPLACEMENT, THE
MOVEMENT IS DECELERATED AND STOPS WHILE THE OPERATION DOES NOT IMMEDIATELY
STOP,
4
5
6
WHEN THE PUSH BUTTON IS DEPRESSED DURING EXECUTION OF M, S OT T FUNCTION, BUT
STOPS AFTER THE COMPLETION OF THE FUNCTION. THE PUSH BUTTON IS NOT EFFECTIVE
DURING TAPPING CYCLE ( G84 ), ( G74 ) OR DWELL (G04). HOWEVER OPERATION IS STOPPED
DURING EXECUTION OF CANNED CYCLE BY OPERATING THE PUSH BUTTON SINGLE BLOCK,
THE LAMP IN THE PUSH BUTTON LIGHTS INDICATING THE EXECUTION PUSH BUTTON LIGHTS
INDICATING THE EXECUTION OF THE CANNED CYCLE.
BUZZER CUT
THIS PUSH BUTTON CAN BE USED TO STOP THE BUZZER SOUND.
TOOL MAGAZINE BACKWARD
USED ONLY IN 20 TOOLS MAGAZINE (UMBRELLA TYPE) IN MANUAL MODE, SPINDLE
ORIENTATION, K7.0=1 (MAINTENANCE MODE)
PUSH TO MOVE THE MAGAZINE BACKWARD.
TOOL MAGAZINE FORWARD
USED ONLY IN 20 TOOLS MAGAZINE(UMBRELLA TYPE), IN THE CONDITION OF “MANUAL MODE”Z
AXIS ON TOOL CHANGE POINT AND M19 STATUS AND WITHOUT TOOL INTERFERENCE, PUSH
THIS BUTTOM TO MOVE MAGAZINE FORWARD.
TOOL MAGAZINE TURN CLOCKWISE
PUSH THIS BUTTOM TO ROTATE TOOL MAGAZINE CLOCKWISE, RELEASE TO STOP
(IN MANUAL MODE)
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SV-2412 OPERATOR’S MANUAL
7
8
9
10
11
M19 SPINDLE ORIENTATION
PUSH THIS BUTTOM TO ORIENTATE SPINDLE (M19)
CHIP CONVEYOR ON / OFFJOG
PUSH THIS BUTTOM TO START THE CHIP CONVEYOR
PUSH AGAIN TO STOP
CHIP CONVEYOR REVERSE ON / OFF
PUSH THIS PUTTOM TO REVERSE THE CHIP CONVEYOR
RELEASE TO STOP IT
WORK LAMP ON/OFF
PUSH TO LIGHT THE WORK LAMP, PUSH AGAIN TO TURN OFF.
SPARE FUNCTIONFOR OPTION
12
13
14
15
SINGLE BLOCK
THE SWITCH IS APPLIED TO EXECUTE TAPE PROGRAM OR MEMORY PROGRAM STEP BY STEP.
WHEN THE PUSH BUTTON IS SET TO ON AND THE PUSH BUTTON CYCLE START ( 2 ) IS
PRESSED. THE MACHINE EXECUTES ONE BLOCK OF THE PROGRAM AND STOPS. WHEN THE
PUSH BUTTON SINGLE BLOCK IS PRESSED DURING MEM MODE OPERATION, THE MACHINE
STOPS AFTER EXECUTED OF THE CURRENT BLOCK.
DRY RUN
WHEN THE SWITCH IS SET AT ON, FEED COMMAND (F CODE) IN THE PROGRAM IS IGNORED
DURING. MEM, MDI OPERATION MODE AND THE FEED SPEED SELECTED BY THE SELECT
SWITCH JOG FEEDRATE ( 39 ) BECOMES EFFECTIVE. THE RAPID TRAVERSE SPEED CAN BE
ALSO CHANGED BY THE SWITCH DRY RUN.
OPTIONAL STOP
BY SETTING THIS SWITCH, THE OPTIONAL STOP FUNCTION OF M 01 IS IGNORED OR NOT
IGNORED DURING MEM OPERATION MODE.
WHEN THE SWITCH IS SET AT ON, THE BLOCK WITH M 01 IS EXECUTED AND THE OPERATION
STOPS AFTER THE EXECUTION OF THE BLOCK.
OPTIONAL BLOCK SKIP
BY SETTING THIS SWITCH, THE BLOCK HAVING "/" (SLASH) AT ITS HEAD IS IGNORED OR NOT
IGNORED. WHEN THE SWITCH IS AT ON, THE BLOCK HAVING "/" AT ITS HEAD IS IGNORED.
THE SWITCH IS NOT EFFECTIVE FOR THE BLOCK IN EXECUTION AND THE BLOCK READ IN THE
BUFFER, AND BECOMES EFFECTIVE FROM THE NEWLY READ BLOCK.
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SV-2412 OPERATOR’S MANUAL
16
MACHINE LOCK
17
M.S.T. CODE LOCK
18
MANUAL FEED /
19
TO LOCK THE AXIS MOVEMENT DURING EXCUTE PROGRAM.
IN AUTO OR MDI OPERATION MODE, THE PROGRAM CAN BE SIMULATED, THAT IS, THE MACHINE
DOES NOT ACTUALLY WORK, BUT THE DISPLAY APPEARS AS IF THE MACHINE ACTUALLY DOES.
NOTICE: M,S,T CODE STILL EXCUTE. (SPINDLE ROTATION, TOOL CHANGE STILL EXCUTE) TO
CANCEL PUSH
TO CANCEL THE EXECUTION OF M, S, T, CODE IN THE PROGRAM.
NOTICE: AXIS MOVEMENT (G CODE) STILL EXCUTE, TO CANCEL, PUSH
LOCK.
20
22
M,S,T, CODE LOCK.
24
26
MACHINE
27
28
A. IN HANDLE MODE USE X+ , Y+ , Z+ , IV+ TO SELECT AXIS.
B. IN JOG
SET THE JOG FEED SPEED BY FEEDRATE SELECT SWITCH
WHEN RAPID MODE IS PRESSED ALTOGETHER .SET THE RAPID SPEED BY RAPID OVERRIDE
SELECT SWITCH
C. IN ZERO RETURN
THE TRAVEL SPEED WILL REFER TO
MODE USE THESE BUTTON TO MOVE DESIRE DIRECTION.
MODE, USE TO EXECUTE ZERO RETURN.
RAPID TRAVERSE SWITCH
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SV-2412 OPERATOR’S MANUAL
21
OPERATION GUARD RELEASE (CE)
A. CONDITION IN DOOR OPEN STATUS
DUE TO CE REGULATION AND SAFETY REASON, WHILE DOOR OPEN THE MACHINE CAN ONLY
OPERATE IN FOLLOWING STATUS.
SPINDLE SPEED UNDER 50 /min.
CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE.
AXIS FEEDRATE UNDER 2000 mm/min
B. HOW TO OPERATE IN DOOR OPEN STATUS
PUSH DOOR OPEN
OPEN THE DOOR.
CLOSE DOOR TO RESUME SYSTEM.
NOTICE: ONCE YOU PUSH THIS BUTTON, YOU MUST EXCUTE OPEN AND CLOSE DOOR
PROCEDURE TO RESUME THE SYSTEM.
C. MOVE THE AXIS OR TURN THE SPINDLE IN MANUAL MODE.
BUTTON.
23
SWITCH KEY
SWITCH MODE
BEFORE ANY MOVEMENT, KEEP PUSHING THE PERMISSIVE BOTTON
FOR MACHINE WITH REMOVEABLE HANDWHEEL, THE BUTTON IS ON THE SIDE
OF THE HANDWHEEL.
FOR MACHINE WITHOUTREMOVEABLE HANDWHEEL., THIS BUTTON IS ON THE
OPERATION PANEL.
DURING ANY MOVEMENT, YOU MEST KEEP PUSHING PERMISSIVE BUTTON TO
ENABLE THE MOVEMENT.
NOTICE: DON’T RELEASE THE PERMISSIVE BUTTONS BEFORE STOP THE MOVEMENT. IT
WILL CAUSE THE FAILURE OF THE MOVEMENT.
TO MODE ENABLE.
TO “MANUAL” (HANDLE, JOG.)
PER
-MISSIVE
RAPID
IN JOG MODE, PUSH THIS BUTTOM TOGETHER WITH X+ X- Y+ Y- Z+ Z- IV+ IV- TO MOVE THE AXIS
RAPIDLY.
SET THE RAPID SPEED BY RAPID OVERRIDE SELECT SWITCH
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SV-2412 OPERATOR’S MANUAL
25
29
2ND LIMIT SWITCH REMOVE
IN USUAL CONDITION, FOR THE AXIS TRAVEL, OVER-TRAVEL CAN BE DETECTED BY THE
STORED STROKE LIMIT AT THE FIRST STAGE
ANOTHER OVER TRAVEL LIMIT SWITCH IS PROVIDING AT THE SECOND STAGE TO DETECT
MORE OVER-TRAVEL IF IT IS NOT STOP AT THE FIRST STAGE.
IN SUCH A CASE, ALARM (EMERGENCY STOP) TAKES PLACE, AND IMMEDIATELY STOP THE
MACHINE.
KEEP PUSH THIS SWITCH TO ELIMINATE THE EMERGENCY STOP STATUS, SO THAT YOU CAN
MOVE THE TRAVEL TO NORMAL POSITION.
NOTICE: ONCE YOU PUSH THIS BUTTON, THE AXIS TRAVEL IS NOMORE PROTECTED, WRONG
DIRECTIONAL MOVEMENT MAY DAMAGE THE MACHINE. IT IS SUGGEST TO USE
HANDWHEEL WITH SMALL MOVEMENT TO ELIMINATE THE STATUS.
AUTO ZERO RETURN
THE SWITCH IS USED TO RETURN THE SPINDLE HEAD( Z ), SADDLE( Y ) AND TABLE ( X )TO THE
REFERENCE POINT ( COORDINATE ZERO).
THE OPERATION IS AS FOLLOWS:
30
31
SET THE MODE SWITCH
THE TRAVEL SPEED WILL REFER TO
NOTICE: IF START POSITION FOR REFERENCE POINT RETURN IS LOCATED WITHIN 50mm (2
inch) FROM THE REFERENCE POINT (DECELERATION RANGE) THE AXIS WILL GOES
REVERSE DIRECTION UNTIL PROPER DISTANCE.
TO ZRTN, PUSH THIS BUTTOM.
RAPID TRAVERSE SWITCH
OVERRIDE CANCEL
PUSH TO RESET THE FEEDRATE TO 100%, AND IGNORE THE SETTING FROM
OVERRIDE SELECT SWITCH.
NOTICE: PUSH THIS BUTTON MAY CAUSE THE SUDDEN CHANGE OF THE CUTTING FEED.
MENU
CHANGE THE SCREEN MENU TO “SOFTKEY SELECTION”
THERE SOME FUNCTIONS ARRENGED ON THE SCREEN MENU:
A. MANUAL ABS.: THERE ARE TWO KIND OF COORADINATE SYSTEM , ABSOLUTE AND
INCREMENTAL, USE THIS SOFT KEY TO EXCHANGE.
B. AUTO POWER OFF: PUSH THIS BUTTOM AND AFTER PROGRAM READS M30, THE MACHINE
WILL SHOOT DOWN THE MAIN POWER AUTOMATICLLY ( OPTION FUNCTION )
C. PROGRAM RESTART: PUSH THIS BUTTON AND WHEN TOOL BROKE DURING RUNS A
PROGRAM, YOU DON'T HAVE TO START THE PROGRAM FROM THE BEGINNING. FOR DETAIL
OPERATION, REFER TO THE CONTROL SYSTEM OPERATOR'S MANUAL. ( FANUC OPERATOR'S
MANUAL 4.4 PROGRAM RESTART ) (OPTION FUNCTION)
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SV-2412 OPERATOR’S MANUAL
32
33
34
35
TOOL CHANGE
PUSH THIS BUTTON TO EXCUTE TOOL CHANGEOPTION.
Z AXIS MUST IN TOOL CHANGE POSITION.
COOLANT THROUGH SPINDLE ON/OFF
PUSH TO START COOLANT THROUGH SPINDLE, PUSH AGAIN TO STOP.
CHIP FLASH ON/OFF
PUSH TO START CHIP FLASH, PUSH AGAIN TO STOP.
COOLANT ON / OFF
PUSH TO START COOLANT, PUSH AGAIN TO STOP.
PRIORITY IS GIVEN TO THE SETTING OF THE SWITCHES OVER M FUNCTION SUCH AS M08
(COOLANT ON) AND M09 (COOLANT OFF).
36
MO3 SPINDLE ON CLOCKWISE
TO START OR STOP THE SPINDLE IN RAPID, JOG OR HANDLE MANUAL OPERATION MODE, THESE SWITCHES ARE
USED.
A. SET THE MODE SELECT SWITCH TO MDI POSITION AND SET SPINDLE SPEED IN MDI OPERATION AS FOLLOW..
IN FANUC 0i CONTRAL
KEYIN SXXXX THEN “INPUT”
PUSH (2) CYCLE START TO EXCUTE
IN FANUC 18iMC CONTROL
KEYIN SXXXX;
PUSH (2) CYCLE START TO EXCUTE
B. SELECT THE DESIRED MODE AMONG RAPID, JOG AND HANDLE MODES BY THE MODE SELECT SWITCH
37
SPINDLE STOP
38
MO4 SPINDLE ON
COUNTERCLOCKWISE
C. PRESS THE PUSH BUTTON SPINDLE CW OR CCW ,THE SPINDLE WILL START RUNNING AT THE SET SPEED AT STEP
A.
D. THE SPINDLE STOPS WHEN THE PUSH BUTTON SPINDLE OFF IS PRESSED.
E. TO START AGAIN, PRESS THE PUSH BUTTON SPINDLE ON THE SPINDLE STARTS RUNNING AT THE SET SPEED AT
STEP A. AGAIN.
TO CHANGE SPINDLE SPEED REPEAT STEPS A. – E. AFTER SETTING PUSH THE CYCLE START BUTTOM THE SPINDLE
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WILL RUN AT THE NEWLY SET SPEED. NOTE : DOOR MUST CLOSED TO MATCH COMMAND’S SPEED.
F. WHEN DOOR OPEN NEED TO RUN SPINDLE KEEP PRESS PERMISSIVE BUTTON PRESS SP CW OR SP CCW FOR JOG
RELEASE TO STOP SPINDLE.
39
OVERRIDE SELECT SWITCH (%)
JOG FEEDRATE SELECT SWITCH ( mm / min )
A.THE SELECT SWITCH PERMITS OVERRIDING THE FEED SPEED SPECIFIED BY F
CODE IN AUTO OR MDI MODE OPERATION WITHIN A RANGE FROM
0 TO 200% WITH INCREMENT OF 10%.
HOWEVER, THE OVERRIDE SELECTION REMAINS INEFFECTIVE WHEN SWITCH
LOCATED OVER THE OVERRIDE SELECT SWITCH IS SET AT CANCEL
POSITION. THE OVERRIDE SELECT SWITCH DOES NOT EFFECT THE TAPPING
FEED SPEED IN TAPPING CYCLE (G84).
B. THE FEED SPEED CAN BE PRESET BY THIS SELECT SWITCH IN AUTO OR MDI
SV-2412 OPERATOR’S MANUAL
40
41
MODE WHEN THE SWITCH DRY RUN
THE SPEED IS SELECTABLE WITHIN A RANGE FROM
0 TO 3,500 mm / min
RAPID OVERRIDE SELECT SWITCH
RAPID SPEED CAN BE OVERRIDDEN BY 100%, 50% 25% F0.
WHEN THE RAPID TRAVERSE SPEED IS AT 20 m / min, AND OVERRIDDEN BY 50%,
FOR EXAMPLE, THE SPEED IS REDUCED TO 10 M / min.
F0 IS SET TO 100 mm / min. THE OVERRIDE FUNCTION IS APPLICABLE TO THE
FOLLOWING RAPID TRAVERSE.
A.RAPID TRAVERSE IN GOO.
B.RAPID TRAVERSE DURING EXECUTION OF CANNED CYCLE.
C.RAPID TRAVERSE IN G27,28,29.
D.MANUAL RAPID TRAVERSE IN RAPID MODE OPERATION.
SPINDLE SPEED OVERRIDE SELECT SWITCH
THIS SWITCH CAN OVERRIDDEN THE SPINDLE SPEED FROM 50 % TO 120 % , 10
% PER STEP.
IS SET AT ON.
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SV-2412 OPERATOR’S MANUAL
42
MODE SELECT SWITCH
USE THIS SWITCH TO CHANGE OPERATION MODE.
(CE) BEFORE CHANGE MODE, TURN THE KEY SWITCH
ENABLE”, TO RELEASE THE CHANGE MODE PROTECTION.
AFTER MODE CHANGE, TURN THE KEY BACK TO OFF POSITION.
TO “MODE
DNC (REMOTE) MODE
USE THIS MODE TO RUN THE PROGRAM ( MACHINING ) FROM YOUR
CONNECTED PERSONAL COMPUTER, AND THE OPERATION METHOD DEPENDS
ON THE DNC SOFTWARE IN YOUR COMPUTER .
EDIT MODE
THIS MODE IS SELECTED TO STORE PROGRAM IN THE MEMORY AND TO EDIT
THE PROGRAM STORED IN THE MEMORY.
AUTO (MEMORY) MODE
THIS MODE IS SELECTED TO EXECUTE THE PROGRAM STORED IN THE MEMORY,
OR TO SEARCH THE SEQUENCE NO. OF PROGRAM STORED IN THE MEMORY.
MDI MODE
THIS MODE IS SELECTED WHEN DATA IS MANUALLY ENTERED (KEY IN).
HANDLE MODE
THIS MODE IS SELECTED WHEN USING PULSE GENERATOR HANDWEEL
TO MOVE AXIS MANUALLY
THE AXIS SELECTED BY THE AXIS SELECT BUTTOM
X+ , Y+ , Z+ , IV+ (OR FROM REMOVEABLE
HANDWHEEL)
AFTER SELECTED THE LAMP OF THE BUTTOM WILL BLINK
SCALE MULTIPLE:
X1 = 0.001 mm ( OR 0.0001 inch IN inch SYSTEM).
X10 = 0.01 mm (OR 0.001 inch IN inch SYSTEM).
X100 = 0.1 mm (OR 0.01 inch IN inch SYSTEM).
JOG MODE
THIS MODE IS SELECTING TO MANUALLY MOVE COORDINATE IN THE AXIS,
SELECTED BY THE AXIS SELECT BUTTOM X+ X – Y+ Y- Z+ Z- A+ A- FOR JOG
DESCRIPTION OF MODE SELECT SWITCH
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OPERATION.
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SV-2412 OPERATOR’S MANUAL
ZERO RETURN MODE
SELECT THIS MODE THEN PUSHING
+X
+Y
+Z
+IV
YOU CAN PUSH 2 OR 3 AXIS TOGETHER
OR IN THIS MODE PUSH AUTO ZERO RETURN BUTTON
THREE AXIS TOGRTHER TO ZERO POINT.
THE TRAVEL SPEED WILL REFER TO
TO MOVE X TO ZERO POINT
TO MOVE Y TO ZERO POINT
TO MOVE Z TO ZERO POINT
TO MOVE IV TO ZERO POINT
TO MOVE
RAPID TRAVERSE SWITCH
43
EMERGENCY STOP
THE PUSH BUTTON IS USED IMMEDIATELY STOP THE MACHINE OPERATION IN
CASE OF EMERGENCY. AT THE SAME TIME AS THE PUSH BUTTON IS PRESSED,
THE SERVO SYSTEM OF THE MACHINE IS SHUT OFF THE POWER SOURCE AND
THE NC EQUIPMENT IS RESET.
TO START THE MACHINE AGAIN AFTER THE EMERGENCY STOP, PROCEED AS
FOLLOWS:
A. ELIMINATE THE CAUSE OF EMERGENCY STOP AND SET UP THE MACHINE
TO BE READY FOR OPERATION.
B. WHEN THE EMERGENCY STOP PUSH BUTTON IS PRESSED, THE PUSH
BUTTON IS LOCKED.
TO RELEASE THE PUSH BUTTON FROM LOCKING, ROTATE OR PULL IT .
C. PRESS RESET BUTTON ON THE NC OPERATION PANEL.
D. AFTER RESETTING FROM THE EMERGENCY STOP, BE SURE TO PERFORM
ZERO RETURN OF ALL AXIS IN MANUAL OPERATION.
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SV-2412 OPERATOR’S MANUAL
44
PROGRAM PROTECT AND MODE ENABLE
THERE ARE TWO FUNCTIONS ON THIS PROTECT KEY SWITCH
A PROGRAM EDIT PROTECT
FOR PROTECT THE PROGRAM STORED IN THE MEMORY FROM ERRONEOUS
OPERATION. THE SWITCH SHOULD NORMALLY SET AT OFF POSITION.
WHEN THE SWITCH IS SET AT ON, THE FOLLOWING FUNCTIONS ARE
AVAILABLE.
STORING AND EDITION OF PROGRAM.
RESETTING OF COORDINATE SYSTEM
WHEN THE SWITCH ZERO RETURN IS PRESSED WITH X, Y OR Z AXIS
SPECIFIED, THE ABSOLUTE VALUE OF THE CORRESPONDING AXIS TURN TO
"O".
SETTING OF TOOL POSITION OFFSET, TOOL DIAMETER OFFSET AND TOOL
SETTING UP.
B MODE ENABLE
WHEN CHANGE MODE SELECT SW (42) MUST ON THEN OFF TO CONFIRM
MODE CHANGE.
45
01
12
TOOL NO. INDICATOR
THE TWO NUMBER ON THE LEFT SHOWS THE TOOL NUMBER OF STANDBY TOOL
POT.
THE TWO NUMBER ON THE RIGHT SHOWS THE SPINDLE TOOL NUMBER.
46
LAMP X Y Z IV AND V AXIS ZERO POSITION
THE LAMP INDICATES THAT THE TABLE (X AXIS). SADDLE (Y AXIS) AND SPINDLE HEAD (Z AXIS) ARE AT THE
REFERENCE POINT (COORDINATE ZERO). THE LAMP LIGHTS WHEN REFERENCE POINT IS COMPLETED BY MANUAL
OPERATION, OR RETURN TO REFERENCE POINT (G28). OR REFERENCE POINT RETURN CHECK (G27). THE LAMP
GOES OUT WHEN THE TABLE, SADDLE OR SPINDLE OR SPINDLE HEAD LEAVES THE REFERENCE POINT.
51
47
PROGRAMFINISH
WHEN PROGRAM EXECUTE M02 OR M30 THIS LAMP LIGHTS
48
49
50
52
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LAMP LOW GEAR
INDICATES THE LOW GEAR OF THE SPINDLE
( NOT USED ON MCV-600/800/1000 )
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SV-2412 OPERATOR’S MANUAL
53
54
55
56
57
LAMP HIGH GEAR
INDICATES THE HIGH GEAR OF THE SPINDLE
( NOT USED ON MCV-600/800/1000 )
LAMP OPTIONAL STOP
THE LAMP LIGHTS WHEN THE PROGRAM RUNS TO THE OPTIONAL STOP ( M01 ) OR THE
PROGRAM RUNS TO THE END ( M00 ) ,
LAMP LUBRICATION LEVEL (FAILURE)
IF AMOUNT OF LUBRICATING OIL DECREASES TO ABOUT ONE FOURTH OF THE LUBRICATING
OIL TANK CAPACITY, THE LAMP LIGHTS.
SINCE THE MACHINE DOES NOT STOP AUTOMATICALLY WHEN THE LAMP LIGHTS, IMMEDIATELY
STOP THE MACHINE AND REPLENISH NECESSARY AMOUNT OF OIL WHEN THE IS FOUND
LIGHTING.
WHEN THE OIL TANK IS FILLED. THE LAMP GOES OUT.
LAMP OVERLOAD
THE LAMP LIGHTS IF OVERLOAD OCCURS WITH THE COOLANT PUMP, LUBRICATION PUMP OR
ATC MAGAZINE DRIVE MOTOR.
SINCE THE MACHINE DOES NOT STOP AUTOMATICALLY WHEN THE LAMP LIGHTS, STOP THE
MACHINE IMMEDIATELY AND EXAMINE THE THERMAL RELAYS FOR CAUSE IF THE LAMP LIGHTS.
TO RESUME THE OPERATION, ELIMINATE THE CAUSE OF THE OVERLOAD.
LAMP AIR PRESSURE ( FAILURE)
58
59
60
THE LAMP LIGHTS IF COMPRESSED AIR PRESSURE GOES DOWN BELOW 4 bar .
THE ALARM BUZZER ALSO SOUNDS AND TOOL CHANGE BECOMES IMPOSSIBLE WHEN THIS
LAMP LIGHTS.
WHEN THE LAMP LIGHTS, STOP THE MACHINE OPERATION, CHECK AIR PRESSURE IN THE
PNEUMATIC UNIT THROUGH PRESSURE GAUGE AND AIR PRESSURE TO 5.5 bar .THEN PRESS
CYCLE START TO CANCEL ALM.
LAMP NC ALARM
WHEN GENERATE SEQUENCE ERROR, THIS LAMP LIGHTS
OT DETECT
WHEN X, Y, Z OR 4TH AXIS DETECT THE HARDWARE OVERTRAVEL THIS LAMP LIGHTS
EMERGENCY STOP
IN EMERGENCY STOP STATUS, THIS LAMP LIGHTS.
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5.5OTHER SWITCHES AND SIGNAL
MAG CCW
1000-C695
MAG CW
1000-C694
MAG.GUARD
RELEASE
SV-2412 OPERATOR’S MANUAL
TOOL CLAMP / UNCLAMP
INFRONT OF THE SPINDLE,
IN MANUAL MODE, PUSH TO UNCLAMP TOOL, RELEASE TO CLAMP.
(IN DOOR OPEN STATUS)
24/32 TOOL CHANGE SWITCH BOX (OPTION)
THIS SWITCH BOX LOCATED ON THE LEFT BACK OF THE MACHINE.
THIS SWITCH BOX AND A TOOL CHANGE WINDOW BESIDE PROVIDE
YOU TO LOAD OR UNLOAD TOOLS FROM HERE.
24/32T TOOL CH ANGE SWITCH BOX
MAG CCW
1000-C695
TOOL MAGAZINE TURNS COUNTER CLOCKWISE.
MAG CW
PANEL)
MAG.GUARD
RELEASE
TO OPEN MAGAZNE GUARD (WINDOW):
1000-C694
TOOL MAGAZINE TURNS CLOCKWISE.
EMERGENCY STOP (FUNCTION AS ON OPERATER
MAGAZINE GUARD RELEASE (CE).
IN MANUAL MODE
KEEP PUSH THIS BUTTON, AND OPEN GUARD.
RELEASE BUTTON. (NOW THE NC IS IN SERVO OFF
STATUS)
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PERMISSIVE
5
SV-2412 OPERATOR’S MANUAL
REMOVEABLE HANDWHEEL (OPTION)
THIS HANDWHEEL ONLY EFFECTIVE IN MODE
1. HANDWHEEL:
FUNCTION AS ON PANEL.
1
2
4
3
2. AXIS SELECT SWITCH:
TO SELECT AXIS, HAS HIGER PRIORITY FUNCTION AS
, IN MANUAL MODE FOR AXIS SELECT.
3. HANDWHEEL SCALE MULTIPLE
HAS HIGHER PRIORITY FUNCTION AS
4. EMERGENCY STOP
FUNCTION AS ON OPERATION PANEL.
5. PERMISSIVE BUTTON. (CE)
FOR OPERATION IN DOOR OPEN STATUS.
PERMISSIVE BUTTON (CE)
PER
-MISSIVE
ON OPERATION PANEL
FOR OPERATION IN DOOR OPEN STATUS.
Red
SIGNAL LIGHT AND BUZZER
A. RED (BLANKING): ALARM SIGNAL (SUCH AS OVER LOAD,
LUBRICATION LOW, AIR LOW, NC ALARM, BATTERY ALARM)
Yellow
Green
ELIMINATE ALARM TO CUT SIGNAL.
B. YELLOW (BLANKING): PROGRAM END (M00/M01/M30) PUSH
Buzzer
FEED HOLD SWITCH TO CUT SIGNAL.
C. GREEN (BLANKING): PROGRAM EXECUTING.
D. BUZZER: WHEN ALARM ACCRUES THE BUZZER SOUNDS. TO CUT
OF THE BUZZER, JUST PUSH FEED HOLDSWITCH.
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5.6OPERATE IN DOOR OPEN STATUS
5.6.1 OPERATE IN DOOR OPEN STATUS WITH NON CE DOOR
INTERLOCK SWITCH (OPTION)
A. WHEN NON CE DOOR INTERLOCK SWITCH IS MOUNTED, PRESS THIS KEY
B. RELEASE DOOR INTERLOCK IN ANY MODE.
C. CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE WHEN DOOR
D. DUE TO SAFETY REASON, WHILE DOOR OPEN THE MACHINE CAN ONLY
SV-2412 OPERATOR’S MANUAL
TO RELEASE DOOR INTERLOCK.
OPENED
OPERATE IN FOLLOWING STATUS.
a. SPINDLE SPEED UNDER 50/min
b. CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE.
c. AXIS FEED RATE UNDER 2000mm/min.
E. CLOSE DOOR TO RESUME SYSTEM.
5.6.2 OPERATE IN DOOR OPEN STATUS WITH CE DOOR INTERLOCK
SWITCH (OPTION)
A. CONDITION IN DOOR OPEN STATUS
DUE TO CE REGULATION AND SAFETY REASON, WHILE DOOR OPEN THE
MACHINE CAN ONLY OPERATE IN FOLLOWING STATUS.
a. SPINDLE SPEED UNDER 50 /min.
b. CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE.
c. AXIS FEEDRATE UNDER 2000 mm/min
B. HOW TO OPERATE IN DOOR OPEN STATUS
a. PUSH DOOR OPEN BUTTON.
b. AFTER ENABLE THIS BUTTON, THE LAMP IN THE BUTTON LIGHTS.
NOTICE: ONCE YOU PUSH THIS BUTTON, YOU MUST EXCUTE
OPEN AND CLOSE DOOR PROCEDURE TO RESUME THE
SYSTEM.
c. OPEN THE DOOR.
d. CLOSE DOOR TO RESUME SYSTEM.
C. MOVE THE AXIS OR TURN THE SPINDLE IN MANUAL MODE.
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SV-2412 OPERATOR’S MANUAL
a. SWITCH KEY TO MODE ENABLE.
b. SWITCH MODE
NOTE: MAKE SURE NOW MAGAZINE ON INITIAL POSITION.
c. BEFORE ANY MOVEMENT, KEEP PUSHING THE PERMISSIVE
PER
BOTTON
FOR MACHINE WITH REMOVEABLE HANDWHEEL, THE
FOR MACHINE WITHOUTREMOVEABLE HANDWHEEL, THIS
d. DURING ANY MOVEMENT, YOU MEST KEEP PUSHING PERMISSIVE
BUTTON TO ENABLE THE MOVEMENT.
NOTICE: DON’T RELEASE THE PERMISSIVE BUTTONS BEFORE
-MISSIVE
BUTTON IS ON THE SIDE OF THE HANDWHEEL.
BUTTON IS ON THE OPERATION PANEL.
STOP THE MOVEMENT. IT WILL CAUSE THE FAILURE OF
THE MOVEMENT.
TO “MANUAL” (HANDLE, JOG.)
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5.7WHEN TOOL CHANGE MOVEMENT IS INTERRUPTED BY
EMERGENCY STOP OR RESET
5.7.1 10/16 TOOLS ATC (UMBRELLA TYPE)
A. THE ATC MAGAZINE AND SPINDLE TAKES FOLLOWING CONDITIONS
SV-2412 OPERATOR’S MANUAL
WHEN TOOL CHANGE MOVEMENT INTERRUPTED BY EMERGENCY STOP
OR RESET.
a. ATC MAGAZINE KEEPS THE POSITION WHEN EACH MOVEMENT
OF ATC MAGAZINE HAS COMPLETED.
b. THE ATC MAGAZINE ROTATING MOVEMENT JUST STOPS THE
POSITION WHEN EMERGENCY STOP OR RESET GENERATES.
c. THE SPINDLE TAKES CLAMP CONDITION DURING THE ATC
MAGAZINE IS MOVING ON FORWARD - BACK SPACE.
d. THE SPINDLE TAKES UNCLAMP CONDITION DURING THE Z AXES
IS MOVING ON UP - DOWN SPACE.
e. THE SPINDLE ORIENTATION MOVEMENT IS JUST STOPPED THE
POSITION WHEN EMERGENCY STOP OR RESET GENERATES.
HOW TO MAKE RESTART IN CASE OF ( b )
a. ELIMINATE THE CAUSE OF EMERGENCY STOP STATUS OR RESET
AND SET UP THE MACHINE TO BE READY FOR OPERATION.
b. WHEN THE ATC MAGAZINE DID NOT STOP AT INDEXING POINT, IN
ZRTN MODE, PRESS MAGAZINE TURN CLOCKWISE KEY
AND
GO TO POCKET 1 (MAGAZINE REFERENCE POSITION)
AUTOMATICALLY.
c. CHECK SPINDLE CLAMP SWITCH BEING ON CLAMP CONDITION.
d. WHEN MAGAZINE ON MIDDLE OF STROKE SETTING KEEP RELAY
K7.0=1(MAINTENANCE MODE)
MAGAZINE BACKWARD
CYCLE START KEY TOGETHER, MAGAZINE WILL
PRESS
MAGAZINE TO INITIAL POSITION.
CE-300-OP-ENG-FANUC-D07 4300-7713-101-SV2412.DOC
e. PRESS POWER OFF BUTTON ON THE NC OPERATION PANEL.
THEN, PRESS THE POWER ON BUTTON.
f. PERFORM REFERENCE POINT RETURN OF ALL AXES IN MANUAL
OPERATION.ATC REFERENCE ALSO
TO MOVE BACK
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5.7.2 24 TOOLS ATC (ARM TYPE)
A. THE TOOL CHANGER ARM IS IN POSITION
B. THE TOOL CHANGER ARM IS NOT IN POSITION
SV-2412 OPERATOR’S MANUAL
a. ELIMINATE THE CAUSE OF EMERGENCY STOP AND SET UP THE
MACHINE TO BE READY FOR OPERATION.
b. PRESS POWER OFF BUTTON ON THE NC OPERATION PANEL.
THEN, PRESS THE POWER ON BUTTON.
c. PERFORM ZERO RETURN OF ALL AXES IN MANUAL OPERATION.
a. ELIMINATE THE CAUSE OF EMERGENCY STOP
b. ROTATE THE ARM MANUALLY ( USE ALLEN KEY ) FROM THE
MOTOR UPON TOOL CHANGER , UNTIL
0iM 18iMB/21iMA
X10.2 X24.2
X10.3 X24.3
X10.1 X24.1
C. SET UP THE MACHINE TO BE READY FOR OPERATION.
D. CHECK IF THE TOOL POT NUMBER AND TOOL NUMBER IS CORRECT.
CHECK G.DATA SETTING
PLEASE REFER TO “PARAMERTER LIST " DATA TABLE SETTING"
FOR THE CORRECT G.DATA SETTING.
E. IF TOOL NUMBER IS NOT CORRECT REFER TO CHAPTER 7
TROUBLESHOOTING, FOR ATC
WARNING ! ONLY AUTHORIZED PERSON CAN DO THE OPERATION
ABOVE. AND WHEN DOING THE OPERATION BE WARE NOT TO
MOVE THE MACHINE. TO PREVENT FROM DANGEROUS PUSH
EMERGENCY STOP BEFORE OPERATION.
WARNING ! PLEASE ALWAYS CHECK THE TOOL TABLE G. DATA SETTING
SHOULD BE CORRECT BEFORE AUTOMATIC MACHINING .
WRONG TOOL TABLE MAY CAUSE INCORRECT TOOL CHANGE
AND CRUSH THE MACHINE.
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5.8WHEN INSTALL OR REMOVE THE TOOL MANUALLY
TO MANUALLY INSTALL OR REMOVE THE TOOL FROM / TO SPINDLE
PROCEED AS FOLLOWS:
A. INSTALLATION OF TOOL
SV-2412 OPERATOR’S MANUAL
a. STOP THE SPINDLE AND COORDINATE DISPLACEMENT IN EACH
AXIS.
b. DOOR OPEN
c. SET THE MODE SELECT SWITCH
POSITIOND, MAKE SURE THAT THE SPINDLE TAPER BORE AND
THE TOOL TAPER ARE CLEAN..
d. MAKE SURE THAT THE SPINDLE TAPER BORE AND THE TOOL
TAPER ARE CLEAN.
e. PRESS THE UNCLAMP SWITCH .
f. INSERT THE TOOL INTO THE SPINDLE TAPER BORE.
g. WHEN THE TOOL IS SECURELY SET UP IN THE SPINDLE, PRESS
THE UNCLAMP SWITCH, NOW THE SPINDLE HAS BEEN CLAMPED
IN THE SPINDLE.
h. AFTER MAKING SURE THE TOOL HAS BEEN SET UP IN THE
SPINDLE, RELEASE HAND FROM THE TOOL.
NOTICE: AT STEP C ), AIR BLOW OUT TO REMOVE FINE METALLIC
PARTICLES AND DUST FROM THE TOOL TAPER AND
THE SPINDLE TAPER BORE, WHEN THE UNCLAMP
SWITCH IS PRESSED. CARE SHOULD BE TAKEN TO
SECURELY HOLD THE TOOL TO PREVENT BLOWING
OFF OF THE TOOL
TO HANDLE
B. REMOVAL OF TOOL
a. PERFORM STEPS a) AND b) INSTRUCTED ABOVE.
b. PRESS THE UNCLAMP SWITCH THE PULL STUD WILL BE
PRESSED AND THE TOOL SINKS BY APPROXIMATELY 0.5 mm (0.02
inch).
c. REMOVE THE TOOL.
d. PRESS THE UNCLAMP SWITCH.
NOTICE: SINCE THE TOOL GOES DOWN AT STEP b), AND IS
SUBJECTED TO THE AIR BLOW PRESSURE, SECURELY
HOLD THE TOOL BY HAND. WHEN THE TOOL IS
REMOVED, BE SURE TO REMOTELY LOCATE THE
SPINDLE HEAD (Z AXIS) TO PREVENT CONTACT OF THE
TOOL WITH THE WORK OR TABLE.
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5.9.WHEN OVERTRAVEL IS DETECTED BY 2ND LIMIT SWITCH.
TO RESET FROM THE ALARM STATUS, OPERATE SWITCHES AS
FOLLOWS:
A. STOP THE BUZZER BY OPERATING THE BUZZER STOP SWITCH
SV-2412 OPERATOR’S MANUAL
B. PRESS THE 2ND LS REMOVE SWITCH
C. THE SWITCH (PUSH BUTTON) SHOULD BE HELD DOWN UNTIL THE
RESETTING IS COMPLETED. WHEN 2ND LS REMOVE SWITCH IS PRESSED,
THE POWER SOURCE IS GIVEN TO THE MACHINE.
D. SET THE AXIS IN WHICH OVER TRAVEL OCCURRED AND THEN PRESS
THE MANUAL FEED SWITCH OF THE DIRECTION ("+" OR "-") REVERSE TO
THE OVER-TRAVEL DIRECTION. THE COORDINATE SHOULD BE
DISPLACED AT LEAST 50 mm (2 inch) FROM STOPPED POSITION.
E. PRESS RESET BUTTON ON THE NC OPERATION PANEL TO CLEAR THE
ALARM CONDITION. NOW THE MACHINE HAS BEEN RELEASED FROM THE
ALARM (EMERGENCY STOP) CONDITION. IF IT IS PRESUMABLE THAT
OPERATION MAY BECOME OUT OF CONTROL AGAIN WHEN THE 2ND LS
REMOVE SWITCH IS PRESSED AT STEP B ), CONSULT, WITH OUR
SERVICE ENGINEER.
F. NOTE: BEFORE TURNING ON THE POWER SOURCE, PERFORM
REFERENCE POINT RETURN IN MANUAL OPERATION IN ALL AXES.
G. IF THE COORDINATE IS DISPLACED TO THE STROKE END IN - DIRECTION
WITHOUT PERFORMING REFERENCE POINT RETURN, IT MAY NOT BE
DETECTED AT THE STORED STROKE END (1ST STAGE), BUT DETECTED
BY THE 2ND LIMIT SWITCH CAUSING STOP TO THE MACHINE.
THEREFORE, IF EMERGENCY STOP OCCURS, IDENTIFY THE CAUSE OF
EMERGENCY STOP (WHETHER IT IS CAUSED BY FAILURE OF REFERENCE
POINT RETURN, OR BY OTHER TROUBLE).
H. WHEN THE EMERGENCY STOP IS DUE TO FAILURE OF REFERENCE
POINT RETURN, OPERATE THE 2ND LS REMOVE SWITCH TO RELEASE
THE MACHINE FOR EMERGENCY STOP CONDITION AND THEN RESUME
USUAL OPERATION.
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5.10FANUC OPERATION PANEL
5.10.1 MD1 KEYBOARD AND CRT
SV-2412 OPERATOR’S MANUAL
FIG. 5.9 MDI KEYBOARD
FOR MORE INFORMATION PLEASE REFER TO FANUC OPERATOR’S
MANUAL
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5.10.2 LIST OF OPERATION
SV-2412 OPERATOR’S MANUAL
CLASSIFICATI
ON
CLEAR
RESET
DATA INPUT
FROM MDI
DATA INPUT
FROM TAPE
TAPE PUNCH
FUNCTION KEY
SWITCH
MEMORY ALL
CLEAR
PARAMETER
AND OFFSET
CLEARING
STORED
PROGRAM
RUN TIME
PARTS
NUMBER
OT ALARM
PARAMETER
OFFSET
VALUE
SETTING
DATA
PMC
PARAMETER
TOOL
LENGTH
MEASUREM
ENT
PARAMETER
(TAPE TO
MEMORY)
OFFSET
VALUE
PROGRAM
INPUT
PARAMETER
OFFSET
VALUE
SETTING
PWE=1
○
○
○
MODE
SWITCH
BUTTON
POWER
ON
POWER
ON
POWER
ON
─ ─ [ R/3 ] → [ CAN ]
─ ─ [ P/Q ] → [ CAN ]
POWER
ON
MDI
─
MDI PARAM [ P/Q ] → 0 → [ INPUT ]
DGNOS [ P/Q ] → DIAGRAM NO. →
○
JOG
[ P / Q ] → OFFSET NO. →
EDIT PARAM [ INPUT ]
○
○
EDIT OFSET [ INPUT ]
EDIT /
AUTO
EDIT
EDIT OFSET [ START ]
FUNCTION
BUTTON
─ [ RESET ] AND [ DELETE ]
─ [ RESET ]
─
─ [ P/Q ] AND [ CAN ]
PARAM
OFSET [ P/Q ] → OFFSET NO. →
POS
OFSET
PRGRM [ INPUT ]
PARAM
OPERATION
[ DELETE ]
[ P/Q ] → PARAM. NO. →
[ INPUT ] → [ DATA ] →
[ INPUT ] → PWE=0 →[ RESET ]
[ INPUT ] → OFFSET DATA →
[ INPUT ]
→ DATA → [ INPUT ]
[ INPUT ] → DATA →
→ [ INPUT ]
[ POS ] (RELATIVE) →
[ Z ] → [ CAN ] → [ OFSET ] →
MOVE TOOL TO MEASURING
POSITION →
[ EOB ] AND [Z ] → [ INPUT ]
[ START ]
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SV-2412 OPERATOR’S MANUAL
ALL
PROGRAM
ONE
PROGRAM
SEARCH
PROGRAM
EDITING
COLLATION COLLATION
INPUT /
OUTPUT
WITH FANUC
CASSETTE
PROGRAM
NO. SEARCH
SEQUENCE
NUMBER
SEARCH
ADDRESS
WORD
SEARCH
OFFSET NO.
PROGRAM
MEMORY
USED
DELETION
OF ALL
PROGRAM
DELETION
OF A
PROGRAM
DELETION
OF SEVERAL
BLOCKS
DELETION
OF A
BLOCKS
DELETION
OF A WORD
ALTERNATIO
N OF A
WORD
INSERTION
OF A WORD
IN MEMORY
WITH TAPE
PROGRAM
INPUT
OUTPUT ALL
PROGRAM
OUTPUT
ONE
PROGRAM
○
○
EDIT PRGRM [ 0 ] → -999 → [ START ]
EDIT PRGRM [ 0 ]→PROGRAM NO. →
EDIT /
AUTO
AUTO PRGRM PROGRAM NO. SEARCH →
EDIT PRGRM SEARCHING ADDRESS AND
─ OFSET [ P/Q ] → OFFSET NO. →
EDIT PRGRM [ P ] → [ INPUT ]
EDIT PRGRM [ O ] → [ 9999 ] → [ DELETE ]
EDIT PRGRM [ O ] → PROGRAM NO. →
EDIT PRGRM [ N ] → SEQUENCE NO. →
○
○
○
○
○
EDIT PRGRM [EOB] → [DELETE]
EDIT PRGRM SEARCH THE WORD TO BE
EDIT PRGRM SEARCH THE WORD TO BE
EDIT /
AUTO
EDIT /
AUTO
EDIT /
AUTO
EDIT PRGRM [ 0 ] → -9999 → [ START ]
EDIT PRGRM [ 0 ] → PROGRAM NO. →
[ START ]
PRGRM → [ 0 ] PROGRAM NO. → [ ↓ ]
(CURSOR)
[ N ] → SEQUENCE NO. → [ ↓ ]
(CURSOR)
DATA INPUT → [ ↓ ]
(CURSOR)
[ INPUT ]
[ DELETE ]
[ DELETE ]
DELETED → [ DELETE ]
ALTERED → NEW DATA →
[ ALTER ]
PRGRM SEARCH THE WORD TO BE
INSERTED → NEW DATA →
[INSERT]
PRGRM [ INPUT ]
PRGRM [ N ] → FILE NO. → [ INPUT ] →
[ INPUT ]
[ INPUT ]
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SV-2412 OPERATOR’S MANUAL
PLAYBACK
SEARCHING
FOR A HEAD
OF A FILE
DELETION
OF FILE
COLLATION
OF
PROGRAM
○
EDIT /
AUTO
EDIT PRGRM [ N ] → FILE NO. → [ START ]
EDIT /
AUTO
TEACHIN
JOG /
HANDLE
PRGRM [ N ] → FILE NO. , -9999 OR -
9998 → [ INPUT ]
PRGRM [ N ] → FILE NO. →[ INPUT ] →
[ INPUT ]
PRGRM MOVE MACHINE → [ X ] , [ Y ]
OR [ Z ] → [ INSERT ] → NC
DATA [ INSERT ] → [ EOB ] →
[ INSERT ]
FOR MORE INFORMATION PLEASE REFER TO FANUC OPERATOR’S
MANUAL
5.10.3 MDI KEYBOARD FUNCTIONS
NO. NAME FUNCTION
1 RESET KEY PRESS THIS KEY TO RESET THE CNC, TO CANCEL AN ALARM,
ETC.
2 START PRESS THIS KEY TO START THE MDI COMMENDS, OR TO
START THE AUTOMATIC OPERATION CYCLE.
3 ADDRESS AND
NUMERICAL KEY
4 INPUT KEY WHEN AN ADDRESS OR A NUMERICAL KEY IS PRESSED, THE
5 CANCEL (CAN) KEY PRESS THIS KEY TO CANCEL CHARACTER OR SIGN.
6 CURSOR SHIFT
KEYS
7 PAGE
CHANGEOVER KEY
PRESS THIS KEYS TO INPUT ALPHABETIC, NUMERIC, AND
OTHER CHARACTER.
ALPHABET OR THE NUMERAL IS INPUT ONCE TO THE KEY
INPUT BUFFER, AND IT IS DISPLAYED ON THE CRT SCREEN. TO
SET THE DATA INPUT TO THE KEY INPUT BUFFER IN THE
OFFSET REGISTER, ETC. , PRESS THE INPUT KEY. THIS KEY IS
EQUIVALENT TO THE INPUT KEY OF THE SOFT KEYS, SO THE
SAME RESULTS CAN BE OBTAINED BY PRESSING EITHER OF
THEM.
(EXAMPLE)
WHEN THE KEY INPUT BUFFER DISPLAY N0001, N0001 IS
CANCELED WITH THIS KEY.
THERE ARE TWO KINDS OF CURSOR SHIFT KEY DESCRIBED
BELOW :
↑ : THIS KEY IS USED TO SHIFT THE CURSOR A SHOUT
DISTANCE IN THE FORWARD DIRECTION.
↓ : THIS KEY IS USED TO SHIFT THE CURSOR A SHOUT
DISTANCE IN THE REVERSE DIRECTION.
TWO KINDS OF PAGE CHANGEOVER KEYS ARE DESCRIBED
BELOW :
↑ : THIS KEY IS USED TO CHANGEOVER THE PAGE ON THE CRT
SCREEN IN THE FORWARD DIRECTION.
↓ : THIS KEY IS USED TO CHANGEOVER THE PAGE ON THE CRT
SCREEN IN THE REVERSE DIRECTION.
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