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SJ-D69M-GY
Service Manual
24 pgs554.32 Kb0

Sharp SJ-D59M-GL, SJ-P60M-SLG, SJ-P60M-GL, SJ-P60M-GY, SJ-D64M-GL Service Manual

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1
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M
SERVICE MANUAL
S5311SE68CPUT
SHARP CORPORATION
TABLE OF CONTENTS
page
FUNCTIONS ...................................................................................................................................................11
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................15
COOLING UNIT ..............................................................................................................................................23
REPLACEMENT PARTS LIST .......................................................................................................................25
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
DESTINATION ......................... T
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
REFRIGERATOR-FREEZER
MODELS
SJ-D59M-
GL/GY/SLG
SJ-P60M-
GL/GY/SLG
SJ-D64M-
GL/GY/SLG
SJ-P65M-
GL/GY/SLG
SJ-D69M-
GL/GY/SLG
SJ-P70M-
GL/GY/SLG
Plasmacluster
SJ-P60M SJ-P65M SJ-P70M
SJ-D59
M
SJ-D64
M
SJ-D69
M
2
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M
Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring. When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.
CAUTIONS AND INFORMATIONS
1
. Some foods freezed in the refrigerator compartment.
2
. Some plastic parts were cracked or splitted.
Cracking or crunching sound;
Sound produced by expansion and contraction of inner walls and internal parts during coolin
g.
Squeaking sound;
Sound produced by expansion and contraction of internal parts.
Sound of flowing fluid (gurgling sound, fizzing sound);
Sound of refrigerant flowing in pipes (sound may become louder from time to time).
3
. IT IS NORMAL for the refrigerator to produce the following sounds.
Do not place food directly in front of cold air outlet. This may lead to the food freezing.
IN OUT
cold air flow
In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing.
3
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M
SPECIFICATIONS
Items SJ-D59M SJ-P60M SJ-D64M SJ-P65M SJ-D69M SJ-P70M Type 2-Door 2-Door 2-Door Outer dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.6")
Width 760mm(29.9") 760mm(29.9") 760mm(29.9")
Depth 740mm(29.1") 740mm(29.1") 740mm(29.1") Rated storage volume[ ISO ] 492 liter (17.7 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4 cu.ft) (Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft)
R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter
(15.1 cu.ft)
Gross volume [ ISO ] 526 liter (18.6 cu.ft) 566 liter (20.0 cu.ft) 606 liter (21.4 cu.ft)
F: 177 liter (6.3 cu.ft) F: 177 liter (6.3 cu.ft) F: 177 liter (6.3 cu.ft) R: 349 liter(12.3 cu.ft) R: 389 liter(13.7 cu.ft) R: 429 liter
(15.1 cu.ft)
Thai standard volume [ TIS ] 488 liter
(17.24 cu.ft)
528 liter
(18.66 cu.ft)
563 liter
(19.89 cu.ft) F: 157.5 liter(5.57 cu.ft) F: 157.5 liter(5.57 cu.ft) F: 157.5 liter(5.57 cu.ft) R: 330.5 liter
(11.67 cu.ft)
R: 370.5 liter
(13.09 cu.ft)
R: 405.5 liter
(14.32 cu.ft)
Defrosting System Heater system
Start Automatic
Finish Automatic Temperature control Automatic (Adjustable) No-frost freezer Yes Interior lamp 2 Caster 4 Evaporating pan 1 Refrigerator R glass shelf ass'y 2 3 Compartment V glass shelf ass'y 1
Vegetable case 1
V parting plate 1
R door pocket 1 2
Egg tray 2
Bottle pocket 2
Utility case pocket 1
Fresh case 1
Tube stand 2 Freezer Freezer shelf ass'y 1 Compartment Ice cube maker Twin ice cube maker
Ice storage box 1
F door pocket 2 Deodorizing unit 2 (Honeycomb type) Plasmacluster No Yes No Yes No Yes
RATING
Items SJ-D59M SJ-P60M SJ-D64M SJ-P65M SJ-D69M SJ-P70M Rated voltage (V~) 220-240 Rated frequency (Hz) 50 Climate class T Rated current (A) 1.4-1.5 Rated input of heating systems (W) 144-170 Refrigerant
(Charging quantity) [Non-flammable]
HFC-134a(120g) HFC-134a(125g) HFC-134a(130g)
Insulation blowing gas
[Flammable]
Cyclo pentane (HC)
Net Weight (kg) 83 85 90
PLUG TYPE
Plug cord 2 pin Plug type
Destination mark T
COLOR
Items -GL -GY -SLG Outside color Gold Gray Silver Inside color White
4
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M
DESIGNATION OF VARIOUS PARTS
Figure D-1. External Description
Upper hinge cover
Hot pipe
Freezer temp. control knob
Hot pipe
Ventilating grille
Evaporating pan
Adjustable leg ass'y
Fan motor
Freezer fan
Defrost thermostat Evaporator Defrost heater
Damper thermostat Refrigerator temp. control knob Drain pipe
Vegetable case
Compressor Starting relay, Overload relay(Protector)
Caster
Sub condenser
Freezer compartment
Refrigerator compartment
Mark: Cold air flow
Timer,R-fan thermo ass'y
Refrigerator fan
Ionizer (only for SJ-P60M,P65M,P70M)
Main P. W. B (only for SJ-P60M,P65M,P70M
)
Panel P. W. B
(
only for SJ-P60M,P65M,P70M)
Figure D-2. Constructions
1
19
20
21 22
23
24
25 26 27
28
3
2
4 5
7
6
6 8 9
1
0
1
1
1
2
1
3
1
4
1
7
1
8
1
5
1
6
23
1. Freezer light [Lamp]
2. Freezer fan
3. Freezer shelf [F shelf ass'y]
4. Ice cube maker
5. Ice cube box [Ice storage box]
6. Deodorizing unit
7. Freezer temp. control knob
8. Fresh case [Chilled case]
9. Refrigerator fan
10. Refrigerator temp. control knob
11. Refrigerator shelf [R glass shelf ass'y] (59/60/64/65 type; 2 shelves, 69/70 type; 3 shelve
s)
12. Refrigerator light [Lamp]
13. Shelf [V glass shelf ass'y]
14. Vegetable crisper [Vegetable case]
15. Separator plate [V parting plate]
16. Evaporating pan & cover
17. Casters
18. Adjustable feet [Adjustable leg ass'y]
19. Fan & light switch for freezer
20. Fan & light switch for refrigerator
21. Freezer pocket [F door pocket]
22. Water supply cup [Water cup]
23. Magnetic door seal [Door packing]
24. Utility case [Utility case pocket]
25. Egg holder [Egg tray]
26. Free pocket [R door pocket]
(59/60/64/65 type; 1 pocket, 69/70 type; 2 pockets
)
27. Bottle pocket
28. Bottle guard [Tube stand]
29. Plasmacluster panel
(Only for SJ-P60M,P65M,P70M)
2
9
This figure shows SJ-P65M
The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST.
5
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M
LIST OF ELECTRICAL PARTS
ITEMS TYPE NAME RATING SPECIFICATIONS Thermostat MM1-8123 125V 6A (At normal notch)
250V 3A ON/OFF : -19/-24˚C Defrost thermostat S101 250V 8A Open/Close : 10/1˚C Thermo. fuse SF70E 250V 10A Working temp. : 70˚C F-fan motor 3R00044B 220-240V 50/60Hz Working with ø100 fan R-fan motor 3R00122A 220-240V 50/60Hz Working with ø80 fan (R-fan fuse) 123 250V 2A Cut OFF 130˚C Defrost heater MM6-4198 220-240V 353Ω 150W at 230V Door switch DSD-5 250V 0.25A 4 terminals push-button type Damper thermostat MM1-6176 — Open/ Close : 2/-3˚C Defrost timer ND1004M2 220-240V Integration type
50/60Hz Cycle time : 10.8/9.0 hours(50/60Hz)
Delay time : 4.3/3.6 min.(50/60Hz) Lamp socket (F/R) — 250V 1A E-12(Hard plastic body type) F-lamp — 240V 10W E-12 R-lamp — 240V 15W E-12 R-fan thermo. R-fan thermo.
S101 250V 8A Open/ Close : 7/15˚C
ass'y
R-fan thermo.heater
RSS2 350V, 2W, 10kΩ 1.1W at 230V
Compressor FL2088 220-240V/50Hz Cooling capacity : 245W (50Hz)
Main coil : 9.11Ω
Aux. coil : 16.6Ω
(at 25˚C)
Starting relay PGT0SAT — 33Ω (at 25˚C) Overload relay(Protector) 2.0C36A3 — Open/ Close : 130/60˚C Ionizer-K
(Plasmacluster unit)
FTRN-A014CBKZ DC 12V 3.5kV p-p
Common
Main co
il
A
ux. coil
DIMENSIONS
OUTER DIMENSIONS AND CLEARANCE
760
520
1340
1720 1079
1620
979
1820 1179
740
90
more than
60
more than
60
more than
60
more than
9.512
72.5
1420
1480
Include the panel/badge. Not include the handle.
A
SJ-D59M,P60M SJ-D64M,P65M
SJ-D69M,P70M
B
1
1
135
( Unit : mm
)
760
553
60.5
A
B
Fig. E-1
6
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M
INNER DIMENSIONS
Fig. E-2 (SJ-D59M,P60M,D64M,P65M)
Fig. E-3 (SJ-D69M,P70M)
180
566
185 171
180
466
135 121
The dimensions between shelves can be changed by setting the shelves on the other rails.
a
SJ-D59M,P60M SJ-D64M,P65M
b c d
294
90
90
587
603 450
630
355177
587
615
615
607
607
174
264
125
b
a
c
d
242
110
285
310
310
335
227
133
133
110
615
615
615
600
( Unit : mm
)
The dimensions between shelves can be changed by setting the shelves on the other rails.
294
587
603 450
630
355177
587
615
615
607
607
174
264
125
180135135
171
666
242
110
110
285
310
310
310
335
227
133
133
110
90
90
615
615
615
600
615
615
( Unit : mm
)
7
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M
WIRING DIAGRAM
Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.
Figure W-1. Wiring Diagram (SJ-P60M,P65M,P70M)
Figure W-2. Wiring Diagram (SJ-D59M,D64M,D69M)
CONNECTED IN TERMINAL BO
X
CONNECTOR
G B
R
O
R
Y R P B B
K
S
B
G
-Y
W
: GRAY : BROWN (Live) : ORANGE : YELLOW : RED : PINK : BLUE (Neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (Earth) : WHITE
PC
MAIN
PWB
DOOR
PWB
(Br)
(G)
(B)
2
PIN
P
LUG/
C
ORD
C
M
A
FM
FM
L
L
F
-
LAMP
F
DEF. TIMER
THERMOSTAT
DEFROST HEATER
DEFROST THERMO
COMPRESSO
R
PROTECTOR
DOOR SWITCH
THERMO. FUSE
R
TM
R-
LAMP
R-FM HEATER
STARTING RELAY
R-FAN THERMO
PC
: PLASMACLUSTER UNIT (IONIZER-K)
(Br)
(G)
(B)
2
PIN
P
LUG/
C
ORD
C
M
A
FM
FM
L
L
F
DEF. TIMER
THERMOSTAT
DEFROST HEATER
DEFROST THERMO
COMPRESSO
R
PROTECTOR
DOOR SWITCH
THERMO. FUSE
R
TM
R-FM HEATER
STARTING RELAY
R-FAN THERMO
F
-
LAMP
R-
LAMP
8
SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M
Figure W-3. Electric Accessories Layout (SJ-P60M,P65M,P70M)
F LAMP BOX ASS'Y
LAMP(10W)
L
LAMP SOCKET
CABINET ASS'Y
E. V. COVER ASS'Y
LEAD EV-COVER ASS'Y
FAN MOTOR
F-THERMOSTAT
DEF . THERMO . ASS'Y
FUSE ASS'Y
FM
DEF. HEATER ASS'Y
DOOR SWITCH
3 (PUSH CLOSE)
1 (NEUTRAL)
4 (PUSH OPEN)
2 (PUSH OPEN)
TM
FM
R CONTROL COV. ASS'Y
DEFROST TIMER
(R-FAN
THERMO. HEATER)
R FAN THERMO.
R LAMP BOX ASS'Y
L
R-FAN MOTOR
R-LAMP (15W)
LAMP SOCKET
BROWN 1
BROWN 2
BLUE 1
GRAY 1
SKY-BLUE
SOURCE CORD
TERMINAL BLOCK
COMPRESSOR
STARTING RELAY
PROTECTOR
1
2
3
4
3
1
4
2
1
2
1
2
1
2
1
2
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
7
6
8
9
1
2
3
4
5
7
6
8
9
GY-1
OR-2
BL-2
SB-1
SB-2
SB-3
BR-3
BR-5
OR-3
OR-2
(OR-4)
(W-2)
OR-1
OR-4
BR-6
BL-3
GY-3
R-1
BR-2
Y-1
(R-1)
(BK-1)
GY-2
(Y-1)
(Y-2)
BL-1
BK-1
W-1
BR-1
W-2
(W-1)
Y-2
TERMINAL BOX
C
M
A
GY-3
BLUE 2
GRAY 2
ORANGE
PWB HARNESS
MAIN
PWB
1
2
3
1
2
1
2
1
2
1
2
1
2
CLUSTER HARNESS PU
CLUSTER HARNESS
PLASMACLUSTER UNIT
(IONIZER-K)
1
2
3
1
2
3
CAB HARNESS
1
2
3
PANEL
PWB
F-DOOR
DOOR HARNESS
G
BR
OR
Y
R
P
B
BK
SB
G-Y
W
: GRAY
: BROWN (Live)
: ORANGE
: YELLOW
: RED
: PINK
: BLUE (Neutral)
: BLACK
: SKY-BLUE
: GREEN-YELLOW (Earth)
: WHITE
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