Sharp SJ-D30M-BL/GY/SLG, SJ-D33M-BL/GY/SLG Service Manual

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1
SJ-D30M SJ-D33M
SER VICE MANU AL
S3404SE41APLT
SHARP CORPORATION
TABLE OF CONTENTS
page
FUNCTIONS ...................................................................................................................................................10
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................13
COOLING UNIT ..............................................................................................................................................19
REPLACEMENT PARTS LIST .......................................................................................................................21
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
DESTINATION .........................T
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
REFRIGERATOR-FREEZER
MODELS
SJ-D30M-
BL/GY/SLG
SJ-D33M-
BL/GY/SLG
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SJ-D30M SJ-D33M
Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring. When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.
CAUTIONS AND INFORMATIONS
1
. Some foods freezed in the refrigerator compartment.
2
. Some plastic parts were cracked or splitted.
Cracking or crunching sound;
Sound produced by expansion and contraction of inner walls and internal parts during coolin
g.
Squeaking sound;
Sound produced by expansion and contraction of internal parts.
Sound of flowing fluid (gurgling sound, fizzing sound);
Sound of refrigerant flowing in pipes (sound may become louder from time to time).
3
. IT IS NORMAL for the refrigerator to produce the following sounds.
Do not place food directly in front of cold air outlet. This may lead to the food freezing.
In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing.
IN OUT
cold air flow
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SJ-D30M SJ-D33M
SPECIFICATIONS
Items SJ-D30M SJ-D33M Type 2-Door 2-Door Outer dimensions Height 1580mm(62.2") 1700mm(66.9") (Including spacer) Width 650mm(25.6") 650mm(25.6")
Depth 635mm(25.0") 635mm(25.0")
Thai standard volume<TIS> 360 liter (12.7cu.ft) 400 liter (14.1 cu.ft)
F: 109 liter (3.8 cu.ft) F: 109 liter (3.8 cu.ft)
R: 251 liter(8.9 cu.ft) R: 291 liter(10.3 cu.ft) Rated storage volume <ISO> 288 liter (10.2cu.ft) 321 liter (11.3 cu.ft) (Rated volume) F: 82liter (2.9 cu.ft) F: 82 liter (2.9 cu.ft)
R: 206 liter(7.3 cu.ft) R: 239 liter(8.4 cu.ft) Gross volume <ISO> 303 liter (10.7cu.ft) 336 liter (11.9 cu.ft)
F: 87liter (3.1 cu.ft) F: 87 liter (3.1 cu.ft)
R: 216 liter(7.6 cu.ft) R: 249 liter(8.8 cu.ft) Defrosting System Heater system
Start Automatic
Finish Automatic Temperature control Automatic (Adjustable) No-frost freezer Yes Interior lamp 1 Caster 2 Evaporating pan 1 Refrigerator Refrigerator tray 2 Compartment Vegetable tray 1
Vegetable case 1
V parting plate 1
R door pocket 1
Egg tray 1
Bottle pocket 1
Bottle stopper 1
Door pocket 2
Fresh case 1
Bottle tray 1 Freezer Freezer tray 1 Compartment Ice cube maker Twin ice cube maker
Ice storage box 1
Door pocket 2 Deodorizing unit 2 ( Honeycomb type)
RATING
Items SJ-D30M SJ-D33M Rated voltage (V~) 220-240 Rated frequency (Hz) 50 Climate class T Rated current (A) 1.1-1.2 Rated input (W) 145-154 Rated input of heating systems (W) 128-152 Refrigerant (Charging quantity) [Non-flammable]
HFC-134a(105g) Insulation blowing gas [Flammable] Cyclo pentane (HC) Net Weight (kg) 60 62
PLUG TYPE
Plug cord 2 pin Plug type A-1 Destination mark T
COLOR
Items -BL -GY -SLG Outside color Blue Gray Silver Inside color White
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SJ-D30M SJ-D33M
DESIGNATION OF VARIOUS PARTS
The names in parenthesis are the denominations used in the REPLACEMENT PARTS LIST.
Figure D-1. External Description
Figure D-2. Constructions
1. Freezer temp. control knob
2. Freezer shelf(Freezer tray)
3. Ice cube maker
4. Ice cube box(Ice storage box)
5. Deodorizing unit
6. Fresh case
7. Refrigerator temp. control knob
8. Light(Lamp)
9. Bottle shelf(Bottle tray)
10. Refrigerator shelf(Refrigerator tray
)
11. Lever
12. Shelf(Vegetable tray)
13. Vegetable crisper(Vegetable case)
14. Divider(V parting plate)
15. Evaporating pan
16. Casters
17. Adjustable foot(Adjustable leg ass’
y)
18. Light switch
19. Utility pocket(Door pocket)
20. Magnetic door seal(Door packing)
21. Egg holder(Egg tray)
22. Egg pocket(R door pocket)
23. Bottle guard(Bottle stopper)
24. Bottle pocket
1
2 3
4 5
5
7 8
9
1
2
1
1
1
0
1
0
1
3
1
4
1
5
1
6
1
7
18
19
20
22
21
24
23
19
20
6
Fan motor
Upper hinge cov
er
Defrost thermostat
F
-temp. control knob F-thermostat
Evaporator
Defrost heater
R
-temp. control knob
Damper thermostat
Defrost timer
Lamp
Evaporating pan
Compressor
Protector
Starting relay
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SJ-D30M SJ-D33M
DIMENSIONS
OUTER DIMENSIONS AND CLEARANCE
Fig. E-1(SJ-D30M)
Fig. E-2(SJ-D33M)
650
442
1150
650
635
90
more than
60
more than
60
more than
60
more than
1580
1210
1270
992 537.5
9.5
41
(Unit : mm)
1
1: Include the badge Not include the handle
650
442
1150
650
635
90
more than
60
more than
60
more than
60
more than
1700
1210
1270
1112 537.5
9.5
41
(Unit : mm)
1
1: Include the badge Not include the handle
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SJ-D30M SJ-D33M
INNER DIMENSIONS
The dimensions between shelves can be changed by setting the shelves on the other rails.
Fig. E-3(SJ-D30M)
Fig. E-4(SJ-D33M)
98
264
76 76
496
496
179
256
281
85
85
116
264
474
474
494
481
496
470
230
173214
114
125
122
241
90
90
501
474
474
484
480
264
470
230
173214
166168 76
85
85
114
125
122
241
179
256
281
264
264
90
90
496
501
496
494
481
474
474
484
480
474
474
76
264
496
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SJ-D30M SJ-D33M
LIST OF ELECTRICAL PARTS
ITEMS TYPE NAME RATING SPECIFICATIONS Thermostat MM1-9010 125V 6A (At normal notch)
250V 3A ON/OFF : -19 / -24˚C Defrost thermostat S101 250V 8A Open/Close : 8 / 1˚C Thermo. fuse SF70E 250V 10A Working temp. : 70˚C Fan motor 3R00121A 220-240V 50/60Hz Working with ø100 fan Defrost heater MM6-4264 220-240V 378 140W at 230V Door switch SDKNA20101 250V 0.25A 3 terminals push-button type
125V 0.5A Damper thermostat MM1-6173 Open/Close : 4.5 / 0˚C Defrost timer ND1004M2 220-240V Integration type
50/60Hz Cycle time : 10h44m/8h57m(50/60Hz)
Delay time : 4m20s/3m37s(50/60Hz) Lamp socket 250V 1A E-14(Hard plastic body type) Lamp 240V 10W E-14 Compressor FL1568SY 220-240V/50Hz Cooling capacity : 188W (50Hz)
Main coil : 13.3
Aux. coil : 25.6
(at 25˚C)
Starting relay PET0SAT 22 300V Overload relay(Protector) 1.8C36A1 Open/ Close : 130/60˚C
Common
Main co
il
A
ux. coil
WIRING DIA GRAM
Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.
Figure W-1. Wiring Diagram
Compress
or
Starting relay(P.T.C relay)
C
M
A
Lamp
(BR)
(BK)
(SB)
(OR)
(W)
Protector
(BL)
(R)
(GY)
(Y)
Door Switch
Fan Motor
Defrost Heater
Defrost Thermo.
Thermo.Fuse
F-Thermostat
P
lug / Cord
Defrost Timer
L
FM
TM
CONNECTED IN TERMINAL BOX CONNECTOR
GY BR OR Y R P BL BK SB G-Y W
: GRAY : BROWN (live) : ORANGE : YELLOW : RED : PINK : BLUE(neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (earth) : WHITE
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SJ-D30M SJ-D33M
Figure W-2. Electric Accessories Layout
Cabinet ass’y
E.V. cover ass’y
Lead EV-cover ass’y
Fan motor
F-thermostat
Def thermo. ass’y
Thermo. fuse ass’y
FM
Def. heater ass’y
Door switch
2 (PUSH OPEN) 1 (PUSH CLOSE)
C (NEUTRAL)
1 2
121
2
121
2
3
1 2 3 4
1 2 3 4
E
1 5 2 6 3
7 4 8
1 5 2 6 3 7 4 8
GY-1
OR-1
R-1 BR-1
Y-1
W-1
BL-1
BL-2
BR-2
SB-1
(SB-1)
BK-1
(W-1)
Y-2
(OR-1)
R
lamp box ass’y
Lamp 10W
Lamp socket
L
Terminal box
TM
Defrost timer
(Y-1) (Y-2)
(R-1)
(BK-1)
GY-2
Terminal bloc
k
Protector
Compressor
C
M
A
Starting relay
Source cord
BROWN
BLUE
GRAY
EARTH
GY BR OR Y R P BL BK SB G-Y W
: GRAY : BROWN (live) : ORANGE : YELLOW : RED : PINK : BLUE (neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (earth) : WHITE
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SJ-D30M SJ-D33M
FUNCTIONS
1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer
Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and cool air circulating fan , and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp. control knob as follows depending upon the storing condition of foods.
KNOB SETTING
MAX
(Coldest)
MIN
PURPOSE
For making ice rapidly or fast freezing.
For storing frozen food for a short period (up to one month
).
When frozen food or ice cream is not stored.
For normal freezing.
MED
When restocking with fresh food.
KNOB SETTING
MED
MAX(Coldest)
MIN
PURPOSE
For keeping freshness of food longer.
For normal operation. When the refrigerator provides excessive cooling.
When the refrigerator does not provide sufficient cooling.
The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no food stored and the door closed until the temperature is stabilized. The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored foods and manner of storing foods.
SETTING OF REFRIGERATOR TEMP. CONTROL KNOB
Refrigerator temperature
Fresh case temperature
(Coldest)
MED MIN
Approx.
0
Approx.
-3
Approx.
3
Approx.
1
Approx.
6
Approx.
4
The values shown above refer to the case where the freezer temp. control knob is set at "MED".
MAX
Figure F-2.
NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp.
control knob is set at the position "MAX", the temperature tends to be lower than the following values, and if set at near the position "MIN", temperature tends to be higher. If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX" position, foods stored in the refrigerator compartment may also freeze. When refrigerator temperature control sets to the "MAX", some foods stored may freeze. In this case adjust control set back to the "MED" position. When refrigerator temperature control sets to the "MAX", some foods stored in Fresh case may also become frozen.
(3) Reference value of temperature
SETTING OF FREEZER TEMP. CONTROL KNOB
Freezer temperature
MAX
(Coldest)
MED MIN
Approx.
-21
Approx.
-18
Approx.
-15
Figure F-1.
(2) Temperature control of refrigerator
Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper automatically. However, as the Damper-thermostat has no function to switch on or off the compressor and fan motor, the freezer temperature control causes temperature in the refrigerator to vary to some extent. However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition.
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SJ-D30M SJ-D33M
(2) Where is melted frost brought
1. Melted frost is brought into the evaporating pan at the back of the set and is evaporated here by the heat of compressor.
2. Be sure to use Evaporating pan as inserted so as to be level with the outer case.
2. DEFROSTING (1) No defrosting operation is necessary
No defrosting operation is necessary. As this machine is so designed that a built-in evaporator cools air and a fan circulates cooled air, neither the freezer nor the refrigerator is frosted, though the evaporator is frosted. The frosted evaporator is defrosted automatically due to the function of defrosting timer and heater, requiring no defrosting operation.
(3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with
timer and defrost thermostat.
Operation Electric diagram Description
1. Cooling (Normal)
2. Defrosting
(Time 20 to 30 min.)
3. Drain
(Time approx. 5 min.)
4. Restart
(Time approx. 5 min.)
The integration timer integrates running time of the compressor. When it reache
s
cycle time of defrost timer, the timer contact is changed to start defrosting.
When the defrost thermostat become
s
OFF, the timer motor starts running. During the operation time (delay time of defrost time)
defrosted water is
drained outside the refrigerator.
Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops. Defrost thermostat contact becomes ON when it’s cooled. And the timer motor starts running. (Figure F-3.)
Figure F-3.
Figure F-4 .
Figure F-5.
Figure F-6.
TM COMP
Defrost thermostat ON Compressor running
Timer motor running
Timer contact
Defrost thermostat (ON)
Defrost heater
Thermo. fuse
Compressor
Timer motor
SOURCE
TM COMP
Defrost thermostat OFF Compressor running
Timer motor stops
Thermostat Timer contact
Defrost thermostat (OFF)
Defrost heater
Thermo. fuse
Compressor
Timer motor
SOURCE
TM COMP
Defrost thermostat OFF Compressor stops
Timer motor running
Thermostat Timer contact
Defrost thermostat (OFF)
Defrost heater
Thermo. fuse
Compressor
Timer motor
SOURCE
TM COMP
Defrost thermostat ON Compressor stops
Timer motor stops
Thermostat Timer contact
Defrost thermostat (ON)
Defrost heater
Thermo. fuse
Compressor
Timer motor
SOURCE
Thermostat
The timer contact is changed to star
t
defrosting, the timer motor stops, an
d
power is supplied to the defrost heater
.
It takes about 20 to 30 min. to defrost
.
When little frosted, the defrosting take
s
little time. When much frosted, the de
f-
rosting takes much time.
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SJ-D30M SJ-D33M
(4) As a reference to determine the causes of trouble, malfunction and phenomena are described below.
Refer to the following when repairing.
1. Disconnection of defrost heater
As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted.
2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat.
When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops from the time when the contact is changed, and freezing causes.
NOTE:
As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even for a short period.
3. DEW PREVENTION
The hot pipe, namely D.P.-condenser, is arranged around the flange part of cabinet and the C-partition plate, preventing dew from being generated on the cabinet.
NOTE:
D.P.-condenser pipe may be felt hot if touched by hand while the compressor is in operation. If you are asked about this, please explain that the hot pipe serve to prevent the dew generation.
Figure F-7
4. INSPECTION OF INITIAL STARTING (1) Inspection of cooling unit
1. Set the temperature control knob to "MAX" and check that the compressor starts to operate.
2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the freezer and the refrigerator.
3. When the compressor does not work, check that the timer is not set to "defrost" position.
4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation.
NOTE:
After return the temperature control knob to "MED" position. When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2 min. However, vibration becomes normal if it is continuously operated.
(2) Inspection of defrost device
Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures : Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation.
1. Turn the timer shaft clockwise with a screw driver. At this time, make certains the timer clinks and the compressor stops.
2. After more than 5 min., turn the shaft further to operate. Make certain cooling operation is started again.
H
ot pipe
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SJ-D30M SJ-D33M
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS
CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING.
1. R-AIR GUIDER ASSEMBLY
Figure A-1
After forming, fix it to the refrigerator.
Stick thermo. cap. sealer
Less than 130 mm
Damper thermostat
5
1
mm
8
1
mm
Less than 12 mm
10 2 mm
NOTE Minimum bending radius is R5mm. There should be no gas leak by reforming of sensor tube.
+
++
Figure A-2
(1) Forming sensor of Damper thermo.
Damper thermo.
Thermo. cap. seal
er
A-sealer ag3
A-sealer ag2
A-sealer ag1
Dial sealer
R air guider
(2) Sticking sealers to R air guider.
214mm
A-sealer ag1
A-sealer ag1
A-sealer ag1
A-sealer ag1
A-sealer ag3
A-sealer ag2
Dial sealer
R air guider
R air guider
R air guider
R air guider
DATUM
DATUM
OVERLAP
8mm
OVERLAP AREA
Figure A-3
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SJ-D30M SJ-D33M
(2) Fixing of Fan motor and Fan
(2)-1 Stick U-sealer handle to Fan motor holder A.
Figure A-6
2. E.V COVER ASSEMBLY
Figure A-4
Fan motor holder A
U-sealer handle
U-sealer handle
7 2mm
+
+
0 1mm
C
C
SEC. C-C
2-1. Caution when removing E.V cover assembly
Be careful for removed Tapping screw not to fall to the lower duct hole. If Tapping screw falls, Damper thermo. in the refrigerater compartment will be locked, and it will become the cause of failure.
Figure A-5
Figure A-7
2-2. Assembling procedures
(1) Sticking of Sealers to E.V cover
Tapping screw
Duct hole
E.v cover assembly
E.v cover sealer C
E.v cover sealer C
Fuse ass’y
F
-thermostat
E.v cover
Defrost thermo. ass’y
E.v cover sealer A
L-band C
Lead EV-cover ass’y
U-sealer handle
Fan motor holder A
Fan clamp
Propeller fan 100
Fan motor holder
B
Fan motor
Motor cushion
E.v cover sealer B
Figure A-5
C-insu sealer drr
20
20
14
E.v cover
E.v cover
E.v cover sealer C
E.v cover sealer C
E.v cover sealer C
E.v cover sealer B
E.v cover sealer A
E.v cover sealer C
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SJ-D30M SJ-D33M
(2)-4 Set Fan clamp to Propeller fan 100 and insert
it to the shaft of Fan motor.
(2)-2 Insert the terminals of Lead EV-cover ass'y to
Fan motor.
(2)-3 Fix two Motor cushions to Fan motor, and set it
at Fan motor holder A and B. Then fix with Tapping screw.
Figure A-8
(3) Setting of Fan motor ass'y , Defrost thermo. ass'y and Fuse ass'y.
Fan motor holder A
Fan motor holder B
Motor cushion
Tapping screw
Fan motor
Lead EV-cover ass’y
RED
BROWN
Figure A-10
[front side]
more than 3.5mm more than 3.5mm
L-band C
Defrost thermo. ass’y
CUT
Not come out of claw.
10 5mm
+
SEC. F F
SEC. Z Z
Detail of G
Tapping screw
Tapping screw
L-band C Defrost thermo.
Set metal side below
AL tape
AL tape
AL tape
AL tape
E.v cover sealer A
E.v cover sealer C
20
25
25
Fuse ass’y
Lead e.v cover ass’y
[back side]
F
G
F
C-insu sealer drr
25
C-insu sealer drr
30
Z
Z
40
AL tape
20
Fuse ass’y
Figure A-9
Fan clamp
Propeller fan 100
Fan clamp
Slit
Slit of each Fan clamp and Propeller fan should not be at same position.
Shaft
4 0.5mm
+
Detail of D
D
Note Propeller fan should not be taken out from shaft when pulled by 3 kgf.
Fan clamp
Propeller fan
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SJ-D30M SJ-D33M
(5) Setting of F-thermostat
(5)-1 Form capillary tube of F-thermostat. (5)-2 Insert terminal of Lead EV-cover ass'y.
Figure A-13
After inserting, fix with vinyl tape.
Figure A-11
1234
5678
F-thermostat 2
F-thermostat 6 (BROWN, inserted)
Fuse 8 (BLACK)
Fuse 8 (WHITE)
Fan motor 1 , 5
(RED, inserted)
Defrost thermo. 3 (PINK)
Defrost thermo. 7 (BLUE)
WIRE COLOR FOR FAN MOTOR
100-110V : WHITE
127V : YELLOW
220-240V : BLUE
Note Pins should be inserted surely, and check by pulling it.
Figure A-12
Vinyl tape
Figure A-14
SEC. B B
B
B
F-thermostat
(4) Inserting of pins
15mm
7mm
30mm
Note Bending radius of capillary tube should be R5mm to R10mm.
7mm
15mm
35mm
10mm
BROWN RED
(5)-3 Set to E.V cover.
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SJ-D30M SJ-D33M
Fig. A-15
(1)-2. As shown in Fig. A-16, pull the upper part of
Evaporator toward you, pull it diagonally so that the pipe of Evaporator does not contact the convex part of food liner.
3. DEFROST HEATER
(1) Taking-out Evaporator
(1)-1. Take out E.v cover ass'y (Fig. A-15).
Evaporator
Food liner convex part
Food liner convex part
Evaporator
Pipe
Fig. A-16
(1)-3. As shown in Fig. A-17, bend the removed
Evaporator horizontally so that Defrost heater can be replaced easily.
NOTE: When pulling Evaporator and bending the
pipes, pay attention so as not to break and deform the pipes. Still, take care not to hurt yourself by fin of Evaporator.
Evaporator
(2) Replacement of Def. heater ass'y.
(2)-1 Take Drain support al off from the food liner.
Fig. A-18
(2)-2 Raise the protrusion part of Drain support al.
Then remove Heater cover.
Drain support al
Fixed parts
Drain support al
Def.heater ass’y
Drain support al
Heater cover
Protrusion parts
Protrusion part of Drain support al(2 pcs.)
Heater cover
Def. heater ass’y
Fig. A-17
Fig. A-19
(2)-3 Open Def.heater fixed part of Drain support al to
the right and left, then remove Def.heater ass'y.
Fig. A-20
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SJ-D30M SJ-D33M
(3) Installing of Evaporator (3)-1. Install Evaporator as shown in Fig. A-15 in the
reverse order of Fig. A-16.
(3)-2. Correct the deformed fin.
NOTE
1. When installing Evaporator, take care not to deform significantly and break the pipes.
2. Take care not to damage the lead wires and hurt yourself by the fin of Evaporator.
Fig. A-24
(2)-9. Set the assembly above on the food liner by fixing
a protrusion.
Fig. A-23
(2)-8. Set Heater cover on Drain support, and bend top
edge c and d to outside as shown in Fig. A-24.
(2)-6. Bend a and b of Drain support al to right angle
(90˚) to set Def. heater ass'y. (Fig. A-22)
Fig. A-21
(2)-4. Replace Def. heater ass'y with new one. (2)-7. Stick the longer wire to the Drain support by
aluminum tape (2 pieces), and wind vinyl tape (2 pieces) to lead wires of Def. heater ass'y by aluminum tape as shownin Fig. A-23.
Fig. A-22
Heater cover
Def.heater ass’y
Drain support al
Drain support al
This side is longer wire
This side is shorter wire
Def.heater ass’y
a
b
aluminum tape
[back side]
[bottom side]
A
A
Sec. AA
(W25 X L40)
top edge
Drain support al
Heater cover
Heater cover
Def.heater ass’y
Def.heater ass’y
c
d
Sec. BB
B
B
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SJ-D30M SJ-D33M
COOLING UNIT
Figure C-1. Cooling unit
Hot pipe L (Side condenser)
Hot pipe (DP-condenser)
Hot pipe R (Side condenser)
Evaporator
Suction pipe
Compressor
Capillary tube
Dryer
Back condens
er
Mark: Refrigerant flow Mark: Brazing portion
Eva-pan pipe
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19
SJ-D30M SJ-D33M
From Suction pipe to SP connector
From Compressor to Charge pipe
From Dryer to Capillary tub
e
From Discharge p connector to Eva-pan pipe ass’y
From SP connector to Compressor
From Compressor to Discharge p connector
From Eva-pan pipe ass’y to Back condenser In
F
rom Back condenser out
t
o Hot pipe
From Hot pipe to Dryer
Figure C-3. Location
Figure C-2. Location
Compressor
Suction pipe
Charge pipe
Charge pipe
Capillary tube
Dryer
Hot pip
e
S.P. connector
Eva-pan pipe
Back condenser
E
vaporator
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