SHARP SJ59MSL1-69WH1, SJ-59M-SL1, SJ-69M-SL1, SJ-59M-WH1, SJ-69M-WH1 Service Manual

SERVICE MANUAL

S9334SE68DPU1

REFRIGERATOR-FREEZER

MODELS

SJ-59M
SJ-69M

SJ-59M
SJ-69M

In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

DESTINATION ......................... 1

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

TABLE OF CONTENTS

-SL1/WH1

-SL1/WH1

page

CAUTIONS AND INFORMATIONS ..................................................................................................................2

SPECIFICATIONS ............................................................................................................................................3

DESIGNATION OF VARIOUS PARTS .............................................................................................................5

LIST OF ELECTRICAL PARTS ........................................................................................................................6

DIMENSIONS ...................................................................................................................................................6

WIRING DIAGRAM...........................................................................................................................................8

FUNCTIONS ...................................................................................................................................................10

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................13

COOLING UNIT ..............................................................................................................................................21

REPLACEMENT PARTS LIST .......................................................................................................................23

SHARP CORPORATION

1

SJ-59M
SJ-69M

CAUTIONS AND INFORMATIONS

In case of following troubles, the cause is not related with the failure of refrigerator.
Please mention the correct way to the customer for the use of refrigerator when the repairing.

1. Some foods freezed in the refrigerator compartment.

Do not place food directly in front of
cold air outlet.
This may lead to the food freezing.

cold air flow

IN
OUT

2. Some plastic parts were cracked or splitted.

Some household cleaning chemicals may affect the internal
food liner and plastic parts resulting in splitting or cracks
occurring.
When cleaning all plastic parts inside this refrigerator, only
use diluted dishwashing liquid(soapy water). Make sure that
all plastic parts are thoroughly rinsed with water after cleaning.

3. IT IS NORMAL for the refrigerator to produce the following sounds.

Cracking or crunching sound;

Sound produced by expansion and contraction of inner walls and internal parts during cooling.

Squeaking sound;

Sound produced by expansion and contraction of internal parts.

Sound of flowing fluid (gurgling sound, fizzing sound);

Sound of refrigerant flowing in pipes (sound may become louder from time to time).

2

SPECIFICATIONS

Items SJ-59M SJ-69M
Type 2-Door 2-Door
Outer dimensions Height 1620mm(63.8") 1820mm(71.6")

Width 760mm(29.9") 760mm(29.9")

Depth 740mm(29.1") 740mm(29.1")
Rated storage volume 492 liter (17.4 cu.ft) 577 liter (20.4 cu.ft)
(Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft)

R: 341 liter(12.1 cu.ft) R: 426 liter

Gross volume 526 liter (18.6 cu.ft) 606 liter (21.4 cu.ft)

F: 177 liter (6.3 cu.ft) F: 177 liter (6.3 cu.ft)
R: 349 liter(12.3 cu.ft) R: 429 liter

Defrosting System Heater system

Start Automatic

Finish Automatic
Temperature control Automatic (Adjustable)
No-frost freezer Yes
Interior lamp 2
Caster 4
Evaporating pan 1
Refrigerator R glass shelf ass'y 2 3
Compartment V glass shelf ass'y 1

Vegetable case 1

V parting plate 1

R door pocket 1 2

Egg tray 2

Bottle pocket 2

Utility case pocket 1

Fresh case 1

Tube stand 2
Freezer Freezer shelf ass'y 1
Compartment Ice cube maker Twin ice cube maker

Ice storage box 1

F door pocket 2
Deodorizing unit 2 (Honeycomb type)

(15.1 cu.ft)

(15.1 cu.ft)

SJ-59M
SJ-69M

RATING

Items SJ-59M SJ-69M
Rated voltage 110V~
Rated frequency 50Hz

Rated current (A) 2.9

Rated input of heating systems (W) 140
Rated voltage 110-120V~
Rated frequency 60Hz

Rated current (A) 2.9-3.0

Rated input of heating systems (W) 140-165
Climate class ST
Refrigerant (Charging quantity)
Insulation blowing gas

[Flammable]

[Non-flammable]

HFC-134a(120g) HFC-134a(130g)

Cyclo pentane (HC)

Net Weight (kg) 83 90

3

SJ-59M
SJ-69M

PLUG TYPE

Plug cord 3 pin
Plug type A-2(UL type)

Destination mark 1

COLOR

Items -SL1 -WH1
Outside color Silver White
Inside color White

4

10
11

12
13

14
15

16
17

18

SJ-59M
SJ-69M

DESIGNATION OF VARIOUS PAR TS

The names in parenthesis" [ ]" are the denominations
used in the REPLACEMENT PARTS LIST.

1. Freezer light [Lamp]

2. Freezer fan

3. Freezer shelf [F shelf ass’y]

4. Ice cube maker

1
2

19
20

3
4

5
6

7

21
22

23

6
8

24

9

25
26
27

23
28

Figure D-1. External Description

5. Ice cube box [Ice storage box]

6. Deodorizing unit

7. Freezer temp. control knob

8. Fresh case [Chilled case]

9. Refrigerator fan

10. Refrigerator temp. control knob

11. Refrigerator shelf [R glass shelf ass’y]

(59 type; 2 shelves, 69 type; 3 shelves)

12. Refrigerator light [Lamp]

13. Shelf [V glass shelf ass’y]

14. Vegetable crispe r[Vegetable case]

15. Separator plate [V parting plate]

16. Evaporating pan & cover

17. Casters

18. Adjustable feet [Adjustable leg ass’y]

19. Fan & light switch for freezer

20. Fan & light switch for refrigerator

21. Freezer pocket [F door pocket]

22. Water supply cup [Water cup]

23. Magnetic door seal [Door packing]

24. Utility case [Utility case pocket]

25. Egg holder [Egg tray]

26. Free pocket[R door pocket]

(59 type; 1 pocket, 69 type; 2 pockets)

27. Bottle pocket

28. Bottle guard [Tube stand]

Upper hinge cover

Hot pipe

Freezer temp. control knob

Hot pipe

Evaporating pan cover

Evaporating pan

Adjustable leg ass’y

Freezer
compartment

Refrigerator
compartment

Figure D-2. Constructions

Mark: Cold air flow

Freezer fan
Fan motor

Defrost thermostat
Evaporator
Defrost heater

Timer,R-fan thermo ass’y

Refrigerator fan

Damper thermostat
Refrigerator temp. control knob
Drain pipe

Vegetable case

Compressor
Starting relay, Overload relay(Protector)

Sub condenser
Caster

This figure shows SJ-59M

5

SJ-59M
SJ-69M

LIST OF ELECTRICAL PARTS

ITEMS TYPE NAME RATING SPECIFICATIONS
Thermostat MM1-8123 125V 6A (At normal notch)

250V 3A ON/OFF : -19/-24˚C
Defrost thermostat S101 250V 8A Open/Close : 10/1˚C
Thermo. fuse SF70E 250V 10A Working temp. : 70˚C
F-fan motor 3R00171 110-120V 60Hz Working with ø100 fan
R-fan motor 3R00122B 100V 50/60Hz Working with ø80 fan

110V 60Hz
(R-fan fuse) 123 250V 2A Cut OFF 130˚C
Defrost heater MM6-4286 110-120V 88.2Ω 150W at 115V
Door switch DSD-5 250V 0.25A 4 terminals push-button type
Damper thermostat MM1-6176 — Open/Close : 2/-3˚C
Defrost timer TMDFX04FB2 110-127V Integration type

50/60Hz Cycle time : 12h / 10h (50/60Hz)

Delay time : 4.8m / 4.0m (50/60Hz)
Lamp socket (F/R) — 250V 1A E-12(Hard plastic body type)
F-lamp — 130V 10W E-12
R-lamp — 130V 15W E-12
R-fan thermo. R-fan thermo.
ass'y

R-fan thermo.heater

Compressor FGI85HAK 115V/60Hz Cooling capacity : 209kcal/h(60Hz)

S101 250V 8A Open/ Close : 7/15˚C
RSS2 350V, 2W, 10kΩ 1.1W at 230V

Main coil : 1.78 Ω

Aux. coil : 6.8 Ω

(at 25˚C)

Common

Aux. coil

Starting relay PTH7M4R7MC1 — 4.7 Ω 20% (at 25˚C) 180V

+

–

Overload relay(Protector) 4TM771RFBZZ — Open/ Close : 130˚C / 61˚C

DIMENSIONS

OUTER DIMENSIONS AND CLEARANCE

760

553

B

60.5

more than

90

A

72.5

9.512

740

more than

60

1

more than

60

760

135

more than

60

1420

520

1340

( Unit : mm)

SJ-59M

A
B

1

Include the panel/badge. Not include the handle.

1620

979

SJ-69M

1820
1179

1480

Main coil

Fig. E-1

6

INNER DIMENSIONS

SJ-59M
SJ-69M

615

615

615

600

603
450

630

355177

587

587

615

615

607

607

90

174

294

90

264

110

285

180

135

121

242

227

125

310

310

335

110

133

133

The dimensions between shelves can be changed
by setting the shelves on the other rails.

466

( Unit : mm)

615

615

615

615

600

603
450

630

355177

Fig. E-2 (SJ-59M)

587

587

615

615

615

607

607

90

90

110

110

110

133

133

174

264

180135135

171

242

227

294

125

310

310

310

335

285

666

The dimensions between shelves can be changed
by setting the shelves on the other rails.

Fig. E-3 (SJ-69M)

7

( Unit : mm)

SJ-59M
SJ-69M

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

G

: GRAY

BR

: BROWN (Live)

OR

: ORANGE

Y

: YELLOW

R

(Br)

3PIN
PLUG/
CORD

: RED

P

: PINK

B

: BLUE (Neutral)

BK

: BLACK

SB

: SKY-BLUE

G-Y

: GREEN-YELLOW (Earth)

W

: WHITE

F-LAMP

L

R­LAMP

L

R-FM
HEATER

CONNECTED IN TERMINAL BOX
CONNECTOR

DEF. TIMER

THERMOSTAT

R

FM

F

FM

THERMO.
FUSE

TM

(G)

(G—Y)

(B)

R-FAN
THERMO

DOOR SWITCH

DEFROST HEATER

Figure W-1. Wiring Diagram

DEFROST THERMO

STARTING RELAY

PROTECTOR

C

M

A

COMPRESSOR

Figure W-2. Wiring Diagram (SJ-59M,69M)

8

SJ-59M

F LAMP BOX ASS’Y

LAMP(10W)

L

LAMP SOCKET

CABINET ASS’Y

E. V. COVER ASS’Y

LEAD EV-COVER ASS’Y

FAN MOTOR

F-THERMOSTAT

DEF. THERMO. ASS’Y

FUSE ASS’Y

FM

DEF. HEATER ASS’Y

DOOR SWITCH

3 (PUSH CLOSE)

1 (NEUTRAL)

4 (PUSH OPEN)

2 (PUSH OPEN)

TM

FM

R CONTROL COV. ASS’Y

DEFROST TIMER

(R-FAN

THERMO. HEATER)

R FAN THERMO.

R LAMP BOX ASS’Y

L

R-FAN MOTOR

R-LAMP (15W)

LAMP SOCKET

BROWN 1

BROWN 2

BLUE 1

GRAY 1

SKY-BLUE

SOURCE CORD

TERMINAL BLOCK

COMPRESSOR

STARTING RELAY

PROTECTOR

3

1

4

2

1

2

1

2

1

2

1

2

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

5

7

6

8

9

1

2

3

4

5

7

6

8

9

GY-1

OR-2

BL-2

SB-1

SB-2

SB-3

BR-3

BR-5

OR-3

OR-2

(OR-4)

(W-2)

OR-1

R-1

BR-2

Y-1

(R-1)

(BK-1)

GY-2

(Y-1)

(Y-2)

BL-1

BK-1

W-1

BR-1

W-2

(W-1)

Y-2

C

M

A

GY-3

BLUE 2

ORANGE

EARTH

TERMINAL BOX

G

BR

OR

Y

R

P

B

BK

SB

G-Y

W

: GRAY

: BROWN (Live)

: ORANGE

: YELLOW

: RED

: PINK

: BLUE (Neutral)

: BLACK

: SKY-BLUE

: GREEN-YELLOW (Earth)

: WHITE

SJ-69M

Figure W-2. Electric Accessories Layout

9

SJ-59M
SJ-69M

1. ADJUSTABLE TEMPERATURE CONTROL
(1) Temperature control of freezer

Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and
cool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature.
However adjust the freezer temp. control knob as follows depending upon the storing condition of foods.

FUNCTIONS

MIN

MED

4

5

3

2

1

6

7

MAX

Coldest

KNOB
SETTING

MAX

MED

FREEZER TEMP. CONTROL

MIN

Figure F-1.

(2) Temperature control of refrigerator

Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper

automatically.
However, as the Damper-thermostat has no function to switch on or off the compressor and F-fan motor,
the freezer temperature control causes temperature in the refrigerator to vary to some extent.

However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition.

MED

4

5

6

Max

7

Coldest

2

MIN

3

1

REFRIGERATOR TEMP. CONTROL

Figure F-2.

KNOB
SETTING

MAX

(Coldest)

MED

MIN

(Coldest)

PURPOSE

For making ice rapidly or fast freezing.
When restocking with fresh food.
For normal freezing.
For storing frozen food for a short period (up to one month).
When frozen food or ice cream is not stored.

PURPOSE

For keeping freshness of food longer.

When the refrigerator does not provide sufficient cooling.
For normal operation.
When the refrigerator provides excessive cooling.

When the temperature of the refrigerator is higher, R-fan thermo. senses the temperature and the
refrigerator is cooled efficiently by running of R-fan motor.
R-fan thermo. heater energizes when the door is opened intend to promote to running of R-fan motor.

NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp. control

knob is set at the position "MAX", the temperature tends to be lower than the following values, and
if set at near the position "MIN", temperature tends to be higher.

If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX"

position, foods stored in the refrigerator compartment may also freeze.

When refrigerator temperature control sets to the "MAX", some foods stored may freeze.

In this case adjust control set back to the "MED" position.

When refrigerator temperature control sets to the "MAX", some foods stored in fresh case may also

become frozen.

(3) Reference value of temperature

SETTING OF
FREEZER TEMP.
CONTROL KNOB

Freezer
temperature

MAX

(Coldest)

Approx.

-21 C

MED MIN

Approx.

-18 C

Approx.

-15 C

SETTING OF
REFRIGERATOR TEMP.
CONTROL KNOB

Refrigerator
temperature

Fresh case
temperature

MAX

(Coldest)

Approx.

0 C

Approx.

-3 C

MED

Approx.

3 C

Approx.

1 C

MIN

Approx.

6 C

Approx.

4 C

The values shown above refer to the case where the
freezer temp. control knob is set at "MED".

The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom
at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no
food stored and the door closed until the temperature is stabilized.
The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored
foods and manner of storing foods.

10

2. DEFROSTING
(1) No defrosting operation is necessary

No defrosting operation is necessary.
As this machine is so designed that a built-in
evaporator cools air and a fan circulates cooled
air, neither the freezer nor the refrigerator is
frosted, though the evaporator is frosted.

(2) Where is melted frost brought

1. Melted frost is brought into the evaporating
pan at the bottom of the set and is evaporated
here by the heat of sub condenser.

2. Be sure that the evaporating pan is inserted
correctly and is level.

The frosted evaporator is defrosted automatically
due to the function of defrosting timer and heater,
requiring no defrosting operation.

(3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with

timer and defrost thermostat.

Operation Electric diagram Description

1. Cooling
(Normal)

Defrost thermostat ON Compressor running

Timer motor running

Thermostat

Timer contact

The integration timer integrates running
time of the compressor. When it reaches
cycle time of defrost timer, the timer
contact is changed to start defrosting.

Thermo. fuse

Defrost heater

TM COMP

SJ-59M
SJ-69M

2. Defrosting

(Time 20 to 30 min.)

3. Drain

(Time approx. 5 min.)

SOURCE

Defrost
thermostat (ON)

Figure F-3.

Defrost thermostat ON Compressor stops

Timer motor stops

Thermostat Timer contact

Thermo. fuse

TM COMP

SOURCE

Defrost heater

Defrost
thermostat (ON)

Figure F-4 .

Defrost thermostat OFF Compressor stops

Timer motor running

Thermostat Timer contact

Thermo. fuse

TM COMP

SOURCE

Defrost heater

Defrost
thermostat (OFF)

Timer motor

Timer motor

Timer motor

Compressor

Compressor

Compressor

The timer contact is changed to start
defrosting, the timer motor stops, and
power is supplied to the defrost heater.
It takes about 20 to 30 min. to defrost.
When little frosted, the defrosting takes
little time. When much frosted, the def­rosting takes much time.

When the defrost thermostat becomes
OFF, the timer motor starts running.
During the operation time (delay time
of defrost time)

defrosted water is

drained outside the refrigerator.

4. Restart

(Time approx. 5 min.)

Figure F-5.

Defrost thermostat OFF Compressor running

Timer motor stops

Thermostat Timer contact

Thermo. fuse

TM COMP

SOURCE

Defrost heater

Defrost
thermostat (OFF)

Figure F-6.

11

Timer motor

Compressor

Timer contact is changed to cooling
operation and the compressor starts
running and the timer motor stops.
Defrost thermostat contact becomes ON
when it’s cooled. And the timer motor
starts running. (Figure F-3.)

SJ-59M
SJ-69M

(4) As a reference to determine the causes of trouble, malfunction and phenomena are described below.

Refer to the following when repairing.

1. Disconnection of defrost heater

As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is
started, the freezer temperature rises and a portion of ice and stored foods are melted.

2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat.

When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting
will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer
shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops
from the time when the contact is changed, and freezing causes.

NOTE:

As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even
for a short period.

3. DEW PREVENTION

The hot pipe, namely D.P.-condenser, is arranged around the flange part of
cabinet and the C-partition plate, preventing dew from being generated on
the cabinet.

NOTE:

D.P.-condenser pipe may be felt hot if touched by hand while the
compressor is in operation.
If you are asked about this, please explain that the hot pipe serve to
prevent the dew generation.

Hot pipe

4. INSPECTION OF INITIAL STARTING
(1) Inspection of cooling unit

1. Set the temperature control knob to "MAX" and check that the compressor starts to operate.

2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the
freezer and the refrigerator.

3. When the compressor does not work, check that the timer is not set to "defrost" position.

4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation.

NOTE:

After return the temperature control knob to "MED" position.
When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2
min. However, vibration becomes normal if it is continuously operated.

(2) Inspection of defrost device

Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures :
Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation.

1. Turn the timer shaft clockwise with a screw driver.
At this time, make certains the timer clinks and the compressor stops.

2. After more than 5 min., turn the shaft further to operate.
Make certain cooling operation is started again.

Figure F-7

12

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS

CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING.

1. R-CONTROL COV. ASSEMBLY

Damper thermo.

RA sealer A

R air guider A

Defrost timer

R fan thermo. ass’y

SJ-59M
SJ-69M

Nylon band

R-temp. control knob

(1) Forming sensor of Damper thermo.

Damper
thermostat

RA sealer C

RA sealer B

Dial sealer

Fan cover

R-C box cover

Figure A-1

mm

1

++

3

mm

1

5

Less than 12 mm

+

25 2 mm

NOTE
Minimum bending radius is R5mm.
There should be no gas leak by reforming of sensor tube.

Figure A-2

After forming, fix it to the refrigerator.

Less than 130 mm

Stick thermo.
cap. sealer

13

SJ-59M

10 5mm

+

Cut

R-C box cover

Nylon band

R fan thermo ass’y

Fan cover

Defrost timer

R fan thermo.
ass’y

Nylon band

SEC. G-G

G

G

SJ-69M

(2) Sticking of sealers to R air guider A.

[Front side]

RA sealer A

[Bottom side]

RA sealer A

RA sealer ARA sealer A

RA sealer A

Dial sealer

Figure A-3

[Back side]

OVERLAP 15mm

OVERLAP 15mm

RA sealer CRA sealer B

RA sealer A

(3) Fixing of Defrost timer, R fan thermo. ass'y cover to R-C box cover.

Figure A-5

Figure A-4

14

2. R LAMP BOX ASSEMBLY

R fan motor holder B

SJ-59M
SJ-69M

Propeller fan 80

Fan clamp

Warning label

R-fan motor

R fan motor holder A

Lamp socket (with lead wires for R-fan motor)

Lamp 15W

R lamp box

Figure A-6

15

SJ-59M

Lamp 15W

Warning label

SJ-69M

(1) Fixing of Lamp and Lamp socket.

(1)-1 Screw Lamp 15W into Lamp socket.
(1)-2 Fix Lamp socket on R lamp box by tapping

screws.

(2)-4 Set Fan clamp to Propeller fan 80 and insert it

to the shaft of R-fan motor.

Tapping screw

Lamp socket

Lamp 15W

R lamp box

ALUMINUM TAPE

Figure A-7

(1)-3 Insert the terminal of Lamp socket to R-fan motor.

DOUBLE CLAMPING WIRES

Lamp socket

F

Fan clamp

Propeller fan 80

+

2.3 0.5mm

Shaft

Detail of F

Fan clamp

Slit of each Fan clamp and Propeller fan
should not be at same position.

Slit

Figure A-10

(3) Sticking Warning label.

Fan motor

Figure A-8

(2) Fixing of R-fan motor and Fan

(2)-1 Set R-fan motor holder A to R lamp box by

tapping screw.

(2)-2 Set R-fan motor to R fan motor holder A by

machine screw.

(2)-3 Set R fan motor holder B to A.

R fan motor holder B

R fan motor holder A

Propeller fan 80

R-fan motor

Figure A-11

Figure A-9

16

3. E.V COVER ASSEMBLY

Defrost thermo. ass’y

E.V cover sealer A

U-sealer
handle

Propeller Fan 100

Fan clamp

Motor
cushion

Fan motor

Fan motor
holder B

SJ-59M
SJ-69M

E.V cover

F-thermostat

E.V cover
sealer D
(2 pieces)

(1) Sticking of Sealers to E.V cover

L-band C

E.V cover sealer C

Fuse ass’y

Figure A-12

Fan motor
holder A

E.V cover sealer B

Lead E.V-cover
ass’y

E.V cover sealer D (b)

E.V cover sealer B

Overlap 10mm(min)

Sticking start (a)

Sticking start

E.V cover sealer A

Sticking start (b)

E.V cover sealer D (a)

[Front side] [Back side]

E.V cover

Sticking start

Figure A-13

17

SJ-59M
SJ-69M

(2) Fixing of Fan motor and Fan

(2)-1 Stick U-sealer handle to Fan motor holder A.

(2)-2 Insert the terminals of Lead EV-cover ass'y to

R-fan motor.

(2)-3 Fix two Motor cushions to R-fan motor, and set it

at Fan motor holder A and B.
Then fix with Tapping screw.

U-sealer handle

Fan motor
holder A

Fan motor holder A

0 1mm

SEC. C-C

Motor cushion

+

7 2mm

+

Figure A-14

Fan motor
holder B

C

C

U-sealer handle

Tapping
screw

(2)-4 Set Fan clamp to Propeller fan 100 and insert

it to the shaft of Fan motor.

Fan clamp

Propeller
fan 100

Fan motor

Lead EV-cover ass’y

BROWN

RED

Figure A-15

Fan clamp

D

Slit

Slit of each Fan clamp
and Propeller fan
should not be at same position.

+

4 0.5mm

18

Shaft

Detail of D

Figure A-16

(3) Setting of Fan motor ass'y , Defrost thermo. ass'y and Fuse ass'y

60m

m

Vinyl tape

SJ-59M
SJ-69M

more than

3.5mm

[FRONT SIDE]

Lead E.V­cover ass’y

more than

3.5mm

Take out lead wire from
square hole to front, and
seal with E.V cover sealer C.

E.V cover
sealer C

E.V cover

E.V
cover

Fuse
ass’y

Sec. F-F

Tapping screw

Tapping
screw

Aluminum
tape

F

F

Fuse ass’y

ATTENTION

Turn up is lead wire

Aluminum
tape

Not come out of claw

E

E

Set metal side below

Defrost
thermo. ass’y

L-band C

cut

Sec. E-E

L-band C

Defrost
thermo. ass’y

+

10 5mm

(4) Inserting of pins

Figure A-17

Fan motor 1 , 2

WIRE COLOR FOR FAN MOTOR

Defrost thermo. 5
(PINK)

Defrost thermo. 6
(BLUE)

100-110V : WHITE

127V : YELLOW

220-240V : BLUE

F-thermostat 4

(BROWN, inserted)

F-thermostat 3

(RED, inserted)

123

456

789

Fan motor 9

Fuse 8
(WHITE)

Fuse 7
(BLACK)

Note Pins should be inserted surely,
and check by pulling it.

Figure A-18

After inserting, fix with vinyl tape.

Figure A-19

19

SJ-59M
SJ-69M

(5) Setting of F-thermostat

(5)-1 Form capillary tube of F-thermostat.

20mm

R10mm

42mm13mm

20mm

R10mm

Note

230mm

• Bending radius of
capillary tube should be

from R5mm to R10mm.

Figure A-20

(5)-2 Insert terminal of Lead EV-cover ass'y.

(5)-3 Set to E.V cover.

RED

(front side)

BROWN

(back side)

Figure A-21

F

20

SEC. F-F

F

Figure A-22

Mark: Refrigerant flow
Mark: Brazing portion

COOLING UNIT

SJ-59M
SJ-69M

Hot pipe L
(Side condenser)

Hot pipe
(DP-condenser)

Hot pipe R
(Side condenser)

Back condenser

Evaporator

Suction pipe

Sub. condenser

Compressor

Dryer

Figure C-1. Cooling unit

Capillary tube

21

SJ-59M
SJ-69M

Evaporator

Capillary tube

Suction pipe

Dryer

Charge pipe

Hot pipe

Charge pipe

Compressor

S.P. connector

Sub. condenser Back condenser

Figure C-2. Location

Sub. condenser to
hot pipe

Pinch point

Charge pipe to
Compressor’s process tube

Suction pipe to

Suction pipe to

S.P connector

Compressor’s suction tube

Compressor’s discharge pipe
to Sub. condenser

Pinch Point

Charge pipe
to Dryer

Hot pipe
to Dryer

Dryer
to Capillary tube

Figure C-3. Location

22

SJ-59M
SJ-69M

REPLACEMENT PARTS LIST(SJ-59M/69M-SL1/WH1)

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-59M SJ-59M SJ-69M SJ-69M

-SL1 -WH1 -SL1 -WH1

ELECTRIC PARTS

1-1 RTHM-A097CBEZ F-thermostat 1 1 1 1 AX
1-2 RSTT-A137CBE0 Starting relay 1 1 1 1 AL
1-3 QSWTDA025CBE0 Defrost timer 1 1 1 1 AW
1-4 PDMP-A052CBEZ Damper thermo 1 1 1 1 AW
1-5 FTHM-A038CBKZ Defrost thermo.ass'y 1 1 1 1 AM
1-6 RMOTRA071CBZZ Fan motor 1 1 1 1 AY
1-7 QSOCAA094CBZZ Lamp socket 1 1 1 1 AP
1-8 RLMP-A020CBE0 Lamp 1 1 1 1 AL
1-9 QACC-A134CBE0 Source cord 1 1 1 1 AP
1-10 QSW-PA090CBZA Door switch 1 1 1 1 AS
1-11 RHOG-A150CBEZ Protector 1 1 1 1 AN
1-17 FFS-TA055CBKZ Fuse ass'y 1 1 1 1 AL
1-20 FW-VZA152CBZZ Lead ev-cover ass'y 1 1 1 1 AK
1-21 FHETBA171CBEZ Def.heater ass'y 1 1 1 1 AY
1-22 FCNW-A744CBKZ Relay cord s ass'y 1 1 1 1 AH
1-25 LHLD-A465CBE0 Cord clip 1 1 1 1 AG
1-27 RMOTRA060CBEZ Fan motor 1 1 1 1 AV
1-28 RLMP-A030CBEZ Lamp15w 1 1 1 1 AH
1-29 QSOCAA072CBEZ Lamp socket 1 1 1 1 AN
1-30 FTHM-A030CBKZ R fan thermo ass'y 1 1 1 1 AP
1-34 QCNW-A968CBZZ Earth wire 1 1 1 1 AC

MECHANICAL PARTS

2-2 JKNB-A036CBFC F-temp. control knob 1 1 1 1 AC
2-7 FLEGPA077CBKZ Leg holder l ass'y 1 1 1 1 AQ
2-7-1 FAJS-A013CBK0 Adjustable leg ass'y 2 2 2 2 AE
2-7-2 LHLD-A533CBPZ Leg holder l 1 1 1 1 AL
2-8 FLEGPA078CBKZ Leg holder r ass'y 1 1 1 1 AQ
2-8-2 LHLD-A534CBPZ Leg holder r 1 1 1 1 AP
2-10 PSPAVA083CBEA Upper hinge spacer 1 1 1 1 AD
2-11 PSPAVA085CBEA Bottom hinge spacer 1 1 1 1 AC
2-12 PSPAVA075CBEA Center hinge spacer 1 1 1 1 AD
2-13 DHNG-A437CBMZ Upper hinge ass'y 1 1 1 1 AE
2-14 DHNG-A442CBMZ Bottom hinge 1 1 1 1 AE
2-15 DHNG-A438CBMZ Center hinge r ass'y 1 1 1 1 AE
2-16 GCOV-A191CBFZ E.v cover 1 1 1 1 AS
2-17 LCRA-A010CBE0 Fan clamp 2 2 2 2 AD
2-19 LHLD-A389CBF0 Motor cushion 2 2 2 2 AF
2-20 NFANPA020CBFA Propeller fan 100 1 1 1 1 AE
2-21 PSEL-B845CBEZ E.v cover sealer a 1 1 1 1 AC
2-22 PSEL-B846CBEZ E.v cover sealer b 1 1 1 1 AC
2-23 PSEL-A415CBE0 E.v cover sealer c 1 1 1 1 AC
2-24 LPLTMA653CBPZ Terminal cover 1 1 1 1 AE
2-25 PCOV-A253CBFB F lamp cover 1 1 1 1 AD
2-26 PCOV-A254CBFB R lamp cover 1 1 1 1 AF
2-27 GCOVPA130CBRB R-cbox cover 1 1 1 1 AS
2-28 HGRL-A184CBRB Fan louver 1 1 1 1 AT
2-29 GCOV-A228CBFA Upper hinge cover 1 - 1 - AE
2-29 GCOV-A228CBFF Upper hinge cover - 1 - 1 AF
2-30 PCOV-A255CBFC Fan cover 2 2 2 2 AE
2-31 JKNB-A033CBFC R-temp.control knob 1 1 1 1 AC
2-32 HGRL-A215CBFA R deod.louver 1 1 1 1 AC
2-33 HGRL-A216CBRA F deod.louver 1 1 1 1 AE
2-34 PFIL-A047CBEZ Deodorizer 2 2 2 2 AC
2-35 PSEL-C081CBEZ A-sealer ag4 2 2 2 2 AA
2-36 PCAP-A006CBFW Screw cover - 2 - 2 AB
2-36 PCAP-A077CBFA Screw cover 2 - 2 - AA
2-38 PGID-A156CBFZ R air guider a 1 1 1 1 AG
2-41 PSEL-B848CBEZ A-sealer thermo.cap 1 1 1 1 AC
2-49 LSTPPA108CBFA Chilled stopper 2 2 2 2 AC
2-50 NFANPA019CBFA Propeller fan 80 1 1 1 1 AM
2-51 PBOX-A121CBFA F lamp box 1 1 1 1 AF
2-52 PBOX-A122CBFA R lamp box 1 1 1 1 AM
2-53 LHLD-A536CBFA R fan motor holder a 1 1 1 1 AF
2-54 LHLD-A537CBFA R fan motor holder b 1 1 1 1 AE
2-55 HGRL-A181CBFA Multi louver l - - 1 1 AN
2-55 HGRL-A188CBFA Multi louver s 1 1 - - AG
2-56 PFPFPB233CBFZ R-louver insu. l - - 1 1 AG
2-56 PFPFPB248CBFZ R-louver insu. s 1 1 - - AE
2-57 PSEL-B843CBEZ A-sealer r-louver - - 2 2 AC
2-57 PSEL-B861CBEZ A-sealer r-louver 2 2 - - AC
2-59 PCOV-A264CBEZ F lamp box cover 1 1 1 1 AC
2-63 LHLD-A484CBFA Fan motor holder b 1 1 1 1 AH

23

SJ-59M
SJ-69M

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-59M SJ-59M SJ-69M SJ-69M

-SL1 -WH1 -SL1 -WH1

2-64 LHLD-A485CBFA Fan motor holder a 1 1 1 1 AH
2-65 PSEL-B209CBE0 U-sealer handle 2 2 2 2 AB
2-66 PSHEMA132CBP0 Heater cover al 1 1 1 1 AD
2-67 LPLTMA570CBWZ Drain support al 1 1 1 1 AE
2-69 PSEL-B847CBEZ E.v cover sealer d 1 1 1 1 AC
2-71 PSEL-A552CBE0 Dial sealer 1 1 1 1 AC
2-72 PSEL-B841CBEZ Ra sealer a 2 2 2 2 AC
2-73 PSEL-B842CBEZ Ra sealer b 1 1 1 1 AC
2-77 LHLD-A359CBFA T-box holder 1 1 1 1 AE
2-78 LPLTMA399CBP0 Dryer support 1 1 1 1 AD
2-79 LBND-A019CBE0 Nylon band 1 1 1 1 AB
2-80 PBOX-A138CBFA Terminal box 1 1 1 1 AG
2-81 PPIPPA097CBEZ Drain pipe s 1 1 1 1 AE
2-83 PSEL-B849CBEZ Ra sealer c 1 1 1 1 AC
2-87 LBND-A018CBE0 Fastening band a 3 3 3 3 AP
2-90 HGRL-A179CBFA F shower duct 1 1 1 1 AM
2-93 PCAP-A068CBFA C sliding cap a 2 2 2 2 AC
2-95 NROL-A027CBEZ V roller 2 2 2 2 AC
2-96 LHLD-A535CBFA Shaft holder 2 2 2 2 AC
2-97 LPIN-A178CB1Z Shaft 2 2 2 2 AC
2-105 PSEL-B896CBEZ A-sealer fs-a 1 1 1 1 AC
2-106 PSEL-B897CBEZ A-sealer fs-b 2 2 2 2 AC

DOOR PARTS

3-5 FDORFB589CBKZ F-door ass'y 1 - 1 - BP
3-5 FDORFB605CBKZ F-door ass'y - 1 - 1 BP
3-5-1 LSTPMA008CBM0 F-door stopper r 1 1 1 1 AD
3-5-2 LSTPPA125CBFA Fd stopper spring 1 1 1 1 AC
3-5-3 NBRGPA033CBFA Nylon bearing 3f 1 1 1 1 AC
3-6 FPACGA309CBKZ F-door packing 1 1 1 1 AX
3-7 HDECQA425CBMA Hd cover ft 1 1 1 1 AL
3-8 JHNDPA170CBTA F door handle 1 1 1 1 AZ
3-9 LPLTPA312CBPZ Hd support ft 1 1 1 1 AC
3-10 LPLTPA313CBPZ Hd support fb 1 1 1 1 AC
3-11 LPLTPA314CBFA Hd base ft 1 - 1 - AE
3-11 LPLTPA314CBFF Hd base ft - 1 - 1 AE
3-12 LPLTPA315CBFA Hd base fb 1 - 1 - AE
3-12 LPLTPA315CBFF Hd base fb - 1 - 1 AE
3-15 FDORRB376CBKZ R-door ass'y - - 1 - BT
3-15 FDORRB382CBKZ R-door ass'y - - - 1 BU
3-15 FDORRB389CBKZ R-door ass'y 1 - - - BT
3-15 FDORRB404CBKZ R-door ass'y - 1 - - BT
3-15-1 LSTP-A058CBM0 R-door stopper r 1 1 1 1 AF
3-15-2 LSTPPA084CBFA Rd-stopper spring r 1 1 1 1 AD
3-15-3 NBRGPA022CBFA Nylon bearing 3s 1 1 1 1 AC
3-17 FPACGA310CBKZ R-door packing - - 1 1 AY
3-17 FPACGA315CBKZ R-door packing 1 1 - - AY
3-18 HDECQA426CBMA Hd cover rb 1 1 1 1 AQ
3-19 JHNDPA171CBTA R door handle 1 1 1 1 BB
3-20 LPLTPA316CBPZ Hd support rt 1 1 1 1 AC
3-21 LPLTPA317CBPZ Hd support rb 1 1 1 1 AC
3-22 LPLTPA318CBFA Hd base rt 1 - 1 - AE
3-22 LPLTPA318CBFF Hd base rt - 1 - 1 AE
3-23 LPLTPA319CBFA Hd base rb 1 - 1 - AF
3-23 LPLTPA319CBFF Hd base rb - 1 - 1 AF
3-25 HBDGDA946CBEA Badge 1 - 1 - AN
3-25 HBDGDA946CBEC Badge - 1 - 1 AN
3-26 GDAI-A071CBMZ Badge base 1 1 1 1 AK

OTHER PARTS

4-1 LBND-A023CBE0 L-band c 4 4 4 4 AC
4-3 LX-VZA003CBE0 Special screw 2 2 2 2 AB
4-10 QTAN-A013CBE0 Solderless term. a 4 4 4 4 AH
4-15 LX-BZA018CBE0 Special screw 3 3 3 3 AA
4-17 LX-WZA003CBE0 Washer 4 4 4 4 AA

ATTACHMENT PARTS

5-1 UPOK-A186CBRA Bottle pocket 2 2 2 2 AR
5-3 UPOK-A184CBRA F door pocket 2 2 2 2 AN
5-4 UPOK-A185CBRA R door pocket 1 1 2 2 AN
5-5 UTNA-A282CBFA Egg tray 2 2 2 2 AH
5-6 FSRA-A193CBYZ Ice cube maker 1 1 1 1 AS
5-9 FSRA-A213CBKZ F shelf ass'y 1 1 1 1 AY
5-14 USRA-A252CBFA Drain pan 1 1 1 1 AN
5-15 GGAD-A034CBFA V parting plate 1 1 1 1 AG
5-16 UYOK-A331CBFB Vegetable case 1 1 1 1 AY

24

SJ-59M
SJ-69M

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-59M SJ-59M SJ-69M SJ-69M

-SL1 -WH1 -SL1 -WH1

5-17 UYOK-A328CBFB Ice storage box 1 1 1 1 AL
5-18 UYOK-A329CBFB Chilled case 1 1 1 1 AW
5-19 GDORPA074CBRA Chilled door 1 1 1 1 AN
5-24 FTNA-A366CBKZ R glass shelf ass'y 2 2 3 3 BD

5-24-1 FWAKPA019CBKZ G guard r ass'y 2 2 3 3 AR

5-24-2 UTNA-A299CBEZ Glass shelf 2 2 3 3 AX
5-24-3 UWAKPA008CBFA G guard r cover f 2 2 3 3 AM
5-24-4 UWAKPA009CBFA G guard r cover b 2 2 3 3 AM
5-25 FTNA-A367CBKZ V glass shelf ass'y 1 1 1 1 BD

5-25-1 FWAKPA020CBKZ G guard v ass'y 1 1 1 1 AR

5-25-2 UTNA-A300CBEZ Glass shelf 1 1 1 1 AX
5-25-3 UWAKPA011CBFA G guard v cover 1 1 1 1 AM
5-26 HGRL-A218CBFA Ventilating grille 1 - 1 - AN
5-26 HGRL-A218CBFF Ventilating grille - 1 - 1 AN

5-28 PCAP-A069CBFA V sliding cap l 1 1 1 1 AC

5-29 PCAP-A070CBFA V sliding cap r 1 1 1 1 AC
5-31 LRALPA132CBFB Ice tray holder l 1 1 1 1 AG
5-32 LRALPA133CBFB Ice tray holder r 1 1 1 1 AG
5-33 LRALPA134CBFA Ice tray holder b 1 1 1 1 AF

5-34 PCUP-A009CBFB Water cup 1 1 1 1 AF

5-35 UPOKPA251CBFB Tube stand 2 2 2 2 AF
5-36 PCOV-A259CBFB Case cover 1 1 1 1 AK

5-37 UPOK-A187CBRA Utility case pocket 1 1 1 1 AN

CYCLE PARTS

6-1 PCMPLA201CBEZ Compressor 1 1 1 1 BX

6-2 PSPAGA054CBEZ Rubber grommet 4 4 4 4 AH
6-3 FCONSA076CBKZ Sub. condenser ass'y 1 1 1 1 AP
6-3-1 PCOV-A256CBFA Pipe protector l 1 1 1 1 AF

6-3-2 PCOV-A257CBFA Pipe protector r 1 1 1 1 AF

6-4 FFRM-A113CBKZ Base frame ass'y 1 1 1 1 AW
6-5 FDRY-A006CBK0 Dryer ass'y 1 1 1 1 AX
6-9 PSPAFA047CBEZ Sleeve 4 4 4 4 AE
6-11 PPIPCA356CBEZ S.p connector 1 1 1 1 AG

6-14 PGUM-A004CBF0 Absorbent rubber a 1 1 1 1 AH

6-15 PGUM-A002CBF0 Absorbent rubber b 1 1 1 1 AH
6-16 PGUM-A003CBF0 Absorbent rubber b 2 2 2 2 AH
6-18 PPIPCA252CBE0 Charge pipe 2 2 2 2 AD
6-19 PPIPCA424CBZZ Oil cooler pipe a 1 1 1 1 AF

6-20 PPIPCA427CBEZ Backcon connector 1 1 1 1 AF

6-21 PCOVPA271CBEZ Terminal cover 1 1 1 1 AH
6-27 PSEL-B899CBEZ S-sealer 2 2 2 2 AC
6-30 PKYU-A098CBE0 Compressor butyl 1 1 1 1 AG

6-31 PKYU-A035CBE0 Sp-butyl h 1 1 1 1 AG

MISCELLANEOUS

90-1 TINS-A598CBRZ Operation manual 1 1 1 1 AE

90-2 TLAB-A733CBR0 Warning label 1 1 1 1 AC
90-3 SPAKCJ301YDZZ Packing case 68m - - 1 1 BB
90-3 SPAKCJ313YDZZ Packing case 58m 1 1 - - BB

90-6 CPADBA765YDKZ Bottom pad ass'y 1 1 1 1 AY

90-7 CPADBA822YDKZ Top pad ass'y 1 1 1 1 AP
90-8 TLAB-A894CBRZ Warning label 1 1 1 1 AC

90-21 TLAB-A939CBRZ Caution label rof 1 1 1 1 AD

HOW TO ORDER REPLACEMENT PARTS

To have your order filled promptly and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION

25

SJ-59M
SJ-69M

123456

DOOR PARTS

A

3-6

3-5

3-11

3-7

B

3-9

3-8

3-10

3-12

3-26

3-25

3-15

3-22

C

D

3-5-3

5-34

5-3

3-5-1
3-5-2

3-15-3

A

B

C

D

3-19

E

F

3-18

G

3-21

3-20

3-23

3-15-1

3-15-2

5-35

3-17

5-36

E

5-37

5-5

5-4

F

5-1

G

H

SJ-59M

H

SJ-69M

123456

26

SJ-59M
SJ-69M

123456

CABINET PARTS

A

5-9

2-29

2-13

B

5-31

5-33

5-6

5-17

C

5-19

2-93

5-32

5-18

2-105

2-90

2-93

2-106

2-49

2-36

2-95

2-96

4-3

1-10

2-15

2-97

2-36

2-12

2-10

2-49

2-95

2-96

D

5-14

2-11

A

B

C

D

5-24

2-14

E

F

5-24-1

5-24-2

5-24-3

5-24-4

5-15

5-25

5-28

5-25-2

5-25-1

5-25-3

2-7

5-26

2-7-2

2-7-1

5-16

5-29

G

2-8

2-8-2

2-7-1

E

F

G

H

SJ-59M

H

SJ-69M

123456

27

SJ-59M
SJ-69M

123456

CABINET PARTS

A

2-19

1-6

2-19

2-23

2-64

2-17

2-65

2-20

2-22

1-17

2-21

1-5

2-16

4-1

B

2-28

2-30

1-29

1-1

2-59

2-69

2-63

1-20

2-81

C

1-8

2-31

1-3

90-2

2-51

2-79

2-55

2-30

2-72

2-56

2-57

2-17

2-38

2-50

2-71

90-8

1-4

6-20

2-83

2-73

2-53

6-16

2-41

2-32

1-27

2-52

1-7

1-28

6-31

2-34

2-35

2-54

6-14

6-19

6-3-1

6-27

6-15

6-2

6-3-2

6-9

1-34

6-11

2-67

6-30

6-3

6-1

1-22

4-17

4-15

6-4

2-66

1-21

6-18

2-78

1-2

6-18

6-5

4-10

2-80

1-11

1-25

2-24

2-77

1-9

4-1

2-87

6-21

2-87

2-25

2-34

2-33

2-2

2-35

D

1-30

2-27

E

F

2-26

G

A

B

C

D

E

F

G

H

123456

58DPU1 / T1 , 68DPU1 / T1

28

SJ-59M

H

SJ-69M

2003 SHARP CORP. (09i0.01E) Printed in Japan