SHARP SJ59MSL1-69WH1, SJ-59M-SL1, SJ-69M-SL1, SJ-59M-WH1, SJ-69M-WH1 Service Manual

SERVICE MANUAL

S9334SE68DPU1

REFRIGERATOR-FREEZER

MODELS

SJ-59M
SJ-69M

SJ-59M
SJ-69M

In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

DESTINATION ......................... 1

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

TABLE OF CONTENTS

-SL1/WH1

-SL1/WH1

page

CAUTIONS AND INFORMATIONS ..................................................................................................................2

SPECIFICATIONS ............................................................................................................................................3

DESIGNATION OF VARIOUS PARTS .............................................................................................................5

LIST OF ELECTRICAL PARTS ........................................................................................................................6

DIMENSIONS ...................................................................................................................................................6

WIRING DIAGRAM...........................................................................................................................................8

FUNCTIONS ...................................................................................................................................................10

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................13

COOLING UNIT ..............................................................................................................................................21

REPLACEMENT PARTS LIST .......................................................................................................................23

SHARP CORPORATION

1

SJ-59M
SJ-69M

CAUTIONS AND INFORMATIONS

In case of following troubles, the cause is not related with the failure of refrigerator.
Please mention the correct way to the customer for the use of refrigerator when the repairing.

1. Some foods freezed in the refrigerator compartment.

Do not place food directly in front of
cold air outlet.
This may lead to the food freezing.

cold air flow

IN
OUT

2. Some plastic parts were cracked or splitted.

Some household cleaning chemicals may affect the internal
food liner and plastic parts resulting in splitting or cracks
occurring.
When cleaning all plastic parts inside this refrigerator, only
use diluted dishwashing liquid(soapy water). Make sure that
all plastic parts are thoroughly rinsed with water after cleaning.

3. IT IS NORMAL for the refrigerator to produce the following sounds.

Cracking or crunching sound;

Sound produced by expansion and contraction of inner walls and internal parts during cooling.

Squeaking sound;

Sound produced by expansion and contraction of internal parts.

Sound of flowing fluid (gurgling sound, fizzing sound);

Sound of refrigerant flowing in pipes (sound may become louder from time to time).

2

SPECIFICATIONS

Items SJ-59M SJ-69M
Type 2-Door 2-Door
Outer dimensions Height 1620mm(63.8") 1820mm(71.6")

Width 760mm(29.9") 760mm(29.9")

Depth 740mm(29.1") 740mm(29.1")
Rated storage volume 492 liter (17.4 cu.ft) 577 liter (20.4 cu.ft)
(Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft)

R: 341 liter(12.1 cu.ft) R: 426 liter

Gross volume 526 liter (18.6 cu.ft) 606 liter (21.4 cu.ft)

F: 177 liter (6.3 cu.ft) F: 177 liter (6.3 cu.ft)
R: 349 liter(12.3 cu.ft) R: 429 liter

Defrosting System Heater system

Start Automatic

Finish Automatic
Temperature control Automatic (Adjustable)
No-frost freezer Yes
Interior lamp 2
Caster 4
Evaporating pan 1
Refrigerator R glass shelf ass'y 2 3
Compartment V glass shelf ass'y 1

Vegetable case 1

V parting plate 1

R door pocket 1 2

Egg tray 2

Bottle pocket 2

Utility case pocket 1

Fresh case 1

Tube stand 2
Freezer Freezer shelf ass'y 1
Compartment Ice cube maker Twin ice cube maker

Ice storage box 1

F door pocket 2
Deodorizing unit 2 (Honeycomb type)

(15.1 cu.ft)

(15.1 cu.ft)

SJ-59M
SJ-69M

RATING

Items SJ-59M SJ-69M
Rated voltage 110V~
Rated frequency 50Hz

Rated current (A) 2.9

Rated input of heating systems (W) 140
Rated voltage 110-120V~
Rated frequency 60Hz

Rated current (A) 2.9-3.0

Rated input of heating systems (W) 140-165
Climate class ST
Refrigerant (Charging quantity)
Insulation blowing gas

[Flammable]

[Non-flammable]

HFC-134a(120g) HFC-134a(130g)

Cyclo pentane (HC)

Net Weight (kg) 83 90

3

SJ-59M
SJ-69M

PLUG TYPE

Plug cord 3 pin
Plug type A-2(UL type)

Destination mark 1

COLOR

Items -SL1 -WH1
Outside color Silver White
Inside color White

4

10
11

12
13

14
15

16
17

18

SJ-59M
SJ-69M

DESIGNATION OF VARIOUS PAR TS

The names in parenthesis" [ ]" are the denominations
used in the REPLACEMENT PARTS LIST.

1. Freezer light [Lamp]

2. Freezer fan

3. Freezer shelf [F shelf ass’y]

4. Ice cube maker

1
2

19
20

3
4

5
6

7

21
22

23

6
8

24

9

25
26
27

23
28

Figure D-1. External Description

5. Ice cube box [Ice storage box]

6. Deodorizing unit

7. Freezer temp. control knob

8. Fresh case [Chilled case]

9. Refrigerator fan

10. Refrigerator temp. control knob

11. Refrigerator shelf [R glass shelf ass’y]

(59 type; 2 shelves, 69 type; 3 shelves)

12. Refrigerator light [Lamp]

13. Shelf [V glass shelf ass’y]

14. Vegetable crispe r[Vegetable case]

15. Separator plate [V parting plate]

16. Evaporating pan & cover

17. Casters

18. Adjustable feet [Adjustable leg ass’y]

19. Fan & light switch for freezer

20. Fan & light switch for refrigerator

21. Freezer pocket [F door pocket]

22. Water supply cup [Water cup]

23. Magnetic door seal [Door packing]

24. Utility case [Utility case pocket]

25. Egg holder [Egg tray]

26. Free pocket[R door pocket]

(59 type; 1 pocket, 69 type; 2 pockets)

27. Bottle pocket

28. Bottle guard [Tube stand]

Upper hinge cover

Hot pipe

Freezer temp. control knob

Hot pipe

Evaporating pan cover

Evaporating pan

Adjustable leg ass’y

Freezer
compartment

Refrigerator
compartment

Figure D-2. Constructions

Mark: Cold air flow

Freezer fan
Fan motor

Defrost thermostat
Evaporator
Defrost heater

Timer,R-fan thermo ass’y

Refrigerator fan

Damper thermostat
Refrigerator temp. control knob
Drain pipe

Vegetable case

Compressor
Starting relay, Overload relay(Protector)

Sub condenser
Caster

This figure shows SJ-59M

5

SJ-59M
SJ-69M

LIST OF ELECTRICAL PARTS

ITEMS TYPE NAME RATING SPECIFICATIONS
Thermostat MM1-8123 125V 6A (At normal notch)

250V 3A ON/OFF : -19/-24˚C
Defrost thermostat S101 250V 8A Open/Close : 10/1˚C
Thermo. fuse SF70E 250V 10A Working temp. : 70˚C
F-fan motor 3R00171 110-120V 60Hz Working with ø100 fan
R-fan motor 3R00122B 100V 50/60Hz Working with ø80 fan

110V 60Hz
(R-fan fuse) 123 250V 2A Cut OFF 130˚C
Defrost heater MM6-4286 110-120V 88.2Ω 150W at 115V
Door switch DSD-5 250V 0.25A 4 terminals push-button type
Damper thermostat MM1-6176 — Open/Close : 2/-3˚C
Defrost timer TMDFX04FB2 110-127V Integration type

50/60Hz Cycle time : 12h / 10h (50/60Hz)

Delay time : 4.8m / 4.0m (50/60Hz)
Lamp socket (F/R) — 250V 1A E-12(Hard plastic body type)
F-lamp — 130V 10W E-12
R-lamp — 130V 15W E-12
R-fan thermo. R-fan thermo.
ass'y

R-fan thermo.heater

Compressor FGI85HAK 115V/60Hz Cooling capacity : 209kcal/h(60Hz)

S101 250V 8A Open/ Close : 7/15˚C
RSS2 350V, 2W, 10kΩ 1.1W at 230V

Main coil : 1.78 Ω

Aux. coil : 6.8 Ω

(at 25˚C)

Common

Aux. coil

Starting relay PTH7M4R7MC1 — 4.7 Ω 20% (at 25˚C) 180V

+

–

Overload relay(Protector) 4TM771RFBZZ — Open/ Close : 130˚C / 61˚C

DIMENSIONS

OUTER DIMENSIONS AND CLEARANCE

760

553

B

60.5

more than

90

A

72.5

9.512

740

more than

60

1

more than

60

760

135

more than

60

1420

520

1340

( Unit : mm)

SJ-59M

A
B

1

Include the panel/badge. Not include the handle.

1620

979

SJ-69M

1820
1179

1480

Main coil

Fig. E-1

6

INNER DIMENSIONS

SJ-59M
SJ-69M

615

615

615

600

603
450

630

355177

587

587

615

615

607

607

90

174

294

90

264

110

285

180

135

121

242

227

125

310

310

335

110

133

133

The dimensions between shelves can be changed
by setting the shelves on the other rails.

466

( Unit : mm)

615

615

615

615

600

603
450

630

355177

Fig. E-2 (SJ-59M)

587

587

615

615

615

607

607

90

90

110

110

110

133

133

174

264

180135135

171

242

227

294

125

310

310

310

335

285

666

The dimensions between shelves can be changed
by setting the shelves on the other rails.

Fig. E-3 (SJ-69M)

7

( Unit : mm)

SJ-59M
SJ-69M

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

G

: GRAY

BR

: BROWN (Live)

OR

: ORANGE

Y

: YELLOW

R

(Br)

3PIN
PLUG/
CORD

: RED

P

: PINK

B

: BLUE (Neutral)

BK

: BLACK

SB

: SKY-BLUE

G-Y

: GREEN-YELLOW (Earth)

W

: WHITE

F-LAMP

L

R­LAMP

L

R-FM
HEATER

CONNECTED IN TERMINAL BOX
CONNECTOR

DEF. TIMER

THERMOSTAT

R

FM

F

FM

THERMO.
FUSE

TM

(G)

(G—Y)

(B)

R-FAN
THERMO

DOOR SWITCH

DEFROST HEATER

Figure W-1. Wiring Diagram

DEFROST THERMO

STARTING RELAY

PROTECTOR

C

M

A

COMPRESSOR

Figure W-2. Wiring Diagram (SJ-59M,69M)

8

SJ-59M

F LAMP BOX ASS’Y

LAMP(10W)

L

LAMP SOCKET

CABINET ASS’Y

E. V. COVER ASS’Y

LEAD EV-COVER ASS’Y

FAN MOTOR

F-THERMOSTAT

DEF. THERMO. ASS’Y

FUSE ASS’Y

FM

DEF. HEATER ASS’Y

DOOR SWITCH

3 (PUSH CLOSE)

1 (NEUTRAL)

4 (PUSH OPEN)

2 (PUSH OPEN)

TM

FM

R CONTROL COV. ASS’Y

DEFROST TIMER

(R-FAN

THERMO. HEATER)

R FAN THERMO.

R LAMP BOX ASS’Y

L

R-FAN MOTOR

R-LAMP (15W)

LAMP SOCKET

BROWN 1

BROWN 2

BLUE 1

GRAY 1

SKY-BLUE

SOURCE CORD

TERMINAL BLOCK

COMPRESSOR

STARTING RELAY

PROTECTOR

3

1

4

2

1

2

1

2

1

2

1

2

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

5

7

6

8

9

1

2

3

4

5

7

6

8

9

GY-1

OR-2

BL-2

SB-1

SB-2

SB-3

BR-3

BR-5

OR-3

OR-2

(OR-4)

(W-2)

OR-1

R-1

BR-2

Y-1

(R-1)

(BK-1)

GY-2

(Y-1)

(Y-2)

BL-1

BK-1

W-1

BR-1

W-2

(W-1)

Y-2

C

M

A

GY-3

BLUE 2

ORANGE

EARTH

TERMINAL BOX

G

BR

OR

Y

R

P

B

BK

SB

G-Y

W

: GRAY

: BROWN (Live)

: ORANGE

: YELLOW

: RED

: PINK

: BLUE (Neutral)

: BLACK

: SKY-BLUE

: GREEN-YELLOW (Earth)

: WHITE

SJ-69M

Figure W-2. Electric Accessories Layout

9