SHARP SJ-43L-A2G/A2S/A2A, SJ-47L-A2G/A2S/A2A Service Manual

SERVICE MANUAL
S5219SE47JPS3
REFRIGERATOR-FREEZER
MODELS
SJ-43L-A2 SJ-47L-A2
SJ-43L­SJ-47L-
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only
SJ-43L SJ-47L
This equipment complies with the requirements of Directives
96/57/EC, 89/336/EEC and 73/23/EEC as amended by 93/68/EEC.
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
parts identical to those specified should be used.
TABLE OF CONTENTS
A2G/A2S/A2A A2G/A2S/A2A
DESTINATION .........................3
page
ENERGY LABEL................................................................................................................................................2
INSTALLATION .................................................................................................................................................2
SPECIFICATIONS .............................................................................................................................................4
THE FICHE ........................................................................................................................................................5
DESIGNATION OF VARIOUS PARTS ..............................................................................................................6
DIMENSIONS ....................................................................................................................................................7
LIST OF ELECTRICAL PARTS .........................................................................................................................9
WIRING DIAGRAM..........................................................................................................................................10
FUNCTIONS ....................................................................................................................................................12
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ..............................................................15
COOLING UNIT ...............................................................................................................................................21
REPLACEMENT PARTS LIST ........................................................................................................................23
SHARP CORPORATION
1
SJ-43L-A2 SJ-47L-A2

ENERGY LABEL

Usage of "the ENERGY LABEL"
When displaying this refrigerator in the shop-window, attach the "ENERGY LABEL" to it in the following procedure.
Fix the data part of "ENERGY LABEL (DATA)" on the data part of "ENERGY LABEL (BASE)"
"ENERGY LABEL (DATA)" (This label is in Operation manual)
E
A
B
"ENERGY LABEL (BASE)" of each language

INSTALLATION

C
D
E
F
G
G
Data part
Refrigerator
Free standing type
To ensure adequate ventilation for this refrigerator, install with 6 cm space at the rear and both sides, with a minimum space of 9 cm above the refrigerator.
9cm
6cm
This refrigerator shall be used under the ordinary place condition between +5˚C and +38˚C of ambient temperature, and also not be left under -10˚C for long days. To be used this refrigerator within the range of the rated voltage+6%
6cm
2

CAUTIONS AND INFORMATIONS

In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing.
1. Some foods freezed in the refrigerator compartment.
Do not place food directly in front of cold air outlet. This may lead to the food freezing.
SJ-43L-A2 SJ-47L-A2
cold air flow
IN OUT
2. Some plastic parts were cracked or splitted.
Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring. When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.
3. IT IS NORMAL for the refrigerator to produce the following sounds.
Cracking or crunching sound;
Sound produced by expansion and contraction of inner walls and internal parts during cooling.
Squeaking sound;
Sound produced by expansion and contraction of internal parts.
Sound of flowing fluid (gurgling sound, fizzing sound);
Sound of refrigerant flowing in pipes (sound may become louder from time to time).
3
SJ-43L-A2 SJ-47L-A2

SPECIFICATIONS

Items SJ-43L-A2 SJ-47L-A2 Type 2-Door 2-Door Outer dimensions Height 1700mm(66.9") 1820mm(71.7") (Including spacer) Width 680mm(26.8") 680mm(26.8")
Depth 660mm(26.0") 660mm(26.0") Rated storage volume 347 liter (12.3cu.ft) 384 liter (13.6 cu.ft) (Rated volume) F: 99liter (3.5 cu.ft) F: 99 liter (3.5 cu.ft)
R: 248 liter(8.8 cu.ft) R: 285 liter(10.1 cu.ft)
Gross volume 370 liter (13.1cu.ft) 407 liter (14.4 cu.ft)
F: 107liter (3.8 cu.ft) F: 107 liter (3.8 cu.ft) R: 263 liter(9.3 cu.ft) R: 300 liter(10.6 cu.ft)
Defrosting System Heater system
Start Automatic
Finish Automatic Temperature control Automatic (Adjustable) No-frost freezer Yes Interior lamp 1 Caster 2 Evaporating pan 1 Refrigerator Refrigerator tray 2 Compartment Vegetable tray 1
Vegetable case 1
V parting plate 1
R door pocket 1
Egg tray 1
R door pocket S 2
Bottle pocket 1
Bottle stopper 1
Door pocket 1
Fresh case 1 Freezer Freezer tray 1 Compartment Ice cube maker Twin ice cube maker
Ice storage box 1
Door pocket 2 Deodorizing unit 2 ( Honeycomb type)
RATING
Items SJ-43L-A2 SJ-47L-A2 Rated voltage (V~) 220-240 Rated frequency (Hz) 50 Climate class ST Rated current (A) 1.2-1.3 Rated input (W) 115-120 Rated input of heating elements (W) 128-152 Refrigerant (Charging quantity) HFC-134a(105g) Net Weight (kg) 66 68
PLUG TYPE
Plug cord 3 Wires Plug type CS
Hole
Destination mark 3
COLOR
Items -A2G -A2S -A2A Outside color Gray Silver Beige Inside color White
4
10 11
12 13
14
15 16
17
SJ-43L-A2 SJ-47L-A2

DESIGNATION OF VARIOUS PAR TS

The names are the denominations used in the REPLACEMENT PARTS LIST.
1. Freezer temp. control knob
2. Freezer shelf(Freezer tray)
3. Ice cube maker
1
2 3
18 19
20
4 5
6 7
5
21 22
8
23
9
24
25 26
20 21
4. Ice cube box(Ice storage box)
5. Deodorizing unit
6. Fresh case
7. Refrigerator temp. control knob
8. Light(Lamp)
9. Refrigerator shelf(Refrigerator tray)
10. Lever
11. Shelf(Vegetable tray)
12. Vegetable crisper(Vegetable case)
13. Separator plate(V parting plate)
14. Evaporating pan
15. Casters
16. Ventilating grille
17. Adjustable feet(Adjustable leg ass'y)
18. Fan switch
19. Fan & light switch
20. Utility pocket(Door pocket)
21. Magnetic door seal(Door packing)
22. Egg holder(Egg tray)
23. Egg pocket(R door pocket)
24. Small pocket(R door pocket S)
25. Bottle guard(Bottle stopper)
26. Bottle pocket
Figure D-1. External Description
Upper hinge cover
Hot pipe
Freezer temp. control knob
Hot pipe
Ventilating grille
Adjustable leg ass'y
Freezer compartment
Refrigerator compartment
NOTE : 2 star section for storing
frozen food only. (not freezing)
Mark: Cold air flow
Fan motor Defrost thermostat
Evaporator Defrost heater
Damper thermostat Refrigerator temp. control knob
Drain pipe
Vegetable case
Evaporating pan
Compressor Starting relay, Overload relay(Protector)
Defrost timer
Caster
Figure D-2. Constructions
5
SJ-43L-A2 SJ-47L-A2
THE FICHE (according to ANNEX : 94/2/EC)
NO.
1
Trade mark
2
Model name
3
Type
4
Energy efficiency class
5
Eco-award mark
6
Energy consumption (220V 50Hz at 25 C)
7
Net storage volume of fresh food storage compartment
Net storage volume of frozen
8
food storage compartment
Star rating of frozen food
9
compartment
10 No frost
11
Temperature rise time
12
Freezing capacity
13
Climate class
14
Noise
Items
Description
SJ-43L
Category; 7
B
510
kWh/year
248 L
88 L 11 L
4-STAR
2-STAR
No frost
9 h
6.0 kg /24h ST ST
39 dB(A) re 1 pw
SJ-47L
Category; 7
B
560
kWh/year
285L
88 L 11 L
4-STAR
2-STAR
No frost
9 h
6.0 kg /24h
39 dB(A) re 1 pw
Remarks
fridge / freezer
A~G
880/92 EN153
86/594/EEC
15
Maximum allowable electricity consumption (Emax)
(96/57/EC)
kWh/year
708
744
kWh/year
E max
(2.04)(1.94) (kWh/day)
6

DIMENSIONS

OUTER DIMENSIONS AND CLEARANCE
680
5951022.5
more than
90
1700
660
more than
60
1
more than
60
680
more than
60
1260
SJ-43L-A2 SJ-47L-A2
1320
5951142.5
680
73
more than
90
16 9.5
1: Include the badge Not include the handle
Fig. E-1(SJ-43L)
more than
660
1
9.5
60
more than
60
680
470
1210
(Unit : mm)
more than
60
1820
16
73
1: Include the badge Not include the handle
Fig. E-2(SJ-47L)
1260
1320
470
1210
(Unit : mm)
7
SJ-43L-A2 SJ-47L-A2
INNER DIMENSIONS
The dimensions between shelves can be changed by setting the shelves on the other rails.
225
502
531
524
524
526
526
321
502
502
518
242
242
510
502
Fig. E-3(SJ-43L)
89
89
112
99
99
126
82
229
210
118
(168.5)
(125)
(165)
226
188
232
246
269
269
320
508.5
(Unit: mm)
225
502
531
524
524
526
526
321
502
502
518
242
242
510
502
Fig. E-4(SJ-47L)
112
126
82
89
229
232
89
210
118
246
99
99
(218.5)
269
(175)
(185)
226
188
269
320
628.5
(Unit: mm)
8

LIST OF ELECTRICAL PARTS

ITEMS TYPE NAME RATING SPECIFICATIONS Thermostat MM1-8149 125V 6A (At normal notch)
250V 3A ON/OFF : -20 / -25˚C
Defrost thermostat S101 250V 8A Open/Close : 8 / 1˚C Thermo. fuse SF70E 250V 10A Working temp. : 70˚C Fan motor 3R00121A 220-240V 50/60Hz Working with ø100 fan Defrost heater MM6-4264 220-240V 378 140W at 230V Door switch DSD-5 250V 0.25A 4 terminals push-button type Damper thermostat MM1-6173 Open/Close : 5 / 0˚C Defrost timer ND1004M2 220-240V Integration type
50/60Hz Cycle time : 10h44m/8h57m(50/60Hz)
Delay time : 4m20s/3m37s(50/60Hz) Lamp socket 250V 1A E-12(Hard plastic body type) Lamp 240V 15W E-12 Compressor FL1568SD 220-240V/50Hz Cooling capacity : 188W (50Hz)
Main coil : 13.3
Aux. coil : 25.6
(at 25˚C)
Common
SJ-43L-A2 SJ-47L-A2
Aux. coil
Starting relay PET0SAT 22 300V Overload relay(Protector) 1.8C36A1 Open/ Close : 130/60˚C Running capatior 420V or 450V 4µF—
Main coil
9
SJ-43L-A2 SJ-47L-A2

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.
GY
: GRAY
BR
: BROWN (live)
OR
: ORANGE
Y
: YELLOW
R
: RED
P
: PINK
BL
: BLUE(neutral)
BK
: BLACK
SB
: SKY-BLUE
G-Y
: GREEN-YELLOW (earth)
W
: WHITE
(BR)
CONNECTED IN TERMINAL BOX CONNECTOR
Defrost timer
(R)
(GY)
Source Plug
FM
Fan motor
(OR)
F-Thermostat
(W)
Defrost thermo.
Running capacitor
Thermo. fuse
Defrost heater
Lamp
L
E
(BL)
(SB)
Door switch
(BK)
TM
(Y)
Starting relay
Protector
Compressor
C
M
A
Figure W-1. Wiring Diagram
10
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