SHARP SF-S17 Service Manual

SF-S17
SHARP SERVICEMANUAL
CODE: OOZSFS17SW~
MODEL SF-S17
CONTENTS
[1]
UNPACKING AND INSTALLATION , . . . . . . . . . . ., . . . . . . . . . ........1
[2]
PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0, .. ....5
[3]
OPERATIONALDESCRIPTIONS. . . . . . . . . . . . . . . . . . . . . . . . ........8
[4]
DISASSEMBLYANDASSEMBLY .. 0.., ..0. . . . . . . . . . . . . . . . ... ..13
[5]
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......19
[6]
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ..20
[7]
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ..21
[8]
ACTUAL WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . .......23
[9]
[10] CIRCUIT DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . ................24
PARTS GUIDE
\
\
Partsmarkedwith“~” is importantfor maintainingthe safetyofthe set Besureto replacetheseparts with specified onesforrnaintainin gthesafetyandperformanceofthe set
~isdocumerrthasbeenpubfishedtokused
SHARP CORPORATION ‘orafiersa’essewi~on’y
mntentsaresubjesttochangew.thoutnotim,
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SF-S17
CONTENTS
[ 1 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....1
[2] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .........1
1.Unpacking. , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Instantiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....2
[3] PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... .......5
1. External fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5
2. Mechanism section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3. Sensors andswitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........6
4. Motorsand PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........7
[4] OPERATIONAL DESCRIPTIONS .., , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,...8
Papertransportmechanism... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 8
1.
.2.
Bin up-down shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. Operation process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
[5] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .........13
1.External fitting removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2. Paper feed roflerremoval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. Feed roflerremoval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Spiral cam andtray removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......14
5. Discharge brush removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6. Interface cable removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7. Control PWB removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......17
8. Motor bracket removal ~ransport motor &binshiftmotoO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9. Bin shift motor clock sensorand transport motorclocksensor removal . . . . . . . . . . . . .......18
10. Bin homesensorand uppedlower timit sensor removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
11. Onerotationsensorremoval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 18
12. Take-up position sensorandentry portsensorremoval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13. Paperemptysensorupperremoval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
14. Paper empty sensor lower removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
[6] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
Single unittest mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2. StaRingthesingle untitestmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3. Kinds ofsingle unittest
modes. . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . .. 19
. . . . ... .....19
4. Descriptiononeachmode . . . . . . . . . . . . .. . . .. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .......19
5. Settingof buzzersoundinthetake-upmode... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...20
[7]
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .....20
[ 8 ] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
[9] ACTUALWIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......23
[10] CIRCUIT DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... ......24
1.Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2. Blockdiagram...,.. ....... . . . . . .......... . . . . . . . ............ . . ...............24
3. Operation . . . . . . . . . . . . . . . . .. . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . ...25
SF-S17
[1] SPECIFICATIONS
(1) Type: (2) Distribution method: (3) No.of bins:
(4) Capacity of sheets:
When sofling
When grouping
A4 18-1/2 x11“ 04 18-1/2 X 14” i A3 I 11 x ?7“ A4 I a-~/2 x 11“ 04 I a-1/2 x 14,’ A3 I 11 x 17“
(5) Paper size
I Non-sort
Sotigroup ~A3 - A5
(6) Processcapacity: (7) Papertransport: (a) Papercollecting: (9) Paper weight
Non-sort Sotigroup
(10) Power source: (11) External dimensions: (12) Weight:
IA3 - A6 (Postcard) R / 11“ x 17” - a-1/2° x 5-1/2”
52- 12a g/m2(14 -34 Ibs)
.56- aOglm’ (15 -21 Ibs)
Installation
Bin shift by lead screws
10 bins (The top bin is used also for
non-soti.) 30 sheets for each bin, (100 sheets for
the top bin)
16– la sheets/rein
Center reference
Face up
Supplied from the copier body.
335 (W) x 493 (D) x 29a (H) mm
About 7 kg
to a copier (hanging type)
I
30 sheets
20 sheets
15 sheets
20 sheets
15 sheets 15 sheets
t I l“ x I 7“ - a-lt2° x I 1”
[2] UNPACKINGAND INSTALLATION
1. Unpacking
When unpacking, refer to the figure below.
@
I I
-1-
SF-S17
2. Installation
FOR USEWITH COMPATIBLE SHARP COPIES. SEE SHARP COPIER INSTALLATION MANUAL TO DETERMINE SUITABILITY.
Included parts
Q
Lock plate
(1pc.) Front subcover
(lpc.)
Pull the copier’s plug before peflorming the
following steps. @ Mountthelockplate.
Remove the screws (2) from the upper side of the copier’s left cabinet
panel. Mount the lock plate to the upper side of the copier’s left cabinet
panel and secure it with the M4 x 8 lock plate screws (2).
Upperleft cabibet panel screws
Lock plate screws
~ Mountthe sorter seat.
Remove the mask seals (2) from the left cabinet panel of the copier. Mount the sorter seat to the copier’s paper output section,
Insert the hooks on the back of the sorter seat into the catches in the copy tray mounts. Be sure they snap into place.
Next, secure the sorter seat with the sorter seat screws (4).
Lock plate screws
(M4 X8) (2pcs,)
Sofler screws
(M4 X8) (2pcs.)
(lpc,)
Front subcover screw
(M4 X6) (lPc,)
Sotier seat screws
(4pcs,)
n
Felt washer
(lpc. )
9
Stopper screw
(1pc.j
-2-
SF-S17
@ Mountthefrontsubcover.
Mount the front subcover to the sofler seat and secure it with the M4 x 6 front subcover screw,
Sorter seat
Front subcover
Front subcover screw
/
F
v
1 ‘
@ Installthepaperintakeguide.
Insed the paper intake guide’s two lower hooks into the correspond­ing catches on the back of the sorter unit. Next, complete installation of the paper intake guide by inserting the two upper hooks into the corresponding catches.
@
Mountthe sotier.
Insert the shaft on the back of the sorter seat between the rollers at the back of the sorter.
Back side
~ Rollers
Sorter
c
Next, insefl [he slide rail on the front of the sofler seat into the slide rail mount on the front of the sorter.
Frontside
Sidera!lmount
I
I
Hooks
Q Mount theStOPPer.
Fit the felt washer to the stopper screw, then attach the screw to the
sorter seat shaft.
i’
Sorter
,,
/
Sorter seat side rail
-3-
SF-S17
O Remove the sorter’s front cabinet panel.
Remove the front cabinet panel screw. Nefl, using a screwdriver, pry open the lower part of the front cabinet
panel to pull the lowest tab from the slot in which it is anchored.
Pull the front cabinet panel slightly up and out to remove it, Disconnect the connector which is plugged into the front cabinet
panel.
Connector
F
‘ab \ *’Y ~
P
/,
.x.DIP SW1 – 3 and the push switch are used in the individual unit
test mode. For details, refer to [6] ADJUSTMENTS,
@ Mountthesorter’sfrontcabinetpanel.
Plug the connector from the sorter into the circuit board inside the sorter’s front cabinet panel,
Fit the tabs on the left side of the front cabinet panel behind the ribs on the sorter, and slide the tabs on the right-hand side of the front cabinet panel behind the ribs in the sorter. Check to be sure the tabs are securely positioned behind the ribs and inserted properly into the slot.
Secure the front cabinet panel using the screw which was removed step 7.
/’
Connector
.W
Tab
\
*’
Frontcabinet panel screw
\l ,J
in
/
/
I
@ Attach the sotier to the sorter seat.
Install the M4 x 8 sorter screws (2) in the screw holes on the sorter to attach the sofler to the sorter seat.
Str;ght-edge screwdriver
Circuit b
Frontca panel
@ Plug in the sorter connector.
Remove the securing screw which holds the sorter connector cover to the main copier unit’s upper rear cabinet panel, then remove the sofler connector cover while rotating it as shown in the illustration (arrow).
Plug the sorter connector into the connector on the main copier unit and secure it with the sorter connector securing screw,
@ Setting of buzzer sound in the take-up mode
Use the DIP switch on the control PWB to set the buzzer sound,
a
Pushswitch
G
G
I
I I
o
G
(
DIPsw!tch
OIP
DIP DIP
Swl SW2 SW3 SW4
OIP
J
-A-
[3] PARTS IDENTIFICATION
External fittings
1.
SF-S17
Rear cover
‘\\
Trays ‘,
I .
2. Mechanism section
Top cover
1. =...,. -
Front cover
Spiral cam
(
Take-up SEN lever
/
Paper exit roller
/
/
-5-
SF-S17
3. Sensors and switches
SEN6 .,
~,.
“\,
SEN5 (Light receiving)
Code ~
SEN1 ~
SEN2 ~Bin home sensor
SEN3 ~One rotationsensor
SEN4
SEN5 Paper empty sensor SEN6
SEN7 Transport motor clock
SEN8 ~Upper/lower limit sensor ~Photo interrupter
Ent~ pon sensor
1Take-up position sensor : Photo interrupter 1Used to sense the paper take-up
Bin shift motor clock sensor
I sensor
I
SWI ~Sorter set switch
Name
~Photo interrupter
~Phcto interrupter
I Transmission sensor Used to sense the paper on the tray. I Photo interrupter
~
~Photo interrupter Used to sense rotation of the transport ~Pulse output
‘ Micro switch Used to sense the sorter installation
Type Operation. function
~Turns HIGH when the paper lead edge HIGH when paper ISsensed
reaches the transDortroller.
Pholo interrupter ~Usedto sense the tray home position.
i Usedto sense the tray stop position. I
!
I Position.
I Used to sense rotation of the bin shift ~Pulse output
motor.
I motor. I Used to sense the tray limit position.
.,
w
—._-=
e
9-
,.
d
&
.....
HIGH when Ihe home position IS
~sensed. ~HIGHwhen the stop position is
~sensed. ; LOW when the take-up pOSitiOnis ; sensed.
~LOWwhen the paper is sensed.
~HIGHwhen the limit position is : sensed,
~LOW when the sotier is installed.
..-. .,-
.—
SEN2
‘-- Swl
SEN2
Contact, output
-6-
4. Motors and PWB
SF-S17
ControlPWB
M2 .....
-,...-
~
Code ~
Ml M2 ~I Bin shift motor
~Transport motor
Name ~
Type ~DCmotor ~DCmotor
Display PWB
Operation, function
Used to shift the transport roller,
! Used to drive the spiral cam for moving the tray up and down,
Contac!, output
-7-
SF-S17
[4] OPERATIONAL
DESCRIPTIONS
1. Paper transport mechanism
The transport motor power is transmitted to the paper exit roller and the paper feed roller.
2. Bin up-down shifi mechanism
The bin shift motor power is transmitted to the spiral cam @ (R side)
by the timing belt and the gear, and to the spiral cam ~ the same time by the drive shaft, The bin is shifted up or down by foword or reverse rotation of the
motor. The bin is stopped at the stop position by the one rotation
sensor attached to the spiral cam Z.
(Fsidej at
~Dowll
-) 11.
\
Binshaft
motor
Down z
/
J
I
Down up
..-
Splraicam@
One rotationsensor
\\ /
I
1
\
Paperexit
.
‘,,
,,
Dtiveshaff
direction
-a-
3. Operation process
(Normal copy mode (Non-sotisotigroup))
START
+
STEPO1
1
ST#P02
$
First”=
/
PaP:\fi~J~bln\ ~,0 ,3
w
~ # Currentbin position
,.,g;;;ly.>
<“”paperexit bin
\+psltio,n/ + TO
i > Current bin poslt,on
STEP03
J
STEP04
4
STEP05
4
STEP06
ST;P07
4
First’
~“PaPerexitbin> >current binPOs;ttOn
-.~ositlon,
~ =Current bin position
STEP08 ST:P09
J
STEP1O
+
to ,~1
STEP11 ST:P12 ST:P13
\
ST:P14
(
ST;P15
4
First
pap~~fi~~bin
0
~ =Currentbi”position
TO STEP 08
CopierSTART keyON
The operation mode (rode, first paper
.
exit bin position) is received.
Transport motor ON
= Current bin position
< Current bin position
SWP11
Bin motor lowering rotation One rotation sensor OFF
One rotation sensor ON One rotation sensor OFF One rotation sensor ON
+ To STEP M
,,,
Bin stop position correction pulse set
Binstoppositioncorrectionpulseup
Bin motor stop
Bin motor lifting rotation One rotation sensor OFF One rotation sensor ON One rotation sensor OFF
OnerotationsensorON
c Current bin position + To STEP 12
SF-S17
<ODeration mode receDtion, transport motor ON,
paper exit roller rotation>
Bin
J
Followerroller
Follower roller
?~
Paper feed roller
Paper exit roller
/
Onerotationsensor
-9-
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