SHARP SF2530FM, SF-2530, SF-D23, SF-D24, SF-DM11 Service Manual

CODE: 00ZSF2530FM/E
No.1
MODEL SF-2530 MODEL SF-D23/D24
MODEL SF-DM11
[Note] The SF-2530 is a minor change model of the SF-2030. This Service Manual omits descriptions
common with the SF-2030, and describes onl y the different points of the SF-2530. For the different points, refer to the list of changes between the SF-2030 and the SF-2530.
CONTENTS
[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[ 2 ] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
[ 3 ] OPTIONS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
[ 4 ] COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . 4-1
[ 5 ] INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[ 6 ] DISASSEMBLY AND REASSEMBLY . . . . . . . . . . . . . . . . . . . . 6-1
[ 7 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[ 8 ] SIMULATION AND DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . 8-1
[ 9 ] MAINTENANCE AND OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
for after sales service only. The contents are subject to change without notice.
List of changes between SF-2030 and SF-2530
No.
Page Item Content Change
1-1 [1]-1 General description Model name change
[1]-4 System outline Model name change and addition
SF-2030 SF-2530
SF-2030 is changed to SF-2530. SF-2040 is changed to SF-2540.
20-bin staple sorter: SF-S56 is added.
SF-S56
10-bin staple sorter SF-S54N is added.
SF-S54
Remark
10-bin staple sorter (SF-S52) is deleted. Desk: SF-DS15 is added. ADU: SF-DM11 is added. Card-type department control counter: SF-EA11 is added. Password-type department control counter : AD-EA12 is added. Commander: SF-EA13 is added. Personal counter: SF-71A/B is added. SF-S53 is changed to SF-S53N.
2-1 [2]-1-(6) Warmup time "About 60 sec" is changed to "About ??? sec."
[2]-1-(7) Multicopy 999 sheets is changed to 99 sheets.
2-2 [2]-1-(10) Paper feed Letter size is added to AB series.
A4 size is added to Inch series. Letter/13" is added to AB series. 13"/A4 is added to Inch series. AB series
Paper entry Paper size
Upper cassette (Option)
Lower cassette A5/B5/B5R
Inch series
Paper entry Paper feed size
Upper cassette (Option)
Lower cassette Letter/Letter R/
B5/B5R A4/A4R/B4/A3 Letter/13"
A4/A4R/B4/A3 Letter/13"
A5: * With the option ~
Letter/Letter R/ Legal/Ledger 13", A4
Legal/Ledger/ Invoice, 13"/A4
* With the option ~
– 1 –
No.
Page Item Content Change
SF-2030 SF-2530
2-3 [2]-1-(20) (20) Paper receive tray and finishing Model name change and delete
SF-S53 is changed to SF-S53N. SF-S52 is deleted.
Models in the table below are added.
Finishing function
Sort
capacity
Non-sort
capacity
10-bin sorter ??? ???
(SF-S54)
20-bin staple sorter ??? ???
(SF-S56)
Accessory of SF-2530 (Addition and changes in this model are in bold fonts.) <Note> ROM language is deleted. (25) Accessories
Destination Japan SEC SECL SEEG SUK SCA AB agent
*2
Drum
Developer (Black) | ✕✕ ✕ ✕✕✕✕ Toner cartridge | ✕✕ ✕ ✕✕✕✕ Original cover Standard
Paper exit tray 1
*1
Original table
Toner collection container
Operation manual Japanese Exclusive
Dust cover | | (Part) Zooming ratio
table ROM language
Key sheet
Other printed matters Delivery/installation report (Japan/SEEG), SCA warranty, Warranty registration (SUK), Maintenance card, Counter contract × 2 (Japan)
*1
: Retractable (Japan), Fixed (Outside Japan)
*2
: For SEEG/SUK, only products of SOCC are installed when shipping.
Installed
when
shipping
provision
Japanese English English
Japanese English
Installed
when
shipping
Option Option Option Option Option
|
English
|
SEL = English/French packed together. SEEG (BG) = Treated in a kit.
Installed
when
shipping
| (4 pcs.) One is installed when shipping.
English/
French
English/
French
Separately
packed
CG: German/ English BG: None
GG: German BG: None
CG: German/ English BG: None
Installed
when
shipping
|
Exclusive
English
English English
English
Installed
shipping
English English/
English
Foolscap
when
+
Installed
when
shipping
LAG is an option.
LAG is an option.
French/
Arabic
Typical
example
English/French/
Spanish depending
on the destination
English,
partly
Spanish
Foolscap
+
Inch
agent
Installed
when
shipping
Standard
English/ Spanish
Typical
example
English,
partly
Spanish
Foolscap
Remark
+
– 2 –
No.
Page Item Content Change
SF-2030 SF-2530
2-5 [2]-2 Consumable change (Refer to the table below.)
SEC: SF-2530
No. Name Content Life Product name Packing Remark
1 Upper heat
roller kit
2 Lower heat
roller kit
3 80K
maintenance kit
4 Cleaner blade Cleaner blade × 10 80K (× 10) SF-222CB 1 5 Upper cleaning
roller
6 Lower cleaning
roller
7 Staple cartridge Staple cartridge (3 pcs) × 10 SF-LS51 1 Common with the staple sorter
8 Staple cartridge Staple cartridge × 5 5000 times × 3 SD-LS20 10 Common with the staple sorter
Upper heat roller × 1 160K SF-230UH 5 For replacement of fusing Fusing separation pawl (Upper) × 4 Fusing gear × 1 Lower heat roller × 1 160K SF-240LH 5 For replacement of fusing Fusing separation pawl (Lower) × 2
Cleaner blade × 1 80K SF-240KAI 5 Charging plate unit × 1 Drum separation pawl unit × 1
Upper cleaning roller × 10 80K (× 10) SF-240UR 1 (SF-240RU) × 10 = SF-240UR
Lower cleaning roller × 10 80K (× 10) SF-235CR2 1
separation pawl (80K life) at every 80K, use a service part.
separation pawl (80K life) at every 80K, use a service part.
(SF-S51) (SF-SC51) × 10 = SF-LS51
(SF-S53) (SD-SC20) × 5 = SD-LS20
* For Toner collection container (4 pcs/80K)/Screen grid (80K)/Charger wire (80K)/Ozone filter (80K)/toner
reception seal (160K)/DV seal (160K), use service parts. Charging plate unit (80K) and drum separation pawl unit (80K) are also supplied as service parts.
Remark
2-6 [2]-2 SECL, Agents: SF-S2530
No. Name Content Life Product name Packing Remark
1 80K
maintenance kit
2 160K
maintenance kit
3 Staple cartridge Staple cartridge (3 pcs) × 1 SF-SC51 10 Common with the staple sorter
4 Staple cartridge Staple cartridge × 5 5000 times SD-LS20 10 Common with the staple sorter
Upper cleaning roller × 1 80K SF-240DKA 1 Lower cleaning roller × 1 Cleaner blade × 1 Toner collection container × 4 Fusing separation pawl (Upper) × 4 Fusing separation pawl (Lower) × 2 Screen grid × 1 Charging plate unit × 1 Drum separation pawl unit × 1 Upper heat roller × 1 160K SF-230KB 1 Lower heat roller × 1 Toner reception seal × 1 DV seal × 1 Fusing gear × 1
(SF-S51)
(SF-S53) (SD-SC20) × 5 = SD-LS20
– 3 –
No.
Page Item Content Change
SF-2030 SF-2530
2-7 SEEG, SUK, SCA, SCNZ: SF-2530
No. Name Content Life Product name Packing Remark
1 80K
maintenance kit
2 160K
maintenance kit
3 Staple cartridge Staple cartridge (3 pcs) × 1 SF-SC51 10 Common with the staple sorter
4 Staple cartridge Staple cartridge × 5 5000 times SD-LS20 10 Common with the staple sorter
Upper cleaning roller × 1 80K SF-240KA 1 Distinguished from Lower cleaning roller × 1 Cleaner blade × 1 Toner collection container × 4 Fusing separation pawl (Upper) × 4 Fusing separation pawl (Lower) × 2 Screen grid × 1 Charging plate unit × 1 Drum separation pawl unit × 1 Upper heat roller × 1 160K SF-230KB 1 Distinguished from Lower heat roller × 1 Toner reception seal × 1 DV seal × 1 Fusing gear × 1
A3SF240KA for conformity of EAM code.
A3SF230KB for conformity of EAM code.
(SF-S51)
(SF-S53) (SD-SC20) × 5 = SD-LS20
3-1 [3] OPTIONS SPECIFICATIONS Model name change
SF-S53 is changed to SF-S53N.
SF-S54/SF-S56 are added.
SF-S54N SF-S54N/SF-S56 are added.
Remark
SF-S54N
– 4 –
No.
Page Item Content Change
SF-2030 SF-2530
SF-S56
Name Staple sorter Number of bins 20 bins Collection system Face up Capacity per bin Max. 50 sheets per bin (Top bin:
Collatable paper size/weight
Staplable sheets of paper
Power source Supplied by the copier. Dimension 418mm (W) × 594mm (D) ×
Weight About 25kg
100 sheets) Max.: A3 Min: B5
Normal paper (52 80g/m Thick paper (81 200g/m
50 sheets (80g/m2 paper), For A3/B4, 25 sheets.
624mm (H)
2
)
2
)
Remark
4-1 [4]-1 External view I Front cover shape change
13
4-3 [4]-2 Operation panel Illustration and table change Refer to the
separation sheet 4-3.
4-8 [4]-7 BOARD LIST Japan in 5 6 is changed to Common.
5 Original sensing light emilting PWB Common 6 Orignal sensor light receve PWB Common
K L illustration and list are added.
5-2 [5]-B Model name change
SF-S2030 is changed to SF-S2530.
K L illustration and list are deleted.
[5]-B B. SF-2030 Model name change
SF-2030 is changed to SF-2530.
– 5 –
No.
Page Item Content Change
SF-2030 SF-2530
5-13 [5]-B-(3) (3) SF-S53 Model name change
SF-S53 is changed to SF-S53N.
5-19
[5]-B-(4) (4) SF-S52 SF-S52 is deleted.
~
5-29
SF-S56 is added.
(Note) For installation of SF-S56, refer to the SF-S56 Service Manual.
5-39 [5]-B-(9) (9) SF-DM11 9. The following note is inserted into item B of
"9. To check and adjust the matching guide." Enter "0" in SIM 52-3. (All destinations except for SEC/SECL.)
6-4 [6]-2 Manual feed multicopy unit Illustration change (Refer to the figure below.)
C
6
4
5
8
7
Shift the spring to the position shown with the arrow.
Remark
6-5 [6]-3 Paper feed unit PS clutch shape change
PS clutch shape in Fig. A ~ B is changed. (Refer to the figure below.)
6-6 [6]-4 Transport baseplate unit Paper stop clutch illustration change
6-8 [6]-4 Transport baseplate unit Clutch H shape in Illustration F is changed.
F
12
5
11
Changed to round shape.
– 6 –
No.
Page Item Content Change
6-16 [6]-8 8. Operation panel unit and document size
SF-2030 SF-2530
Flow chart change
sensor board (light receive side)
Procedures 8, 9, F, and G of LCD unit delete procedures are deleted.
Illustrations A B are changed (Refer to the
figure below.)
A
1
2
B
3
4
Remark
5
Illustration D is added.
D
6-17 [6]-8 Illustration is deleted. 6-21 [6]-9 9. Optical unit The following note is added.
Copy lamp unit installing position * When the copy lamp unit is pressed onto
the optical notch section, there must be a clearance of 2mm between the optical notch section and the No. 2/3 mirror base unit.
6
– 7 –
2mm 2mm
No.
Page Item Content Change
SF-2030 SF-2530
No. 2/3 mirror base unit installing position Item 1 is changed to the following content.
1 Manually turn the mirror base drive pulley
to press the copy lamp unit onto the optical notch section. If the clearance between the mirror base B and the optical notch section is 2mm both at the front frame side and at the rear frame side, the parallelism of mir­ror base B is proper and there is no need to adjust. If not, loosen the pulley fixing screw as shown below and move the pulley to ad­just.
7-2 [7]-1-4 (4) Notes on installing various rollers of the
developing unit
Part code change
φ8 V-ring PRNGP0013FCZZ is changed to PRNGP0051FCZZ. φ6 V-ring PRNGP0015FCZZ is changed to PRNGP0050FCZZ.
The roller shown below is deleted.
V-ring Φ6
Rear Front
Roller SV (X1 )
V-ring Φ6
Insert C-ring into the figure of MG roller.
(Refer to the figure below.)
V-ring Φ8
V-ring Φ8
Remark
Rear Front
Magnet roller
Roller name change
Roller S (x1) is changed to Roller SS (x1). Roller MX is changed to Roller MXW.
7-2 [7]-1-(5) (5) Notes on applying the developing side
seals (front and rear)
Note for attaching developer side seals F/R Side seal FN, PN shape change
D B
(Rear)
(Front)
7-17 [7]-4-3 3. Procedure for copy density adjustment The following content is deleted.
D B
(Rear)
The following message is displayed on the LCD.
AUTO EXPOSURE ADJUST.
(Front)
– 8 –
1. 2. 3. STD 4. 5.
LIGHTER DARKE R
No.
Page Item Content Change
7-18 [7]-4-3 (6) Adjustment of copy density A. Output value -150V is changed to –215V.
SF-2030 SF-2530
The following figure of 3 is deleted.
ME1 ME5 TS1 TS5 PE1 PE5 AE1 AE5 AT1 AT5
7-19 [7]-4-3 LCD displays (shown below) are deleted.
ME1 ME5 TS1 TS5 PE1 PE5 AE1 AE5 AT1 AT5
ME1 ME TS1 TS5 PE1 PE5 AE1 AE5 AT1 AT5
ME1 ME5 TS1 TS5 PE1 PE5 AE1 AE5 AT1 AT5
ME1 ME5 TS1 TS5 PE1 PE5 AE1 AE5 AT1 AT5
ME1 ME5 TS1 TS5 PE1 PE5 AE1 AE5 AT1 AT5
Remark
7-21 [7]-5-6 A. Adjustment when installing the machine The following procedures (2) and (3) are
B. Adjustment in maintenace within the life of
supply part
D. Adjustment when replacing the drum
(Photoconductor)
added. (2) Execution of SIM 44-2.
Drum sensor level adjustment Standard value: 204 ±10
(3) Execution of SIM 44-3
Image density sensor level adjustment Standard value: 204 ±10
The following items in (1) are deleted.
[+10] toner control A correction enable is deleted. [37] is changed to [27] and "37" to "27."
Procedures are changed as follows.
(2) is changed to (3). (3) is changed to (2), (4) is changed to (5).
(4) is added. (Refer to the following
description.) (4) Execution of SIM 44-3 Image density sensor level adjustment Standard value: 204 ±10
E. Adjustments when replacing the developer
and the drum (photoconductor)
Procedures are changed as follows.
(3) is changed to (5). (4) is changed to (3).
(4) is added. (Refer to the following
description.) (4) Execution of SIM 44-3. Image density sensor level adjustment Standard value: 204 ±10
7-24 (Trouble codes and countermeasures)
8-1 [8] [8] Simulation and diagnostics Refer to the separate sheet. Refer to the
separate sheet 8-1 to 8-19.
– 9 –
No.
Page Item Content Change
9-7 [9]-4-(6) (6) Paper-feed torque limiter 500-sheet
SF-2030 SF-2530
Illustration shape change (Refer to the figure
cassette brake spring
below.)
Remark
Brake spring
Torque limiter
– 10 –
CA
2. Operation panel
EDGE ERASE key and indicator
1
AUTO IMAGE key
4
CHECK STAPLER indicator
7
Developer replacement required
F
indicator Misfeed indicator
I
CLEAR ALL ( ) key
L
ORIGINAL TO COPY key and
O
indicators Reduction ( ) key
R
ORIGINAL SIZE indicators
U
PAPER SIZE indicators
X
10-key pad
[
START key and indicator
^
2 3
1
EDGE
MARGIN
ERASE
SORTER
SORT
STAPLE SORT
GROUP
DUAL PAGE
SHIFT
COPY
ORIGIN A L TO COP Y
1
1
(ORIGINALS)
EVEN NUMBER
ODD NUMBER
2 2
PRE-COUNT ORIGINALS
2
2
11
18 19 20 21 23 25 27
EXPOSURE
AUTO MANUAL PHOTO
12345
LIGHT DARK
4
5 7
%
AUTO IMAGE
ZOOM
100%
6
CHECK STAPLER
ORIGINAL SIZE
11 x 17
8½ x 14 8½ x 11 8½ x 5½
8½ x 11
EXTRA
AUTO PAPER SELECT
ORIGINAL SIZE ENTER
26
22 24 28
MARGIN SHIFT key and indicator
2
COPY RATIO display
5
Paper required indicator
8
Toner collecting container full indicator
G
Copy quantity display
J
POWER SAVE indicator
M
LIGHT and DARK keys and indicators
P
Enlargement ( ) key
S
ORIGINAL SIZE ENTER key
V
TRAY SELECT key
Y
Zero/readout key
\
101112
98
PAPER SIZE
TRAY SELE CT
29 31 33 34
123
4
7
0/ C
30
32
14
CLEAR ALL
56
89
DUAL PAGE COPY key and indicator
3
ZOOM keys
6
Maintenance required indicator
9
Toner required indicator
H
INTERRUPT key and indicator
K
SORTER key and indicators
N
EXPOSURE key and indicators
Q
100% key
T
AUTO PAPER SELECT indicator
W
Paper feed location/misfeed location
Z
indicators Clear (
]
1513
INTERRUPT
CA
POWER SAVE
START
16 17
) key
C
4 – 3
*
1
*
1
*
1
YES
YES
NO
NO
NO
YES
1
Press the CLEAR key.
2
Pres s the PAUSE key.
3
Press the 0/
◊ ΚΕΨ.
4
Pres s the PAUSE key.
As the copy number window number disappears, the control becomes ready for ent ry of a si mula ti on nu mber .
Enter the re quired simula tio n num be r on the keypad.
After entering a two-digit number, t he simulation number comes displayed on the copy number window.
Is there
any subsequent
code?
6
Press the PRINT switch.
*
2 Action takes place corresponding
to the given simulation n umbe r.
7
Pres s the PAUSE key.
As the figure in the copy number window disappears, the control becomes ready for ent ry of a s im ulation number.
Doing other simulation?
Press the CLEAR ALL key (*3).
The simulation is canceled and the contro l returns t o the st ate immediately after t he switch w as turned on.
6
Press the PRINT switch.
The figure in the copy number window blinks and becomes ready for entry of a simulation number.
8
Press the PRINT switch.
*
2 Action takes place corresponding to
the given simulation number.
9
Pres s the PAUSE key.
The figure in the copy number window blinks and becomes ready for entry of a simulation number.
Want to
return to the main
command
entry?
Press th e PAUS E k e y.
As the m ain simulat ion code c omes display ed, the c ontrol becomes ready for ent ry of the s imulation mai n code.
5
Enter the re quired simula tio n num be r on the keypad.
After entering a two-digit number, the simulation number comes displayed on the copy number window.
7
[8] Simulation and diagnostics
1. Simulation
(1) Introduction
Simulation are used to do the following:
To operate any functional block independently to check its func-
tion.
To adjust the machine.
To cancel troubles.
To set up functions.
(2) Purpose
Simulation are used to help repair and adjust the machine. When the PAUSE key is pressed in a course of a simulation being
executed, the simulation is interrupted with the copy number window turned off and the copier becomes ready to accept entry of a simula­tion number.
*1: If the key was pressed for more than five seconds, it may not go
into the simulation mode.
(3) Simulation execution procedure
*2: Further operation may be needed depending on the kind of
simulation.
*3: One of the next methods is required to cancel the simulation as
it varies according to the simulation. The machine then starts from the state immediately after power on.
— Other than simulation 7
The simulation is canceled when the CLEAR ALL key is pressed.
— Simulation 7
One of the following operation cancels the simulation execution.
1. Power switch off.
2. Press the CLEAR PAUSE 0 PAUSE CLEAR ALL keys.
— Simulation 14
The simulation 14 is used to clear the memory contents (H2, H3, H4) that have been stored. After the simulation 14 has been ex­ecuted, the diagnostic is automatically terminated.
— Special keys
CLEAR ALL key: Simulation mode → normal mode. PAUSE key: Execution of simulation is interrupted.
CLEAR key: Clears the copy number window.
— The diagnostic is automatically terminated after the doorswitch
operation "ON OFF ON", except "H" and "U2" code.
8 – 1
List of the test commands
Sim. NOSim.
SUB
01 Optical system mirror scanning check 02 Optical system sensor state display
01
03 Lens movement operation check 04 Lens aging 01 RADF aging 02 RADF sensor state display 03 04 Motor A reverse rotation 05 Motor B forward rotation
02
03
04
05
06 02 Separation pawl solenoid operation check
RADF
06 Motor B reverse rotation
individual load operation
07 Belt clutch
check
08 Paper feed solenoid 09 Reverse solenoid 10 Stopper solenoid 11 Brake clutch 01 Sorter state display 02 Sorter sensor state display 03 04 Bin shift motor
Sorter
05 Fan motor (SF-S15 only)
individual load
06 Gate solenoid
operation
08 Staple motor (SF-S53 only)
check 09 10 Guide bar motor (SF-S53 only)
02 Desk sensor state display 03 1st cassette slot, cassette size switch check (Desk)
2nd cassette slot, cassette size switch check 04
(Desk) 05 3rd cassette slot, cassette size switch check (Desk) 06 07 1st cassette slot, lift-up motor 08 2nd cassette slot, lift-up motor 09 3rd cassette slot, lift-up motor 10 Transport clutch
Desk
11
individual load
operation
12
check 13
14
15
16 01 Operation panel display check
02 Fuser lamp check 03 Copy lamp check 04 BL/DL check
Description
Motor A forward rotation
Transport motor
Paper hold solenoid (SF-S53 only)
Transport motor
1st cassette slot, paper feed solenoid
1st cassette slot, paper feed clutch
2nd cassette slot, paper feed solenoid
2nd cassette slot, paper feed clutch
3rd cassette slot, paper feed solenoid
3rd cassette slot, paper feed clutch
Sim. NOSim.
SUB
01 Warm-up time display and aging with jam detection 02 Aging without jam 03 Aging without jam without fusing
07
04 Warm-up disabled 06 Intermittent aging 07 Intermittent aging without jam 08 Warm-up time display (without aging) 01 Developer bias check 02
MHV (Charge), grid
03 Photo
08
09
10 ** Toner motor aging 14 ** Cancel of troubles except U2, H2, H3, H4 16 ** Cancel of U2 trouble code 17 ** PF trouble cancel 20 ** Maintenance counter clear
21
22 01 Maintenance counter display
22
24
check
04 TSM 06 THV (Transfer) check 07 SHV (Separation) check 02 ADU sensor state display 03 ADU trail edge plate aging 04 ADU alignment plate aging 05 Gate solenoid operation check
01 Maintenance cycle setting 02 Mini maintenance cycle setting
02 Maintenance preset counter display 03 Jam memory display 04 Total jam counter display 05 Total counter display
Mini maintenance counter display (Japan),
06
Developer counter display (EX) Mini maintenance preset (Japan)/Developer preset
07
(EX) counter display 08 RADF counter display 09 ADU counter display 10 Staple counter display 11 Developer adjustment time display 12 Drum adjustment time display 15 Trouble memory display 16 Cassette paper feed counter display 17 Developer counter display (Japan) 18 Developer life preset counter display (EX) 01 Jam memory/total jam counter clear 02 Trouble memory clear 03 Duplex counter clear 04 ADF/RADF counter clear 05 Staple counter clear 06 Developer adjustment time clear 07 Drum adjustment time clear 08 Cassette paper feed counter clear
Description
Standard
8 – 2
Sim. NOSim.
SUB
Main motor system ON, toner sensor output
01
display
25
02 Auto developer adjustment 06 Toner control A counter value setting 07 Grid correction setting for toner control A 01 Option setting 03 Coin vendor setting 05 Counter mode setting 06 Destination setting 07 Drum sensitivity setting
26
08 Lens focus setting 09 4/5 mirror characteristics setting 10 AE original density setting 24 Margin position setting
Standard state setting of duplex copy from
25
even-number single copy
27 01 PPC communication trouble
01 Paper sensor state display
30
02 Cassette size switch state display 42 ** Developer counter clear 43 ** Fusing temperature setting
01 Correction mode setting,
02 Drum mark sensor sensitivity adjustment
03 Image density sensor sensitivity adjustment
05 Half tone density correction test mode 44
46 01 Exposure level adjustment 47 ** AE sensor characteristics setting
48
50
51 02 Paper buckle adjustment
52
Half tone density correction compulsory execution
06
mode
07 DM/ID sensor gain select switch
Half tone density correction measurement data
09
display 11 Operation setting at grid bias 12 Copying without half tone density correction
Front/rear magnification ratio adjustment, focus 01
adjustment
Paper transport direction magnification ratio 02
adjustment (scanner speed)
Lead edge image position adjustment, lead edge 01
void adjustment (Calculation)
Lead edge image position adjustment, lead edge 02
void adjustment (Measurement)
01 ADU alignment plate adjustment value setting 02 ADU trail edge plate adjustment value setting 03 ADU drive clutch OFF time setting
Description
Sim. NOSim.
SUB
01 02 Normal paper, Duplex copy 03 Thin paper, Single copy
53
04 Thin paper, Duplex copy 05 RADF resist sensor adjustment 06 RADF timing sensor adjustment 07 RADF repulsion sensor adjustment 08 RADF empty sensor adjustment
RADF stop position adjustment
Description
Normal paper, Single copy
8 – 3
Main code Sub code Description Ref. Page
01 01 This is the test command used to test the optical system. The mirror base automatically starts to scan.
(1) With depression of the PAUSE key, the control moves from the test command mode to be ready to
execute it. The READY pilot lamp (RPL) comes active with the zoom ratio at 100%. It is possible to change the zoom mode using the ZOOM key.
(2) When the PRINT key is pressed while the RPL is active, the status lamp turns off and the test
command starts to execute. The mirror base moves to scan in the zoom ratio at that time.
(3) If the door is opened while the operation is in process, the operation is interrupted with status "CH"
prompted. Closing the door will start the operation all over again from its initial step.
02 This is the test command used to test the optical system sensors. When the test command starts and
the sensor turns on and the display reverses, it starts to test the on/off action of a optical system sensor.
Display Active status lamp MENTEL (Maintenance lamp) Mirror rotary encoder pulse (RE) input TNEL (Waste toner full lamp) Mirror home position sensor DVPL (Developer maintenance lamp) Lens home position sensor TPL (Toner empty lamp) No.4/5 mirror home position sensor
03 Used to test the zoom lens movement.
The zoom ratio is displayed on the zoom ratio window.
AB series machine
Inch series machine
100% 50% 70% 81% 86%
115%
122%
200%141%
100% 50% 64% 77% 95%
121%
129%
200%141%
04 Used to test the zoom lens in the aging test mode.
Test command 01-03 are repeated to test.
02 01 Used to test the action of the RADF. The aging test starts when the document presence sensor is
manually turned on.
02 This is the test command used to test RADF sensors. On/off state of sensor can be manually tested.
03 Used to test the action of RADF (individual load check)
04 Motor A revere rotation 05 Motor B forward rotation 06 Motor B revere rotation 07 Belt clutch (Staple sorter only) 08 Paper feed solenoid (Staple sorter only) 09 Inversion solenoid 10 Stopper solenoid 11 Brake clutch
By pressing 10-key, a desired sensor can be selected.
10-key position 0 1 2
TPL (Toner empty)
TNFL (Waste toner full lamp)
DVPL (Developer maintenance lamp)
MENTEL (Maintenance lamp) DTD
JPL (Jam empty)
PPL (Paper empty lamp)
Document
presence/empty detection
DSD
Document preliminary
feed detection
DFD
Document exit detection
RDD
Document pass width
detection
DWS
DF section open/close
detection
AUOD
Paper feed section
open/close detection
FGOD
Reverse section
open/close detection
TGOD
Document length detection
DLS3
Empty sensor 1
DED1
Empty sensor 2
DED2
Document width detection
Document width detection
Document width detection
Document width detection
Document length detection
Document length detection
Reverse display: Paper presence/Door open, Normal display: No paper/Door closed
Motor A forward rotation
DWS1
DWS2
DWS3
DWS4
DLS1
DLS2
8 – 4
Main code Sub code Description Ref. Page
03 01 Sorter operation check (Only when the SF-S56 is installed)
02 This is the test command used to test the sensors in the sorter.
On/off state of sensors can be manually tested. By pressing 10-key during execution of this simulation, a desired sensor can be selected. (When S15 installed)
Position/10-key 0 1 2
TPL (Toner empty)
TNFL (Waste toner full lamp)
DVPL (Developer maintenance lamp)
MENTEL (Maintenance lamp)
JPL (Jam lamp)
PPL (Paper empty lamp)
Paper entry detection
(Non sort)
PES
Paper exit detection
PWB-S
———
———
Indexer upper limit
detection
IULS
Indexer lower limit
detection
ILLS
Indexer (bin) home
position detection
IHS
Indexer (bin) fixed position
detection
IPS
Sorter set detection
SJS
Top cover open/close
detection
UCSW
Blower cover open/close
detection
FCSW
(When S52 installed)
Position/10-key 0 1 2
TPL (Toner empty)
TNFL (Waste toner full lamp)
DVPL (Developer maintenance lamp)
MENTEL (Maintenance lamp)
JPL (Jam lamp)
PPL (Paper empty lamp)
Pass sensor Jogger sensor Sorter set detection
Bin home sensor Paper edge sensor Top cover open/close
Bin cam sensor Staple cam switch Blower cover open/close
Paper sensor 1 Staple needle sensor
Paper sesnor 2
———
——
detection
detection
(When S18 installed)
Position/10-key 0 1 2
TPL (Toner empty)
TNFL (Waste toner full lamp)
DVPL (Developer maintenance lamp)
MENTEL (Maintenance lamp)
JPL (Jam lamp)
PPL (Paper empty lamp)
Entry port sensor
Paper empty sensor
Upper limit sensor
Lower limit sensor
Paper sensor 2
Paper take-out sensor
——
——
——
——
——
——
8 – 5
Main code Sub code Description Ref. Page
(When S54 installed)
Position/10-key 0 1 2
TPL (Toner empty)
TNFL (Waste toner full lamp)
DVPL (Developer maintenance lamp)
MENTEL (Maintenance lamp)
JPL (Jam lamp)
PPL (Paper empty lamp)
Entry port sensor Alignment rod home
Paper empty sensor Gripping home sensor
Upper limit sensor Stapler home sensor
Lower limit sensor Stapler paper sensor
Paper sensor Stapler near sensor
Paper take-out sensor
sensor
——
(When S56 installed)
Position/10-key 0 1
TPL (Toner empty)
TNFL (Waste toner full lamp)
DVPL (Developer maintenance lamp)
MENTEL (Maintenance lamp)
JPL (Jam lamp)
PPL (Paper empty lamp)
Position/10-key 4
TPL (Toner empty)
TNFL (Waste toner full lamp)
DVPL (Developer maintenance lamp)
MENTEL (Maintenance lamp)
JPL (Jam lamp)
PPL (Paper empty lamp)
Staple door switch Lead cam sensor Staple cue sensor
Joint switch Stapler home position Staple sensor
Paper exit sensor 24V sensor Bin upper paper sensor
Stapler oscillation home
position
Alignment rod home
position sensor
Bin unit home position
sensor
DIP switch 04
DIP switch 05
DIP switch 06
Push switch 02
Push switch 03
Staple cartridge sensor DIP switch 01
Staple cartridge sensor DIP switch 02
Stapler foreign material
sensor
2
DIP switch 03
03 Used to test the components of the sorter (individual load check).
Transport motor rotation (When SF-S56 is installed, this simulation is disabled.)
04 Indexer motor rotation (returns to the home position at first, then stops at each bin location Bin 1 to Bin
21, moving up and down. Sorter bin moving. (Bin motor rotation when SF-S54 is installed) (When
SF-S56 is installed, this simulation is disabled.) 05 Fan motor rotation in the case of SF-S54 only (When SF-S56 is installed, this simulation is disabled.) 06 Gate solenoid ON (SF-S15/18 only) 08 Stapler motor rotation (the paper is stapled once when there is a paper in the stapler tray). (SF-S53
only) (When SF-S54 is installed, the gripping motor rotation) 09 Paper holder solenoid operation check (SF-S53 only) 10 Guide motor operation check (SF-S53 only)
8 – 6
Main code Sub code Description Ref. Page
04 02 This is the test command used to test sensors in the desk. On/off state of the sensors can be manually
tested. When a sensor turns on, the display reverses.
10-key position 0 1 2 TPL (Toner empty)
TNFL (Waste toner full lamp)
DVPL (Developer maintenance lamp) MENTEL (Maintenance lamp) JPL (Jam lamp) PPL (Paper empty lamp)
Upper paper sensor
DPOD1
Upper paper exit sensor
DPOD2
Lower paper sensor
DPOD3
Door open/close detection
DDOP
Upper cassette lift up
sensor DLUD1
Medium cassette lift up
sensor DLUD2
Lower cassette lift up
sensor DLUD3
Upper cassette paper
detection
DPE1
Medium cassette paper
detection
DPE
Lower cassette paper
detection
DPE3
03 Used to test the on/off state of the first cassette size switch of the desk.
When the switch turns on, the display reverses. (Cassette size board) Switch positions when viewed from the front frame
TPL (Toner empty) CSSW1 TNFL (Waste toner full lamp) CSSW2 DVPL (Developer maintenance lamp) CSSW3 MENTEL (Maintenance lamp) CSSW4
CSSW4 CSSW3 CSSW2 CSSW1
Paper exit side
5CN
1
Paper entry side
04 Used to test the on/off state of the second cassette size switch of the desk. Function is identical to the
test command 04-03. When the switch is turned on, the display reverses.
05 Used to test the on/off state of the third cassette size switch of the desk. Function is identical to the test
command 04-03.
When the switch is turned on, the display reverses. 06 Transport motor rotation. (Desk) 07 Motor turns off when detected the upper limit of the first cassette lift up motor rotation. (Desk). 08 Motor turns off when detected the upper limit of the second cassette lift up motor rotation. (Desk) 09 Motor turns off when detected the upper limit of the third cassette lift up motor rotation. (Desk) 10 Activate transport clutch of the desk 11 Activate first cassette paper feed solenoid of the desk 12 Activate paper feed clutch of the first cassette of the desk 13 Activate second cassette paper feed solenoid of the desk 14 Activate paper feed clutch of the second cassette of the desk 15 Activate third cassette paper feed solenoid of the desk 16 Activate paper feed clutch of the third cassette of the desk
05 01 All LED’s on the operation panel are turned on for one minute. After one minute, the machine automat-
ically goes into the sub code input wait state. 02 This is the test command used to test the heater lamp. Heater lamp turned on and off five times.
ON
PR
ON OFF OFF
HL
500msec
The heater turns on and off in the order shown above.
8 – 7
Main code Sub code Description Ref. Page
05 03 This is the test command used to test the copy lamp. Copy lamp turned on in the following order.
When the test command starts, the copy lamp turns full power for one second with the manual exposure setting 3.0 shown, and the copy lamp intensity can be changed to the power set on the exposure setup key for a period of 6.25 seconds.
ON
PR
Use care not to damage original cover or RADF belt.
CL
0.5 1 0 6 25
ON
* Refrain from repeating this test command without waiting for lamp and glass to cool.
04 This is the test command used to check activation of the discharge lamp (DL) and the blank lamps (BL).
The discharge lamp (DL) turns on for 30 seconds. Each blank lamp turns on, from the front frame side to the rear frame side. Finally, all blank lamps turn on. After lighting, the machine automatically goes into the sub code input wait state.
06 02 Activation of the separation solenoid
Used to test the action of the drum separator pawl solenoid.
07 01 Aging test with alert for paper misfeed
1. Used to check the warmup time.
2. Executes the continuing aging test for the given number of copies. When the test command is executed. the machine performs its normal action and the warmup time starts to count from zero and increase count every one second. The count is displayed on the copy lamp window. When the RPL is turned on, the addition of the copy number is interrupted with the copy number remaining on display as it is. When the CLEAR key is pressed, the copy number must be entered on the keypad, and with depression of the PRINT switch, the given number of copies repeated to produce. In this case, the paper misfeed function comes alive.
02 Aging without jam
Aging is performed without paper feed. Similar to SIM 7-1. Aging is performed by disregarding paper jam. (Warm up time check is similar to SIM 7-1.)
03 Aging without jam without fusing
Similar to SIM 7-1. Aging is performed by saving the warm up time and disregarding the heater system trouble functions and paper jam. (The heater lamp does not turn on.)
04 Saving warm up
Warm up time is saved to check operations of the machine. When this simulation is executed, RPL turns on to allow the operation check of the machine. When the heater section is at low temperature,
the heater low temperature may be sensed and H4 may be displayed. 06 Intermittent aging 07 Intermittent aging without jam 08 Warm up time display (without aging)
(Warm up time check is similar to SIm 7-1.)
08 01 Developing bias voltage output. After delivering the output, the machine automatically goes into the sub
code input wait state.
This is the test command used to check the developing bias voltage. The developing bias voltage is
turned on for 30 seconds.
Standard developing bias setting is –215±10V. 02 Main (charge) corona output [ME]. After delivering the output, the machine automatically goes into the
sub code input wait state.
Standard manual exposure mode main corona grid voltage is –650±5V.
This is the test command used to check the main corona variance between the front and rear sides.
The corona output continues for 30 seconds.
The main corona variance must be within 8µA between the front and the rear.
03 Main corona output [PE]. After delivering the output, the machine automatically goes into the sub code
input wait state.
Standard photographic mode main corona grid voltage is –440±5V. 04 Main corona output [TSM]. After delivering the output, the machine automatically goes into the sub code
input wait state.
Standard TSM main corona grid voltage is –550V±5V.
[7]-2(3)
[7]-5-(D)
[7]-5-(D)
[7]-5-(D)
8 – 8
Main code Sub code Description Ref. Page
08 06 Transfer corona output [TSM]. After delivering the output, the machine automatically goes into the sub
[7]-4-(B) code input wait state. This is the test command used to check the transfer corona output (THV). The transfer corona output continues for 30 seconds.
THV
30 sec
Standard transfer corona output is –42±4µA (F/R difference: Max. 5µA).
07 Separation corona output. After delivering the output, the machine automatically goes into the sub code
input wait state. This is the test command used to check the separation corona output (SHV). The separation corona output continues for 30 seconds.
SHV
30 sec
Standard separation corona output is 0±10 V.
09 02 ADU sensor check test command ON/OFF state of each sensor can be manually checked.
When the sensor turns on, the display reverses.
Position Sensor Function TPL (Toner empty) DPPD1 ADU transport sensor 1 TNFL (Waste toner full lamp) DPPD2 ADU transport sensor 2 DVPL (Developer maintenance lamp) DTPID ADU tray sensor MENTEL (Maintenance lamp) DPFD ADU tray out sensor JPL (Jam lamp) APHPS1 ADU alignment plate home position sensor PPL (Paper empty lamp) APHPS2 ADU rear edge plate home position sensor
03 ADU trail edge plate drive motor rotation
Used to check the trail edge plate movement
(AB series) HP.A3
B4 A4R B5R A4 B5 A5
[7]-6-(E)
(Inch series) HP.11" x 17"
11" x 14"
04 ADU alignment plate drive motor rotation
Used check the alignment plate movement
(AB series) HP.A3
(Inch series) HP.11" x 17"
05 Gate solenoid activation
Used to check the gate solenoid operation.
10 Toner motor activation
Used to check the toner motor activation.
14 Trouble code cancellation
This is the test command used to cancel other than the "U2" trouble (H2, H3, H4). After the trouble has been removed, the test command terminates.
16 U2 trouble code cancellation
This is the test command used to cancel the "U2" trouble code. After the trouble code has been removed, the test command terminates.
17 PF trouble cancel
Used to cancel the PF trouble in the machine with PC/Modem when the copy inhibition command from the host machine is received. After cancelling the trouble, the test command is automatically cancelled.
20 Maintenance counter clear
1. Clear 2. Not clear When the main code is entered, the staple check lamp turns on and the machine enter the standby mode for entry of conditions.Select 1 or 2 with 10-key. After selection, the staple check lamp goes off. This simulation is used to set the maintenance preset counter to "0" after completion of maintenance. Be sure to execute this simulation always after completion of maintenance.
B4 A4R B5R A4 B5 A5
11" x 14"
1
x8
" 11"(R) x8
2
1
x8
" 11"(R) x8
2
1
" 11"
2
1
" 11"
2
8 – 9
Main code Sub code Description Ref. Page
21 01 Maintenance cycle setting
Used to set the maintenance cycle. Code Maintenance cycle
0 ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ 80,000 sheets
1 5,000 sheets 2 10,000 sheets 3 20,000 sheets 4 40,000 sheets 5 None
The default is 0. The code number is displayed on the copy quantity display.
22 01
Mini maintenance cycle setting (Japan only)
°
Used to set mini maintenance cycle.
Code
0 ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ 80,000 sheets
1 5,000 sheets
2 10,000 sheets The initial value is set as "1." The code number is displayed on the copy quantity display.
02
Maintenance preset counter display
°
This test command is used to check the contents of the maintenance preset cycle counter.
03
JAM memory display (JAM map display)
°
Displays the causes (positions) of JAM occurred in copy operation. To check the history of JAM cause, press the message forward feed key.
JAM CODE: XX
1
2
3
4
5
6
7
8
9
A
B SORTER Sorter
C DESK Desk
D Other
E (Reserved)
F (Reserved)
Manual feed PPD2 not
Machine upper step (1CS)
Machine lower step (2CS)
Machine
paper
Desk top
feed
step (3CS)
Desk medium step (4CS) LCC
Desk lower step (5CS)
ADU PPD2 not
ON JAM DPPD2 not
Transport
OFF JAM DPPD2 not
ADF Preliminary
Option
Other PPD1 ON
MFT Manual feed 1CS 1 cassette 2CS 2 3CS 3 4CS 4 5CS 5 ADU ADU ON JAM OFF JAM
0123456789ABCDEF
reached
PPD2 not
PPD1 not
reached
reached
PPD2 not
PPD1 not reached
PPD1 not reached
PPD1 not reached
PPD1 not reached
PPD1 not reached
PID not reached
PID not reached
PID not reached
PID not reached
DPFD not reached
reached
DPPD1 remaining
PDD remaining
PSD remaining
PPD2 remaining
PPD1 remaining
PID remaining
reached
and PPD2 OFF before 1CS paper feed
DPPD1 not
POD not
reached
reached
Paper feed Paper exit Reverse
paper feed
POD ON
DPFO ON
and PPD2
and PPD1
OFF before
ON and
2CS paper
PPD2 OFF
feed
before ADU
paper feed
PSD not reached
reached
PPD2 not reached
PPD2 not reached
PPD2 not reached
reached
8 – 10
Main code Sub code Description Ref. Page
22 04
05
06
07
08
09
10
11
12
15
16
17
18
24 01
02 Trouble memory clear 03
04
05
06
07
08
Total misfeed counter display
°
Total counter display
°
This counter is used to show the total copy number of the machine. Developer counter display (EX)
°
The contents of the copy number counter of the installed developing unit is displayed. Mini maintenance counter display (Japan only)
Developer preset cycle counter display (EX)
°
Number of developer replacements and the reset counter contents of the installed developing unit are displayed. Mini maintenance preset counter display (Japan only)
RADF counter display
°
Used to check the number of originals fed through the RADF. Duplex counter display
°
Used to check the number of sheets fed through the duplex unit. Staple counter display
°
Used to check the number of use of the staple unit. Developer adjustment time display
°
Used to check the correction level according to the developer rotating time. Drum adjustment time display
°
Used to check the correction level according to the drum rotating time. Trouble memory display
°
When the sub code is entered, the latest trouble main code is displayed on the copy quantity display. Press the Enter key to display the previous ones. When the PSW is pressed with the trouble main code displayed, the trouble code corresponding to that main code is displayed. When the sorter key is kept pressing for 3 sec or more, the trouble counter value is displayed on the copy quantity display.
Cassette paper feed counter display
°
Select the paper feed destination with the tray select key, and the counter value corresponding to the selected paper feed destination is displayed by 2 digits on the copy quantity display.
Developer counter display (Japan only)
°
The content of the copy quantity counter of the DV unit installed is displayed. Developer life preset counter (Japan only)
°
The content of the developer replacement quantity preset counter of the DV unit installed is dis­played.
Misfeed map memory and total misfeed counter clear
°
Duplex counter clear
°
The contents of the copy number counter is reset to the duplex unit. It is mandatory to clear the memory contents after the maintenance is completed.
RADF counter clear
°
The contents of the copy number counter is reset for the RADF. It is mandatory to clear the memory contents after the maintenance is completed.
Staple counter clear
°
The staple unit using counter is cleared to zero. Developer adjustment time clear
°
The developer adjustment time is cleared to zero. Drum adjustment time clear
°
The drum adjustment time is cleared to zero. Tray paper feed counter clear
°
Delete by entering the code.
1 Manual feed counter delete 2 1CS counter delete 3 2CS counter delete 4 3CS counter delete 5 4CS counter delete 6 5CS counter delete 7 AX counter delete
25 01 Main motor activation
Used to check malfunction in the main motor drive train. (Rotates for 3 min.)
Also, monitors the toner density sensor. (Sensor output value display)
C → =↵ → 0 → =↵ → 2 5 PSW 1 PSW
8 – 11
Main code Sub code Description Ref. Page
25 02 Automatic developer adjustment
This is the test command used to monitor the toner sensor and to automatically set the developer.
For automatically setting developer, the developing tank is stirred and the toner sensor output is
monitored. The sensor is monitored 16 times in 3 minutes after the stirring started and the mean value is stored in the memory as the toner density referance value. (See the area marked with an asterisk in the figure below.) ( Afterwards, referance changes as copies are made to maintain density.)
MM
DVBIAS
THV
DL
100m sec
3min
900msec
C → =↵ → 0 → =↵ → 2 5 PSW 2 PSW
06 Toner control A count number setting
Used to set the max. number of toner control corrections.
07 Grid correction amount setting for toner control A
Used to set the absolute value of the toner control reference value.
26 01 Option unit setup
Used to set up option unit.
1 When the test command is executed, the presently stored machine setup code is displayed with the
READY lamp turned on.
2 After the READY lamp has turned on, enter an appropriate setup code on the keypad and press the
PRINT switch. Then, the date is stored in the memory and the READY lamp turns off.
Code Option
+1 RADF +2 ADU [Auto setting] +4 Desk
+10 Sorter
No need to set "+2 (ADU)". If the ADU is installed, "2" is automatically added.
°
Used to set the code that corresponds to an option unit.
°
(EX): To set the RADF and desk together with ADU, enter 1+2+4=7, or 1+4=5.
NOTES: (1) Be sure to enter the code that corresponds to the installed option unit. (2) If option setup is incorrect, a trouble code is displayed. See the trouble code chart.
03 Coin vendor setting
0: Cancel, 1: Setting (Note ) When a coin ve ndor is installe d, selec t "1. Setting."
05 Counter mode setup
1 When the test command is executed, the code of the presently stored mode is displayed with the
READY lamp turned on.
2 After the READY lamp has turned on, enter an appropriate setup code on the keypad and press the
PRINT switch. Then, the code is stored in the memory and the READY lamp turns off.
Code Total counter Maintenance counter
0 Double count Double count 1 Single count Double count 2 Double count Single count 3 Single count Single count
8 – 12
Main code Sub code Description Ref. Page
26 06 Destination setup
Used to set the destination setting. 1 When the test command is executed, the presently stored model number and the destination code
are displayed (see table below) and the READY lamp turns on.
2 After the READY lamp has turned on, enter the model number and the destination code on the
keypad and press the PRINT switch to store the setting in the memory. The READY lamp then turns off.
Code Destination AB/Inch
0 SEC (ES) America 1 SEC America 2 SECL Canada 3 Other 4 Japan 5 Other 6 SEEG German 7 SUK U.K. 8 SCA Australia 9 Other
10 BW-UT1 Taiwan
07 Drum sensitivity setup
1 When the test command is executed, the number stored in the memory is recalled and the READY
lamp turns on.
2 A number 1 to 3 may be entered on the keypad while the RPL is active. 3 Press the PRINT switch after the number has been entered. With this, the READY lamp turns off
and the test command number is displayed.
Drum
°
Keypad entry 1 2 3 Sensitivity 1 2 3
(Inch)
(AB Japan)
(AB Export)
08 Lens characteristics entry (at a time of lens replacement)
Because each lens has a variance in focal distance, the lens moving distance in any zoom mode must correspond with the focal distance of the lens. The zoom ratio varies proportionate to the variance of the lens focal distance. To avoid focus problem, the class of the lens focal distance (refer to chart on page 7-11) is stored in the memory using the test command. In a variable zoom mode, the lens moving distance that corresponds to the lens focal distance is obtained on the basis of the data so as to produce the accurate zoom copy. Setup method (26-08) 1 When the test command is executed, the presently stored preset code is displayed and the READY
lamp turns on.
2 After the READY lamp turned on, enter the lens number shown on the top of lens area and press
the PRINT switch to store the value in the memory. The READY lamp now turns off.
C → =↵ → 0/◊ → =↵ → 2 6 PSW 8 PSW 1 4 PSW
09 4/5 mirror characteristics entry (at a time of lens replacement)
(Setup method (26-09) 1 Set the correction value for lens marked value based on "lens value vs. test command input."
Press C → =↵ → 0/◊ → =↵ → 2 6 PSW 9 PSW keys to execute the test command 26-09. As the READY lamp turns on, the previously set value 1 to 21) is shown.
2 Enter the new value on the keypad.
EX: If the value shown on the lens is +1, 2, pick up "14." Press the 1 4 PSW keys. A figure 0 to L is shown on the lens value label.
[7]-10-(6)
[7]-10-(6)
82525 No. 114191 O-L
+1.2
8 – 13
Main code Sub code Description Ref. Page
26 10 AE original density setting
Used to set the original density. (Set value: 1 9) Default: 2 Set to 9 if the density is extremely low.
24 Margin position setting
This simulation is used to set the margin position when margin copy is executed.
Set value Content
0 Left margin 1 Right margin
25 Standard state setting from even-number single copy to duplex copy
Set value Content
0 From single to duplex 1 Even-number single to duplex
The duplex mode when the poser is turned on or when the CA (auto clear) key is pressed is set from even-number single to duplex copy.
27 01 PPC communication trouble (EX only)
0: PPC communication trouble No display 1: PPC communication trouble Displayed
30 01 Monitoring main unit paper sensor
Copier paper sensor ON/OFF can be checked with the paper jam lamp and paper feed position lamp. (Lighted at ON)
1 JL1 PID 2 JL2 PPD1 3 JL3 PPD2 4 JL4 PSD 5 JL5 POD 6 JL6 TFD 7 JL7 8 JL8 9 CSL1 PED1 F CSL2 PED2 G CSL3 PED3 H JPL LUD1 I PPL LUD2
30 02 Monitoring paper cassette size
Use the cassette select key to select the tray.
Cassette position Manual Upper cassette Lower cassette TPL (Toner empty) PWS1 UCSS1 LCSS1 TNFL (Waste toner full lamp) 2 UCSS2 LCSS2 DVPL (Developer maintenance lamp) 3 UCSS3 LCSS3 MENTL (Maintenance lamp) 4 UCSS4 LCSS4 JPL (Jam lamp) PLS1 — PPL (Paper empty lamp) PLS2
42 *
Developer counter data clear (Japan only)
°
1. Mini maintenance counter data clear
2. Cancel
3. Developer counter clear When the main code is entered, the staple check lamp lights up to allow to enter the conditions. Select among 1 - 3 with 10-key. After entering the code, the staple check lamp goes off. Execution is immediately performed on entering with 10-key. Developer count data clear (EX only)
°
1. Clear
2. Not clear The copy quantity counter of the DV unit installed is cleared. When the main code is entered, the staple check lamp lights up to allow to enter the conditions. Select between 1 and 2 with 10-key. After entering the code, the staple check lamp goes off. Execution is immediately performed on entering with 10-key.
8 – 14
Main code Sub code Description Ref. Page
43 *
44 01 Correction mode setting
02 Drum mark sensor sensitivity adjustment : 0 ~ 255 (5V)
03 Image density sensor sensitivity adjustment : 0 ~ 255 (5V)
05 Half tone density correction test mode
Fusing temperature setting
°
Used to set the fusing temperature. When this simulation is executed, the currently set fusing temperature is displayed. Under this state, press 10-key, and the number is displayed on the copy magnification ratio display, and the fusing temperature corresponding to the number is displayed on the coy quantity display by 2 digits. Selection of single/duplex copy Press the sorter key to switch between the single copy and duplex copy temperature setting.
P lamp OFF: Single copy temperature setting P lamp ON: Duplex copy temperature setting
display method of the copy quantity display A number of one or two digits is displayed normally. For a number of three or more digits, the upper two digits are displayed after a long blank (time interval), then the lower two digits are displayed after a short blank (time interval). (3 or more digits) kk FF k FF Long blank Upper 2 digits Short blank Lower 2 d igits
Number on the magnification ratio display 1234567890 Number on the copy quantity display 160 165 170 175 180 185 190 195 200 205
[+ 1] Process control correction enable [+ 2] Optical dirt correction enable [+ 4] Drum layer wear correction enable [+10] Toner control A correction valid [+20] Toner control B correction valid Note: When all are "Enable," set to 07.
The corrections, except for the process control correction mode, can be disabled in the normal copy mode. When "0" is inputted, "1" (Process control correction) is enabled. (Automatic setting)
For the drum mark sensor gain rank, [2] is selected. The main motor rotates and the drum mark sensor sensing level is displayed on the magnification ratio display. Adjust VR1 in the process unit to obtain [204±10].
For the image density sensor gain rank, [2] is selected. The main motor rotates and the image density sensor sensing level is displayed on the magnification ratio display. Adjust VR2 in the process unit to obtain [204±10].
The main motor is rotated, and toner patches are formed in 8 steps by setting the grid bias to 450 ­850V (50V step). The patch section level and the image density sensor level at the surface are displayed.
Magnification ratio display Copy quantity display The value corresponding to the number
0 450VP/450VB 1 500VP/500VB 2 550VP/550VB 3 600VP/600VB 4 650VP/650VB 5 700VP/700VB 6 750VP/750VB 7 800VP/800VB 8 850VP/850VB
which is displayed on the magnification ratio display by the sorter key is displayed on the copy quantity display by 2 digits.
8 – 15
Main code Sub code Description Ref. Page
44 06 Compulsory execution of half-tone density correction
NORM NORMAL : Standard mode grid bias (450 1250V) T/S T/S : Toner save mode grid bias (450 1250V) PHOT PHOTO : Photo mode grid bias (450 1250V) GB_A GB ADJUST : Grid bias correction value after measurement (±0 ∼ 999V)
TARG TARGET : Patch/foundation, standard patch value when foundation is
ID_G ID GAIN : Image density sensor gain rank in execution (1 7) MARK MARK : Drum mark sensor mark level in execution (0 255, 255=5V) MARB MARK B : Drum mark sensor surface level in execution (0 255, 255=5V) DM_G DM GAIN : Drum mark sensor gain rank in execution (1 7) l*m*nl*m*n : Vc1 correction coefficient BAS1, 2, 3 BASE1, 2, 3 : Drum surface image density sensor level in execution (0
PAT1, 2, 3 PATCH1, 2, 3 : Toner patch image density sensor level in execution (0 255,
l l : Vg correction coefficient m m : Dirt correction coefficient n n : Film wear correction coefficient M1 M1 : Dirt correction coefficient (M1) M2 M2 : Dirt correction coefficient (M2)
* Display of (–) indicates PAUSE lamp ON.
255 (255= foundation)
255, 255=5V)
255=5V)
The value corresponding to the number which is displayed on the magnification ratio display by the sorter key is displayed on the copy quantity display by 2 digits.
Magnification ratio display Copy quantity display
0 MORMAL 1 T/S 2 PHOTO 3 GB ADJUST 4 TARGET 5 ID GAIN 6 MARK 7 MARK B 8 DM GAIN
9l*m*n 10 PATCH1 11 BASE1 12 PATCH2 13 BASE2 14 PATCH3 15 BASE3 16 I 17 m 18 n 19 M1 20 M2
8 – 16
Main code Sub code Description Ref. Page
44 07 Drum mark sensor/image density sensor gain select check
The value corresponding to the number which is displayed on the magnification ratio display by the sorter key is displayed on the copy quantity display by 2 digits.
Magnification ratio display Copy quantity display Magnification ratio display Copy quantity display
0 DM7 7 ID7 1 DM6 8 ID6 2 DM5 9 ID5 3 DM4 10 ID4 4 DM3 11 ID3 5 DM2 12 ID2 6 DM1 13 ID1
09 Half tone density correction measurement data display
The display is similar to SIM 44-6. However, entry of values cannot be made, and only display is shown.
11 Operation and setting at grid bias
Select the code with "" key, press PSW key, and the set value is stored and aging is performed. The value corresponding to the number which is displayed on the magnification ratio display by the sorter key is displayed on the copy quantity display by 2 digits. For 0, 1, 2, and 3, only the display is made. For 4, 5, 6, and 7, the value can be changed.
Magnification ratio display Copy quantity display
0 GB_250V 1 GB_850V 2 GB_1000V 3 GB_1050V 4 PATCH 5 NORMAL 6 T/S 7 PHOTO
12 Copying is made without process control operation. This simulation is used to know whether the trouble
46 01
47 *
is in the process section or in the other section when F2 trouble occurs.
Exposure level adjustment
°
Used to adjust the copy density and the copy density select level. The value corresponding to the number which is displayed on the magnification ratio display by the sorter key is displayed on the copy quantity display by 2 digits.
Magnification ratio display 0 1 2 3 4 5 6 7 8 9 Copy quantity display ME1 ME5 TS1 TS5 PE1 PE5 AE1 AE5 AE1 (TS) AE5 (TS)
AE sensor characteristics measurement
°
AE sensor output characteristics memory (1) AE sensor output characteristics input
Press the C → =↵ → 0 → =↵ → 4 7 PSW keys. The mirror base is ini­tialized, scans about 10cm, then stops. The READY lamp turns on now and becomes ready to measure. Press the PRINT switch. The copy lamp driving voltage changes in increments of 10V (20V) each from 80V (160V) to 30V (60V), and the AE sensor output characteristics are stored in the memory. The values are used as referances. NOTE: Shown in parenthesis is for the 200V series machine.
1 Execute SIM 47. (The mirror base scans and stops at the AE sensor level measurement
position.)
2 Put 4 or 5 sheets of white paper (A3 or 11" × 17") on the document table. 3 Press PSW key again, and the AE sensor output level with the white paper document is
displayed. This output level is stored.
[7]-20-(3)
8 – 17
Main code Sub code Description Ref. Page
48 01 Front/rear direction zoom ratio adjustment (refer to [7]-3-(6)-9 for the lens type value.
Used to set the No.4/5 mirror home position (focal adjustment) and to adjust the zoom ratio of the copy in the vertical direction (from front to rear). There are two kinds of test command 48-01 of which are described as follows. 1-1. Horizontal copy zoom ratio standard value input method (at a time the lens or main PWB
replacement) Press the C → =↵ → 0 → =↵ → 4 8 PSW keys. The already set value or "40" is displayed. Substitute the value of "O.L" shown on the label attached to the lens with the formula value. 40 – [(value of O.L.) x 5] = standard value of correction Ex: 40 – (+1.2 x 5) = 34
1-2. Use this test command to adjust the horizontal zoom ratio. Change the value entered in "1-1" to
change.
2-1. No.4/4 mirror home position standard value input (at a time of lens or main PWB replacement).
Press the C → =↵ → 0 → =↵ → 4 8 PSW 1 PSW keys. The al­ready stored value or "50" is displayed. Substitute the value of "O.L" shown on the label attached to the lens with the formula value.
42 – [(O.L value) x 10] = standard value of correction Ex: 50 – (+1.2 x 10) = 38
2-2. To adjust the resolution, change the value entered at "2-1" using this test command.
When the No. 4/5 mirror reference value is "+" from the center value "50", the mirror is shifted away from the lens to lengthen the light path. When it is "–", the mirror is shifted to the lens to shorten the light path. The value is calculated in this manner.
9 0 1 0 2 4 Manufacturing date O. L + 1. 2
(O-L) O. i + 2. 4 Preset value
P. NO 12
(O-i) TOPCON
[7]-8-(1)
[8]-3-(3)
[7]-8-(2) [7]-9-(4)
Label content
Magnification ratio display 0 1 Copy quantity display 45MB LENS
The value corresponding to the number which is displayed on the magnification ratio display by the sorter key is displayed on the copy quantity display by 2 digits.
02
50 01 Used to adjust the copy lead edge image loss and void areas. For more information, refer to the optical
02 The function of this test command is similar to the test command 50-01.
51 02
Paper moving direction zoom adjustment
°
Used to adjust the zoom ratio in the landscape mode. Varying the mirror base moving speed adjusts the zoom factor in the landscape direction of the copy (paper moving direction).
1 Place a scale over the original table in the direction the paper moves. Make a copy in the 100%
zoom mode and obtain the copy zoom ratio correction factor. Copy zoom correction factor = (original size) −
2 As the READY lamp turns on, the previously set figure between 15 and 35 is displayed. Change
it with the copy zoom factor correction factor obtained in 1. (Input value) = (previously stored value) + copy zoom ratio correction factor [%] × 10 Press the PRINT switch after entering the input value. With this, the input value is stored in the memory and the READY lamp turns off.
system copy lead edge adjustment procedure.
The test command 50-02 allows easier lead edge adjustment using the values of L1 and L2. For more information, refer to the optical system copy lead edge adjustment procedure.
Resist amount adjustment [7]-15-(11)
°
Magnification ratio display 0 1 2
Copy quantity display Manual Cassette ADU
(copy image siz e)
(original siz e)
× 100%
[7]-10-(5)
[7]-15-(11)
[7]-15-(11)
The value corresponding to the number which is displayed on the magnification ratio display by the sorter key is displayed on the copy quantity display by 2 digits. At the same time, the corresponding paper feed port is selected with the tray select key. Reference value: 40, 45, 50
8 – 18
Main code Sub code Description Ref. Page
51 05
Frame delete rate adjustment (copy moving direction only)
°
Used to set the frame delete rate.
When the test command is executed, the READY lamp turns on, and the figure previously stored is
displayed on the copy number window. Now, it becomes ready to accept a number between 1 and 19 on the keypad. When the PRINT switch is pressed after the entry, the number is stored in the memory and the READY lamp turns off. A single rate deletes the frame of about 1.0mm. The standard value has been set to "6."
52 01
02
03 ADU drive clutch off time setup (1 step = 1ms)
53 01
02
03
04
05
53 06
07
08
ADU alignment plate adjust value setup
°
Used to adjust the home position of the ADU alignment plate. When the test command is executed, the READY lamp turns on. Enter a new value as the previously set value came displayed, and press the PRINT switch to stored it in the memory. It can be adjustable from 1 to 99. The default is 7. Setting a smaller value increases the width of the alignment plate and vice versa.
ADU rear plate adjust value setup
°
Used to adjust the home position of the ADU rear plate. When the test command is executed, the READY lamp turns on. Enter a new value as the previously set value came displayed, and press the PRINT switch to stored it in the memory. It can be adjustable from 0 to 99. The default is 0. Setting a smaller value increases the width of the rear plate and vice versa.
Can be set to any number between 0 and 99 (Standard: 18). 1 = 1ms, 18 = 18ms, 99 = 99ms Setting a smaller value shortens the ADU clutch off timings and decreases the enforced curling rate of paper.
RADF and ADF stop position adjustment value (normal paper, single copy) setting
°
Used to adjust the RADF stop position in single copy with normal paper. When this simulation is executed, the ready lamp lights up and the currently set adjustment value is displayed. Enter the new adjustment value and press the PRINT switch to store it in the memory. The adjustment value should be in the range of 0 to 15.
RADF/ADF stop position adjustment value (normal paper, duplex copy) setting
°
Used to adjust the RADF/ADF stop position in duplex copy with normal paper. When this simulation is executed, the ready lamp lights up and the currently set adjustment value is displayed. Enter the new adjustment value and press the PRINT switch to store it in the memory. The adjustment value should be in the range of 0 to 15.
RADF and ADF stop position adjustment value (thin paper, single copy) setting
°
Used to adjust the RADF stop position in single copy with thin paper. When this simulation is executed, the ready lamp lights up and the currently set adjustment value is displayed. Enter the new adjustment value and press the PRINT switch to store it in the memory. The adjustment value should be in the range of 0 to 15.
RADF and ADF stop position adjustment value (thin paper, duplex copy) setting
°
Used to adjust the RADF stop position in duplex copy with thin paper. When this simulation is executed, the ready lamp lights up and the currently set adjustment value is displayed. Enter the new adjustment value and press the PRINT switch to store it in the memory. The adjustment value should be in the range of 0 to 15.
RADF and ADF resist sensor adjustment
°
Used to adjust the RADF resist sensor. (In the case of ADF, the resist sensor and the paper pass width sensor are adjusted.) When this simulation is executed, the RADF resist sensor is adjusted and the adjustment value is displayed.
RADF and ADF timing sensor adjustment
°
Used to adjust the RADF timing sensor. When this simulation is executed, the RADF timing sensor is adjusted and the adjustment value is displayed.
RADF and ADF repulsion sensor adjustment
°
Used to adjust the RADF repulsion sensor. When this simulation is executed, the RADF repulsion sensor is adjusted and the adjustment value is displayed.
RADF and ADF empty sensor adjustment
°
Used to adjust the RADF empty sensor. When this simulation is executed, the RADF empty sensor is adjusted and the adjustment value is displayed.
8 – 19
(Trouble codes list)
Trouble status code Subordinate code Description
L4 01 Main motor lock detection
03 No.4/5 mirror motor error detection
L5
L8 01 Power supply line frequency error detection H2 Open thermistor (Test command 14 to reset) H3 Heat roller high temperature detection (Test command 14 to reset) H4 Heat roller low temperature detection (Test command 14 to reset)
U2
U3
U4
U5
U6
U7 00 Communication trouble between PC/Modem and the copier.
F1
F2
F3
EE
CC Original size detect sensor level abnormality.
C2 00 THV leak trouble
Mark " * ": The error display is given only when performing the simulation. (For the process control at warming-up,, the error display is not given.)
04 No.4/5 mirror motor MHPS error detection 05 Lens motor error detection 06 Lens motor LHPS error detection
00 01
20 Mirror motor lock detection 21 Mirror motor MHPS error detection 02 ADU alignment plate malfunction detected 04 ADU rear plate malfunction detected 00 ADF communication trouble detected 01 A motor malfunction detected 02 B motor malfunction detected 03 Resist sensor malfunction detected 04 Eject sensor malfunction detected 00 Desk communication trouble detected 01 Desk-1 cassette liftup motor trouble detected 02 Desk-2 cassette liftup motor trouble detected 03 Desk-3 cassette liftup motor trouble detected 08 Desk 24V line error detected 09 LCC motor overcurrent detected 10 Desk transport motor trouble detected
00 Sorter communication trouble detected 01 Paper jog malfunction detected 02 Transport motor malfunction detected 04 Indexer lower limit detected 05 Indexer upper limit detected 06 Shift motor malfunction detected 02 Toner motor malfunction detected 31 ID sensor level abnormality (less than 3V)
32 DM sensor level abnormality (less than 3V)
35* Adjustment impossible for GB (-32V * 4 times)
12 Main unit upper cassette liftup motor trouble detected 22 Main unit bottom cassette liftup motor trouble detected
EL Toner sensor indicates extreme overtoned condition
EU Toner sensor indicates extreme undertoned condition
Memory. Counter sumcheck error detection (Test command 16 to reset)
ID sensor photo conductor surface level abnormality (less than 2.25V)
DM sensor cannot sense. When measuring the gain level (at 1.5 rotations of the drum) DM sensor cannot sense. When measuring the patch (at 1.5 rotations of the drum)
Adjustment impossible for GB (+32V *7 times) Preliminary adjustment impossible for GB (-200V to -88V)
8 – 20
Display codes other than trouble
Trouble codes Sub code Operation
CH Door open/DV unit uninstalled PC Personal counter uninstalled/auditor code input waiting
PF Copy inhibit command is received from the host when installing PC/Modem.
(Key operator program)
The list below shows all key operator programs. These programs can be used only when the key operator code in inputted at the beginning.
Program
Code No.
P10 Auditing Mode Enables or disables the basic auditing mode, which controls access to copier. P11 Number of Copies per Account Displays the total number of copies made against account numbers. P13 Resetting Account Resets all audit accounts or selectively resets individual accounts. P14 Account Number Control Registers accounts, deletes accounts, changes an account number, or displays all
P16 Account Limit Setting Sets the maximum number of copies which can be made against a registered account
P18 Account Number Security Guards against trial and error entering of audit account numbers. P19 Key Operator Code Number Change Changes the key operator code number. P20 Auto Exposure Adjust Lightens or darkens copies in the automatic exposure mode. P21 Auto Power Shut-off Timer Sets a time interval after which the copier automatically turns off. P22 Toner Save Mode Reduces toner consumption. P23 Auto Clear Setting Sets a time interval after which the copier returns to the initial settings. P24 Add or Change Extra Preset Ratios Adds or changes reduction and enlargement preset copy ratios. P25 Setting a Maximum Number of Copies Sets the maximum number of copies that can be selected. P26 Initial Margin Shift Setting Sets the initial margin shift values. P27 Erase Width Adjustment Sets the amount of the erase area. P28 Initial Status Setting Sets the copier’s initial settings in the ready condition. P29 Total Copy Count Recalls the total copy counts of the copier, document feeder, duplex module, and stapler. P31 Preheat Mode Setting Sets the time that elapses before the copier enters the preheat mode after copying is
P42 Right/Left Shift Direction Selection Determines whether shift direction change is to be allowed. P45 Message Time Setting Sets the length of time that messages are displayed. P46 Power On Control Prevents the copier from being started by people other than key operator. P47 Stream Feeding Mode Enables the stream feeding mode for copying from an optional document feeder. P51 Sorter Bin Access Mode Enables or disables the sorter bin access mode when an optional 10-bin sorter (SF-S18)
P70 Disabling of Auto Paper Selection Prevents automatic paper selection when using the ORIGINAL SIZE ENTER key or
P71 Disabling of Auto Tray Switching Prevents automatic switching between the paper trays. P72 Prohibiting of Manual Feed Tray in
Duplex Copy P73 Disabling Deletion of Job Programs Prevents stored programs from being replaced or deleted. P74 Disabling of Document Feeder Prevents the use of an optional document feeder when it malfunctions. P75 Disabling of Duplex Copying Temporarily prevents the optional duplex system from operating when it malfunctions.
P76 Disabling of Stapler Prevents damage to the stapler while awaiting repair service. (Staple sorters are
P77 Disabling of Covers Prevents the selection of COVERS mode.
P83 Disabling of PC/Modem Access Provides or prevents access to key operator programs through a PC/modem without key
P90 Display the List of All P Codes Sequentially displays all available programs.
Program name Function
registered account numbers.
number.
completed.
is installed.
copying from an optional document feeder.
Prohibits the use of the manual feed tray during duplex copying. (Duplex copying can be performed when an optional duplex module is installed.)
Allows the use of the copier but not the duplex system.
optional.)
(The COVERS mode can be used when an optional document feeder is installed.)
operator code entry. (Remote access to key operator programs can be performed only when a computer or other equipment is connected to the copier directly or through a telephone line.)
8 – 21
q
COPYRIGHT © 1999 BY SHARP CORPORATION
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of the publisher.
SHARP CORPORATION Printing & Reprographic Systems Group Quality & Reliability Control Center Yamatokoriyama, Nara 639-1186, Japan
1999 January Printed in Japan
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