Sharp SF-2118, SF-2116 Service Manual

SERVICE MANUAL
CODE: 00ZSF2118SMRE
MODEL SF-2116
MODEL SF-2118
SF-2116
SF-2118
CONTENTS
[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 1
[ 2 ] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 1
[ 3 ] PRODUCT VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 1
[ 4 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 1
[ 5 ] DESCRIPTION ON EACH SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 1
Option • Paper tray (SF-UB15)
• Multi paper feed unit (SF-MF15)
• Two-step paper feed unit (SF-CM15)
• Personal counter (SF-71A/71B)
• Reverse document feeder (SF-A15) @
@For the options, refer to their service
manuals.
[ 6 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 1
[ 7 ] ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 – 1
[ 8 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 1
[ 9 ] SELF DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 1
[10] MEMORY TROUBLES, FLOWCHART FOR REPLACEMENT OF
MAIN CONTROL PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 – 1
[11] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 – 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 – 1
Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
for after sales service only. The contents are subject to change without notice.
[1] PRODUCT OUTLINE
1. Product features
(1) Compact body
Compact body size
The body width of 600mm is the smallest in the class.
The employment of the front loading tray and the folding-type multi
manual paper feed cassette realizes the small occupying area. (Option)
2. System configuration (options)
(2) Clean copy gentle to the environment
Silent design of 46dB,
Low level of ozone, use of recyclable materials
The energy-saving mode reduces the power consumption.
(3) High capacity of copying
Warm-up time is less than 35 sec. The first copy of 5.3 sec is the
fastest in the class.
(4) Fully expandable system. (Refer to "2. System configuration.")
Reverse document feeder SF-A15
10-bin sorter SF-S 17
Two-step paper feed unit SF-CM15 (Option for SF-211 8 onl y)
99
Multi paper feed unit SF-MF-15
Tray (reserve) SF-UB15
9
9
9
0
1 – 1
Personal counter
[2] PRODUCT SPECIFICATIONS
1. Basic specifications
(1) Type: Table top (2) Copy speed: <SF-2116>
Normal
A3 9 sheets/min 9 sheets/min
B4 11 sheets/min 11 sheets/min 11 sheets/min A4 (Portrait) 16 sheets/min 13 sheets/min 13 sheets/min A4 (Landscape) 13 sheets/min 13 sheets/min 13 sheets/min B5 (Portrait) 16 sheets/min 13 sheets/min 13 sheets/min B5 (Landscape) 13 sheets/min 13 sheets/min 13 sheets/min W letter 9 sheets/min 9 sheets/min 9 sheets/min Legal 11 sheets/min 11 sheets/min 11 sheets/min Letter (Portrait) 16 sheets/min 13 sheets/min 13 sheets/min Letter (Landscape) 13 sheets/min 13 sheets/min 13 sheets/min
(Note) The copy speeds for enlargement and reduction are the lowest
ones.
<SF-2118>
Normal
A3 10 sheets/min 10 sheets/min
B4 12 sheets/min 12 sheets/min 12 sheets/min A4 (Portrait) 18 sheets/min 14 sheets/min 14 sheets/min A4 (Landscape) 14 sheets/min 14 sheets/min 14 sheets/min B5 (Portrait) 18 sheets/min 14 sheets/min 14 sheets/min B5 (Landscape) 14 sheets/min 14 sheets/min 14 sheets/min W letter 10 sheets/min 10 sheets/min 10 sheets/min Legal 12 sheets/min 12 sheets/min 12 sheets/min Letter (Portrait) 18 sheets/min 14 sheets/min 14 sheets/min Letter (Landscape) 14 sheets/min 14 sheets/min 14 sheets/min
(Note) The copy speeds for enlargement and reduction are the lowest
ones. (3) Warm up time: 35 sec or less (4) First copy time: 5.3 sec (Paper feed port: Upper tray)
First copy time from each paper feed port
Paper feed port SF-2116 SF-2118 Body tray upper stage 5.3 sec Body tray lower stage NO 5.8 sec Option paper feed unit first step NO 6.1 sec Option paper feed unit second
step
(5) Jam recovery time: 8 sec (Conditions: After leaving the door
open for 60 sec, the standard conditions) (6) Multi copy Max. 99 sheets (7) Original
Max. original size A3/W letter Reference original size Left side/Center Original sensing
Sensing size A3 B5R
Enlargement
(Magnification)
(200%)
Enlargement
(Magnification)
(200%)
NO 6.4 sec
SF-2116 SF-2118
NO
Reduction
(Magnification) 9 sheets/min
(50%)
Reduction
(Magnification) 10 sheets/min
(50%)
YES
(Japan only)
(8) Copy magnification ratio
Fixed magnification: 200, 141, 122, 115, 100, 86, 81, 70, 50% (9
steps)
Zoom range: 50% 200% (151 steps by the increment of 1%)
(9) Exposure
Exposure mode: Auto/Manual/Photo No. of manual steps: 9 steps
(10) Void width
Void area: Lead edge/rear edge: 3mm or less Image loss Normal: 4mm or less
(11) Paper exit/finishing
Paper exit tray capacity: 250 sheets Finishing: option 10-bin sorter
(12) Additional functions
Function
SF-2116 SF-228
Auto Paper Selection
× F
Auto Magnification ratio Selection
Shift × 1-set 2-copy F Enlargement is impossible. Edge erase × F Trimming × Masking × Centering × Move image × Covers/inserts × Overlay × Job memory × Monochrome × F (Red, Blue)
(13) External dimensions
W x D x H mm 600 x 585 x 375 600 x 585 x 460 Occupying area
(W x D) Weight 43.5Kg 49.5Kg
(14) Power source
Voltage: 100V 50/60Hz, 110V 50/60Hz, 120V 60Hz, 127V 60Hz,
Frequency: 50/60Hz common
(15) Power consumption
Max. power consumption 1.5kw Stand-by power
consumption Average power
consumption during operation
Preheating 70W Auto power shut off 15W
2 – 1
× F
SF-2116 SF-2118
220 230V 50/60Hz, 240V 50Hz
18W (Heater lamp OFF) 1kW (Heater lamp ON)
1320W
For the SF-2118 (outside Japan version), original sensing is possible when the ADF (option) is installed.
Inhibited in mixed size paper feed. For outside Japan version, the original size is entered.
850 x 585
Remark
2. Description of each section
(1) Paper feed section
SF-2116 SF-2118 Copying size A3 A6/W letter Invoice Paper feed
system Paper feed
capacity
Cassette Paper size Paper weight Paper kind Remark
Body tray upper stage
Body tray lower stage
Manual feed
Two-step paper feed unit (Option)
Multi
Multi manual paper feed (Option)
Single
1 tray + Single manual feed
AB series: A3 A5
Inch series: W letter Invoice
AB series: A3 A5
Inch series: W letter Invoice
AB series: A3 A6R
Inch series: W letter Invoice
AB series: A3 A5
Inch series: W letter Invoice
AB series: A3 A6R Inch series: W letter Invoice
AB series: A3 A6R Inch series: W letter Invoice
2 trays Single manual feed
250 sheets 250 x 2 sheets
56 80g/m
2
Standard paper,
2
recycled paper
Standard
15 20 lbs
56 80g/m
paper,
15 20 lbs
52 128g/m
recycled paper
Standard
2
paper, specified paper, special paper, OHP film,
14 34 lbs
Second original paper, postcards (without folding)
56 80g/m
2
Standard paper,
15 20 lbs
recycled paper
56 80g/m2Standard
paper,
15 20 lbs
specified paper, special
52 128g/m
paper, OHP film,
2
Second original paper,
14 34 lbs
postcards (without folding)
SF-2118 only
(3) Process
Charging system (–) DC saw teeth electrode system Transfer system (–) tungsten system Separation system (AC) separation tungsten system
(4) Developing section
Developing system Dry, two-component magnetic brush
development (developer replacement)
Developing bias voltage DC–200V ±5V
(5) Fusing section
Fusing system Heat roller system Upper heat roller
surface temperature
190 degrees
Heater lamp Halogen lamp 1000W × 1
(2) Optical section
Light source Halogen lamp Exposure system Slit exposure by moving the light source Zooming system By changing the lens positions and the scan
speed.
Lens Fixed focus lens
2 – 2
3. Supply parts
U.S.A., Canada
Name Content Life Product name
1 Photoconductor kit Photoconductor drum x 1
Cleaner blade x 1
Drum separation pawl x 2 2 Black developer Black Black developer (530g) x 10 50K x 10 SF-216MD1 3 Color developer Red Color developer (550g) x 10 10K x 10 SF-780MD2
Blue SF-780MD3 4 Black toner Black Black toner cartridge (210g) x 10 5K x 10 SF-216MT1 5 Color toner Red Color toner cartridge (210g) x 10 5K x 10 SF-216MT2
Blue SF-216MT3 6 Color developing unit
kit
7 Upper heat roller kit Upper heat roller x 1
8 Lower heat roller kit Lower heat roller x 1
Red Developing unit x 1
Blue SF-216NK3
Color developer (550g) x 1 Color toner cartridge (210g) x 1 Storage case x 1
Upper fusing separation pawl x 4 Fusing bearing (F) x 1
Lower fusing separation pawl x 2
Europe/U.K.
Name Content Life Product name
1 Photoconductor kit Photoconductor drum x 1
Cleaner blade x 1
Drum separation pawl x 2 2 Black developer Black Black developer (530g) x 10 50K x 10 SF-216LD1 3 Color developer Red Color developer (550g) x 1 10K SF-780DV2
Blue SF-780DV3 4 Black toner Black Black toner cartridge (210g) x 10 5K x 10 SF-216LT1 5 Color toner Red Color toner cartridge (210g) x 1 5K SF-216T2
Blue SF-216T3 6 Color developing unit
kit
7 Upper heat roller kit Upper heat roller x 1
8 Lower heat roller kit Lower heat roller x 1
Red Developing unit x 1
Blue SF-216K3
Color developer (550g) x 1 Color toner cartridge (210g) x 1 Storage case x 1
Upper fusing separation pawl x 4 Fusing bearing (F) x 1
Lower fusing separation pawl x 2
50K SF-216DR
SF-216NK2
100K SF-216UH
50K SF-216LH
50K SF-216DM
SF-216K2
100K SF-216UH
50K SF-216LH
Australia/New Zealand
Name Content Life Product name
1 Photoconductor kit Photoconductor drum x 1
Cleaner blade x 1
Drum separation pawl x 2 2 Black developer Black Black developer (530g) x 10 50K x 10 SF-216LD1 3 Color developer Red Color developer (550g) x 10 10K x 10 SF-780LD2
Blue SF-780LD3 4 Black toner Black Black toner cartridge (210g) x 10 5K x 10 SF-216LT1 5 Color toner Red Color toner cartridge (210g) x 10 5K x 10 SF-216LT2
Blue SF-216LT3 6 Color developing unit
kit
7 Upper heat roller kit Upper heat roller x 1
8 Lower heat roller kit Lower heat roller x 1
Red Developing unit x 1
Blue SF-216K3
Color developer (550g) x 1 Color toner cartridge (210g) x 1 Storage case x 1
Upper fusing separation pawl x 4 Fusing bearing (F) x 1
Lower fusing separation pawl x 2
2 – 3
50K SF-216DM
SF-216K2
100K SF-216UH
50K SF-216LH
Middle and South America/Asia
Name Content Life Product name
1 Photoconductor kit Photoconductor drum x 1
2 Black developer Black Black developer (530g) x 10 50K x 10 SF-216CD1 3 Color developer Red Color developer (550g) x 10 10K x 10 SF-780LD2
Blue SF-780LD3 4 Black toner Black Black toner cartridge (210g) x 10 5K x 10 SF-216CT1 5 Color toner Red Color toner cartridge (210g) x 10 5K x 10 SF-216CT2
Blue SF-216CT3 6 Color developing unit
kit
7 Upper heat roller kit Upper heat roller x 1
8 Lower heat roller kit Lower heat roller x 1
Red Developing unit x 1
Blue SF-216SK3
Cleaner blade x 1 Drum separation pawl x 2
Color developer (550g) x 1 Color toner cartridge (210g) x 1 Storage case x 1
Upper fusing separation pawl x 4 Fusing bearing (F) x 1
Lower fusing separation pawl x 2
50K SF-216DR
SF-216SK2
100K SF-216UH
50K SF-216LH
Middle East/Africa (excluding Russia)
Name Content Life Product name
1 Photoconductor kit Photoconductor drum x 1
Cleaner bladex 1
Drum separation pawl x 2 2 Black developer Black Black developer x 10 50K x 10 A3SF216LD1 3 Black toner Black Black toner bottle (250g) x 10 6K x 10 A3SF116LT 4 Upper heat roller kit Upper heat roller x 1
Upper fusing separation pawl x 4
Fusing bearing (F) x 1 5 Lower heat roller kit Lower heat roller x 1
Lower fusing separation pawl x 2
50K A3SF216DM
100K A3SF216UH
50K A3SF216LH
Asia (Excluding Taiwan(AURORA)/Hong Kong (SRH))
Name Content Life Product name
1 Photoconductor kit Photoconductor drum x 1
2 Black developer Black Black developer x 10 50K x 10 A3SF216CD1 3 Black toner Black Black toner bottle (250g) x 10 6K x 10 A3SF116CT 4 Upper heat roller kit Upper heat roller x 1
Lower heat roller kit Lower heat roller x 1
5
Cleaner bladex 1
Drum separation pawl x 2
Upper fusing separation pawl x 4
Fusing bearing (F) x 1
Lower fusing separation pawl x 2
50K A3SF216DR
100K A3SF216UH
50K
A3SF216LH
2 – 4
4. Optional specifications
(1) Automatic document feeder (ADF) <SF-A15>
Original set direction Face down Original set position Center reference Original transport system Belt (half size) system
Remark For an original of A4 or greater, it is once transported
to the paper exit section and switched back to set the
next original. Original feed sequence Top taking (Face up exit) Original size A3 A5/11" x 17" 8 1/2" x 5 1/2" Original change speed
(S S) Original weight 35 128g/m
Original set quantity 50 sheets, 80 ~ 128 g/cm2,
Original stop system Stopper system Dimensions 586 (W) x 525 (D) x 99 (H) (mm)
Weight About 11kg Power source AC100V 200V supplied from the
Functions
Original sensing on the tray
Tray form Slide system Sensing size Inch series: 11" x 17", 8 1/2" x 14", 8
Original mixture Allowed (However, no linkage with the
Original reverse NO
16 sheets/min (SF-2116), 18 sheets/min (SF-2118)
2
Thin paper mode (35 50g/m2) Standard mode (50 128g/m2)
thickness max. 5 mm
(Width: when the tray is installed. Height: Excluding the auxiliary guide.)
copier’s power section.
YES (Scanning read for uncertain size originals.)
1/2" x 11", 8 1/2" x 11"R, 8 1/2" x 5 1/2" AB series: A3, B4, A4, A4R, A5
AMS)
Display section
1 Original feed display
section
2 Original remaining
display
SDF mode Selection between the SDF mode and
Thin paper mode Selection between the thin paper
ADF shows the operation valid state. Lighted when an original is set.
When the original transport cover is used as the original cover, the LED lights up on completion of the final exposure. When the transport cover is opened, the LED goes off.
the ADF mode is possible. (Selectable with the user program.)
mode and the standard mode is possible. (Selectable with the user program.)
(2) 10-bin sorter <Model name: SF-S17>
Type Copier installation type/Hanging type Distribution system Bin shift by lead screw No. of bins 10 bins (The top bin is used also for
non-sort.)
Capacity 30 sheets/bin (L4/letter size), 100
Sorting 30 sheets (A4/letter)
Grouping 20 sheets (A4/letter)
Paper size (Non-sort) A3 A6 (Postcard)R/11" x 17"
(Sort/group) A3 A5/11" x 17" 8 1/2" x 11" Process capacity 16/18 sheets/min Paper transport Center reference Paper reception Face up Paper weight (Non-sort) 52 128g/m2 (14 ∼ 34lbs)
(Sort/group) 56 80g/m2 (15 ∼ 21lbs) Power source Supplied from the copier.
sheets for the top bin only.
15 sheets (B4/legal) 15 sheets (A3/W letter)
15 sheets (B4/legal) 15 sheets (A3/W letter)
8 1/2" x 5 1/2"
Dimensions 335 (W) x 493 (D) x 298 (H)
Weight 7kg
2 – 5
(Width: Including the tray.)
(3) Multi manual feed unit <Model name: SF-MF15>
Paper size A3 A6 (Postcard) R
11" x 17" 8 1/2" x 5 1/2" Paper weight 52 128g/m2, (14 34lbs) Paper feed
capacity
Paper kind Standard paper, specified paper,
Paper empty sense NO Manual feed size sense NO Paper feed tray Folding type Paper set Same size only Power source Supplied from the copier. Dimensions (W x D x H) 350 (W) x 493 (D) x 185mm (H) Weight About 2kg
MUlti paper feed
Single paper feed
56 80g/m2 (15 ∼ 21lbs) (50 sheets) Postcard (20 sheets)
52 128g/m2, (14 34lbs) and special paper (For paper of 105g/m2 (28lbs) or heavier, A4 size or lower.)
special paper, OHP film, Second
original paper, postcards (without
folding)
(4) Two-step paper feed unit (SF-2118 only) <Model name: SF-CM15>
Paper size A3 A5 Paper feed capacity 250 sheets x 2 steps Paper weight 56 80g/m2 (15 21 lbs) Paper kind Standard paper, recycled paper Size selection Tray replacement/user handling Power source Supplied from the copier. Dimensions (W x D x H) 570 (W) x 570 (D) x 188mm (H) Weight About 14kg
2 – 6
[3] PRODUCT VIEWS
1. External view and internal structure
1
2
3
67
8
9
4
5
12 14
17
10
11
13
15 16 18
Upper unit
Lower unit
No. Name No. Name No. Name
1 Original cover 2 Original table 3 Paper exit tray 4 Grip 5 Manual feed unit 6 Manual feed original guide 7 Operation panel 8 Front cover 9 Power switch F Paper tray G Developing unit grip H Developing unit strap I Toner hopper J Developing unit lock lever K Release lever L Fusing unit M Drum
3 – 1
2. Operation panel
SF-2118
1
SORT ER
SORT
GROUP
SF-2116
1
2
DUAL PAGE COPY
EDGE ERASE
3 4 5 6 7 8 9 10 11121314 15 16 17
EXPOSURE
AUT O MANUAL PHOTO
0 1 2 3 4
. . . .
ORIGI NA L SIZE
ORIGINAL S IZE ENTER
EXTRA
PAPER SIZE
A3
A4
A4
AUTO PAPER
A5
SELEC T
B4
TRAY SELECT
AUTO I MAG E
PRESET RAT IO
100%
115%
86%
122%
81%
141%
70%
200%
50%
0 1 2
ZOOM
%
3
6 4 8 5 9
//
18 19 2 0 21 22 23 24 25 26 27 28 2 9 30
2
...
0,2,3,
...
0,2,3,
...
1,2,
...
0,1,
357
AUTO
0
1 2 3 4
. . . .
A3
A4 A4 A5
B4 EXTRA
8
910 11121314 15 16 17
A5
A4
A4
B4
A3
B4
A4
A3
A3
A3 A5
B4
A3
100%
B4
A4
A5 A3
200%
A4
141%
122%
115%
ZOOM
86%
81%
70%
A4
A5
%
50%
012
3
64859
// C
POWER SAVE
CA
C
CA
19 21 23 24 26 27 28 29 30
25
No. Name No. Name No. Name
1 Sorter key and indicators 2 Dual page copy key and indicators 3 Auto/Manual/Photo key and indicators 4 Original size indicators 5 Paper size indicators 6 Auto paper select indicators 7 Paper required indicator 8 Misfeed indicator 9 Paper feed location/misfeed location
indicators
F Preset ratio indicators G Copy quantity display H Maintenance required indicator I Developer replacement required
J Toner required indicator K 10-Key pad
indicator
L Power save indicator M Clear all key N Edge erase O Light and dark keys and indicator P Original size enter key Q Tray select key R Auto image key and indicator S Copy ratio keys T Zoom indicator U Copy ratio display key V Zoom keys W Interrupt key and indicator X Zero/readout key Y Clear key Z Print button and ready indicator
3 – 2
3. Clutches, solenoids, and motors
Clutches and solenoids
12
9
11
10
14
3 8
4
5
6
7
No. Signal name Name Functions, operations
1 PSPS Paper separation solenoid Paper separation solenoid drive 2 RRC Resist roller clutch For resist roller rotation 3 TRC Transport roller clutch For transport roller rotation 4 CPFC1 Tray paper feed clutch For paper feed roller rotation 5 CPFC2 Tray paper feed clutch (SF-2118) For paper feed roller rotation 6 CPFC3 Option tray paper feed clutch For paper feed roller rotation 7 CPFC4 Option tray paper feed clutch For paper feed roller rotation 8 MPFS Manual paper feed solenoid
(Option 2-step paper feed unit: SF-MF15 only)
For pressing take-up roller
1
18
2
13
15
16
17
Motors
No. Signal name Name Functions, operations Type
9 VFM Ventilation fan motor Used to ventilate around the fusing section, cools
down the machine, and remove ozone.
F MM Main motor Used to drive the body. DC brush G CFM Optical system cooling fan Used to cool and ventilate the optical system. DC brushless H LM Lens motor Used to move the optical lens. DC stepping I TM Toner motor Used to stir toner. DC synchronous J MRM Mirror motor Used to move the mirror base. DC stepping K CS2M Paper feed motor (SF-2118) Used to drive the paper feed roller. (SF-2118) DC brush L CS3M Option paper feed motor Used to drive the option paper feed roller. DC brush M CS4M Option paper feed motor Used to drive the option paper feed roller. DC brush N SMF Suction fan motor Used to ventilate the suction section. DC brushless
3 – 3
DC brushless
4. PWB
22
18
20
19 10
17
2
6
213 4 51
7
8
9
11
16 1214 1315
No Name Description No Name Description
1 Operation PWB A Operation input, display control 2 Operation PWB B Operation input, display control 3 Blank lamp PWB Used to control the blank lamp. 4 DL PWB Used to drive the discharge lamp. 5 Optical PWB AE sensor and lens motor interface 6 Process control PWB Used to sense the toner density. 7 Main PWB Used to control the body. 8 AC circuit PWB AC power input 9 CSD PWB Used to sense the body cassette
size.
G Paper feed power PWB Used to supply power to drive the
paper feed unit.
I CSD B PWB Used to sense the cassette size of
2nd 4th tray.
K Tray module PWB Vertical transport of 2nd ∼ 4th
cassette, JAM detection, paper feed clutch interface
M Paper feed I/F PWB Body paper detection, paper feed
clutch interface
O PPD PWB Body PR roller JAM detection P High voltage PWB Process high voltage, developing
Q PDD PWB Body paper exit section JAM
detection, ventilation fan motor interface
F DC circuit PWB DC power input
H Motor control PWB Used to drive and control the
paper feed motor and the transport motor.
J Motor sensor PWB Encoder for 2nd ∼ 4th paper feed
motor
L DPPD PWB Vertical transport of 2nd ∼ 4th tray,
JAM detection and cover open detection
N PID PWB Manual paper entry detection
bias voltage supply
R Mark sensor PWB Drum marking point detection
3 – 4
5. Sensors and switches
2 3 5 4 6
7
1
27
11
23
2224 25 26 2120
16
17
18
19
10
8
9
12
13
14
15
No. Signal name Name Type Operation, function
1 TCS Toner density control sensor Transmission sensor HIGH when toner density falls. 2 ILSW Front cabinet open/close switch Interlock switch ON when closed. 3 MSW Power switch Seesaw switch 4 TH Fusing heater thermistor Thermistor Greater resistance at low
temperature
5 TS Fusing heater thermostat Thermostat Contact open at abnormally high
temperature
6 POD Paper exit paper sensor Transmission photo sensor LOW when paper is present. 7 MHPS Mirror home position sensor Transmission photo sensor HIGH when paper is sensed. 8 MMRE Main motor encoder Transmission photo sensor Rotation pulse output 9 TFD Waste toner full switch Lead switch HIGH when sensed. F LHPS Lens home position sensor Transmission photo sensor LOW when reduction. G PPD Paper transport sensor Transmission photo sensor LOW when paper is present. H 1 CSD0 2 Body upper tray paper size detection Tact switch Shorted when the switch is turned on. I 2 CSD0 2 Body lower tray paper size detection (SF-2118) Tact switch Shorted when the switch is turned on. J 3 CSD0 2 Option upper tray paper size detection Tact switch Shorted when the switch is turned on. K 4 CSD0 2 Option lower tray paper size detection Tact switch Shorted when the switch is turned on. L PED1 Body upper tray paper presence detection Transmission photo sensor HIGH when paper is present. M PED2 Body lower tray paper presence detection (SF-2118) Transmission photo sensor HIGH when paper is present. N PED3 Option upper tray paper presence detection Transmission photo sensor HIGH when paper is present. O PED4 Option lower tray paper presence detection Transmission photo sensor HIGH when paper is present. P Motor sensor 2 Body lower stage paper feed motor encoder sensor
Transmission photo sensor Rotation pulse output
(SF-2118)
Q Motor sensor 3 Option upper paper feed motor encoder sensor Transmission photo sensor Rotation pulse output R Motor sensor 4 Option lower paper feed motor encoder sensor Transmission photo sensor Rotation pulse output S DPPD1 Body upper tray paper transport sensor Transmission photo sensor LOW when paper is present. T DPPD2 Body lower tray paper transport sensor (SF-2118) Transmission photo sensor LOW when the side door is open
and paper is present.
U DPPD3 Option upper tray paper transport sensor Transmission photo sensor LOW when the option door is open
and paper is present.
V DPPD4 Option lower tray paper transport sensor Transmission photo sensor LOW when the option door is open
and paper is present.
W PID Single manual feed paper entry sensor Transmission photo sensor HIGH when paper is present.
3 – 5
6. Rollers, mirrors, etc.
30 29 28
20 19 18 3 4 17 7 34 16
6
5 8 14
15
2
12
13
1
11
9
32
33
35
36
37
39
31 27 26 25 24 23 22 21 43 42 41
38 40
No. Name No. Name No. Name
1 No. 3 mirror 2 No. 2 mirror 3 No. 1 mirror 4 Copy lamp 5 No. 4 mirror 6 No. 5 mirror 7 No. 6 mirror 8 Developing unit toner box 9 Manual tray F G Take-up roller (SF-MF15 only) H Paper feed roller (SF-MF15 only) I Reverse roller (SF-MF15 only) J PS front roller follower roll
(SF-MF15 only)
L Developing unit M Blank lamp N Main charger unit O Photoconductor drum P Cleaner unit Q Resist roller follower roll R Resist roller S Transfer charger T Separation charger U Drum separation pawl V Suction unit W Suction belt X Fusing thermistor Y Heater lamp Z Upper heat roller [ Lower heat roller \ Transport roller (upper) follower roller ] Transport roller (upper) ^ Developing magnet roller _ Tray paper feed roller Tray paper feed reverse roller a Tray paper feed take-up roller b PE actuator c Transport roller (lower) (SF-2118) d Transport roller (lower) follower roller
(SF-2118)
g Tray paper feed take-up roller
(SF-2118)
@ Since \, ], _ ~ g are the same as in the SF-C M 15 (option), they are omitted. @ The above figure shows the machine with the SF-MF15 installed.
e Tray paper feed reverse roller
(SF-2118)
K PS front roller (SF-MF15 only)
f Tray paper feed roller (SF-2118)
3 – 6
[4] UNP ACKING AND INSTALLATION
1. Unpacking
2 Avoid high temperature and high humidity, and avoid sudden
temperature change. (Avoid installation near a cooler or a heater.) If not, paper absorbs moisture and dew forms in the machine, causing paper jam or degraded image quality.
(Standard condition): The best condition to use the machine.
20 25 °C, 65±5% RH
(Temperature and humidity): 15 ∼ 30 °C
HR
%
85 65
20% 85% RH 35 °C for 65%
Humidity
Packing material /accessory list
Name Q’ty 1 Paper exit tray 1 2 Instruction Manual 1 3 Maintenance card 1 4 Dust cover 1 5 Service contract 1 6 Installation manual 1 7 Magnification select label 1
2. Installat ion
Install a ti on c onditions
The surrounding conditions of the machine affect the machine perfor­mance gr eatly. U se great care for the following items:
(1) Environm en t
1 Avoid direct sunlight, and avoid installation near the window.
(Curtains or blinds must be shut completely.) If not, the plastic parts and the original cover may be deformed. Even if the window is of frosted glass, there is no difference.
20
15 30 35
3 Avoid dusts and vibrations.
If dusts enter the machine, malfunctions may occur.
4 Avoid installation to an unstable place.
Keep the machine in horizontal state to maintain the performan­ces.
˚C
4 – 1
5 Avoid installation to a poorly ventilated place.
6 Avoid installation to a place where there are flammable materials
or ammonia gas, etc. If the machine is installed near a diazo copier, the picture quality may be degraded and malfunctions may occur.
(5) Grounding wire connection
1 Connect the grounding wire to prevent against a danger. 2 When connecting the grounding wire, connect only to the ground-
ing object (the grounding terminal of the power outlet, etc.) and never connect to a gas pipe.
Grounding terminal
7 Install near a power outlet.
(2) Space around the machine
Install the machine with its rear side about 10cm apart from the wall in order to allow space for ventilation by the cooling fan. Also allow eno ug h space around th e ma ch ine for proper operation.
(3) Installation base
Set the machine in horizontal position in the following procedure. Be sure to use a le veling instrumen t (UKOGM0054CSZZ) to install the machine on a flat, horizontal place.
[Note] If the machine is not in horizontal position, the toner density
control function may not work normally, resulting in degraded picture quality.
(4) Power sou rc e
1 Use the power source of the rated capacity. 2 Avoid complicated wiring. If not, the breaker or the fuse may be
blown off to cause a fire.
4 – 2
3. Optical system lock release
4. Charger cle ani ng
A. No. 2/3 mirror unit lock release
Remove the one fixing screw of the No. 2/3 mirror unit on the let side of the copier.
Mirror unit fixing screw
B. Lens and No. 4/5 mirror unit lock release
Remove two fixing screws of the No. 4/5 mirror unit on the right side of the copier, Open the fr ont cabinet and r emove one fixi ng screw of the lens on the lower side of the operation panel.
A. Main charger unit electrode cleaning
1 Press the hook section of the main charger unit to release lock,
and pull out and remove the main charger unit from the copier.
Hook
Main charger unit
2 Remove one fixing screw of the main charger unit (on the back
side).
Fixing screw
Electrode section
Lens fixing screw
Main charger un i t
3 Press the electrode cleaner onto the tips of the electrode so that
the tips are inserted into the cleaner a few times to clean.
[Note] Do not move the cleaner back and forth with the electrode
tips inserted into it.
Mirror unit fixing screw
Electrode cleaner
Electrode section
4 – 3
4 Return the electrode section to the original position and fix it with a
screw.
5 Insert the main charger unit along the guide groove in the copier
fully to the bottom.
3 Remove three fixing screws of the toner hopper of the developing
unit, and remove the toner hopper.
Fixing screw
Fixing screw
Toner hopper
Main charger unit
5. Developing nit set tin g
A. Developing unit setting
1 Open the front cabinet, remove the installation toner fixed to the
developing unit lever with tape, and pull the developing unit lever toward you.
Developing unit lever
Installation toner Fixing tape
Front cabinet
2 Hold the grip of the developing unit, and slowly pull out the
developing unit until it stops. Then hold the hand carry strap and press the developing lever,
and remove the developing unit.
Developing unit
4 While supplying developer from the developer supply port of the
developing unit, turn the MG gear clockwise with a screwdriver or a scale to supply fully in the developing unit.
Developer
Developer supply port
Developing unit
MG gear
Developing unit
5 Install the toner hopper to the developing unit and fix it with two
screws.
Fixin g scr ew
Toner hopper
Fixing screw
DV lever
Developing unit
Hand carry strap
Developing unit
Grip
4 – 4
6 Hold the hand carry strap of the developing unit and insert it into
the copier fully to the bottom.
Hand carry strap
7. Accessor y i nst all ation
A. Copy tray installation
Install the copy tray to the paper exit section on the left side of the copier.
Developing unit
7 Close the developing unit lever and close the front cabinet.
Grip
Developing unit lever
Front cabinet
With the above procedure, setting of the developing unit is com­pleted.
6. Toner density sensor level adjustment
Copy tray
8. Toner supply
Toner cartridge tone r supply
1 With the sheet surface of the toner cartridge facing upward, shake
the cartridge right and left several times.
Sheet surface
Toner cartridge
Turn on the copier power switch.
A. Developing unit level adjustment
1 Execute simulation 25.
C
5
2 After 3 minutes, simulation 25 is completed.
[Note] If the simulation is terminated halfway, automatic reading is
not performed. Do not terminate it halfway.
3 Cancel simulation 25 with the CA key.
0
2
2
2 Install the toner cartridge to the toner hopper of the developing
unit, and slide it toward you until it clicks. Be careful not to place toner one-sidedely in the toner cartridge.
Toner cartridge
4 – 5
3 Hold the grip of the toner hopper shutter, and slowly pull out the
shutter fully toward you. If the shutter won’t move, the procedure in 2 may have not
performed properly. In that case, slide the toner cartridge again toward you until it clicks.
Shutter
Grip
6 Slide the toner cartridge to the bottom and remove it slowly.
If the shutter have not been pushed completed in procedure 5, the toner cartridge cannot be slid. In that case, push the shutter completely and slide and remove the cartridge.
Toner cartridge
4 While pressing the toner cartridge securely, strongly pull the toner
cartridge sheet toward you. This will supply toner into the toner hopper. The toner cartridge sheet must be removed completely.
Then tap the top of the toner cartridge several times to feed toner.
Toner cartridge
Sheet
5 Hold the grip of the toner hopper shutter and slowly push the
shutter completely to the bottom.
Shutter
7 Hold the grip of the developing unit, and insert the developing unit
slowly to the bottom.
Developing unit
Grip
8 Close the developing unit lever, and close the front cabinet.
Grip
Developing unit lever
Front cabinet
4 – 6
9. Center shift adjustment
10. Label attachment
There is basically no need to perform the center shift adjustment because it is made when shipping. If the center should be shifted, adjust in the following procedures.
Make a c opy. If the center is shifted as shown in Fig. 1 or Fig. 2, loosen the four screws which are fixing the cassette grip cabinet.
Section b
Section a
Direction A
Section b
Section a
Direction B
[Note] When fixing the cassette cabinet, the fixing screws and the
cabinet clearance a and b are in symmetry.
Section b
Section a
A. Label attachment
Attach the magnification select label packed together with the Opera­tion Manual to the position shown in the figure below.
When attaching the label to the copier with the original cover.
Magnification ratio select label
When attaching the label to automatic original feeder (SF-A15)
(1) Fig. 1 Move the cassette grip cabinet in direction A, tighten two fixing
screws (a) and two fixing screws (b) in this sequence. Make a copy again and check the center.
[Fig.1]
Paper center line
Image center (First image)
(2) Fig. 2 Move the cassette grip cabinet in direction B, tighten two fixing
screws (a) and two fixing screws (b) in this sequence. Make a copy again and check the center.
Magnification ratio select label
[Fig.2]
Paper center line
Image center (First image)
4 – 7
11. Optional two- stage paper feed unit (SF-CM15) installation
Parts packed together
3 The following procedure must be performed by two persons.
Hold the grips of the copier, and insert the positioning bosses (2 positions) of the two-stage paper feed unit into the positioning holes (2 positions) on the bottom of the copier. Then put the four legs of the copier on the two-stage paper feed unit.
Grip
Grip
Connec tion adjustment plate x 1 pc.
Connection screw A x 2 pcs.
Connection screw B x 1 pc.
Connection screw C x 2 pcs.
Disconnect the power plug of the copier and perform the following procedures.
1 Remove two screws which are fixing the rear cabinet on the lower
stage of the copier, and remove the rear cabinet.
Rear cabinet
Fixin g scr ew
Positioning boss
4 While lifting the lower stage tray slightly, pull it out until it stops.
Then hold the both sides of the tray and lift and remove it.
5 Attach the connection adjustment plate as shown in the figure and
fix it with two screws A. Then fix the left side with screw B. Install the paper tray which was removed in procedure 4 to the copier.
Positioning boss
2 Remove the notched section of the lower stage of the copier.
Notched section
4 – 8
Connection screw B
Connection adjustment plate
Connection screw A
Connect the rear side of the copier with two connection screws C.
Connection screw C
Connection screw C
6 Remove the connecter which is fixed to the rear cabinet of the
two-stage paper feed unit with tape. Connect the 4P connector and 10P connector with the 4P connector and 16P connector of the copier.
12. Optional multi paper feed unit (SF0MF15) installation
Disconnect the power plug of the copier and perform the following procedures.
1 Open the front cabinet of the copier and lift the upper unit slowly
with the open/close lever.
4P connector
16P connector
4P connector
Fixing tape
7 Install the rear cabinet which was removed in procedure 1 to the
original postilion, and fix it with two screws.
Rear cabinet
Body open/close lever
Upper unit
Front cabinet
2 Remove two fixing screws of the right cabinet, and remove the
right cabinet. The two removed screws are used for installation of the multi paper feed unit to the copier.
Right cabinet lower
Fixing screw
8 Adjust according to "9. Center shift adjustment" in [4] UNPACK-
ING AND INSTALLATION.
Fixing screw
* Keep the right cabinet, which is required when the multi paper feed
unit is removed.
4 – 9
3 Insert the positioning pins of the multi paper feed unit into the
installation holes of the copier. At that time, first insert the rear pins, then insert the front pins. (Check that the multi paper feed unit connecting pins are properly connected.) Then fix the multi paper feed unit with the two screws which were removed in procedure (2).
Rear side
Positioning pin
Installation holes
Fixing screw
Fixing screw
Multi paper feed unit
13. Tray paper size selection (Explained with the SF-2118.)
Either of the upper and lower trays allows setting of the paper size as shown in t he fi gu re. To select the d esi red s ize, fol low the proc ed ures below. (A5 size is handled as the special size. The factory setting is A3: 11″ × 17 size.)
1. Fit partitioning plates A and B in the tray to the
vertical and horizontal sizes according to the paper s i ze .
Fit the plates to the scales of the paper size. Partitioning plate A is of slide ty pe. Hold the fixing knob a nd slide partitioning plate A to the sc ale. Partiti oning plat e B is of in sertion type . Remove it and ins ert to the scale po sit i on .
Lever
Positioning pin
Front side
4 With the above procedure, the multi paper feed unit installation is
completed.
* Clo se th e uppe r uni t slow ly and c lose t he fr ont cab inet. The mul ti
paper feed unit mode is automatically set.
Left guide
Front guide
2. Remove the tray.
Pull out the tray fully toward you, and tilt it upward to remove.
4 – 10
3. Remove the size block upward, and attach it to the selected size.
Attach the size block according to the selected size as shown below:
Paper size block
(Inch series) (AB series)
11" x 17"
x 11R 8-1/2
8-1/2" x 5-1/2"
EXTRA
Top view from front side
11x17
8-1/2 x 5-1/2
8-1/ 2" x 14 " 8- 1/ 2" x 11 "
x 11
8-1/ 2
8-1/2
x 14
8-1/2" x 11"R
8-1/2
A3
x 11R
x 14
8-1/2
EXTRA
x 5-1/2 8-1/2
8-1/2
x 11
EXTRA
(Note)
When the tray paper size is changed, be sure to adjust the size
block. If not, the paper size display remains unchanged. (The pre­vious size is displayed.)
4. Attach the tray.
Reverse the removing procedure. That is, tilt the tray upward and insert into the body. Then push it in horizontally.
A3
B5
Extra
A3 B4
A4R
EXTRA
B5
EXTRA
B4 A4
A4
B5 A4R
A4
R R
A3
B5
A4
B4
B5R
A3
5. Set the papers on the tray, and select the display of the paper size display slit.
Remove the paper size display plate, and insert it according to the selected paper size so that the paper size indication can be seen from the display slit. When A5 size is selected, display "Special."
Paper size plate
4 – 11
[5] DESCRIPTIONS OF EACH SECTION
Descri ptions are made on the following sections:
1 Paper feed section 2 Developing section 3 Optical section 4 Process section 5 Separation/transport section 6 Fusing/paper exit section 7 High voltage section
3
4
6
5
2
1
In the case of SF-2118:
The SF-2118 is provid ed with the thr ee-way pa per fe ed syst em. Th e tray is of the universal t y pe an d has cap ac it y o f 2 50 sheets. Th e front loading system allows the tray to be loaded from the lower side of the front cabinet. (The SF-2116 ha s the two-way pape r feed system with one 250-sheet tray and ma nual feed.) Manual pa per feed is in the sin gle mode. The mu lti paper feed un it (SF-MF15) is an option. The tray has the capacity of 500 sheets (250 sheets for the SF-2116). In addi tion to that, th e option al paper feed uni t allows loading o f 500 sheets more.
2) Basic operati ons
(Tray paper feed operat ion)
When the CPFC (Cassette paper feed clutch) turn on, the paper feed roller shaft, t he paper fe ed roller, and the ta ke-up roller rotat e in the direction of A. At the same time, the limiter spring moves down the roller release arm. As a result, the take-up roller falls by its own weight onto the paper su rface, starting paper feed .
Roll er r elease arm
Take-up roller
1. Paper feed secti on
1) General descriptions
To r ealize th e compact design, t he front l oading system and the fo l­dable multi paper feed unit (option) are employed. Use of t he optional tw o- s ate paper fee d un it and the spar e tr ay allo w s a varie ty of sy st e m co nf i gu r ations. (System configuration) Example with the SF-2118:
SF-2118
Sheet
250 sheets 250 sheets
250 sheets 250 sheets
SF-CM15
(Two-step paper feed unit)
50 sheets
SF-MF15(Multi paper feed unit)
250 sheets
SF-UB15
(Spare tray)
Paper f eed ro l l er
Paper feed roller shaft
When the CPFC turns off, rotation stops and the take-up roller is pushed up to the original position by the roller release arm spring.
(Single manual paper feed operation)
There is no special mechanism for manual paper feed other than the manual feed paper sensing actuator and the paper guide.
(Multi manual paper feed operation)
When the MPFS (multi paper feed solenoid) turns on, the spring clutch rotates to pr ess the take- up roller on t he paper, feeding the paper.
5 – 1
2. Developing secti on
1) General descriptions
(1) Two-component developer
The developer is composed of toner and carrier. Carrier serves as a me dium for attachi ng ton er onto the ele ctrostat ic image on the photoconductor drum. By stirring toner and carrier, they are rubbed to be charged positive (+) and negative (–) respectively. Since deve loper will deter iorate to degra de copy quality, it shou ld be replaced regularly.
(2) Two-component magnetic brush development
The rotatable non-magnetic sleeve is provided over the magnet roller and is rotated. Carrier forms a magnetic b rush on the sleev e surface by magn etic force to attach toner onto the electrostatic image on the photoconduc­tor drum.
(3) Developing bias
When the photoconductor is charged and exposed to light (ex­posure ), th e surfac e poten tia l (volt ag e) of the p ho tocon duct or w ill no t be lost completely. (The residual potential remains.) Toner is attracted to the photoconductor by this residual potential, dirty ing the phot oconductor. As a r esult, a dirt y copy of whi te back­ground is generated. To prevent ag ainst this, a voltage of the same polarity and higher than the residual potential is applied to the MG roller, preventing toner from being attached to the photocondu ctor surface .
(Detail s of DV harness co nnect or)
For color identification
GND
Resistor
*For toner density sensor
GND
*Resistance value is identified by color
2) Basic composition
2
For bias
VB
4
Residual potent i al < D V B IAS
MG rolle r
DV BIAS
Toner
Carrier
Devel opi ng bia s v olt age
-200V
(4) DV harness
The toner density sensor, the developing bias, and the developing unit identification resistance harness. (For details, refer to [6] DISASSEMBL Y AND ASSEMBLY.)
(View ed fr om th e rear of devel oi ng uni t )
1
3 5
No. Name
Magnet roller Forms a magnetic brush of carrier
1
Developing doctor blade Limits the height of the magnetic
2
Developing MIX roller Stirs carrier in the developing unit
3
Toner transport roller Transport toner sent from the
4
Toner density sensor Senses toner density in
5
by magnetic force.
brush.
and distributes toner evenly.
toner hopper unit to the stirring section.
developer.
DV har ness c onnec t or
5 – 2
3) Basic operations
(Cassette paper feed)
When t he CPFC (cassette paper feed clutch) is turned on, the paper feed roller shaft, the paper feed roller, and the take-up roller rotates in the dire ction of A, an d the r oller re lease arm is moved downwa rd by the limiter spring. As a result, the take-up roller falls by its weight to reach the paper surface, feeding the paper. When the CPFC is turned off, the take-up roller is pushed up to the position by the roller release arm spring.
(3) Optical section
Stirring roll er
MG roller
Transport roller(upper)
Transport roller(lower)
DV drive unit
PS roller
Multi manual insertion paper feed unit (Option)
Paper fe ed unit
Paper fe ed unit
Proccess unit
Paper feed rive unit
Main drive unit
Cleaner unit
Transport unit
Main motor
Fuser unit
Paper ex it roller
1. General description
The optical section of this model is composed of the fixed focus
lens and six mirrors. Since the fixed focus lens is used, No. 4/5 mirror base is shifted according to the shift of the lens to change the distance between the original and the drum (OID, Original Image Distance) in reduction or enlargement copy. The lens and No. 4/5 mirror unit are shifted by driving the stepping motor with the signals from the main control PWB, allowing zoom­ing of 151 steps in 1% increment in the range of 0.50 to 2.00.
5 6 910
Exposure is adjusted by changing the copy lamp voltage. The AE
sensor is provided in the zoom base to sense the density of the original. The copy lamp light is reflected by the original to the AE sensor, which senses the density of the original and adjust the copy lamp light quantity according to the density.
The exposure system is the slit exposure system by moving light
source.
3
17
151 2
14 8 12
711 1316 4
Copy lamp
1
No. 2 mirror
4
No. 4 mirror
7
No. 2/3 mirror base unit
F
Mirror motor
I
Mirror home position sensor
L
Reflector
2
No. 3 mirror
5
No. 5 mirror
8
Copy lamp unit
G
Lens/No. 4/5 mirror base drive motor
J
Automatic exposure (AE) sensor/
M
Optical system dirt sensor
5 – 3
No. 1 mirror
3
Lens
6
No. 6 mirror
9
No. 4/5 mirror base unit
H
Lens home position sensor
K
(1) Original table
The original table is fixed. The original is set in the left center position.
Mirror base sc an spe ed is chang ed f o r zoomi ng
Enlargment
(2) Copy lamp
100V s eries: 85V, 275W 200V series: 170V, 310W
(3) Mirror
This model uses six mirrors. No. 1 mirror is attached to the copy lamp unit, No. 2/3 mirrors are attached to No. 2/3 mirror base, No. 4/5 mirrors are attached to No. 4/5 mirror base. The copy lamp unit and th e No. 2/3 mir ror base unit are scanne d in copying. The No. 4/5 mirror base is shifted in zoom copying to change the distance between ten original and the drum.
(4) Lens (fixed focus lens)
Construction (1 group 3 lenses)
Brightness (F8.5)
Focus: (195mm ±1%)
(5) Lens home position sensor (LHPS)
This sens or sen ses the le ns home position . The out put sign al of thi s sensor is the basic signal to control the copy magnification ratio.
(6) Lens base
The lens is mounted to the lens base, which is shifted toward the paper feed direction in reduction copy or toward the paper exit direc­tion in enlargement copy by the lens drive motor.
Copy direction
Normal
Zooming b y c hangi ng th e le ns and mirror positi on
Original
Reduct i o n
5 – 4
Parts identification and functions
Mirror home position sensor
No. 2/3 mirror un it
Copy lamp unit
Lens drive wire
Reflector
Copy lamp
Lens home position sensor
AE sensor
Lens No. 4/5 mi rr or uni t drive motor
Mirror motor
No. 4/5 mirr or uni t
Lens
Lens unit
Mirror base wire Tempera t ure fuse
(7) Lens drive shaft
This shaft controls the optical axis of the lens in zoom copy. The lens follows along the slide base shaft.
(8) Lens drive wire
This is to shift the lens unit and the No. 4/5 mirror base.
(9) No. 4/5 mirror unit
No. 4/ 5 mirro rs a re a ttach ed t o this unit. It is shif ted by the le ns driv e motor to change the distance between the original and the drum according to the zooming ratio.
(10) Mirror m otor
This st epping motor shifts the co py lamp unit and the No. 2 /3 mir ror base. It is rotated at the rpm according to each zooming ratio.
(11) M irror home position sensor (MHPS)
This sensor senses the home position of the copy lamp unit. It is of light t r ansmission ty pe.
(12) No. 2/3 mirror unit
No. 2/3 mirrors are attached to th is unit. It is scann ed by the mirror motor.
(13) Copy lamp unit
This is composed of No. 1 mirror, the temperature fuse, the copy lamp, the exposure adjustment plate, and the reflector, and scanned by the mirror motor.
(14) Temperature fuse
This is attached closely to the reflector to prevent against abnormal temperature rise in th e optic al syste m. If the temperatu re ri ses a bnor­mally, it turns off the copy lamp power directly. 100V s eries (117°C) 200V s eries (117°C)
(15) Reflector
Light from the copy lamp is reflected by the reflector to the original.
(16) Exposure adj ustment plate
Four exp osure adjust ment plat es are attac hed to the copy lamp unit to adjust exposure balance in back and forth direction of the frame.
(17) Mirror base drive wire
This wire transmits the m irror motor p ower to th e copy lamp unit and the No. 2/3 mirror base to scan the mirror base.
(18) Lens drive m ot or
This stepping motor drives the lens and the No. 4/5 mirror base.
(19) AE sensor
This AE sensor senses the original density by the light emitted from the copy l am p a nd r ef lec te d by the orig ina l, c on tr o llin g the develop ing bias. The photometric area is about 100m width at the center and in the mirr or base scannin g direction. The element is photo diodes.
5 – 5
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