Sharp SF-1120, SF-1020 User Manual

SERVICE MANUAL

CODE: 00ZSF1120SM/E

MODEL SF-1020

MODEL SF-1120

SF-1020

Option • Paper tray (SF-UB15)

• Two-step paper feed unit (SF-CM15)

• One-step paper feed unit (SF-CM16)

• Personal counter (SF-71A/71B)

• 10-bin sorter (SF-S17N) @

• 10-bin staple sorter (SF-S54) @

• Auto document feeder (SF-A18) @

• Reverse automatic document feeder

(SF-A57) @

SF-1120

CONTENTS

[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 1

[ 2 ] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 1

[ 3 ] PRODUCT VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 1

[ 4 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 1

[ 5 ] DESCRIPTION ON EACH SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 1

@ For the options, refer to their service manuals.

[ 6 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 1

[ 7 ] ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 – 1

[ 8 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 1

[ 9 ] SELF DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 1

[10] MEMORY TROUBLES, FLOWCHART FOR REPLACEMENT OF

MAIN CONTROL PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 – 1

[11] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 – 1

[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 – 1

Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

Contents

[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . 1-1

1. Product features . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. System configuration (op tions) . . . . . . . . . . . . . 1-1

[2] PRODUCT SPECIFICATIONS . . . . . . . . . . 2-1

1. Basic specifications . . . . . . . . . . . . . . . . . . . . . . 2-1

2. Description of each section . . . . . . . . . . . . . . . . 2-2

3. Supply parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

4. Optional specifications . . . . . . . . . . . . . . . . . . . 2-4

(1) Automatic document feeder (ADF) . . . . . . 2-4

(2) Reverse automatic do cum ent feeder

(RADF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

(3) 10-bin sorter . . . . . . . . . . . . . . . . . . . . . . . 2-4

(4) 10-bin staple sorter (10-bin SS) . . . . . . . . 2-5

(5) Two-step paper feed unit . . . . . . . . . . . . . 2-5

(6) One-step paper feed unit . . . . . . . . . . . . . 2-5

(7) Exclusive-use desk . . . . . . . . . . . . . . . . . . 2-5

[3] PRODUCT VIEWS . . . . . . . . . . . . . . . . . . . . . . 3-1

1. External view and internal structur e . . . . . . . . . 3-1

2. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3. Clutches, solenoids, and motors (Explaine d

with the SF-2120 and the SF-CM15) . . . . . . . . 3-4

4. PWB (Explained with the SF-2120 and the

SF-CM15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

5. Sensors and switches (Explained with the

SF-2120 and the SF-CM15) . . . . . . . . . . . . . . . 3-6

6. Rollers, mirrors, etc. . . . . . . . . . . . . . . . . . . . . . 3-7

[4] UNPACKING AND INSTALLATION . . . . . 4-1

1. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

(1) Environment . . . . . . . . . . . . . . . . . . . . . . . 4-1

(2) Space around the machine . . . . . . . . . . . . 4-2

(3) Installation base . . . . . . . . . . . . . . . . . . . . 4-2

(4) Power source . . . . . . . . . . . . . . . . . . . . . . 4-2

(5) Grounding wire connection . . . . . . . . . . . . 4-2

3. Optical system lock release . . . . . . . . . . . . . . . . 4-3

A. No. 2/3 mirror unit lock rel ease . . . . . . . . . 4-3

B. Lens and No. 4/5 mirror unit lock release . 4-3

4. Charger cleaning . . . . . . . . . . . . . . . . . . . . . . . . 4-3

A. Main charger unit electrode cleaning . . . . 4-3

5. Developing unit setting . . . . . . . . . . . . . . . . . . . 4-4

A. Developing unit setting . . . . . . . . . . . . . . . 4-4

6. Toner density sensor level a djustment . . . . . . . 4-5

A. Developing unit level adjus tment . . . . . . . 4-5

7. Accessory installation . . . . . . . . . . . . . . . . . . . . 4-5

A. Copier tray installation . . . . . . . . . . . . . . . 4-5

8. Toner supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

9. Center shift adjustment . . . . . . . . . . . . . . . . . . . 4-7

10. Label attachment . . . . . . . . . . . . . . . . . . . . . . . . 4-7

A. Label attachment . . . . . . . . . . . . . . . . . . . 4-7

11. Optional two-step paper feed unit

(SF-CM15) installation . . . . . . . . . . . . . . . . . . . 4-8

12. Optional one-step paper feed unit

(SF-CM16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

13. Tray paper size selection . . . . . . . . . . . . . . . . 4-11

[5] DESCRIPTIONS OF EACH SECTION . . 5-1

(1) Paper feed section . . . . . . . . . . . . . . . . . . . . . . 5-1

1) Gener al descri pti ons . . . . . . . . . . . . . . . . . 5-1

2) Basic operations . . . . . . . . . . . . . . . . . . . . 5-1

(2) Developing section . . . . . . . . . . . . . . . . . . . . . . 5-2

1) Gener al descri pti ons . . . . . . . . . . . . . . . . . 5-2

2) Basic composition . . . . . . . . . . . . . . . . . . . 5-2

3) Basic operations . . . . . . . . . . . . . . . . . . . . 5-3

(3) Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

1. General description . . . . . . . . . . . . . . . . . 5-3

2. Basic operations . . . . . . . . . . . . . . . . . . . . 5-6

(4) Copy process . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

(1) Photoconductor . . . . . . . . . . . . . . . . . . . . 5-8

(2) Process diagram . . . . . . . . . . . . . . . . . . . . 5-9

(3) Details of image formin g process . . . . . . 5-10

(4) Transition of photoconductor sur f ace

potential . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

(5) Photoconductor drum sensitivit y

correction . . . . . . . . . . . . . . . . . . . . . . . . 5-14

(6) Process control function . . . . . . . . . . . . . 5-14

(5) TRANSPORT/FUSING SECTION . . . . . . . . . 5-16

1) Gener al . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

2) Basic com position and functi ons . . . . . . 5-16

(6) Fusing paper exit section . . . . . . . . . . . . . . . . 5-16

(7) High voltage section . . . . . . . . . . . . . . . . . . . . 5-17

1) Gener al . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

2) Basic composition . . . . . . . . . . . . . . . . . . 5-17

(8) ADU unit (SF-1120 only) . . . . . . . . . . . . . . . . . 5-17

[6] DISASSEMBLY AND ASSEMBLY . . . . . . 6-1

1. Paper feed unit . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

1-1. Paper feed unit . . . . . . . . . . . . . . . . . . . . . 6-1

1-2. Paper feed roller ass’y removal . . . . . . . . 6-1

1-3. PS front roller ass’y . . . . . . . . . . . . . . . . . 6-2

1-4. Separation roller . . . . . . . . . . . . . . . . . . . . 6-2

1-5. Paper feed roller, take-up roller . . . . . . . . 6-2

1-6. Lower paper feed unit . . . . . . . . . . . . . . . . 6-3

1-7. Lower separation roller . . . . . . . . . . . . . . . 6-3

1-8. Transport roller . . . . . . . . . . . . . . . . . . . . . 6-3

1-9. Lower paper feed roller/take-up roller . . . 6-3

2. Transport unit . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

2-1. Resist roller, transfer roller . . . . . . . . . . . . 6-3

2-2. Transport belt . . . . . . . . . . . . . . . . . . . . . . 6-4

3. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

3-1. Fusing unit removal . . . . . . . . . . . . . . . . . . 6-5

3-2. Heater lamp replacement . . . . . . . . . . . . . 6-5

3-3. Upper heat roller ass’y removal . . . . . . . . 6-5

3-4. Upper separation pawl replacement . . . . . 6-6

3-5. Lower heat roller replacement . . . . . . . . . 6-6

3-6. Lower separation pawl replacement . . . . . 6-6

3-7. Thermistor/thermostat removal . . . . . . . . . 6-7

4. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

1) Copy lam p re pl acement . . . . . . . . . . . . . . 6-7

2) Mirror base wire rep la cem ent and

adjustment . . . . . . . . . . . . . . . . . . . . . . . . 6-7

3) No. 2/ 3 m i rr or unit (mirror base B)

installation (Mirror base B positioning) . . 6-10

4) Cop y la m p uni t ins tallation

(Mirror base A positioning) . . . . . . . . . . . 6-11

5) No. 4/ 5 m i rr or unit (mirror base C)

replacement . . . . . . . . . . . . . . . . . . . . . . 6-11

6) Lens wire replacement . . . . . . . . . . . . . . 6-13

7) Lens unit replacement . . . . . . . . . . . . . . 6-15

5. High voltage section . . . . . . . . . . . . . . . . . . . . 6-16

5-1. Main charger (MC) unit . . . . . . . . . . . . . . 6-16

5-2. Transfer/separation charger (TC/SC)

unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

6. Process section . . . . . . . . . . . . . . . . . . . . . . . 6-17

6-1. Process unit . . . . . . . . . . . . . . . . . . . . . . 6-17

6-2. Waste toner bottle replacement

(required when waste toner full detection/

maintenance) . . . . . . . . . . . . . . . . . . . . . 6-18

6-3. Drum (Replace every 50K copies) . . . . . 6-19

6-4. Blank lamp unit

(Clean every 50K copies.) . . . . . . . . . . . 6-19

6-5. Discharge lamp unit

(Clean every 50K copies.) . . . . . . . . . . . 6-19

6-6. Cleaner blade

(Replace every 50K copies.) . . . . . . . . . . 6-20

6-7. Drum separation pawl

(Replace every 50K copies.) . . . . . . . . . . 6-20

6-8. Process control PWB (Clean the sensor

section every 50K copies.) . . . . . . . . . . . 6-20

6-9. Drum mark sensor PWB (Clean the sensor

section every 50K copies.) . . . . . . . . . . . 6-20

6-10. Toner reception seal (Replace every 50K

copies.) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

7. Developing section . . . . . . . . . . . . . . . . . . . . . 6-20

A. DV side seals F/R repla cem ent

(Replace every 120K copies.) . . . . . . . . . 6-20

B. DB blade replacement

(Replace every 120K copies.) . . . . . . . . 6-21

C. V ring attachment . . . . . . . . . . . . . . . . . . 6-21

D . Note for to ner hopper drive gear (31T)

and stirring shaft attachment . . . . . . . . . 6-21

G . Developing unit color i dentification . . . . . 6-22

8. Operation panel/interm ediate cabinet . . . . . . . 6-22

9. Frame major parts . . . . . . . . . . . . . . . . . . . . . . 6-22

9-1. Cooling fan motor replacement . . . . . . . 6-22

9-2. Power unit . . . . . . . . . . . . . . . . . . . . . . . . 6-23

9-3. Tray size detecting PWB . . . . . . . . . . . . 6-23

9-4. Main PWB unit . . . . . . . . . . . . . . . . . . . . 6-24

9-5. AC power PWB . . . . . . . . . . . . . . . . . . . . 6-24

9-6. Ozone filter (Check every 50K copies,

and clean every 100K copies.) . . . . . . . . 6-24

10. Multi paper feed unit (SF-MF15: option) . . . . . 6-25

10-1. Separation roller . . . . . . . . . . . . . . . . . . . 6-25

10-2. Take-up roller/paper feed roller . . . . . . . 6-25

11. ADU (SF-1120 only) . . . . . . . . . . . . . . . . . . . . 6-26

12. Paper feed unit

(SF-CM15, SF-CM16, option) . . . . . . . . . . . . . 6-27

[7] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . 7-1

1. Developing section . . . . . . . . . . . . . . . . . . . . . . 7-1

1-1. Developing doctor clearance

adjustment . . . . . . . . . . . . . . . . . . . . . . . . 7-1

1-2. Developing magnet roller main pole

position adjustment . . . . . . . . . . . . . . . . . . 7-1

2. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

2-1. Adjustment items . . . . . . . . . . . . . . . . . . . 7-2

2-2. Note for adjustments . . . . . . . . . . . . . . . . 7-3

2-3. Adjustment of each section . . . . . . . . . . . 7-4

A. Lens reference posi tion adjustment . . . . . 7-4

B. No.4/5 mirror reference position

adjustment . . . . . . . . . . . . . . . . . . . . . . . . 7-4

C . Vertical copy magnificatio n ratio

adjustment . . . . . . . . . . . . . . . . . . . . . . . . 7-5

D . Resolution adjustment

(Focus adjustment) . . . . . . . . . . . . . . . . . . 7-6

E. Horizontal copy magnification rat i o

adjustment . . . . . . . . . . . . . . . . . . . . . . . . 7-8

F. Comparison table of le ns val ues and

simulation input values . . . . . . . . . . . . . . . 7-9

G. Vertical skew adjsutment . . . . . . . . . . . . 7-10

H. Horizontal skew adj ustm ent . . . . . . . . . . 7-10

I . Center shift adjustm ent . . . . . . . . . . . . . . 7-12

J. Exposure balance adjustment . . . . . . . . 7-12

K. Copy lead edge adjustment . . . . . . . . . . 7-13

2-4. Original detecting section . . . . . . . . . . . . 7-15

A. Original detecti ng ar m unit adjustmen t . . 7-15

B. Original detecting l evel adjustment . . . . 7-16

2-5. Copy density adjustment . . . . . . . . . . . . 7-17

2-6. Process section adjustment . . . . . . . . . . 7-21

[8] SIMULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

2. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

3. Operating procedur e . . . . . . . . . . . . . . . . . . . . . 8-1

4. List of simulations . . . . . . . . . . . . . . . . . . . . . . . 8-2

5. Details of simulations . . . . . . . . . . . . . . . . . . . . 8-4

6. User simulation . . . . . . . . . . . . . . . . . . . . . . . . 8-20

(1) Functions which can be set and

canceled by the user simulation . . . . . . . 8-20

(2) User simulation . . . . . . . . . . . . . . . . . . . 8-21

(3) User simulation code table . . . . . . . . . . . 8-21

(4) Department counter set t ing content

(Set with user program P10 ∼ P15) . . . . 8-21

[9] SELF DIAGNOSTICS . . . . . . . . . . . . . . . . . . . 9-1

1. Summary/purpose . . . . . . . . . . . . . . . . . . . . . . . 9-1

2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

3. Clearing the self diag display . . . . . . . . . . . . . . 9-1

[10] SERVICING AT MEMORY TROUBLE

AND MAIN CONTROL PWB REPLACEMENT

. . . . . . . . . . . . . . . . . . . . . . . 10-1

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

2. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

3. Remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

4. Set value recording sheet . . . . . . . . . . . . . . . . 10-3

5. Memory simulation list . . . . . . . . . . . . . . . . . . . 10-4

[11] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 11-1

1. Maintenance cycle and maintena nce i tems . . 11-1

[12] ELECTRICAL SECTION . . . . . . . . . . . . . . 12-1

1. System block diagram . . . . . . . . . . . . . . . . . . . 12-1

2. Main circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3

(1) Block diagram . . . . . . . . . . . . . . . . . . . . . 12-3

(2) CPU (IC6) SC3041K12F . . . . . . . . . . . . . 12-4

(3) I/O (IC8) CXD1095Q . . . . . . . . . . . . . . . . 12-8

(4) Detector circuit of sensor signal . . . . . . 12-11

(5) Start/stop control circuit . . . . . . . . . . . . 12-11

(6) Heater lamp control circuit . . . . . . . . . . 12-12

(7) Driver circuit (Solenoid, electromagnetic

clutch) . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

(8) Stepping motor drive circuit . . . . . . . . . 12-13

(9) AE (Auto Exposure) sensor circuit . . . . 12-14

(10) Toner supply motor drive circuit . . . . . . 12-14

(11) Reset IC (IC13) . . . . . . . . . . . . . . . . . . . 12-14

(12) Operation panel . . . . . . . . . . . . . . . . . . 12-15

(13) EnergyStar circuit description . . . . . . . . 12-16

(14) ADU circuit description . . . . . . . . . . . . . 12-17

[1] PRODUCT OUTLINE

1. Product features

(1) Compact body

• Compact body size

The body width of 600mm is the smallest in the class.

• The employment of the front loading tray and the folding-type multi

manual paper feed cassette realizes the small occupying area.

2. System configuration (options)

(2) Clean copy gentle to the environment

• Silent design,

• Low level of ozone, use of recyclable materials

• The energy-saving mode reduces the power consumption.

(3) High capacity of copying

• Warm-up time is less than 45 sec. The first copy of 5.3 sec (SF-

1020) or 5.8 sec (SF-1120).

(4) Fully expandable system. (Refer to "2. System configuration.")

10-bin sorter SF-S17

Two-step paper feed unit SF-CM15

10-bin staple sorter SF-S54

Reversing automatic document feeder SF-A57

(SF- 1120 o n l y)

Automatic document feeder SF-A18

Tray (r e s e r ve ) SF-UB15

One-step paper feed unit SF-CM16

1 – 1

Personal counter

Exclusive-use desk

SF-D S17 SF-D S18

[2] PRODUCT SPECIFICATIONS

1. Basic specifications

(1) Type: Table top (2) Copy speed: <SF-1020/1120>

Normal

A3 11 sheets/min 10 sheets/min

B4 13 sheets/min 12 sheets/min 12 sheets/min A4 (Portrait) 20 sheets/min 15 sheets/min 15 sheets/min A4 (Landscape) 15 sheets/min 14 sheets/min 14 sheets/min B5 (Portrait) 20 sheets/min 15 sheets/min 15 sheets/min B5 (Landscape) 15 sheets/min 14 sheets/min 14 sheets/min W letter 11 sheets/min 10 sheets/min 10 sheets/min Legal 13 sheets/min 12 sheets/min 12 sheets/min Letter (Portrait) 20 sheets/min 15 sheets/min 15 sheets/min Letter (Landscape) 15 sheets/min 14 sheets/min 14 sheets/min

(Note) The copy speeds for enlargement and reduction are the lowest

ones. (3) Warm up time: 45 sec or less (4) First copy time: SF-1020

First copy time from each paper feed port (A4 landscape)

Paper feed port SF-1020 Paper feed port SF-1120 Body tray upper stage 5.3 sec ADU 5.8 sec Body tray lower stage 5.8 sec Body 1st step

Option paper feed unit first step

Option paper feed unit second step

(5) Jam recovery time: 8 sec (Conditions: After leaving the door

(6) Multi copy Max. 99 sheets (7) Original

Max. original size A3/W letter Reference original size Left side/Center Original sensing YES (Japan only) Sensing size A3 ∼ B5R

(8) Copy magnification ratio

Fixed magnification: Inch series: 200, 141, 122, 115, 100, 86,

Zoom range: 50% ∼ 200% (151 steps by the increment of 1%)

(9) Exposure

Exposure mode: Auto/Manual/Photo No. of manual steps: 9 steps

5.3 sec (Paper feed port: Upper tray) SF-1120

5.8 sec (Paper feed port – from copier paper tray)

6.1 sec

6.4 sec

open for 60 sec, the standard conditions)

AB series: 200, 141, 129, 121, 100, 95,

Enlargement

(Magnification)

(200%)

Option paper feed unit 1st step

Option paper feed unit 2nd step

SF-1020 SF-1120

81, 70, 50% (9 steps)

77, 64, 50% (9 steps)

Reduction

(Magnification) 10 sheets/min

(50%)

from copier paper tray

6.5 sec

6.8 sec

(10) Void width

Void area: Lead edge/rear edge: 3mm or less Image loss Normal: 4mm or less

(11) Paper exit/finishing

Paper exit tray capacity: 250 sheets Finishing: option 10-bin sorter, 10-bin staple sorter

(12) Additional functions

Function

SF-1020 SF-1120

Auto Paper Selection F

Auto Magnification ratio Selection

Shift F 1-set 2-copy F Enlargement is impossible. Edge erase F Trimming × Masking × Centering × Move image × Covers/inserts × Overlay × Job memory × Monochrome F (Red, Blue)

(13) External dimensions

W × D × H mm 600 × 585 × 460 600 × 585 × 510 Occupying area

(W × D) Weight 48.5Kg 61.2Kg

(14) Power source

Voltage: 100V 50/60Hz Frequency: 50/60Hz common

(15) Power consumption

Max. power consumption

Stand-by power consumption

Average power consumption during operation

Preheating 60W Auto power shut

off

SF-1020 SF-1120

885 × 595 935 × 595

1.5kw (Note) Max. when the

18W (Heater lamp OFF) 20% greater for H version 1kW (Heater lamp ON)

1320W

4.8W

81⁄2″ × 13″: only the specified area, original size input

Remark

option is installed

2 – 1

2. Description of each section

(1) Paper feed section

SF-1020 SF-1120 Copying size A3 ∼ A6/W letter ∼ Invoice Paper feed

system Paper feed

capacity

Cassette Paper size Paper weight Paper kind Remark

AB series:

Body tray upper stage

A3 ∼ A5 Inch series:

W letter ∼ Invoice

AB series:

Body tray lower stage

A3 ∼ A5 Inch series:

W letter ∼ Invoice

AB series:

Paper feed unit (option)

A3 ∼ A5 Inch series:

W letter ∼ Invoice

AB series: A3 ∼ A6R

Multi

Inch series: W letter ∼

Multi

Invoice manual paper feed

Single

AB series:

A3 ∼ A6R

Inch series:

W letter ∼

Invoice

2 trays + multi manual feed

1 tray + multi manual feed

250 sheets × 2250 sheets × 1

56 ∼ 80g/m

Standard paper,

15 ∼ 20 lbs

56 ∼ 80g/m

recycled paper

Standard paper,

15 ∼ 20 lbs

56 ∼ 80g/m

recycled paper

Standard paper,

15 ∼ 20 lbs

recycled paper

56 ∼ 80g/m2Standard

paper,

15 ∼ 20 lbs

specified paper, special

paper, OHP film, Second original

52 ∼ 128g/m

paper,

14 ∼ 34 lbs

postcards (without folding)

SF-1120: copier paper feed tray

SF-CM15 (2-step) SF-CM16 (1-step)

(2) Optical section

Light source Halogen lamp Exposure system Slit exposure by moving the light source Zooming system By changing the lens positions and the scan

speed.

Lens Fixed focus lens

(3) Process

Charging system (–) DC saw teeth electrode system Transfer system (–) tungsten system Separation system (AC) separation tungsten system

(4) Developing section

Developing system Dry, two-component magnetic brush

development (developer replacement)

Developing bias voltage DC–200V ±5V

(5) Fusing section

Fusing system Heat roller system Upper heat roller surface temperature 190 degrees C Heater lamp Halogen lamp 1000W × 1

(6) ADU section (For SF-1120 only)

Paper kind Normal paper, 56g/m2 ∼ 80g/m

Capacity 30 sheets 50 sheets Paper size B4/81⁄2″ × 14″ A4, B5, A5/81⁄2″ × 11″ Copy void width Lead edge, 3mm or less

Rear edge, 3mm or less

2 – 2

3. Supply parts

Brazil/Asia except Hong Kong

Name Contents Life Product name

1 OPC Drum kit OPC Drum × 1

Cleaner Blade × 1 Drum Separation Pawl × 2 Separation Pawl Spring × 2

2 Black Developer Black developer × 10 50K × 10 SF-216CD1

3 Black Toner Black Toner Bottle (240 g) × 10 6K × 10 SF-116CT

4 Upper Heat Roller Kit Upper Heat Roller × 1

Upper Separation Pawl × 4 Fusing Bearing (F) × 1

5 Lower Heat Roller Kit Lower Heat Roller × 1

Lower Separation Pawl × 4

6 Staple Cartridge Staple Cartridge (For SF-S54) × 3 5K staples × 3 SF-LS12

Middle East/Africa

Name Contents Life Product name

1 OPC Drum Kit OPC Drum × 1

Cleaner Blade × 1 Drum Separation Pawl × 2 Separation Pawl Spring × 2

2 Black Developer Black Developer (530g) × 10 50K × 10 SF-216LD1

3 Black Toner Black Toner Bottle (240g) × 10 6K × 10 SF-116LT

4 Upper Heat Roller Kit Upper Heat Roller × 1

Upper Separation Pawl × 4 Fusing Bearing (F) × 1

5 Lower Heat Roller Kit Lower Heat Roller × 1

Lower Separation Pawl × 4

6 Staple Cartridge Staple Cartridge (For SF-S54) × 3 5K staples × 3 SF-LS12

50K SF-216DR

(SF-216SD1 × 10)

(SF-116ST × 10)

100K SF-216UH

100K SF-220LH

(SF-SC12 × 3)

50K SF-216DM

(SF-216DV1 × 10)

(SF-116T × 10)

100K SF-216UH

100K SF-220LH

(SF-SC12 × 3)

2 – 3

4. Optional specifications

(1) Automatic document feeder (ADF)

Functions

Original detection on the tray

Available (For originals of indefinite sizes, scanning is made.)

Original set direction Face up Original set position Center reference Original transport system Belt (half size) system Original feed sequence Bottom taking (Face up exit) Original size A3 ∼ A5/11" × 17" ∼ 8 1/2" × 5 1/2" Original change speed

(S → S) Original weight 35 ∼ 128g/m

Original set quantity 50 sheets, 35 ~ 80 g/cm2,

Original stop system Position control system Dimensions 571 (W) × 521 (D) × 110 (H) (mm)

Weight About 11.5kg

Power source Supplied from the copier’s power section.

Power consumption 65W

20 sheets/min

(50 ∼ 128g/m2 for EX)

80 ~ 128 g/m2 thickness max. 6.5 mm

(Height: excluding the tray)

Functions

Original sensing on the tray

Sensing size Inch series: 11" × 17", 8 1/2" × 14", 8 1/2" ×

Original mixture Allowed (However, no linkage with the AMS) Original reverse NO

YES (Scanning read for uncertain size originals.)

11", 8 1/2" × 11"R, 8 1/2" × 5 1/2" AB series: A3, B4, A4, A4R, A5

(2) Reverse automatic document feeder (RADF) <Model name: SF-A57>

Original set direction Face up Original set position Center reference Original transport system Belt system Original feed sequence Bottom taking (Face up exit) Original size A3 ∼ A5, 11" × 17" ∼ 8 1/2" × 5 1/2" Original replacement

speed (S → S) Original weight 35 ∼ 128g/m2 (50 ∼ 128g/m2 for EX) Original set capacity 50 sheets, 35 ∼ 80g/m

Original stop system Position control Dimensions 592 (W) × 521 (D) × 110 (H) mm

Weight About 12.5kg Power source Supplied from the copier (equipped

20 sheets/min

80 ∼ 128g /m2: thickness Max. 6.5mm

(Height; excluding the tray)

with the power source).

Detection size Japan: A3, B4, A4, A4R, B6, B6R

Inch series: 11" × 17", 8 1/2" × 14", 8 1/2" × 11", 8 1/2" × 11"R, 8 1/2" × 5 1/2" E× AB series: A3, B4, A4, A4R, A5

Original mixture Allowed (However, no linkage with the

AMS)

Original reverse Allowed

Display section

1 Original feed display The ADF shows the operation

2 Original remaining

display

SDF mode Selection between the SDF mode and

allowable state. When an original is set, the display lights up.

When the automatic document feeder is used as the original cover, the LED lights up simultaneously when the last exposure is completed. When the transport cover is opened, the LED goes off.

the ADF mode is possible. (Selected by the user program.)

(3) 10-bin sorter <Model name: SF-S17N>

Type Copier installation type/Hanging type Distribution system Bin shift by lead screw No. of bins 10 bins (The top bin is used also for

non-sort.)

Capacity 30 sheets/bin (L4/letter size), 100

Sorting 30 sheets (A4/letter)

Grouping 20 sheets (A4/letter)

Paper size (Non-sort) A3 ∼ A6 (Postcard)R/11" × 17" ∼

(Sort/group) A3 ∼ A5/11" × 17" ∼ 8 1/2" × 11" Process capacity 20 sheets/min Paper transport Center reference Paper reception Face up Paper weight (Non-sort) 52 ∼ 128g/m2 (14 ∼ 34lbs)

(Sort/group) 56 ∼ 80g/m2 (15 ∼ 21lbs) Dimensions 335 (W) × 493 (D) × 298 (H)

Weight 7kg Power source Supplied from the copier. DC24V (1.2A) Power consumption Max. 30W

sheets for the top bin only.

15 sheets (B4/legal) 15 sheets (A3/W letter)

8 1/2" × 5 1/2"

(Width: Including the tray.)

Power consumption 73W

2 – 4

(4) 10-bin staple sorter (10-bin SS)

(5) Two-step paper feed unit

Type Copier installation type/hanging type Distribution system Bin shift system by lead screw No. of bins 10 bins (The top bin is commonly used

for non-sort.

Capacity 30 sheets for each bin

(A4, 8 1/2" × 11", 80g/m2) 100 sheets for the top bin

Sort 30 sheets (A4, 8 1/2" × 11")

15 sheets (B4, 8 1/2" × 14", 8 1/2" × 13") 15 sheets (A3, 11" × 17") 80g/m

Grouping 20 sheets (A4, 8 1/2" × 11")

15 sheets (B4, 8 1/2" × 14") 15 sheets (A3, 11" × 17"), 80g/m

Staple sort 30 sheets (A4, 8 1/2" × 11")

15 SHEETS (B4, 8 1/2" × 14") 15 sheets (A3, 11" × 17") 80g/m

Paper size Non-sort A3 ∼ A6R

11" × 17" ∼ 8 1/2" × 5 1/2"

Sort/group/staple sort A3 ∼ A5

11" × 17" ∼ 8 1/2" × 5 1/2" Alignment (Sorting) Max. shift 2mm (Alignment operation) Process capacity 20 sheets/min Paper transport Center reference Paper loading Face up Paper weight Non-sort 49 ∼ 128g/m

Sort/group/staple sort 56 ∼ 80g/m Dimensions 390(W) × 542(D) × 400(H)mm Weight About 11.5kg, 15kg (including the

installation kit) Power source DC24V (1.5A) supplied from the copier. Power consumption Max. 36W

Paper size A3 ∼ A5 Paper feed capacity 250 sheets × 2 steps Paper weight 56 ∼ 80g/m2 (15 ∼ 21 lbs) Paper kind Standard paper, recycled paper Size selection Tray replacement/user handling Power source Supplied from the copier. Dimensions (W × D × H) 570 (W) × 570 (D) × 208mm (H) Weight About 14kg

(6) One-step paper feed unit <SF-CM16>

Paper size A3 ∼ A5 Paper feed capacity 250 sheets × 1 step Paper weight 56 ∼ 80g/ m2, 15 ∼ 21 lbs Paper kinds Standard paper, recycled paper Size selection Tray replacement, user operation Power source Supplied from the copier. Dimensions 570(W) × 570(D) × 103(H)mm Weight About 8.5kg

(7) Exclusive-use desk

1. SF-DS17 (Desk without 2-step paper feed unit SF-CM15)

Dimensions 570(W) × 523(D) × 520(H)mm Weight About 19.5kg Functions Caster Provided

Adjuster None Door None

Staple section

Type Copier stapler Stapling time No. of stapled sheets 30 sheets (80g/m2) Binding reference Front reference Staple supply Cartridge (5,000 pcs.) Staple SF-SC12 No staple/no cartridge/no

stapler detection Staple jam detection Available Manual staple mode Available (excluding manual stapling)

Available

2 – 5

[3] PRODUCT VIEWS

1. External view and internal structure

17 18

14 16

Upper un i t

Lower unit

12 13

No. Name No. Name No. Name

1 Original stocker 2 Original cover 3 Original table 4 Paper exit tray 5 Grip 6 Manual feed unit 7 Manual feed original guide 8 Manual feed tray 9 Operation panel F Front cover G Power switch H Paper tray (SF-1020),

Duplex tray (SF-1120)

I Paper tray J Developing unit grip K Developing unit strap L Toner hopper M Developing unit lock lever N Release lever O Fusing unit P Drum

3 – 1

2. Operation panel

SF-1020

(AB series)

(Inch series)

SORTER

SORT

STAPLE SORT

GROUP

SORTER

SORT

STAPLE SORT

GROUP

DUAL P AGE

COPY

MARGIN SHIFT

EDGE ERASE

DUAL PAGE COPY

MARGIN SHIFT

EDGE

ERASE

17 2

EXPOSURE

AUTO MANUAL PHOTO

134

LIGHT DARK

17 2

EXPOSURE

AUTO MANUAL PHOTO

21345

LIGHT DARK

ORIGINAL SIZE

ORI G INAL SIZE ENTER

ORIGINAL SIZE

ORIGIN AL S I Z E

ENTER

A3 A4 A4 A5 B4

EXTRA

11 17 8½ 8½ 11 8½ 5½ 8½ 11 8½ 13

EXTRA

43 5 6 8 7

PAPER SIZE

AUTO PAPER SELECT

TRAY SELECT

2319

43 5 6 8

PAPER SIZE

x x

14 x x x x

TRAY SELECT

AUTO PAPE R SELEC T

AUTO IMAGE

PRESET RATIO

100%

PRESET RATIO

100%

200% 141% 122% 115%

86% 81% 70% 50%

200% 141% 129% 121%

95% 77% 64% 50%

9 10111 12 13

12 4

ZOOM

INTERRUPT

272625

9 10

12 4

INTERRUPT

ZOOM

0/ C

POWER SAVE AUDIT CLEAR

3 6 9

12 13

POWER SAVE AUDIT CLEAR

3 6 9

2319

272625

No. Name No. Name No. Name

1 1-set 2-copy key/Display lamp 2 Density selection key/Display lamp 3 Paper jam lamp 4 Paper supply lamp 5 Tray position/Paper jam position lamp 6 Magnification ration lamp 7 Maintenance lamp 8 Copy quantity display 9 Mini maintenance lamp F Toner supply lamp G 10-key pad H Pre-heat lamp I Department count end key J All clear key K Clip tray L Sorter key/Display lamp M Binding margin key/display lamp N Edge erase key/Edge erase lamp O Density adjustment key/Display lamp P Original size display lamp Q Paper size display lamp R Tray selection key S Paper auto selection display lamp T Auto magnification ratio selection

key/Display lamp

U Magnification ratio selection key V Zoom lamp W % key X Zoom key Y Interruption key/Display lamp Z Zero-Read-out key [ Erase key \ PRINT button ] Original size enter key

3 – 2

SF-1120

(AB series)

(Inch series)

SORTER

SORT

STAPLE SORT

GROUP

SORTER

SORT

STAPLE SORT

GROUP

ORIGINAL TO COPY

EVEN NUMBER ODD NUMBER

222

PRE-COUNT ORIGINALS

ORIGINAL

TO COPY

EVEN NUMBER ODD NUMBER

222

PRE-COUNT

ORIGINALS

17 2

DUAL PAGE

COPY

MARGIN SHIFT

EDGE ERASE

17 2

DUAL PAGE

COPY

MARGIN SHIFT

EDGE

ERASE

EXPOSURE

AUTO MANUAL PHOTO

134

LIGHT DARK

EXPOSURE

AUTO MANUAL PHOTO

21345

LIGHT DARK

ORIGINAL SIZE

ORI G INAL SIZE ENTER

ORIGINAL SIZE

ORIGIN AL S I Z E

ENTER

A3 A4 A4 A5 B4

EXTRA

11 17 8½ 8½ 11 8½ 5½ 8½ 11 8½ 13

EXTRA

43 5 6 8

PAPER SIZE

AUTO PAPER SELECT

TRAY SELECT

2319

43 5 6 8

PAPER SIZE

x x

14 x x x x

TRAY SELECT

AUTO PAPE R SELEC T

AUTO IMAGE

PRESET RATIO

100%

PRESET RATIO

100%

200% 141% 122% 115%

86% 81% 70% 50%

200% 141% 129% 121%

95% 77% 64% 50%

9 10

12 4

INTERRUPT

ZOOM

272625

9 10

INTERRUPT

ZOOM

3 6 9

6 9

12 13

POWER SAVE AUDIT CLEAR

12 13

POWER SAVE AUDIT CLEAR

0/ C

2319

272625

No. Name No. Name No. Name

key/Display lamp

U Magnification ratio selection key V Zoom lamp W % key X Zoom key Y Interruption key/Display lamp Z Zero-Read-out key [ Erase key \ PRINT button ] Duplex key/Display lamp (SF-1120 only)

^ Original size enter key

3 – 3

3. Clutches, solenoids, and motors (Explained with the SF-1120 and the SF-CM15)

Clutches and solenoids

13 25 26

22 23 24 15

3 8

No. Signal name Name Functions, operations

1 PSPS Paper separation solenoid Paper separation solenoid drive 2 RRC Resist roller clutch For resist roller rotation 3 TRC Transport roller clutch For transport roller rotation 4 CPFC1 Tray paper feed clutch (Paper is fed from the ADU in the SF-1120) For paper feed roller rotation 5 CPFC2 Tray paper feed clutch For paper feed roller rotation 6 CPFC3 Option tray paper feed clutch (SF-CM15, SF-CM16) For paper feed roller rotation 7 CPFC4 Option tray paper feed clutch (SF-CM15 only) For paper feed roller rotation 8 MPFS Manual paper feed solenoid For pressing take-up roller 9 GS Gate solenoid (SF-1120 only) For selection of the gate U DPFC Take-up roller clutch (SF-1120 only) For ADU take-up roller rotation V DRRC Transport roller clutch (SF-1120 only) For ADU transport roller rotation

Motors

No. Signal name Name Functions, operations Type

F VFM Ventilation fan motor Used to ventilate around the fusing section, cools

down the machine, and remove ozone.

G MM Main motor Used to drive the body. DC brush H CFM Optical system cooling fan Used to cool and ventilate the optical system. DC brushless I LM Lens motor Used to move the optical lens. DC stepping J TM Toner motor Used to stir toner. DC synchronous K MRM Mirror motor Used to move the mirror base. DC stepping L CS2M Paper feed motor (SF-CM15, CM16) Used to drive the paper feed roller. DC brush M CS3M Option paper feed motor Used to drive the option paper feed roller. DC brush N CS4M Option paper feed motor (SF-CM15 only) Used to drive the option paper feed roller. DC brush O SMF Suction fan motor Used to ventilate the suction section. DC brushless P VFM2 Exhaust fan motor Used to ventilate the fusing section, cool the machine,

and exhaust ozone.

Q DFM Duplex copy fan motor (SF-1120 only) Used to ventilate and cool the ADU section. DC brushless R DDM ADU motor (SF-1120 only) Used to drive the ADU section DC brush S PAM1 Matching motor (SF-1120 only) Used to drive the ADU matching disk Stepping T PAM2 Matching motor (SF-1120 only) Used to drive the ADU matching disk Stepping

3 – 4

DC brushless

4. PWB (Explained with the SF-1120 and the SF-CM15)

1 3 4 52 21

20 19

No Name Description No Name Description

1 Operation PWB A Operation input, display control 2 Operation PWB B Operation input, display control 3 Blank lamp PWB Used to control the blank lamp. 4 DL PWB Used to drive the discharge lamp. 5 Optical PWB AE sensor and lens motor interface 6 Process control PWB Used to sense the toner density. 7 Main PWB Used to control the body. 8 AC circuit PWB AC power input 9 CSD PWB Used to sense the body cassette

size.

G Paper feed power PWB

(SF-CM15)

I CSD B PWB Used to sense the cassette size of

K Tray module PWB Vertical transport of 2nd ∼ 4th

M ADU PWB ADU control N PID PWB Manual paper entry detection O PPD PWB Body PR roller JAM detection P High voltage PWB Process high voltage, developing

Q PDD PWB Body paper exit section JAM

S Sub DC power PWB Used to supply power in the power

Used to supply power to drive the paper feed unit.

2nd ∼ 4th tray.

cassette, JAM detection, paper feed clutch interface

detection, ventilation fan motor interface

save mode. (5V is supplied to the main PWB and the operation PWB.)

F DC circuit PWB DC power input

H Motor control PWB Used to drive and control the

J Motor sensor PWB Encoder for 2nd ∼ 4th paper feed

L DPPD PWB Vertical transport of 2nd ∼ 4th tray,

R Paper feed I/F PWB I/F of copier paper detection and

paper feed motor and the transport motor.

motor

JAM detection and cover open detection

bias voltage supply

the paper feed clutch.

3 – 5

5. Sensors and switches (Explained with the SF-1120 and the SF-CM15)

2 354 6

24 25 26 20 21 22

For the ADU sensor, refer to page 5-18.

No.

Signal name Name Type Operation, function

1 TCS Toner density control sensor Transmission sensor HIGH when toner density falls. 2 ILSW Front cabinet open/close switch Interlock switch ON when closed. 3 MSW Power switch Seesaw switch 4 TH Fusing heater thermistor Thermistor Greater resistance at low temperature 5 TS Fusing heater thermostat Thermostat Contact open at abnormally high

temperature

6 POD Paper exit paper sensor Transmission photo sensor LOW when paper is present. 7 MHPS Mirror home position sensor Transmission photo sensor HIGH when paper is sensed. 8 MMRE Main motor encoder Transmission photo sensor Rotation pulse output 9 TFD Waste toner full switch Lead switch HIGH when sensed. F LHPS Lens home position sensor Transmission photo sensor LOW when reduction. G PPD Paper transport sensor Transmission photo sensor LOW when paper is present. H 1 CSD0 ∼ 2 Body upper tray paper size detection (SF-1020 only) Tact switch Shorted when the switch is turned on. I 2 CSD0 ∼ 2 Body lower tray paper size detection Tact switch Shorted when the switch is turned on. J 3 CSD0 ∼ 2 Option upper tr ay paper size detection @1 Tact switch Shorted when the switch is turned on. K 4 CSD0 ∼ 2 Option lower tr ay paper size detection @2 Tact switch Shorted when the switch is turned on. L PED1 Body upper tray paper presence detection (SF-1020 only) Transmission photo sensor HIGH when paper is present. M PED2 Body lower tray paper presence detection Transmission photo sensor HIGH when paper is present. N PED3 Option upper tray paper presence detection @1 Transmission photo sensor HIGH when paper is present. O PED4 Option lower tray paper presence detection @2 Transmission photo sensor HIGH when paper is present. P Motor sensor 2 Body lower stage paper feed motor encoder sensor Transmission photo sensor Rotation pulse output Q Motor sensor 3 Option upper paper feed motor encoder sensor @1 Transmission photo sensor Rotation pulse output R Motor sensor 4 Option lower paper feed motor encoder sensor @2 Transmission photo sensor Rotation pulse output S DPPD1 Body upper tray paper transport sensor Transmission photo sensor LOW when paper is present. T DPPD2 Body lower tray paper transport sensor Transmission photo sensor LOW when the side door is open and

paper is present.

U DPPD3 Option upper tray paper transport sensor Transmission photo sensor LOW when the option door is open

and paper is present.

V DPPD4 Option lower tray paper transport sensor Transmission photo sensor LOW when the option door is open

and paper is present.

W PID Single manual feed paper entry sensor Transmission photo sensor HIGH when paper is present. X OCSW OC cover open/close sensor Transmission photo sensor OC cover open/close detection Y ORS Original size sensor Photo transistor Original size detection Z DMS Drum mark sensor Reflection sensor Drum mark detection [ IDS Toner patch density sensor Reflection sensor Toner patch density detection

@1: SF-CM15, SF-CM16 @2: SF-CM15 only

3 – 6

6. Rollers, mirrors, etc.

ADU

29 28

20 19 18 3 4 17 7 16 6 5 8 14

27 26 25 24 23 22 21

4142

No. Name No. Name No. Name

1 No. 3 mirror 2 No. 2 mirror 3 No. 1 mirror 4 Copy lamp 5 No. 4 mirror 6 No. 5 mirror 7 No. 6 mirror 8 Developing unit toner box 9 Manual tray F — G Take-up roller H Paper feed roller I Reverse roller J PS front roller follower roll K PS front roller L Developing unit M Blank lamp N Main charger unit O Photoconductor drum P Cleaner unit Q Resist roller follower roll R Resist roller S Transfer charger T Separation charger U Drum separation pawl V Suction unit W Suction belt X Fusing thermistor Y Heater lamp Z Upper heat roller [ Lower heat roller ^ Developing magnet roller _ Tray paper feed roller ‘ Tray paper feed reverse roller a Tray paper feed take-up roller b PE actuator c Transport roller (lower) follower roller d Transport roller (lower) e Tray paper feed reverse roller f Tray paper feed roller g Tray paper feed take-up roller h Reverse roller i Paper feed roller j Take-up roller

@ Since \, ], _ ~ g are the same as in the SF-CM 15 (opt ion), they are omi tted.

3 – 7

[4] UNP ACKING AND INSTALLATION

1. Unpacking

2 Avoid high temperature and high humidity, and avoid sudden

temperature change. (Avoid installation near a cooler or a heater.) If not, paper absorbs moisture and dew forms in the machine, causing paper jam or degraded image quality.

(Standard condition): The best condition to use the machine. 20 ∼ 25°C: 65±5%RH (Temperature and humidity): 15 ∼ 30°C

85 65

20% ∼ 85% RH 35°C for 65%

Humidity

Packing material/accessory lis t

Name Q’ty 1 Paper exit tray 1 2 Instruction manual 1 3 Maintenance card 1 4 Dust cover 1 5 Service contract 1 6 Installation manual 1 7 Magnification ratio select label 1

2. Installat ion

Installing conditions

The surrounding conditions of the machine affect the machine performance gr eatly. Use great car e for the following items.

(1) Enviro nm ent

1 Avoid direct sunlight, and avoid installation near the window. (Cur-

tains or blinds must be shut completely.) If not, the plastic parts and the original cover may be deformed. Even if the window is of frosted glass, there is no difference.

15 30 35

3 Avoid dust and vibrations.

If dust enters the machine, malfunctions may occur.

4 Avoid installation to an unstable place.

Keep the machine in horizontal state to maintain the performances.

˚C

4 – 1

5 Avoid installation to a poorly ventilated place.

6 Avoid installation to a place where there are flammable materials

or ammonia gas, etc. If the machine is installed near a diazo copier, the picture quality may be degraded and malfunctions may occur.

(5) Grounding wire connection

1 Connect the grounding wire to prevent against a danger. 2 When connecting the grounding wire, connect only to the ground-

ing object (the grounding terminal of the power outlet, etc.) and never connect to a gas pipe.

Grounding termin al

7 Install near a power outlet.

(2) Space aroun d th e ma chine

Install the machine with its rear side about 10cm apart from the wall in order to allow space to ventilation by the cooling fan. Also allow eno ug h space around the ma chine for prop er op eration.

(3) Installation base

Set the machine in horizontal position in the following procedure. Be sure to use a leve ling instrumen t (UKOGM0054CSZZ) to install the machine on a flat, horizontal place.

(Note) If the machine is not in horizontal position, the toner density

control function may not work normally, resulting in degraded picture quality.

(4) Power sour ce

1 Use the power source of the rated capacity. 2 Avoid complicated wiring. If not, the breaker or the fuse may be

overloaded.

4 – 2

3. Optical system lock release

4. Charger cle ani ng

A. No. 2/3 mirror unit lock release

Remove the one fixing screw of the No. 2/3 mirror unit on the left side of the copier.

Mirror unit fixing screw

B. Lens and No. 4/5 mirror unit lock release

Remove two fixing screws of the No. 4/5 mirror unit on the right inside of the copier. Open the fr ont cabinet and remove one fi xing screw of the lens on the lower side of the operation panel.

A. Main charger unit electrode cleaning

1 Press the hook section of the main charger unit to release lock,

and pull out and remove the main charger unit from the copier.

Hook

main charger un i t

2 Remove one fixing screw of the main charger unit (on the back

side).

Fixing screw

Electrode section

Lens fixing screw

Main charger un i t

3 Press the electrode cleaner onto the tips of the electrode so that

the tips are inserted into the cleaner a few times to clean. (Note)

• Do not move the cleaner back and forth with the electrode tips

inserted into it.

• When cleaning, clean thoroughly at one time. Avoid partial

cleaning.

Mirror unit fixing screw

Paper feed tray

Electrode cleaner

Electrode section

4 – 3

4 Return the electrode section to the original position and fix it with a

screw.

5 Insert the main charger unit along the guide groove in the copier

fully to the bottom.

Main charger un i t

5. Developing unit setting

A. Developing unit setting

1 Open the front cabinet, remove the installation toner fixed to the

developing unit level with tape, and pull the developing unit lever toward you.

Developing unit lever

3 Remove three fixing screws of the toner hopper of the developing

unit, and remove the toner hopper.

Fixing screw

Toner hopper

Developing unit

4 While supplying developer from the developer supply port of the

developing unit, turn the MG gear clockwise with a screwdriver or a scale to supply fully in the developing unit.

Developer

Developer supply port

Front cabinet

2 Hold the grip of the developing unit, and slowly pull out the

developing unit until it stops. Then hold the hand carry strap and press the developing lever,

and remove the developing unit.

Hand carry strap

DV lever

Developing unit

Grip

Developing unit

MG gear

Developing unit

5 Install the toner hopper to the developing unit and fix it with two

screws.

Toner hopper

Fixing screw

Fixin g scr ew

Developing unit

4 – 4

6 Hold the hand carry strap of the developing unit and insert it into

the copier fully to the bottom.

Hand carry strap

7. Accessor y i nst all ation

A. Copy tray installation

Install the copy tray to the paper exit section on the left side of the copier.

Developing unit

7 Close the developing unit lever and close the front cabinet.

Grip

Developing unit lever

Front cabinet

With the above procedure, setting of the developing unit is completed.

Copy tray

8. Toner supply

1 Open the front cover.

6. Toner density sensor level adjustment

Turn on the copier power switch.

A. Developing unit level adjustment

1 Execute simulation 25.

2 After 3 minutes, simulation 25 is completed.

(Note) If the simulation is terminated halfway, automatic reading

is not performed. Do not terminate it halfway.

3 Cancel simulation 25 with the CA key.

2 Pull down the developer unit lock lever and pull the developer unit

out slowly unit it stops.

4 – 5

3 Hold the new toner bottle as shown and shake it four or five times.

4 Open the toner hopper cover.

6 Close the toner hopper cover.

7 Slide the developer unit into the copier. 8 Return the developer unit lock lever into place.

5 Pour the toner evenly into the toner hopper.

9 Close the front cover.

4 – 6

9. Center shift adjustment

)

10. Label attachment

There is basically no need to perform the center shift adjustment because it is made when shipping. If the center should be shifted, adjust in the following procedures. Make a c opy. If t he center is shifted as shown in Fig. 1 or Fig. 2, loosen the four screws which are fixing the cassette grip cabinet.

Section b Section b

Section a

(Note) When fixing the cassette cabinet, the fixing screws and the

cabinet clearance a and b are in symmetry.

Direct ion A

Direc ti on B

Section a

[Reference fi gure]

Section b

Section a

A. Label attachment

Attach th e magnification ratio sel ect label packed together with the Opera tion manual to the position shown in the figure below.

• When attaching the label to the copier with the original cover.

Magnification ratio select lable

• When attaching the label to the optional automatic original feeder

(SF-A15)

(1) Fig. 1

Move the cassette grip cabinet in direction A, tighten two fixing screws (a) and tow fixing screws (b) in this sequence. Make a copy again and check the center.

[Fig.1]

Paper center line

Image center line (First image)

(2) Fig. 2

Move the cassette grip cabinet in direction B, tighten two fixing screws (a) and tow fixing screws (b) in this sequence. Make a copy again and check the center.

[Fig.2]

Paper center line

Magnification ratio select lable

Ima

e center line (First image

4 – 7

11. Optional two-step paper feed unit (SF-CM15) installation

Parts packed together

3 The following procedure must be performed by two persons.

Hold the grips of the copier, and insert the positioning bosses (2 positions) of the two-stage paper feed unit into the positioning holes (2 positions) on the bottom of the copier. Then put the four legs of the copier on the two-stage paper feed unit.

Grip

Connec tion adjustment plate x 1 pc.

Connection screw A x 2 pcs.

Connection screw B x 1 pc.

Connection screw C x 2 pcs.

Disconnect the power plug of the copier and perform the following procedures.

1 Remove two screws which are fixing the rear cabinet on the lower

stage of the copier, and remove the rear cabinet.

Rear cabinet

Fixin g scr ew

Positioning boss

4 While lifting the lower stage tray slightly, pull it out until it stops.

Then hold the both sides of the tray and lift and remove it.

5 Attach the connection adjustment plate as shown in the figure and

fix it with two screws A. Then fix the left side with screw B. Install the paper tray which was removed in procedure 4 to the copier.

Positioning boss

2 Remove the notched section of the lower stage of the copier.

Notched section

4 – 8

Connection screw B

Connection adjustment plate

Connection screw A

Connect the rear side of the copier with two connection screws C.

Connection screw C

12. Optional one-step paper feed unit (SF-CM16)

6 Remove the connecter which is fixed to the rear cabinet of the

two-stage paper feed unit with tape. Connect the 4P connector and 10P connector with the 4P connector and 16P connector of the copier.

4P connector

16P connector

4P connector

Fixing tape

7 Install the rear cabinet which was removed in procedure 1 to the

original postilion, and fix it with two screws.

Included parts

Securing fixture (1pc)

Mounting screws "A" (2pc)

Mounting screws "B" (1pcs)

Mounting screws "C" (2pcs)

Disconnect the plug to the main copier unit before performing the following procedures.

1. Removing th e rear cover to the main copi er unit’s

lower tray

Remove t h e two securing screws whic h h old in pla ce t h e c over to th e main copier unit’s lower tray, then remove the rear cover.

Rear cabinet

Fixing screw

8 Adjust according to "9. Center shift adjustment" in [4] UNPACK-

ING AND INSTALLATION.

Rear cover

Securi n g scre ws

2. Removing th e cut-out from the lo w er tray of the main

copier unit

Remove the cut-out from the bottom of the main copier unit.

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Cut-out

3. Placing the main copier unit over t he paper feed unit

[Note]

• The following procedure should always be performed by two per-

sons. Lift the main copier unit by the grips and slip the two positioning holes on the bottom of the main copier unit over the two positioning bosses on the paper feed unit, then set the four feet on the main copier unit in their proper places on the paper feed unit.

Grips

Mounting screw "B"

Securing fixture

Mounting screw "A" Mounting screw "C"

Positioning bosses

Grips

Positioning bosses

4. Removing th e lower tray from the ma in copi er unit

While lifting up slig htly on th e m ain c opie r unit ’s l ower tr ay, pull it ou t gently as far as it will go. Then lift up on it a little bit with both hands to remove it from the copier.

5. Attaching the main copier unit and paper feed unit

Orient the protrusions on the securing fixture (one of the included parts) to ward yourself as shown in the illustr ation and attach it wit h the two mounting screws "A". Then attach the left side with the mounting screw "B". Finally, reinsert in the main copier unit the tray that was remove in step 4. Attach the rear si de of the main copier u nit to the pap er feed unit using the two secu ring screws "C".

Mounting screw "C"

6. Plugging in the relay harness

Remove the tape hold ing th e conne ctor to the rear cover of th e pap er feed unit, then plug the 4P and 16P connectors into the corresponding connectors on the main copier unit.

4P connector

16P connector

Tape

4P connector

7. Mountin g th e rear cover to the main copi er unit’s

lower tray

Put the rear cover, which was removed in step 1, back where it came from and secure it with its two securing screws.

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Securing screws

Rear cover

Securing screws

8. Set the mode.

Plug the cop ier in t o a g ro unde d ou t let and turn the power sw itch on.

• Operate the keys on the copier to set the mode.

Center line of copy paper

The above key operation will display the currently set mode.

2 6

• Immediately after the above key operation, operate the keys as

follows:

9. Centering the paper

The paper trays are adjusted at the factory, so there should be no need to center the copy paper yourself. If such an adjustment is necessary, however, follow the procedures described below.

Make a co py. If i t co me s ou t o ff cen te r as sho wn i n eit her fig ure 1 or figure 2 below, loosen the four screws which hold the front part of the tray in place.

Direction "A"

Center of cop y image (befor e ad jus tm ent )

• When copies come out off center as shown in figure 2

Move the front part of the tray in direction B, tighten first the two "a" securing screws then the two "b" securing screws, then make another copy to check whether the copies come out properly centered.

13. Tray paper size selection (Described with the SF-1020)

Select the necessary size accor ding to the following proc edures. (A5 size paper is treated as a special size. When shipping, the size is set to A3.)

1. Fit the parti t i on plates in the tray according to the

paper size (hori zontal and vertic al ).

Be sure to fit with the paper scale position. Partition plate A can be slid. Hold the fixing grip and slide it to the proper pap er siz e po sition. Parti tion plat e B is of insert-type . R em o ve it and inse r t t o th e suitable paper size position.

Fixing grip

[Schematic illustration]

Direction "B"

[Note] When tightening down the front part of the tray, the two "b"

securing screws must be the same distance from the front part of the tray. This requirement also applies to the two "a" securing screws.

• When copies come out off center as shown in figure 1

Move the front part of the tray in direction A, tighten first the two "a" securing screws then the two "b" securing screws, then make another copy to check whether the copies come out properly centered.

Center line of copy paper

Partition plate (B)

Partition plate (A)

2. Remove th e tray.

Pull out the tray com pletely toward you and tilt upward and remove .

Center of cop y image (befor e ad jus tm ent )

4 – 11

3. Remove the si ze bl ock upward, and fit to the suitable paper size.

A3 size B4 size

Hole

Hole Hole

B5 size

Hole Hole

A5 size

Hole Hole

Special

R R

A5 size

Hole

When the size is changed to A5, fit the size block disp la y to" Sp eci a l ."

Hole

A4R

A4 size

B5 size

B5R

Hole

HoleHole

Caution

• When the tray paper size is changed, be sure to change the size

block. If not, the paper size display lamp keeps indicating the previous size.

4. Attach the t ray .

Rever se the re moving proc edure of th e tray. (Tilt u pward and inse rt the tray then push it into the machine.

5. Set paper, and change the paper size displa y.

Remove the paper siz e dis play plate, and insert it so th at t h e selected paper size is visible from the paper size display slit. When A5 size is selected, set to "Special."

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[5] DESCRIPTIONS OF EACH

(

)

SECTION

Descri ptions are made on the following sections:

1 Paper feed section 2 Developing section 3 Optical section 4 Process section 5 Separation/transport section 6 Fusing/paper exit section 7 High voltage section 8 ADU section (SF-1120 only)

In the c ase of SF- 1020:

The SF- 2020 is p rovided with th e three -way pa per fee d system . The tray is of the u niv er s al type an d has capacit y o f 2 50 sheets. Th e f ront loading system allows the tray to be loaded from the lower side of the front cabinet. (The SF-1 120 has the tw o-way paper feed syst em with one 250-sheet tray and ma nual feed.) The tray has the capacity of 500 sheets (250 sheets for the SF-1120). In addi tion to that, th e option al paper feed uni t allows loading o f 500 sheets more for the SF-CM15 (250 sheets for the SF-CM16).

2) Basic operati ons

(Tray paper feed operat ion)

When the CPFC (Cassette paper feed clutch) turn on, the paper feed roller shaft, t he paper fe ed roller, and the ta ke-up roller rotat e in the direction of A. At the same time, the limiter spring moves down the roller release arm. As a result, the take-up roller falls by its own weight onto the paper surf ace, start ing pape r feed.

Roll er r elease arm

Take-up roller

Paper f eed ro l l er

Paper feed roller shaft

SF-CM15 (Opt ion)

1. Paper feed secti on

1) General descriptions

To real ize the com pact desig n, the fro nt loadin g system and th e foldable m ulti paper feed unit are employed. Use of th e op tio nal t wo- stag e pa pe r fe ed u nit f or t he SF -CM1 5 ( onestage p aper feed unit for the S F-CM16) an d the spa re tray allow s a variety of system configurations. (System configuration) Example with the SF-1020:

SF-1020

250 sheets

50 sheets

250 sheets

SF-CM16

(One-st ep paper feed unit)

250 sheets 250 sheets

SF-C M1 5

Two- st ep paper fee d un it

250 sheets

SF-UB 15

(Spare tray)

When the CPFC turns off, rotation stops and the take-up roller is pushed up to the original position by the r oller rel ease arm spring.

(Multi manual paper feed operation)

When the MPFS (multi paper feed solenoid) turns on, the spring clutch rotates to pr ess the take- up roller on t he paper, feeding the paper.

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