SHARP Service manual / Схема, сервісна інструкція Service manual & schematics

Page 1

SHARP SERVICE MANUAL

S260525LC156/

_

COLOR TELEVISION SIGMA 9100 CHASSIS

Chassis No. 25L3

MODEL 25LC156

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original conditions and only parts identical to those specified should be used.

CONTENTS
ELECTRICAL SPECIFICATIONS 3
BLOCK DIAGRAM 4
INSTALLATION AND SERVICE INSTRUCTIONS 5
CHASSIS LAYOUT 6
PRINTED WIRING BOARD ASSEMBLIES 7
SCHEMATIC DIAGRAMS 9
REPLACEMENT PARTS LIST 16
PACKING OF THE SET 20

CONTENTS

SHARP ELECTRONICS CORPORATION

Executive Office: Sharp Plaza, Mahwah, New Jersey 07430 (201) 529-8200
Regional Offices & Distribution Centers: Sharp Plaza, Mahwah, New Jersey 07430 (201) 529-8200
20600 S. Alameda St., Carson, California 90810 (213) 637-9488
430 E. Plainfield Rd., Countryside, Illinois 60525 (312) 482-9292
U.S. Subsidiary of Sharp Corp poration Osaka , Japan
Parts Centers: P.O. Box 405 Mahwah, New Jersey 07430 (201) 529-8200
20600 S. Alameda St., Carson, California 90810 (213) 637-9488
430 E. Plainfield Rd., Countryside Illinois 60525 (312) 482-9292
Page 2

INSTALLATION AND SERVICE INSTRUCTIONS

  • Note: (1) When performing any adjustments to resistor controls and transformers use non-metallic screwdriver or TV alignment tools.
    • (2) Before performing adjustment, TV set must be on at least 15 minutes.

CIRCUIT PROTECTION

The entire receiver is protected by a 4.0A fuse (F2701), mounted on PWB-C, wired into one side of the AC line input.

X-RADIATION PROTECTOR CIRCUIT TEST

After service has been performed on the horizontal deflection system, high voltage system, or +B system, the X-Radiation protector circuit must be tested for proper operation as follows:

  • 1. Apply 120V AC using a variable transformer for accurate input voltage.
  • 2. Allow for warm up and adjust all customer controls for normal picture and sound.
  • 3. Check the voltage of test point TP603 (It's voltage should be about 17.7V DC.)
  • 4. Connect the cathode of diode D2503 with TP603 through a 6.8 k ohm, 1/2 w resistor. When these points are connected, the operation of horizontal oscillator stops.
  • To start operation, remove the resistor and touch the TP601 to chassis ground with a short clip lead. (Remove short clip lead as soon as the set operates again with a normal picture.) Connect TP2601 to chassis ground and see that the operation of the horizontal oscillator stops.
  • 6. If the operation of the horizontal osc. does not stop in steps 4 and 5, the circuit must be repaired before the set is returned to the customer.
HIGH VOLTAGE CHECK

High voltage is not adjustable but must be checked to verify that the receiver is operating within safe and efficient design limitations as specified checks should be as follows:

  • 1. Connect an accurate high voltage meter to the CRT anode.
  • 2. Operate receiver for at least 15 minutes at 120V AC line voltage, with strong air signal or a properly tuned test signal.
  • 3. Set SW851 on PWB-B to "off" (center) position. Note that loss of luminance will occur.
  • 4. Rotate Screen control (on T2602) to minimum (CCW) end of its rotation.
  • 5. The reading should be approximately 28kV at zero beam.

If a correct reading cannot be obtained, check circuitry for malfunctioning components. Upon completion of voltage check, readjust screen control for proper operation and set SW851 to "on" position.

Page 3

INSTALLATION AND SERVICE INSTRUCTIONS (Continued)

Field Adjustment
RF. AGC. Adjustment

  • (1) Turn channel selector to a local station.
  • (2) Place AFT switch in "off" position.
  • (3) Turn RF AGC control (R212) fully clockwise until snow and/or noise appear in picture, then slowly turn control counter-clockwise until snow and/or noise disappear.
  • (4) Check all other channels.
Sound

  • (1) Turn channel selector to a local station.
  • (2) Place AFT switch in "off" position.
  • (3) Adjust volume control to mid-position.
  • (4) Adjust sound det. coil (L301) to obtain good clear sound.
Sub-Bright Control

  • (1) Turn channel selector to a local station.
  • (2) Turn picture control (R440) fully clockwise and set bright control (R435) at the center position.
  • (3) Turn sub-bright control (R436) to obtain normal brightness of the picture.
Vertical Size and Linearity Adjustment

  • (1) Turn channel selector to a local station.
  • (2) Check brightness and picture controls for a normal picture.

(3) Adjust vertical size control (R508) for approximately one-half inch over-scan at top and bottom of picture screen, and linearity control (R507) for the best vertical linearity.

Focus Adjustment

  • (1) Turn channel selector to a local station.
  • (2) Set brightness and picture control at a normal viewing level.
  • (3) Adjust focus control (part of T2602) for sharp scanning lines and/or sharp picture.
  • NOTE 1: All field adjustments mentioned can be performed without test equipment.
  • NOTE 2: The AFT SW is employed for the following purpose. When connecting a VCR or video game equipment to the antenna terminals of this TV and when the RF output frequency of these video equipments deviates from the normal TV channel frequency, this freqency deviation can be corrected by setting the AFT SW to the "ON" position. Usually the AFT SW should be set the "ON" position.
  • NOTE 3: After servising the set, check that the aging SW1502 is set at "off" position. This aging SW is to be used only for the factory inspection: at "on" position, it won't allow the set to be turned off.

Page 4

BLOCK DIAGRAM

25LC156

Page 5

REPLACEMENT PARTS LIST

SAFETY NOTE — Components marked with a (△) have special characteristics important to safety. Before replacing any these components, read cafully the SAFETY NOTICE on page 3 of the Service Manual. Components marked with an (▲) are related to X-Ray Protection circuit. HOW TO ORDER REPLACEMENT PARTS — To have your order filled promptly and correctly, plase furnish the following information: 1. MODEL NO. 2. PART NO. 3. DESCRIPTION

Contact your nearest SHARP Parts Distributor to order.

For location of SHARP Parts Distributor, Please call Toll-Free; 800-447-4700 (In Hawaii and Alaska, please contact local SHARP dealer). * MARK: SPARE PARTS-DELIVERY SECTION

Ref. No. Part No. * Description Ref. No. Part No. * Description
PICTURE IBE 409
FICTORE 400,
601.
▲ ★ V101 VBA63ABG25X-S м CBT 1402
or Q501 VS2SC1959Y/1E J 2SC1959(Y)
VBA63AAM08X-S м Q701 VS2SC2236Y/ - 1 J 2SC2236(Y)
▲▲ DY601 RCiLH0029MEZZ м Deflection Yoke Q1501, VS2SC1815GW-1 J 2SC1815(GR)
∆ L702 RCILG0007MEZZ м ADG Coil 1502
Q1601, VS2SC1983//-2 J 2SC1983
1602
PR INTED WIRING BC )Af i
:IVI
PWB-A DUNTK4393DE00 _ Mother Unit DIOD ES
PWB-B DUNTK4294DE03 CRT Unit
PWB-C DUNTK4394DE00 Power Unit D403, VHD1SS119//-1 J 1SS119
405,
406,
PWB-A DUNT К4 393DE00 407,
408,
TUNER AND AS SE MBLY UNIT 608.
PARTS HERE SHOWN A SUPPLIED AS AN ASSEMBLY 801,
BUY NOT INDEPENDENTLY. 802,
Γ 1001,
VTUVTS-7UKPY/ J 110 Channel Varactor Tuner 1003, ł
D3001 RUNTK0111CEZZ J Channel Indication Unit 1005,
1006,
L 1009,
INTEGRATED CI RCUITS 1010,
1013,
IC 302 RH- i X0054CEZZ J 1014,
RH- I X0600CEZZ J 1028,
IC1001 1030,
KH-1X0260CE22 J 1101
101401 ľ ļ
1108,
1301,
TRANSI STO RS 1305,
······ т. — 1306,
Q201 VS2SC1906//1E J 2SC1906 1404,
Q401, VS2SC1815YW-1 J 2SC1815(Y) 1405,
402, 1601,
403, 1604, ١. 101240
410, D404 BH- DX0110CE77 $52776
802, 606 Ĩ
1303, D602. RH- EX0116GEZZ J Zener Diode RD6.8EB2
VC2CC101EVW 1 2501815(X) 1032
U406 V323C18151W-1 J ∆ D604 RH-EX0112CEZZ J Zener Diode
VS2SC454-C/1E 2SC454(C) D605 RH- DX0101CEZZ J
0407 VS2SA854-0/1F Ĵ 2SC854(Q) D607 RH-EX0200CEZZ J Zener Diode
or 1 D702 RH-EX0023GEZZ J Zener Diode
VS2SA562Tő/-1 J 2SA562T(õ) D1002 RH-EX0103CEZZ IJ Zener Diode
Q408, VS2SA1015Y/1E J 2SA1015(Y)
1 1 1 1 1 1 1
Page 6
2 Ę
Ref. No. Part No. * Description Ref. No. Part No. Desc cription
D1015 RH- EX0217CEZZ J Zener Diode RD15EB CONTROLS
|
1018
D1304,
RH- EX0131CEZZ L Zener Diode RD5.1E R212
R214
RVR-B4568CEZZ
RVR-B5269CEZZ
L
L
10K (B)
100K (B
RF
) AF
AGC
T
1406
D1401
RH- DX0130CEZZ J R435
436,
RVR-B5297CEZZ J 10K(B) Brig
Sut
ghtness
b Brightness
D1402 RH- EX0038CEZZ J Zener Diode 440, Pict ture
D1602 RH-EX0047CEZZ J Zener Diode RD12EB 816, Col lor
D1603, RH- DX0200CEZZ J 820
8507
DVD MT200TATT |. 01/101 Tin t
D1605 RH- EX0021TAZZ J Zener Diode R508 RVR- M72021A22
RVR- M7199TAZZ
J 2K (B)
500(B)
Ver
Ver
rtical Linearity
rtical Size
PACKAGED CIF RCUITS САРАС ПТО RS
X801 BCBSB0005CEZZ Crystal – 3 58MHz C212. VCEAAA1CW337M 330 16V Electrolytic
X1001 RCRSB0013CEZZ Ĵ Crystal – 4.5MHz 324, 101 Liectionytic
D1019 RMPTJ0028CEZZ J 15V x 7 Zener Diode 327,
RR1001 RMPTC0128CEZZ J 22K x 7 Resistor 420,
RR1002, RMPTC0135CEZZ J 22K x 4 Resistor 701 1
1003 C326, VCEAAA1CW477M J 470 16V Electrolytic
433,
/02,
l 1 - 703,
COI LS 1004,
1 202 Ι. 1102.
L202 VP - MK2R2K0000 J 1405
1203 VP- BEB56K0000 0.47µn C304 VCEAAA1CW227M J 220 16V Electrolytic
1 205 VP - RF 180K0000 18 0 H C331, VCE9AA1HW105M J 1 50V Electrolytic
L206 RCi Li 0448CEZZ Ĵ (NP)
L207 RCi Li 0392CEZZ J AFT 602
L301 RCi Li 0374CEZZ J Sound Detection C427 VCCSPA2HL 470K 1 47p 500V Ceramic
L401 RCi LP0094CEZZ J 180MHz Band Pass Filter C432 VCE9AA1CW476M J 47 16V Electrolytic
L402, VP - MK100K0000 J 10μΗ 0500 1. (NP)
403, C605 VCSATATVE225K J 2.2 35V Tantalum
1001, C613 VCCSPA2HL 101K 0.47 . 35V Lantalum
1101, C808 VCE9AA1HW225M J 22 I 5000 Electrolytic
1501 RC: 1 702720F77 Delevilie C1005 VCEAAA1AW107M J. 100 10V Electrolytic
L405
L406
VP- 6E820K0000 C1504, VCEAAA1CW108M J 1000 16V Electrolytic
L601 VP - MK 270K0000 J 27µH 1615 ,
L801 RCi L V0132CEZZ J Band Pass Filter C1605, VCEAAH1VW108M J 1000 3 35V Electrolytic
L802 VP - MK 2 2 0 K 0 J 22µH 1612
L1401 VP - RF 100K0000 J 10μH ļ
DECICT e
CERAMIC FILT TERS A 8609 -
12K ch-
1/0 W. Carbon
CF301 REILCO001CE77 ٦ Ceramic Filter Sound Take-off ▲▲ R610 VRD-RA2BE822J J 8.2K ohr יס/ה
1/8יn 1/8
W Carbon
CF401 RFiLC0013CEZZ Ĵ Ceramic Filter 4.5MHz Tran ▲ R702 VRS-VV3LB220J J 22 ohm ЗW Oxide Film
CF601 RFILA0005CEZZ L Ceramic Filter 32FH Oscillation ▲ R1104 VRS-VV3AB221J J 220 ohm 1W Oxide Film
SF201 RFiLC0042CEZZ J Surface Acoustic Wave Filter A H1402 VRS-VV3DB273J J 27K ohm 2W Oxide Film
A R1403 VRS- VV308223J 22K ohm 1 2W Uxide Film
R1601 VRS- VV3D81011 100 obm 1 1 VV
1 2\\\/
Oxide Film ľ
TRANSFO RMI ERS . 2
∆ T1601 RTRNP0342CEZZ J Power Transformers
∆ T1602 RTRNP0339CEZZ J Power Transformers ŀ
ŀ

Page 7
Ref. No. Part No. * Description Ref. No. Part No. * Description
SWITC HE S PWB-C DUNTK4394DE00
SW1001 QSW-P0264CEZZ J TV/CATV Switch
SW1004,
1005,
1006,
1007,
1008
QSW-K0025CEZZ J Channel Down Switch,
Channel Up Switch,
Volume Down Switch,
Volume Up Switch,
Power Switch
▲☆ IC2601
▲☆ IC2701
RH- FX0003CEZZ
RH- i Z0027CEZZ
1
J
SW1009,
1502
SW1009, RVR-B5297CEZZ J AFT Switch,
1502 Aging Switch
TRANSIS г
ТО
I
IRS
Q2501, VS2SC3299Y/ - 1 J 2SC3299(Y)
MISCELLANEC JUS PARTS 2502 VS2SD1267-P1E J 2SD1267
FB301,
601
RBLN-0036CEZZ J Ferrit Bead − Q2601
▲ Q2602
Q2603
VS2SC2655Y/ - 1
VS2SD871/ / / - 1
VS2SC1815GW- 1
1
1
1
2SC2655(Y)
2SD871
2SC1815(GR)
RRMCU0153CEZZ J Remote Control Receiver
DIOD ES
PWB-B DUNT Κ4 294DE03 T.
TRANSIS этс DRS D2501,
2502
RH-DX0123CEZZ J
Q851,
852,
VS2SC1514//-1 J 2SC1514 ▲ D2503
▲▲ D2601,
2701
RH- DX0105TAZZ
VHD1SS119//-1
J TVR1J
1SS119
853 D2602,
2707
RH- DX0126CEZZ
CO L RH-DX0154CEZZ J 1S1887A
- - ▲ 2704,
▲ 2705
L851 VP - LK271K0000 J 270µH ▲ D2706
▲ D2708
RH- EX0084CEZZ
RH- DX0202CEZZ
J 05Z72, Zener Diode
CONTR OL S ▲ D2709
▲▲ SCR2701
VHS3S4M//LB1E J Silicon Controlled Rectifier
R854,
862,
870
R860,
RVR- B4733CEZZ
RVR- B4726CEZZ
J 10K(B) Red Bias
Green Bias
Blue Bias
200(B) Green Drive
or
VHSCR 3 AMZ 8L B 1
J
869 Blue Drive PACKAGED CI RCUIT
САРАС пс )8 ▲ POR2701 RMPTP0025CEZZ J Positive Coefficient
C856 RC- KZ007JCEZZ J 0.01 1.4kV Ceramic Thermistor
COI LS
RESIST TOR
T
IS
T
DC: 1 702120577 Ι.
∆ R856,
∆ 863,
∆ 866
VRS-VV3DB153J J 15k 2W Oxide Film ▲ L2701 RCi LF0087CEZZ
or
RCi LF0090CEZZ
L
L
Line Filter
Сн
Сн
-
TRANSFO ,
DRN
/
NERS
SW851 QSW- B0015CEZZ J Service Switch (Cut off) A T2601 BTBN701680577 Horizontal Drive
MISCELLANE IS PART ▲ T2602 RTRNF1601CEZZ J Horizontal Output (W/Focus,
Screen Controls and H.V.
S851 QS ô CV0913CEZZ J Socket – CRT Rectifier)
Page 8
Ref. No. Part No. * Description Ref. No. Part No. * Description
CAPACI то RS MISCELLANEO วบ S PARTS
C2501
C2505
C2506
C2507
△ C2508
C2509
C2606
VCEAAA1EW107M
VCEAAA1JW107M
VCEAGA1VW108M
VCKYPB2DE473P
VCEAAA1JW476M
VCKYPB3AB102K
VCFPPD2DB564J
1
1
1
1
1
1
1
10025VElectrolytic10063VElectrolytic100035VElectrolytic0.047200VCeramic4763VElectrolytic0.0011KVCeramic0.56200VMetalizedPolyproPolypro
  • ▲ F2701
  • FB2501
  • FB2601
  • FB2602,
  • 2701,
  • 2702
QACCD3014CESA
QFS-B4021GEZZ
QFSHD1002CEZZ
RBLN-0020CEZZ
RBLN-0036CEZZ
RBLN-0010CEZZ
1
1
1
1
1
1
AC Line Cord AC 120V, 60Hz
Fuse – 4A 125V AC
Holder – F2701 (2 Pcs Used)
Ferrite Bead
Ferrite Bead
Ferrite Bead
A C2607 VCKYPB3SB501K J 500P 3KV Ceramic
A 2609,
A 2610,
A 2611,
VCFPFC3CA272J J Polypro ∆ T301 TRANSFO DRI
J
MER
Audio Output Transformer
▲ 2612
C2613,
2703,
2704
VCKYPB2HE103P J 0.01 500V Ceramic MISCELLANEC טכ S PARTS
2704,
2705
▲ C2701
▲ C2702,
2717,
2720
RC-QZ019DCEZZ
RC-KZ0030CEZZ
J 0.22 AC125V UL Spec
0.0033 AC125 Ceramic
QTANN0797CEZZ
VSP0010PB758A
RRMCG0346CESA
RUNTK0004MEZZ
J
M
J
M
Antenna Terminal Board Ass'y
Speaker 8 ohm
R/C Transmitter
Antenna Adaptor
▲ C2706 RC-EZ0141CEZZ J 680 200V Electrolytic CABINET ARTS
C 2709,
2715,
2716
C 2710
▲ C 2711
C 2713
▲ C 2714
C 2718
▲ C 2719
▲ C 2721
VCQPSC2DB473K
VCEAAH2CW107M
VCEAAA1EW337M
VCQYSH1HM103K
VCKYPA2HB152K
VCEAAA1EW108M
VCEAAH2EW476M
470p500VCeramic0.047200VPolypro Film100160VElectrolytic33025VElectrolytic0.0150VMylar0.0015500VCeramic100025VElectrolytic47250VElectrolytic 1
1-1
1-2
2
2-1
2-2
2-3
2-4
2-5
2-6
CCAB - 5038WE V0
Not Available
GNE T C 00 1 0 ME S A
CWAK P 1 0 1 2 WE V0
Not Available
GD o R F 1 0 4 3 ME K A
HB DG B 1 0 0 2 ME S A
HB DG D 3 0 0 6 ME S A
Hi NDM0 1 5 8 ME S A
Hi NDP 1 0 7 6 ME K A
Cabinet, Complete, Front
Cabinet, Front
Speaker Net
Front Mask — Complete
Assembly
Front Mask
Door
Badge "SHARP"
Badge "LINYTRON"
Indication Metal
Indication Plate
RESIST S 2-7
3
PKAI - 1080CEK8
CETAR5033WEV0
J
M
Door Ruch
Bear Cover Assembly
  • ▲ R2403
  • ▲ R2504
  • ▲ R2505
  • ▲ R2507,
    2604
  • R2509
  • ▲ R2605
  • ▲ R2606
  • ▲ R2608
  • ▲ R2608
  • ▲ R2609
  • ▲ R2609
  • ▲ R2701
  • ▲ R2701
  • ▲ R2705
  • ▲ R2706
  • ▲ R2707
  • ▲ R2712,
  • ▲ 2713
  • ▲ R2715
VRS- SV2HC103J
VRS- VV3DB331J
VRS- VV3LB331J
VRS- VV3LB331J
VRS- VV3DB120J
VRS- VV3LB120J
VRN- VV3AB1R8J
VRD- RA2BE393J
VRD- RA2BE123J
VRD- RA2BE123J
VRD- RA2BE473J
VRD- RA2BE683J
VRC- UA2HG105K
RR- WZ0015CEZZ
RR- WZ0022CEZZ
VRS- SV2HC151J
VRW- KW3HC331K
VRN- VV3AB1R0J
VRN- VV3AB1R2J
VRS- SV2HC100J
10k1/2WOxide Film3302WOxide Film3303WOxide Film122WOxide Film123WOxide Film123WCarbon12k1/8WCarbon12k1/8WCarbon0.272WOxide Film47k1/8WCarbon68k1/8WCarbon1M1/2WSolid2.210WCement1501/2WOxide Film3305WCement11WMetal Coating1.21WMetal Coating101/2WOxide Film 3-1
3-2
4
Image: Not Available GC ö VA 100 2 ME K B J B T N- 1 3 10 CE K 0 J Rear Cover
CRT Cover
Button – TV/CATV
REL AY
RRI VIIOO 18CEZZ Rower Balay i i
Page 9

PACKING OF THE SET

• Setting positions of the knobs

CATV Band STD Aging switch OFF
Brightness control Center click Picture control 10/10
TV Color control 5/10
AFT switch ON Tint control 5/10

Page 10

Page 11

Page 12

Page 13

Page 14
25LC156

Page 15

15

Page 16

WAVEFORMS

WAVEFORM MEASUREMENT CONDITIONS:

  • 1. Photographs taken on a standard gated rainbow color bar signal, the tint setting adjusted for proper color. The wave shapes at the red, green and blue cathodes of the picture tube depend on the tint, color level and picture control.
  • indicates wave form check points (See chart, waveforms are measured from point indicated to chassis around.)
  1. 1.4Vр-р
2 0,8Vp-p 3 8.2Vр-р (4) 8.2Vр-р
unations original original ·
Horiz, Rate Horiz, Rate Horiz, Rate Vert, Rate
5 7.9Vp-p 6 0.17Vp-p (7) 0.2Vp-p 8 6Vp-p
· n on order of order of the second
Second
Second
Second
Second
Second
Second
Horiz. Rate Horiz. Rate Horiz. Rate Horiz, Rate
9 2.2Vp-p 10 6.2Vp-p (1) 130Vp-p 12 100Vp-p
alla
pinety pinety, pinety, p
Horiz, Rate Horiz. Rate Horiz. Rate Horiz, Rate
(13) 155Vp-p (14) 0.75Vp-p 15 1.75Vp-p 16 50Vp-p
Horiz. Rate Horiz, Rate Vert, Rate Vert, Rate
170.8Vp-p (18) 2Vp-p 19 28Vp-p 20 1000Vp-p
*
Vert, Rate Horiz, Rate Horiz, Rate Horiz, Rate
(21) 400Vp-p 22 14Vp-p 23 6Vp-p
]]]]
Horiz Bate Horiz Bate Horiz Bate
NOTE:

  • The unit of resistance "ohm" is omitted (K: 1000 ohms M:1 Meg ohm).
  • 2. All resistors are 1/8 watt, unless otherwise noted.
  • 3. All capacitors are µF, unless otherwise noted P:µµF.
  • 4. (G) indicates ±2% tolerance may be used.
  • 5. ± indicates line isolated ground.
  • 6. ↓ indicates hot ground.
VOLTAGE MEASUREMENT CONDITIONS:

  • All DC voltages are measured with VTVM connected between points indicated and chassis ground, line voltage set at 120V AC and all controls set for normal picture unless otherwise indicated.
  • All voltages measured with 1000µV B & W or color signal.

This circuit diagram is a standard one, printed circuits may be subject to change for product improvement without prior notice.

SOLID STATE DEVICE BASE DIAGRAM

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