SHARP SD-2260 Service Manual

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SERVICE MANUAL

CODE: 00ZSD2260SME1

COPIER (DUPLICATOR)

MODEL SD-2260

CONTENTS

[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 – 1

[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 – 1

[ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 – 1

[ 4 ] SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 – 1

[ 5 ] EXTERNAL VIEWS AND INTERNAL STRUCTURE . . . . . . . . . . . . . .5 – 1

[ 6 ] SETTING AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 – 1

[ 7 ] SIMULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 – 1

[ 8 ] RADF UNIT TEST FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 – 1

[ 9 ] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 – 1

[10] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 – 1

[11] KEY OPERATOR PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 – 1

[12] SETTING/ADJUSTMENT VALUES RECORDING SHEET . . . . . . . .12 – 1

[13] OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 – 1

Parts marked with "! " is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

Contents

[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . 1-1

1. System configura tion . . . . . . . . . . . . . . . . . . . . . 1-1

2. Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 2-1

1. Basic specification s . . . . . . . . . . . . . . . . . . . . . . 2-1

2. Copy perfor m ance . . . . . . . . . . . . . . . . . . . . . . . 2-1

3. Operational (hardware) specifica tions . . . . . . . . 2-2

4. Option spec ificat i ons . . . . . . . . . . . . . . . . . . . . . 2-5

[ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . 3-1

1. OPC drum, develope r, t oner, maintenance kit . 3-1

2. Copy paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3. Environment conditions . . . . . . . . . . . . . . . . . . . 3-7

4. Producti on number identification . . . . . . . . . . . . 3-7

[ 4 ] SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1. Installation (use) environment checking . . . . . . 4-3

2. Transp or t an d in st al la tion . . . . . . . . . . . . . . . . . 4-4

3. Unpacki ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4. Lock release . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

5. Parts setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

6. Option instal lation . . . . . . . . . . . . . . . . . . . . . . 4-10

7. Consumabl e parts setup . . . . . . . . . . . . . . . . . 4-11

8. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

9. Operat ional specification setup . . . . . . . . . . . . 4-14

10. Image correction function setup and check . . 4-14

11. Image density sensor, photoconductor

drum mark sensor operation check . . . . . . . . 4-14

12. Image correction execution . . . . . . . . . . . . . . . 4-15

13. Copy density check . . . . . . . . . . . . . . . . . . . . . 4-15

14. Focus (resolution), copy magnification

ratio check (adjustment) . . . . . . . . . . . . . . . . . 4-15

15. Operation check . . . . . . . . . . . . . . . . . . . . . . . 4-16

16. Copy image center shift check . . . . . . . . . . . . 4-16

17. Image loss, void area check (adjustment) . . . . 4-16

18. Recording of adjustment/setting values,

ROM version . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

19. Explanation for user operation . . . . . . . . . . . . 4-16

20. Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

[ 5 ] EXTERNAL VIEWS AND INTERNAL

STRUCTURE

1. External views . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

2. Intern al oper ation parts . . . . . . . . . . . . . . . . . . . 5-2

3. Operati on panel . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

4. Internal par ts . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5. Sensors and detectors . . . . . . . . . . . . . . . . . . . 5-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

6. Solenoids and clutches . . . . . . . . . . . . . . . . . . . 5-9

7. Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

8. PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

9. Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

[ 6 ] SETTING AND ADJUSTMENTS . . . . . . . . 6-1

1. Specificat i on setting . . . . . . . . . . . . . . . . . . . . . 6-6

2. Paper f eed, paper transport section . . . . . . . . . 6-9

3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

4. Image f or m ing secti on . . . . . . . . . . . . . . . . . . . 6-39

5. Fusing /paper exit section . . . . . . . . . . . . . . . . 6-46

6. Switchback section . . . . . . . . . . . . . . . . . . . . . 6-48

7. Duplex sectio n . . . . . . . . . . . . . . . . . . . . . . . . 6-49

8. RADF section . . . . . . . . . . . . . . . . . . . . . . . . . 6-51

9. Original table section (Japan only) . . . . . . . . . 6-57

10. Picture quality correction system setting

and adjustment . . . . . . . . . . . . . . . . . . . . . . . . 6-59

11. Copy density adjustment . . . . . . . . . . . . . . . . . 6-63

[ 7 ] SIMULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

2. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

3. Operati ng procedure . . . . . . . . . . . . . . . . . . . . . 7-1

4. Simulation list . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

5. Details of simulati ons . . . . . . . . . . . . . . . . . . . . 7-6

[ 8 ] RADF UNIT TEST FUNCTIONS . . . . . . . . . 8-1

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

2. Test mode operating procedure . . . . . . . . . . . . 8-1

3. Operati on panel . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

4. Test mode list . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

5. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

[ 9 ] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . 9-1

1. Maintenance timing and item s . . . . . . . . . . . . . 9-1

2. Parts replacement, cleaning, lubrication,

grease up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

[10] TROUBLESHOOTING . . . . . . . . . . . . . . . . . 10-1

1. Self diag nosti cs . . . . . . . . . . . . . . . . . . . . . . . . 10-1

2. Memor y related troubl es and servicing

for main control troubles . . . . . . . . . . . . . . . . 10-21

3. Paper jam , misfeed table . . . . . . . . . . . . . . . 10-25

[11] KEY OPERATOR PROGRAM . . . . . . . . . . 11-1

[12] SETTING/ADJUSTMENT VALUES

RECORDING SHEET

. . . . . . . . . . . . . . . . . . 12-1

[13] OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

[1] PRODUCT OUTLINE

1. System configuration

COPY CARD

001

Card type auditor Commander SF-EA11 SF-EA13

20-bin sorter 20-bin staple sorter 20-bin staple sorter SF-S16 SF-S53 SF-S55

SD-2260 main body

Expansion RAM (2600 dept) (For internal auditor) * DKIT-0321FCZZ Communication interface board * CPLTM4130FC53

Part name Model Common use model Power source Note Copier body SD-2260 RADF (New) * Standard (New) Supplied from the copier. 20-bin sorter * SF-S16 SF-2050, SD-2060, etc. Supplied from the copier. 20-bin staple sorter * SF-S53 SF-2050, SD-2060, etc. Supplied from the copier. 20-bin staple sorter * SF-S55 (New) Supplied from the copier. Can be used only in SD-2260. Card type department control counter * SF-EA11 SF-2050, SD-2060, etc. Supplied from the copier. Commander * SF-EA13 SF-2050, SD-2060/3062, etc. Supplied from the copier. Paper exit tray LSOU-0054FCG4 SF-2050, SD-2060, etc. Treated as a service part. Expansion RAM for internal auditor * DKIT-0321FCZZ SD-2060/3062/2160 The standard capacity of the internal auditor is 500

Communication I/F board * CPLTM4130FC53 SD-2060/3062/2160 Treated as a service part with the frame. The part

departments. By installing this expansion RAM, 2600 departments are added to be 3100 departments in total.

without the frame (PWB unit) is CPLTM4132FC55.

* : Option

1 – 1

2. Features

(1) High productivity

1 Large capacity tray, cassette

Air paper feed tray (3,300 sheets) × 1 Air paper feed tray (1,000 sheets) × 1 Paper cassette (250 sheets) × 1 Manual paper feed tray (100 sheets) × 1

2 RADF is equipped with the large capacity tray (100 sheets,

80g/m2).

3 Duplex copying of max. 100 sheets is possible. (The duplex tray

capacity: 100 sheets, 80g/m2) 50 sheets for A3 (11″ × 17″).

4 Large capacity toner hopper (Equivalent to 56K) 5 RADF realizes 100% efficiency of single copy from single docu-

ments.

6 The staple sorter of 50-sheets allows automatic after-process

(with the option sorter installed).

7 Unit structure

The employment of the unit structure allows quick recovery by replacement of the unit in case of a trouble, shortening the recovery time.

8 Automatic copy density adjustment

This feature automatically adjusts the copy lamp voltage in each copy mode depending on the copier conditions, eliminating the need for copy density adjustment by the simulation.

(4) High picture quality

1 AICS (Active Image Control System)

The Sharp’s unique AICS (Active Image Control System) allows to check toner concentration on the photoconductor drum by the copier itself, correcting a change in density due to deterioration automatically. This maintains high quality copies for a long period.

(2) High reliability

1 Air feed system

The air feed system allows smooth paper feed. It utilizes air pressure to separate paper without contact, stabilizing the paper transport force, reducing double feed and paper jam.

2 Auto recovery

In case of a paper jam, the trouble may be canceled by removing the minimum number of paper. (The drive section of the copier is divided into several sections, which are driven separately. In case of a paper jam, transport is continued or stopped depending on the jam position. By removing paper from the sections which are not related to the paper jam, the trouble is canceled, reducing paper jam treatment.)

3 Communication feature

Communication between the copier and the service center is possible through the telephone line. The serviceman can identify the trouble position in advance to servicing, shortening the recovery time. (Option)

4 Full frame structure

The frame of the machine is made of a strong structure, enabling long-period use that is highly durable.

(3) The LCD screen with the backlight allows each

operations.

1 Key operator program

Use of the key operator program allows setting and adjustment of the operation mode according to the office needs. The department control counter is a standard provision.

1 – 2

[2] SPECIFICA TIONS

1. Basic specifica tio ns

1) Type Console

2) Copy system Static electricity transfer, dry copier

3) Class Segment 4

4) Target users The target users of this model are high copy volume users such

as general offices and copy centers. Monthly copy volume: Average 40,000 ∼ 50,000/month (Min. 30,000/month, max. 200,000/month)

5) Machine life (Overhaul): 1200K

6) Size 1167 × 762 × 1080mm 1627 × 762mm (Occupying area) (With the paper exit tray and the

paper feed tray installed)

7) Weight 257 kg (567 lbs)

2. Copy performance

A. Original size

(1) Original table mode

Max. original size: A3 (11 × 17")

(2) RADF mode

Original size: A3 ∼ A5 (11 × 17" ∼ 5.5 × 8.5")

B. Copy paper size, weight, kinds

(1) A3 ∼ A5 (11 × 17" ∼ 5.5 × 8.5")

C. Copy mode

Auto mode Photo mode (Variable in 9 steps) Manual mode (Variable in 9 steps)

D. Copy magnification ratio

(1) Zoom mode

50 ∼ 200% (Variable in 1% increment )

(2) Fixed magnification ratios

AB series: 200/141/122/115/100/86/81/70/50 [%] Inch series: 200/141/129/121/100/95/77/64/50 [%]

(Error ±0.9%)

E. Copy speed

(1) Continuous copy speed

Unit (CPM)

Paper size Normal

A3 36 36 36 B4 41 39 41 A4 60 53 44 A4R 46 45 44 B5 60 58 44 B5R 46 45 44 11 × 17 36 36 36

8.5 × 14 41 39 41

8.5 × 11 60 53 44

8.5 × 11R 46 45 44

(2) First copy speed Unit (sec), 8.5 × 11" or A4 paper

Non-RADF mode RADF mode

With sorter

P.F. unit

TRAY1 4.0 4.3 4.6 4.9 TRAY2 4.7 5.0 4.8 5.1 TRAY3 5.2 5.5 5.3 5.6 M.F TRAY 3.7 4.0 4.7 5.0 Cassette 3.6 3.9 4.7 5.0

Without

sorter

(SF-S55)

installed

(Reference

value)

Reduction

(50%)

Without

sorter

Enlargement

(200%)

With sorter

(SF-S55)

installed

(Reference

value)

F. Max. continuous copy quantity

999 sheets

G. Void area, image loss

Item Lead edge Rear edge Image loss 1.0 ∼ 4.5 mm — Void area 1.0 ∼ 3.0 mm 1.0 ∼ 4.0 mm Image shift for paper 0±1.5 mm —

H. Resolution

Copy magnification ratio Copy center Corners

100% 5.0 lines/mm 4.5 lines/mm

101 ∼ 200% 5.0 lines/mm 4.5 lines/mm

90 ∼ 99% 4.5 lines/mm 4.0 lines/mm 64 ∼ 89% 3.6 lines/mm 3.2 lines/mm 50 ∼ 63% 3.2 lines/mm 2.8 lines/mm

2 – 1

I. Center shift

Original table mode

Overall (RADF mode)

Single ±2.0 mm Duplex ±2.0 mm Single S → S

D → S

Duplex S → D

D → D

±3.0 mm ±4.0 mm

J. Skew feed

Copier (Original table mode)

Overall (RADF mode)

Single 2.0mm or less Duplex 2.0mm or less S → S, S → D 3.0mm or less D → S, D → S 3.0mm or less

K. Duplex multi copy

Max. 100 sheets, however 50 sheets for A3 (11 × 17")

3. Operational (hardware) specifications

A. Paper feed section

(1) Paper feed system

3 paper feed tray (Air paper feed system) 1 paper cassette (Roller paper feed system) Multi manual paper feed (Roller paper feed system)

(2) Paper capacity, paper weight, paper size, paper kinds

Paper feed section Destination Capacity Paper size Detection size Paper weight Size selection Type

No. 1 paper feed tray

No. 2/3 paper feed tray

Cassette paper feed

Manual paper feed tray

Japan 3,300 sheets A4, B5 A4, B5 EX AB series Ex Inch series 8.5 × 11 8.5 × 11 Japan

Inch series 11 × 17 ∼ 8.5 × 11

EX other AB series A3 ∼ A4

Australia, New Zealand A3 ∼ A4

Japan

EX AB series A4, A4R, B5, B5R

EX inch series A4, A4R, B5, B5R

Japan

Inch series 8.5 × 5.5 ∼ 11 × 17 11 × 17, 8.5 × 14, 8.5 × 11

EX other AB series A3 ∼ A5 A3, B4, A4, A4R, A5

Australia, New Zealand A3 ∼ A5 A3, B4, A4, A4R, A5

3,000 sheets

1,000 sheets

250 sheets

100 sheets

A4 A4

A3 ∼ B5 A3, B4, A4, B5, A4R, B5R,

8.5 × 14, 8.5 × 11

8.5 × 13, 8.5 × 11 A4, A4R, B5, B5R

8.5 × 11, 8.5 × 11R

8.5 × 11, 8.5 × 11R A3 ∼ A5 A3, B4, A4, A4R,

8.5 × 11, 8.5 × 14 11 × 17, 8.5 × 14, 8.5 × 11, 8.5

× 11R, A4, (8.5 × 13) A3, B4, A4, A4R

8.5 × 11, 8.5 × 14 A3, B4, A4, A4R

216 × 279, 216 × 330 (mm) A4, A4R, B5, B5R

8.5 × 11 A4, A4R

8.5 × 11 A4,

8.5 × 11, 8.5 × 11R

B5R, 8.5 × 11

8.5 × 11R, 8.5 × 5.5, (8.5 × 13)

8.5 × 11

216 × 279, 216 × 330 (mm)

60 ∼ 90 g/m 16 ∼ 24 lbs

60 ∼ 128 g/m 16 ∼ 32 lbs

60 ∼ 128 g/m 16 ∼ 32 lbs cover paper (176g)/index paper (200g)

50 ∼ 128 g/m 13 ∼ 32 lbs cover paper (176g)/ index paper (200g) * 1

Guide change (by serviceman)

Universal

*1: Manual tray

Special paper (OHP, etc.)

Duplex unit All destinations 100 sheets,

50 sheets for

A3 (11 × 17")

A3 ∼ B5 (11 × 17 ∼ 8.5 × 11) —

60 ∼ 90 g/m 16 ∼ 24 lbs —

Air paper feed system

Roller paper feed system

2 – 2

B. Original table section

(1) Max. original size

A3, 11 × 17"

(2) Original reference position

Left center reference

(3) Original size detection

System: Photo transmission sensor system Detection size:A3, B4, A4, A4R, B5, B5R

C. RADF section

(1) Paper feed system

Roller paper feed system

(2) Transport system

Belt transport system

(3) Reverse system

By the reverse gate and the roller.

(4) Original tray capacity (paper feed, paper exit tray)

Max. 100 sheets (80g/m2)

(5) Original size

A3 ∼ A5 (11 × 17" ∼ 5.5 × 8.5)

(6) Original paper weight

Single mode: Japan - 35 ∼ 128g/m2 (35 ∼ 50g/m2 for thin paper mode)

EX - 50 ∼ 128g/m2, 13 ∼ 32 lbs

Duplex mode: 50 ∼ 128g/m2, 13 ∼ 32 lbs (A5 ∼ A4)

50 ∼ 110g/m2, 13 ∼ 29 lbs (A5 ∼ A3)

(7) Original replacement speed

60 sheets/min (Max.) (A4/8.5 × 11")

(8) Operation mode

• Duplex/single

• Normal paper/thin paper

• Normal/stream mode

(9) Original size detection

1) Original size detection by the original tray Detection by the detector on the original tray (The paper width is

detected by the analog sensor, and the paper length by the paper length detector.)

(Detection size) Japan: A3, B4, A4, B5, A4R, B5R, 8,5 × 11, 8.5 × 14 EX inch series: 11 × 17, 8.5 × 14, 8.5 × 11, 8.5 × 11R, 8.5 × 5.5,

A4 (8.5 × 13 possible by SIM setting) German/UK: A3, B4, A4, A4R, A5, 8.5 × 11, 8,5 × 14 Australia: A3, B4, A4, A4R, A5, 216 × 179, 216 × 330 (mm)

2) Original size detection by the original transport roller rotation (Detection size) Japan: A3, B4, A4, B5, A4R, B5R EX inch series: 11 × 17, 8.5 × 14, 8.5 × 11, 8.5 × 11R, 8.5 × 5.5

(8.5 × 13 possible by SIM setting) German: A3, B4, A4, A4R, A5 Australia: A3, B4, A4, A4R, A5, 216 × 330 (mm)

D. Optical section

(1) Exposure system

Exposure section (lamp) scanning slit exposure system

(2) Zooming system

Lens moving system

(3) Lens specifications

Composition: 1-group, 4-lens Fixed focus lens F: 5.6, f: 220mm

(4) Exposure mode

Auto mode (Synchronized with scanning operation to measure the center of 100mm wide for automatic adjustment of the copy lamp voltage.)

Manual mode Photo mode

(5) Copy lamp specifications

Halogen lamp (100V system) 85V, 220W (200V system) 170V, 260W

(6) Correction

Automatic correction of the copy lamp voltage.

E. Image forming section

(1) Photoconductor section

1) Type: OPC

2) Size: 100 ϕ

3) Life: 250K

4) Humidity control by the surface heater

(2) Charger section

1) Main charger Scorotron system (screen grid, saw tooth electrode)

2) Transfer charger Corotron system by wire

(3) Separation section

1) System: Separation by the separation charger and the separation pawl

2) Separation charger Corotron system by wire

3) Separation pawl life

4) Pre-transfer discharger Corotron system by wire

(4) Developing section

1) System: Magnetic brush developing system

2) 2-component development (Developer: Positive charging, toner: negative charging)

3) Developing bias voltage: DC–220V

4) Developer Capacity: 850g/bag × 2 bags (= 1.7 kg) Life: 250K Type: Ferrite type

(5) Toner hopper section

Capacity 930g (Equivalent to 28K with 6% density originals)

2 – 3

(6) Cleaning section

Cleaning by the brush and the pressure contact blade system Cleaning blade life: 125K

(7) Correction

Main charger grid voltage correction Photoconductor drum OPC membrane wear sensitivity correction

I. Paper exit section

Tray capacity 250 sheets Full detection feature

J. Waste toner collection section

Capacity: 1750g (125K, with 6% density originals)

F. Fusing section

(1) System

Roller pressure system

(2) Roller type

Teflon roller (heat roller) life 500K Silicon rubber roller (pressure roller) life 250K

(3) Heater lamp

Destination Main Sub Japan 15A spec. 750W 660W Japan 20A spec. 1075W 700W

EX 100V series 1100W 700W EX 200V series 1150W 650W

(4) Fusing temperature

Destination Japan 15A spec. 205˚C 205˚C

Japan 20A spec. 200˚C 200˚C

EX inch series 200˚C 180˚C

EX AB series 205˚C 205˚C

Normal Duplex

(5) Separation system

Forced separation by the separation pawl Upper separation pawl life: 250K Lower separation pawl life: 250K

(6) Cleaning system

Cleaning by the cleaning roller Upper cleaning roller life: 125K Lower cleaning roller life: 125K

Copy mode

K. Jam recovery time

Within 5 sec (When jam canceling is made within 60 sec in case of a jam outside the fusing section.)

L. Communication function

Remove communication function (RS232C)

M. Warm-up time

Japan: About 10 min (15A specification), about 5 min (20A specifica-

tion)

EX: About 5 min

N. Operating voltage, power consumption

(Power consumption) Max.

Japan EX

15A 20A

1500W 1800W

Average 1200W (During copying) Power save mode

(Pre heat mode (Fusing temperature fall)) 236Wh or less Stand-by mode (Ready state) 332Wh or less Power shut off (Power switch OFF) 15Wh or less (Operating power) (Fluctuation) Within 10% of the rated voltage, within ±2% of the rated r\frequency

1900W

O. Noise

Sound power level Sound pressure level During copying 75db or less 63db or less Standby 55db or less 40db or less

G. Switchback section

(1) System

Transport speed variable system by the reverse gate and the stepping motor

H. Duplex section

(1) Paper feed system

Air paper feed system

(2) Paper capacity, paper weight, paper size, paper kinds

(Paper weight, size) A3 ∼ B5 (11 × 17 ∼ 8.5 × 11) However, f ixed size. 60 ∼ 90g/m (Paper capacity) Max. 100 sheets, however 50 sheets for A3 (11 × 17)

P. Electromagnetic noise

Japan: Electromagnetic wave regulations VCCI USA: FCC Europe/Australia/South Africa: CISPR

2 – 4

Q. Additional functions

Japan SEC SECL SEEG SUK SCA Others Auto paper selection (APS) || (Only when RADF is used) Auto magnification ratio selection (AMS)

Binding margin Shift width: 9mm, /4 inch (with adjustment function)

1-set 2-copy | (Enlargement impossible) Edge erase | (Edge erase/center erase/edge + center erase)

Cover insertion | (Cover paper/back cover/ front, back cover (duplex copy possible)) Index insertion | (Duplex copy possible/max. 18 pages insertion possible) OHP index | Job memory | (9 ways) Auditor | (Standard 500 departments. 3,,100 departments when expanded. DKIT-0321FCZZ required.) Key operator program | Communication | (I/F PWB is treated as a service part.) Toner save mode | (Set by the simulation.) | Auto tray switching | Installation tray priority selection ✕ Pre-heat function | (Selection by the key operator program) Auto power shut off (EnergyStar compliance) | (OFF mode available

Power save mode ✕ |

Adjustment width: 0, 3, 6, 9, 12, 15mm/0, 1/8, 1/4, 3/8, 1/2, 5/8 inch

Edge erase adjustment width: 0 ∼ 6, 6 ∼ 12, 1 2 ∼ 18mm/ 0 ∼ 1/4, 1/4 ∼ 1/2, 1/2 ∼ 3/4 inc h Center erase adjustment width: 10, 15, 20mm/2/5, 3/5, 4/5 inch

by the simulation)

| (Only when RADF is used) AMS is used by document size detector of RADF tray.

R. Environmental conditions

(Standard conditions) Temperature: 20 ∼ 25˚C, humidity: 65 ± 5% RH

(Operational condition)

Humidity (RH)

85%

60%

20%

(Transport conditions)

Humidity

(RH)

90%

60%

20%

-5

30 35

(Consumable parts storage conditions )

(Supply storage conditions)

Humidity

(RH)

90%

10%

-10

4. Option specifications

A. Sorter

• 20-bin sorter (SF-S16)

Number of bins: 20 bins Capacity: Non-sorting 100 sheets

Sorting 50 sheets Grouping 30 sheets

Sortable size: Japan; all detectable sizes

USA; All detectable size excluding 5.5 ×

8.5

Canada; All detectable size excluding 5.5 ×

8.5 UK: All detectable sizes excluding A5 Europe; All detectable sizes excluding A5 Australia; All detectable sizes excluding A5

2 – 5

Power: 24V (Supplied from the copier) Copier weight: 26.5kg Dimensions: 512 (W) × 520 (D) × 883 (H)mm

• 20-bin staple sorter (SF-S53)

Number of bins: Non-sort bin - 1 bin, sort bin - 20 bins Capacity: Non-sorting 250 sheets

Sorting: 11 × 17, 8.5 × 14, 8.5 × 13, A3, B4;

25 sheets

8.5 × 11, 8.5 × 11R, A4, A4R, B5; 50 sheets

Grouping: 11 × 17, 8.5 × 14, 8.5 × 13, A3, B4;

25 sheets

8.5 × 11, 8.5 × 11R, A4, A4R, B5; 30 sheets

Sortable size: Japan; All the detectable sizes

USA; All the detectable sizes excluding 5.5

× 8.5"

Canada; All the detectable sizes excluding 5.5

× 8.5" UK; All the detectable sizes excluding A5 Europe: All the detectable sizes excluding A5 Australia; All the detectable sizes excluding A5

Staple sortable sizes:

Staple capacity: 50 sheets Staple position: Left upper corner, slant, one position Stapler cartridge: 1 cartridge - 5000 staplers Stapler detection: Available Alignment: 2.5mm Bin shift time: About 15 sec (20 bins → Bin home position) Power source: 24V (Supplied from the copier) Max. power consumption: 75W or less Weight: 37kg Dimensions: 465 (W) × 597 (D) × 926 (H) mm

Japan; All the detectable sizes excluding

B5R USA; All the detectable sizes excluding 5.5

× 8.5" Canada; All the detectable sizes excluding 5.5

× 8.5" UK; All the detectable sizes excluding A5 Europe: All the detectable sizes excluding A5 Australia; All the detectable sizes excluding A5

• 20-bin multi position staple sorter (SF-S55)

Number of bins: Non-sort - 1 bin, sort bin - 20 bins Capacity: Non-sorting 50 sheets

Sorting: 11 × 17, 8.5 × 14, 8.5 × 13, A3, B4;

25 sheets

8.5 × 11, 8.5 × 11R, A4, A4R, B5, A5;

50 sheets Grouping: 11 × 17, 8.5 × 14, 8.5 × 13, A3, B4;

25 sheets

8.5 × 11, 8.5 × 11R, A4, A4R, B5;

30 sheets

Sortable size: Japan; All the detectable sizes including A5

USA; All the detectable sizes excluding Canada; All the detectable sizes UK; All the detectable sizes

Europe: All the detectable sizes

Australia; All the detectable sizes Staple sortable Japan; All the detectable sizes sizes: USA; All the detectable sizes excluding 5.5

× 8.5"

Canada; All the detectable sizes excluding 5.5

× 8.5" UK; All the detectable sizes excluding A5 Europe: All the detectable sizes excluding A5 Australia; All the detectable sizes excluding A5

Staple capacity: 50 sheets Staple position: Corner 1 position, 2 positions, 1 position Stapler cartridge: 1 cartridge - 5000 staplers Stapler detection: Available Alignment: 2.5mm Bin shift time: about 15 sec (20 bins → Bin home position) Power source: 24V (Supplied from the copier) Max. power consumption: 100W or less Weight: 56kg Dimensions: 564 (W) × 609 (D) × 986 (H) mm

B. Auditor,commander

MODEL DESCRIPTION

CARD COUNTER (Read the department code by

SF-EA11

SF-EA13 COMMANDER (Setting the department)

SF-EA11 YES NO YES NO 200 SF-EA13 NO YES NO YES

Card (Used for SF-EA11)

SF-EA11A 1 to 30 30 SF-EA11B 31 to 100 70 SF-EA11C 101 to 200 100

Combination of use SF-EA11 and SF-EA13

printed on card and memory of the copy count is stored to insided memory.)

Memory Printer Display Key

Dept number Number of card

TOTAL 200 200

Maximum number

of department

C. Expansion memory (For the international auditor)

DKIT-0321FCZZ (3100 department expansion)

D. Key sheet and operation manual kits

English SD-260SE German SD-260SG French SD-260SF Dutch SD-260SH Spanish SD-260SS Italian SD-260SI

2 – 6

1 Two packages are used. (SD-365ND) × 10 = SD-365MD

1 (SD-365NT) × 10 = SD-365MT

(SD-365NT × 10)

(SD-365ND × 10)

(365RU) × 10 = 365UR, order reception as SD=365UR.

(360RL) × 10 = 360LR, order reception as SD-360LR.

No. 6, 8, 9: Common to SD-2060/3062.

1 (360BL) × 10 = 360CB, order reception as SD-360CB.

(SD-360BL × 10)

(SD-365RU × 10)

10 Use for SF-S53

(SD-360RL × 10)

Common to SD=2060/3062.

1 (365CP) × 5 = 365CK, order reception as SD-365CK.

(SD-SC20 × 5)

(SD-365CP × 5)

[3] CONSUMABLE PARTS

Fusing separation pawl (Upper) × 4

Fusing gear (New) × 1

Heat insulation bush (New) × 2

Fusing separation pawl (Lower) × 4

Developer Developer (New) (0.85Kg) × 10 250K SD-365MD

Toner Toner cartridge (New) (0.93Kg) × 10 28K SD-365MT

1 Drum OPC drum (New) × 1 250K SD-365DR 6 Similar to the drum for SD-2060/3062.

4 Upper heat roller kit Upper heat roller (New) × 1 500K SD-365UH 5 Similar to the upper heat roller kit for SD-2060/3062.

(USA)

No. Name Content Life Product name Package Remark

1. OPC drum, developer, toner, maintenance kit

5 Lower heat roller kit Lower heat roller × 1 250K SD-360LH 5 Similar to the lower heat roller kit for SD-2060/3062.

6 Cleaner blade Cleaner blade × 10 125K SD-360CB

7 Upper cleaning roller Upper cleaning roller (New) × 10 125K SD-365UR

8 Lower cleaning roller Lower cleaning roller × 10 125K SD-360LR

9 Waste toner bottle Waste toner bottle × 1 125K SD-360TB 5

10 Staple cartridge Cartridge × 5 5000 SD-LS20

3 – 1

(Drum separation pawl × 2)

(Charging blade unit × 1)

11 Convenience parts kit 365CP × 5 250K SD-365CK

(Screen grid (New) × 1)

(Toner reception seal × 1)

Waste toner bottle (125K), screen grid (250K), charging blade unit (250K), drum separation pawl (250K), and toner reception seal (250K) are supplied also as service parts.

* Charger wire (250K), Ozone filter (500K), DV seal (500K), and CL brush roller (500K) are supplied as service parts.

1 Two packages are used. (SD-365ND) × 10 = SD-365MD

1 (SD-365NT ) × 10 = SD-365MT

10 Use for SF-S55

(SD-365ND × 10)

(SD-365NT × 10)

(SD-SC20 × 5)

Fusing separation pawl (Upper) × 4

Fusing gear (New) × 1

Heat insulation bush (New) × 2

Fusing separation pawl (Lower) × 4

Waste toner bottle × 1

Upper cleaning roller (New) × 1

Lower cleaning roller × 1

Charging blade unit × 1

Toner reception seal × 1

Screen grid (New) × 1

No. Name Content Life Product name Package Remark

(Canada)

Developer Developer (New) (0.85Kg) × 10 250K (× 5) SD-365MD

Toner Toner cartridge (New) (0.93Kg) × 10 28K (× 10) SD-365MT

1 Drum OPC drum (New) × 1 250K SD-365DR 6 Similar to the drum for SD-2060/3062.

4 Upper heat roller kit Upper heat roller (New) × 1 500K SD-365UH 5 Similar to the upper heat roller kit for SD-2060/3062.

5 Lower heat roller kit Lower heat roller × 1 250K SD-360LH 5 Similar to the lower heat roller kit for SD-2060/3062.

6 125KPM kit Cleaner blade × 1 125K SD-365KA 5

7 250KPM kit Drum separation pawl × 2 250K SD-365KB 5 Common to 250KPM kit for SD-2060/3062.

3 – 2

8 Staple cartridge Cartridge × 5 5000 SD-LS20

SD-2060/3062.

(SD-365DV) × 10 = SD-365LD

1 Two packages are used.

1 (SD-365T) × 10 = SD-365LT

10 Use for SF-S55

(SD-365DV × 10)

(SD-365T × 10)

(SD-SC20 × 5)

Fusing separation pawl (Upper) × 4

Fusing gear (New) × 1

Heat insulation bush (New) × 2

Fusing separation pawl (Lower) × 4

Waste toner bottle × 1

Upper cleaning roller (New) × 1

Lower cleaning roller × 1

Charging blade unit × 1

Toner reception seal × 1

Screen grid (New) × 1

1 Drum OPC drum (New) × 1 250K SD-365DM 6 Similar to the drum for

No. Name Content Life Product name Package Remark

(Europe) SEEG, SUK

2 Developer Developer (New) (0.85Kg) × 10 250K (× 5) SD-365LD

3 Toner Toner cartridge (New) (0.93Kg) × 10 28K (× 10) SD-365LT

4 Upper heat roller kit Upper heat roller (New) × 1 500K SD-365UH 5 Similar to SD-2060/3062.

5 Lower heat roller kit Lower heat roller × 1 250K SD-360LH 5 Similar to the lower heat roller kit for SD-2060/3062.

6 125KPM kit Cleaner blade × 1 125K SD-365KA 5

7 250KPM kit Drum separation pawl × 2 250K SD-365KB 5

3 – 3

8 Staple cartridge Cartridge × 5 5000 SD-LS20

1 Two packages are used. (SD-365SD) × 10 = SD=365CD

1 (SD-365SI) × 10 = SD-365CI

10 Use for SF-S55

(SD-365SD × 10)

(SD-365ST × 10)

(SD-SC20 × 5)

Fusing separation pawl (Upper) × 4

Fusing gear (New) × 1

Heat insulation bush (New) × 2

Fusing separation pawl (Lower) × 4

Waste toner bottle × 1

Upper cleaning roller (New) × 1

Lower cleaning roller × 1

Charging blade unit × 1

Toner reception seal × 1

Screen grid (New) × 1

Developer Developer (New) (0.85Kg) × 10 250K (× 5) SD-365CD

Toner Toner cartridge (New) (0.93Kg) × 10 28K (× 10) SD-365CT

1 Drum OPC drum (New) × 1 250K SD-365DR 6 Similar to the drum for SD-2060/3062.

No. Name Content Life Product name Package Remark

(Asia, Middle & South America)

4 Upper heat roller kit Upper heat roller (New) × 1 500K SD-365UH 5 Similar to the upper heat roller kit for SD-2060/3062.

5 Lower heat roller kit Lower heat roller × 1 250K SD-360LH 5 Similar to the lower heat roller kit for SD-2060/3062.

6 125KPM kit Cleaner blade × 1 125K SD-365KA 5

7 250KPM kit Drum separation pawl × 2 250K SD-365KB 5 Similar to 250KPM kit for SD-2060/3062.

3 – 4

8 Staple cartridge Cartridge × 5 5000 SD-LS20

1 Two packages are used. (SD-365DV) × 10 = SD=365LD

1 (SD-365T) × 10 = SD-365LT

10 Use for SF-S55

(SD-365DV × 10)

(SD-365T × 10)

(SD-SC20 × 5)

Fusing separation pawl (Upper) × 4

Fusing gear (New) × 1

Heat insulation bush (New) × 2

Fusing separation pawl (Lower) × 4

Developer Developer (New) (0.85Kg) × 10 250K (× 5) SD-365LD

Toner Toner cartridge (New) (0.93Kg) × 10 28K (× 10) SD-365LT

1 Drum OPC drum (New) × 1 250K SD-365DM 6 Similar to the drum for SD-2060/3062.

No. Name Content Life Product name Package Remark

(Australia, New Zealand, Middle East, Africa)

4 Upper heat roller kit Upper heat roller (New) × 1 500K SD-365UH 5 Similar to the upper heat roller kit for SD-2060/3062.

5 Lower heat roller kit Lower heat roller × 1 250K SD-360LH 5 Similar to the lower heat roller kit for SD-2060/3062.

Waste toner bottle × 1

Upper cleaning roller (New) × 1

Lower cleaning roller × 1

Charging blade unit × 1

Toner reception seal × 1

Screen grid (New) × 1

6 125KPM kit Cleaner blade × 1 125K SD-365KA 5

7 250KPM kit Drum separation pawl × 2 250K SD-365KB 5 Similar to 250KPM kit for SD-2060/3062.

3 – 5

8 Staple cartridge Cartridge × 5 5000 SD-LS20

Compatibility with SD-2260/3062/2060/2160

Compatibility with

SD-2260/3062/2060

Photoconductor drum New

Developer New 0.85kg Two packs are used

Toner New 930g Two packs can be

Upper heat roller New Lower heat roller Available Cleaner blade Available Upper/lower cleaning

roller Drum separation pawl Available Upper fusing

separation pawl Lower fusing

separation pawl Charging blade unit Available

Waste toner bottle

New Lower cleaning roller

Available

* : One for SD-2260 (New) is applicable to SD-3062/2060/2160.

One for SD-3062/2060/2160 is not applicable to SD-2260.

Capacity Remark

for once.

supplied for once.

(compatible)

2. Copy paper

The following conditions for copy quality and transportability of PPC paper must be satisfied. The values are at temperature of 20 ±1˚C and 65 ±2% RH.

Item Standard Weight 56 ∼ 80g/ m Smoothness Face: 20 sec or above (BEKK method)

Back: 20 sec or above (BEKK method)

Rigidness Length 17cm or above, width 13cm or

above (CLARK method) Thickness 75 ∼ 110µ Dimensions Standard dimensions ± 1mm (5/128")

B4 (257 ±1 × 364±1mm)

B5 (182 ±1 × 257±1mm)

B6 (128 ±1 × 182±1mm)

A3 (297 ±1 × 420±1mm)

A4 (210 ±1 × 297±1mm)

A5 (148 ±1 × 210±1mm)

A6 (105 ±1 × 148±1mm)

11" ±5/128 × 17" ±5/128 inch

8.5" ±5/128 × 14" ±5/128 inch

8.5" ±5/128 × 11" ±5/128 inch

5.5" ±5/128 × 8.5" ±5/128 inch

8.5" ±5/128 × 13" ±5/128 inch

3. Environment conditions

A. Transport conditions

1) Transport condition

(%)

100

90%

Humidity

10%

-30 -20 -10 0 20 30 40 50 60

Temperature

2) Storage condition (packed conditions)

100

90 80 70

(%)

60 50 40

Humidity

30 20 10

Temperature

B. Use conditions

(%)

100

90%

Use envi-

Humidity

10%

-30 -20 -10 0 20 30 40 50 60 15

ronment conditions

Temperature

85%

60%

90%

60%

40 90%

10%

50403020100-10-20

3 – 6

C. Life (packed conditions)

Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month)

B. Developer, toner

1 2 3 4 5 6-7

4. Production number identification

A. Photoconductor drum

1 2 3 4 5 6 7 8 9 10

1 Numeral

Shows the sensitivity of the photoconductor.

2 3 Alphabet

Shows the applicable model. AF for this model.

4 Numeral

Shows the end digit of the production year.

5 Numeral or X, Y, Z

Shows the production month. X stands for October, Y November, and Z December.

6 Numeral

Shows the production lot.

7 Numeral

Shows the distinction of sub lot.

8 Numeral or X, Y, Z

Shows the packing month. X stands for October, Y November, and Z December.

9 F Numeral

Shows the packing day.

G Numeral or alphabet

Shows the product name of the drum.

1 , 2 Alphabet

SF stands for toner, and SH for developer.

3 Numeral, alphabet

Shows the production month. O stands for October, Y November, and Z December.

4 , 5 Numeral

Shows the production day.

6 Numeral

Shows the end digit of the production year.

7 Alphabet

Shows the production batch.

Though the shapes of the photoconductor drum, developer, toner, and the fusing section cleaning roller are similar to those of the SD2060, they are not compatible with each other.

The differences are as follows:

1) Photoconductor drum If installed erroneously, the error code F2 is displayed.

2) Toner The port shape of the toner bottle differs to prevent against erro-

neous installation. The characteristics of toner differ from each other. The proper

toner must be used to obtain stable picture quality at proper density.

3) Developer Proper developer must be used to obtain stable picture quality at

proper density.

4) Fusing section cleaning roller (Upper cleaning roller) (Lower cleaning roller)

3 – 7

[4] SETUP

Setup list

No. Item No. Content Method Check

1 Installation environment

check

2 Delivery 1 Facility, equipment, man power Use a fork lift. (If a fork lift is not used, 6 men

3 Unpacking Remove the protection material. 4 Lock release 1 Scanner unit

5 Parts setup 1 Cleaning roller (2 pcs.) (Fusing unit)

6 Option setup 1 Sorter (SF-S55/53/16)

7 Consumable parts setup 1 Photoconductor drum (Europe only)

8 Cleaning 1 Main charger unit

9 Operation setting 1 Separation charger voltage setting

10 Image correction

setting/check

11 Image density sensor,

photoconductor drum mark sensor check (adjustment)

1 Delivery space 2 Installation space 3 Power (Capacity, fluctuation, safety) 4 Floor strength 5 Direct sunlight, dust, temperature, humidity,

gases, chemicals

power is required.)

2 Delivery form Transported in packed condition.

2 No. 4/5 mirror unit 3 Lens unit 4 Paper feed tray (No. 1, 2, 3) 5 Paper feed cassette 6 Photoconductor drum protection sheet

(excluding Europe countries)

7 Paper exit guide (Fusing unit)

2 Fusing roller pressure set 3 Cleaning blade set

2 Staple cartridge 3 Auditor (SF-EA11) 4 Internal auditor expansion memory

2 Developer set 3 Toner concentration control level setting Set with SIM 25-2. 4 Toner set

2 Pre-transfer charger unit 3 Transfer/separation charger unit 4 Original table glass

Change connection of the high voltage PWB

(According to the altitude)

2 No. 1 paper feed tray paper size setting

(Hardware)

3 No. 1 paper feed tray paper size setting

(Software) 4 Option setting (Software) Set with SIM 26-1. 5 Expansion memory initializing (only when an

expansion memory is installed) 6 Auditor operation mode setting Set with SIM 26-3. 7 Count mode setting Set with SIM 26-5. 8 Destination specification setting Set with SIM 26-6. 9 Maintenance cycle setting Set with SIM 21-1.

10 Toner save mode YES/NO setting Set with SIM 26-18. 11 Power shut off operation mode setting Set with SIM 26-26. 12 Display language setting Replace the data ROM on the operation

1 Image correction valid setting Set SIM 44-1 to (127). 2 Main charger correction reference density

setting 1 Photoconductor drum mark sensor sensitivity

check (adjustment) 2 Image density sensor sensitivity check

(adjustment)

connector CN2. Refer to [6] 2-C.

Set with SIM 26-2.

Set with SIM 26-3.

control PWB.

Set SIM 44-4 to 75.

Check with SIM 44-2. (adjustment)

Check with SIM 44-3. (adjustment)

4 – 1

No. Item No. Content Method Check

12 Image correction execution

(Main charger grid voltage) (Optical dirt correction) (Auto copy exposure)

13 Copy exposure check

(adjustment)

14 Focus (resolution), copy

magnification ratio check (adjustment)

15 Functional operation check 1 Paper size detection (manual paper feed tray)

16 Copy image center shift

check (adjustment)

17 Image loss, void area

check (adjustment)

18 Adjustment, set value,

ROM version recording

19 Explanation on user

operations

20 Others 1 Fixing support setting

1 Manual copy mode (non-toner-save mode) Automatic adjustment 2 Photo copy mode (non-toner-save mode) Set the key operator program 20 (copy

3 Auto copy mode (non-toner-save mode) 4 Manual copy mode (toner save mode) 5 Auto copy mode (toner save mode) 1 Focus (resolution) (Normal, 50%, 200%) Adjust with SIM 48-1 (A/B/C). 2 Vertical copy magnification ratio

(normal, 50%, 200%) 3 Horizontal copy magnification ratio (normal) Adjust with SIM 48-1.

2 Paper size detection (No. 2/3 paper feed tray) 3 Paper size detection (original table)

(Japan only) 4 Original size detection

(RADF original feed tray) 5 (Manual paper feed tray, No. 1, 2, 3 paper

feed tray cassette) copying 6 RADF copying (S-S mode) 7 RADF copying (S-D mode) 8 RADF copying (D-D mode) 9 RADF copying (D-S mode)

10 Zoom copying (enlargement, reduction) 11 Sort mode copy (with SF-S16/53/55 installed) 12 Group mode copying

(with SF-S16/53/55 installed)

13 Sort staple mode copying

(with SF-S16/53/55 installed) 1 Original table copy mode (surface) (Manual

paper feed tray, No. 1, 2, 3 paper feed tray,

paper feed cassette) 2 Original table copy mode (back) (No. 1, 2, 3

paper feed tray, paper feed cassette) 3 RADF copy mode Adjust by changing the RADF paper feed

1 Original table copy mode (lead edge image

loss, void area) (rear edge void area) 2 RADF copying (S-S mode) (Lead edge

image loss, void area) 3 RADF copying (D-D mode) (Lead edge

image loss, void area, rear edge void area) 4 RADF thin film copy mode (Lead edge image

loss, void area, rear edge void area) 5 RADF step copy mode (Lead edge image

loss, void area, rear edge void area) 1 Simulation set value, adjustment value Use the commander SF-EA13 with SIM 28-4

2 Key operator program set value Use the commander SF-EA13 with SIM 28-3

3 ROM version Use the commander SF-EA13 with SIM 28-5

Power OFF → ON (Automatic adjustment during warming up.)

density level) to 3.

Adjust with SIM 48-1 (D/E/F).

Adjust by changing positions of the paper feed tray, paper feed cassette, and manual paper feed tray.

Adjust by changing the duplex tray position.

tray position. Adjust with SIM 50-1.

In the RADF copy mode, the adjustment value of SIM 53-1 must be also checked.

to print out the list. (The set values and adjustment values are checked in each simulation mode.)

to print out the list.

to print out the list. (Checking is possible with SIM 22-5.)

4 – 2

1. Installation (use) environment checking

Before delivery and installation of the machine, check the following conditions of the environment.

If the following conditions of installation (use) are not satisfied, the machine may not display full performances and may cause dangerous troubles.

Be sure to satisfy the installation (use) conditions in advance to installation and use.

No. Content

1 Delivery space 2 Installation space 3 Power

(capacity, fluctuation, safety) 4 Floor strength 5 Direct sunlight, dust, temperature, humidity, gases, chemicals

2) Power voltage Measure the power voltage during copying to check that it is

within the range of the rated voltage ±10%. If the voltage is not within the above range, use wider wires to

reduce impedance. (An electrical work is required.) There is a method to use a step-up transformer. In this case, use

the transformer of greater capacity than the machine’s max. power consumption.

3) Power frequency, waveform The frequency must be the specified level ±2%. If the frequency is

distorted, a trouble may be caused.

4) Safety Be sure to ground the machine.

5) Power plug Check the shape of the power plug, Do not use a plug of different

shape.

(1) Delivery space

Check the door sizes to allow delivery of the machine in advance.

(2) Installation space

Allow the following installation space around the machine for proper operations and performances.

The space for options must be also considered. Especially allow enough space at the back of the machine. If the back

space is insufficient, heat radiation and the dust proof function are prevented, suppressing the machine performances and causing troubles.

30cm

60cm

80cm

120cm

(3) Power source (capacity, voltage, frequency,

safety, plug)

If the power source requirements are not satisfied, the machine cannot display full performances, and may cause dangerous troubles.

BE sure to follow the following instructions:

1) Power source capacity Check that the power capacity is enough as specified below. If it is

insufficient, it must be corrected. Current capacity (Japan 15A specification) 15 A or above Japan 20A specification machine: 20 A or above EX 100V series: 16 A or above EX 200V series: 9 A or above

(4) Floor strength and level

The machine is heavy, and options add further weight. Be sure to check the floor strength for safety.

If the machine is not leveled properly, the toner concentration control is not performed properly, affecting copy quality adversely.

(5) Direct sunlight, dust, temperature, humidity,

gases, chemicals, vibrations

1) Temperature, humidity The storage and operation of this copier is assured under the

following conditions. If the following conditions are exceeded, the copier may not display full performances, causing troubles.

Especially when the humidity is too high, paper absorbs moisture to cause paper jams and dirty copy.

4 – 3

Humidity (RH)

85%

60%

20%

5) Vibrations Do not install machines which produce vibrations around the cop-

ier. If vibrations are applied to the copier, copies may be blurred and troubles may be caused.

15°C

Temperature (°C)

Do not install t he copie r near a he ater, a cooler, or a hum idifier. If installed, the copier may form dew and cause troubles. Be careful of ventilation, too.

2) Dust If dust enters the copier, it may cause dirty copy, paper jams, and

short lifetime.

3) Direct sunlight If the copier is exposed to direct sunlight, the external section may

be discolored, causing poor copy quality.

30°C 35°C

2. Transport and installation

No. Content Method

1 Facility, equipment,

man power

2 Delivery form Transported in packed conditions.

(1) Equipment, facility, man power

It is advisable to use a fork lift for efficiency and safety. If a fork lift is not available, six men are required to move the machine. The copier is very heavy. Consider for safety in delivery and installation work.

Transport of the copier must be made in the packed conditions to the installing place (building).

(2) Delivery form

Remove the copier from the packing case outside the installing building, then carry it inside the building.

Use a fork lift. (If a fork lift is not used, 6 men power is required.)

4) Gases and chemicals Do not install the copier near gases and chemicals. Especially be

careful of a diazo-type copier, which may produce ammonium gas. The copy quality may be adversely affected, causing troubles.

4 – 4

3. Unpacking

1) Remove the copier from the packing case as shown below:

Japan only Upper cleaning roller unit Lower cleaning roller unit Oil application roller unit Consumable parts unit DNNT-6891FCZZ

Japan

Export

Japan only Paper exit tray ass'y LSOU-0054FCG4

2) Remove the fixing tapes and protection materials.

4 – 5

4. Lock release

To prevent against dropping or damage of parts during transit, some parts are locked.

Before use, those parts must be released. Be sure to lock them again when transporting or moving the copier.

(2) No. 4/5 mirror unit lock release

1) Open the front cabinet and pull out the developing unit.

No. Content

1 Scanner unit 2 No. 4/5 mirror unit 3 Lens unit 4 Paper feed tray (No. 1, 2, 3) 5 Paper feed cassette 6 Photoconductor drum protection sheet (Except for Europe) 7 Paper exit guide (Fusing unit)

(1) Scanner unit lock release

Remove the cabinet, and remove the lock screw of the scanner unit.

(Locking method)

1) Manually move the scanner unit to the lock position and lock it with the lock screw.

2) Pull out the process unit.

4 – 6

3) Remove the lock screw of No. 4/5 mirror unit.

(Locking method)

1) With the power ON, set the magnification ratio to normal. (The No. 4/5 mirror unit is fixed to the normal position.)

2) Turn off the power, and lock with the lock screw.

(3) Lens unit lock release

Remove the lock screw of the lens unit.

(Locking method)

1) Remove paper on the paper feed tray.

2) Turn on the power and wait until the paper feed tray falls to the lowest position. (When the paper feed tray falls to the lowest position, it stops.)

3) Turn off the power, pull out the paper feed tray, and lock it with the lock screw.

(5) Paper feed cassette lock release

Remove the paper feed cassette lock screw.

(Locking method)

1) With the power ON, set the magnification ratio to normal. (The lens unit is fixed to the normal position.)

2) Turn off the power, and lock with the lock screw.

(4) Paper feed tray lock release

Manually pull out No. 1, 2, and 3 paper feed trays, and remove the lock screws.

Paper feed cassette

(6) Photoconductor drum protection sheet (Except

for Europe)

Remove the photoconductor drum protection sheet. (Note) Do not remove white powder (starting powder) on the pho-

toconductor drum, which is to reduce friction between the cleaning blade and the photoconductor drum. If this powder is removed, friction between the cleaning blade and the photoconductor drum is increased to reverse the cleaning blade, damaging the photoconductor drum.

4 – 7

(7) Paper exit guide lock release (Fusing unit)

1) Pull out the fusing unit.

2) Remove the paper exit guide lock plate.

(1) Cleaning roller setup

1) Pull out the fusing unit.

2) Install two cleaning rollers for the upper fusing roller and install one cleaning roller for the lower fusing roller.

(Japan only)

When installing, check that the tension spring applies tension to the bearing of the cleaning roller.

5. Parts setup

1, 2

No. Content

1 Cleaning roller (2 pcs.) (Fusing unit) 2 Fusing roller pressure setup 3 Cleaning blade setup

4 – 8

(Note) For installation of the fusing guide, put it in close contact with

the fusing guide positioning plate and secure it.

(2) Fusing roller pressure setup

1) Remove the fusing cover, and put down the pressure lever.

2) Remove the lock nut, and turn and fix the pressure adjustment nut (blue) tightly. (Tighten the nut until the collar clearance is eliminated.)

Positioning plate

Lock nut

Nut (Blue)

3) Install the lock nut.

4) Set the pressure lever and fix it.

4 – 9

(3) Cleaning blade setup

1) Pull out the process unit and set the cleaning blade. (Release the release block, and press the cleaning blade onto the photoconductor drum surface.)

(Note) When the copier is not used for a long time, release the

cleaning blade pressure.

(3) Auditor (SF-EA11) installation

1) Remove the auditor installing section cover, and fix the auditor (SF-EA11) with the screw.

6. Option installation

When an option is installed, option setting (registration) must be performed with SIM 26-1 and 26-3.

Also when an option is removed, option setting (registration) must be canceled with SIM 26-1 and 26-3.

SIMULATION NO.26-1 SORTER/STAPLE SORTER SETTING?

0.NO SORTER

1.SF-S55

2.SF-S53/S16

3.SF-S55(DISABLE AUTO FRONT ACCESS WHEN FEEDING FROM BYPASS-TRAY.)

Set value Content

0 Without sorter 1 With SF-S55 installed 2 With SF-S53 or SF-S16 installed 3 With SF-S55 installed (to inhibit automatic front

take-up of paper in manual paper feed [useful to load thin films on the manual feed tray])

Code Name Content

1 P10 (500) Internal auditor mode (500 dept.)

P10 (3100) Internal auditor mode (500 dept.)

2 3 SF-EA11/12 Card counter mode (SF-EA11)

4 OTHER Others

+ expansion RAM mode (2600 dept.)

When using the auditor (SF-EA11), SIM 26-3 must be set for use of the auditor (SF-EA11).

The external auditor (SF-EA11) and the internal auditor (in the main control PWB) cannot be used together. Either of them must be selected with SIM 26-3.

(1) Sorter (SF-S55/53/16) installation

(2) Staple cartridge setup

For setup of a staple cartridge, refer to the Service Manual of each model.

4 – 10

(4) Expansion memory for the internal auditor

The internal auditor (in the main control PWB) has the capacity of controlling 500 departments. By adding expansion memory on the main control PWB, additional 2,600 departments can be controlled, in total 3,100 departments.

(Note) When an expansion memory is installed, it must be initialized

with SIM 26-3.

Expansion memory (with frame) PARTS CODE

1) Install an expansion memory on the main control PWB.

DKIT-0321FCZZ

Install the expansion memory to connector CN115.

7. Consumable parts setup (When replacing the consumable parts, follow these procedures.)

No. Content Method

1 Photoconductor drum (Europe only) 2 Developer setup 3 Toner concentration control level setting Set with SIM 25-2. 4 Toner setup

(1) Photoconductor drum setup (Europe only)

Since, in Europe, the photoconductor is not installed to the copier body, this procedure must be performed.

1) Pull out the process unit, and remove the main charger unit and the process unit cover.

4 – 11

2) Remove the blank lamp unit and the cleaner unit, and open the main charger holder.

3) Remove the photoconductor drum shaft and the flange unit.

4) Record the serial No. inside the photoconductor drum.

Label

5) Install the photoconductor drum to the flange unit. (Do not remove the protection sheet.)

6) Install the photoconductor drum to the process unit.

7) Replace the parts to the process unit.

4 – 12

8) Remove the photoconductor drum protection sheet.

(Note) Do not remove white powder (starting powder) on the pho-

9) Set the cleaning blade. (Release the release block, and press the cleaning blade onto the photoconductor drum surface.)

(2) Developer setup

1) Remove the developing unit cover, and pour developer into the developing unit. Manually turn the developing roller drive gear, and supply two packs of developer (1kg × 2).

(Note) When the copier is not used for a long time, release the

cleaning blade pressure.

(Note) Developer for the SD-2060 cannot be used for the SD-2260.

(3) Toner concentration control level setting

Virgin developer has been adjusted to the specified toner concentration. This density is detected by the sensor and stored. After that, the toner concentration level is used as the reference level, and developer is controlled to provide the level same as the virgin developer.

The above operation is performed with SIM 25-2. When developer is replaced, this procedure must be performed.

1) With the front cabinet open (with the front cabinet open/close detection switch OFF), turn on the power to enter the SIM 25-2 mode.

SIMULATION NO. 25 INPUT 1 ∼ 2

1. Toner concentration SENSOR MONITOR

2. AUTO DV DENSITY

(Note) Do not turn on the power with the front cabinet closed (with

the front cabinet open/close detection switch ON). Toner would be supplied to the developing unit and the toner concentration of the virgin developer may not be the reference level.

2) Close the front cabinet. (The front cabinet open/close detection switch is turned ON.)

3) Press the START button. Developer is stirred for 3 minutes, and the reference toner con-

centration level is memorized. Be sure not to cancel SIM 25-2 until stirring of developer is com-

pleted in 3 minutes. If EU trouble or EL trouble occurs midway, check for abnormality

in the developing unit.

4 – 13

(Note) In case of memory trouble, if the main control PWB is re-

placed, the stored reference toner concentration level is cleared. For countermeasures against this, there are two ways as shown below. Use one of them according to the situation.

* When the toner concentration level is normal (presump-

tion): (Countermeasure) Execute SIM 25-2 to set the reference

toner concentration again.

* When the toner concentration is not normal:

Replace the developer with new one, and execute SIM252 to set the reference toner concentration level.

(4) Toner setup

Fit the toner bottle to the toner supply port, and slide it. Confirm that all toner falls, and remove the toner bottle from the toner

supply port.

5) Others (cabinet, etc.)

9. Operational specification setup

The operational specifications of the copier must be set according to the user’s necessity.

For setting with software, refer to the sections shown in the table below.

No. Content Method

1 Separation charger voltage setting

(according to the altitude)

2 No. 1 paper feed tray paper size

setting (hardware)

3 No. 1 paper feed tray paper size

setting (software) 4 Option setting (Software) Set with SIM 26-1. 5 Expansion memory initializing (only

when an expansion memory is

installed) 6 Auditor operation mode setting Set with SIM 26-3. 7 Count mode setting Set with SIM 26-5. 8 Destination specification setting Set with SIM 26-6. 9 Maintenance cycle setting Set with SIM 21-1.

10 Toner save mode YES/NO setting Set with SIM 26-18. 11 Power shut off operation mode

setting

12 Display language setting Replace the data ROM

Check the high voltage PWB connector CN2 connection.

Refer to [6]-2-C.

Set with SIM 26-2.

Set with SIM 26-3.

Set with SIM 26-26.

on the operation control PWB.

(Note) Do not supply two or more bottles at one time. If two or more

toner is supplied at one time, toner jam may occur in the toner hopper. Supply toner only when "SUPPLY TONER" display is made on the LCD.

8. Cleaning

Clean the following units. For copiers which have been stored for a long time, some sections

other than the following units may be dirtied. Clean them according to necessity.

No. Content

1 Main charger unit 2 Pre-transfer charger unit 3 Transfer/separation charger unit 4 Original table glass

Others (cabinet, etc.)

1) Main charger unit (screen grid, saw teeth section)

2) Pre-transfer charger unit (charger wire)

3) Transfer/separation charger unit (charger wire)

4) Original table glass

10. Image correction function setup and check

Image correction function is set up when shipping. Check it before use.

For correct performance of image correction (main charger, copy lamp, copy density control correction), the operational setting of image correction must be made.

The operational setting of image correction is made with simulations. For the setting procedure, refer to the sections listed in the table

below.

No. Content Method

1 Image correction function setting Set SIM 44-1 to 127. 2 Main charger correction reference

density setting

Set SIM 44-4 to 75.

1 1. Image density sensor, photoconductor

drum mark sensor operation check

These sensors are to control image correction, and must be adjusted to the proper sensitivity.

They are adjusted when shipping. Check it before use.

No. Content Method

1 Photoconductor drum mark sensor

sensitivity check (adjustment)

2 Image density sensor sensitivity

check (adjustment)

Check with SIM 44-2. (adjustment)

Check with SIM 44-3. (adjustment)

4 – 14

12. Image correction execution

13. Copy density check

When the power is supplied, warming up is started. During warm up, the following corrections are performed to adjust the copy density automatically.

1) Main charger grid voltage correction

2) Optical dirt correction (copy lamp voltage)

3) Auto copy density adjustment (copy lamp voltage)

Copy density adjustment reference

Copy mode

(1) Non-toner save

mode

(2) Toner save mode

(Set by key operator program P20)

a Manual copy mode copy density

adjustment

b Photo copy mode copy density

adjustment

c Auto copy mode copy density adjustment 3 4 3 2 a Manual copy mode copy density

adjustment

c Auto copy mode copy density adjustment 3 4 3 2

Make a copy in each copy mode, and check that the copy density is within the level in the table below.

Before checking the copy density, be sure to check that the key operator program 20 copy density level is set to 3.

Selection between the toner save mode and the non-toner-save mode is made with the key operator pr o gr a m 22 .

(Test chart compatibility table)

1 10

23456789

UKOG-0162FCZZ Density No.

UKOG-0089CSZZ Density No.

KODAK gray scale

Operation panel

density setting

13765 531 W 13765 531 W

13765 531 W

12345678910W

0.1 0.2 0.3 0.5 1.9 0

123419A

Density level UKOG-0162FCZZ gray scale

Key operator

P20 setting

Copied

Slightly

copied

Not

copied

14. Focus (resolution), copy magnification ratio check (adjustment)

Make a copy in each copy mode, and check that the focus (resolution) and the copy magnification ratio are in the range shown in table below.

For the adjustment and checking procedures, refer to the sections shown in the table.

Copy magnification ratio Copy center Corners

100% 5.0 lines/mm 4.5 lines/mm

101 ∼ 200% 5.0 lines/mm 4.5 lines/mm

90 ∼ 99% 4.5 lines/mm 4.0 lines/mm 64 ∼ 89% 3.6 lines/mm 3.2 lines/mm 50 ∼ 63% 3.2 lines/mm 2.8 lines/mm

No. Content Method

1 Focus (resolution)

(Normal, 50%, 200%)

2 Vertical copy magnification ration

(normal, 50%, 200%)

3 Horizontal copy magnification ration

(normal)

Adjust with SIM 48-1 (A/B/C).

Adjust with SIM 48-1 (D/E/F).

Adjust with SIM 48-1.

4 – 15

15. Operation check

Make a copy in each copy mode listed below, and check that the operation is normal.

No. Content

1 Paper size detection (manual paper feed tray) 2 Paper size detection (No. 2, 3 paper feed tray) 3 Original size detection (Original table) 4 Original size detection (RADF original feed tray) 5 (Manual paper feed tray, No. 1, 2, 3 paper feed tray,

cassette) copying 6 RADF copying (S-S mode) 7 RADF copying (S-D mode) 8 RADF copying (D-D mode) 9 RADF copying (D-S mode)

10 Zoom copying (enlargement, reduction) 11 Sort mode copying (with SF-S16/53/55 installed) 12 Group mode copying (with SF-S16/53/55 installed) 13 Sort staple mode copy (with SF-S16/53/55 installed)

16. Copy image center shift check

Make a copy in each copy mode listed below, and check that the copy image center shift is within the allowable range.

For the adjustment and checking procedures, refer to the sections shown in the table.

Original table mode Single ±2.0 mm

Duplex ±2.0 mm

Overall (RADF) mode Single S → S ±3.0 mm

D → S ±4.0 mm

Duplex S → D ±3.0 mm

D → D ±4.0 mm

No. Content Method

1 Original table copy mode

(front) (Manual paper feed

tray, No. 1, 2, 3 paper fe ed

tray, paper feed cassette)

2 Original table copy mode

(back) (No. 1, 2, 3 paper

feed tray, paper feed

cassette) 3 RADF copy mode Adjust by changing the

Adjust by changing the positions of the paper feed tray, the paper feed cassette, and the manual paper feed tray.

Adjust by changing the position of the duplex tray.

position of the RADF paper feed tray.

No. Content Method

1 Original table copy mode (lead

edge image loss, void area) (rear edge void area)

2 RADF copy mode (S-S mode)

(lead edge image loss, void area)

3 RADF copy mode (D-D mode)

(lead edge image loss, void area, rear edge void area)

4 RADF thin film copy mode (lead

edge image loss, void area, rear edge void area)

5 RADF stepping copy mode (lead

edge image loss, void area, rear edge void area)

Adjust with SIM 50-1.

In the RADF copy mode, the adjustment value of SIM 53-1 must be also checked.

18. Recording of adjustment/setting values, ROM version

It is advisable to record the adjustment and setting values as well as the ROM version. If they are not recorded, all the adjustments must be executed again from the beginning when a memory trouble occurs, or when the main control PWB is replaced, or memory on the main control PWB is replaced.

If, however, the adjustment values are recorded, it is only required to enter the values with the corresponding simulations. This greatly increases the efficiency in servicing.

By use of the commander (SF-EA13), all the adjustment and setting values and the ROM version are printed.

If the commander (SF-EA13) is not available, execute each simulation related to each adjustment and setting, and read the adjustment and setting values and record them.

For the concrete procedures, refer to the sections listed in the table below.

19. Explana tio n fo r use r oper ations

20. Others

(1) Fixing adjuster setup

Turn the adjuster to fix the copier.

17. Image loss, void area check (adjustment)

Make a copy in each copy mode listed below, and check that the image loss and void area are within the allowable range.

For the adjustment and checking procedures, refer to the sections shown in the table.

Item Lead edge Rear edge Image loss 1.0 ∼ 4.5 mm — Voide area 1.0 ∼ 3.0 mm 1.0 ∼ 4.0 mm Image shift for the paper 0±1.5 mm —

4 – 16

Lock

Adjuster

Release

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURE

1. External views

1 2 3 4 5 6 7

8109

13 14

Copy tray

Document exit section cover

Document table

Document guide

Power switch

Manual feed guide tray

Front cover

Tray falling button/lamp

2120 22 23

Clip tray

Document exit section

Document feed lamp, document

remaining lamp Document set table

Manual paper feed guide

Heater switch

No. 3 paper feed tray

No. 1 paper feed tray

5 – 1

Operation panel

Reversing automatic document feeder

(RADF) unit Paper feed pressure release button

Toner box cover

Manual paper feed tray

Paper cassette

No. 2 paper feed tray

2. Internal operation parts

27262524

28 29 3130

Operation Manual storing section

OPC drum

Duplex unit

Roller rotating knob

Toner collection container storing

section cover Transport section open/close lever

[

Fusing section lock lever

Left side cover

5 – 2

INSERTS

TRANSPARENCY

COVERS/INSERTS

DUAL PAGE COPY

11 12 13 14 15

SPECIAL MODES

COPIES MADE

COPIES SELECTED

SCROLL DISPLAY

MARGIN SHIFT

PROGRAM

INFORMATION

ERASE

START

CLEAR ALL

CHANGE

CLEAR/STOP

INTERRUPT

TRAY SELECT

282625242322

AUDIT

CLEAR

Sort/group key/display lamp

Reduction/normal/enlargement key

Operation guide key/display lamp

COPIES SELECTED display

Binding margin key/display lamp

OHP insert paper insert key/display lamp

Message screen

10-key pad

Start key/start lamp

2 4 5 6 7 8 9 10

AUTO IMAGE

ORIGINAL TO COPY

SORT

SORTER

Staple sort key/display lamp

Magnification ratio auto select key

Message forward scroll key

All clear key

Frame erase/display lamp

Cover/index paper insert key/display lamp

Copy exposure key

Interruption key/display lamp

Clear/stop key

DARK

AUTO

MANUAL

ZOOM

REDUCTION ENLARGEMENT

221

1 1

EVEN NUMBER

ODD NUMBER

(ORIGINALS)

GROUP

STAPLE

SORT

PHOTO

EXPOSURE

LIGHT

PRE-COUNT

ORIGINALS

CHANGE

LCD brightness adjusting dial

Document → Copy selection/display lamp

Zoom key

Program key

COPIES MADE display

1-set 2-copy key/display lamp

Setting change key (Staple sorter SF-S55)

Tray selection key

Zero/department count end key

Setting change key

3. Operation panel

5 – 3

4. Internal parts

I14

I12

I13

L6 L10

L4L9

L7 L9

H7 H6

L8 L3

G2C8D4D1E1C9C3C2C1C4C11C5C12I8I7C10I1I5

G1 B5

F1C7

B3 A2

A1 A3 A5 A4

A8 A13

A7 B4

B2 A9 A10

A16 B4

A15

A16

I4I2

I10I3

I11

E3D3A14

H3A12 A11

No. Section No. Part name Remark

A Paper feed section 1 Manual paper feed pick-up roller

2 Manual paper feed roller 3 Manual paper feed separation roller 4 Cassette pick-up roller 5 Cassette paper feed roller 6 Cassette separation roller 7 Blower unit (No. 1 paper feed tray) 8 Suction unit (No. 1 paper feed tray)

9 Blower unit (No. 2 paper feed tray) 10 Suction unit (No. 2 paper feed tray) 11 Blower unit (No. 3 paper feed unit) 12 Suction unit (No. 3 paper feed unit) 13 Paper feed belt (No. 1 paper feed tray) 14 Paper feed belt (No. 2 paper feed tray) 15 Paper feed belt (No. 3 paper feed tray) 16 Lift wire

B Paper transport section 1 Transport suction belt

2 Transport roller 1 (with clutch)

3 Transport roller 2 (with clutch)

4 Transport roller

5 Resist roller

5 – 4

No. Section No. Part name Remark

C Optical section 1 No. 1 mirror

2 Copy lamp

3 Reflect

4 No. 2 mirror

5 No. 3 mirror

6 Mo. 4 mirror

7 No. 5 mirror

8 No. 6 mirror

9 Lens 10 Scanner drive wire 11 Document table (glass) 12 Document stopper

D Image forming section 1 Main charger unit

2 Pre-transfer discharging charger unit

3 Transfer/separation charger unit

4 Blank lamp unit

5 Discharge lamp unit

6 OPC drum

7 OPC drum heater

E Cleaner section 1 Cleaning blade

2 Cleaning brush

3 Waste toner transport screw

F Toner hopper section 1 Toner transport bar

2 Toner supply roller

G Developing section 1 Developing roller

2 Toner stirring roller

3 Toner transport roller

H Duplex section 1 Blower unit

2 Suction unit

3 Paper feed belt

4 Paper stopper

5 Drive belt

6 Alignment plate (width)

7 Alignment plate (transport direction)

8 Transport roller

I Fusing section 1 Heat roller

2 Pressure roller

3 Sub heater lamp

4 Main heater lamp

5 operation pawl (Upper)

6 Separation pawl (Lower)

7 Cleaning roller (Upper)

8 Auxiliary cleaning roller (Upper)

(Japan only)

9 Cleaning felt 10 Paper dust cleaning roller 11 Paper dust cleaning roller (lower) 12 Duplex gate 13 Curl correction belt 14 Paper exit roller

J Switchback section 1 Switchback gate

2 Transport roller

K Paper exit section 1 Paper exit roller L RADF 1 RADF pick-up roller

2 RADF paper feed roller

3 RADF separation roller

4 Transport roller

5 Paper exit/reverse roller

6 Reverse gate

7 Tension roller

8 Resist roller

9 Transport roller 10 Paper exit roller

M Others 1 Waste toner bottle

5 – 5

5. Sensors and detectors

TFD

DPPD

DSBD

DTBHPS

TUD2

TLD2

DDSW

POD2

TGOD

RDD

MHP

DEMRS

POD1

FUSUSSW

HLTS

THS

LHP

ILSW

DTPD

CLTS

AUOD

PCS

AES

PSD

DTWHPS

DTMRS1

AEDS

DMS

DTMRS2

PPD3

DSW

DTS

DWS

DFMHPS

DRS

TNCS

DSD

TES1

DFMRS

MBHP

DWD

MPFD

DLS1

TES2

DLS2

TNCTR

CPFD

MSW

MDOP MPED

CLUD CPED

PWS MPSD2

MPSD1 MTOP CSD

TUD1/ TPED1

CSS TLMD1

DRSW TSW1

PPD2

PFD1

TBBOX

TNF

Code

(Signal name)

TUD3

TPTD2

TPTD3

TLD3

DPID

TSW2

TSW3

PS21~26

PS31~36

TLMD2

TLMD3

Name Type Function, operation

PFD3

PFD2

PPD1 TLD1

AEDS Optical dirt sensor Photo diode Optical section dirt detection AES AE sensor Photo diode Document density detection CLTS Thermostat ((Optical section) Thermostat Optical section overheat protection (Copy lamp AC power line is cut off.) CLUD Paper cassette paper top detector Photo transmission Paper cassette lift plate upper limit position detection CPED Paper cassette paper empty detector Photo transmission Paper cassette paper empty detection CPFD Paper feed detector (Paper cassette) Photo transmission Detection of paper fed from the paper cassette CSD Paper cassette detector Photo transmission Detection of paper cassette installed CSS Cassette size sensor (5 lead switches) Lead switch Detection of paper size on the paper cassette DDSW Open/close detection switches (switchback cabinet

section) 2 pcs.

Microswitch When the switchback section cabinet is opened, the switchback DC24V

power line is opened. Switchback section cabinet open/close is detected.

5 – 6

DPFD TPTD1

Code (Signal name) DFMHPS Blower valve home position sensor (Duplex) Photo transmission Blower valve home position (Duplex) detection DRSW Drum heater switch See-saw switch De-moisture heater switch DMS OPC drum mark sensor Photo transistor OPC drum marking detection DPFD Paper feed detector (Duplex) Photo transmission Detection of paper fed from the duplex tray DPID Paper entry detector 2 (Duplex) Photo transmission Detection of paper entry into the duplex tray DPPD Paper entry detector 1 (Duplex) Photo transmission Detection of paper entry into the duplex section DSBD Paper entry detector (Switchback) Photo transmission Paper entry detection in the switchback section DSW Open/close detection switch (Front cabinet

section) 2 pcs. DTBHPS Alignment plate (length) home position sensor Photo transmission Alignment plate (length) home position sensor DTPD Paper sensor (Duplex) Photo transmission Duplex tray paper detection DTWHPS Alignment plate (width) home position sensor Photo transmission Alignment plate (width) home position sensor FUSUS SW Safety switch (Fusing section) Microswitch Cuts the heater lamp power line simultaneously when the fusing unit release

HLTS Thermostat (Fusing section) Thermostat Fusing section overheat protection (The heater lamp AC power line is cut off.) ILSW Fusing interlock switch Mechanical switch When the fusing unit is pulled out, the heater lamp power line is opened. LHP Lens home position sensor Photo transmission Lens home position detection MBHP Mirror base home position sensor Photo transmission No. 4/5 mirror unit home position sensor MDOP Manual paper feed tray open/close sensor Lead switch Manual per feed tray open/close detection MHP Scanner home position sensor Photo transmission Scanner unit home position sensor MPED Paper emp ty de te ct or (Ma nu al pap er feed se cti o n) Photo transmission Manual paper feed section paper detection MPFD Paper feed detector (Manual paper feed) Photo transmission Detection of paper fed from the manual paper feed section MPSD1 Paper len gt h de tec to r 1 (Man ua l pape r fe ed se ctio n) Photo transmission Paper length detection (manual paper feed section) MPSD2 Paper len gt h de tec to r 2 (Man ua l pape r fe ed se ctio n) Photo transmission Paper length detection (manual paper feed section) MSW Main switch See-saw switch Main power ON/OFF (The power switch is forcibly turned off after the power

MTOP Manual paper feed tray pull-out detector Lead switch Manual paper feed tray pull-out detection PFD1 Paper feed detector 1 Photo transmission Detection of paper fed from No. 1 paper feed tray PFD2 Paper feed detector 2 Photo transmission Detection of paper fed from No. 2 paper feed tray PFD3 Paper feed detector 3 Photo transmission Detection of paper fed from No. 3 paper feed tray POD1 Paper exit detector 1 Photo transmission Detection of paper exit from the fusing section POD2 Paper exit detector 2 Photo transmission Detection of paper exit from the fusing section PPD1 Paper pass detector 1 Photo transmission Detection of paper pass from No. 3 paper feed tray PPD2 Paper pass detector 2 Photo transmission Detection of paper pass in front of the resist roller PPD3 Paper pass detector 3 Photo transmission Used as the operation timing signal for the transport roller and the resist roller.

PS21-26 Paper feed tray paper size detector (No. 2 tray) Lead switch Paper size detection PS31-36 Paper feed tray paper size detector (No. 3 tray) Lead switch Paper size detection PCS Image density sensor Photo transistor Detection of toner patch image density on the OPC drum PSD Separation detector Photo transmission Detection of paper separation on the OPC drum PWS Paper wid th size se nso r (Ma n ua l pap er fe ed se cti o n) Variable resistor Detection of paper width by variation in resistance (manual paper feed section) TBBOX Waste toner bottle sensor Photo transmission Waste toner bottle installation detection TES1 Toner empty sensor 1 Piezo type Toner empty detection in the toner hopper TES2 Toner empty sensor 2 Piezo type Toner empty detection in the toner hopper TFD Paper full detector Photo transmission Paper full detection on the paper exit tray THS Fusing temperature sensor Thermistor Fusing section heat roller surface temperature detection TLD1 Paper feed tray lower limit detector 1 Photo transmission No. 1 paper feed tray lower limit detection TLD2 Paper feed tray lower limit detector 2 Photo transmission No. 2 paper feed tray lower limit detection TLD3 Paper feed tray lower limit detector 3 Photo transmission No. 3 paper feed tray lower limit detection TLMD1 Paper feed tray upper limit detector 1 Photo transmission No. 1 paper feed tray upper limit detection TLMD2 Paper feed tray upper limit detector 2 Photo transmission No. 2 paper feed tray upper limit detection TLMD3 Paper feed tray upper limit detector 3 Photo transmission No. 3 paper feed tray upper limit detection TNCS Toner concentration sensor Magnetic type Developing unit toner concentration detection TNCTR Toner hopper cover detector Microswitch Toner hopper open/close detection TNF Waste toner bottle full detector Photo transmission Waste toner bottle full detection TPTD1 Paper feed tray lift motor rotation sensor 1 Photo transmission No. 1 paper feed tray lift motor rotation detection TPTD2 Paper feed tray lift motor rotation sensor 2 Photo transmission No. 2 paper feed tray lift motor rotation detection TPTD3 Paper feed tray lift motor rotation sensor 3 Photo transmission No. 3 paper feed tray lift motor rotation detection TSW1 Paper feed tray open/close release switch (No. 1

tray) TSW2 Paper feed tray open/close release switch (No. 2

tray) TSW3 Paper feed tray open/close release switch (No. 3

tray) TPED1 Paper feed tray empty detector 1 Photo transmission No. 1 paper feed tray paper empty detection TUD2 Paper feed tray empty detector 2 Photo transmission No. 2 paper feed tray paper empty detection TUD3 Paper feed tray empty detector 3 Photo transmission No. 3 paper feed tray paper empty detection TUD1 Paper feed tray paper upper limit detector (No. 1

paper feed tray)

Name Type Function, operation

Microswitch When the front cabinet is opened, DC24V/38V power line is opened.

Detection of open/close of the front cabinet

lever is released.

shut off operation.)

Detection of paper pass in front of the resist roller

Contact switch Paper feed tray open/close lock release (No. 1 tray)

Contact switch Paper feed tray open/close lock release (No. 2 tray)

Contact switch Paper feed tray open/close lock release (No. 3 tray)

Photo transmission No. 1 paper feed tray paper top position detection

AUOD RADF open/close switch Microswitch RADF unit open/close detection

DEMRS Paper exit/reverse motor rotation sensor (RADF) Photo transmission Paper exit, reversing motor rotation sensor DLS1 Document length detector 1 (RADF) Photo transmission Document length detection DLS2 Document length detector 2 (RADF) Photo transmission Document length detection DRS Resist sensor (RADF) Photo reflection Detection of the document lead edge in front of the RADF resist roller.

When the RADF is opened, the RADF unit load power line is cut off.

The document length is detected to calculate the document size.

5 – 7

DSD Document detector (RADF) Photo transmission Paper feed tray document detection DTMRS1 Transport motor rotation phase sensor

(RADF) DTMRS2 Paper feed motor rotation sensor (RADF) Photo transmission Paper feed motor RPM detection DTRMS Transport motor rotation sensor (RADF) Photo transmission Transport motor RPM, document transport amount detection DTS Timing sensor (RADF) Photo reflection The document rear edge is detected to control the document

DWD Document width sensor (RADF) Variable resistance Document width detection DWS Document size identifying sensor (RADF) Photo reflection Document width identification RDD Reversing sensor (RADF) Photo reflection Document reversing, paper exit detection TGOD Paper exit cover open/close detector Microswitch RADF paper exit cover open/close detection

Photo transmission Transport motor rotation direction detection

stop position.

PD2 PD4

PD1 PD3 PD5 PD7

GL2 GL4 GL6

GL1 GL3 GL5 GL7

OCSW PD6

(Japan only)

GL1-GL7 Document size sensor (light emitting) LED Document size detection LED OCSW Document size detection timing sensor Photo transmission The document size detection timing is determined when the

RADF unit is closed.

PD1-PD7 Document size sensor (light reception) Photo transistor Document size detection

5 – 8

6. Solenoids and clutches

DTRC

DGS2

DTCDRSOL

MPFSTRC2PSBRKRRCPSPSDGS1DSS DSS

CPFS

MPFC CPFC

TBC1

TVVS1 TBVS1

DBC

TBC2

TBC3

TRC1

TBVS3DVVS TVVS2 DFSS TWS3 TBVS2DTTC

Code

(Signal name)

TRC1 Transport roller clutch 1 Magnetic clutch Paper feed tray section transport roller drive control CPFC Cassette paper feed clutch Magnetic clutch Cassette paper feed roller drive control CPFS Cassette paper feed clutch solenoid Solenoid Cassette paper feed pick-up roller lift up/down control DBC Paper feed belt clutch (duplex) Magnetic clutch Paper feed belt drive control (Duplex) DFSS Paper stopper solenoid (duplex) Solenoid Paper stopper plate open/close control (duplex) DGS1 Gate A solenoid Solenoid Normal, duplex mode paper route selection DGS2 Switchback gate solenoid Solenoid Switchback section paper route selection DRSOL Paper exit, reversing gate solenoid Solenoid Document paper exit, reversing route selection (RADF) DSS Document stopper solenoid Solenoid Document stopper plate drive control DTC Transport clutch Magnetic clutch RADF transport belt drive control DTRC Transport roller clutch (switchback section) Magnetic clutch Transport roller clutch drive control (switchback section) DTTC (DTBRC) DVVS Paper feed suction valve solenoid (duplex) Solenoid Suction valve open/close control (duplex) HRS Fusing clutch solenoid Solenoid Fusing section drive control MPFC Manual paper feed clutch Magnetic clutch Manual paper feed roller drive control MPFS Manual paper feed clutch solenoid Solenoid Manual paper feed pick-up roller lift up/down control PSBRK Resist roller brake clutch Magnetic clutch Resist roller brake clutch drive control PSPS Separation pawl solenoid Solenoid OPC drum separation pawl drive control RRC Resist roller clutch Magnetic clutch Resist roller drive control

TBC1 Paper feed belt clutch (No. 1 paper feed tray) Magnetic clutch Paper feed belt drive control (No. 1 paper feed tray) TBC2 Paper feed belt clutch (No. 2 paper feed tray) Magnetic clutch Paper feed belt drive control (No. 2 paper feed tray) TRC3 Paper feed belt clutch (No. 3 paper feed tray) Magnetic clutch Paper feed belt drive control (No. 3 paper feed tray) TBVS1 Paper feed blower valve solenoid (No. 1 paper feed tray) Solenoid Paper feed blower valve open/close control (No. 1 paper feed tray) TBVS2 Paper feed blower valve solenoid (No. 2 paper feed tray) Solenoid Paper feed blower valve open/close control (No. 2 paper feed tray) TBVS3 Paper feed blower valve solenoid (No. 3 paper feed tray) Solenoid Paper feed blower valve open/close control (No. 3 paper feed tray) TRC2 Transport roller clutch 2 Magnetic clutch Transport roller drive control between the paper feed section and the

TVVS1 Paper feed suction valve solenoid (No. 1 paper feed tray) Solenoid Paper feed suction valve open/close control (No. 1 paper feed tray) TVVS2 Paper feed suction valve solenoid (No. 2 paper feed tray) Solenoid Paper feed suction valve open/close control (No. 2 paper feed tray) TVVS3 Paper feed suction valve solenoid (No. 3 paper feed tray) Solenoid Paper feed suction valve open/close control (No. 3 paper feed tray)

Duplex drive clutch Magnetic clutch Paper feed, transport motor power transmission to the duplex unit

Name Type Function, operation

Paper and OPC drum image timing control

resist roller

5 – 9

7. Motors

DSBM

DWM

TLM2

CFM2 MirM

CFM1

TLM3

MBM

TM2

TM3

CLUM

DVFM

VFM

PSFM

DFM

DTM

DBM

TM1

DBVM

TLM1

DEM

FFM

MCFM

TVFM

TBFM

DBFM

SFM

FUM

PFM

5 – 10

Code

(Signal name) CFM1 Cooling motor 1 (optical section) DC brushless motor Optical section cooling CFM2 Cooling motor 2 (optical section) DC brushless motor Optical section cooling CLUM Paper cassette lift motor DC motor (rectifier type) Paper cassette lift plate lift up/down drive DBFM Blower motor (duplex) DC brushless motor Duplex paper feed section blowing DBM Alignment (length) motor (duplex) Stepping motor Duplex alignment plate (length) drive DBVM Blower valve motor (duplex) Stepping motor Duplex blower valve drive DEM Document reversing, exit motor DC motor Document reversing, paper exit section drive DFM Document feed motor DC motor Document feed section drive DM OPC drum, developing motor DC brushless motor OPC drum, developing section drive DSBM Switchback motor Stepping motor Paper transport and switchback in the switchback section DTM Document transport motor DC motor Document transport section drive DVFM Developing cooling motor DC brushless motor Developing section drive DWM Alignment (width) motor (duplex) Stepping motor Duplex alignment plate (width) drive FFM Fusing cooling motor DC brushless motor Fusing section cooling FUM Fusing motor DC brushless motor Fusing section, paper exit section drive LM Lens motor Stepping motor Lens unit drive MBM Mirror motor Stepping motor No. 4/5 mirror unit drive MCFM Cooling motor (optical section) DC brushless motor Optical section cooling MirM Scanner motor DC brushless motor Scanner unit drive MM Paper feed, transport motor DC brushless motor Paper feed, transport section drive PFM Image forming section cooling motor DC brushless motor Image forming section cooling PSFM Power cooling motor DC brushless motor Paper transport section cooling SFM Suction motor (paper transport section) DC brushless motor Paper transport sections suction TBFM Blower motor DC brushless motor Paper feed tray (No. 1 - 3) blowing TLM1 No. 1 paper feed tray lift motor DC motor (rectifier type) No. 1 paper feed tray lift up/down drive TLM2 No. 2 paper feed tray lift motor DC motor (rectifier type) No. 2 paper feed tray lift up/down drive TLM3 No. 3 paper feed tray lift motor DC motor (rectifier type) No. 3 paper feed tray lift up/down drive TM1 Toner motor 1 Pulse motor Toner supply TM2 Toner motor 2 Pulse motor Toner supply TM3 Toner motor 3 Pulse motor Toner supply TVFM Suction motor DC brushless motor Paper feed tray (No. 1 - 3) suction VFM Ventilation motor DC brushless motor Ozone discharge

Name Type Function, operation

5 – 11

8. PWB

Document size detection PWB (light reception) (Japan only)

Display adjustment PWB

Key PWB 2

LCD unit

LCD invertor PWB

Key PWB 1

Operation control PWB

Process PWB

Tray size detection PWB

Paper feed tray switch PWB

AE sensor PWB Document size

detection PWB (light emitting) (Japan only)

Optical dirt correction sensor PWB

Discharge lamp PWB Blank lamp PWB

Commander I/F PWB

Paper cassette size detection PWB

Tray size detection PWB

Paper feed tray switch PWB

DC power PWB

AC power PWB

RADF display PWB

RADF control PWB

OPC drum marking sensor PWB

Image density sensor PWB

High voltage PWB

Main control PWB

Paper feed tray lift motor fuse PWB

5 – 12

Name Function, operation

AC power PWB Power relay control,

Heater lamp copy lamp drive,

Dry heater, OPC drum heater control, noise reduction AE sensor PWB Document density detection DC power PWB DC power voltage output

Power detection signal output LCD invertor PWB LCD backlight drive LCD unit Message display RADF control PWB Data communication with the Main control PWB

RADF load, sensor, detector control RADF display PWB RADF condition display Image density sensor PWB Toner patch image density detection during main charger, copy lamp voltage correction

(adjustment) operation Auditor I/F PWB Data communication with the auditor Operation control PWB Data communication with the main control PWB, operation panel (display, key) control Key PWB 1 Key data signal output Key PWB 2 Key data signal output Commander I/F PWB Data communication interface with the commander Blank lamp PWB OPC drum image outside surface charge discharging,

void area forming Process sensor PWB Image density sensor, OPC drum mark sensor sensitivity adjustment Main control PWB Data communication with another PWB (slave)

Control of all machine.

Various data storage OPC drum mark sensor PWB OPC drum mark sensor Paper feed size detection PWB Paper size detection in the paper feed tray Paper feed tray switch PWB Paper detection in the paper feed tray

Paper feed tray lift motor fuse PWB Paper feed tray motor overcurrnet protection Document size detection PWB (light reception) Document size detection (light reception) (Japan only) Document size detection PWB (light emitting) Document size detection (light emitting) (Japan only) Optical dirt sensor PWB Optical section dirt detection High voltage PWB Charger voltages, developing bias outputs Discharge lamp PWB OPC drum surface charge discharging Display adjustment PWB LCD contrast adjustment Paper cassette size detection PWB Paper size detection in the paper cassette

Paper feed tray lock release

5 – 13

9. Fuse

100V series

F301 F303

F301 F302

(Japan oniy)

F3 F2 F1

200V series

F706F706 F707 F708 F709 F710

F705 F704 F703 F702

100V series 200V series

No. Rating Location F301/(F302) 20A/125V AC power PWB F1 2A/125V Tray motor fuse PWB F2/F3 1.25A/125V Tray motor fuse PWB F701 15A/125V DC power PWB F702/F703/F707 5A/125V DC power PWB F704/F705/F708 4A/125V DC power PWB F706 1.25A/125V DC power PWB F709 6.3A/125V DC power PWB F710 200mA/250V DC power PWB (F302) Japan 15A spec. only

No. Rating Location F301 T10A/240V AC power PWB F303 T1.0A/250V AC power PWB F1 T2A/25V Tray motor fuse PWB F2/F3 T1A/250V Tray motor fuse PWB F701 T6.3A/250V DC power PWB F702/F703/F707 T5A/250V DC power PWB F704/F705/F708 T4A/250V DC power PWB F706 T1.25A/25V DC power PWB F709 T6.3A/250V DC power PWB F710 T200mA/250V DC power PWB

F701

5 – 14

Change the air valve drive solenoid position to adjust the air valve

open/close angle.

Change the air valve drive solenoid position to adjust the air valve

open/close angle.

Change the air valve drive solenoid position to adjust the air valve

open/close angle.

Use SIM 6-2 to rotate the suction fan, check the air pressure, and change

the air pressure adjustment plate position.

Use SIM 6-2 to rotate the suction fan, check the air pressure, and change

the air pressure adjustment plate position.

Use SIM 6-2 to rotate the suction fan, check the air pressure, and change

the air pressure adjustment plate position.

Change the manual multi paper feed roller drive solenoid position to adjust.

Change the cassette paper feed roller drive solenoid position to adjust.

Use SIM 40-2 to adjust.

adjustment

(Suction valve/blower valve)

(suction valve/blower valve)

(2) No. 2 tray

(2) Copy count mode setting Use SIM 26-5 to set the copy count mode.

(2) Auditor type selection Use SIM 26-3 to set the auditor specification.

F Toner save mode setting Use SIM 26-18 to set Valid/Invalid of the toner save mode.

A Destination setting Use SIM 26-6 to set the destination.

B Display language changing Replace the data RAM on the display PWB to change the display language.

C Counter setting (1) Maintenance cycle setting Use SIM 21-1 to set the maintenance cycle.

D Option setting (1) Option selection Use SIM 26-1 to set the option using condition.

A Air valve position adjustment (1) No. 1 tray

E Power save mode setting Use SIM 26-26 to select the power save mode.

(3) No. 3 tray

B Air pressure adjustment, check (1) No. 1 tray a Suction air pressure check,

adjustment

b Blower air pressure check Use SIM 6-2 to rotate the blower fan and check the air pressure.

b Blower air check Use SIM 6-2 to rotate the blower fan and check the air pressure.

(2) No. 2 tray a Suction air pressure check,

(3) No. 3 tray a Suction air pressure check,

b Blower air pressure check Use SIM 6-2 to rotate the blower fan and check the air pressure.

(2) No. 3 tray Change the tray lift wire fixing plate position to adjust.

(1) No. 1 tray Change the paper empty detector detecting position to adjust.

(2) No. 2 tray Change the paper empty detector detecting position to adjust.

(3) No. 3 tray Change the paper empty detector detecting position to adjust.

(Paper feed belt/paper clearance

adjustment)

pressure adjustment

F Lift tray stop position adjustment

E Tray horizontal adjustment (1) No. 2 tray Change the tray lift wire fixing plate position to adjust.

C No. 1 tray paper size adjustment Change the paper size adjustment plate position to adjust.

D No. 1 tray paper size setting User SIM 26-2 to set the paper size.

H Cassette paper feed roller pressure

G Manual feed multi paper feed roller

(1) No. 1 tray (not necessary)

(2) No. 2 tray Use SIM 26-8B to adjust.

(3) No. 3 tray Use SIM 26-8C to adjust.

(2) No. 1 tray Use SIM 51-2B to adjust.

adjustment

detection level adjustment

adjustment

I Manual paper feed tray paper size

J Paper empty judgement condition

K Paper resist pressure adjustment (1) Manual paper feed unit Use SIM 51-2A to adjust.

(3) No. 2 tray Use SIM 51-2C to adjust.

(4) No. 3 tray Use SIM 51-2D to adjust.

(5) Paper cassette Use SIM 51-2E to adjust.

(6) Duplex unit Use SIM 51-2G to adjust.

[6] SETTING AND ADJUSTMENTS

Setting and adjustments list

setting

1 Specification

No. Item Content Method

transport

section

2 Paper feed,

6 – 1

Use SIM 51-1 to adjust.

Use SIM 51-4 to adjust.

drive wire.

(Normally it must not be touched.)

it must not be touched.)

drive wire pulley.

Change the scanner rail left-right balance height.

unit roller height adjustment screw.)

Change the manual paper feed unit position back and forth.

base positions back and forth.

copy image center position cannot be adjusted by procedures a - e.)

Input the set value of SIM 48-3-48D.

Input the set value of SIM 48-3-48F.

Input the set value of SIM 48-3-48E.

(2) Scanner unit parallelism adjustment Change the fixing position of No. 1 scanner and No. 2 scanner unit for the

(3) No. 4/5 mirror unit angle adjustment Change the fixing position of No. 4/5 mirror unit slide shaft fixing angle.

(4) Lens unit angle adjustment Change the fixing position of the lens unit slide shaft fixing angle. (Normally

adjustment

front of the resist roller

L Separation pawl operating timing

A Part installing position adjustment (1) Scanner drive wire tension adjustment Turn the scanner drive wire tension adjustment screw to adjust.

M Adjustment of paper stop position in

adjustment

b Vertical image distortion balance

B Copy quality adjustment (1) Image distortion adjustment a Horizontal image distortion adjustment Change the relative position of the scanner unit drive wire nd the scanner

used

c Vertical image distortion adjustment Change the height balance of No. 4/5 mirror unit. (Turn the No. 4/5 mirror

a When the manual paper feed unit is

(2) Copy image center position

c When the paper feed unit is used Change the paper feed tray position back and forth.

b When the paper feed cassette is used Change the paper feed cassette and the paper width seize adjustment plate

adjustment

f In all copy modes Slide the lens unit optical axis vertically. (Use this method only when the

d When the duplex unit is used Change the duplex unit position back and forth.

e In the RADF copy mode Change the original tray unit position back and forth.

input

value input

a Normal copy focus adjustment value

(3) Focus adjustment I Focus adjustment value input (Adjustment without copying)

c Reduction copy focus adjustment

b Enlargement copy focus adjustment

II Focus adjustment (Adjustment with copying)

c Reduction copy focus adjustment Change the set value of SIM 48-1-48E.

a Normal copy focus adjustment Change the set value of SIM 48-1-48D

b Enlargement copy focus adjustment Change the set value of SIM 48-1-48F.

2 Paper feed,

No. Item Content Method

transport

section

3 Optical

6 – 2

(Adjustment without copying)

Change the set value of SIM 48-3-48A.

Change the set value of SIM 48-3-48C.

Change the set value of SIM 48-3-48B.

(Adjustment with copying)

ratio adjustment value input

ratio adjustment value input (Normal)

ratio adjustment value input

(Enlargement)

ratio adjustment value input

(Reduction)

I Vertical direction copy magnification

a Vertical direction copy magnification

adjustment

c Vertical direction copy magnification

b Vertical direction copy magnification

II Vertical copy magnification ratio

Change the set value of SIM 48-1-48A.

Change the set value of SIM 48-1-48C.

Change the set value of SIM 48-1-48B.

Change the set value of SIM 48-1.

(Press the pause key to turn on the pause lamp.)

Change the set value of SIM 50-1-50A.

adjustment

adjustment (Normal)

adjustment (Enlargement)

adjustment (Reduction)

a Vertical copy magnification ratio

c Vertical copy magnification ratio

b Vertical copy magnification ratio

copy magnification ratio adjustment

(5) Horizontal (paper transport direction)

(6) Uniformity adjustment Change the exposure adjustment plate position.

(7) Image loss, void area adjustment a Image lead edge reference position

Change the set value of SIM 8-5 to adjust the output current.

Execute SIM 8-2 and turn the main charger unit current balance adjustment

screw to adjust the current balance.

Change the set value of SIM 8-2A to adjust the output voltage.

Change the set value of SIM 8-2B to adjust the output voltage.

Change the set value of SIM 8-2C to adjust the output voltage.

Change the set values of SIM 50-1-50D, and -50E.

current balance adjustment

adjustment

edge)

c Brake clutch OFF timing adjustment Change the set value of SIM 50-1-50C. (Set to the default value "10.")

b Resist roller ON timing adjustment Change the set value of SIM 50-1-50B.

d Void area adjustment (Lead edge/rear

current adjustment

(8) Blank lamp position adjustment Change the blank lamp unit position back and forth.

(2) Transfer pre-discharge charger

voltage adjustment

a Manual copy mode main charger

(3) Main charger current balance

b Photo copy mode main charger

adjustment

(4) Main charger voltage adjustment a Manual copy mode main charger

Change the set value of SIM 8-7 to adjust the output voltage.

voltage adjustment

c Toner save mode main charger

(5) Separation charger voltage

adjustment

Adjust the developing roller main pole position adjustment plate position.

adjustment

(2) Developing roller main pole position

Change the waste toner detecting spring tension adjustment nut position to

adjust.

adjustment

(3) Developing bias voltage adjustment Adjust the VR on the high voltage PWB to adjust the output voltage.

(4) Toner concentration adjustment Use SIM 25-2 to set the initial density.

B Copy quality adjustment (4) Vertical copy magnification ratio

section

3 Optical

No. Item Content Method

6 – 3

A OPC drum unit (1) OPC drum sensitivity adjustment Set SIM 26-7 according to the sensitivity No. of the installed OPC drum.

B Charger unit (1) Transfer charger current adjustment Use SIM 8-6 to adjust the output current.

forming

section

4 Image

C Cleaner unit (1) Cleaning blade position adjustment Change the cleaning blade position adjustment plate position to adjust.

D Developing unit (1) Doctor gap adjustment Adjust the doctor position.

E Waste toner collection unit (1) Waste toner full detection level

to adjust.

Change positions of the original stopper drive solenoid and the solenoid

Use SIM 6-2 to rotate the suction fan, check the air pressure, and change

the air pressure adjustment plate position.

Change the set value of SIM 52-1 to adjust.

Change the set value of SIM 43-3 to adjust. (Default: 2)

adjustment

Change the set value of SIM 52-2 to adjust.

b Blower air pressure check, adjustment Use SIM 6-2 to rotate the blower fan and check the air pressure.

stopper to adjust.

Change the RADF open/close detection switch (microswitch) position to

adjust.

Use SIM 53-3C to adjust. (Automatic adjustment)

Use SIM 53-3D to adjust. (Automatic adjustment)

Change the set value of SIM 53-1A.

Change the set value of SIM 53-1B.

Change the set value of SIM 53-1C.

Change the set value of SIM 53-1D.

Change the set value of SIM 53-1E.

Change the set value of SIM 53-1F.

Adjust VR1/VR2 on the RADF control PWB.

Adjust VR3/VR4 on the RADF control PWB.

Change the transport motor rotating sensor position to adjust.

adjustment

A Fusing guide position adjustment Change the screw position in front of the fusing section.

B Fusing temperature setting Set SIM 43-1 according to the destination specification temperature.

C Fusing pressure setting Change the fusing pressure adjustment screw position.

paper exit

section

5 Fusing,

No. Item Content Method

F Fusing roller rotating speed

E Switchback gate A position adjustment Change the switchback gate A solenoid position to adjust.

D Curl correction amount adjustment Rotate the curl correction knob to adjust.

A Air pressure check, adjustment a Suction air pressure check,

A Switchback gate B position adjustment Change the switchback gate B solenoid position to adjust.

section

7 Duplex

6 Switchback

plate position adjustment

A RADF horizontal (skew) adjustment Change the RADF right hinge fixing position to adjust.

B Paper width alignment plate position

B RADF unit clearance adjustment Change the RADF hinge section fixing plate and the magnet catch positions

C Paper vertical direction alignment

section

8 RADF

adjustment

(2) Original stopper clearance adjustment Change the original stopper shaft fixing block position to adjust.

position adjustment

C Original stopper position adjustment (1) Original stopper operating angle

D RADF open/close switch operation

adjustment

stop position adjustment

position adjustment

(2) Timing sensor sensitivity adjustment Use SIM 53-3B to adjust. (Automatic adjustment)

(3) Paper exit sensor sensitivity

(4) Paper width sensor sensitivity

E Sensor sensitivity adjustment (1) Resist sensor adjustment Use SIM 53-3A to adjust. (Automatic adjustment)

(2) Normal paper back mode original

(3) Thin film surface mode original stop

(4) Thin film back mode original stop

F Original stop position adjustment (1) Normal paper surface mode original

6 – 4

position adjustment

adjustment

phase adjustment

(5) Normal paper step mode original stop

(6) Thin film step mode original stop

(2) Paper feed motor rotation speed

(3) Transport motor rotating sensor

G Motor rotation speed adjustment (1) Paper exit motor rotation speed

A Original size sensor adjustment Use SIM 41-2 to adjust. (Automatic adjustment)

B Original size sensor switch adjustment Adjust with the original size sensor switch actuator adjustment screw.

A Power voltage adjustment

B Overcurrent detection level adjustment

table section

section

9 Original

10 Power

Set SIM 44-1 to 127.

Set SIM44-5 to 75.

When SIM 46 is executed, the initial brighteners level (reference level) of

the optical system is automatically stored.

Use SIM 44-3 to adjust the sensor sensitivity.

Use SIM 44-2 to adjust the sensor sensitivity.

and the AE sensor output.

Change the set value of SIM 46 to adjust the reference copy density level.

adjustment

(2) Photo copy mode copy density

(3) Auto copy mode copy density

Change the set value of SIM 46 to adjust the reference copy density level.

adjustment

Change the set value of key operator program 20 to adjust the density level.

adjustment

(2) Auto copy mode copy density

(2) Photo copy mode copy density

(3) Auto copy mode copy density

(2) Auto copy mode copy density

operating mode setting

reference density setting

optical dirt correction reference

values setting

A Picture quality correction system

B Main charger grid voltage correction

C OPC drum correction counter reset Reset with SIM 24-7. (When replacing the OPC drum)

D Main charger grid voltage correction,

adjustments

on the

picture

quality

correction

system

11 Setting and

No. Item Content Method

adjustment

F Drum mark sensor sensitivity

E Image density sensor sensitivity

A AE sensor characteristics input Use SIM 47 to store the relationship between the copy lamp light quantity

B Copy density adjustment with SIM 46 (1) Non-toner save mode (1) Manual copy mode copy density

adjustment

12 Copy density

(2) Toner save mode (1) Manual copy mode copy density

(1) Non-toner save mode (1) Manual copy mode copy density

operator program

C Copy density adjustment with key

6 – 5

(2) Toner save mode (1) Manual copy mode copy density

1. Specification setting

Setting list

A Destination setting Set SIM 26-6 according to the destination. B Display language change Change the display language by changing the data ROM on the display PWB. C Counter count mode

setting

D Option setting (1) Option selection Set SIM 26-1 according to the option use conditions.

E Power save mode/power

shut down setting

F Toner save mode setting Change the set value of SIM 26-18 (key operator program 22) to set

(1) Maintenance cycle setting Change the set value of SIM 21-1 to set the maintenance cycle. (2) Copy count mode setting Change the set value of SIM 26-5 to set the copy count mode.

(2) Auditor type selection Set SIM 26-3 according to the auditor specifications.

Change the set value of SIM 26-26 to select between the power save mode and the power shut down mode.

valid/inhibit of the toner save mode.

A. Destination setting

When the destination setting is changed, the following items will be changed.

* Original size detection function * Energy saving function mode * Default copy mode * Toner save mode * Key operator program 80/48 (Japan only) * Standard paper kinds (AB series, inch series) * Display language (The data ROM corresponding to the destination

must be installed to the operation control PWB unit.)

1) Enter the SIM 26-6 mode.

SIMULATION NO.26-6 SELECT DESTINATION [INCH]

1. USA (SEC) 2. CANADA (SECL) 3. OTHER [AB (B5)/100V]

4. JAPAN/15A 5. JAPAN/20A [AB (B5)/200V]

6. EUROPE(SEEG) 7. U.K.(SUK) 8. AUSTRALIA(SCA)

9. OTHER [AB (B5)/200V]

10. OTHER

2) Enter the number corresponding to the destination with the 10-key pad, and press the START button.

B. Language display change

The LCD display is made in the language corresponding to the destination. To change this language, the data ROM on the operation control PWB unit must be replaced.

After replacing the data ROM, set the destination specifications with SIM 26-6.

PROGRAM ROM

Character ROM

DATA ROM

1) Remove the data ROM from the operation control PWB unit, and install the data ROM of the language you desire.

Language Data ROM part code Mark

Japanese VHI27C01072FC JPN

English VHI27C01073FC ENG

German VHI27C01074FC GER

French VHI27C01075FC FRE

Spanish VHI27C01076FC SPA

2) Enter the SIM 26-6 mode.

3) Enter the number corresponding to the destination with the 1o-key pad, and press the START button.

6 – 6

C. Counter count mode setting

(1) Maintenance cycle setting

1) Enter the SIM 21-1 mode.

SIMULATION NO. 21 INPUT 1~2

1. MAINTENANCE CYCLE SETTING

2. (NO PROGRAM)

2) Enter the number corresponding to the maintenance cycle with the 10-key pad and press the START button.

(2) Copy count mode setting

Double (2) count up or single (1) count up is selected when a copy is made on A3 or 11 × 17" paper. It corresponds to the total counter and the maintenance counter.

1) Enter the SIM 26-5 mode.

SIMULATION NO. 26-5 COUNTER MODE SETUP

CODE TOTAL COUNTMAINTE COUNT 0 DOUBLE COUNTDOUBLE COUNT 1 SINGLE COUNTDOUBLE COUNT 2 DOUBLE COUNTSINGLE COUNT 3 SINGLE COUNTSINGLE COUNT

PLEASE SELECT BY 10-KEY PAD.

2) Enter the number corresponding to the count mode with the 10key pad, and press the START button.

D. Option setting

When an option is installed or removed, the option setting and the operation mode setting must be performed or canceled.

If this setting is not made properly, the error message is displayed.

(1) Option selection

1) Enter the SIM 26-1 mode.

SIMULATION NO.26-1 SORTER/STAPLE SORTER SETTING?

0.NO SORTER

1.SF-S55

2.SF-S53/S16

3.SF-S55(DISABLE AUTO FRONT ACCESS) (WHEN FEEDING FROM BYPASS-TRAY.)

Set value Content

0 Without sorter 1 With SF-S55 installed 2 With SF-S53 or SF-S16 installed 3 With SF-S55 installed (to inhibit automatic front

take-up of paper in manual paper feed [useful to load thin films on the manual feed tray])

2) Enter the number corresponding to the installed option with the 10-key pad, and press the START button.

(2) Auditor type selection

1) Enter the SIM 26-3 mode.

SIMULATION NO. 26-3 INPUT 1~4

1. P10 (500)

2. P10 (3100)

3. SF-EA11

4. OTHER

2) Enter the number corresponding to the auditor type, and press the START button.

E. Power save mode setting

This setting is to select the power save mode after a certain time from entering the remaining heat mode or the power shut down mode or the power save mode after passing a certain time from turning on the power switch.

Remaining heat mode:

In this mode, the fusing control temperature is lowered from 200/(* 1) 205˚C of the copy mode to 160/150/180˚C (* 2) of the standby mode. Therefore, the power consumption is reduced. This function is available in all the destinations.

Power shut down:

The power switch is forcibly turned off to cut all power. To supply power, turn on the power switch. When a certain time passes from stopping the copy operation, the machine enters the remaining heat mode.

The time can be voluntarily set with the user program 31. The power shut down mode has two operation modes, which can be

selected with SIM 26-26. (When SIM 26-26 is set to 0) After a certain time from stopping the copy operation, the machine

enters the power shut down state. The time can be voluntarily set with the user program 21. (When SIM 26-26 is set to 1) After a certain time from turning on the power, the machine enters the

power shut down state. The time can be voluntarily set with the user program 21. For the area of EnergyStar, the default copy mode is single → Duplex

copy mode.

* 1: 205˚C for Japan 15A specification * 2: 160˚C for the areas of EnergyStar (Except for USA/Japan)

150˚C for the areas of EnergyStar (USA/Japan) When SIM 26-26 is set to 1 with Japan 15A specification, the temperature is 180˚C.

(Note) Change to the power save mode only when the user requests

it.

6 – 7

(SIM 26-26 set value 0)

(Default 15min) 1~120min

P31

Pre-heating mode

(Default 90min) 10~120min

P21

Power SW OFF

Reset when power SW ON

Power ON No Copy

(SIM 26-26 set value 1)

Power ON No Copy

Power SW OFF inhibit or 10~1440min(default 90min)

(Default 15(0)min) 1(0)~120min

P31

Pre-heating mode

P21

SIM 26-26

Set value = 0

NO COPY → Power OFF

Power shut down set time Power shut down set time

User program P21 User program P21

Default (min) Set range (min) Default (min) Set range (min)

90 1 ∼ 120 0 0 ∼ 1440

Pre-heat mode set time

User program P31 User program P31

Default (min) Set range (min) Default (min) Set range (min)

15* 1 ∼ 120* 0* 0 ∼ 120*

Power SW OFF

Reset when power SW ON

Set value = 1

Power ON → Power OFF

* : When the set value is 0, the mode is not operated.

1) Enter the SIM 26-26 mode.

SIMULATION NO. 26-26 POWER OFF MODE SETTING (AUTO SHUT-OFF SELECTION)

0. PREHEAT| POWER OFF (AUTO POWER SHUT OFF TIMER)

1. POWER SW ON| POWER OFF (POWER OFF TIMER)

2) Enter the number to select the power save mode after a certain time from entering the remaining heat mode or the power shut down mode or the power save mode after passing a certain time from turning on the power switch, and press the START button.

F. Toner save mode setting

Use SIM 26-18 or the key operator program 22 to set the toner save mode valid/inhibit.

SIM 26-18 or the key operator program 22 is used depending on the destination setting (SIM 26-6). (Refer to SIM 26-6.)

1) Enter the SIM 26-18 mode or the key operator program 22 mode.

SIMULATION NO. 26-18 TONER SAVE MODE SETTING

0. NO 1. YES

2) Enter the number of the corresponding mode with the 10-key pad, and press the START button.

6 – 8

2. Paper feed, paper transport section

Adjustment list

Content Method

A Air valve position

adjustment

B Air pressure

adjustment, check

C No. 1 tray paper

size adjustment

D No. 1 tray paper

size setting

E Tray horizontal level

adjustment

F Lift tray stop

position adjustment (paper feed belt paper clearance adjustment)

G Manual multi paper

feed pick-up roller adjustment

H Cassette paper feed

pick-up roller adjustment

I Manual paper feed

tray paper size detection level adjustment

J Paper empty judge

condition adjustment

K Paper resist

pressure (quantity) adjustment

L Separation pawl

operating timing adjustment

M Paper stop position

in front of resist roller adjustment

(1) No. 1 paper feed tray

(suction valve, blower valve)

(2) No. 2 paper feed tray

(suction valve, blower valve)

(3) No. 3 paper feed tray

(suction valve, blower valve)

(1) No. 1 paper feed tray a Suction air pressure

(2) No. 2 paper feed tray a Suction air pressure

(3) No. 3 paper feed tray a Suction air pressure

(1) No. 2 paper feed tray Change the tray lift wire fixing plate installing

(2) No. 3 paper feed tray Change the tray lift wire fixing plate installing

(1) No. 1 paper feed tray Change the paper empty detector position to adjust. (2) No. 2 paper feed tray Change the paper empty detector position to adjust. (3) No. 3 paper feed tray Change the paper empty detector position to adjust.

(1) No. 1 paper feed tray Not necessary. (2) No. 2 paper feed tray Change the set value of SIM 26-8B to adjust. (3) No. 3 paper feed tray Change the set value of SIM 26-8C to adjust. (1) Manual paper feed tray Change the set value of SIM 51-2A to adjust. (2) No. 1 paper feed tray Change the set value of SIM 51-2B to adjust. (3) No. 2 paper feed tray Change the set value of SIM 51-2C to adjust. (4) No. 3 paper feed tray Change the set value of SIM 51-2D to adjust. (5) Paper cassette Change the set value of SIM 51-2E to adjust. (6) Duplex unit Change the set value of SIM 51-2G to adjust.

check, adjustment

b Blower air pressure

check, adjustment

check

b Blower air pressure

check

check, adjustment

b Blower air pressure

check, adjustment

Change the air valve drive solenoid position to adjust the air valve open/close angle.

Use SIM 6-2(1) to rotate the suction fan and check the pressure. Change the air pressure adjusting plate position to adjust.

Use SIM 6-2(1) to rotate the blower fan and check the pressure.

Use SIM 6-2(2) to rotate the suction fan and check the pressure. Change the air pressure adjusting plate position to adjust.

Use SIM 6-2(2) to rotate the blower fan and check the pressure.

Use SIM 6-2(3) to rotate the suction fan and check the pressure. Change the air pressure adjusting plate position to adjust.

Use SIM 6-2(3) to rotate the blower fan and check the pressure.

Change the paper size adjusting plate position to adjust.

Set SIM 26-2 according to the paper size.

position to adjust.

Change the manual multi paper feed roller drive solenoid position to adjust.

Change the cassette paper feed roller drive solenoid position to adjust.

Use SIM 40-2 to adjust.

Change the set value of SIM 51-1 to adjust.

Change the set value of SIM 51-4 to adjust.

6 – 9

A. Air valve position adjustment

The air valve position is adjusted by changing the air valve drive solenoid position.

This adjustment is performed for the suction air valve and the blower air valve in each of No. 1, 2, 3 paper feed tray units/ The adjusting procedure is the same in each unit.

Change the air valve drive solenoid position to adjust so that when the air valve drive solenoid is manually turned on, the valve is

fully opened (the valve surface is in parallel with the duct); and when the air valve drive solenoid is turned off, the valve is closed (the valve surface is vertical to the duct).

If this adjustment is improper, air pressure becomes insufficient, causing misfeed and paper jams.

Valve

Loosen

Valve drive solenoid

Suction air valve

B. Air pressure adjustment, check

This adjustment/check is performed for the suction unit and the blower unit in each of No. 1, 2, 3 paper feed tray units. The adjusting procedure is the same in each unit.

To adjust and check the air pressure, the air pressure meter (with tube) and the nozzle are required.

Air pressure meter (with tube): UKOG-0178FCZZ Nozzle: UKOG-0179FCZZ

[Suction pressure measurement value]

Correction tab

(Blue)

100

[Blowing pressure measurement value]

(Red)

100

Loosen

Valve drive solenoid

a. Suction air pressure check, adjustment

1) Attach the nozzle to the tube, and connect the opposite side to the suction pressure measuring port (blue) of the air pressure meter.

2) Perform calibration of the air pressure meter. (Turn the calibration knob and fit the air pressure meter needle to the zero position.)

3) With the front cabinet open, manually turn on the cabinet open/close detection switch.

4) Pull out the target paper feed tray (the air pressure of which is checked and adjusted).

5) Enter the SIM 6-2 mode, and select the number corresponding to the target paper feed tray unit, and press the START button. (The suction fan motor and the blower fan motor rotate, and the suction valve and the blower valve of the selected paper feed tray unit are opened.)

SIMULATION NO. 6-2 INPUT 1~6

1. TRAY1 (TVVS1, TBVS1, TVFM, TBFM)

2. TRAY2 (TVVS2, TBVS2, TVFM, TBFM)

3. TRAY3 (TVVS3, TBVS3, TVFM, TBFM)

4. DUPLEX (DVVS, TVFM, TBFM, DBFM)

5. FAN ONLY (TVFM, TBFM, DBFM)

6. ALL FAN ON

6 – 10

6) Put A4 (11 × 8.5") paper onto the suction belt. (The paper is sucked.)

7) Insert the nozzle into the suction air pressure measurement hole, and check the air pressure. If the s uction air press ure is within t h e r a ng e of 11 ∼ 21mmH 2 O, it is normal.

[Suction pressure measurement value]

(Blue)

If the suction air pressure is excessive, misfeed may be caused. If insufficient, double feed may be caused.

The suction air pressure can be adjusted by changing the pressure adjusting plate position. However, changing the plate position may vary the air pressure. After changing the pressure adjusting plate, therefore, be sure to check the air pressure of the blower and the other unit.

Adjust the suction air pressure according to the kind of paper to be used.

100

Calibration knob

Air pressure adjustment plate

Perform the above check and adjustment for the suction unit of each paper feed tray unit.

b. Blower air pressure check

1) Attach the nozzle to the tube, and connect the opposite side to the air pressure measuring port (red) of the air pressure meter.

[Suction pressure measurement value]

(Red)

100

Calibration knob

A, C, E - Suction unit B, D, F - Blower unit

2) Perform calibration of the air pressure meter. (Turn the calibration knob and fit the air pressure meter needle to the zero position.)

3) With the front cabinet open, manually turn on the cabinet open/close detection switch.

6 – 11

4) Pull out the target paper feed tray (the air pressure of which is checked and adjusted).

SIMULATION NO. 6-2 INPUT 1~6

1. TRAY1 (TVVS1, TBVS1, TVFM, TBFM)

2. TRAY2 (TVVS2, TBVS2, TVFM, TBFM)

3. TRAY3 (TVVS3, TBVS3, TVFM, TBFM)

4. DUPLEX (DVVS, TVFM, TBFM, DBFM)

5. FAN ONLY (TVFM, TBFM, DBFM)

6. ALL FAN ON

6) Put A4 (11 × 8.5") paper onto the suction belt. (The paper is sucked.)

A, C, E - Suction unit B, D, F - Blower unit

If the blower air pressure is excessive, double feed may be caused. If insufficient, misfeed may be caused.

Perform the above check and adjustment for the blower unit of each paper feed tray unit.

C. No. 1 tray paper size adjustment

1) Pull out No. 1 tray.

2) Adjust the paper width guide plate position according to the paper width.

B5 LT A4

7) Insert the nozzle into the blower air pressure measurement hole, and check the air pressure. If the blowe r air pres sur e is w ithin th e range of 3 8 ∼ 52mmH2O, it is normal.

B5 LT

6 – 12

3) Adjust the paper length guide bar attachment position according to the paper length.

B5 A4

4) Adjust the paper empty detector fixing plate attachment position according to the paper size.

B5 size position

A4(8.5 x 11") size position

(Note) After changing the paper size, be sure to set the new paper

size with SIM 26-2.

D. No. 1 paper feed tray paper size setting

Since No. 1 paper feed tray has no function of paper size detection, the paper size must be registered (set) with the simulation.

1) Enter the SIM 26-2 mode.

SIMULATION NO. 26-2

[TRAY1SIZESETUP] INPUT (1~3)

1.81⁄2x11" 2.A4 3.B5

2) Select the paper size which corresponds to No. 1 paper feed tray paper size which was mechanically set with the 10-key pad, and press the START button. The list for selection of paper sizes is composed of two parts. Select each part with the scroll keys.

6 – 13

E. Tray horizontal level adjustment

This adjustment is performed to level the paper feed belt surface for the paper surface and to allow the suction belt to suck paper smoothly and to perform paper feed properly.

If this adjustment is not performed properly, troubles such as misfeed, double feed, paper jam, and skew may occur.

(1) No. 2 paper feed tray

1) Set a sheet of paper on the tray, and close the tray.

2) Check that the tray is lifted and stopped at the paper feed position, then manually pull out the tray.

3) Measure the distances between the four edges of the tray frame and the tray upper surface, and check that the difference is within

1.0mm. If the difference exceeds the above range, perform the following procedures.

4) Loosen the fixing screw of the paper tray lift wire hook angle.

5) Turn the tray height adjustment screw to adjust the horizontal level. Repeat pr o cedures 1) ∼ 5) until item 3) is satisfied.

6) After completion of the adjustment, tighten the fixing screw of the paper tray lift wire hook angle.

(Note) After completion of the tray horizontal level adjustment, be

sure to perform the lift tray stop position adjustment (adjustment of the clearance between the paper feed belt and paper).

(2) No. 3 paper feed tray

Perform the same adjustment as that of No. 2 paper feed tray.

F. Lift tray stop position adjustment (adjustment of

the clearance between the paper feed belt and paper)

This adjustment is performed to adjust the distance between the paper and the paper feed belt and to allow the suction belt to suck the paper smoothly for proper paper feed.

If this adjustment is not performed properly, troubles such as misfeed, double feed, and paper jams may occur.

(1) No. 1 paper feed tray

1) Set to the paper empty detector angle center. (Fit the center of the scale of the paper empty detector with the main body frame’s lower edge and fix it.)

6 – 14

2.0±1.5mm

2.0±1.0mm

2) When double feed occurs, move it downward. When misfeed occurs, move it upward.

4) Turn the paper empty detector actuator operating position adjustment screw to change the operating position. If the tray is too high, turn the adjustment screw counterclockwise, and if too low, turn it clockwise. Repeat pr o cedures 1) ∼ 4) until item 3) is satisfied.

(3) No. 3 paper feed tray

Perform the same adjustment as that of No. 2 paper feed tray.

(2) No. 2 paper feed tray

1) Set a sheet of paper on the tray, and close the tray.

2) Check that the tray is lifted and stopped at the paper feed position, then manually pull out the tray.

3) Measure the distances between the tray top surface and the tray frame edge is 2.0 ±1.0mm. If the distance exceeds the above range, perform the following procedures.

6 – 15

G. Manual multi paper feed pick-up roller pressure

adjustment

1) Fit the manual multi paper feed pick-up roller drive solenoid position as shown below and fix it.

H. Cassette paper feed pick-up roller pressure

adjustment

1) Adjust the cassette paper feed pick-up roller drive solenoid as shown below, and fix it.

If this adjustment is not performed properly, troubles such as misfeed, double feed, and skew may occur.

I. Manual multi paper feed tray paper size

detection level adjustment

The manual multi paper feed tray paper size is judged by detecting the change in the resistance (voltage) of the variable resistor. The max. value (when the paper guide is extended fully) and the min.

value (when the paper guide is retracted to the min. paper width) are registered, and the resistance (voltage) is automatically divided in the range.

The resistance (voltage) corresponding to the paper guide position is detected to calculate the paper size depending on the above registered values.

1) Enter the SIM 40-2 mode.

SIMULATION NO. 40-2 MANUAL TRAY PAPER SIZE DETECTION LEVEL

ADJUSTMENT

SET MANUAL TRAY GUIDE TO MAX WIDTH AND PRESS START BUTTON.

2) Extend the paper guide to the max. paper width and press the START button. (The max. detection level is registered.)

3) Retract the paper guide to the min. paper width and press the START button. (Then min. detection level is registered.)

If an error message is displayed, check the paper size detection variable resistor and the detection circuit (main control PWB).

6 – 16

J. Paper empty judgment condition adjustment

(when abnormal)

This adjustment is to set the paper empty judgement conditions when the pa per empty d etector of the co py paper trays (2 ∼ 3) does not operate properly.

The adjustment is made for two paper trays. Setting screen for each paper tray is selected with the scroll keys. The set value is in the range of 1 ∼ 30. Figures are entered wit h the 10-key pad, and the START button is pressed. The standard set value is 12.

The new set value is displayed on the COPIES MADE display, and the currently set value is displayed on the LCD display.

(Meaning of set values) When the amount of paper on the paper tray is reduced or emptied

as copies are made, the paper empty detector becomes inactive. If the paper tray lifts up and there is paper, the paper empty detector becomes active, allowing to make copy. If the paper empty detector does not become active in the time set by this simulation when there is no paper, it is judged as paper empty and the paper empty display is made. Change in the set value by 1 corresponds to 10ms.

The adjust m en t ra ng e is 10 ∼ 300ms.

1) Enter the SIM 26-8 mode.

SIMULATION NO. 26-8

TRAY PAPER EMPTY CONDITION

>26A (1~30) : nn (NO NEED TO ADJUST) 26B (1~30) : nn 26C (1~30) : nn

nn: Set value

(The set value of the selected tray is highlighted.)

2) Select the paper feed tray with the scroll key, enter 12 with the 10-key pad, and press the START button. (The set value is stored.)

26A: No. 1 tray (No need to adjust) 26B: No. 2 tray 26C: No. 3 tray

K. Paper resist pressure (quantity) adjustment

This adjustment is to adjust the timing (paper contact pressure) onto the resist roller in each paper feed mode.

By changing the time delay (timing) from the transport roller ON to the resist roller ON, the paper contact pressure (quantity) onto the resist roller is changed.

Use SIM 51-2 to adjust. (Copying is made.) SIM 51-3 also allows this adjustment, but copying is not made and

only the adjustment values are entered. In principle, the adjustment values must be changed according to the

copy paper quality.

1) Enter the SIM 51-2 mode.

51A : Manual paper feed tray

51B : Tray1

51C : Tray2

51D : Tray3

51E : Side cassette

51F : (Reserved)

51G : ADU

Item Default

51A Manual feed tray 26 0 50 51B Tray 1 30 0 50 51C Tray 2 30 0 50 51D Tray 3 30 0 50 51E Side cassette 26 0 50 51F (Reserved) 30 0 50 51G ADU 30 0 50

(1 count = 1 ms)

2) Select the paper feed mode to be adjusted with the scroll key.

3) Enter the adjustment value with the 10-key pad, and press the START button. (The set value is stored.)

The greater the set value is, the greater the time difference is and the greater the paper contact pressure onto the resist roller is. If the pressure is too small, the copy image position may fluctuate. If the pressure is too great, a paper jam may occur. The adjustment range is 0 ∼ 50. Change in the set value by 1 corre- sponds to about 1msec of timing. The default value is 30 (26).

Adjustment range

min. max.

L. Separation pawl operating timing adjustment

This is to adjust the time from the resist roller ON to the photoconductor drum separation pawl ON.

1) Enter the SIM 51-1 mode.

2) Enter the adjustment value with the 10-key pad, and press the START button. (The set value is stored.)

The adjustment range is 0 ∼ 20. Change in the set value by 1 corre- sponds to about 10msec of timing. The default value is 8. If the adjustment value is not proper, a paper jam may occur.

M. Adjustment of paper stop position in front of

resist roller

The paper is transported the resist roller and stopped just in front of the resist roller and put on the roller. This adjustment is to adjust the stop position. By changing the time from when the paper pass detector (PPD3) detects the paper lead edge from when the transport roller clutch is turned off, the paper stop position in front of the resist roller is changed.

1) Enter the SIM 51-4 mode.

2) Enter the adjustment value with the 10-key pad and press the START button. (The set value is stored.)

When the set value is too great, the paper hits the resist roller, causing a paper jam. When the set value is too small, the paper is not put on the resist roller, causing a paper jam. The adjustment range is 1 ∼ 50. Change in the set value by 1 corre- sponds to about 1msec of timing. The default value is 25.

6 – 17

3. Optical section

Optical unit adjustment list

Division No. Adjustment content Details Adjusting procedure

Parts installation position adjustment

Copy quality adjustment

(1) Scanner drive wire tension adjustment Turn the scanner drive wire tension adjustment screw. (2) Scanner unit horizontal level adjustment Change the fixing position of No. 1/No. 2 scanner unit for

(3) No. 4/5 mirror right angle adjustment Change the fixing position of No. 4/5 mirror unit slide shaft

(4) Lens unit right angle adjustment Change the fixing position of the lens unit slide shaft fixing

(1) Image distortion adjustment a Horizontal image distortion adjustment Change the relative positions of the scanner drive wire and

b Vertical image distortion balance adjustment Change the right and the left height balance of the scanner

c Vertical image distortion adjustment Change the height balance of No. 4/5 mirror unit. (Turn the

(2) Copy image center position adjustment a When the manual paper feed unit is used. Change the manual paper feed unit position back and forth.

b When the paper feed cassette is used. Change the paper feed cassette and the paper width

c When the paper feed tray unit is used. Change the paper feed tray unit position back and forth.

d In the duplex copy mode Change the duplex unit position back and forth.

e In the RADF copy mode Change the original tray unit position back and forth. f In all copy modes Slide the lens unit optical axis vertically. (Perform this

(3) Focus adjustment I Focus adjustment value input (Adjustment procedures without copying)

a Normal copy focus adjustment value input Enter the set value of SIM 48-3-48D.

b Enlargement copy focus adjustment value input Enter the set value of SIM 48-3-48F.

c Reduction copy focus adjustment value input Enter the set value of SIM 48-3-48E.

II Focus adjustment (Adjustment with copying)

a Normal copy focus adjustment Enter the set value of SIM 48-1-48D.

b Enlargement copy focus adjustment Enter the set value of SIM 48-1-48F.

c Reduction copy focus adjustment Enter the set value of SIM 48-1-48E.

(4) Vertical copy magnification ratio

adjustment

(5) Horizontal (paper transport direction)

copy magnification ratio adjustment

(6) Uniformity adjustment Change the exposure adjustment plate position. (7) Image loss/void area adjustment a Image lead edge reference position adjustment Change the set value of SIM 50-1-50A.

(8) Blank lamp position adjustment Change the blank lamp unit position back and forth.

I Vertical copy magnification ratio adjustment

value input

a Vertical copy magnification ratio adjustment

(normal)

b Vertical copy magnification ratio adjustment

(enlargement)

c Vertical copy magnification ratio adjustment

(reduction)

II Vertical copy magnification ratio adjustment (Adjustment with copying)

a Vertical copy magnification ratio adjustment

(normal)

b Vertical copy magnification ratio adjustment

(enlargement)

c Vertical copy magnification ratio adjustment

(reduction)

b Resist roller ON timing adjustment Change the set value of SIM 50-1-50B.

c Resist roller brake OFF timing adjustment Change the set value of SIM 50-1-50C. (Default: 10)

d Void amount adjustment (led edge/rear edge) Change the set value of SIM 50-1-50D, 50E.

the drive wire.

fixing angle. (Do not touch normally.)

angle. (Do not touch normally.)

the scanner drive wire pulley.

rail.

No. 4/5 mirror unit roller height adjustment cam.)

adjustment plate base position back and forth.

adjustment only when the copy image center position adjustment (item a ∼ e) cannot be made.)

(Adjustment without copying)

Enter the set value of SIM 48-3-48A.

Enter the set value of SIM 48-3-48C.

Enter the set value of SIM 48-3-48B.

Change the set value of SIM 48-1-48A.

Change the set value of SIM 48-1-48C.

Change the set value of SIM 48-1-48B.

Change the set value of SIM 48-1. (Press the PAUSE key to light the PAUSE lamp.)

6 – 18

Optical section adjustment

Observe the following instructions when performing the adjustments.

1) Perform the adjustments in the sequence shown in the flow chart.

2) To start an adjustment midway, all the previous adjustments must have been properly adjusted.

3) If an adjustment item is changed, all the following adjustments must be changed accordingly. An adjustment item is based on all the previous adjustment items.

START

Adjust the scanner drive wire tension.

Adjust parallelism of the scanner unit.

*1 Adjust No. 4/5 mirror right angle.

*1 Adjust the lens unit right angle.

Check the lens characteristic No. (IO NO.).

Calculate the value of SIM 8-3-48D. SIM 8-3-48D = 60 - (OI NO. x 5)

Set the value of SIM 8-3-48D.

Calculate the value of SIM 8-3-48A. SIM 8-3-48A = 50 - (OI NO. x 5)

Set the value of SIM 8-3-48A.

Set the test chart, and make a reduction copy (90%) on A3 (11 x17")copy paper with the original cover open.

Check for horizontal image distortion.

Are the lines of

the rectangle in parallel

with the blackbackground

edge lines ?

YES

Set the test chart and make a normal copy on A3 (11 x 17") paper.

Check the angles of the copy image.

Are the right

and left lines in parallel

to each other ?

YES

Change the mirror drive pulley position on the rear frame side toadjust the horizontal position of the mirror.

Change the height of the right and the left rails of mirror base B to

adjust the rail balance.

Set the values of SIM 8-3-48B,

-48C, -48E, -48F. (Refer to the lens IO table.)

Cancel SIM48.

Set the blank lamp at the center. (Visual positioning)

Make a test chart on A3 paper (11 x 17"). (Draw a rectangle on the paper.)

Set the test chart, and make a normal copy on A3 (11 x 17") paper.

Check for vertical image distortion.

Are the four

angles of the copy image

right angles ?

6 – 19

YES

Turn the height adjustment screw of No. 4/5 mirror on the front frame

side to adjust horizontal

parallelism.

Make a test chart on A3 (11 x 17") paper. (Draw a center line in the paper feed direction.)

Set the test chart to the center of the original table.

With the manual paper feed tray, make a copy in the original mode.

Check for center shift.

table

Change the manual paper feed tray position back and forth.

YES

Move the lens center position back and forth.

OK ?

(0±2.0mm or less)

YES

With the paper feed cassette, make a copy in the original tablemode.

Check for center shift.

OK ?

(0±2.0mm or less)

YES

With paper feed tray 1, make a copy in the original table mode.

Check for center shift.

OK ?

(0±2.0mm or less)

YES

Change the lock plate position of paper feed tray 1 back and forth.

NO NO

Is center shift

eliminated by changing the

manual paper feed

back and forth ?

Change the cassette bottom plate position back and forth.

Is the center shift

eliminated by changing the

cassette bottomplate position

back and forth ?

Is the center shift eliminated by changing the lock plate position of paper

feed tray 1 back and forth ?

tray position

YES

With tray 2, make a copy in the original table mode.

Check for center shift.

OK ?

(0±2.0mm or less)

YES

Change the lock plate position of paper feed tray 2 back and forth.

YES

NO NO

Is the center shift

eliminated by changing the

lock plate position of paper

feed tray 2 back and forth ?

6 – 20

With paper feed tray 3, make a copy in the original table mode.

Check for center shift.

Change the lock plate position of paper feed tray 3 back and forth.

YES

OK ?

(0±2.0mm or less)

YES

With paper feed tray 1, make a duplex copy in the original table mode.

Check for center shift.

OK ?

(0±2.0mm or less)

YES

Make a copy in the RADF mode (S --> S mode).

Check for center shift.

OK ?

(0±3.0mm or less)

NO NO

Is the center shift

eliminated by changing the lock

plate position of

tray 3 back and forth ?

Change the duplex paper guide

position back and forth.

Is the center shift

eliminated by changing the duplex

paper

back and forth ?

Change the RADF tray original width guide position back and forth.

Is the center shift

eliminated by changing the RADF

tray

original width guide position

back and forth ?

paper feed

YES

guide position

YES

Enter the SIM 48-1 mode.

Set the test chart (UKOG-0089CS ZZ) or the resolution chart, and make a copy on A3 (11 x 17") paper in the manual mode.

Check the focus at the center and the four corners.

Is the resolution

5.0 lines/mm or more at the center, and 4.5lines/mm

four corners ?

or more at

YES

Change the value of SIM 48-1-48D.

6 – 21

Make an enlargement copy (200%) on A3 paper in the manual mode.

Check the focus at the center and the four corners.

Change the value of SIM 48-1-48F.

Is the resolution

5.0 lines/mm or more at the center, and 4.5 lines/mm or

more at four corners ?

YES

Make a reduction copy (50%) on A3 paper in the manual mode.

Check the focus at the center and the four corners.

Is the resolution

3.2 lines/mm or more at the center, and 2.5 lines/mm or

more at the corners ?

YES

Set a scale at the right angle to the paper transport direction(inparallel with the original stopper), and make a normal copy(100%)in the manual mode.

Compare the scale size and the image size.

Change the value of SIM 48-1-48E.

Change the value of SIM 48-1-48A. (Change the value to a smaller value.)

Change the value of SIM 48-1-48A. (Change the value to a

greater value.)

Is the scale size equal

to the image size ?

YES

Make an enlargement copy (200%) on A3 paper in the manual mode.

Measure the copy image size.

Is the image size

correct (200% size) ?

YES

Is the scale greater than the copy image ?

Change the value of SIM 48-1-48C. (Change the value to a

smaller value.)

YES

Is the copy size greater than 200% ?

Change the value of SIM 48-1-48C. (Change the value to a greater value.)

6 – 22

Make a reduction copy (50%) on A3 paper (11" x 17") in the manual mode.

Check the copy image size.

Is the image size 50% ?

YES

Set a scale at the right angle to the paper transport direction (inparallel with the original stopper), and make a normal copy (100%)in the manual mode.

Compare the scale size and the image size.

Is the scale size

equal to the image size ?

YES

Cancel SIM 48.

Set a half tone (gray) original (A3) and make a copy in the

photomode.

Change the value of SIM 48-1-48B. (Change the value to a

Is the copy size

greater than 50% ?

Change the value of SIM 48-1-48G. (Change the value to a smaller value.)

Is the copy image

greater than the scale ?

smaller value.)

YES

Change the value of SIM 48-1-48B. (Change the value to a

Change the value of SIM 48-1-48G. (Change the value to a greater

greater value.)

value.)

Check the uniformity of density.

Is the copy density

uniform ?

YES

Set the scale in parallel with the paper transport direction (at the right angle to the original stopper).

Set the values of SIM 50-1-50A, -50B,

-50D to "0" and -50C to "10,"and make a normal copy (100%) and an enlargement copy (200%).

Measure the distance between the paper lead edge and the copy in each copy mode. Normal copy (L2) and 200% copy (L1).

image lead edge

Change the exposure control plate position.

6 – 23

Calculate the values of SIM 50-1-50A and -50B.

50A (RRC-A) = 4.7222 x (L1 - L2) 50B (RRC-B) = 7.2202 x L2 - 3.6101 x L1

Enter the values of SIM 50-1-50A and -50B.

Make copies in the reduction mode (50%) and the enlargement mode (200%).

Measure the distances between the copy image lead edge and the paper lead edge in the reduction copy (50%) and the enlargement copy (200%). Compare the distances.

The difference is within 0±1.0mm.

YES

Make a copy in normal mode (100%).

Measure the shift between the paper lead edge and the copy image lead

edge.

copy

Change the value of SIM 50-1-50A (RRC-A).

Change the value of SIM 50-1-50B (RRC-B).

Set the scale in parallel with the paper transport direction (at right angle to the original stopper).

Make a copy in the normal duplex copy mode (100%).

Measure the rear edge void area of the back surface copy.

Within 3.0±1.0mm

YES

Cancel SIM 50.

Set an A3 (11 x 17") paper on the original table, and make a reduction copy (64%) on A3 paper (11 x 17") with the original coveropen.

Measure the width of black background in the both sides.

Change the value of SIM 50-1-50E.

Change the blank lamp position back and forth.

Within 0±1.5mm

YES

Make a copy in the normal mode (100%).

Measure the void area of the copy lead edge.

Within 1.0±3.0mm

YES

Change the value of SIM 50-1-50D.

width in the

Is the

front side same as that

in the rear side.

YES

END

6 – 24

(Parts installing position adjustment)

(1) Scanner drive wire tension adjustment

1) Manually turn the scanner drive pulley to fully scan the scanner unit 4 or 5 times.

Mirror base drive pulley (Turn.)

2) Check that the clearance between the scanner drive wire spring and the frame projection is 4.0mm.

(2) Scanner unit parallelism (installing position)

adjustment

1) Loosen the scanner unit fixing screw to remove No. 1 scanner unit from the scanner drive wire.

Drive wire

Fixing screw

Tension spring

Tension adjustment plate

Frame projection plate

4.0mm

(Check in the front frame side and in the rear frame side.)

Tension adjustment plate

4.0mm

No. 1 scanner unit

Drive wire

2) Change the installing direction of No. 1 scanner unit position adjustment plate.

Tension adjustment plate fixing screw

If the clearance is not 4.0mm, perform the following procedures.

3) Loosen the tension adjustment plate fixing screw.

4) Change the tension adjustment plate position to adjust so that the clearance between the scanner drive wire spring and the frame projection is 4.0mm.

5) Tighten the tension adjustment plate fixing screw.

6) Perform pr oc ed ur e s 1) ∼ 2). If the clearance between the scanner drive wire spring and the frame projection is 4.0mm, the adjustment is completed. If not, repeat procedures 3) ∼ 6) until the condition is satisfied.

No. 1 scanner unit positioning plate

3) Manually turn the scanner drive pulley to move No. 2 scanner unit until it makes contact with the No. 2 scanner unit positioning plate. If, at that time, No. 2 scanner unit is in contact with two No. 2 scanner unit positioning plates at either side of the frame, the horizontal level of the No. 2 scanner unit is proper. If not, perform the following procedures.

6 – 25

No. 2 scanner unit positioning plate

No. 2 scanner unit

No. 1 scanner unit

4) Loosen the scanner unit drive pulley fixing screw on the side where No. 2 scanner unit is not in contact.

Pulley

Do not move the flange and the shaft.

Set screw

Flange fixing screw

5) Manually rotate the scanner unit drive pulley which was loosened in 4) without moving the drive pulley shaft and the flange to bring into contact with the No. 2 scanner unit positioning plate. If the adjustment is not completed with the above procedure, loosen the flange set screw and change the relative positions of the shaft and the flange, then perform the above procedure again.

6) Tighten the screw which was loosened in 4).

7) Perform procedure 3). If the parallelism of No. 2 scanner unit is not proper, repeat procedures 4) ∼ 7) until the parallelism is proper.

8) With the No. 2 scanner unit in contact with the No. 2 scanner unit positioning plate, slide the No. 1 scanner unit to bring it into contact with the No. 1 scanner unit positioning plate. (Do not move the scanner drive wire.)

No. 1 scanner unit positioning plate

9) Tighten the No. 1 scanner unit fixing screw to fix the No. 1 scanner unit to the scanner unit drive wire.

10) Return the No. 1 scanner unit positioning plate to the original position.

(3) No. 4/5 mirror unit parallelism (installing position)

adjustment

The No. 4/5 mirror unit horizontal level adjustment cannot be performed in the market. If the No. 4/5 mirror unit is erroneously moved, visually check the parallelism and fix it.

If it is required to remove No. 4/5 mirror unit, put a mark on the installing position of the No. 4/5 mirror unit positioning plate in advance, and install it to the original position afterwards.

Positioning plate

No. 4/5 mirror unit

(4) Lens unit parallelism (installing position) adjustment

The lens unit position cannot be adjusted in the market. If the lens unit is erroneously moved, visually check the parallelism and fix it.

If it is required to remove the lens unit, put a mark on the installing position of the lens unit positioning plate in advance, and install it to the original position afterwards.

6 – 26

Lens unit

Positioning plate

(Copy picture quality)

(1) Copy image distortion adjustment

a. Horizontal image distortion adjustment

Make a test chart on A3 (11 × 17") paper. Draw a rectangle (with four right angles) on A3 (11 × 17") paper.

L=10mm

La Lb

When La = Lb, no need for adjustment.

If there is any horizontal distortion, perform the following procedures.

La and Lb = Distance between the copy image lead edge and the outer edge

Black background

5 Loosen the mirror base drive pulley on the rear frame side.

When La > Lb, turn the mirror base drive pulley on the rear frame in direction A. (Do not move the flange and the mirror base drive pulley shaft.) When La < Lb, turn the mirror base drive pulley on the rear frame in direction B. (Do not move the flange and the mirror base drive pulley shaft.)

6 Tighten the mirror base drive pulley flange fixing screw.

Repeat procedures 2 ∼ 6 until horizontal image distortion is eliminated. If the adjustment cannot be completed with the above procedures, loosen the flange fixing screw, change the relative positions of the shaft and the flange, then perform procedures 2 ∼ 6 .

Pulley

Do not move the flange and the shaft.

A3 (11" X 17")

2 Set the test chart on the original table with the original cover open.

Original stopper

Fit the paper lead edge with the stopper edge.

3 Make a reduction copy (90%) on A3 (11 × 17") paper. 4 Check for horizontal image distortion.

• If La = Lb, there is no horizontal distortion.

Set screw

Flange fixing screw

b. Vertical image distortion balance adjustment

This adjustment must be performed only after completion of the horizontal image distortion adjustment. (This adjustment must be performed without horizontal distortion.)

1 Make a test chart on A3 (11 × 17") paper.

Draw a rectangle (with four right angles) on A3 (11 × 17") paper.

L=10mm

A3 (11" X 17")

2 Set the test chart on the original table and make a normal copy on

A3 (11 × 17") paper.

3 Check for vertical image distortion.

If the four angles are right angles, there is no vertical distortion.

6 – 27

If there is any vertical distortion, check for any difference between the right and the left distortions. When Lc = Ld, there is no difference between the right and the left distortions.

3 Check for vertical image distortion.

If the four angles are right angles, there is no vertical distortion.

(The four angles are right angles without distortion.)

Copy A Copy B

The distortion on the right side is the same as that on the left side.

Lc = Ld

The distortion on the right side is not the same as that on theleft

Lc Ld

side.

If there is any difference between the right and the left distortions, perform the following procedure.

4 Adjust the balance between the left and the right height of the

scanner rail to eliminate the difference between the right and the left distortions.

Scanner rail

(The four angles are right angles without distortion.)

(All four angles are right angles without distortion.)

If there is any vertical distortion,

4 Turn the eccentric screw on the No. 4/5 mirror unit front frame

side to change the No. 4/5 mirror unit front frame height to eliminate vertical image distortion. In the case of copy C, increase the height of No. 4/5 mirror unit front frame side. In the case of copy D, decrease. If the adjustment cannot be completed by changing the height of No. 4/5 mirror unit front frame, change the height of the whole scanner rail. Be careful not to lose balance between the right and the left.

Copy C

Heighten. (X direction)

Copy D

Shorten. (Y direction)

No. 4/5 mirror unit

Scale

(Note) If the scanner rail is fixed to an extreme position, the scanner

may make contact with the optical unit frame with it scans.

c. Vertical image distortion adjustment

This adjustment must be performed only after completion of the horizontal image distortion adjustment and the vertical image distortion balance adjustment. (This adjustment must be performed without horizontal image distortion and unbalance in vertical image distortions.)

1 Make a test chart on A3 (11 × 17") paper.

Draw a rectangle (with four right angles) on A3 (11 × 17") paper.

L=10mm

A3 (11" X 17")

2 Set the test chart on the original table and make a normal copy on

A3 (11 × 17") paper.

Eccentric screw

(2) Copy image center position adjustment

Original table mode Single ±2.0 mm

Duplex ±2.0 mm

Overall (RADF mode) Single S → S ±3.0 mm

D → S ±4.0 mm

Duplex S → D ±3.0 mm

D → D ±4.0 mm

The copy image center position adjustment must be performed according to each copy mode for paper feed positions and original feed positions.

Use the mark printed on the original stopper as the reference. Since this adjustment is made by changing the relative positions of

the optical section, the paper feed section, and the RADF section, only adjusting the optical section cannot complete this adjustment. For the adjustment, change the following unit positions.

6 – 28

The adjustment must be p erformed in the sequence of a ∼ f. Never proceed the adjustment of the next item before completion of

the current item. If the adjustment cannot be performed with procedures a ∼ e, perform

procedure f. After completion of procedure f, be sure to repeat procedures a ∼ e.

a. Copy image center position adjustment when paper feeding from

the manual paper feed unit (The manual paper feed unit position is changed back and forth.)

b. Copy image center position adjustment when paper feeding from

the paper feed cassette

c. Copy image center position adjustment when paper feeding from

the pa per fee d tray u nit (No . 1 ∼ 3) (The paper feed tray No. 1 ∼ 3 positions are changed back and forth.)

d. Copy image center position adjustment in the duplex copy mode

(The duplex tray position is changed back and forth.)

e. Copy image center position adjustment in the RADF unit original

tray mode. (The RADF unit original tray position is changed.) f. Change the lens unit position back and forth. (Adjustment procedure)

Draw a line at the center.

A4 or 11" x 8.5" paper

a. Copy image center position adjustment when paper

feeding from the manual paper feed unit (The manual paper feed unit position is changed back and forth.)

Set the test chart on the original table using the mark on the

original stopper as the reference.

2 Select the manual paper feed tray unit, and make a copy on A4

(11 × 8.5") paper. Check for the copy image center shift.

Original center

(Original)

2mm or less

(Copy)

Copy image center

2mm or less

(Copy)

Center copy image

b. Copy image center position adjustment when paper

feeding from the paper feed cassette

1 Set the test chart on the original table using the mark on the

original stopper as the reference.

2 Select the paper feed cassette, and make a copy on A4 (11 ×

8.5") paper. Check for the copy image center shift.

Original center

(Original)

2mm or less

(Copy)

Copy image center

2mm or less

(Copy)

Center copy image

3 If the center shift is outside the specified range, change the paper

width adjustment plate base position inside the paper feed cassette.

3 If the center shift is outside the specified range, change the man-

ual paper feed tray unit position back and forth.

6 – 29

c. Copy image center position adjustment when paper

feeding from the paper feed tray unit (No. 1 ∼ 3) (The paper feed tr ay No. 1 ∼ 3 positions are ch anged back and forth.)

Set the test chart on the original table using the mark on the

original stopper as the reference.

2 Select the paper feed tray unit (No. 1), and make a copy on A4

(11 × 8.5") paper. Check for the copy image center shift.

3 If the center shift is outside the specified range, change the paper

feed tray unit lock plate position.

Copy image

Original

Copy

-2mm Center

Procedure B Slide to A.

Perform the same adjustment for the paper feed tray unit (No. 2, and 3).

d. Copy image center position adjustment in the duplex

copy mode (The duplex tray position is changed back and forth.)

Set the test chart on the original table using the mark on the original stopper as the reference.

2 Select the paper feed tray unit (No. 1), and make a copy on A4

(11 × 8.5") paper in the original table duplex copy mode. Check for the copy image center shift on the back surface.

3 If the center shift is outside the specified range, change the duplex

tray unit position by turning the adjustment screw.

Original

Copy

Center +2mm

Copy image

Slide to B.

6 – 30

Loosen the cup screw.

D frame F

Paper tray

Adjustment screw

Copy image

Center

Within 2.0mm

Copy image

Within 2.0mm

(Original)

Center

Original center

(Duplex copy tray) When the image is shifted to direction of a, loosen two cup screws

and turn the adjustment screw in the direction of A. When the image is shifted to direction of b, loosen two cup screws

and turn the adjustment screw in the direction of B. After completion of the adjustment, tighten two cup screws (M4).

e. Copy image center position adjustment in the RADF

unit original tray mode. (The RADF unit original tray position is changed.)

Set the test chart on the RADF tray.

2 Select the paper feed tray unit (No. 1), and make a copy on A4

(11 × 8.5") paper in the RADF copy mode. Check for the copy

image center shift.

Original center

(Original)

3.0mm or less

(Copy)

Copy image center

3.0mm or less

(Copy)

Center copy image

2mm or less

(Copy)

Move the lens to A.

Copy image center

2mm or less

(Copy)

Move the lens to B.

Center copy image

3 If the center shift is outside the specified range, change the lens

unit installing position back and forth.

Lens

Lens unit

When the lens unit installing position is changed, be sure to perform procedures a ∼ e again.

Be sure also to adjust the blank lamp position.

3 If the center shift is outside the specified range, change the RADF

tray unit original width adjustment guide position.

Loosen the screw.

f. Change the lens unit position back and forth. (All copy

modes)

This adjustment is made only when the copy image center shift adjustment cannot be completed with procedures a ∼ e.

1 Set the test chart on the original table using the mark on the

original stopper as the reference.

2 Select the paper feed tray unit (No. 1), and make a copy on A4

(11 × 8.5") paper. Check for the copy image center shift.

(3) Focus adjustment (No. 4/5 mirror unit reference

position adjustment)

The focus adjustment is made by making a normal copy, a reduction copy, and an enlargement copy with SIM 48-1 (48E, 48D, 48F) and checking focus.

When replacing the lens or in the case of memory trouble, however, the method by making copy and checking focus and entering the adjustment value is not efficient.

In that case, calculate the input value depending on the value displayed on the lens and the table, enter the adjustment value temporarily with SIM 48-3, make copies with SIM 48-1 (48E, 48D, 48F), check the focus, and enter the final adjustment value.

I. Focus adjustment value input (Temporal adjustment

value input)

Enter the input for each of the normal copy, the enlargement copy, and the reduction copy with SIM 48-3.

Normally this adjustment is not required. In this adjustment, the input value is calculated depending on the

value displayed on the lens and the formula and the table, and it is set.

Therefore, the adjustment value to be entered is not the final adjustment value. It is only a temporary value.

When replacing the lens or in the case of memory trouble, however, the method by making copy and checking focus and entering the adjustment value is not efficient.

6 – 31

The normal copy adjustment value is calculated, the enlargement and the reduction copy adjustment value are calculated from the table.

Label

(0-L)

(0-i)

901024 O. L +1.2 O. i +2.4 P. NO 12

TOPCON0

Label indication

Production year, month, day

Preset value

a. Normal copy focus adjustment value input method

Calculate the normal copy focus adjustment value.

Calculation method: SIM 48-3 (48D) = 60 – (OI × 5)

2 Enter the normal copy focus adjustment value input mode.

C → P → 0 → P → 48-3 → PSW (Execute SIM 48-3.)

Select 48D with the scroll key. (The currently set value is dis-

played.)

The input mode (normal, enlargement, reduction) can be selected

with the scroll key.

3 Enter the calculated value.

Enter the calculated value with the 10-key pad and press the

START button.

b. Enlargement copy focus adjustment input method

Calculate the set value from the table A (SIM 48-3-48F).

(Table A)

Set value

Lens OI

–8.8 ∼ –7.6 –7.7 ∼ –6.8 2 2 –6.8 ∼ –6.0 3 3 –6.0 ∼ –5.2 4 4 –5.2 ∼ –4.4 5 5 –4.4 ∼ –3.6 6 6 –3.6 ∼ –2.8 7 7 –2.8 ∼ –2.0 8 8 –2.0 ∼ –1.2 9 9 –1.2 ∼ –0.4 10 10 –0.4 ∼ +0.4 11 11 +0.4 ∼ +1.2 12 12 +1.2 ∼ +2.0 13 13 +2.0 ∼ +2.8 14 14 +2.8 ∼ +3.6 15 15 +3.6 ∼ +4.4 16 16 +4.4 ∼ +5.2 17 17 +5.2 ∼ +6.0 18 18 +6.0 ∼ +6.8 19 19 +6.8 ∼ +7.6 20 20 +7.6 ∼ +8.8 21 21

SIM48-3-48A SIM48-1-48A

50 – (OI/2 × 5) 60 – (OI/2 × 10)

SIM48-3-48D SIM48-1-48D

SIM48-3-48B SIM48-3-48C SIM48-1-48B SIM48-3-48C

SIM48-3-48E SIM48-3-48F SIM48-1-48E SIM48-3-48F

2 Enter the input mode of the enlargement copy focus adjustment

value. C → P → 0 → P → 48-3 → PSW (Execute SIM 48-3.) Select 48F with the scroll key. (The currently set value is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Enter the calculated value.

Enter the calculated value with the 10-key pad and press PSW.

c. Reduction copy focus adjustment value input method

Calculate the set value (SIM 48-3 (48E)) from Table A.

1 2 Enter the reduction copy focus adjustment value input mode.

C → P → O → P → 48-3 → PSW (Execute SIM 48-3.) Select 48E with the scroll key. (The currently set value is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Enter the calculated value.

Enter the calculated value with the 10-key pad and press PSW.

The set values of SIM 48-1 (48E, 48D, 48F) and the set values of SIM 48-3 (48D, 48F, 48E) are related bi-directionally and the same with each other. If one side is changed, the other related side will be automatically changed.

48-3 (48E) = 48-1 (48E) 48-3 (48D) = 48-1 (48D) 48-3 (48F) = 48-1 (48F) SIM 48-1 (48E, 48D, 48F) is accompanied with copying, and SIM

48-3 (48D, 48F, 48E) is not accompanied with copying.

II. Focus adjustment

In this adjustment, copying is made with SIM 48-1 (48E, 48D, 48F), the focus is checked, and the adjustment value is entered.

The focus adjustment must be performed for each of the normal, the reduction, and the enlargement copy.

(Standard) (Unit: lines/mm)

Copy center Corners Normal (100%) 5.0 4.5 Enlargement (200%) 5.0 4.5 Reduction (50%) 3.2 2.8

a. Normal copy focus adjustment method

Set the resolution test chart (UKOG-0089CSZZ) on the original

table, and select A3 (11 × 17") copy pape r .

2 Set to the normal copy focus adjustment mode.

C → P → 0 → P → 48-1 → PSW (Execute SIM 48-1.) Select 48D with the scroll key. (The currently set values is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Make a normal (100%) copy and check the resolution.

Center: 5.0 lines/mm Corners: 4.5 lines/mm (Note) Be sure to make a copy in the manual copy mode for

checking.

6 – 32

(Copy)

Check points

4 If the resolution is not within the above range, change the set

value and check the resolution similarly. (Enter the set value with the 10-key pad and press the PSW.)

Repeat procedures 3) and 4) until the resolution is within the specified range.

b. Enlargement copy focus adjustment method

Set the resolution test chart (UKOG-0089CSZZ) on the original

table, and select A3 (11 × 17") copy pape r .

2 Set to the enlargement copy focus adjustment mode.

C → P → 0 → P → 48-1 → PSW (Execute SIM 48-1.) Select 48F with the scroll key. (The currently set values is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Make an enlargement (200%) copy and check the resolution.

Center: 5.0 lines/mm Corners: 4.5 lines/mm (Note) Be sure to make a copy in manual copy mode for check-

ing.

4 If the resolution is not within the above range, change the set

value and check the resolution similarly. (Enter the set value with the 10-key pad and press the PSW.)

Repeat procedures 3) and 4) until the resolution is within the specified range.

c. Reduction copy focus adjustment method

Set the resolution test chart (UKOG-0089CSZZ) on the original table, and select A3 (11 × 17") copy pape r .

2 Set to the enlargement copy focus adjustment mode.

C → P → 0 → P → 48-1 → PSW (Execute SIM 48-1.) Select 48E with the scroll key. (The currently set values is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Make a reduction (50%) copy and check the resolution.

Center: 3.2 lines/mm Corners: 2.8 lines/mm (Note) Be sure to make a copy in the manual copy mode for

checking.

4 If the resolution is not within the above range, change the set

value and check the resolution similarly. (Enter the set value with the 10-key pad and press the PSW.)

Repeat procedures 3) and 4) until the resolution is within the specified range.

The set values of SIM 48-1 (48E, 48D, 48F) and the set values of SIM 48-3 (48E, 48D, 48F) are related bi-directionally and the same with each other. If one side is changed, the other related side will be automatically changed.

48-3 (48E) = 48-1 (48E) 48-3 (48D) = 48-1 (48D) 48-3 (48F) = 48-1 (48F) SIM 48-1 (48E, 48D, 48F) is accompanied with copying, and SIM

48-3 (48E, 48D, 48F) is not accompanied with copying.

(4) Vertical copy magnification ratio adjustment

(lens unit reference position adjustment)

The vertical copy magnification ratio adjustment is made by making a normal copy, a reduction copy, and an enlargement copy with SIM 48-1 (48A, 48B, 48C) and checking focus.

When replacing the lens or in the case of memory trouble, however, the method by making copy and checking focus and entering the adjustment value is not efficient.

In that case, calculate the input value depending on the value displayed on the lens and the table, enter the adjustment value temporarily with SIM 48-3, make copies with SIM 48-1 (48A, 48B, 48C), check the focus, and enter the final adjustment value.

I. Vertical copy magnification ratio adjustment value

input (Temporal adjustment value input)

Enter the input for each of the normal copy, the enlargement coy, and the reduction copy with SIM 48-3.

Normally this adjustment is not required. In this adjustment, the input value is calculated depending on the

value displayed on the lens and the formula and the table, and it is set.

Therefore, the adjustment value to be entered is not the final adjustment value. It is only a temporary value.

When replacing the lens or in the case of memory trouble, however, the method by making copy and checking focus and entering the adjustment value is not efficient.

In that case, calculate the input value depending on the value displayed on the lens and the table, enter the adjustment value temporarily with SIM 48-3, make copies with SIM 48-1 (48A, 48B, 48C), check the focus, and enter the final adjustment value.

The normal copy adjustment value is calculated, the enlargement and the reduction copy adjustment value are calculated from Table A.

a. Normal copy magnification ratio adjustment value

input method (Vertical)

1 Calculate the normal copy magnification ratio adjustment value.

Calculation method: SIM 48-3 (48A) = 50 – (OL × 5)

2 Enter the normal copy focus adjustment value input mode.

C → P → 0 → P → 48-3 → PSW (Execute SIM 48-3.) Select 48A with the scroll key. (The currently set value is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Enter the calculated value.

Enter the calculated value with the 10-key pad and press the START button.

b. Enlargement copy magnification ratio adjustment

input method (Vertical)

1 Calculate the set value from the table A (SIM 48-3 (48C)). 2 Enter the input mode of the enlargement copy magnification ratio

adjustment mode. C → P → 0 → P → 48-3 → PSW (Execute SIM 48-3.) Select 48C with the scroll key. (The currently set value is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Enter the calculated value.

Enter the calculated value with the 10-key pad and press PSW.

6 – 33

c. Reduction copy focus adjustment value input method

(Vertical)

1 Calculate the set value (SIM 48-3 (48B)) from Table A. 2 Enter the reduction copy focus adjustment value input mode.

C → P → O → P → 48-3 → PSW (Execute SIM 48-3.) Select 48B with the scroll key. (The currently set value is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Enter the calculated value.

Enter the calculated value with the 10-key pad and press PSW.

The set values of SIM 48-1 (48A, 48B, 48C) and the set values of SIM 48-3 (48A, 48B, 48C) are related bi-directionally and the same with each other. If one side is changed, the other related side will be automatically changed.

48-3 (48A) = 48-1 (48A) 48-3 (48B) = 48-1 (48B) 48-3 (48C) = 48-1 (48C) SIM 48-1 (48A, 48B, 48C) is accompanied with copying, and SIM

48-3 (48A, 48B, 48C) is not accompanied with copying.

II. Vertical copy magnification ratio adjustment

In this adjustment, copying is made with SIM 48-1 (48A, 48B, 48C), the focus is checked, and the adjustment value is entered.

The focus adjustment must be performed for each of the normal, the reduction, and the enlargement copy.

a. Normal copy focus adjustment method

Set a scale on the original table as shown below.

Scale

2 Set to the normal copy magnification ratio adjustment mode.

C → P → 0 → P → 48-1 → PSW (Execute SIM 48-1.) Select 48A with the scroll key. (The currently set values is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Make a normal (100%) copy. 4 Compare the copy image size and the actual scale size to calcu-

late the vertical copy magnification ratio correction value. Vertical copy magnification ratio correction value (%)

Original length – Copy image length

= If the correction value is not within ±1%, change the set value and

check the copy magnification ratio similarly. (Enter the set value with the 10-key pad and press the PSW.)

The new adjustment value can be roughly obtained from the following formula:

New adjustment value = Old adjustment value + Vertical copy

Repeat the adjustment procedures until the vertical copy magnification ratio is within the specified range.

Original length

magnification ratio correction value × 10

× 100

100mm scale (Original)

Copy image (1mm (1%) shorter than the original)

10 20 90 100 110

1mm

10 20 90 100 110

b. Enlargement copy magnification ratio adjustment

method (Vertical)

Set a scale on the original table similarly to the normal copy magnification ratio adjustment.

2 Set to the enlargement copy magnification ratio adjustment mode.

C → P → 0 → P → 48-1 → PSW (Execute SIM 48-1.) Select 48C with the scroll key. (The currently set values is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Make an enlargement (200%) copy.

Compare the copy image size and the actual scale size to calculate the vertical copy magnification ratio correction value.

Vertical copy magnification ratio correction value (%)

Original length – Copy image length

= If the correction value is not within ±1%, change the set value and

check the copy magnification ratio similarly. (Enter the set value with the 10-key pad and press the PSW.)

The new adjustment value can be roughly obtained from the following formula:

New adjustment value = Old adjustment value + Vertical copy

Repeat the adjustment procedures until the vertical copy magnification ratio is within the specified range.

Original length × 2

magnification ratio correction value × 10

× 100

c. Reduction copy magnification ratio adjustment

method (Vertical)

1 Set a scale on the original table similarly to the normal copy

magnification ratio adjustment.

2 Set to the reduction copy magnification ratio adjustment mode.

C → P → 0 → P → 48-1 → PSW (Execute SIM 48-1.) Select 48B with the scroll key. (The currently set values is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Make a reduction (50%) copy.

Compare the copy image size and the actual scale size to calculate the vertical copy magnification ratio correction value.

Vertical copy magnification ratio correction value (%)

Original length – Copy image length

= If the correction value is not within ±1%, change the set value and

check the copy magnification ratio similarly. (Enter the set value with the 10-key pad and press the PSW.)

The new adjustment value can be roughly obtained from the following formula:

Original length × 0.5

× 100

6 – 34

New adjustment value = Old adjustment value + Vertical copy

magnification ratio correction value × 10

Repeat the adjustment procedures until the vertical copy magnification ratio is within the specified range.

48-3 (48A) = 48-1 (48A) 48-3 (48B) = 48-1 (48B) 48-3 (48C) = 48-1 (48C) SIM 48-1 (48A, 48B, 48C) is accompanied with copying, and SIM

48-3 (48A, 48B, 48C) is not accompanied with copying.

(5) Horizontal copy magnification ratio adjustment

In this adjustment, SIM 48-1 (48G) is used to make a copy, the copy magnification ratio is checked, and the adjustment value is entered.

a. Horizontal copy magnification ratio adjustment

method

1 Set a scale on the original table similar to the normal copy magni-

fication ratio adjustment.

2 Set to the reduction copy magnification ratio adjustment mode.

C → P → 0 → P → 48-1 → PSW (Execute SIM 48-1.) Select 48G with the scroll key. (The currently set value is displayed.) The input mode (normal, enlargement, reduction) can be selected with the scroll key.

3 Make a normal copy (100%). 4 Compare the copy image size and the actual scale size to calcu-

late the vertical copy magnification ratio correction value. Vertical copy magnification ratio correction value (%)

Orig inal length – Copy image length

Original length If the correction value is not within ±1%, change the set value and check the copy magnification ratio similarly. (Enter the set value with the 10-key pad and press the PSW.)

The new adjustment value can be roughly obtained from the following formula:

New adjustment value = Old adjustment value + Vertical copy

magnification ratio correction value × 10

Repeat the adjustment procedures until the vertical copy magnification ratio is within the specified range.

× 100

(Example 1)

Copy A Shorter than the actual size

Scale (Original)

(Example 1) Copy B Longer than the actual size

10 20 90 100 110

(6) Uniformity adjustment

Make a half tone copy in the normal photo copy mode. Move exposure adjustment plates a, b, and c in the directions of A and B. When the plate is moved in the direction of A, the exposure becomes dark. When the plate is moved in the direction of B, the exposure becomes light.

(Example) When a copy shown below is made, move the front expo-

sure adjustment plate in the direction of B to make exposure balance.

Less exposure

Paper exit direction

Half tone copy

(Note) Do not move the exposure adjustment plates further in the

direction of B from the reflector edge. (If moved, the AE sensor detection area is changed, and the AE copy mode density becomes improper.)

Scale

Move exposure adjustment plates

6 – 35

(7) Image loss/void area adjustment

Image loss void area specifications

Item Lead edge Rear edge Image loss 1.0 ∼ 4.5 mm — Void area 1.0 ∼ 3.0 mm 1.0 ∼ 3.0 mm Image shift from paper 0±1.5 mm —

Use SIM 50-01 or 50-02 for the lead edge image loss/void area adjustment and the rear edge void area adjustment in the duplex copy mode.

(Normal copy mode) Image loss: 1 ∼ 4.5mm

Void area: 1 ∼ 3mm

4 Measure the distance between the copy lead edge and the image

(scale) lead edge in each copy. Obtain 50A (RRC-A) and 50B (RRC-B) from the following formula:

L2 L1

MHP (OFF)

RRC timer set

Image lead edge position A: 50A data (RRC-A)

B: 50B data (RRC-B) C: 50C data (RRC ON ~ PSBPK OFF) D: 50D data (Blank lamp OFF) E: 50E data (Blank lamp ON)

RRC ON PSBRK OFF

Resist roller rotation start

Image area

Paper size

(When SIM 50-01 is used for adjustment)

Adjustment procedure

1 Set a scale and A3 (11 × 17") paper on the original table as shown

below:

Scale

White paper

Blank

Scale image lead edge

Normal copy (100%)

Scale image lead edge

Enlargement copy (200%)

• L1: 200% lead edge shift amount [mm]

• L2: 100% lead edge shift amount [mm]

• 50A (RRC-A): 4.72222 × (L1 – L2)

• 50B (RRC-B): 7.2202 × L2 – 3.6101 × L1

5 Enter the obtained values of 50A (RRC-A) and 50B (RRC-B) with

the 10-key pad, and press the START button. (Similarly with (3).)

6 Make a copy in each magnification ratio of 200%, 100% and 50%.

Check for variations in the paper lead edge between different ratios. (Within about 1.0mm) If there is an excessive variation, change the value of 50A.

If the preset value of 50A (RRC-A) is not proper, the image lead edge position differs in different copy magnification ratio. The value of 50B (RRC-B) is used for adjusting RRC ON timing to fit the drum image lead edge and the transfer paper lead edge.

7 Make a normal copy, and check that the copy image lead edge

position is within 0 ±1.5mm from the paper edge. If the image lead edge position is not within the above range, change the value of RRC-B and repeat the adjustment until it is within the above range.

(Note) The image loss adjustment value in the above is just for

the adjustment, and not the final adjustment value.

2 Enter the SIM 50-02 mode.

The rea dy lam p light s up and th e pre viously se t val ue (1 ∼ 99) is displayed. Content of 50A (RRC-A)

3 Set 50A, 50 B , 50D, and 50E t o "0 " and C to " 10." Make a cop y i n

each magnification ratio of 100% and 200%.

• (Make copies with the RADF section open.)

6 – 36

Paper edge

10 20 30 40

Image lead edge position 0±1.5mm

Normal copy

(100%)

8 With the RADF open, make a copy. Enter the normal copy lead

edge void area adjustment value (50D) with the 10-key pad so that t he black b ac kg r ou nd secti on edge is a t 1 ∼ 3 mm of the copy scale image.

When a copy is made, the key input value is set. The change in the set value by 1 corresponds to about 0.5mm in the void area. The greater the set value is, the greater the void area is.

Void area 1 ~ 3mm

Void area 3±1mm

Copy scale image

Paper rear edge

Paper lead edge

Image loss 1 ~ 4.5mm

10 20 30 40

Black background edge

Copy scale image

9 Make a normal copy and check that the image loss and the void

area are within the specified range. (Standard range) Image loss: 1 ∼ 4.5mm Void area: 1 ∼ 3mm

F Set a scale and A4 (11 × 8.5") paper on the original table as

shown below.

10 20 30 40

Normal copy (100%)

H Press the CLEAR key to cancel SIM 50-01.

(Note) When the set value of SIM 50-01 50A (RRC-A) or 50B

(RRC-B), be sure to adjust the copy lead edge void area adjustment.

(When SIM 50-02 is used for adjustment)

The keys and display functions are the same as SIM 50-01. In SIM 50-02, L1 and L2 values are directly set for simple lead edge adjustment.

The void area adjustment can be performed similarly with SIM 50-01.

Adjustment procedure

1 Set a scale and A4 (11 × 8.5") paper on the original table as

shown below.

Scale

White paper

A4 (11" x 8.5")

G Make a normal copy and check that the rear edge void area is

within the range of 3±1mm. If not, change the value of 50E so that it is in the above range.

(Make a copy with the RADF open.)

Scale

White paper

Blank

2 Enter the SIM 50-2 mode.

When the ready lamp lights up, the previously set value (1 ∼ 99) is displayed. Content of 50A (RRC-A)

3 Set 50A, 50 B , 50D, and 50E t o "0 " and C to " 10." Make a cop y i n

each magnification ratio of 100% and 200%.

• Make copies with the RADF open.

• Select the input content with the scroll key.

4 Measure the distance between the copy lead edge and the image

(scale) lead edge in each copy. Obtain 50A (RRC-A) and 50B (RRC-B) from the following formula:

6 – 37

• L1: 200% lead edge shift amount [mm]

• L2: 100% lead edge shift amount [mm]

• 50A (RRC-A) = L1 × 10

• 50B (RRC-B) = L2 × 10

L2 L1

Scale image lead edge

(8) Blank lamp position adjustment

This adjustment must be performed after completion of the copy image center position adjustment.

1 Set A3 (11 × 17") white paper on the original table, and make a

reduction copy (64%) on A4 paper with RADF open.

2 Measure the black background section size at either side of the

copy, and adjust the blank lamp unit position back and forth so that the difference in the sizes is within 1mm.

Adjustment screw: 1 rotation = 0.5mm change

1/2 rotation = 0.25mm change

(A-B)

1mm

Normal copy (100%)

Enlargement copy (200%)

5 Enter the obtained values of 50A (RRC-A) and 50B (RRC-B) with

the 10-key pad, and press the START button. (Similarly with 3 .)

6 Adjust 50C, 50D, and 50E similarly with SIM 50-1.

Void area 1 ~3mm

Paper lead edge

Image loss 1 ~ 4.5mm

10 20 30 40

background edge

Black

Copy scale image

Normal copy (100%)

6 – 38

4. Image forming section

Image forming section adjustment list

Section Content Details Method

A Photoconductor

drum unit

B Charger unit (1) Transfer charger current

C Cleaner unit (1) Cleaning blade position

D Developing unit (1) Doctor gap adjustment Change the doctor position to adjust.

E Waste toner

collection unit

A. Photoconductor drum unit

(1) Photoconductor drum sensitivity setting

When the photoconductor drum is replaced, be sure to set the sensitivity class with this simulation.

Enter the code number corresponding to the sensitivity class to be set, and press the START button. The code is displayed on the COPIES MADE display.

SIMULATION NO. 26-7 DRUM SENSITIVITY SETUP INPUT 1~3

The sensitivity level is displayed on the label attached inside the photoconductor drum.

The top digit of the number shows the sensitivity level. Set this number.

Sensitivity level "1" is the lowest sensitivity, "3" is the highest.

(2) Photoconductor drum correction counter reset

When the photoconductor drum is replaced, be sure to reset the photoconductor drum correction counter.

1) Execute SIM 24-7.

SIMULATION 24-7

(1) Photoconductor drum

sensitivity setting

(2) Photoconductor drum

correction counter reset

adjustment

(2) Pre-transfer charger

current adjustment

(3) Main charger current

balance adjustment

(4) Main charger voltage

adjustment

(5) Separation charger

voltage adjustment

adjustment

(2) Developing roller main

electrode position adjustment

(3) Developing bias voltage

adjustment

(4) Toner concentration

adjustment (5) Developer counter reset Use SIM 42 to reset the developer counter. (1) Waste toner full detection

level adjustment

a Manual copy mode main charger

current balance adjustment

a Manual copy mode main charger

voltage adjustment

b Photo copy mode main charger

voltage adjustment

c Toner save copy mode main

charger voltage adjustment

Indicates the sensitivity level.

1 2 3 4 5 6 7 8 9 10

Set SIM 26-7 set value to the sensitivity No. of the installed photoconductor drum.

Reset the photoconductor drum correction counter with SIM 24-7.

Change SIM 8-6 set value to adjust the output current.

Execute SM 8-5 and adjust VR on the high voltage PWB to adjust the output current.

Execute SIM 8-2 to perform the main charger unit current balance adjustment.

Change SIM 8-2A set value to adjust the output voltage.

Change SIM 8-2B set value to adjust the output voltage.

Change SIM 8-2C set value to adjust the output voltage.

Change SIM 8-7 set value to adjust the output voltage.

Change the cleaning blade positioning plate position to adjust.

Change the developing roller main electrode positioning plate position to adjust.

Execute SIM 8-1 set value and adjust VR on the high voltage PWB to adjust the output voltage.

Use SIM 25-2 to set the initial density.

Change the waste toner detection spring tension adjustment nut position to adjust.

OPC DRUM CORRECTION COUNTER CLEAR ARE YOU SURE ?

1. YES 2. NO

6 – 39

B. Charger unit

Adjustment list

No. Item Mode Voltage Current Current balance (F/R) SIM Remark

1 Main charger current balance adjustment 10µA or less 8-2A 2 Main charger voltage adjustment Normal –750±5V 8-2A

Photo –490±5V 8-2B

Toner save –645±5V 8-2C 3 Pre-transfer discharger current adjustment +15±3µA7µA or less 8-5 4 Transfer charger current adjustment –55±5µA7µA or less 8-6

Charger voltage adjustment +440±20V

8-7

Separation corona adjustment for sea level

Sea level

Connect connector CN2

(High voltage section)

Output voltage

0 ∼ 2000 m Connect 1 pin and 4 pin. AC6.00±0.2KV 2000 ∼ 300 0 m No connection AC5.25±0.2KV 3000 m ∼ Connect 3 pin and 6 pin. AC5.00±0.2KV

Tools

Electrode sheet (UKOG-0110FCZZ)

UK0G-0110FCZZ

UKOG-0110FCZZ

(1) Transfer charger current adjustment

Remove the developing unit from the copier.

1 2 Pull out the process unit from the copier, and remove the cleaner

unit, the transfer/separation charger unit, and the main charger unit.

3 Remove the photoconductor drum from the process unit, and use

rubber bands and tapes to install the electrode sheet. (It is advisable to use an old, needless drum.)

4 Install the photoconductor drum to which the electrode sheet is

installed to the process unit.

Electrode sheet harness (DHAI-0304FCZZ)

Orange

White

Red

Blue Black

(Microswitch)

(QSW-M0118FCZZ)

Orange

White

Orange

PHOG-0007FCZZ QTIPH0017FCZZ

(A section wiring diagram)

300KΩ X 2

(VRN-RT2EK304F)

Blue

Black

Green

Blue Black

Yellow

Red

(QCLIZ0005FCZZ) (QCLIZ0006FCZZ) (QCLIZ0010FCZZ) (QCLIZ0004FCZZ) (QCLIZ0002FCZZ)

5 Install the photoconductor drum unit into the copier so that the

electrode sheet lead wire can be extended from the developing unit side.

6 Clean the transfer charger wire, and install the transfer/separation

charger unit into the copier. (Do not install the main charger.)

7 Connect the electrode sheet, the electrode harness, and the digi-

tal multi-meter. (Or connect to an ammeter.)

6 – 40

8 With the front cabinet opened (the front cabinet switch OFF), turn

on the main switch to execute SIM 8-06.

9 Manually turn on the front cabinet switch. F Measure the drum current on the front frame side and on the rear

frame side.

• When the microswitch is OFF: The drum current on the front

frame side is displayed.

• When the microswitch is ON: The drum current on the rear

frame side is displayed.

(OFF)

N/C N/O COM

Check that the difference of current between the front and the rear frame sides is 7.0A or less. If the difference exceeds 7.0A, the charger unit is defective. Replace the charger unit with a new one.

G Change the set value of SIM 8-6 so that the transfer charger

output current is –55 ±3µA. Adjustment range: 11 ∼ 56

(ON)

(Note) Check that the black grip is completely grounded to the cop-

ier chassis. When UKOGE0043CS01 is used Knob 1: Set to DCmA. Knob 2: Set to 2. Red grip: Connect to c . Blue grip: Connect to d . When a direct ammeter is used Red grip: Connect to d of the direct ammeter. Blue grip: Connect to c of the direct ammeter.

(2) Pre-transfer charger current adjustment

Perform procedures of (1)-1 to 5 .

1 2 Clean the pre-transfer discharger wire, and install to the copier.

(Do not install the main charger.)

3 Connect the electrode sheet, the electrode harness, and the digi-

tal multi-meter. (Or connect to an ammeter.)

4 With the front cabinet open (the front cabinet switch ON), turn on

the main switch to execute SIM 8-05.

5 Manually turn on the front cabinet switch. 6 Measure the drum current on the front frame side and on the rear

frame side.

• When the microswitch is OFF: The drum current on the front

frame side is displayed.

• When the microswitch is ON: The drum current on the rear

frame side is displayed.

Copier chassis (No coating)

Yellow grip

Black grip

Black

Blue

Green grip

Orange

White

Red

Orange

(Microswitch)

(ON)

N/C N/O COM

(OFF)

N/C N/O COM

Check that the difference of current between the front and the rear frame sides is 7.0µA or less. If the difference exceeds 7.0µA, the charger unit is defective. Replace the charger unit with a new one.

7 Adjust the pre-transfer discharger output adjustment volume so

that the PTHVG output current is +15 ±3µA.

* *

2 20 200

Digital multi meter (UKOGE0043FC01)

(DCmA)

Blue grip

Red grip

6 – 41

Adjustment VR

: Never touch these VR's.

(3) Main charger current balance adjustment

Check only the difference (balance) of the drum current on the front frame side and on the rear frame side.

1 Perform procedures of (1)-1 to 5 . 2 Clean the pre-transfer discharger wire, and install to the copier.

(Do not install the transfer/separation charger.)

3 Connect the electrode sheet, the electrode harness, and the digi-

tal multi-meter. (Or connect to an ammeter.)

4 With the front cabinet open (the front cabinet switch OFF), turn on

the main switch to execute SIM 8-02.

5 Manually turn on the front cabinet switch. 6 Measure the drum current on the front frame side and on the rear

frame side.

• When the microswitch is OFF: The drum current on the front

frame side is displayed.

• When the microswitch is ON: The drum current on the rear

frame side is displayed.

1 Install all the units of the developing unit, the photoconductor

drum unit, the charger unit., etc. (Do not use the electrode sheet for the drum.)

2 Set a digital multimeter range to DCV. (Use a digital multimeter

which allows measurement up to DC1000V.)

3 Connect the digital multimeter to the grid voltage output check pin

(GB CP).

4 Turn on the main switch and execute SIM 8-02A (normal mode),

8-02B (photo mode), and 8-02C (toner save mode) to check the output voltage.

The grid output voltage set value is displayed on the COPIES MADE display in 3 digits.

Select the voltage mode (copy mode) with the scroll key.

(OFF)

N/C N/O COM

Check that the difference of current between the front and the rear frame sides is 10.0µA or less. If the difference exceeds 10.0µA, use the height adjustment function provided in the process unit to adjust.

N/C N/O COM

(ON)

(4) Main charger grid voltage adjustment

Measure the output at the check pin on the high voltage PWB, and adjust it to the range shown below.

Adjustment output Simulation Adjustment value MC grid voltage (N) 8-2A –750±5V MC grid voltage (P) 8-2B –490±5V MC grid voltage (T/S) 8-2C –645±5V

(5) Separation charger voltage adjustment

This adjustment does not use the electrode sheet.

1 Install all the units of the developing unit, the photoconductor

drum unit, the charger unit., etc.

2 Connect a digital multimeter to the SHVG output check pin (BCDC

CP).

3 Set the digital multimeter to DCV range. 4 Turn on the main switch and execute SIM 8-07. (SHVG turns on

for 30 sec.)

5 During execution of the simulation, adjust so that the separation

charger output monitor voltage (bias voltage) is +440±20V.

6 – 42

Adjustment output Simulation Adjustment value

Separation charger DC voltage 8-7 +440±20V

C. Cleaning unit

(1) Cleaning blade position adjustment

The cleaning blade operates in synchronization with rotation of the photoconductor drum and moves back and forth in the shaft direction of the photoconductor drum.

When the cleaning blade makes reciprocating motion, its motion must be centered so that it does not hit the left or right block or that there is no large clearance.

Change the cleaning blade positioning plate fixing position so that the cleaning blade does not make contact with the left and the right blocks when the cleaning blade slide arm is moved manually.

Since the separation charger output is controlled to a constant level, it increases at a high altitude, operating the current limiter. Therefore, adjust the voltage as shown below. (The other high voltage outputs are of constant-current control and require no adjustment.)

Altitude

0 ∼ 2000 m 1-4 6.00±0.2KV ← When 2000 ∼ 3000 m OPEN. Disconnect the

3000 m ∼ Replace 3-5 short pin. 5.00±0.2KV

High voltage PWB CN2

short pin No.

connector.

Voltage

5.25±0.2KV

shipping

D. Developing unit

(1) Doctor gap adjustment

Remove the toner joint cover, the developing unit cover, and the

drive section cover.

CN2

6 – 43

2 Loosen the DV doctor fixing screws. (2 screws on the rear frame

side, 2 screws on the front frame side)

(2) Developing roller main electrode position adjustment

Remove the fixing screws (4 pcs.) of the developing unit cover

and the toner joint cover, and remove the joint cover.

Transformer fixing screw

Doctor fixing screw

3 Turn the developing roller and fit the mark at the rear end of

the developing roller drive side with the DV doctor lead edge. Insert a 0.55mm clearance gauge into the clearance of 50mm ∼ 80mm from the DV doctor edge.

50mm

30mm

2 Tie a string to a pin or a needle.

30mm

50mm

Mark

4 Press the DV doctor in the direction of arrows, and tighten the

fixing screw of the DV doctor. (Both in the front and the rear side)

5 Check that there is an clearance at 50mm ∼ 80mm from eit h er

side edge of the DV doctor is 0.55 (Note) When inserting a thickness gauge, be careful not to

scratch the DV doctor and the MG roller.

0.55mm

+0.05

-0.02

+0.05

mm. (2 positions)

−0.02

Mark

3 Hold the string and move the needle toward the MG roller. (Do not

use a paper clip, which is too heavy to make correct adjustment.) (Put the developing unit horizontally for this procedure.)

4 Mark the position where the needle makes contact with the MG

roller.

6 – 44

5 Measure the distance from the mark to the developing unit guide

surface. Check that the distance is 17.8mm (Japan) ±0.2mm. If the distance is not as specified above, loosen the fixing screw of the main electrode adjustment plate, and change the main electrode adjustment plate position.

17.8mm

Main pole adjustment plate fixing screw

6 Repeat procedures 3 ∼ 5 until the condition of 5 is satisfied.

(3) Developing bias voltage adjustment

Set the digital multimeter range to DCV, 300V or above.

2 Put the test rod between the high voltage unit DV bias output

check pin (BSCP) and the chassis (GND).

3 Execute SIM 8-1. (The DV bias voltage is outputted for 30 sec.) 4 Change the set value of SIM 8-1 to adjust so that the output

voltage is –200 ±5V. Adjustment range: 3 ∼ 56 (–51V ∼ –350V)

When developer is replaced, the initial toner concentration must be set again.

(Automatic toner concentration adjustment) Execute SIM 25-2. The main motor rotates to stir the DV unit. After 3 min from starting

stirring, toner concentration is sampled 16 times for 8 sec. The average value is stored in the RAM as the toner concentration reference value.

This value is used as the threshold level for toner concentration control.

(5) Developer counter reset

When developer is replaced, the developer counter must be reset with SIM 42.

SIMULATION NO. 42 DV COUNTER CLEAR ARE YOU SURE ?

1. YES 2. NO

E. Waste toner collection unit

(1) Waste toner full detection level adjustment

When the waste toner bottle is full, the waste toner bottle weight sensor (TNF) senses it.

When waste toner (collected toner) weight reaches about 1,320g in the bottle, the sensor sense it.

Waste toner bottle weight: About 300g Collected toner weight: About 1320g Full detection level: Total 1620g

1 Before adjusting the waste toner bottle weight sensor installing

position, prepare a waste toner bottle of about 1620g (with water, etc. in it).

2 Remove the waste toner bottle which is installed to the copier, and

install the waste toner bottle (1,620g with water in it) on the waste toner bottle base.

3 When the waste toner is full, the LED on the main PWB is OFF.

Turn the bolt so that the LED lights up when the bottle is put on the base, and turn the bolt counterclockwise until the LED goes off.

DV bias voltage adjustment VR

(4) Toner concentration adjustment

SIMULATION NO. 25 INPUT 1~2

1. Toner concentration SENSOR MONITOR

2. AUTO DV ADJUSTMENT

LED

Plate

6 – 45

5. Fusing/paper exit section

Adjustment list

Content Method

A Fusing paper guide

position adjustment

B Fusing temperature

setting

C Fusing pressure

adjustment

D Curl correction

amount adjustment

E Switchback gate A

position adjustment

F Fusing roller rotating

speed adjustment

A. Fusing paper guide position adjustment

The angle of paper entry into the fusing section depends on the position of the fusing paper guide.

Adjust the fusing paper guide position so that paper enters the fusing section at a proper angle.

1) Fit the edge section of the fusing guide positioning plates (2 pcs. at the right and the left) with the long part of the fusing frame marking. (Standard position)

Change the pre-fusing paper guide height to adjust.

Set SIM 43-1 according to the destination.

Change the fusing pressure adjustment screw position to adjust.

Rotate the curl correction knob to adjust tue correction amount.

Change the switchback gate A drive solenoid position to adjust.

Change the set value of SIM 43-3 to adjust. (Default = 16)

B. Fusing temperature setting

Use SIM 43-1 to set the fusing temperature. Setting must be made either of the single copy mode and the duplex

copy mode. Selection of the single copy mode and the duplex copy mode is made

with the scroll key. Enter the number corresponding to the temperature as shown in the

list below, and press the START button. (Note) Do not set other than the list below.

SIMULATION NO. 43-1 [1|1.2|1] INPUT (1-5)

1. 190˚C 2. 195˚C 3.200˚C

4. 205˚C 5. 210˚C [1→2.2→2] INPUT (1-9)

1. 170˚C 2. 175˚C 3. 180˚C

4. 185˚C 5. 190˚C 6. 195˚C

7. 200˚C 8. 205˚C 9. 210˚C [1→1.1→2] SETTING : PRESS KEY.

Destination

Japan (15A) specification 205˚C 205˚C Japan (20A) specification 200˚C 200˚C

EX inch series 200˚C 180˚C

EX AB series 205˚C 205˚C

Copy mode

Normal Duplex

2) Slide the fusing guide fully upward to bring it in contact with the fusing guide positioning plate, and fix it. When wrinkles or jams occur, change the position as necessary.

C. Fusing pressure adjustment

It is not required to adjust the fusing pressure. However, arrange as follows so that the specified fusing pressure is provided.

1) Remove the fusing pressure level fixing screws (1 on the front frame, 1 on the rear frame).

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2) Release the fusing pressure lever, and tighten the fusing pressure nuts (1 on the front frame, 1 on the rear frame) completely. (With the max. pressure)

When the curl correction adjustment dial is turned clockwise, the curl correction belt tension is increased, and vice versa.

The tension can be changed from the stand position according to the situation. When thick paper is used, increase the tension. When thin film is used, decrease the tension.

When the curl correction belt tension is too strong or too weak, curls may occur. If this adjustment is improper, paper jams may occur in back copy.

E. Switchback gate A position adjustment

This is to adjust the operating angle of switchback gate A for normal switching of paper path in the duplex copy mode and the normal copy mode.

Change the switchback gate A solenoid installing position and adjust the operating angle of the switchback gate A.

If this adjustment is improper, paper jams may occur.

1) Change the switchback gate A solenoid installing position to adjust so that the switchback gate A surface is levelled when the switchback gate A solenoid is manually turned on.

If the fusing pressure is insufficient, or if there is an unbalance between the fusing pressures on the front and the rear frame, wrinkles and image distortion may result.

D. Curl correction amount adjustment

The paper curl produced in the fusing section in the front surface copy in the duplex copy mode is adjusted by the paper curl correction belt to allow smooth paper transport and copying of the back surface.

The curl correction amount is adjusted by changing the curl correction belt tension.

1) Turn the curl correction adjustment dial to set the arrow section horizontally. (Standard position)

A A

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F. Fusing roller rotating speed adjustment

This adjustment is performed to provide a proper paper transport speed in the fusing section for the transfer section paper transport speed.

1) Execute SIM 43-3.

2) Enter the set value "2" (default) with the 10-key pad and press the START button. The set value can be selected in the range of 1 ∼ 21. The greater the value is, the grea ter the fusing section paper trans port speed is. The smaller the set value is, the smaller the transport speed is. If the copy image is blurred or lacked in the copy paper rear edge, decrease the fusing section paper transport speed.

6. Switchback section

A. Switchback gate B position adjustment

This is to adjust the operating angle of switchback gate B for normal switching of paper path in switchback.

Change the switchback gate B solenoid installing position and adjust the operating angle of the switchback gate B.

If this adjustment is improper, paper jams may occur.

1) Change the switchback gate B solenoid installing position to adjust so that the distance between the switchback gate B lead edge and the switchback paper guide surface is 1.0±0.5 mm. when the switchback gate B solenoid is manually turned on.

1.0±0.5mm

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7. Duplex section

Adjustment list

Content Method

A Air pressure check and adjustment a Suction air pressure

check/adjustment

b Blower air pressure check Use SIM 6-2 to rotate the blower fan to check the pressure.

B Paper width alignment plate position

adjustment

C Paper transport direction alignment

plate position adjustment

Use SIM 6-2 to rotate the suction fan to check the pressure, and change the air pressure adjustment plate position.

Change the set value of SIM 52-1 to adjust.

Change the set value of SIM 52-2 to adjust.

A. Air pressure check and adjustment

a. Suction air pressure check and adjustment b. Blower air pressure check

1 Check the pointer of the air pressure meter indicates "0"

(mmH2O). If it does not indicate "0," turn the correction knob to set to "0."

Air pressure meter and tube: (UKOG-0178FCZZ) Pressure measurement nozzle: (UKOG-0179FCZZ)

[Suction pressure measurement value]

(Blue)

100

Correction tab

2 Place A4 paper (11 × 8.5") on the duplex tray suction belt.

[Blower pressure measurement value]

(Red)

100

6 Measure the suction air pressure and the blower air pressure.

Check that the pressures are within the specified range.

40~70mmH20

40~70mmH20

3 Insert the duplex tray unit into the copier. 4 With the front cabinet open, manually turn on the cabinet

open/close detection switch.

5 Execute SIM 6-2 (4).

The blower and the suction fan motors are turned on (open) the blower and the suction valves of the duplex unit.

If the suction air pressure is insufficient, misfeed may occur. If excessive, double feed may occur.

The suction air pressure can be adjusted by changing the pressure adjustment plate installing position. However, the blower air pressure is also changed. When the pressure adjustment plate position is changed, therefore, be sure to check the duplex blower air pressure.

If the air pressure is outside the specified range, check the following items.

• Is the blower fan rotating ?

• Do the valves open and close smoothly ?

• Is there any air leakage ?

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C. Paper width alignment plate stop position

adjustment

This is to adjust the clearance between the paper and the paper width alignment plate by changing the stop position of the duplex paper width alignment plate.

1) Enter the SIM 52-1 mode. (Duplex paper width alignment plate stop position adjustment mode)

SIMULATION NO. 52-1 DUPLEX ALIGNMENT PLATE ADJUSTMENT VALUE SETTING INPUT DATA (1~99)

2) Open the front cabinet.

3) Press the START button.

4) Pull out the duplex unit, and place paper on the duplex unit longitudinally. (A4 or 11 × 8.5 paper)

D. Paper transport direction alignment plate stop

position adjustment

The duplex paper transport direction alignment plate stop position is adjusted to set the paper stop position when paper enters the duplex tray.

1) Enter the SIM 52-2 mode.(Duplex paper transport direction alignment plate stop position adjustment mode)

SIMULATION NO. 52-2 DUPLEX REAR EDGE PLATE ADJUSTMENT VALUE SETTING INPUT DATA (1~99)

2) Press the START button. The alignment plate stops at position corresponding to A4 or 11 ×

8.5" paper width.

3) Open the front cabinet.

4) Pull out the duplex unit, and place paper on the duplex unit longitudinally.

0.5 ~ 1.0mm

5) Measure the clearance between the paper width alignment plate and A4 (11 × 8.5") paper and check that the clearance is 0.5 ∼

1.0mm.

6) If the clearance is not within the above range, insert the duplex unit into the copier and change the set value and press the START button. The paper width alignment plate stops at a position corresponding to the set value. The greater the set value is, the wider the paper width alignment plate is. Change in the set value by 1 corresponds to about 0.28mm change in the stop position. Repeat pr ocedures 4) ∼ 6) un til the cle arance is within the spec i- fied range.

If this adjustment is not proper, the image position (center position) may fluctuate in back copies in duplex copy mode, or paper jams may occur.

(Note) The paper width alignment plate stop position (AB series or

inch series) is determined by the setting condition of SIM26-6 (destination setting).

20 1.5mm

5) Fit the paper transport direction alignment plate with A4 or 11 ×

8.5" paper edge, and check that the distance between the other paper edge and the paper feed section plate is 20 ±1.5mm.

6) If the distance is not within the above range, insert the duplex unit into the copier and change the set value and press the START button. The paper transport direction alignment plate stops at position corresponding to the set value. When the set value is increased, the paper transport direction alignment plate moves to the left. Change in the set value by 1 corresponds to about 0.57mm change in the stop position. Repeat proced ur e s 4 ) ∼ 6) unti l th e d ist an ce is wi thi n th e s pe cif ie d range.

If this adjustment is not proper, paper jams may occur in back copies in duplex copy mode.

(Note) The paper width alignment plate stop position (AB series or

inch series) is determined by the setting condition of SIM26-6 (destination setting).

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8. RADF section

Adjustment list

Content Method

A RADF horizontal level (skew)

adjustment

B RADF unit clearance adjustment Change the RADF hinge section fixing plate and magnet catch installing

C Original stopper position adjustment (1) Original stopper operating angle adjustment Change the original stopper drive solenoid position and the solenoid

(2) Change the original stopper shaft fixing block installing

position to adjust.

D RADF open/close switch operating

position adjustment

E Sensor sensitivity adjustment (1) Resist sensor sensitivity adjustment Adjust with SIM 53-3A (auto adjustment).

(2) Timing sensor sensitivity adjustment Adjust with SIM 53-3B (auto adjustment). (3) Paper ext sensor sensitivity adjustment Adjust with SIM 53-3C (auto adjustment). (4) Paper width sensor sensitivity adjustment Adjust with SIM 53-3D (auto adjustment).

F Original stop position adjustment (1) Normal paper surface mode original stop position adjustment Change the set value of SIM 53-1A to adjust.

(2) Normal paper back mode original stop position adjustment Change the set value of SIM 53-1B to adjust. (3) Thin paper surface mode original stop position adjustment Change the set value of SIM 53-1C to adjust. (4) Thin paper back mode original stop position adjustment Change the set value of SIM 53-1D to adjust. (5) Normal paper step mode original stop position adjustment Change the set value of SIM 53-1E to adjust. (6) Thin paper step mode original stop position adjustment Change the set value of SIM 53-1F to adjust.

G Motor rotating speed adjustment (1) Paper exit motor rotating speed adjustment Adjust with VR1/VR2 on the RADF control PWB.

(2) Paper feed motor rotating speed adjustment Adjust with VR3/VR4 on the RADF control PWB. (3) Transport motor rotating sensor phase adjustment Change the transport motor rotating sensor installing position to adjust.

Change the RADF right hinge fixing position to adjust.

position to adjust.

stopper position to adjust. Original stopper clearance adjustment

Change the RADF open/close detection switch (microswitch) installing position to adjust.

A. RADF horizontal level (skew) adjustment

By adjusting the RADF horizontal level (skew), the original is smoothly transported from the paper feed section to the original stop position (copy position) without skew.

1) Check that the magnet catch on the right is at the center of the magnet catch plate when the RADF unit is closed. If not, perform the following procedure.

B. RADF unit clearance adjustment

Clearance between the RADF transport belt and the original table glass is made uniform and proper to allow paper to be transported smoothly.

If this adjustment is not proper, troubles of skew, paper jam, image position shift may occur.

1) Close the RADF unit, and check the clearances (4 positions) between the RADF spacers and the original table glass. The norma l cle ar a nc e lev el is 0 ∼ 0.5mm.

For simple check, insert a sheet of copy paper (80g/m2) between the RADF spacer and the original table glass, and close the RADF unit. Then pull out the paper. If there is some resistance when pulling out the paper, the clearance is within the specified range. If not, perform the following procedures. Adjustment must be made at the four positions (front and back, left and right).

A=B

2) Loosen the RADF hinge fixing screw.

3) Shift the RADF unit horizontally with the RADF hinge at the left as fulcrum.

Repeat pr o cedures 1) ∼ 3) until the condition of 1) is satisfied.

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5) Change the RADF magnet catch installing positions (the left and the right on the front frame side).

2) Remove the cabinet.

0~0.5mm

Loosen.

Glass

Magnet catch

RADF spacer

Clearance 0 ~ 0.5mm

Copier metal fixture

Repeat pr o cedures 1) ∼ 4) until the condition of 1) is satisfied.

C. Original stopper position adjustment

(1) Original stopper operating angle adjustment

By adjusting the original stopper operating angle properly, the original is stopped on the original table and discharged smoothly.

If this adjustment is not proper, trouble of copy image shift and paper jam may occur.

1) With the original stopper lifted up, check that the original stopper heigh t from th e original glass surface is 2.0 ∼ 2.8mm. If the height is not in the above range, perform the following procedures.

3) Loosen the RADF hinge fixing screw.

Height adjustment screw

RADF hinge fixing screw

4) Turn the RADF height adjustment screw on the rear frame side to adjust the height of the RADF rear frame side. For reference, adjust so that the clearance between the hinge and the hinge angle is about 6.0mm. Actually adjust so that the condition of 1) is satisfied.

Solenoid stopper angle

Original stopper drive solenoid

2.0~2.8mm

0.3~0.8mm

2) Change the original stopper drive solenoid stopper angle installing position to adjust. When the position is moved toward A, the original stopper height is increased. When the position is moved toward B, the height is decreased.

3) Check that the original stopper height from the original glass surface is 0.3 ∼ 0.8mm when the original stopper drive solenoid is manually turned on. If the height is not in the above range, perform the following procedure.

4) Change the original stopper drive solenoid installing position to adjust. When the position is moved toward C, the original stopper height is increased. When moved toward D, the height is decreased.

Repeat procedures 1) ∼ 4) until the conditions of 1) and 3) are satisfied.

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(2) Original stopper clearance adjustment

The clearance between the original stopper and the original table glass is properly adjusted to inhibit the original stopper from entering the clearance between the original stopper and the original table glass and to allow the original stopper to move smoothly.

If this adjustment is not proper, paper jams may occur.

1) Loosen the two fixing screws of the original stopper shaft block.

Fixing screw (Loosen.)

Original stopper shaft block fixing screw

Glass

Original stopper

Paper

2) Insert a sheet of copy paper (80g/m2) between the original table glass and the original stopper, slide the original stopper to the original table glass and fix it. This makes a clearance of one sheet of copy paper. If the clearance is more than one sheet of copy paper, change the original table glass installing position. (Slide the original table glass to the original stopper and fix it.)

3) Execute SIM 2-3 (8) to check the operation of the original stopper. If the original stopper moves smoothly, it is normal.

D. RADF open/close switch operating position

adjustment

The RADF open/close switch installing position is adjusted so that the RADF switch operates normally when the RADF is opened/closed.

If this adjustment is not proper, the internal load power is not supplied when the RADF is closed, and the RADF does not operate.

Slowly close the RADF unit from the full open state. When the RADF open/close switch is turned on, check that the RADF

spacer height from the original table glass is 25 ∼ 55mm. If the height is not in the above range, change the RADF open/close

switch installing position.

RADF open/close detection switch

RADF unit

RADF spacer

E. Sensor sensitivity adjustment

This adjustment is required for the resist sensor, the timing sensor, the paper exit sensor, and the paper width sensor. The threshold level is automatically set by SIM 53-3.

1) Enter the SIM 53-3 mode.

2) Select the sensor to be adjusted with the scroll key.

3) Press the PRINT button. The threshold level is automatically set and displayed.

SIMULATION NO. 53-3 RADF SENSOR ADJUSTMENT

53A: RESIST SENSOR 53B: TIMING SENSOR 53C: PAPER EXIT SENSOR 53D: ORIGINAL WIDTH SENSOR

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SHARP SD-2260 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual