Sharp R509FW Service Manual

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SUPPLEMENTAL SERVICE MANUAL
S22M183R509FE
R-509FW
MODEL
R-509FW
This is a supplemental Service Manual for Microwave Oven model R-509FW. This model is quite similar to the base models; R-510FK/FW (S12M182R510FE).
This supplemental manual must be used in conjunction with the base model service manual for complete operation, service, safety and replacement parts information.
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................1
MICROWAVE MEASUREMENT PROCEDURE.....................................................................................................2
FOREWORD AND WARNING................................................................................................................................3
PRODUCT SPECIFICATIONS...............................................................................................................................4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION .........................................................................................................................................................6
TEST PROCEDURE ..............................................................................................................................................8
TOUCH CONTROL PANEL..................................................................................................................................12
CPU UNIT CIRCUIT.............................................................................................................................................16
PARTS LIST........................................................................................................................................................17
PACKING AND ACCESSORIES .........................................................................................................................21
R-509FW
Page
SHARP ELECTRONICS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
This document has been published to be used for after sales service only. The contents are subject to change without notice.
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R-509FW
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a ) Do not operate or allow the oven to be operated with the door open. (b ) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d ) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e ) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.
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WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of pro­ducing very high voltage and current, contact with following parts fatal, electrical shock.
(Example) High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem­bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all instructions.
may result in a severe, possibly
R-509FW
Don't Touch ! Danger High Voltage
Before Servicing
1. Disconnect the power supply cord , and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60 seconds and then short-circuit the connection of the high­voltage capacitor (that is the connecting lead of the high­voltage rectifier) against the chassis with the use of an insulated screwdriver.
Whenever troubleshooting is performed the power supply must be disconnected. It may, in some cases, be necessary to connect the power supply after the outer case has been removed, in this event:
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is installed.
4. Run the oven and check all functions.
Microwave ovens should not be operated empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the power to HIGH and set the microwave timer for two (2) minutes. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold carry out Before Servicing procedure and re­examine the connections to the component being tested.
When all service work is completed and the oven is fully assembled, the microwave power output should be checked and a microwave leakage test should be carried out.
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R-509FW
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
2) Safety interlock switches: Primary interlock relay switch shall prevent microwave radiation emission in excess of the requirement as above mentioned. Secondary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing: Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important: Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5
O
C (68OF) in the center of the oven cavity. The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of an electrically nonconductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately.
4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement):
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has been breached (eg., around the switches, indicator, and vents). While testing for leakage around the door, pull the door away from the front of the oven as far as is permitted by the closed latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2, and that the primary interlock switch/secondary interlock relay does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
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SERVICE MANUAL
R-509FW
MICROWAVE OVEN
R-509FW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVEN, R-509FW.
It is recommended that service personnel carefully study the entire text of this manual so that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured: (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is no other visible damage with the oven.
PRODUCT DESCRIPTION
GENERAL INFORMATION
OPERATION
TROUBLESHOOTING GUIDE AND TEST PROCEDURE
TOUCH CONTROL PANEL
WIRING DIAGRAM
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service person­nel - Do not contact the following parts while the appliance is energized; High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness; If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V. All the parts marked “” on parts list may cause undue microwave
exposure, by themselves, or when they are damaged, loosened or removed.
PARTS LIST
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
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R-509FW
SPECIFICATION
ITEM DESCRIPTION
Power Requirements 120 Volts
13.3 Amperes, 1600 watts 60 Hertz Single phase, 3 wire grounded
Power Output 1100 watts (IEC 705 TEST PROCEDURE)
Operating frequency of 2450MHz
Case Dimensions Width 24"
Height 13-3/8" Depth 19-1/8"
Cooking Cavity Dimensions Width 17-3/8"
Height 10-1/2"
1.8 Cubic Feet Depth 18-5/8" Control Complement Touch Control System
Clock ( 1:00 - 12:59 ) Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking Repetition Rate;
P-HI .................................................. Full power throughout the cooking time
P-90 ....................................................................approx. 90% of Full Power
P-80 ....................................................................approx. 80% of Full Power
P-70 ....................................................................approx. 70% of Full Power
P-60 ....................................................................approx. 60% of Full Power
P-50 ....................................................................approx. 50% of Full Power
P-40 ....................................................................approx. 40% of Full Power
P-30 ....................................................................approx. 30% of Full Power
P-20 ....................................................................approx. 20% of Full Power
P-10 ....................................................................approx. 10% of Full Power
P-0......................................................No power throughout the cooking time
MINUTE PLUS pad, Cook pads, Defrost center pads, Reheat pads, Number selection pads, Power Level pad, Timer/Clock pad,Stop/Clear pad, START pad, and Popcorn.
Oven Cavity Light Yes Safety Standard UL Listed FCC Authorized
Complies with DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed and grounded in accordance with the National Electrical Code and local codes and ordinances. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements The electrical requirements are a 120 volt 60 Hz, AC only, 15 or 20 amp. fused electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When installing this appliance, observe all applicable codes and ordinances. A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord. Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to contact
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a qualified electrician and have it replaced with a properly grounded
3-Pronged Plug
Grounded Receptacle Box
Grounding Pin
3-Pronged Receptacle
three-pronged wall receptacle or have a grounding adapter properly grounded and polarized. If the extension cord must be used, it should be a 3-wire, 15 amp. or higher rated cord. Do not drape over a countertop or table where it can be pulled on by children or tripped over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR RE-
MOVE THE ROUND GROUNDING PRONG FROM THIS PLUG.
OVEN DIAGRAM
1. One touch door open button. Push to open door.
2. Door latches. The oven will not operate unless the door is securely closed.
3. Removable turntable support.
4. Removable turntable. The turntable will rotate clockwise or counterclockwise.
5. Oven lamp. It will light when oven is operating or door is opened.
6. Oven door with see-through window.
7. Ventilation openings. (Rear)
8. Auto-Touch control panel.
9. Time display: Digital display, 99 minutes 99 seconds.
TOUCH CONTROL PANEL
10.Wave guide cover.
11.Power supply cord
6
2
3
R-509FW
5
10
4
7
11
9
8
1
NOTE: The directed features are disa­bled after one minute when the oven is not in use. These features are automatically enabled when the door is opened and closed or the STOP/ CLEAR pad is pressed.
R-509FW
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R-509FW
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions during oven operation.
OFF CONDITION
Closing the door activates the door sensing switch and primary interlock switch. (In this condition, the monitor switch contacts are opened.) When oven is plugged in, 120 volts A.C. is supplied to the control unit. (Figure O-1).
1. The display will show flashing "88:88". To set any program or set the clock, you must first touch the STOP/CLEAR pad. The display will clear, and " : " will appear.
COOKING CONDITION
Program desired cooking time by touching the NUMBER pads. Program the power level by touching the POWER LEVEL pad and then a Number pad. When the START pad is touched, the following operations occur:
1. The contacts of relays are closed and components connected to the relays are turned on as follows. (For details, refer to Figure O-2)
and is mechanically associated with the door so that it will function in the following sequence.
(1) When the door opens from the closed position, the
secondary interlock relay (RY2) and primary interlock switch open their contacts. And contacts of the relay (RY1) remains closed. Then the monitor switch contacts close.
(2) When the door is closed from the open position, the
monitor switch contacts open first. Then the contacts of the primary interlock switch and door sensing switch
close. And contacts of the relay (RY1) open. If the primary interlock switch and secondary interlock relay (RY2) fail with the contacts closed when the door is opened, the closing of the monitor switch contacts will form a short circuit through the C/T fuse, primary interlock switch, relay (RY1) and secondary interlock relay (RY2), causing the C/T fuse to blow.
POWER LEVEL P-0 TO P-90 COOKING
When Variable Cooking Power is programmed, the 120 volts A.C. is supplied to the power transformer intermittently through the contacts of relay (RY-2) which is operated by the control unit within a 32 second time base. Microwave power operation is as follows:
RELAY CONNECTED COMPONENTS RY-1 oven lamp/turntable motor/fan motor RY-2 power transformer
2. 120 volts A.C. is supplied to the primary winding of the power transformer and is converted to about 3.3 volts A.C. output on the filament winding, and approximately 2370 volts A.C. on the high voltage winding.
3. The filament winding voltage heats the magnetron filament and the H.V. winding voltage is sent to a voltage doubler circuit.
4. The microwave energy produced by the magnetron is channelled through the waveguide into the cavity feed­box, and then into the cavity where the food is placed to be cooked.
5. Upon completion of the cooking time, the power transformer, oven lamp, etc. are turned off, and the generation of microwave energy is stopped. The oven will revert to the OFF condition.
6. When the door is opened during a cook cycle, the monitor switch, door sensing switch, primary interlock switch, relay (RY1) and secondary interlock relay are activated with the following results. The circuits to the turntable motor, the cooling fan motor, and the high voltage components are de-energized, the oven lamp remains on, and the digital read-out displays the time still remaining in the cook cycle when the door was opened.
7. The monitor switch electrically monitors the operation of the primary interlock switch and secondary interlock relay
VARI-MODE ON TIME OFF TIME Power 10(P-HI) 32 sec. 0 sec.
(100% power) Power 9(P-90) 30 sec. 2 sec.
(approx. 90% power) Power 8(P-80) 26 sec. 6 sec.
(approx. 80% power) Power 7(P-70) 24 sec. 8 sec.
(approx. 70% power) Power 6(P-60) 22 sec. 10 sec.
(approx. 60% power) Power 5(P-50) 18 sec. 14 sec.
(approx. 50% power) Power 4(P-40) 16 sec. 16 sec.
(approx. 40% power) Power 3(P-30) 12 sec. 20 sec.
(approx. 30% power) Power 2(P-20) 8 sec. 24 sec.
(approx. 20% power) Power 1(P-10) 6 sec. 26 sec.
(approx. 10% power) Power 0(P-0) 0 sec. 32 sec.
(0% power)
Note: The ON/OFF time ratio does not correspond with the
percentage of microwave power, because approx. 2 seconds are needed for heating of the magnetron filament.
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R-509FW
SCHEMATIC
NOTE: CONDITION OF OVEN
1. Door Closed
2. CLOCK APPEARS ON DISPLAY
RED
N.O.
C/T FUSE
(RY1)
OVEN LAMP RELAY
ORG ORG
N.O.
COM.
ORG
OL
GRY
120VAC 60Hz
CAVITY TEMPERATURE FUSE
RED
GRN
GND
WHT
Note:* Indicates component
BRN
WHT
WHT
GRY
ORG
OVEN LAMP
COM.
(RY2)
SECONDARY INTERLOCK RELAY
CONTROL UNIT
N.O.
WHT
WHT
PRIMARY INTERLOCK SWITCH
BRN
TTM
WHT
COM.
TURN TABLE MOTOR
B2
B1
F3
F2
F1
ORG
RED
ORG
FM
WHT
DOOR SENSING SWITCH
HUMIDITY
SENSOR
FAN MOTOR
MONITOR SWITCH
WHT
N.C.
COM.
WHT
RED
RED
WHT
WHT
POWER TRANSFORMER
HIGH VOLTAGE CAPACITOR
HIGH VOLTAGE RECTIFIER
MAGNETRON
Figure O-1 Oven Schematic - Off Condition
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. VARIABLE COOKING CONTROL "HIGH"
4. "START" PAD TOUCHED
RED
N.O.
C/T FUSE
(RY1)
OVEN LAMP RELAY
ORG ORG
BRN
ORG
N.O.
(RY2)
SECONDARY INTERLOCK RELAY
ORG
OL
WHT
WHT
CONTROL UNIT
OVEN LAMP
COM.
GRY
PRIMARY INTERLOCK SWITCH
COM.
GRY
120VAC 60Hz
CAVITY TEMPERATURE FUSE
RED
GRN
GND
WHT
N.O.
WHT
WHT
TTM
BRN
WHT
COM.
TURN TABLE MOTOR
B2
B1
F3
F2
F1
ORG
RED
ORG
FM
WHT
DOOR SENSING SWITCH
HUMIDITY
SENSOR
FAN MOTOR
MONITOR SWITCH
WHT
N.C.
COM.
WHT
RED
RED
WHT
WHT
POWER TRANSFORMER
HIGH VOLTAGE CAPACITOR
HIGH VOLTAGE RECTIFIER
MAGNETRON
Figure O-2 Oven Schematic - Cooking Condition
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R-509FW
TEST PROCEDURES
PROCEDURE
LETTER
G MONITOR SWITCH TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Before performing this test, make sure that the primary interlock switch and the secondary interlock relay are operating properly, according to the above Switch Test Procedure. Disconnect the wire lead from the monitor switch (COM) terminal. Check the monitor switch operation by using the ohmmeter as follows. When the door is open, the meter should indicate a closed circuit. When the monitor switch actuator is pushed by a screw driver through the lower latch hole on the front plate of the oven cavity with the door opened (in this condition the plunger of the monitor switch is pushed in), the meter should indicate an open circuit. If improper operation is indicated, the switch may be defective. After testing the monitor switch, reconnect the wire lead to the monitor switch (COM) terminal and check the continuity of the monitor circuit.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
Red
COMPONENT TEST
White/ White
Screw Driver
Primary Interlock Switch
Monitor Switch
I TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter and ohmmeter. In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key Unit, and also the Control Unit is divided into two units, LSI Unit and Power Unit, and troubleshooting by unit replacement is described according to the symptoms indicated.
Before testing,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
1. Key Unit.
NOTE :
1) Check Key unit ribbon connection before replacement.
2) Re-install the outer case (cabinet).
3) Reconnect the power supply cord after the outer case is installed.
4) Run the oven and check all functions. The following symptoms indicate a defective key unit. a) When touching the pads, a certain pad produces no signal at all. b) When touching a number pad, two figures or more are displayed. c) When touching the pads, sometimes a pad produces no signal. If the Key unit is defective.
Ohmmeter
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TEST PROCEDURES
R-509FW
PROCEDURE
LETTER
COMPONENT TEST
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Replace the Key unit.
5) Reconnect all leads removed from components during testing.
6) Re-install the outer case (cabinet).
7) Reconnect the power supply cord after the outer case is installed.
8) Run the oven and check all functions.
2. Control Unit The following symptoms indicate a defective control unit. Before replacing the control unit, perform the Key unit test (Procedure J) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal. b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up. b) At a certain digit, brightness is low. c) Only one indicator does not light. d) The corresponding segments of all digits do not light up; or they continue to light up. e) Wrong figure appears. f) A certain group of indicators do not light up. g) The figure of all digits flicker.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound. b) Clock does not operate properly. c) Cooking is not possible.
When testing is completed,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Reconnect all leads removed from components during testing.
5) Re-install the outer case (cabinet).
6) Reconnect the power supply cord after the outer case is installed.
7) Run the oven and check all functions..
J KEY UNIT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are closed when the door is closed and open when the door is open. If the door sensing switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the door sensing switch is closed (either close the door or short the door sensing switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.
5. Reconnect all leads removed from components during testing.
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R-509FW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
8
91011121314
POPCORN
7 6 5 4 3 2 1
DEFROST
COOK
REHEAT
1
4
7
Key Unit
K RELAY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between the normal open terminal of the relay RY1 and the normal open terminal of the relay RY2 on the control unit with an A.C. voltmeter.The meter should indicate 120 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............. Defective relay.
DC. voltage not indicated ........ Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
START
2
TIMER
5
CLOCK
STOP
8
CLEAR
POWER
0
LEVEL
9
3
MINUTE
6
PLUS
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS
RY1 Approx. 12.0V D.C. Oven lamp / Turntable motor / Cooling fan motor RY2 Approx. 11.0V D.C. Power transformer
8. Disconnect the power supply cord, and then remove outer case.
9. Open the door and block it open.
10. Discharge high voltage capacitor.
11. Reconnect all leads removed from components during testing.
12. Re-install the outer case (cabinet).
13. Reconnect the power supply cord after the outer case is installed.
14. Run the oven and check all functions.
L DEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1) Place one cup of water in the center of the turntable tray in the oven cavity. (2) Close the door, touch the “ DEFROST “ pad once. (3) Touch the number pad “ 2 “ and then touch the number pad “ 5 “. (4) Touch the start pad.
WEIGHT 1ST STAGE 2ND STAGE
0.5lb LEVEL TIME LEVEL TIME 60% 57sec. 40% 22sec.
(5) The oven is in Defrost cooking condition.
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TEST PROCEDURES
R-509FW
PROCEDURE
LETTER
(6) The oven will operate as follows. (in case of Steak/Chops 0.5lb)
(7) If improper operation is indicated, the control unit is probably defective and should be checked.
M FOIL PATTERN ON THE PRINTED WIRING BOARD TEST
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB, this foil pattern acts as a fuse.
1. Foil pattern check and repairs.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION
1 Only pattern at "a" is broken. *Insert jumper wire J1 and solder. 2 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
5) Make a visual inspection of the varistor. Check for burned damage and examine the transformer with a tester for the presence of layer short-circuit (check the primary coil resistance which is approximately 540 ohms ± 20%). If any abnormal condition is detected, replace the defective parts.
COMPONENT TEST
RY2
c
R
94V-
(J1)
M27A
a b
MCR
T1
d
1
MR
7
6) Reconnect all leads removed from components during testing.
7) Re-install the outer case (cabinet).
8) Reconnect the power supply cord after the outer case is installed.
9) Run the oven and check all functions.
2. Follow the troubleshooting guide given below, if indicator does not light up after above check and repairs are finished.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
6) After that procedure, re-connect the power supply cord.
7) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION
1 The rated AC voltage is not present between Check supply voltage and oven power cord.
the normal open terminal of the relay RY1 and the normal open terminal of the relay RY2
The rated AC voltage is present at primary Low voltage transformer or secondary circuit defective.
2
side of low voltage transformer. Check and repair.
8) Disconnect the power supply cord, and then remove outer case.
9) Open the door and block it open.
10) Discharge high voltage capacitor.
11) Reconnect all leads removed from components during testing.
12) Re-install the outer case (cabinet).
13) Reconnect the power supply cord after the outer case is installed.
14) Run the oven and check all functions.
11
Page 14
R-509FW
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units. (1) Key Unit
(2) Control Unit (The Control Unit consists of Power Unit
and LSI Unit).
The principal functions of these units and the signals communicated among them are explained below.
Key Unit
The key unit is composed of a matrix, signals generated in the LSI are sent to the key unit through P20, P21, P22, P23, P24, P25, P26 and P27. When a key pad is touched, a signal is completed through the key unit and passed back to the LSI through P41, P45, P47, P70 and AN2 to perform the function that was requested.
Control Unit
Control unit consists of LSI, reset circuit, indicator circuit, power source circuit, relay circuit, buzzer circuit, synchronizing signal circuit and back light circuit.
1) Reset Circuit
This circuit generates a signal which resets the LSI to the initial state when power is supplied.
2) Indicator Circuit
This circuit consists of 22 segments and 3 common electrodes using a Liquid Crystal Display.
3) Power Source Circuit
This circuit generates voltages necessary in the control unit from the AC line voltage. In addition, the synchronizing signal is available in order to compose a basic standard time in the clock circuit.
Symbol Voltage Application
VC -5V LSI(IC1)
4) Relay Circuit
A circuit to drive the magnetron, fan motor, turntable motor and light the oven lamp.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit audible sounds (key touch sound and completion sound).
6) Synchronizing Signal Circuit
The power source synchronizing signal is available in order to compose a basic standard time in the clock circuit. It accompanies a very small error because it works on commercial frequency.
7) Door Sensing Switch
A switch to “tell” the LSI if the door is open or closed.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes LD1- LD4).
12
Page 15
LSI
D
D
16.7 msec.
During cooking
H : GND
L : -5V
D
DESCRIPTION OF LSI
The I/O signal of the LSI is detailed in the following table.
Pin No. Signal I/O Description
1-2 VL2-VL1 IN Power source voltage input terminal.
Standard voltage for LCD.
3-6 AN7-AN4 IN
7 P6 3 OUT Terminal not used. 8 AN2 IN
9 AN1 IN To input signal which communicates the door open/close information to LSI.
10 AN0 IN Input terminal to judge the model.
1 1 P57 OUT Back light circuit (Light emitting diodes) driving signal.
12-13 P56-P55 OUT Terminal not used.
14 CNTR0 OUT Signal to sound buzzer (2.0 kHz).
15 P53 OUT Oven lamp, fan motor and turntable motor driving signal
Terminal to change cooking input according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the Model in operation is applied to set up its cooking constant.
Input terminal to judge the model.
Connected to GND through the pull-down resistor.
Door close “H” level signal (0V). Door open “L” level signal (-5V).
The one of signals P20 - P27 will be input into AN0 through one of G1 - G8 lines on key matrix.The LSI will judge the model by this signal.
A: key touch sound. B: Completion sound.
0.1 sec.
A
2.0 sec.
B
H : GN
L : -5V H : GN
L : -5V
To turn on and off shut off relay (RY1). The square waveform voltage is delivered to the RY1 driving circuit and RY2 control circuit.
R-509FW
16 P52 OUT Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay (RY2). The signals holds “L” level during microwave cooking and “H” level while not cooking. In other cooking modes (variable cooking) the signal turns to “H” level and “L” level in repetition according to the power level.
Maximum output
70% of maximum output
OFF
ON
OFF OFF
ON
17-18 P51-P50 OUT Terminal not used.
19 P47 IN Signal coming from touch key.
When either G12 line on key matrix is touched, a corresponding signal out of P20 -
P27 will be input into P47. When no key is touched, the signal is held at “H” level. 2 0 P46 OU T Terminal not used. 21 P45 IN Signal similar to P47.
When either G11 line on key matrix is touched, a corresponding signal will be input
into P45.
22-23 P44-P43 IN Terminal not used.
24 INT0 IN Signal synchronized with commercial power source frequency.
This is the basic timing for time processing of LSI.
16.7 msec.
24 sec.
8 sec.
H : GND
L : -5V H : GND
L : -5V
H : GN
L : -5V
25 P41 IN Signal similar to P47.
When either G10 line on key matrix is touched, a corresponding signal will be input
2 6 P40 I N Connected to GND through the pull-down resistor R90.
into P41.
13
Page 16
R-509FW
Pin No. Signal I/O Description
27 RESET IN Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily set “L” level the moment power is applied, at this time the LSI is reset. Thereafter set
at “H” level. 2 8 P71 OU T Terminal not used. 29 P70 IN Signal similar to P47.
When either G9 line on key matrix is touched, a corresponding signal will be input into
P70. 30 XIN IN Internal clock oscillation frequency input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to XOUT terminal. 31 XOUT OUT Internal clock oscillation frequency control output.
Output to control oscillation input of XIN. 32 VSS IN Power source voltage: -5.0V.
VC voltage of power source circuit input. 33 P27 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P41, P45, P47 and P70
terminal while one of G8 line keys on key matrix is touched. 34 P26 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P41, P45, P47 and P70
terminal while one of G7 line keys on key matrix is touched. 35 P25 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P41, P45, P47 and P70
terminal while one of G6 line keys on key matrix is touched. 36 P24 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P41, P45, P47 and P70
terminal while one of G5 line keys on key matrix is touched. 37 P23 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P41, P45, P47 and P70
terminal while one of G4 line keys on key matrix is touched. 38 P22 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P41, P45, P47 and P70
terminal while one of G3 line keys on key matrix is touched. 39 P21 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P41, P45, P47 and P70
terminal while one of G2 line keys on key matrix is touched. 40 P20 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to AN0, P41, P45, P47 and
P70 terminal while one of G1 line keys on key matrix is touched.
41-48 P17-P10 OUT Terminal not used. 49-50 P07-P06 OUT Terminal not used. 51-72 SEG21-SEG0 OUT Segment data signal.
Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.) LCD segment LSI signal (Pin No.) LCD segment
SEG 21 (51)
SEG 20 (52)
SEG 19 (53)
SEG 18 (54)
SEG 17 (55)
SEG 16 (56)
SEG 15 (57)
SEG 14 (58)
SEG 13 (59)
SEG 12 (60)
SEG 11 (61)
............................
............................
............................
............................
............................
............................
............................
............................
............................
............................
............................
SEG 22 SEG 10 (62) SEG 21 SEG 9 (63) SEG 20 SEG 8 (64) SEG 19 SEG 7 (65) SEG 18 SEG 6 (66) SEG 17 SEG 5 (67) SEG 16 SEG 4 (68) SEG 15 SEG 3 (69) SEG 14 SEG 2 (70) SEG 13 SEG 1 (71) SEG 12 SEG 0 (72)
...........................
...........................
.............................
.............................
.............................
.............................
.............................
.............................
.............................
.............................
.............................
SEG 11 SEG 10
SEG 9 SEG 8 SEG 7 SEG 6 SEG 5 SEG 4 SEG 3 SEG 2 SEG 1
14
Page 17
Pin No. Signal I/O Description
73/74 VCC/VREF IN Connected to GND.
75 AVSS IN Connected to VC. 76 COM3 OUT Terminal not used. 77 COM2 OUT Common data signal.
Connected to LCD signal COM3.
78 COM1 OUT
Common data signal.
Connected to LCD signal COM2.
79 COM0 OUT Common data signal.
Connected to LCD signal COM1.
80 VL3 IN Power source voltage input terminal.
Standard voltage for LCD.
R-509FW
15
Page 18
H
G
F
E
D
C
B
A
R-509FW
LIQUID CRYSTAL DISPLAY
SEG15
SEG16
CUPS
KGOZ.
SEG17
SEG18
NO.
LBS.
SEG19
SEG20
SEG21
SEG22
COM3
COM2
1
C0M1
15
2
PRESET
1
LED
GND
VC
2
41
45
40
R2 82
R3 4.7k
C4 0.1µ/50v
Q1 2SA1037AK
R4 4.7k
C5 0.01µ/25v
LSI UNIT
R6 1k
Q2 2SA1037AK
C6 0.01µ/25v
R7 15k
R8 4.7kR9 4.7kR10 4.7k
GND
COOK
DEFROST SENSOR AUTO %
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
SEG10
SEG11
SEG12
SEG13
SEG14
3837363534333231302928272625242322212019181716
39
42
INT
AN7
AN6
3
AN5
AN4
16
BUZZER
VR
OVEN LAMP FAN MOTOR TURNTABLE
45
MOTOR
MICRO
D20
DOOR SENSING SWITCH
44
46
47
48
49
50
R30
43
3.3k
51
52
53
54
NOTE
: IF NOT SPCIFIED, 1/16W ± 5%
6
R40 4.7k
C10
0.1µ/50v
Q30 DTA143EKA
Q20 DTA143EKA
R41 15k
Q10 DTA143EKA
C20
0.1µ/50v
Q22 DTA123JKA
C40
0.01µ
/25v
R11 15k
C11 0.01µ/25v
CF1 FCR4.0MC5M3
R68 15k
R69 15k
R70 15k
R71 15k
R72 15k
R73 15k
R80
R78 270k
R79 270k
1M
R77 270k
R76 270k
R75 270k
R74 270k
C65 330p/50v
C64 330p/50v
C63 330p/50v
C62 330p/50v
R90 15k
C61 330p/50v
C60 330p/50v
80
VL3
COM0
COM1
COM2
1
VL2 VL1 AN7 AN6 AN5 AN4 P63 AN2 AN1 AN0 P57 P56 P55
CNTR0
P53 P52 P51 P50 P47 P46 P45 P44 P43 INT0
24
COM3
5
10
15
20 45
P40
P41
P71
P70
RESET
25
R67 15k
8
91011121314
COOK
POPCORN
REHEAT
KEY UNIT
VCC
VREF
AVSS
SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
70
75
60
55
IC1
50
30
35
XIN
P27
P26
P25
P24
P23
P22
P21
VSS
XOUT
R66 15k
7 6 5
DEFROST
P20
R65 15k
65
SEG8
SEG9 SEG10 SEG11 SEG12 SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 SEG19 SEG20 SEG21
P06 P07 P10 P11 P12 P13 P14 P15 P16 P17
40
1
4
7
64
41
R64 15k
R63 15k
4 3 2 1
START
2
TIMER
5
CLOCK
STOP
8
CLEAR
POWER
0
LEVEL
R62 15k
9
3
6
R61 15k
MINUTE
3
45
R60 15k
PLUS
6
Figure S-3. CPU Unit Circuit
H
G
F
E
D
C
B
A
Page 19
PARTS LIST
Note: The parts marked “
The parts marked “*” are used in voltage more than 250V. "§" MARK: PARTS DELIVERY SECTION.
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
1- 1 RC-QZB018MRE0 M High voltage capacitor 1 AQ 1- 2 FH-DZB013MRY0 M High voltage rectifier assembly 1 AK 1- 3 QSOCLB006MRE0 M Oven lamp socket 1 AE 1- 4 RLMPTA068WRE0 M Oven lamp 1 AE 1- 5 RMOTEA346WRE0 M Fan motor 1 AR 1- 6 FFS-BA019/KIT M 1- 7 QSW-MA085WRE0 M 1- 8 QFS-TA050WRZZ M C/T fuse 150 1- 9 QFS-TA014WRE0 M Cavity temperature fuse 150
1-10 RV-MZA293WRE0 M Magnetron 1 BC 1-11 RMOTDA211WRE0 M Turntable motor 1 AL 1-12 RTRN-B065MRE0 M Power transformer 1 BD 1-13 FACCDB003MRE0 M Power supply cord 1 AM
2- 1 GDAI-B061MRP0 M Base plate 1 AS 2- 2 GLEGPB004MRF0 M Foot 4 AB 2- 3 GCABUB089MRP0 M Outer case cabinet 1 AW
3- 1 CPWBFB063MRU0 M Control unit 1 BA 3- 1A QCNCMA275DRE0 J 2-pin connector (CN-B) 1 AB 3- 1B FW-VZB194MRE0 M Lead wire harness (WH-1) 1 AG C1 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AA C2 VCEA0A1EW108M M Capacitor 1000 uF 25V 1 AB C3 VCEA0A1AW227M M Capacitor 220 uF 10V 1 ­ C21 VCEAB31VW106M J Capacitor 10 uF 35V 1 AA D1-4 RH-DZA006PRE0 J Diode (1N4002) 4 AD D20-22 VHD1SS270A/-1 J Diode (1SS270A) 3 AA D40 VHD1SS270A/-1 J Diode (1SS270A) 1 AA LD1-4 RH-PXA002DRZZ M Light emitting diode 4 ­ Q21 VSKRC243M//-3 J Transistor (KRC243M) 1 AB R1 VRD-B12HF561J J Resistor 560 ohm 1/2W 1 AA RY1-2 RRLY-A114DRE0 J Relay (DU12D1-1PR(M)) 2 AN SP1 RALM-A019DRZZ M Buzzer 1 ­ T1 RTRNPA110DRE0 J Transformer 1 AP VRS1 RH-VZA032DRE0 J Varistor (10G471K) 1 AE ZD1 VHEHZ4C3///-1 J Zener diode (HZ4C3) 1 AA 3- 2 FPNLCB404/KIT M Control panel sub assembly 1 AY 3- 2-1 FUNTKB349/KIT M Key unit 1 AN 3- 2-2 JBTN-B121MRF0 M Open button 1 AF 3- 2-3 MSPRTA050WRE0 M Open button spring 1 AA 3- 3 PSHEPA798WREZ M LCD sheet 1 AG 3- 4 QCNC-B001MRE0 M Rubber connector 1 AD 3- 5 RLCDSA107DRZZ M Light crystal display 1 AG 3- 6 XEPSD30P10XS0 M Screw; 3mm x 10mm 3 AB
∆∆
” may cause undue microwave exposure.
∆∆
ELECTRIC PARTS
Monitor switch (V-16G-2C25), C/T fuse (20A 250V AC) & Inst. Primary interlock switch and door sensing switch (V-5230Q)
O
C 1AE
O
C 1AF
CABINET PARTS
CONTROL PANEL PARTS
R-509FW
1AF 2AE
OVEN PARTS
4- 1 LBNDKB007MRP0 M H.V. Capacitor band 1 AB 4- 2 LANGTB059MRP0 M Chassis support 1 AG 4- 3 PHOK-B018MRF0 M Latch hook 1 AF 4- 4 MLEVPB016MRF0 M Switch lever 1 AD 4- 5 PDUC-B120MRF0A M Magnetron duct 1 AM 4- 6 NFANPB006MRE0 M Fan blade 1 AC 4- 7 PDUC-B088MRF0 M Fan duct 1 AC 4- 8 ------------- M Oven cavity (Not a replaceable part) 1 -­4- 9 PCOVPB085MRP0 M Waveguide cover 1 AH 4-10 PPACGB014MRF0 M Turntable motor packing 1 AA 4-11 PCUSGB037MRP0 M Cushion 1 AB 4-12 PCUSU0464MRE0 M Cushion 1 AC
17
Page 20
R-509FW
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
DOOR PARTS
5 -1 FCOV-B205MRK0 M Door frame assembly 1 AQ 5 -2 LSTPPB021MRF0 M Latch head 1 AD 5 -3 MSPRTA046WRE0 M Latch spring 1 AB 5 -4 FDORFB049MRT0 M Door panel 1 AX 5- 5 PSHEPB016MRE0 M Sealer film 1 AD 5- 6 HPNL-B090MRE0 M Door screen 1 AM 5- 7 GCOVHB039MRF0 M Choke cover 1 AG
MISCELLANEOUS
6- 1 FW-VZB125MRE0 M Stop switch harness 1 AU 6- 2 FW-VZB192MRE0 M Main wire harnes 1 AU 6- 3 TLABBB007MRE0 M Cavity hole cover 1 AA 6- 4 FROLPB025MRK0 M Turntable support 1 AN 6- 5 NTNT-A099WRE0 M Turntable tray 1 AT 6- 6 TCAUAB045MRR0 M Monitor caution label 1 AA 6- 7 TCAUAB038MRR0 M DHHS/Screw caution label 1 AB 6- 8 TINSEB306MRK0 M Operation manual 1 AD 6- 9 QW-QZB016MRE0 M High voltage wire A 1 AC
SCREWS,NUTS AND WASHERS
7- 1 LX-BZA041WRE0 M Special screw 5 AA 7- 2 LX-CZ0052WRE0 M Special screw 2 AA 7- 3 XHTSD40P12RV0 M Screw : 4mm x 12mm 1 AA 7- 4 XOTSD40P12000 M Screw : 4mm x 12mm 8 AA 7- 5 XCBSD30P08000 M Screw : 3mm x 8mm 3 AA 7- 6 LX-CZA038WRE0 M Special screw 2 AA 7- 7 XHTSD40P08RV0 M Screw : 4mm x 8mm 3 AA 7- 8 LX-CZA070WRE0 M Special screw (Torx tamper proof screw) 2 AB 7- 9 XOTSE40P12000 M Special screw (Outer case) 4 AA
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area. Defective parts requiring return should be returned as indicated in the Service Policy.
18
Page 21
R-509FW
1
OVEN AND CABINET PARTS
A
B
C
D
4-8
2
3
45
7-8
6
A
7-8
7-6
2-3
B
7-9
4-7
7-6
7-5
6-7
C
1-9
1-5
7-9
4-6
1-13
7-7
7-3
1-8
7-6
D
1-6
4-2
7-1
1-10
7-4
E
1-3
1-4
4-5
F
E
4-9
6-3
6-5
7-2
7-2
7-4
4-10
F
6-4
2-1
1-11
7-5
1-12
4-11
4-3
6-6
7-1
1-7
1-6
1-7
4-4
4-1
G
1-1
G
1-2
7-4
2-2
7-4
2-2
H
1
2
2-2
2-2
3
7-4
45
4-12
H
6
19
Page 22
R-509FW
1
CONTROL PANEL PARTS
A
B
C
3-2-1
2
3 - 2
3 - 5
3-2-2
3 - 3
3
3-2-3
45
3 - 1
3 - 4
3 - 6
DOOR PARTS
6
A
B
C
D
E
5-4
5-7
D
E
5-6
5-5
F
F
MISCELLANEOUS
5-2
G
5-3
5-1
6-1
6-2
G
6-9
Actual wire harness may be different from illustration.
H
1
2
3
45
6
H
20
Page 23
PACKING AND ACCESSORIES
DOOR PROTECTION SHEET
6-5 TURNTABLE TRAY
ON TOP
TRAY HOLDER
OF
THE OVEN
R-509FW
TOP PAD ASSEMBLY
PLASTIC BAG
6-8 OPERATION MANUAL
n-replaceable
o
N
6-4 TURNTABLE SUPPORT
PACKING CASE
s
tem
i
O THE OV
NT
I
N CAVITY
E
BOTTOM PAD ASSEMBLY
21
Page 24
R-509FW
COPYRIGHT © 2002 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be repro­duced, stored in retrieval systems, or trans­mitted in any form or by any means, elec­tronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
22
2002 SHARP CORP. (2M2.20E) Printed in U.S.A
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