This is a supplemental Service Manual for model R-508FS.
This model is quite simular to base models R-510FK/FW (S12M182R510FE).
Use this supplemental manual together with the base model Service Manual for complete operation and service information.
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified
should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor,
High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY.................. INSIDE FRONT COVER
BEFORE SERVICING..................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL .............................................................................................................. 1
GENERAL INFORMATION ................................................................................................................................. 4
TEST PROCEDURE ..............................................................................................................................................6
CPU UNIT CIRCUIT ................................................................................................................................................8
PARTS LIST...........................................................................................................................................................9
PACKING AND ACCESSORIES ..........................................................................................................................13
SHARP ELECTRONCS CORPORA TION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
Page 2
R-508FS
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a ) Do not operate or allow the oven to be operated with the door open.
(b ) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d ) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this
manual before the oven is released to the owner.
(e ) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the
Microwave Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP
ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user
not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and
Drug Administration's Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit
found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed
not to use the unit until the oven has been brought into compliance.
Page 3
W ARNING TO SER VICE PERSONNEL
e
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
may result in a severe, possibly
R-508FS
Don't Touch !
Danger High Voltag
Before Servicing
1. Disconnect the power supply cord, and then
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
must be disconnected. It may, in some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event:
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be operated empty. To test for
the presence of microwave energy within a cavity, place a
cup of cold water on the oven turntable, close the door and
set the power to HIGH and set the microwave timer for two
(2) minutes. When the two minutes has elapsed (timer at
zero) carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and re-
examine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be carried out.
1
Page 4
R-508FS
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches:
Primary interlock relay switch shall prevent microwave radiation emission in excess of the requirement as above
mentioned. Secondary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of
5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5
O
C (68OF) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and
made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace
it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement):
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the
meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door, pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2, and
that the primary interlock switch/secondary interlock relay does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
Page 5
SUPPLEMENTAL
SERVICE MANUAL
MICROWAVE OVEN
R-508FS
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service
Personnel with Operation and Service Information for the SHARP
MICROWAVE OVEN, R-508FS.
The model R-508FS is quite similar to base models R-510FK/FW
(Ref.#
It is recommended that service personnel carefully study the entire text of
this manual so that they will be qualified to render satisfactory customer
service.
Check the interlock switches and the door seal carefully. Special attention
should be given to avoid electrical shock and microwave radiation hazard.
S12M188R508FE)
R-508FS
PRODUCT DESCRIPTION
GENERAL INFORMATION
OPERATION
TROUBLESHOOTING GUIDE AND
TEST PROCEDURE
PARTS LIST
WARNING
Never operate the oven until the following points are ensured:
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and present
a risk of electrical shock only during servicing. Service personnel - Do not contact the following parts while the appliance is
energized;
High Voltage Capacitor, Power Transformer, Magnetron, High
Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than
250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave
exposure, by themselves, or when they are damaged, loosened or
removed.
Microwave Power for Variable Cooking
Repetition Rate;
P-HI .................................................. Full power throughout the cooking time
P-90 ....................................................................approx. 90% of Full Power
P-80 ....................................................................approx. 80% of Full Power
P-70 ....................................................................approx. 70% of Full Power
P-60 ....................................................................approx. 60% of Full Power
P-50 ....................................................................approx. 50% of Full Power
P-40 ....................................................................approx. 40% of Full Power
P-30 ....................................................................approx. 30% of Full Power
P-20 ....................................................................approx. 20% of Full Power
P-10 ....................................................................approx. 10% of Full Power
P-0......................................................No power throughout the cooking time
MINUTE PLUS pad, Cook center pads, Defrost center pads, Number selection
pads, Power Level pad, Timer/Clock pad,Stop/Clear pad, START pad, Keep
warm, Hot Water, Reheat and Popcorn.
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric
current.
WARNING:Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements
The electrical requirements are a 120 volt 60 Hz, AC only,
15 or 20 amp. fused electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When
installing this appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to contact
4
Page 7
a qualified electrician and have it replaced with a properly grounded
3-Pronged
Plug
Grounded
Receptacle Box
Grounding Pin
3-Pronged Receptacle
three-pronged wall receptacle or have a grounding adapter properly
grounded and polarized. If the extension cord must be used, it should be
a 3-wire, 15 amp. or higher rated cord. Do not drape over a countertop
or table where it can be pulled on by children or tripped over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR RE-
MOVE THE ROUND GROUNDING PRONG FROM THIS
PLUG.
OVEN DIAGRAM
1. One touch door open button.
Push to open door.
2. Door latches.
The oven will not operate unless the
door is securely closed.
3. Removable turntable support.
4. Removable turntable.
The turntable will rotate clockwise or
counterclockwise.
5. Oven lamp.
It will light when oven is operating or
door is opened.
6. Oven door with see-through window.
7. Ventilation openings. (Rear)
8. Auto-Touch control panel.
9. Time display: Digital display, 99
minutes 99 seconds.
TOUCH CONTROL PANEL
10.Wave guide cover.
11.Power supply cord
6
2
3
R-508FS
5
10
4
7
11
9
8
1
NOTE:
The directed features are disabled after one minute when the
oven is not in use. These features
are automatically enabled when
the door is opened and closed or
the STOP/ CLEAR pad is pressed.
R-508FS
5
Page 8
R-508FS
TEST PROCEDURES
PROCEDURE
LETTER
JKEY UNIT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolate the key unit with the control panel frame to be tested.
5. Using an ohmmeter and referring to the key unit matrix indicated on the control unit circuit, check the
6. Reconnect all leads removed from components during testing.
7. Re-install the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
COMPONENT TEST
circuit between the pins of the key unit that correspond to the STOP/CLEAR pad. When the pad is
pressed, the ohmmeter should indicate short circuit. When the pad is released, the ohmmeter should
indicate open circuit. If incorrect readings are obtained, the key unit is faulty and must be replaced. About
the other pads, the above method may be used
8
7654321
91011121314
1
4
7
POPCORN
DE F R O S T
COOK
REHEAT
Key Unit
2
5
8
0
START
TIMER
CLOCK
STOP
CLEAR
POWER
LE VE L
9
3
6
MINU T E
PLUS
6
Page 9
TEST PROCEDURES
R-508FS
PROCEDURE
LETTER
KRELAY TEST
COMPONENT TEST
1. Disconnect the power supply cord and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between the normal open terminal of the relay RY1 and the
normal open terminal of the relay RY2 on the control unit with an A.C. voltmeter.The meter should
indicate 120 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............. Defective relay.
DC. voltage not indicated ........ Check diode which is connected to the relay coil. If diode is good,
RY1Approx. 12.0V D.C.Oven lamp / Turntable motor / Cooling fan motor
RY2Approx. 11.0V D.C.Power transformer
8. Disconnect the power supply cord, and then remove outer case.
9. Open the door and block it open.
10. Discharge high voltage capacitor.
11. Reconnect all leads removed from components during testing.
12. Re-install the outer case (cabinet).
13. Reconnect the power supply cord after the outer case is installed.
14. Run the oven and check all functions.
LCOMPU DEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the “ DEFROST “ pad once.
(3) Touch the number pad “ 2 “ and then touch the number pad “ 5 “.
(4) Touch the start pad.
(5 ) The oven is in Compu Defrost cooking condition.
(6) The oven will operate as follows. (in case of Steak/Chops 0.5lb)
WEIGHT 1ST STAGE 2ND STAGE
0.5lb LEVEL TIME LEVEL TIME
60% 57sec. 40% 22sec.
(7) If improper operation is indicated, the control unit is probably defective and should be checked.
7
Page 10
1
3
H
G
F
E
D
C
B
A
R-508FS
LIQUID CR YSTAL DISPLAY
PRES ET
LED
GND
2
VC
41
45
40
R2 82
R3 4.7k
C4 0. 1µ/50v
Q1
2S A1037AK
R4 4.7k
C5 0. 01µ/25v
LS I UNIT
R6 1k
Q2
2S A1037AK
R 7 15k
C6 0. 01µ/25v
COOK
DEF ROS T SE NSOR AUTO %
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
SEG10
SEG11
SEG12
SEG13
R8 4.7kR9 4.7kR 10 4.7k
GND
3837363534333231302928272625242322212019181716
39
SEG14
42
NO.
LBS .
CUPS
KGOZ.
COM3
SEG15
SEG16
SEG17
SEG18
SEG19
COM2
SEG20
SEG21
SEG22
1
C0M1
15
2
C10
INT
AN7
AN6
AN5
AN4
8
BUZZE R
VR
OVEN LAMP
FAN MOTOR
45
TURNTABLE
MOT OR
MIC RO
D20
DOOR
SENSING
SWITCH
44
46
47
48
49
50
R30
43
3.3k
51
52
53
54
R 40 4.7k
0.1µ/50v
Q30
DTA143E KA
Q20
DTA143E KA
R41 15k
Q10
DTA143E KA
C20
0.1µ/50v
Q22
DTA123JK A
C40
0.01µ
/25 v
NOTE
: IF NOT S PCIFIE D, 1/16W ± 5%
R11 15k
C11 0. 01µ/25v
80
VL3
1
VL2
VL1
AN7
AN6
5
AN5
AN4
P63
AN2
AN1
10
AN0
P57
P56
P55
CNTR0
15
P53
P52
P51
P50
P47
2045
P46
P45
P44
P43
INT0
24
P41
25
VCC
VREF
AVSS
COM0
COM1
COM2
COM3
75
IC1
30
XIN
P40
P71
P70
VSS
XOUT
RESET
SEG0
SEG1
SEG2
70
35
P27
P26
P25
65
SEG3
SEG4
SEG5
SEG6
SEG7
64
SEG8
SEG9
SEG10
SEG11
SEG12
60
SEG13
SEG14
SEG15
SEG16
SEG17
55
SEG18
SEG19
SEG20
SEG21
50
P06
P07
P10
P11
P12
P13
P14
P15
P16
P17
P24
41
P23
P22
P21
P20
40
3
45
R90 15k
R80
1M
CF1
FCR4.0MC5M3
R66 15k
R65 15k
R64 15k
R63 15k
R62 15k
R61 15k
MINUT E
PLUS
R60 15k
R68 15k
R69 15k
R70 15k
R71 15k
R 79 270k
R 78 270k
R 77 270k
R 76 270k
R 75 270k
R 74 270k
C65 330p/50v
C64 330p/50v
C63 330p/50v
C62 330p/50v
C61 330p/50v
C60 330p/50v
91011121314
8
POPCORN
R67 15k
765
COOK
REHEAT
DEF ROS T
4321
START
2
1
4
7
TIME R
5
CLOCK
8
CLEAR
POWER
0
LEVE L
STOP
9
3
6
R72 15k
6
R73 15k
6
KEY UNIT
Figure S-3. CPU Unit Circuit
H
G
F
E
D
C
B
A
Page 11
PARTS LIST
Note: The parts marked “
The parts marked “*” are used in voltage more than 250V. "§" MARK: PARTS DELIVERY SECTION.
REF. NO.PART NO.§DESCRIPTIONQ'TY CODE
1- 1RC-QZA234WRE0MHigh voltage capacitor 1AP
1- 2FH-DZB013MRY0MHigh voltage rectifier assembly 1AK
1- 3QSOCLB006MRE0MOven lamp socket 1AE
1- 4RLMPTA068WRE0MOven lamp 1AE
1- 5RMOTEA346WRE0MFan motor 1AR
1- 6FFS-BA019/KITM
1- 7QSW-MA085WRE0M
1- 8QFS-TA050WRZZMC/T fuse 150
1- 9QFS-TA014WRE0MCavity temperature fuse 150
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
10
Page 13
R-508FS
1
3
1
OVEN AND CABINET PARTS
A
B
C
2
3
45
6
7-8
A
7-8
7-6
2-3
7-9
B
4-7
7-6
7-5
1-9
6-7
C
1-5
7-9
4-6
1-13
7-3
1-8
7-6
D
4-8
7-7
1-6
D
4-2
7-4
1-6
7-1
1-10
1-4
1-3
E
4-5
F
E
F
4-9
6-4
6-5
2-1
6-3
1-11
7-5
4-10
4-11
1-12
7-2
7-4
7-2
4-3
6-6
7-1
1-7
1-7
4-4
4-1
1-1
G
1-2
G
7-4
2-2
7-4
2-2
2-2
7-4
4-12
2-2
H
2
45
6
H
11
Page 14
R-508FS
1
3
1
CONTROL PANEL PARTS
A
3-2-1
B
C
3-2-2
2
3 -5
3 - 3
3-2-3
3 - 2
3
45
6
A
3 - 1
3 - 4
3 - 6
B
DOOR PARTS
C
5-9
5-11
5-6
D
E
F
D
5-5
E
5-7
5-1
F
5-4
5-10
5-8
MISCELLANEOUS
G
5-2
6-1
G
5-3
6-9
Actual wire ha rness may be different from illustration.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording,
or otherwise, without prior written permission
of the publisher.
14
2002 SHARP CORP. (2M2.20E) Printed in U.S.A
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