In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified
should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor,
High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Microwave Oven model R-408HS. This model is quite similar to base models
R410HK/R-410HW/R-409HK; (S33M206R410HE).
This supplemental manual must be used in conjunction with the base model service manual for complete operation,
service, safety and replacement parts information.
TABLE OF CONTENTS
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY.................. INSIDE FRONT COVER
BEFORE SERVICING..................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL .............................................................................................................. 1
GENERAL INFORMATION ................................................................................................................................. 4
TEST PROCEDURE ..............................................................................................................................................6
CPU UNIT CIRCUIT...............................................................................................................................................7
PARTS LIST..........................................................................................................................................................8
PACKING AND ACCESSORIES .........................................................................................................................12
R-408HS
Page
SHARP ELECTRONCS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-408HS
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a ) Do not operate or allow the oven to be operated with the door open.
(b ) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d ) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this
manual before the oven is released to the owner.
(e ) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the
Microwave Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP
ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user
not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and
Drug Administration's Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit
found with emissions in excess of 4mW/cm
not to use the unit until the oven has been brought into compliance.
2
. The owner of the unit should be instructed
W ARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
may result in a severe, possibly
R-408HS
Don't Touch !
Danger High Voltage
Before Servicing
1. Disconnect the power supply cord, and then
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
must be disconnected. It may, in some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event:
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be operated empty. To test for
the presence of microwave energy within a cavity, place a
cup of cold water on the oven turntable, close the door and
set the power to HIGH and set the microwave timer for two
(2) minutes. When the two minutes has elapsed (timer at
zero) carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and re-
examine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be carried out.
1
R-408HS
A. Requirements:
MICROWAVE MEASUREMENT PROCEDURE
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm
2
at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches:
Primary interlock relay switch shall prevent microwave radiation emission in excess of the requirement as above
mentioned. Secondary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of
5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5
O
C (68OF) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and
made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace
it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement):
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the
meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door, pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm
2
, and
that the primary interlock switch/secondary interlock relay does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
SUPPLEMENTAL SERVICE MANUAL
R-408HS
MICROWAVE OVEN
R-408HS
FOREWORD
This supplemental Manual has been prepared to provide Sharp Electronics
Corp. Service Personnel with Operation and Service Information for the
SHARP MICROWAVE OVEN, R-408HS.
Model R-408HS is quite similar to base models R-410HK/HW & R-409HK
(Ref.# S33M206R410HE)
It is recommended that service personnel carefully study the entire text of
this manual so that they will be qualified to render satisfactory customer
service.
Check the interlock switches and the door seal carefully. Special attention
should be given to avoid electrical shock and microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured:
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
PRODUCT DESCRIPTION
GENERAL INFORMATION
TEST PROCEDURE
WIRING DIAGRAM
PARTS LIST
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and present
a risk of electrical shock only during servicing. Service personnel - Do not contact the following parts while the appliance is
energized;
High Voltage Capacitor, Power Transformer, Magnetron, High
Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than
250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave
exposure, by themselves, or when they are damaged, loosened or
removed.
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric
current.
WARNING:Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements
The electrical requirements are a 120 volt 60 Hz, AC only,
15 or 20 amp. fused electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When
installing this appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to contact
4
a qualified electrician and have it replaced with a properly grounded
3-Pronged
Plug
Grounded
Receptacle Box
Grounding Pin
3-Pronged Receptacle
three-pronged wall receptacle or have a grounding adapter properly
grounded and polarized. If the extension cord must be used, it should be
a 3-wire, 15 amp. or higher rated cord. Do not drape over a countertop
or table where it can be pulled on by children or tripped over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR RE-
MOVE THE ROUND GROUNDING PRONG FROM THIS
PLUG.
OVEN DIAGRAM
1. One touch door open button.
Push to open door.
2. Door latches.
The oven will not operate unless the
door is securely closed.
3. Removable turntable support.
4. Removable turntable.
The turntable will rotate clockwise or
counterclockwise.
5. Oven lamp.
It will light when oven is operating or
door is opened.
6. Oven door with see-through window.
7. Ventilation openings. (Rear)
8. Auto-Touch control panel.
9. Time display: Digital display, 99
minutes 99 seconds.
10.Wave guide cover.
11.Power supply cord
TOUCH CONTROL PANEL
6
2
R-408HS
7
9
5
10
3
1
4
11
8
NOTE:
The directed features are disabled after one minute when the
oven is not in use. These features
are automatically enabled when
the door is opened and closed or
the STOP/ CLEAR pad is pressed.
R-408HS
5
R-408HS
TEST PROCEDURES
PROCEDURE
LETTER
JKEY UNIT TEST
G8
G9
G10G11G12G13
POPCORN
DEFROST
When door is close, key can be operated.
*
COMPONENT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Using an ohmmeter and referring to the key unit matrix indicated on the control unit circuit, check the
circuit between the pins of the key unit that correspond to the CLEAR pad. When the pad is pressed,
the ohmmeter should indicate short circuit. When the pad is released, the ohmmeter should indicate
open circuit. If incorrect readings are obtained, the key unit is faulty and must be replaced. About the
other pads, the above method may be used.
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
MINUTE
*
PLUS
G7
G6
STOP
*
CLEAR
*
START
COOK
G5
REHEAT
1
4
7
G4
2
5
8
0
G3
CLEAR
TIMER
CLOCK
POWER
LEVEL
G2
G1
Pin
NO. G1
Pin
NO. G13
Key unit ribbon cable
9
3
6
Key unit (Membrane Switch) front view
PROCEDURE
LETTER
LDEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1) Open the door.
(2) Place one cup of water in the center of the turntable tray in the oven cavity.
(3) Touch the " DEFROST " pad.
(4) Touch the number pad " 2 ".
(5) Touch the number pad " 5 ".
(6) Close the door.
(7) Touch the "START " pad.
(8) The oven is in Defrost cooking condition.
(9) The oven will operate as follows
(10) If improper operation is indicated, the control unit is probably defective and should be checked.
Key Unit
TEST PROCEDURES
COMPONENT TEST
MENU1ST STAGE2ND STAGE3RD STAGE
STEAKS/CHOPS LEVELTIMELEVELTIMELEVELTIME
0.5lb60%20sec.40%20sec.30%45sec.
6
R-408HS
1
2
3
A
(F)
3
9
64
65
EG7
O.
N
LBS.
B
LIQUID CRYSTAL DISPLAY
CUPS
KG OZ.
AUTO%
SENSOR
DEFROST
COOK
0
EG
S
SEG1
2
G
SE
SEG3
SEG4
SEG5
SEG6
7
SEG
SEG8
9
EG
S
EG10
S
11
G
SE
EG12
S
3
G1
SE
EG14
S
G15
SE
SEG16
G17
SE
SEG18
EG19
S
0
G2
SE
EG21
S
COM1
COM2
2
COM
1
COM
COM3
COM0
C
3.6K
4.7K
AN7
GND
(J16)
(J17)
4.7K
20K
AN6
(J14)
(J15)
4.7K
D
E
3.6K
AN5
(J12)
(J13)
4.7K
AN4
(J10)
(J11)
0.01uF25V
15K
R11
C14
K
A
37
Q102
SA10
1K
UDZ4.3B
R10
ZD10
A
V
5
2
F
u
1
0
.
0
43EK
1
C13
Q1
DTA1
15K
R12
50V
uF
1
0.
C12
50V
.1uF/
0
(F)
S
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
0
G
SE
C
VC
VREF
SS
AV
3
COM
M2
O
C
COM1
0
COM
VL3
80
1
5
K
1
0
1
R
4
K
1
0
1
R
3
K
1
0
1
R
14
G8
G9
G10
G11
G12
G1
G
G15
G16
G17
E
E
E
E
S
S
S
S
G18
E
E
E
E
E
E
E
S
S
S
S
S
S
S
IC1
2
VL
7
6
5
4
3
2
0
VL1
AN
AN
7
P5
AN
AN
AN
AN
AN1
AN
5
20
G1
G
E
E
S
S
5
P56
P5
KA
E
3
0
Q3
DTA14
3
4
5
6
7
12
1
1
1
SEG2
50
P
43EKA
DTA1
1
P
P
P
P
P1
P
T
0
5
4
3
T
47
46
4
4
4
N
P
P
P
P
P
I
V
0
F5
u
1
.
0
G21
G22
G23
G24
E
E
E
E
S
S
S
S
0
53
52
51
P
P
P
NTR
C
C20
0
2
Q
45
15K
P20
G1
P21
P22
P23
P24
P25
P26
P27
x5
/50V
60 - C64:330pF
C
x5
74 - R78:270K
R
R60
15K
R61
15K
R62
15K
R63
15K
R64
15K
R65
15K
R66
15K
R67
C60
C61
C62
C63
C64
R74
R75
R76
R77
R78
G2
R
A
G3
CLE
G4
G5
G6
G7
G8
2
T
A
HE
RE
P
EAR
STO
CL
*
G10
G9
8
K
5
R6
1
R69
0
1
7
7
P
P
GW
M
0
.0
4
1
T
4
CS
0
4
0
P2
1
P21
P22
CF
3
P2
P24
P25
6
P2
P27
VSS
U
O
X
XIN
P70
P71
ET
RES
P40
P41
5
2
4
2
(G)
1M
R80
0
K
1
5
1
R1
F 25V
.01u
00
C4
K
5
4.7K
R41
1
R40
NIT
CPU U
K
5
1
9
R
E
M
TI
CLOCK
5
1
RN
PCO
PO
G11G12
0
5K
R7
1
1
4
P
3
8
4
RT
STA
*
UTE
US
PL
MIN
*
T
S
DEFRO
1
R7
15K
5
4
P
6
A
KEY UNIT
6
R
L
.
E
V
ted
OWE
LE
P
era
op
0
be
n
a
c
y
7
B
, Ke
ose
COOK
s cl
i
or
do
C
en
Wh
*
G13
D
2
K
5
R7
1
(G)
E
C11
V
10u/35
1-1P(M)-R
12D
U
D
NO
H)
AC(
M
NL
270A
S
D8
1S
COM
ER
W
PO
Q4
A
0
7
2
S
S
1
D30
RMER
FO
TRANS
OOR
D
JS
3
2
UNIT
1
A
DT
WER
PO
A
270
S
S
1
1
D3
2
B-1
B-
NG
R
O
DO
SENSI
SWITCH
±5%
1/10W
D
IE
IF
C
E
T SP
O
:IF N
TE
O
N
F
Figure S-3. CPU Unit Circuit (R-408HS)
G
H
/4W
RY1
1
SP
DU12D1-1P(M)-R
1
3.3K
R6
NO
AC(N)
BZ
Q3
DTD143ES
270A
S
1S
D7
COM
LE
OVEN LAMP
TURNTAB
MOTOR
FAN MOTOR
COM
C5
2
Y
R
F
G
H
GND
D1 - D4
1N4002x4
V
uF/16
47
C10
0
R3
R5
51
1/2W
Q2
2SA933AS
4.7K 1/4W
R2
V
25
1K
G47
2200uF
2
10
1
C
T1
RS
C1
R
51D
d
PA1
V
LD4 LD3 LD2
IER
W
JUMPER
a
0.1uF
b
D6
70A x2
R4
27 1/4 W
D5
1SS2
50V
J1)
(
c
1
WH-1
2
WH-1
LD1
BL
-5V
INT
1
2
3
45
6
7
R-408HS
PARTS LIST
Note: The parts marked “
The parts marked “*” are used in voltage more than 250V. "§" MARK: PARTS DELIVERY SECTION.
REF. NO.PART NO.§DESCRIPTIONQ'TY CODE
1- 1RC-QZB018MRE0MHigh voltage capacitor 1AQ
1- 2FH-DZB013MRY0MHigh voltage rectifier assembly 1AK
1- 3QSOCLB006MRE0MOven lamp socket 1AE
1- 4RLMPTA086WRZZMOven lamp 1AD
1- 5RMOTEA346WRE0MFan motor 1AR
1- 6FFS-BA019/KITM
1- 7QSW-MA085WRE0M
1- 8QFS-TA014WRE0MCavity temperature fuse 150
3- 1 GPNLCB037/KITM Control unit assy 1 BA
3- 2 HPNLFB005MRF0A M Control panel frame 1 AE
3- 3 PSHEPB114MRR0M Graphic sheet 1 AG
3- 4 FDECAB038MRK0M Open button 1 AF
3- 5 MSPRCA050WRE0MOpen button spring 1 AA
3- 6 XEPSD30P06XS0MScrew; 3mm x 6mm 5 AA
∆∆
∆” may cause undue microwave exposure.
∆∆
ELECTRIC PARTS
Monitor switch (V-16G-2C25), C/T fuse (20A 250V AC) & Inst.
Primary interlock switch and door sensing switch (V-5230Q)
O
C 1AF
CABINET PARTS
CONTROL PANEL PARTS
1AF
2AE
OVEN PARTS
4- 1LBNDKB007MRP0MH.V. Capacitor band 1AB
4- 2LANGTB060MRP0MChassis support 1AD
4- 3PHOK-B018MRF0MLatch hook 1AF
4- 4MLEVPB016MRF0MSwitch lever 1AD
4- 5PDUC-B120MRF0A MMagnetron duct 1AM
4- 6NFANPB001MRE0MFan blade 1AC
4- 7PDUC-B088MRF0MFan duct 1AC
4- 8-------------MOven cavity (Not a replaceable part) 1-4- 9PCOVPB073MRP0MWaveguide cover 1AC
4-10PPACGB014MRF0MTurntable motor packing 1AA
4-11PCUSUB033MRP0MCushion 1AA
6- 1FW-VZB125MRE0MStop switch harness 1AF
6- 2FW-VZB192MRE0MMain wire harnes 1AU
6- 3FROLPB025MRK0MTurntable support 1AN
6- 4NTNT-A108WREZMTurntable tray 1AM
6- 5TCAUAB045MRR0MMonitor caution label 1AA
6- 6TCAUAB038MRR0MDHHS/Screw caution label 1AB
6- 7TINSEB339MRK0MOperation manual 1AD
6- 8QW-QZB016MRE0MHigh voltage wire A 1AC
SCREWS,NUTS AND WASHERS
7- 1LX-BZA041WRE0MSpecial screw5AA
7- 2LX-CZ0052WRE0MSpecial screw2AA
7- 3XHTSD40P12RV0MScrew : 4mm x 12mm1AA
7- 4XOTSE40P12000MScrew : 4mm x 12mm8AA
7- 5XCBSD30P08000MScrew : 3mm x 8mm 3AA
7- 6XHTSD40P08RV0MScrew : 4mm x 8mm 3AA
7- 7LX-CZA070WRE0MSpecial screw (Torx tamper proof screw)2AA
R-408HS
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
9
R-408HS
1
OVEN AND CABINET PARTS
A
B
C
2
3
45
6
7-4
A
7-4
7-7
2-3
B
4-7
7-7
7-5
1-8
6-6
C
1-5
4-6
1-12
7-3
7-5
D
4-8
7-6
1-6
D
4-2
7-4
1-6
7-1
1-9
1-4
1-3
E
4-5
F
E
4-9
6-5
7-2
6-4
4-10
1-10
F
6-3
7-5
2-1
1-11
7-2
4-3
7-1
1-7
1-7
4-4
4-1
1-1
G
1-2
G
7-4
2-2
7-4
2-2
2-2
7-4
4-11
2-2
H
1
2
3
45
6
H
10
R-408HS
Actual wire harness may be different from illustration.
6-8
6-2
6-1
3-3
3-2
3-5
3-1
3-4
3-6
5-1-2
5-1-1
5-6
5-4
5-3
5-2
5-7
5-8
Items 5-7, 5-8 & 5-9 are not included with assembly 5-1 or 5-6
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording,
or otherwise, without prior written permission
of the publisher.
14
2003SHARP CORP. (3M2.00E) Printed in U.S.A
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