Sharp R-3V97 Service Manual

SHARP CORPORATION
SERVICE MANU AL
R-3V97
S9632R3V97PX/
In interests of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
MICROWAVE OVEN
R-3V97
Page
MICROWAVE MEASUREMENT ............................................................................................... Inside Front Cover
CAUTION, MICROWAVE RADIATION................................................................................................................. 1
WARNING..............................................................................................................................................................1
WIRING DIAGRAM ............................................................................................................................................... 1
PICTORIAL DIAGRAM ......................................................................................................................................... 2
PARTS LIST ......................................................................................................................................................... 3
TABLE OF CONTENTS
This is a supplemental Service Manual for Model R-3V97. This model is quite similar to Base Model R-3V16 (Refer No. is SX433R3V16PX/). Use this supplemental manual together with the Base Model Service Manual for Completed operation, service information, etc..
R-3V97
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch and door are completed individually or collectively, the following leakage test must be performed with a survey instrument and it must be confirmed that the result meets the requirements of the performance standard for micro­wave oven.
REQUIREMENT
The safety switch must prevent microwave radiation emis­sion in excess of 5mW/cm2 at any point 5cm or more from external surface of the oven.
PREPARATION FOR TESTING:
Before beginning the actual test for leakage, proceed as follows;
1. Make sure that the test instrument is operating normally as specified in its instruction booklet. Important: Survey instruments that comply with the requirement for instrumentations as prescribed by the performance standard for microwave ovens must be used for testing. Recommended instruments are:
NARDA 8100 NARDA 8200 HOLADAY HI 1500 SIMPSON 380M
2. Place the oven tray into the oven cavity.
3. Place the load of 275 ± 15ml of water initially at 20 ± 5˚C in the centre of the oven tray. The water container should be a low form of 600 ml beaker with inside diameter of approx. 8.5cm and made of an electrically non-conductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately.
4. Close the door and turn the oven ON with the timer set for several minutes. If the water begins to boil before the survey is completed, replace it with 275ml of cool water.
5. Move the probe slowly (not faster that 2.5cm/sec.) along the gap.
6. The microwave radiation emission should be measured at any point of 5cm or more from the external surface of the oven.
mW cm
2
mW cm
2
Microwave leakage measurement at 5 cm distance
SHARP
R-3V97
1
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
Service engineers should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating devices if it is improperly used or connected. All input and output microwave connections, waveguides, flanges and gaskets must be secured. Never operate the device without a microwave energy absorbing load attached. Never look into an open waveguide or antenna while the device is energized.
WARNING
Never operate the oven until the following points are ensured. (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service engineers. All the parts marked "*" on parts list are used at voltages more than 250V. Removal of the outer wrap gives access to potentials above 250V. All the parts marked "" on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
Figure O-1 Oven Schematic-OFF Condition
NOTE: indicates components with potentials above 250 V.
SCHEMATIC
NOTE: CONDITION OF OVEN
1.DOOR CLOSED
2.CLOCK APPERAS ON DISPLAY
BRN/18
G-Y/18
EARTH
FM
TTM
NC
BLU/18
TM
CAPACITOR
0.94µ
AC 2000V
H.V. RECTIFIER
MAGNETRON
POWER 
TRANSFORMER
MONITOR
RESISTOR
0.8/20W
MONITOR
SWITCH
TURNTABLE
MOTOR
FAN MOTOR
TIMER
OVEN LAMP
THERMAL 
CUT-OUT
95˚C
1ST. 
LATCH
SWITCH
TEMP.
FUSE
150˚C
(MG)
FUSE
M6.3A
2ND. 
LATCH
SWITCH
TEMP.
FUSE
150˚C
(OVEN)
OL
220V ~50 Hz
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