In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Models R-230BK and R-230BW. The R-230BK and R-230BW are quite
similar to base model R-220BW. Use this supplemental manual together with the Base Model Service Manual (Refer
No. is S1803R220BPW/) for complete operation, service information, etc..
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
GENERAL INFORMATION...................................................................................................................................5
TEST PROCEDURE ..............................................................................................................................................6
CONTROL PANEL CIRCUIT .................................................................................................................................8
PARTS LIST ..........................................................................................................................................................9
PACKING AND ACCESSORIES .........................................................................................................................11
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-230BK
R-230BW
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to releasing oven to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
may result in a severe, possibly
Don't Touch !
Danger High Voltage
R-230BK
R-230BW
Before Servicing
1. Disconnect the power supply cord , and then
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
must be disconnected. It may in, some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and reexamine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and microwave leakage test should be carried out.
1
R-230BK
R-230BW
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard
for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.)
and made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on
the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
R-230BK
R-230BW
SERVICE MANUAL
MICROWAVE OVEN
R-230BK/ R-230BW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information
for the SHARP MICROWAVE OVEN, R-230BK, R-230BW.
The models R-230BK and R-230BW is quite similar to base model R-220BW
(Refer No. is S1803R220BPW/).
It is recommended that service personnel carefully study the entire text of this manual and base model service manual so
that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage
Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
3
R-230BK
R-230BW
PRODUCT DESCRIPTION
SPECIFICATIONS
ITEMDESCRIPTION
Power Requirements120 Volts
60 Hertz
Single phase, 3 wire grounded
Power Consumption1100W / Approx. 9.5 Amperes
Power Output700 W nominal of RF microwave energy (IEC 705 Test procedure)
Operating frequency 2450 MHz
Case DimensionsWidth 18-1/8"
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which
will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown C/T fuse, check the monitor switch, relay (RY1)
primary interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the
C/T fuse. If C/T fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA020WRK0
as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases,
be necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
6
PROCEDURE
LETTER
JKEY UNIT TEST
1. Disconnect the power supply cord and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
R-230BK
R-230BW
TEST PROCEDURES (CONT'D)
COMPONENT TEST
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control
unit and make sure the door sensing switch is closed (either close the door or short the door sensing
switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a
jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact.
If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the
control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond,
the above method may be used (after clearing the control unit) to determine if the control unit or key
pad is at fault.
LCOMPU DEFROST TEST
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the " COMPU DEFROST " pad once and touch the Number pad "5". And then touch
the "START" pad.
(3) The oven is in Compu Defrost cooking condition.
(4) The oven will operate as follows.
WEIGHT1ST STAGE2ND STAGE3RD STAGE
LEVELTIMELEVELTIMELEVELTIME
0.5lb50%1min.25sec.30%1min.40sec.10%1min.2sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
G 7
G 8
G 9
G10
G 6G 5G 4G 3G 2G 1
1
7
COMPU
DEFROST
BAKED
POTATO
POPCORN
BEVERAGE
FRESH
VEGETABLES
ROLL,
MUFFIN
6
3
TIMER
CLOCK
DINNER
2
PLATE
45
0
89
POWER
LEVEL
STOP
CLEAR
START
MINUTE PLUS
7
R-230BK
R-230BW
1
A
NOTE:
The grounding conductor of
the power supply cord has
been grounded by power
supply cord fixing screw.
The screw must allways be
B
WHT
C
kept tight.
GRD
2
POWER SUPPLY CORD
120V 60Hz
NOTE:
N
H
RED
OVEN LAMP
& SOCKET
3
The neutral (WHT) wire must be
connected to the terminal with "N"
mark on the power supply cord.
BLK
ORG
ORG
RED
MAGNETRON
THERMAL CUT-OUT
GRY
WHT
45
HIGH
VOLTAGE
CAPACITOR
H.V.
RECTIFIER
HIGH VOLTAGE
WIRE B
POWER
MAGNETRON
TRANSFORMER
HIGH VOLTAGE COMPONENTS
GRY
WHT
ORG
6
A
B
C
D
E
F
G
NOTE: Hot (RED) wire must
be connected to the terminal
with blue mark on the oven
C/T FUSE
light socket.
Blue Mark
BLK
RED
DOOR
GRN
GRN
RED
WHT
GRY
N.O.
SENSING SWITCH
COM
GRN
CN-B
GRY
1
GRN
2
FAN MOTOR
ORG
ORG
RED
RED
GRY
GRY
N.C.
COM
MONITOR
SWITCH
ORG
CN-A
1
D
GRY
ORG
ORG
TURNTABLE
MOTOR
E
Figure S-1. Pictorial Diagram
N.O.
COM
SECONDARY
INTERLOCK SWITCH
F
GRY
WHT
2
3
WHT
WHT
WHT
G
H
1
SP30
IC-1
CONTROL PANEL
2
RY2
PRIMARY
INTERLOCK
RELAY
CN-A
CN-B
3
8
RY1
31
21
45
H
6
R-230BK
R-230BW
1
A
B
LIQUID CRYSTAL DISPLAY
C
D
2SA933
Q1
CONTROL UNIT
R2 1k
+
E
+
F
D3
D4
3
D1~D4:11ES1
T1
1
G
ONDEF. LBS. QTY. CHECK
0.1µ/50v
C5
–
–
VRS1
2
C 1
C 2
C 3
S 1
S 2
S 3
S 4
S 5
S 6
S 7
S 8
S 9
S10
S11
S12
R3 15k
VC
HZ4C3
ZD1
C4 47µ/16v
C3 0.01µ/16v
C2 470µ/25v
R1 910 1/2w
C1 0.1µ/50v
D2
D1
4
2
d
b
(J1)
a
D5
15k
R5
3.3k
R30
SP30
3
10kF
R70
COM 4
SEG 1
COM 3
COM 2
40
SEG 2
SEG 3
VLC
COM 1
SEG 4
SEG 5
HOLD
SEG 6
RESET
35
SEG 7
33p
C71
X IN
X OUT
10515
SEG 8
SEG 9
R92
SEG10
0.01µ/16v
C70
VDD
42
1
SEG 0
R91
R90
R83
R82
R81
R73
INT2
25
30
IC1 IZA868DR
R60
R61
R62
R63
AIN0
AIN1
SEG11
45
R72
AIN2
PULSE
AIN3
R80 15k
R70
22
21
VSS
15k
R50
15k
R51
15k
R52
15k
R53
15k
R54
15k
R55
STOP
LEVEL
CLEAR
POWER
COMPU
DINNER
2
6
G 6G 5G 4G 3G 2G 1
BEVERAGE
C61
G 7
C62
DEFROST
PLATE
FRESH
BAKED
POTATO
1
43
5
0
TIMER
CLOCK
ROLL,
VEGETABLES
MUFFIN
G 9
G 8
C63
START
MINUTE PLUS
POPCORN
7
8
9
G10
6
A
B
KEY UNIT
C
C64
C61~C64
330pF/50v x 4
R61 220k
R62 220k
(J7) 4.7k(J6) 3.3k
(J4)
(J2)
C6 0.01µ/16v
Q30
(J5)
(J3)
R20 15k
–
+
C20 0.1µ/50v
DTA143ES
4.7k
R41
0.01µ/16v
C40
R40 15k
R63 220k
R64 220k
R57 15k
R58 15k
R59 15k
R60 15k
D
E
Figure S-2. Control Panel Circuit
R4 15k
Q20
DTA143ES
–
+
C21
10µ/35v
Q22
DTA143ES
F
Q21
DTD143ES
D21D22
IF NOT SPECIFIED, 1/4w ± 5%
D40
RY1
D20
RY2
c
IF NOT SPECIFIED, 1SS270A
G
NOTE :
A3
H
1
AC120V
60Hz
2
A1
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
3
9
B1
NO
MICRO
COM
B2
DOOR
SWITCH
45
H
6
R-230BK
R-230BW
PARTS LIST
Note: The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
3- 2FPNLCB366WRK0Control panel frame with key unit and LCD [R-230BK]1BF
3- 2FPNLCB367WRK0Control panel frame with key unit and LCD [R-230BW]1BF
3- 2-1FUNTKA862WRE0Key unit [R-230BK]1BD
3- 2-1FUNTKA863WRE0Key unit [R-230BW]1BD
3- 2-2RLCDSA045DRE0Liquid crystal display1AM
3- 3QCNC-A012WRE0Rubber connector1AF
3- 4XEPSD30P08XS0Screw; Control unit mtg.4AA
7- 1XFPSD40P08K00Screw : 4mm x 8mm 5AA
7- 2LX-EZA042WRE0Special screw 2AB
7- 3LX-WZA028WRE0Special washer1AB
7- 4LX-CZA030WRE0Special screw 5AA
7- 5XHTSD40P08RV0Screw : 4mm x 8mm 4AA
7- 6XHPSD30P06000Screw : 3mm x 6mm 1AA
7- 7XOTSD40P12RV0Screw : 4mm x 12mm 2AA
7- 8XOTSD40P12000Screw : 4mm x 12mm 6AA
7- 9XOTSF40P08000Screw : 4mm x 8mm [R-230BK] 4AA
7- 9XOTSE40P08000Screw : 4mm x 8mm [R-230BW] 4AA
7-10LX-CZA071WRE0Special screw (Torx tamper proof screw) 2AC
R-230BK
R-230BW
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
11
R-230BK
R-230BW
1
OVEN AND CABINET PARTS
A
1-4
B
C
D
4-3
4-2
4-17
4-14
4-7
2
1-9
7-8
6-9
1-2
3
2-1
7-9
7-1
6-10
6-10
45
7-4
7-10
7-4
7-10
1-8
7-9
6-7
7-4
4-5
1-3
7-5
4-6
7-5
6
A
B
C
D
4-11
E
6-2
F
G
4-13
H
6-1
2-2
7-8
4-16
4-15
2-3
7-3
7-8
7-1
1-10
7-2
7-7
1-11
1-12
2-3
4-10
4-12
7-6
7-4
4-1
6-11
4-8
1-1
1-2
1-5
1-1
7-4
4-4
1-7
7-1
1-6
4-9
7-8
E
F
G
H
1
7-8
2
3
12
45
6
R-230BK
R-230BW
1
A
B
C
6-8
2
Befor attaching Control unit to
Control panel. Foil side of Control
unit must be cleaned by ethyl-
alcohol.
3-2
3-2-2
3
CONTROL PANEL PARTS
3-1
3-3
45
3-4
3-4
3-4
DOOR PARTS
6
A
B
C
D
3-2-1
E
F
G
MISCELLANEOUS
D
5-6
5-8
5-7
E
5-1
5-8
5-2
5-3
F
5-4
5-5
G
H
1
Actual wire harness may be different than illustration.
No part of this publication may be reproduced,
stored in a retrieval systems, or transmitted in any
form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without prior
written permission of the publisher.
14
'98 SHARP CORP. (2S2.530E) Printed in U.S.A
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