Sharp R-230BK, R-230BW User Manual

SER VICE MANU AL
S2804R230BPW/
MICROWAVE OVEN
R-230BK R-230BW
MODELS
R-230BK R-230BW
1.Ground meat
2.Steaks/chops
3.Chicken pieces
COMPU
DEFROST
SNACKS
POPCORN BEVERAGE
COOKING
BAKED FRESH
POTATO
VEGETABLES
REHEATING
DINNER
PLATE
ROLL,
MUFFIN
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con­tain circuitry capable of producing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Recti­fier Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Models R-230BK and R-230BW. The R-230BK and R-230BW are quite similar to base model R-220BW. Use this supplemental manual together with the Base Model Service Manual (Refer No. is S1803R220BPW/) for complete operation, service information, etc..
TABLE OF CONTENTS
Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
MICROWAVE MEASUREMENT PROCEDURE ...................................................................................................2
FOREWORD AND WARNING...............................................................................................................................3
PRODUCT SPECIFICATIONS ..............................................................................................................................4
GENERAL INFORMATION...................................................................................................................................5
SCHEMATIC DIAGRAM ........................................................................................................................................5
TROUBLESHOOTING GUIDE ..............................................................................................................................6
TEST PROCEDURE ..............................................................................................................................................6
PICTORIAL DIAGRAM ..........................................................................................................................................7
CONTROL PANEL CIRCUIT .................................................................................................................................8
PARTS LIST ..........................................................................................................................................................9
PACKING AND ACCESSORIES .........................................................................................................................11
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
R-230BK R-230BW
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to releasing oven to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of pro­ducing very high voltage and current, contact with following parts fatal, electrical shock.
(Example) High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem­bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all instructions.
may result in a severe, possibly
Don't Touch ! Danger High Voltage
R-230BK R-230BW
Before Servicing
1. Disconnect the power supply cord , and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60 seconds and then short-circuit the connection of the high­voltage capacitor (that is the connecting lead of the high­voltage rectifier) against the chassis with the use of an insulated screwdriver.
Whenever troubleshooting is performed the power supply must be disconnected. It may in, some cases, be necessary to connect the power supply after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the power to HIGH and set the microwave timer for two (2) minutes. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold carry out Before Servicing procedure and re­examine the connections to the component being tested.
When all service work is completed and the oven is fully assembled, the microwave power output should be checked and microwave leakage test should be carried out.
1
R-230BK R-230BW
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing: Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet. Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of an electrically nonconductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has been breached (eg., around the switches, indicator, and vents). While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2, and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
R-230BK R-230BW
SERVICE MANUAL
MICROWAVE OVEN
R-230BK/ R-230BW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVEN, R-230BK, R-230BW.
The models R-230BK and R-230BW is quite similar to base model R-220BW
(Refer No. is S1803R220BPW/).
It is recommended that service personnel carefully study the entire text of this manual and base model service manual so that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured. (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service personnel - Do not contact the following parts while the appliance is energized; High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness; If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V. Removal of the outer wrap gives access to voltage above 250V. All the parts marked “” on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
3
R-230BK R-230BW
PRODUCT DESCRIPTION
SPECIFICATIONS
ITEM DESCRIPTION
Power Requirements 120 Volts
60 Hertz
Single phase, 3 wire grounded Power Consumption 1100W / Approx. 9.5 Amperes Power Output 700 W nominal of RF microwave energy (IEC 705 Test procedure)
Operating frequency 2450 MHz Case Dimensions Width 18-1/8"
Height 11-3/8"
Depth 14-5/8" Cooking Cavity Dimensions Width 12-3/8"
(0.7 Cubic feet) Height 7-7/8"
Depth 12-5/8" Control Complement Touch Control System
Clock (1:00 - 12:59)
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI ................................... Full power throughout the cooking time
P-90 .................................................... approx. 90% of FULL Power
P-80 .................................................... approx. 80% of FULL Power
P-70 .................................................... approx. 70% of FULL Power
P-60 .................................................... approx. 60% of FULL Power
P-50 .................................................... approx. 50% of FULL Power
P-40 .................................................... approx. 40% of FULL Power
P-30 .................................................... approx. 30% of FULL Power
P-20 .................................................... approx. 20% of FULL Power
P-10 .................................................... approx. 10% of FULL Power
P-0 ...................................... No power throughout the cooking time
EXPRESS DEFROST pad MINUTE PLUS pad Instant Start pads Number selection pads TIMER / CLOCK pad POWER LEVEL pad START pad STOP/CLEAR pad
Oven Cavity Light Yes Safety Standard UL Listed.
FCC Authorized DHHS RUles, CFR, Title 21, Chapter 1, Subchapter J
4
TOUCH CONTROL PANEL
1.Ground meat
2.Steaks/chops
3.Chicken pieces
POPCORN BEVERAGE
COOKING
BAKED FRESH
POTATO
REHEATING
DINNER
PLATE
SNACKS
COMPU
DEFROST
VEGETABLES
ROLL,
MUFFIN
R-230BK R-230BW
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
120V AC 60 Hz
GRN
C/T FUSE
A3
CONTROL UNIT
OL FM
OVEN LAMP
SECONDARY INTERLOCK SWITCH
MAGNETRON  THERMAL CUT-OUT
(RY-1)
A1
TTM
TURN- TABLE MOTOR
COM.
(RY-2)
B1 B2
FAN  MOTOR
PRIMARY INTERLOCK RELAY
DOOR SENSING SWITCH
Figure O-1. Oven Schematic-Off Condition
N.O.
MONITOR  SWITCH
POWER  TRANSFORMER
CAPACITOR
0.86µF
RECTIFIER
MAGNETRON
5
R-230BK R-230BW
TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown C/T fuse, check the monitor switch, relay (RY1)
primary interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the C/T fuse. If C/T fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA020WRK0 as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases,
be necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
6
PROCEDURE
LETTER
J KEY UNIT TEST
1. Disconnect the power supply cord and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
R-230BK R-230BW
TEST PROCEDURES (CONT'D)
COMPONENT TEST
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are closed when the door is closed and open when the door is open. If the door sensing switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the door sensing switch is closed (either close the door or short the door sensing switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.
L COMPU DEFROST TEST
(1) Place one cup of water in the center of the turntable tray in the oven cavity. (2) Close the door, touch the " COMPU DEFROST " pad once and touch the Number pad "5". And then touch
the "START" pad. (3) The oven is in Compu Defrost cooking condition. (4) The oven will operate as follows.
WEIGHT 1ST STAGE 2ND STAGE 3RD STAGE
LEVEL TIME LEVEL TIME LEVEL TIME
0.5lb 50% 1min.25sec. 30% 1min.40sec. 10% 1min.2sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
G 7
G 8
G 9
G10
G 6 G 5 G 4 G 3 G 2 G 1
1 7
COMPU
DEFROST
BAKED
POTATO
POPCORN
BEVERAGE
FRESH
VEGETABLES
ROLL,
MUFFIN
6 3
TIMER
CLOCK
DINNER
2
PLATE
45
0
89
POWER
LEVEL
STOP
CLEAR
START
MINUTE PLUS
7
R-230BK R-230BW
1
A
NOTE:
The grounding conductor of
the power supply cord has
been grounded by power
supply cord fixing screw.
The screw must allways be
B
WHT
C
kept tight.
GRD
2
POWER SUPPLY CORD
120V 60Hz
NOTE:
N
H
RED
OVEN LAMP
& SOCKET
3
The neutral (WHT) wire must be
connected to the terminal with "N"
mark on the power supply cord.
BLK
ORG
ORG
RED
MAGNETRON
THERMAL CUT-OUT
GRY
WHT
45
HIGH 
VOLTAGE
CAPACITOR
H.V.
RECTIFIER
HIGH VOLTAGE
WIRE B
POWER 
MAGNETRON
TRANSFORMER
HIGH VOLTAGE COMPONENTS
GRY
WHT
ORG
6
A
B
C
D
E
F
G
NOTE: Hot (RED) wire must
be connected to the terminal
with blue mark on the oven
C/T FUSE
light socket.
Blue Mark
BLK
RED
DOOR
GRN
GRN
RED
WHT
GRY
N.O.
SENSING SWITCH
COM
GRN
CN-B
GRY
1
GRN
2
FAN MOTOR
ORG
ORG
RED
RED
GRY
GRY
N.C.
COM
MONITOR 
SWITCH
ORG
CN-A
1
D
GRY
ORG
ORG
TURNTABLE
MOTOR
E
Figure S-1. Pictorial Diagram
N.O.
COM
SECONDARY
INTERLOCK SWITCH
F
GRY
WHT
2
3
WHT
WHT
WHT
G
H
1
SP30
IC-1
CONTROL PANEL
2
RY2
PRIMARY
INTERLOCK
RELAY
CN-A
CN-B
3
8
RY1
31
21
45
H
6
R-230BK R-230BW
1
A
B
LIQUID CRYSTAL DISPLAY
C
D
2SA933 Q1
CONTROL UNIT
R2 1k
+
E
+
F
D3
D4
3
D1~D4:11ES1 T1
1
G
ON DEF. LBS. QTY. CHECK
0.1µ/50v C5
VRS1
2
C 1 C 2
C 3 S 1 S 2 S 3 S 4 S 5 S 6 S 7 S 8 S 9
S10
S11
S12
R3 15k
VC
HZ4C3 ZD1
C4 47µ/16v
C3 0.01µ/16v
C2 470µ/25v
R1 910 1/2w
C1 0.1µ/50v
D2
D1
4
2
d
b
(J1)
a
D5
15k R5
3.3k R30
SP30
3
10kF R70
COM 4
SEG 1
COM 3
COM 2
40
SEG 2
SEG 3
VLC
COM 1
SEG 4
SEG 5
HOLD
SEG 6
RESET 35
SEG 7
33p C71
X IN
X OUT
10515
SEG 8
SEG 9
R92
SEG10
0.01µ/16v C70
VDD 42
1
SEG 0
R91
R90
R83
R82
R81
R73
INT2
25
30
IC1 IZA868DR
R60
R61
R62
R63
AIN0
AIN1
SEG11
45
R72
AIN2
PULSE
AIN3
R80 15k
R70
22
21
VSS
15k R50 
15k R51
15k R52
15k R53
15k R54
15k R55
STOP
LEVEL
CLEAR
POWER
COMPU
DINNER
2
6
G 6 G 5 G 4 G 3 G 2 G 1
BEVERAGE
C61
G 7
C62
DEFROST
PLATE
FRESH
BAKED
POTATO
1
43
5
0
TIMER
CLOCK
ROLL,
VEGETABLES
MUFFIN
G 9
G 8
C63
START
MINUTE PLUS
POPCORN
7
8
9
G10
6
A
B
KEY UNIT
C
C64
C61~C64
330pF/50v x 4
R61 220k R62 220k
(J7) 4.7k (J6) 3.3k
(J4) (J2)
C6 0.01µ/16v
Q30
(J5) (J3)
R20 15k
– +
C20 0.1µ/50v
DTA143ES
4.7k R41
0.01µ/16v C40
R40 15k
R63 220k R64 220k
R57 15k
R58 15k
R59 15k
R60 15k
D
E
Figure S-2. Control Panel Circuit
R4 15k
Q20
DTA143ES
+
C21
10µ/35v
Q22
DTA143ES
F
Q21
DTD143ES
D21D22
IF NOT SPECIFIED, 1/4w ± 5%
D40
RY1
D20
RY2
c
IF NOT SPECIFIED, 1SS270A
G
NOTE :
A3
H
1
AC120V
60Hz
2
A1
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
3
9
B1
NO
MICRO
COM
B2
DOOR
SWITCH
45
H
6
R-230BK R-230BW
PARTS LIST
Note: The parts marked “” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 QSW-MA131WRE0 Secondary interlock switch & door sensing switch 2 AG 1- 2 FFS-BA020WRK0 C/T fuse & monitor switch assembly 1 AP 1- 3 FACCDA040WRE0 Power supply cord 1 AS 1- 4 QSOCLA021WRE0 Oven lamp socket 1 AH 1- 5 FH-DZA081WRK0 High voltage rectifier 1 AQ
*
1- 6 RC-QZA200WRE0 High voltage capacitor 1 AV
*
1- 6 RC-QZA201WRE0 High voltage capacitor (Interchangeable) 1 AW
*
1- 7 RMOTEA338WRE0 Fan motor 1 AV 1- 7 RMOTEA355WRE0 Fan motor (Interchangeable) 1 AU 1- 8 RV-MZA282WRE0 Magnetron 1 BP
*
1- 8 RV-MZA226WRE0 Magnetron (Interchangeable) 1 BE
*
1- 9 RLMPTA030WRE0 Oven lamp 1 AF 1-10 RMOTDA186WRE0 Turntable motor 1 AW 1-10 RMOTDA211WRE0 Turntable motor (Interchangeable) 1 AS 1-11 RTHM-A078WRE0 Thermal cut-out 125˚C 1 AK 1-12 RTRN-A561WRE0 Power transformer 1 BM
*
CABINET PARTS
2- 1 GCABUA657WRP0 Outer case cabinet [R-230BK] 1 AX 2- 1 GCABUA659WRP0 Outer case cabinet [R-230BW] 1 AX 2- 2 GDAI-A304WRP0 Bottom plate 1 AU 2- 3 GLEGPA074WRE0 Foot 2 AC
CONTROL PANEL PARTS
3- 1 CPWBFA773WRK0 Control unit [R-230BK] 1 BL 3- 1A QCNCMA431DRE0 2-pin connector (A) 1 AC 3- 1B QCNCMA275DRE0 2-pin connector (B) 1 AB C1 RC-KZA087DRE0 Capacitor 0.1 uF 50V 1 AB C2 VCEAB31EW477M Capacitor 470 uF 25V 1 AC C3 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AH C4 VCEAB31CW476M Capacitor 47 uF 16V 1 AA C5 RC-KZA087DRE0 Capacitor 0.1 uF 50V 1 AB C6 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AH C20 VCEAB31HW104M Capacitor 0.1 uF 50V 1 AB C21 VCEAB31VW106M Capacitor 10 uF 35V 1 AB C40 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AH C61-64 VCKYD11HB331K Capacitor 330 pF 50V 4 AA C70 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AH C71 VCCCF61HH330J Capacitor 33 pF 50V 1 AB D1-4 VHD11ES1///-1 Diode (11ES1) 4 AB D5 VHD1SS270A/-1 Diode (1SS270A) 1 AA D20-22 VHD1SS270A/-1 Diode (1SS270A) 3 AA D40 VHD1SS270A/-1 Diode (1SS270A) 1 AA IC1 RH-IZA868DRE0 LSI 1 AN Q1 VS2SA933S//-3 Transistor (2SA933) 1 AB Q20 VSDTA143ES/-3 Transistor (DTA143ES) 1 AB Q21 VSDTD143ES/-3 Transistor (DTD143ES) 1 AC Q22 VSDTA143ES/1B Transistor (DTA143ES) 1 AB Q30 VSDTA143ES/-3 Transistor (DTA143ES) 1 AB R1 VRD-B12HF911J Resistor 910 ohm 1/2W 1 AA R2 VRD-B12EF102J Resistor 1.0k ohm 1/4W 1 AA R3-5 VRD-B12EF153J Resistor 15k ohm 1/4W 3 AA R20 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA R30 VRD-B12EF332J Resistor 3.3k ohm 1/4W 1 AA R40 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA R41 VRD-B12EF472J Resistor 4.7k ohm 1/4W 1 AA R50-55 VRD-B12EF153J Resistor 15k ohm 1/4W 6 AA R57-60 VRD-B12EF153J Resistor 15k ohm 1/4W 4 AA R61-64 VRD-B12EF224J Resistor 220k ohm 1/4W 4 AA R70 VRN-B12EK103F Resistor 10k ohm 1/4W 1 AA R80 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA (J6) VRD-B12EF332J Resistor 3.3k ohm 1/4W 1 AA (J7) VRD-B12EF472J Resistor 4.7k ohm 1/4W 1 AA RY1 RRLY-A111DRE0 Relay (JV12S-KT) 1 AL RY2 RRLY-A094DRE0 Relay (OMIF-S-112LM) 1 AN SP30 RALM-A014DRE0 Buzzer (PKM22EPT-CA) 1 AG T1 RTRNPA110DRE0 Transformer 1 AN VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AE ZD1 VHEHZ4C3///-1 Zener diode (HZ4C-3) 1 AA
10
REF. NO. PART NO. DESCRIPTION Q'TY CODE
3- 2 FPNLCB366WRK0 Control panel frame with key unit and LCD [R-230BK] 1 BF 3- 2 FPNLCB367WRK0 Control panel frame with key unit and LCD [R-230BW] 1 BF 3- 2-1 FUNTKA862WRE0 Key unit [R-230BK] 1 BD 3- 2-1 FUNTKA863WRE0 Key unit [R-230BW] 1 BD 3- 2-2 RLCDSA045DRE0 Liquid crystal display 1 AM 3- 3 QCNC-A012WRE0 Rubber connector 1 AF 3- 4 XEPSD30P08XS0 Screw; Control unit mtg. 4 AA
OVEN PARTS
4- 1 PHOK-A105WRF0 Latch hook 1 AL 4- 2 LANGQA477WRW0 Light mount plate 1 AY 4- 3 PCUSUA502WRP0 Waterproof cushion 1 AD 4- 4 LBNDKA038WRP0 Capacitor holder 1 AF 4- 5 NFANJA029WRE0 Fan blade 1 AL 4- 6 PDUC-A694WRF0 Fan duct 1 AG
4- 7 ************* Oven cavity (Not replaceable part) 1-- 4- 8 GLEGPA073WRF0 Leg 1 AD 4- 9 LANGTA318WRP0 Chassis support 1 AE 4-10 PCUSGA389WRP0 Cushion 1 AG 4-11 PCOVPA276WRE0 Waveguide cover 1 AM 4-12 PCOVPA342WRF0 B-cover Right 1 AH 4-13 PCOVPA343WRF0 B-cover Left 1 AH 4-14 PCUSUA443WRP0 Cushion 1 AE 4-15 PDUC-A700WRF0 Air separator 1 AN 4-16 PPACGA097WRE0 O-ring 1 AG 4-17 PCUSUA270WRP0 Cushion 1 AG
DOOR PARTS
5- 1 FDORFA321WRT0 Door panel 1 AT
5- 2 GWAKPA552WRF0 Door frame [R-230BK] 1 AY 5- 2 GWAKPA551WRF0 Door frame [R-230BW] 1 AY 5- 3 HPNL-A686WRR0 Door screen 1 AY
5- 4 LSTPPA175WRF0 Latch head 1 AE 5- 5 MSPRTA084WRE0 Latch spring 1 AB 5- 6 PSHEPA622WRE0 Sealer film 1 AG 5- 7 GCOVHA390WRF0 Choke cover 1 AK 5- 8 XCPSD40P08000 Screw : 4mm x 8mm 4 AA
MISCELLANEOUS
6- 1 FROLPA085WRK0 Turntable support 1 AS 6- 2 NTNT-A094WRE0 Turntable 1 AN 6- 3 TINS-A645WRR0 Instruction book 1 AE 6- 4 FW-VZB657WRE0 Switch harness 1 AH 6- 5 FW-VZB658WRE0 Main wire harness 1 AV 6- 6 QW-QZA150WRE0 High voltage wire B 1 AF
*
6- 7 TCAUAA166WRR0 DHHS caution label 1 AC 6- 8 TCAUAA100WRR0 User caution label [R-230BK] 1 AC 6- 8 TCAUAA156WRR0 User caution label [R-230BW] 1 AF 6- 9 TCAUAA239WRR0 Monitor caution 1 AC 6-10 TCAUAA145WRR0 Earth caution 2 AG 6-11 TCAUAA240WRR0 Screw caution 1 AC
SCREWS AND WASHERS
7- 1 XFPSD40P08K00 Screw : 4mm x 8mm 5 AA 7- 2 LX-EZA042WRE0 Special screw 2 AB 7- 3 LX-WZA028WRE0 Special washer 1 AB 7- 4 LX-CZA030WRE0 Special screw 5 AA 7- 5 XHTSD40P08RV0 Screw : 4mm x 8mm 4 AA 7- 6 XHPSD30P06000 Screw : 3mm x 6mm 1 AA 7- 7 XOTSD40P12RV0 Screw : 4mm x 12mm 2 AA 7- 8 XOTSD40P12000 Screw : 4mm x 12mm 6 AA 7- 9 XOTSF40P08000 Screw : 4mm x 8mm [R-230BK] 4 AA 7- 9 XOTSE40P08000 Screw : 4mm x 8mm [R-230BW] 4 AA 7-10 LX-CZA071WRE0 Special screw (Torx tamper proof screw) 2 AC
R-230BK R-230BW
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area. Defective parts requiring return should be returned as indicated in the Service Policy.
11
R-230BK R-230BW
1
OVEN AND CABINET PARTS
A
1-4
B
C
D
4-3
4-2
4-17
4-14
4-7
2
1-9
7-8
6-9
1-2
3
2-1
7-9
7-1
6-10
6-10
45
7-4
7-10
7-4
7-10
1-8
7-9
6-7
7-4
4-5
1-3
7-5
4-6
7-5
6
A
B
C
D
4-11
E
6-2
F
G
4-13
H
6-1
2-2
7-8
4-16
4-15
2-3
7-3
7-8
7-1
1-10
7-2
7-7
1-11
1-12
2-3
4-10
4-12
7-6
7-4
4-1
6-11
4-8
1-1
1-2
1-5
1-1
7-4
4-4
1-7
7-1
1-6
4-9
7-8
E
F
G
H
1
7-8
2
3
12
45
6
R-230BK R-230BW
1
A
B
C
6-8
2
Befor attaching Control unit to Control panel. Foil side of Control unit must be cleaned by ethyl- alcohol.
3-2
3-2-2
3
CONTROL PANEL PARTS
3-1
3-3
45
3-4
3-4
3-4
DOOR PARTS
6
A
B
C
D
3-2-1
E
F
G
MISCELLANEOUS
D
5-6
5-8
5-7
E
5-1
5-8
5-2
5-3
F
5-4
5-5
G
H
1
Actual wire harness may be different than illustration.
2
6-5
3
13
6-6
45
H
6
R-230BK R-230BW
PACKING AND ACCESSORIES
INTO THE  OVEN CAVITY
TRAY PAD ASSY
(CPADBA244WRK0)
DOOR PROTECTION SHEET SPADPA580WRE0
TURNTABLE TRAY
OPERATION MANUAL
TURNRABLE SUPPORT
MICROWAVE OVEN
Not replaceable items.
TOP PAD ASSEMBLY FPADBA375WRK0
POLYETHYLENG BAG SSAKHA014WRE0
CABINET COVER SPAKHA008WRE0
BOTTOM PAD ASSEMBLY FPADBA376WRK0
PACKING CASE SPAKCD047WRE0 [R-230BK]
SPAKCD048WRE0
[R-230BW]
COPYRIGHT © 1997 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be reproduced, stored in a retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
14
'98 SHARP CORP. (2S2.530E) Printed in U.S.A
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