SHARP PZ-50HV2, PZ-50HV2E, PZ-50HV2U Service Manual

PZ-50HV2, PZ-50HV2E PZ-50HV2U
SERVICE MANUAL
SY2U9PZ50HV2E
PLASMA DISPLAY TV
PZ-50HV2 PZ-50HV2E
MODELS
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
PZ-50HV2U
CONTENTS
Page
» IMPORTANT SERVICE SAFETY PRECAUTION... 2
» SPECIFICATIONS .................................................. 4
» SAFETY INFORMATION ........................................ 5
» OPERATION MANUAL ........................................... 8
» DIMENSIONS ....................................................... 11
» REMOVING OF MAJOR PARTS .......................... 12
» ADJUSTMENT PROCEDURES ........................... 16
» TROUBLE DIAGNOSIS ........................................ 35
» CHASSIS LA YOUT ............................................... 42
» DESCRIPTION OF MAJOR IC FUNCTIONS ....... 43
» BLOCK DIAGRAM ................................................ 62
» OVERALL WIRING DIAGRAM ............................. 74
» WAVEFORMS....................................................... 78
» SCHEMA TIC DIAGRAM ....................................... 82
» PRINTED WIRING BOARD ASSEMBLIES ........ 178
» PAR TS LIST
Ë ELECTRICAL P ARTS ..................................... 204
Ë CABINET AND MECHANICAL PARTS .......... 231
Ë PACKING PARTS ........................................... 253
» PACKING OF THE SET ...................................... 254
» SPEAKER SYSTEMS......................................... 255
Page
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
PZ-50HV2, PZ-50HV2E
2 2
PZ-50HV2U
IMPORTANT SERVICE SAFETY PRECAUTION
Ë
Service work should be perfomed only by qualified service technicians who are thor­oughly familiar with all safety checks and the servicing guidelines which follow:
WARNING
» Use an AC voltmeter having with 5000 ohm per volt,
or higher, sensitivity or measure the AC voltage drop
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
across the resisor.
» Connect the resistor connection to all exposed metal
parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts,
CAUTION: FOR CONTINUED PROTECTION AGAINST A RISK OF FIRE REPLACE ONLY WITH SAME TYPE FUSE. 9GJAEK1071(10A/400V): PZ­50HV2E, 9GJAEK1069 (10A/125V): PZ-50HV2U FUSE.
escutcheon and etc.) and measure the AC voltage drop across the resistor. All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.)
BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)
Before returning the receiver to the user, perform
Any reading of 35V peak (this corresponds to 0.7 milliamp. peak AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the monitor to the owner.
the following safety checks:
1. Inspect all lead dress to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.
2. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators and etc.
DVM
AC SCALE
1.5k ohms. 10W
3. To be sure that no shock hazard exists, check for leakage current in the following manner.
» Plug the AC cord directly into a 110~240 volt AC outlet,
and connect the DC power cable into the receiver's DC jack. (Do not use an isolation transformer for this
0.15 µF
TEST PROBE
test).
» Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or electrical ground connected to an earth ground.
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TO EXPOSED METAL PARTS
CONNECT TO KNOWN EARTH GROUND
SAFETY NOTICE
Many electrical and mechanical parts in television have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage and etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical
and shaded areas in the
Schematic Diagrams.
For continued protection, replacement parts must be identical to those used in the original circuit. The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
components having such features are identified by “ å”
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Replacement Parts List and
2
PZ-50HV2, PZ-50HV2E
2
2
2
VTVM
ECHELLE CA
1.5k ohm 10W
0.15 µF
SONDE D'ESSAI
AUX PIECES
METALLIQUES
EXPOSEES
BRANCHER A UNE
TERRE CONNUE
PZ-50HV2U
PRECAUTIONS A PRENDRE LORS DE LA REPARATION
Ë
Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.
AVERTISSEMENT
1. N'entreprendre aucune modification de tout circuit. C'est dangereux.
2. Débrancher le récepteur avant toute réparation.
PRECAUTION
: POUR LA PROTECTION CONTINUE
CONTRE LES RISQUES D'INCENDIE, REMPLACER LE FUSIBLE PAR UN FUSIBLE DE MEME TYPE 9GJAEK1071(10A/400V): PZ-50HV2E, 9GJAEK1069 (10A/125V): PZ-50HV2U.
VERIFICA TIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE
Avant de rendre le récepteur à l'utilisateur, effectuer les vérifications suivantes.
1. Inspecter tous les faisceaux de câbles pour s'assurer que les fils ne soient pas pincés ou qu'un outil ne soit pas placé entre le châssis et les autres pièces métalliques du récepteur.
2. Inspecter tous les dispositifs de protection comme les boutons de commande non-métalliques, les isolants, le dos du coffret, les couvercles ou blindages de réglage et de compartiment, les réseaux de résistance­capacité, les isolateurs mécaniques, etc.
3. S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la fuite de courant, de la facon suivante:
Brancher le cordon d'alimentation directem-ent à une prise de courant de 110-240V. (Ne pas utiliser de transformateur d'isolation pour cet essai).
A l'aide de deux fils à pinces, brancher une résistance de 1.5 k 10 watts en parallèle avec un condensateur de 0,15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une conduite électrique ou une prise de terre branchée à la terre.
Utiliser un voltmètre CA d'une sensibilité d'au moins 5000/V pour mesurer la chute de tension en travers de la résistance.
Toucher avec la sonde d'essai les pièces métalliques exposées qui présentent une voie de retour au châssis (antenne, coffret métallique, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. T outes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de terminer ces vérifications.) Tous les courants mesurés ne doivent pas dépasser 0,5 mA. Dans le cas contraire, il y a une possibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.
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AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans les téléviseurs présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont
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identifiées par la marque " å " et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques. Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas les mêmes caractéristiques que les pièces recommandées par l'usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies, radiations X ou autres accidents.
3
PZ-50HV2, PZ-50HV2E PZ-50HV2U
SPECIFICATIONS
Item
Number of Pixels Audio Amplifier Surround System Power requirement
Dimensions
Weight Accessories
50" Plasma Display TV (Panel Unit), Model: PZ-50HV2E
2,949,120 dots 12 W + 12 W (10 % distortion) — AC 220-240V, 50/60 Hz, 356W (0.8 W Standby) 1436 (W) × 826 (H) × 428 (D) mm (with set stand and speakers)
52.0 kg (with set stand and speakers) Power cord, Cleaning cloth, T wo screws for
preventing the System from falling over, Set stand securing bracket, Four screws for set stand securing bracket, System cable clamp, Five speaker cable clamps, Four speaker brackets, Hexagon wrench, T wo speaker cables, Two kinds of screws for speaker brackets, T wo speakers, Two spacers for speakers
50" Plasma Display TV (Panel Unit), Model: PZ-50HV2U
2,949,120 dots 12 W + 12 W (10 % distortion) SRS/FOCUS/SRS + FOCUS 110-240V AC, 50/60 Hz, 371W (0.8 W Standby) 1436(W) × 826 (H) × 428 (D) mm (with set stand and speakers) (56 9/16 (W) × 32 17/32 (H) × 16 7/8 (D) inch) 52 kg (114.6 lbs.)
Power cord, Cleaning cloth, T wo screws for preventing the System from falling over, Stopper for set stand, Four screws for set stand, System cable clamp, Five speaker cable clamps, Four speaker brackets, Hexagon wrench, T wo speaker cables, T wo kinds of four screws for speaker bracket, T wo spacers for speakers, Two speakers
(with set stand and speakers)
4
PZ-50HV2, PZ-50HV2E PZ-50HV2U
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PWB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
SAFETY PRECAUTIONS
NOTICE :Comply with all cautions and safety related notes
located on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed.
2.When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistor-capacitor, etc.
3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.
4. Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's. Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and service technician.
6. Perform the following precautions against unwanted radiation and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).
• Make sure that the panel vent does not break. (Check that the cover is attached.)
• Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.
8. Pay attention to the following.
• Be sure to wire the fan. If the fan does not work, the temperature will rise and cause the protection circuit to operate.
• When the front case is removed, infrared ray is radiated and may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.
5
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3M and a maximum resistor reading of 5M. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis
will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in SHARP set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a this Service Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the SHARP recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current SHARP Service Manual. A subscription to, or additional copies of, SHARP Service Manual may be obtained at a nominal charge from SHARP.
å on the schematics and on the parts list in
Reading should not be above
0.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage current tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.
6
CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Ë
Charged Section
The places where the commercial AC power is used without passing through the power supply transformer. If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.
1. AC Power Cord
2. AC Inlet with Filter
3. Power Switch (S1)
4. Fuse (In the SW POWER SUPPLY Module)
5. STB Transformer and Converter Transformer (In the SW POWER SUPPLY Module)
6. Other primary side of the SW POWER SUPPLY Module
Y DRIVE Assy
SCAN (A) Assy
Ë
High Voltage Generating Point
The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.
1. SW POWER SUPPLY Module .............................. (225V)
2. X DRIVE Assy ....................................... (–300V to 225V)
3. Y DRIVE Assy ....................................................... (355V)
4. SCAN (A) Assy ...................................................... (355V)
5. SCAN (B) Assy ...................................................... (355V)
6. X CONNECTOR (A) Assy ..................... (–300V to 225V)
7. X CONNECTOR (B) Assy ..................... (–300V to 225V)
: Part is Charged Section. : Part is the High Voltage Generating Points
other than the Charged Section.
SCAN (B) Assy
Remove the IF Earth Metal beforehand when inclines
the power supply unit as the right figure.
SW POWER SUPPLY Module
Fig.1 Charged Section and High Voltage Generating Point (Rear View)
AC Inlet with Filter
Power Cord
Top
Front
X CONNECTOR (A) Assy
X DRIVE Assy
X CONNECTOR (B) Assy
Power Switch (S1)
7
PZ-50HV2, PZ-50HV2E PZ-50HV2U
OPERATION MANUAL
Plasma Display TV (Panel Unit)
PZ-50HV2E
MAIN POWER button
PZ-50HV2U
ST
ANDBY/ON indicator
INPUT CH
INPUT button
STANDBY/ON button
VOLUME buttons (/)
CHANNEL buttons
/
(CH
)
Remote control sensor
MAIN POWER
STANDBY/ON indicator
MAIN POWER button
INPUT button
POWER button
INPUT VOLPOWER
CHANNEL
VOLUME / buttons
CH
/ buttons
Remote control sensor
8
PZ-50HV2, PZ-50HV2E
1 (STANDBY/ON)
To switch the power on and off.
2 (FREEZE/HOLD for TELETEXT)
TV/External input mode: Change the still image mode. TELETEXT mode: Freeze a multi-page on screen while other pages are automatically updated. Press again to return to the normal image.
3 (DUAL screen)
Set the dual picture mode. Press again to return to normal view.
4 (WIDE MODE/ T/B/F)*
TV/External input mode: Change the wide image mode. TELETEXT mode: Set the area of magnification. (full/upper half/ lower half)
5 AV MODE*
Select a video setting. AV MODE (STANDARD, DYNAMIC, MOVIE, GAME, USER) PC MODE (STANDARD, USER)
6 SOUND
Select the sound multiplex mode.
7 (SRS and FOCUS)
Select SRS and FOCUS Sound System.
8 (FLASHBACK)
Press to return to the previous channel in normal viewing mode. Press to return to the previous page in TELETEXT mode.
9 / (VOLUME)*
Set the volume.
10 (Reveal hidden for TELETEXT)
TELETEXT mode: Display hidden characters.
11 (SUBPAGE for TELETEXT)
TELETEXT mode: Change the picture mode for sub-page selecting.
12 MENU
Display the Menu screen.
13 (CHANNEL INFORMATION)
Display the channel information and time.
14 (INPUT SOURCE)
Select an input source. (TV, INPUT 1, INPUT 2, INPUT 3, INPUT 4, PC)
15 SLEEP
Set the SLEEP TIMER.
16 (MUTE)
Mute the sound.
17 0 – 9
TV/External input mode: Set the channel. TELETEXT mode: Set the page.
18 (Digit for channel select)
Change the digits of the selected TV channel.
19 Colour (RED/GREEN/YELLOW/BLUE)
TELETEXT mode: Select a page.
20 CH /CH (/ )
TV/External input mode: Select the channel. TELETEXT mode: Set the page.
21 (TOP Overview for TELETEXT)
TELETEXT mode: Display an index page for CEEFAX/FLOF information. TOP OVER VIEW for TOP programme.
22 (TELETEXT)
Select the TELETEXT mode. (all TV image, all TEXT image, TV/TEXT image)
23 RETURN
MENU mode: Return to the previous menu screen.
24 ENTER
Execute a command. Return to the initial image position after moving with ///.
25 /// (Cursor)
Select a desired item on the setting screen. Move the picture on the screen.
1 2 3 4 5 6 7 8 9
10 11 12
14 15
13
16 17 18
19 20
21 22 23 24
25
Remote control unit
• When using the remote control unit, point it at the Plasma Display TV (Panel Unit).
* “TV”, “INPUT1”, “INPUT2”, “INPUT3”,
“INPUT4” and “PC” modes can each store the WIDE mode setting separately. The same for AV mode and volume.
(PZ-50HV2E)
'
'
"
"\ |
'
"\ |
NOTE
PZ-50HV2U
9
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Remote control unit
(PZ-50HV2U)
Set the mode switch to TV.
24
12 13
1
2 3
4 5
TV
POWER
AV
MODE
VIEW
MODE
DISPLAY
Mode switch
TV VCRCBL
DVD
/SAT
/LD
/DTV
ANT-A/B
INPUT
FRONT SURROUND
MTS CC
TWIN PICTURE
SELECT
SUB TWIN CH
FREEZE
INPUT
SLEEP LEARN
EDIT/
14
15
16 17
123
6
456
18
789
ENT
100
10
11
7 8
9
MENU TV/SAT/DVD RETURN
SOURCE DTV/SAT
POWER
POWER
0
FLASHBACK
+
VOL CH
MUTE
DTV/DVD TOP
MENU
MENU
GUIDE
SET/
ENTER
DTV/SAT
INFO
VCR REC
FAVORITE CH
ABCD
INPUT VOL– VOL+
RECEIVER
19
20
21
22 23
NOTE
When using the remote control unit, point it at the Plasma Display TV(Panel Unit).
Press DTV/SAT INFO and | at the same time to begin
recording.
1TV : Switch the Plasma Display power on or off. 2 FRONT SURROUND: Set SRS and FOCUS Sound
System mode.
3 AV MODE:Select an audio or video setting.
(AV mode: STANDARD, DYNAMIC, MOVIE, GAME, USER. PC mode: STANDARD, USER.)
4 SCREEN MODE: Select the screen size. 5 DISPLAY: Display the channel information. 6 SLEEP: Set the SLEEP timer. 7 CH RETURN: Return to the previous channel. 8 VOL +/– : Set the volume. 9 MENU: Display the menu screen. 10 MENU RETURN: Return to the previous menu screen.
'/"/\/|
11 : Select a desired item on the setting screen. 12 ANT: Select the antenna. (A, B) 13 INPUT: Select an input source of the Plasma Display.
(TV, INPUT 1, INPUT 2, INPUT 3, INPUT 4, PC)
: When pressed all buttons on the remote control unit
14
will light. The lighting will turn off if no operations are performed within about 5 seconds. This button is used for performing operations in dark places.
15 MTS: Select the MTS/SAP. 16 CC: Display captions during closed-caption source. 17 Dual picture mode select buttons
TWIN PICTURE: Set the dual picture mode.Press
again to return to normal screen.
FREEZE: Set the still image. Press again to return to
normal screen.
SELECT: Select the active screen. SUB INPUT: Select an input source of sub screen.
TWIN CH + /– : Select the channel of sub screen. 18 0 – 9: Set the channel. 19 100, CH ENTER: Select the three digit mode. Execute
a command of the channel.(When you select CBL/SA T/
DTV mode, this button operates as CH ENTER function.)
'
20 CH
/": Select the channel.
21 MUTING: Mute the sound. 22 SET/ENTER: Execute a command. 23 FAVORITE CH
A, B, C, D: Select any of four preset channels.
While watching you can toggle the set channels by
pressing A, B, C and D.
24 LED for transmission confirmation
10
DIMENSIONS
PZ-50HV2, PZ-50HV2E PZ-50HV2U
11
(Unit : mm)
PZ-50HV2, PZ-50HV2E PZ-50HV2U
REMOVING OF MAJOR PARTS
SW Power Supply ModuleAbout detect switch
This unit adopt the "Rear Case opened ! detection" system. Please work in service as follows by all means.
Outline and caution
Perform video transmission from the AVC System to the plasma display with digital signal in the PZ-50HV2 series. Therefore adopt contents protection by HDCP for copyright protection. Moreover establish the detect switch which is never turned on the power when "a rear case of plasma display was opened carelessly". Detect switch does not detect at the power supply OFF and the remote control unit wait state. Please stick this detect switch with tape before turning on the power in inside diagnoses of the plasma display. And please remove it not to forget the tape which stuck after the repair.
Remove the Rear Case (P).(Screws × 19)
1
×2
1
×2
1
1 1
1
1
1
1
1
Remove the IF Earth Metal.(Screws × 2)
2
Remove four screws.
3
Remove the SW Power Supply Module.
4
1
1
×2 ×2
1
1
1
1
Rear View
Detect Switch (S2)
When detect switch has worked by any chance
When detect switch works, LED of red blinks in succession by a 300msec period. Press keys in order of "MENU" key, "ENTER" key and "POWER" key with the remote control unit after sticking the detect switch with tape or close the rear case beforehand. This unit activates and it becomes the service factory mode screen. Afterwards, turn off the power with the remote control unit. Perform the normal operation afterward.
SW Power Supply Module
3
×2
3
2
4
IF Earth Metal
3
3
12
Insert it and reduce the Clamper.
5
Insert the SW Power Supply Module into the slit
6
of Sub Frame L and R.
Slit
PZ-50HV2, PZ-50HV2E PZ-50HV2U
MR INTERFACE, AUDIO AMP SP TERMINAL and DIGITAL VIDEO Assys
Remove the Rear Case (P). (Screws × 19)
1
Remove the SW Power Supply Module.
2
(Connector, Screws × 4)
Remove the IF Earth Metal (Screws × 2)
3
Remove the MR INTERFACE Assy (Connector, Screws × 4)
4
Remove the SP TERMINAL Assy (Connector, Screws × 2)
5
Remove the AUDIO AMP Assy (Connector, Screws × 2)
6
Sub Frame L
SW Power Supply Module
Clamper
6
SW Power Supply Module
5
Sub Frame R
MR INTERFACE Assy
3
IF Earth Metal
×2
4
5
×4
4
Remove the DIGITAL VIDEO Assy
7
(Connector,Circuit Board Spacer × 6)
AUDIO AMP Assy
6
6
SP TERMINAL Assy
6
×2
5
Diagnosis
7
DIGITAL VIDEO Assy
13
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Y DRIVE, SCAN (A), (B) Assy
Remove the three screws.
1
Front Case 50 (P)
Loosen a rivet.
2
Remove the Lead Cover (P).
3
Pull out a Flexible Cable.
4
2
Lead Cover (P)
Rivet
Turn it not to press the rivet. (Because when the rivet presses, fit in once again.)
It is easy to remove when pull out the Lead Cover (P) with the rivet before completely removing the rivet.
×3
1
44
3
Lead Cover (P)
Remove the Rear Case (P). (Screws × 19)
7
Remove the Y DRIVE Assy. (Connector, Screws × 8)
8
Remove the Front Chassis V. (Screws × 5)
9
9
9
8
8
×2
Y DRIVE Assy
×2
9
×2
8
×2
8
8
Remove bottom by the fulcrum at the top of Front Case 50 (P).
5
Remove the Front Case 50 (P).
6
Front Case 50 (P)
Rear Case
6
Aluminum Materials
It is the structure that a hook of Front Case 50 (P) was put between with Rear Case and aluminum materials.
5
Reverse the SCAN (A) and SCAN (B) Assemblies.
10
When it is necessary, exchange the ROM.
11
SCAN (A) Assy
×6
ROM
10
10
SCAN (B) Assy
14
X DRIVE Assy
Remove the Rear Case (P). (Screws × 19)
1
Remove the X DRIVE Assy. (Connector, Screws × 8)
2
PZ-50HV2, PZ-50HV2E PZ-50HV2U
×2
2
×2
2
X DRIVE Assy
×2
2
×2
2
15
PZ-50HV2, PZ-50HV2E PZ-50HV2U
ADJUSTMENT PROCEDURES
SERVICE FACTORY MODE
Service factory mode uses an OSD function of the AVC System. Perform the adjustment and setting in the state that this unit and Media Receiver are connected by the system. Plasma display cannot use a factory mode by being simple.
Remote Control Unit Operation in The Service Factory Mode
Operate the service factory mode with the remote control unit of accessory of the AVC System. Please perform the adjustment by operating the following keys.
Remote
Control Key
CH' key
"
key
CH VOL + key VOL – key
'
key
"
key
\
key
|
key
Function
One line moves the selection cursor of the adjustment item up. One line moves the selection cursor of the adjustment item down. +1 raises a adjustment value –1 reduces a adjustment value Perform page down (previous page) Perform page up (next page) –10 reduces a adjustment value +10 raises a adjustment value
TV
POWER
AV
MODE
VIEW MODE
DISPLAY
TV VCRCBL
DVD
/SAT
/LD
/DTV
ANT-A/B
INPUT
FRONT SURROUND
MTS CC
TWIN PICTURE
SELECT
SUB TWIN CH
FREEZE
INPUT
SLEEP LEARN
EDIT/
Model: PZ-50HV2E
123 456 789
FLASHBACK
+
VOL CH
MENU TV/SAT/DVD RETURN
SOURCE DTV/SAT
POWER
FAVORITE CH
ABCD
POWER
INPUT VOL– VOL+
RECEIVER
Model: PZ-50HV2U
16
MUTE
MENU
SET/
ENTER
ENT
100
0
DTV/DVD TOP
MENU
GUIDE
DTV/SAT
INFO
VCR REC
1. How to Enter the Service Factory Mode
Press the " (POWER)" key (POWER OFF)
System standby state
Confirm that the plasma display and the AVC System turned on together and a system cable is connected properly.
Perform the following operation by the remote control unit for less than 3 seconds.
Press the "MENU" key
Press the "ENTER" key
Press the "0" key
Press the "Factory" key (Note 1)
Image receiving state
Press the "Factory" key (Note 1)
Service Factory Mode
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Page 1/13
General information of the Plasma Display and AVC System
Page 2/13 to 9/13
Adjustment and setting item of the AVC System
Page 11/13 to 13/13
Switch a page with "
Adjustment and setting item of the Plasma Display
Note 1: When use the adjustment exclusive use remote control unit with a [AA5F] code.
'
" and """ keys.
: Be careful so that there is the case that page constitution is different.
17
PZ-50HV2, PZ-50HV2E PZ-50HV2U
2. General Information of the Plasma Display and AVC System
Display example of the first page
1/13
CENTE
RVers
1 2
OSD Ve r s i o n CV I C Ve r s i on
3 4
TTXP Ve rs i on
5
MON I TOR V e r s i o n
6
PANEL Ve r s i on
7
FLASH Ve rs i on
8
MON I TOR Mo de l
9
Mode l S l eect inMa Mode l S l eectAV
10 11
Mode l S l eect
12
Senso r e Temp
Cen te r cuAtime
13 14
Mon i t o r Ac ut i me 47 H 4 2 M
15 16
Pu l s e Acut ime 16 4
17 18
ion
MON I TOR
MR M IAN 0021E MRODS2 0109A//010 W20 0 /109 0 009:12/X200/109 0 079:12/V20 TTX RPG F6 91 10
-00
-05 01 0 4 0 +
28
OFF
RESET
RESET OFF
RESET OFF
NPIU S1GINoT
025H9//
0/109 0 109:12/
061
H41M16
No. Item Explanation
1 Main software version information of the AVC System 2 OSD version information of the AVC System
IP/resize IC control software version information of the AVC
3
System Text microcomputer software version information of the
4
AVC System
Module microcomputer software version information of the PDP
5 6 Panel microcomputer version information of the PDP 7 Panel flash ROM version information of the PDP
8 PDP model information 9 AVC System model information
10 AVC System model information 11 PDP destination information
Temperature information of panel temperature sensor on
12
the PDP
13 AVC System accumulation operating time
14 AVC System accumulation operating time reset 15 PDP accumulation operating time
16 PDP accumulation operating time reset 17 PDP accumulation pulse number
18 PDP accumulation pulse number reset
Reference
01: PIONEER 50 inches, 02: PIONEER 43 inches, 11: SHARP 50 inches, 12: SHARP 43 inches
0: All SHARP destinations, Japanese and North America destinations of PIONEER, 3: European and general destinations of PIONEER
This is internal temperature information. This is not establishment environment temperature.
Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0H] when pressing the "ENTER" key.
Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0H] when pressing the "ENTER" key.
Real accumulation pulse number becomes "indicated value *10,000,000 pulse".
Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0] when pressing the "ENTER" key.
: Be careful so that there is the case that page constitution is different.
18
3. Adjustment and Setting Item of the Plasma Display
Display example of the eleventh page
11/13 PUT1NoSIGNI
MNTR
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
V50 02WB MNTR V6 0 0 1WB MNTR PC 0 1WB MNTR R H 25 5IGH1 MNTR G H 2 5 5IGH1 MNTR B H 25 4IGH1 MNTR R L 5 1 0OW1 MNTR G L 5 0 9OW1 MNTR B L 5 1 2OW1 MNTR R H 25 5IGH2 MNTR G H 2 5 5IGH2 MNTR B H 25 4IGH2 MNTR R L 5 1 0OW2 MNTR G L 5 1 1OW2 MNTR B L 5 1 2OW2
PZ-50HV2, PZ-50HV2E PZ-50HV2U
No. Item Adjustable Range Shipping Setting Storage Place
PDP_W/B table selection at VIDEO 50Hz
1
PDP_W/B table selection at VIDEO 60Hz
2
PDP_W/B table selection at PC
3
RED_GAIN of PDP_W/B table 1
4
GREEN_GAIN of PDP_W/B table 1
5
BLUE_GAIN of PDP_W/B table 1
6
RED_OFS of PDP_W/B table 1
7
GREEN_OFS of PDP_W/B table 1
8
BLUE_OFS of PDP_W/B table 1
9
RED_GAIN of PDP_W/B table 2
10
GREEN_GAIN of PDP_W/B table 2
11
BLUE_GAIN of PDP_W/B table 2
12
RED_OFS of PDP_W/B table 2
13
GREEN_OFS of PDP_W/B table 2
14
BLUE_OFS of PDP_W/B table 2
15
1 or 2 1 or 2
1 or 2 0 to 255 0 to 255 0 to 255 0 to 999 0 to 999 0 to 999 0 to 255 0 to 255 0 to 255 0 to 999 0 to 999 0 to 999
Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value
Caution in the PDP W/B (No.4 to 15) adjustment:
Adjustment value is reflected without relation in input signal during adjustment to the actual PDP. For example, when operate a adjustment value of [MNTR HIGH1] during PAL input, switch to the adjustment value operation of W/B table 1 while displaying PAL in the actual PDP. This is temporary. After adjustment, it becomes the W/B table 2 operation in the PAL input after restarted in the normal mode. It becomes an operation of the W/B table 1 adjustment value after adjustment in the NTSC input. As for the above example, table selection (No. 1 and 2) becomes the shipping setting.
2 1 1
PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP
: Be careful so that there is the case that page constitution is different.
19
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Display example of the twelfth page
21/13 PUT1NoSIGNI
ABL V
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
IDE 11860 PCO
ABL V I DE 1 2 250O
VOF ADJ 13 1S VSU ADJ 12 8S XSU ADJ 08SB XSU ADJ 08SG YSU ADJ 08SB YSU ADJ 08SG
No. Item Adjustable Range Shipping Setting Storage Place
1 Electric power setting at the PC, VIDEO 60Hz 0 to 255 2 Electric power setting at VIDEO 50Hz 0 to 255 3 VOFS voltage setting 0 to 255 4 VSUS voltage setting 0 to 255 5 SUS_B timing setting of X drive 0 to 15 6 SUS_G timing setting of X drive 0 to 15 7 SUS_B timing setting of Y drive 0 to 15 8 SUS_G timing setting of Y drive 0 to 15
Adjustment item of this page is related in damage of the set when mistakes adjustment. When adjustment is needed, be enough careful to adjustment.
Caution in the electric power setting (No. 1 and 2) adjustment:
Adjustment value is reflected without relation in input signal during adjustment to the actual PDP. For example, when operate a adjustment value of [ABL VIDEO 60 PC] during PAL input, switch to the adjustment value operation of [ABL VIDEO 60 PC] while displaying PAL in the actual PDP. This is temporary. After adjustment, it becomes the [ABL VIDEO 50] operation in the PAL input after restarted in the normal mode. It becomes an operation of the [ABL VIDEO 60PC] adjustment value after adjustment in the NTSC input.
: Be careful so that there is the case that page constitution is different.
Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value
PDP PDP PDP PDP PDP PDP PDP PDP
20
Display example of the thirteenth page
21/13 PUT1NoSIGNI
VIPCDDEEO
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
DR 00VE MOI
I
NEGAT
VEI
ENHAN ECBR I GHT FREQMASK
V PATTE NR FULL MASK
DEDR VE MO DEMO
MASK
PZ-50HV2, PZ-50HV2E PZ-50HV2U
03 OFF OFF
50 OFF OFF
No. Item Adjustable Range Shipping Setting Storage Place
1 Drive mode selection at VIDEO 0 to 5 0 PDP 2 Drive mode selection at PC 0 to 5 3 PDP 3 Negative positive inversion mode OFF/ON OFF PDP 4 Bright enhance OFF/ON OFF None 5 Refresh rate at mask signal generation 50/60/70 None 6 Pattern mask signal generation OFF/ OFF PDP 7 Full mask signal generation OFF/ OFF PDP
Caution in the mask (generation test signal screen in the PDP inside) signal generation:
A pattern mask and a full mask can use only either. Therefore, turn a full mask to OFF when uses a pattern mask. Also turn a pattern mask to OFF when uses a full mask.
A pattern mask and a full mask are test signal screens occurring together in the PDP inside. Therefore, in the mask signal generation, it cannot confirm video inputting from OSD and the outside. When release mask setting or change of each setting or perform the confirmation of the adjustment or external input signal, perform key operation of the main unit button or the remote control unit. When operated something, stop the generation of the mask signal just after that for two seconds. Therefore, modification and adjustment of each setting and confirmation of the external input signal are possible.
: Be careful so that there is the case that page constitution is different.
21
PZ-50HV2, PZ-50HV2E PZ-50HV2U
ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED
SW POWER SUPPLY Module
When replaced
No adjustment required.
DIGITAL VIDEO Assy
When repaired
No adjustment required.
When replaced
Remove IC1204 (24LC04(1) SN-TBB) from the former PC Board to replace, and install it to the new PC Board.
MR INTERFACE Assy
Set slide SW according to page 244.
Y DRIVE Assy
When repaired
1. VOFS/VH/IC5V voltage adjustment
2. Timing adjustment of pulse module
When replaced
1. SUSB ground timing adjustment
2. Panel white balance adjustment
X DRIVE Assy
When repaired
1. VRN voltage adjustment
2. Timing adjustment of pulse module
When replaced
1. SUSB ground timing adjustment
2. Panel white balance adjustment
Y DRIVE Assy
DIGITAL VIDEO Assy
SW POWER SUPPLY Module
X DRIVE Assy
MR INTERFACE Assy
Fig. 1 PC Board Location (rear side view)
22
ADJUSTMENT
VOFS/VH/IC5V Voltage Adjustment
Input Signal
Adjusting Point
VOFS (Offset voltage) adjustment Method 1
1. Write down a adjustment value of VOFS ADJ in the factory mode.
2. Set this adjustment value to center (128).
3. Adjust VR2701 so that the voltage between K2701 (VOFS) and K2703 (SUS GND) becomes 45V.
4. Return it to the value that wrote down a adjustment value of V-OFFSET in step 1.
Method 2
1. Read the adjustment value of VOFS ADJ in the factory mode.
2. Adjust VR2701 so that the voltage between K2710 (VOFS) and K2703 (SUS GND) becomes following voltage ± 0.5V.
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Adjusting Method
White 100%
VR2701 (VOFS) (Y DRIVE Assy)
VR2703 (VH) (Y DRIVE Assy)
Input
Command
VOF000 0.4 25 VOF134 2.599212598 45.94488 VOF006 0.4984375 25.9375 VOF141 2.71496063 47.04724 VOF013 0.61328125 27.03125 VOF147 2.814173228 47.99213 VOF019 0.71171875 27.96875 VOF153 2.913385827 48.93701 VOF026 0.8265625 29.0625 VOF160 3.029133858 50.03937 VOF032 0.925 30 VOF166 3.128346457 50.98425 VOF038 1.0234375 30.9375 VOF172 3.227559055 51.92913 VOF045 1.13828125 32.03125 VOF179 3.343307087 53.0315 VOF051 1.23671875 32.96875 VOF185 3.442519685 53.97638 VOF058 1.3515625 34.0625 VOF191 3.541732283 54.92126 VOF064 1.45 35 VOF198 3.657480315 56.02362 VOF070 1.5484375 35.9375 VOF204 3.756692913 56.9685 VOF077 1.66328125 37.03125 VOF211 3.872440945 58.07087 VOF083 1.76171875 37.96875 VOF217 3.971653543 59.01575 VOF090 1.8765625 39.0625 VOF223 4.070866142 59.96063 VOF096 1.975 40 VOF230 4.186614173 61.06299 VOF102 2.0734375 40.9375 VOF236 4.285826772 62.00787 VOF109 2.18828125 42.03125 VOF242 4.38503937 62.95276 VOF115 2.28671875 42.96875 VOF249 4.500787402 64.05512 VOF122 2.4015625 44.0625 VOF255 4.6 65 VOF128 2.5 45
DAC
Output
Setting
Voltage
Input
Command
DAC
Output
Setting Voltage
The symptom is case of mis-adjustment
If the VOFS Voltage adjustment is not performed properly, dots like blinking luminance points appear. If deviated greatly from the right adjustment point, panel will light white.
VH (voltage for scan IC) Adjustment
Adjust so that the voltage between K2716 (VH) and K2720 (PSUS) becomes 103V ± 0.5V. PSUS (=GNDH) is a floating GND and the electric potential is different from that of chassis GND. Be sure not to short-circuit PSUS (=GNDH) and another GND, because that may damage the unit.
The symptom is case of mis-adjustment
If the VH adjustment is not performed properly, dots like blinking luminance points appear. If deviated greatly from the right adjustment point, panel will light white.
IC5V Adjustment
Adjust so that the voltage between K2707 (IC5V) and K2720 (PSUS) becomes 5.0V ± 0.1V. VR2702 (IC5V) (Y DRIVE Assy)
PSUS (=GNDH) is a floating GND and the electric potential is different from that of chassis
GND. Be sure not to short-circuit PSUS (=GNDH) and another GND, because that may
damage the unit.
Note : Be sure to measure between specified test points.
23
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Sustain Pulse Waveform Adjustment
Input Signal
REF_DIG mode
White 100%
in Factory mode
XSUSB ADJ YSUSB ADJ
VRN Voltage Adjustment
Input Signal
Adjusting Point Adjusting Method
X-SUS-B, Y-SUS-B Adjustment
Set to the indicated value with the remote control unit. (Refer to "Timing adjustment of control signal of X and Y Drive Assys".)
Adjusting Point Adjusting Method
White 100%
VR3701 (VRN) (X DRIVE Assy)
VRN (minus reset voltage adjustment)
Adjust so that the voltage between K3707 (VRN) and K3702 (SUS-GND) becomes
-300V ± 1.0V.
Panel White Balance Adjustment
Input Signal
When perform the various adjustment by RS-232C control, execute a "DM0" command (release the limit of pulse number) beforehand. After the adjustment completion, execute a "DM 3" command (Limit of pulse number: 64%, shipping state) by all means.
Adjusting Point Adjusting Method
Adjust the parameter in the OFFSET-DIGITAL of factory mode as follows;
In this time, dispay uses the mask (MASK04) of factory mode.
PANEL R-HIGH PANEL B-LOW
Reference : Adjustment values using the Media color-difference meter (CA-100)
MASK Left Side
x295 y306
MASK Right Side
291 300
24
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Timing Adjustment of X and Y DRIVE Assys Control Signal
Purpose
Pulse module loads in DRIVE Assy as one of heat measures of DRIVE Assy. Adjust the drive timing of the pulse module driving parallel with VR.
Pulse module has each peculiar delay time. Readjustment is necessary when replaced the pulse module in the X and Y DRIVE Assys.
Adjustment Method
CR delay circuit is each inserted on signal path of four control signals (SUS-U, SUS-B, SUS-D, SUS-G) driving the pulse module. Quantity of delay can adjust pulse module of one side with VR. Adjust VR while measuring a waveform of the pulse module, and match a timing.
Adjustment VR Test pin for adjustment and measurment
X DRIVE Y DRIVE SUS-U VR3203 VR2204 SUS-D VR3202 VR2203 SUS-B VR3201 VR2202 SUS-G VR3200 VR2201
Adjustment Procedure
Pulse Module X DRIVE Y DRIVE
Upper Lower Upper Lower
SUSOUT K3105 K3106 K2212 K2203
SUS-U K3200 K3204 K2220 K2224 SUS-D K3108 K3205 K2207 K2225
Power ON Black Mask Screen
Display a SUSOUT waveform
Coarse adjustment of SUS-U, SUS-B, SUS-G
Display a SUS-D waveform
SUS-D adjustment Adjust the waveform to 20-25ns.
Display a SUS-U waveform
SUS-U adjustment Adjust the waveform to 20-25ns.
Power OFF
Adjust VR resistance value of SUS-B and SUS-G to match VR resistance value of SUS-D within ± 2.
Measuring points of waveform are refered to next page.
SUS-D readjustment Adjust the waveform to 20-25ns.
SUS-U readjustment Adjust the waveform to 20-25ns.
Adjust VR resistance value of SUS-B and SUS-G to match VR resistance value of SUS-D within ± 2.
Power ON and display a SUS-D waveform
Display a SUS-U waveform
Power OFF
Power ON and display a SUSOUT waveform
Compare waveform,
and do harmonize
almost?
No
As for this adjustment, adjustment with set state is difficult. Therefore replace it every Assy when replacing the pulse module.
Yes
Adjustment end
25
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Measuring Waveform of Pulse Module Timing Adjustment
Timing adjustment of the pulse module control signal adjusts with the sustain pulse of eighth pulse (X DRIVE) and the ninth pulse (Y DRIVE) from the back of 6SF.
Measuring point of waveform
Y DRIVE SUSOUT waveform X DRIVE SUSOUT waveform
1SF 2SF 3SF 4SF 5SF 6SF 7SF
1ms/div
Magnify 6SF block
CH1 : Y SUSOUT Under (K2203), 50V/div CH2 : Y SUSOUT Upper (K2212), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div
5µs/div
Use this sustain pulse and adjust.
Trigger : 2msec delay
Perform adjustment of waveform with a black mask screen.
It is easy to adjust when turned field AB offset to OFF (RS-232C
command: OCN) in adjustment.
Note:
Sampling rate of oscilloscope sets it more than 500MS/s in order to perform ns order adjustment.
Collecting calibration of probe before adjustment by all means.
Connect GND of probe measuring waveform to SUSGND terminal
by all means.
Precise waveform is not displayed, and an adjustment gap may occur that does not collect GND properly.
1SF 2SF 3SF 4SF 5SF 6SF 7SF
1ms/div
Magnify 6SF block
CH1 : X SUSOUT Under (K3106), 50V/div CH2 : X SUSOUT Upper (K3105), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div
5µs/div
Use this sustain pulse and adjust.
Trigger : 2msec delay
When took waveform be each drive Assy unit, measure it at the fourth sustain pulse from the back except for a large width sustain pulse. Therefore, when measured both waveform of the X and Y drives together, it becomes the sustain pulse of 8 and 9 pulses from the back.
Waveform coarse adjustment
Measure the SUSOUT waveform
1ms/div
Magnify the adjustment waveform
Adjust with SUS-B
500ns/div
Adjust with SUS-U Adjust with SUS-G
When there is a gap with waveform of CH1 / CH2 of the part which enclosed in the following circle, adjust required VR to overlap the waveform.
CH1 : Y SUSOUT Under (K2203), 50V/div CH2 : Y SUSOUT Upper (K2212), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay
26
PZ-50HV2, PZ-50HV2E PZ-50HV2U
SUS-D Adjustment (Y DRIVE)
1ms/div
Magnify 6SF block
5µs/div
1ms/div
Magnify 6SF block
500ns/div
SUS-U Adjustment (Y DRIVE)
1ms/div
Magnify 6SF block
5µs/div
Magnification Magnification
1ms/div
Magnify 6SF block
200ns/div
Magnification
1ms/div
Magnify 6SF block
Upper PM
Lower PM
10ns/div
CH1 : Y SUS-D Under (K2225), 50V/div CH2 : Y SUS-D Upper (K2207), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay
20 - 25ns
Caution:
Not absolutely mistaking upper and lower of waveform.
Waveform Confirmation in Adjustment completion
Measure the SUSOUT waveform
1ms/div
Magnify the adjustment waveform
CH1 : Y SUSOUT Under (K2203), 50V/div CH2 : Y SUSOUT Upper (K2212), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div
500ns/div
Trigger : 2msec delay
Magnification
1ms/div
Magnify 6SF block
20 - 25ns
Upper PM
Lower PM
10ns/div
CH1 : Y SUS-U Under (K2224), 50V/div CH2 : Y SUS-U Upper (K2220), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay
Confirm it to waveform of CH1 / CH2 of the part which enclosed in the following circle whether there is not a large gap. (A gap of the quantity that shifts 20nS and adjusted remains.)
When adjust in the power supply ON state, change so that the quantity of gap that adjusted by temperature-rise of the pulse module becomes small. Therefore, perform high power OFF (RS-232C command: DRF) except measurement time of waveform when adjusts, and adjustment error by temperature-rise does not occur.
27
PZ-50HV2, PZ-50HV2E PZ-50HV2U
SUS-B Ground Timing Adjustment
It is necessary to readjust this adjustment when replaced the X or Y DRIVE Assy and the pulse module.
Measurement point and method
Measurement point of waveform of X and Y DRIVE Assy in timing adjustment is test pin of SUSOUT of the pulse module of bottom of the main unit. X DRIVE Assy : K3106 Y DRIVE Assy : K2203 Measurement screen : White mask
The measurement is easy to perform when turns field AB alternation to OFF. (RS-232C command: OCN) Measure a sustain pulse of the fourth pulse (X DRIVE) and the fifth pulse (Y DRIVE) from the back of the fourth FS, and
adjust. In the start section of this sustain pulse, waveform has inflection point with the timing when SUS-B becomes ON. Adjust so that the voltage of this inflection point is the nearest to 150V and do not become less than 150V.
Adjustment parameter
X DRIVE: XSUSB (RS-232C command : XSB) Y DRIVE: YSUSB (RS-232C command : YSB)
Note:
Connect GND of probe measuring waveform to SUSGND terminal by all means.
Precise waveform is not displayed, and an adjustment gap may occur that does not collect GND properly.
Waveform in the measurement
Rst
1ms/div Magnify 4SF block
XXXXXXY YYYY Y
5µs/div
Magnify the fourth pulse sustain pulse (XSUSOUT waveform) from the back of the above waveform.
1SF 2SF 3SF 4SF
CH1 : Y SUSOUT (K2203), 50V/div CH2 : X SUSOUT (K3106), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay
Measure a waveform of this section and adjust.
NG
OK
100msec/div
100msec/div
GND
150V Line
50V/div
This broken section moves by changing the adjustment parameter.
150V Line
50V/div
Become less than 150V. NG
28
PZ-50HV2, PZ-50HV2E PZ-50HV2U
Y DRIVE Assy X DRIVE Assy
K2720
K2227
(SUS_D)
K2226
(SUS_U)
K2212
(SUSOUTB)
K2225
(SUS_D)
K2224
(SUS_U)
K2203
(SUSOUTA)
K2218
(1/2 VSUS)
K2011 K2010 K2013 K2009 K2005 K2003 K2002 K2001 K2004
K2205
K2215
(SUS_B)
K2214
(SUS_G)
K2211
K2039 (YSUS_MSK)
K2037 (YSUS_G) K2028 (YSUS_U)
VR2204
(SUS_U_ADJ)
VR2203
(SUS_D_ADJ)
VR2201
(SUS_G_ADJ)
(SUS_U)
K2216
(SUS_D)
K2222
(YPR_U2)
K2053
(SOFT_D)
K2041 (OFS)
K2217
VR2701
K2021
(PN MUTE)
VR2202
(SUS_B_ADJ)
K2716
(VH)
(YDC_DC_PD)
(VH_ADJ)
K2703
(SUSGND)
K2710
(VOFS)
K2050 K2048 K2046
K2012
K2040
(YCP_MSK)
K2029
(YSUS_D)
K2027
(YSUS_B)
K2704
(VF-)
K2701
(VF+)
(IC5V_ADJ)
K2715
K2718
(VH UVP) VR2703
K2702
(VSUS)
K2709
K2712
(VOFSUVP)
K2045
K2049 K2047
K2044
K2038
(YPR_U1)
K2024
(DGND)
(DEW_DET)
K2707 (IC5V)
VR2702
(PSUS)
K2717
(VH CONT)
K2719
(VH OVP)
K2708 (VOFS)
K2705
(SUSGND)
K2221 (+15V)
K2043
(DGND)
K2008
(DGND)
K2007
(DGND)
K2006 (+5V)
K2101
K2714
(GNDHS)
K2706 (+14V)
K2711
(-8V) K2713
(IC5V UVP)
K3214
(SUSGND)
K3205
(SUS_D)
K3204
(SUS_U)
K3106
(SUSOUT_B)
K3102
(XNR_PD)
K3203
(1/2VSUS)
K3108
(SUS_D)
K3200
(SUS_U)
K3105
(SUSOUTA)
K3213
(1/2VSUS)
(SUSGND)
K3201
K3707 (VRN)
(PN_MUTE)
K3015
(XSUS-MSK)
K3014
(XNR-D1)
K3012
(XSUS-D)
VR3203 (SUS-U)
VR3202 (SUS-D)
(SUS. GND)
VR3701
(VRN. ADJ)
K3029
K3008
K3010
(XNR-U)
K3017
(XCP-MSK)
(XSUS-B)
VR3200 (SUS-G)
K3702
K3030
K3021
K3022
K3003
K3103
(VCP_PD)
K3104
(+5V)
VR3201 (SUS-B)
(VSUS)
K3708
(VRN_OVP)
K3706
(X DC-DC PD)
K3705
VRN UVP)
K3701
K3703
(SUS. GND)
K3704
(VRN. CNT)
K3009
K3006
K3011
K3007
K3025
K3018 (XNR-D2)
K3013 (XSUS-G)
K3004 (XSUS-U)
K3001
(+5V)
Adjusting Points
29
PZ-50HV2, PZ-50HV2E PZ-50HV2U
COMMAND
RS-232C Command
As for PZ-50HV2 system, the 232C control of the panel control item is possible by a single state. However, the following exclusive use communication jig is necessary.
Be careful so that can not use a DSUB 9-pin in the rear panel of the AVC System.
Connection
DVI (Video line):
Input optional video from the signal source with the DVI output. Input timing is as follows.
DVI input timing
XGA60 (VESA conformity)
CLK 65MHz
H total 1344 clk H disp 1024 clk H sync 136 clk H BP 160 clk V total 806 line V disp 768 line V sync 6 line V BP 29 line fH 48.363 kHz fV 60.004 Hz
Communication baudrate
38400 bps is fixed.
PDP rear view
AC-DC adapter (9V or 12V output)
Communication line:
Connect a system cable.
Exclusive use communication jig
PC for control Connect to DSUB 9-pin
DSUB 9-pin straight cable
Jig Schematic Diagram
CN1
AKP1201
R4
100
R5
100
R8
CN2
AKB1099
R
L
GND
G_JIGU10
CN4
AKP1205
CN5
B3B-PH-SM3-TBB
9V
NC
D1FS4-TRB
GND
D1
100
9.3V
C7
D2
D1FS4-TRB
47/16
V_JIGU10
IC1
DS14C232CM-TBB
C1
1
1/50
2 3
C2
4
1/50
5
1/50
C3
C8
6 7 8
1/50
100k
C6
R14
0.1
16
C1+
VCC
V+
GND
15 14
C1-
DOUT1
C2+
RIN1
13
C2-
ROUT1
12
V-
DIN1
11 10
DOUT2
DIN2
9
RIN2
ROUT2
C4
0.1
100k
R15
G_JIGU10
IC2
PQ05DZ51-TLB
NC
VIN VO
GND
2.2k
R11
2.2k
R12
47/16
C5
10k
10k
R16
R17
VC
0.1
47/16
C9
C10
G_JIGU10
R6
100 R7
100
R9
0
R13
0
R10
R1
1k
CN3
0
R2
AKP1194
SP_L
20
10
GND
19
9
SRST
18
GND
SP_R
GND
8
17
7
16
6
15
5
14
4
13
3
12
2
11
1
FLASH_W
SR_UP
0
SR_DOWN
TXD0_M
SP_L CSEN1 CSEN2 CCKM GND SMPOW SP_R SENCE GND RXD0_M
0
R3
30
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