In the interests of user-safety (Required by safety regulations in some countries) the set should be restored
to its original condition and only parts identical to those specified should be used.
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
PZ-50HV2, PZ-50HV2E
22
PZ-50HV2U
IMPORTANT SERVICE SAFETY PRECAUTION
Ë
Service work should be perfomed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:
WARNING
» Use an AC voltmeter having with 5000 ohm per volt,
or higher, sensitivity or measure the AC voltage drop
1. For continued safety, no modification of any circuit
should be attempted.
2. Disconnect AC power before servicing.
across the resisor.
» Connect the resistor connection to all exposed metal
parts having a return to the chassis (antenna, metal
cabinet, screw heads, knobs and control shafts,
CAUTION: FOR CONTINUED PROTECTION
AGAINST A RISK OF FIRE REPLACE ONLY WITH
SAME TYPE FUSE. 9GJAEK1071(10A/400V): PZ50HV2E, 9GJAEK1069 (10A/125V): PZ-50HV2U
FUSE.
escutcheon and etc.) and measure the AC voltage
drop across the resistor.
All checks must be repeated with the AC cord plug
connection reversed. (If necessary, a nonpolarized
adaptor plug must be used only for the purpose of
completing these checks.)
BEFORE RETURNING THE RECEIVER
(Fire & Shock Hazard)
Before returning the receiver to the user, perform
Any reading of 35V peak (this corresponds to 0.7
milliamp. peak AC.) or more is excessive and
indicates a potential shock hazard which must be
corrected before returning the monitor to the owner.
the following safety checks:
1. Inspect all lead dress to make certain that leads are
not pinched, and check that hardware is not lodged
between the chassis and other metal parts in the
receiver.
2. Inspect all protective devices such as non-metallic
control knobs, insulation materials, cabinet backs,
adjustment and compartment covers or shields,
isolation resistor-capacitor networks, mechanical
insulators and etc.
DVM
AC SCALE
1.5k ohms.
10W
3. To be sure that no shock hazard exists, check for
leakage current in the following manner.
» Plug the AC cord directly into a 110~240 volt AC outlet,
and connect the DC power cable into the receiver's
DC jack. (Do not use an isolation transformer for this
0.15 µF
TEST PROBE
test).
» Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in series
with all exposed metal cabinet parts and a known
earth ground, such as electrical conduit or electrical
ground connected to an earth ground.
Many electrical and mechanical parts in television have
special safety-related characteristics.
These characteristics are often not evident from visual
inspection, nor can protection afforded by them be
necessarily increased by using replacement components
rated for higher voltage, wattage and etc.
Replacement parts which have these special safety
characteristics are identified in this manual; electrical
and shaded areas in the
Schematic Diagrams.
For continued protection, replacement parts must be
identical to those used in the original circuit.
The use of a substitute replacement parts which do not
have the same safety characteristics as the factory
recommended replacement parts shown in this service
manual, may create shock, fire or other hazards.
components having such features are identified by “ å”
Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement
accoutumé à toute vérification de sécurité et aux conseils suivants.
AVERTISSEMENT
1. N'entreprendre aucune modification de tout circuit.
C'est dangereux.
2. Débrancher le récepteur avant toute réparation.
PRECAUTION
: POUR LA PROTECTION CONTINUE
CONTRE LES RISQUES D'INCENDIE, REMPLACER
LE FUSIBLE PAR UN FUSIBLE DE MEME TYPE
9GJAEK1071(10A/400V): PZ-50HV2E, 9GJAEK1069
(10A/125V): PZ-50HV2U.
VERIFICA TIONS CONTRE L'INCEN-DIE ET
LE CHOC ELECTRIQUE
Avant de rendre le récepteur à l'utilisateur, effectuer
les vérifications suivantes.
1. Inspecter tous les faisceaux de câbles pour s'assurer
que les fils ne soient pas pincés ou qu'un outil ne soit
pas placé entre le châssis et les autres pièces
métalliques du récepteur.
2. Inspecter tous les dispositifs de protection comme les
boutons de commande non-métalliques, les isolants,
le dos du coffret, les couvercles ou blindages de réglage
et de compartiment, les réseaux de résistancecapacité, les isolateurs mécaniques, etc.
3. S'assurer qu'il n'y ait pas de danger d'électrocution en
vérifiant la fuite de courant, de la facon suivante:
• Brancher le cordon d'alimentation directem-ent à une
prise de courant de 110-240V. (Ne pas utiliser de
transformateur d'isolation pour cet essai).
• A l'aide de deux fils à pinces, brancher une résistance
de 1.5 kΩ 10 watts en parallèle avec un condensateur
de 0,15µF en série avec toutes les pièces métalliques
exposées du coffret et une terre connue comme une
conduite électrique ou une prise de terre branchée à
la terre.
• Utiliser un voltmètre CA d'une sensibilité d'au moins
5000Ω/V pour mesurer la chute de tension en travers
de la résistance.
• Toucher avec la sonde d'essai les pièces métalliques
exposées qui présentent une voie de retour au châssis
(antenne, coffret métallique, tête des vis, arbres de
commande et des boutons, écusson, etc.) et mesurer
la chute de tension CA en-travers de la résistance.
T outes les vérifications doivent être refaites après avoir
inversé la fiche du cordon d'alimentation. (Si nécessaire,
une prise d'adpatation non polarisée peut être utilisée
dans le but de terminer ces vérifications.)
Tous les courants mesurés ne doivent pas dépasser
0,5 mA.
Dans le cas contraire, il y a une possibilité de choc
électrique qui doit être supprimée avant de rendre le
récepteur au client.
De nombreuses pièces, électriques et mécaniques, dans
les téléviseurs présentent des caractéristiques spéciales
relatives à la sécurité, qui ne sont souvent pas évidentesà vue. Le degré de protection ne peut pas être
nécessairement augmentée en utilisant des pièces de
remplacement étalonnées pour haute tension,
puissance, etc.
Les pièces de remplacement qui présentent ces
caractéristiques sont identifiées dans ce manuel; les
pièces électriques qui présentent ces particularités sont
identifiées par la marque " å " et hachurées dans la
liste des pièces de remplacement et les diagrammes
schématiques.
Pour assurer la protection, ces pièces doivent être
identiques à celles utilisées dans le circuit d'origine.
L'utilisation de pièces qui n'ont pas les mêmes
caractéristiques que les pièces recommandées par
l'usine, indiquées dans ce manuel, peut provoquer des
électrocutions, incendies, radiations X ou autres
accidents.
3
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
SPECIFICATIONS
Item
Number of Pixels
Audio Amplifier
Surround System
Power requirement
Dimensions
Weight
Accessories
50" Plasma Display TV (Panel Unit),
Model: PZ-50HV2E
2,949,120 dots
12 W + 12 W (10 % distortion)
—
AC 220-240V, 50/60 Hz, 356W
(0.8 W Standby)
1436 (W) × 826 (H) × 428 (D) mm
(with set stand and speakers)
52.0 kg (with set stand and speakers)
Power cord, Cleaning cloth, T wo screws for
preventing the System from falling over, Set
stand securing bracket, Four screws for set stand
securing bracket, System cable clamp, Five
speaker cable clamps, Four speaker brackets,
Hexagon wrench, T wo speaker cables, Two kinds
of screws for speaker brackets, T wo speakers,
Two spacers for speakers
50" Plasma Display TV (Panel Unit),
Model: PZ-50HV2U
2,949,120 dots
12 W + 12 W (10 % distortion)
SRS/FOCUS/SRS + FOCUS
110-240V AC, 50/60 Hz, 371W
(0.8 W Standby)
1436(W) × 826 (H) × 428 (D) mm
(with set stand and speakers)
(56 9/16 (W) × 32 17/32 (H) × 16 7/8 (D) inch)
52 kg (114.6 lbs.)
Power cord, Cleaning cloth, T wo screws for
preventing the System from falling over, Stopper
for set stand, Four screws for set stand, System
cable clamp, Five speaker cable clamps, Four
speaker brackets, Hexagon wrench, T wo speaker
cables, T wo kinds of four screws for speaker
bracket, T wo spacers for speakers, Two speakers
(with set stand and speakers)
4
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PWB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
SAFETY PRECAUTIONS
NOTICE :Comply with all cautions and safety related notes
located on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an
isolation transformer should be inserted between the power
line and the set in safety before any service is performed.
2.When replacing a chassis in the set, all the protective
devices must be put back in place, such as barriers,
nonmetallic knobs, adjustment and compartment
covershields, isolation resistor-capacitor, etc.
3. When service is required, observe the original lead dress.
Extra precaution should be taken to assure correct lead
dress in the high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit
diagram should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace
those components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service
technician must thoroughly test the unit to be certain that it
is completely safe to operate without danger of electrical
shock, and be sure that no protective device built into the
set by the manufacture has become defective, or
inadvertently defeated during servicing. Therefore, the
following checks should be performed for the continued
protection of the customer and service technician.
6. Perform the following precautions against unwanted
radiation and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits
the panel face, panel corner, and panel edge (so that the
glass does not break).
• Make sure that the panel vent does not break. (Check
that the cover is attached.)
• Handle the FPC connected to the panel carefully.
Twisting or pulling the FPC when connecting it to the
connector will cause it to peel off from the panel.
8. Pay attention to the following.
• Be sure to wire the fan. If the fan does not work, the
temperature will rise and cause the protection circuit to
operate.
• When the front case is removed, infrared ray is radiated
and may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel
are removed because this may cause a high risk of
disturbance to TVs and radios in the surrounding.
5
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
Leakage Current Cold Check
With the AC plug removed from an AC power source, place
a jumper across the two plug prongs. Turn the AC power
switch on. Using an insulation tester (DC 500V), connect one
lead to the jumpered AC plug and touch the other lead to each
exposed metal part (input/output terminals, screwheads,
metal overlays, control shafts, etc.), particularly any exposed
metal part having a return path to the chassis. Exposed metal
parts having a return path to the chassis should have a
minimum resistor reading of 0.3MΩ and a maximum resistor
reading of 5MΩ. Any resistor value below or above this range
indicates an abnormality which requires corrective action.
Exposed metal parts not having a return path to the chassis
will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not
use an isolation transformer for this check).
Turn the AC power switch on.
Using a "Leakage Current Tester (Simpson Model 229
equivalent)", measure for current from all exposed metal
parts of the cabinet (input/output terminals, screwheads,
metal overlays, control shaft, etc.), particularly any exposed
metal part having a return path to the chassis, to a known
earth ground (water pipe, conduit, etc.). Any current measured
must not exceed 0.5mA.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in SHARP set have
special safety related characteristics. These are often not
evident from visual inspection nor the protection afforded by
them necessarily can be obtained by using replacement
components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified by
marking with a
this Service Manual.
The use of a substitute replacement component which dose
not have the same safety characteristics as the SHARP
recommended replacement one, shown in the parts list in this
Service Manual, may create shock, fire or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current SHARP Service
Manual. A subscription to, or additional copies of, SHARP
Service Manual may be obtained at a nominal charge from
SHARP.
å on the schematics and on the parts list in
Reading should
not be above
0.5 mA
Earth ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
Leakage
current
tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE SET TO THE CUSTOMER.
6
CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
Ë
Charged Section
The places where the commercial AC power is used without
passing through the power supply transformer.
If the places are touched, there is a risk of electric shock. In
addition, the measuring equipment can be damaged if it is
connected to the GND of the charged section and the GND of
the non-charged section while connecting the set directly to
the commercial AC power supply. Therefore, be sure to
connect the set via an insulated transformer and supply the
current.
1. AC Power Cord
2. AC Inlet with Filter
3. Power Switch (S1)
4. Fuse (In the SW POWER SUPPLY Module)
5. STB Transformer and Converter Transformer
(In the SW POWER SUPPLY Module)
6. Other primary side of the SW POWER SUPPLY Module
Y DRIVE
Assy
SCAN (A)
Assy
Ë
High Voltage Generating Point
The places where voltage is 100V or more except for the
charged places described above. If the places are touched,
there is a risk of electric shock.
1. SW POWER SUPPLY Module .............................. (225V)
2. X DRIVE Assy ....................................... (–300V to 225V)
3. Y DRIVE Assy ....................................................... (355V)
6. X CONNECTOR (A) Assy ..................... (–300V to 225V)
7. X CONNECTOR (B) Assy ..................... (–300V to 225V)
: Part is Charged Section.
: Part is the High Voltage Generating Points
other than the Charged Section.
SCAN (B)
Assy
∗ Remove the IF Earth Metal beforehand when inclines
the power supply unit as the right figure.
SW POWER SUPPLY
Module
Fig.1 Charged Section and High Voltage Generating Point (Rear View)
AC Inlet with Filter
Power Cord
Top
Front
X CONNECTOR (A)
Assy
X DRIVE
Assy
X CONNECTOR (B)
Assy
Power Switch
(S1)
7
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
OPERATION MANUAL
Plasma Display TV (Panel Unit)
PZ-50HV2E
MAIN POWER button
PZ-50HV2U
ST
ANDBY/ON indicator
INPUTCH
INPUT button
STANDBY/ON button
VOLUME buttons
(/)
CHANNEL buttons
/
(CH
)
Remote control sensor
MAIN POWER
STANDBY/ON indicator
MAIN POWER button
INPUT button
POWER button
INPUTVOLPOWER
CHANNEL
VOLUME / buttons
CH
/ buttons
Remote control sensor
8
PZ-50HV2, PZ-50HV2E
1 (STANDBY/ON)
To switch the power on and off.
2 (FREEZE/HOLD for TELETEXT)
TV/External input mode: Change the still image mode.
TELETEXT mode: Freeze a multi-page on screen while other
pages are automatically updated. Press again to return to the
normal image.
3 (DUAL screen)
Set the dual picture mode. Press again to return to normal view.
4 (WIDE MODE/ T/B/F)*
TV/External input mode: Change the wide image mode.
TELETEXT mode: Set the area of magnification. (full/upper half/
lower half)
5AV MODE*
Select a video setting. AV MODE (STANDARD, DYNAMIC, MOVIE,
GAME, USER) PC MODE (STANDARD, USER)
6SOUND
Select the sound multiplex mode.
7 (SRS and FOCUS)
Select SRS and FOCUS Sound System.
8 (FLASHBACK)
Press to return to the previous channel in normal viewing mode.
Press to return to the previous page in TELETEXT mode.
9/ (VOLUME)*
Set the volume.
10 (Reveal hidden for TELETEXT)
TELETEXT mode: Display hidden characters.
11 (SUBPAGE for TELETEXT)
TELETEXT mode: Change the picture mode for sub-page selecting.
4SCREEN MODE: Select the screen size.
5DISPLAY: Display the channel information.
6SLEEP: Set the SLEEP timer.
7CH RETURN: Return to the previous channel.
8VOL +/– : Set the volume.
9MENU: Display the menu screen.
10 MENU RETURN: Return to the previous menu screen.
'/"/\/|
11: Select a desired item on the setting screen.
12 ANT: Select the antenna. (A, B)
13 INPUT: Select an input source of the Plasma Display.
(TV, INPUT 1, INPUT 2, INPUT 3, INPUT 4, PC)
: When pressed all buttons on the remote control unit
14
will light. The lighting will turn off if no operations
are performed within about 5 seconds. This button
is used for performing operations in dark places.
15 MTS: Select the MTS/SAP.
16 CC: Display captions during closed-caption source.
17 Dual picture mode select buttons
TWIN PICTURE: Set the dual picture mode.Press
again to return to normal screen.
FREEZE: Set the still image. Press again to return to
normal screen.
SELECT: Select the active screen.
SUB INPUT: Select an input source of sub screen.
TWIN CH + /– : Select the channel of sub screen.
18 0 – 9: Set the channel.
19 100, CH ENTER: Select the three digit mode. Execute
a command of the channel.(When you select CBL/SA T/
DTV mode, this button operates as CH ENTER function.)
'
20 CH
/": Select the channel.
21 MUTING: Mute the sound.
22 SET/ENTER: Execute a command.
23 FAVORITE CH
A, B, C, D: Select any of four preset channels.
While watching you can toggle the set channels by
pressing A, B, C and D.
24 LED for transmission confirmation
10
DIMENSIONS
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
11
(Unit : mm)
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
REMOVING OF MAJOR PARTS
SW Power Supply ModuleAbout detect switch
This unit adopt the "Rear Case opened ! detection" system.
Please work in service as follows by all means.
Outline and caution
Perform video transmission from the AVC System to the
plasma display with digital signal in the PZ-50HV2 series.
Therefore adopt contents protection by HDCP for copyright
protection.
Moreover establish the detect switch which is never turned
on the power when "a rear case of plasma display was
opened carelessly".
Detect switch does not detect at the power supply OFF and
the remote control unit wait state. Please stick this detect
switch with tape before turning on the power in inside
diagnoses of the plasma display. And please remove it not
to forget the tape which stuck after the repair.
Remove the Rear Case (P).(Screws × 19)
1
×2
1
×2
1
11
1
1
1
1
1
Remove the IF Earth Metal.(Screws × 2)
2
Remove four screws.
3
Remove the SW Power Supply Module.
4
1
1
×2×2
1
1
1
1
Rear View
Detect Switch (S2)
When detect switch has worked by any chance
When detect switch works, LED of red blinks in succession
by a 300msec period.
Press keys in order of "MENU" key, "ENTER" key and
"POWER" key with the remote control unit after sticking the
detect switch with tape or close the rear case beforehand.
This unit activates and it becomes the service factory mode
screen. Afterwards, turn off the power with the remote
control unit.
Perform the normal operation afterward.
SW Power Supply
Module
3
×2
3
2
4
IF Earth
Metal
3
3
12
Insert it and reduce the Clamper.
5
Insert the SW Power Supply Module into the slit
6
of Sub Frame L and R.
Slit
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
MR INTERFACE, AUDIO AMP SP TERMINAL
and DIGITAL VIDEO Assys
Remove the Rear Case (P). (Screws × 19)
1
Remove the SW Power Supply Module.
2
(Connector, Screws × 4)
Remove the IF Earth Metal (Screws × 2)
3
Remove the MR INTERFACE Assy (Connector, Screws × 4)
4
Remove the SP TERMINAL Assy (Connector, Screws × 2)
5
Remove the AUDIO AMP Assy (Connector, Screws × 2)
6
Sub Frame L
SW Power Supply
Module
Clamper
6
SW Power Supply
Module
5
Sub Frame R
MR INTERFACE
Assy
3
IF Earth
Metal
×2
4
5
×4
4
Remove the DIGITAL VIDEO Assy
7
(Connector,Circuit Board Spacer × 6)
AUDIO AMP Assy
6
6
SP TERMINAL
Assy
6
×2
5
Diagnosis
7
DIGITAL VIDEO Assy
13
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
Y DRIVE, SCAN (A), (B) Assy
Remove the three screws.
1
Front Case 50 (P)
Loosen a rivet.
2
Remove the Lead Cover (P).
3
Pull out a Flexible Cable.
4
2
Lead Cover (P)
Rivet
Turn it not to press the rivet.
(Because when the rivet presses,
fit in once again.)
It is easy to remove when pull out
the Lead Cover (P) with the rivet
before completely removing the rivet.
×3
1
44
3
Lead Cover (P)
Remove the Rear Case (P). (Screws × 19)
7
Remove the Y DRIVE Assy. (Connector, Screws × 8)
8
Remove the Front Chassis V. (Screws × 5)
9
9
9
8
8
×2
Y DRIVE Assy
×2
9
×2
8
×2
8
8
Remove bottom by the fulcrum at the top of Front Case 50 (P).
5
Remove the Front Case 50 (P).
6
Front Case 50 (P)
Rear Case
6
Aluminum
Materials
It is the structure that a hook of
Front Case 50 (P) was put between
with Rear Case and aluminum materials.
5
Reverse the SCAN (A) and SCAN (B) Assemblies.
10
When it is necessary, exchange the ROM.
11
SCAN (A) Assy
×6
ROM
10
10
SCAN (B) Assy
14
X DRIVE Assy
Remove the Rear Case (P). (Screws × 19)
1
Remove the X DRIVE Assy. (Connector, Screws × 8)
2
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
×2
2
×2
2
X DRIVE Assy
×2
2
×2
2
15
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
ADJUSTMENT PROCEDURES
SERVICE FACTORY MODE
Service factory mode uses an OSD function of the AVC System.
Perform the adjustment and setting in the state that this unit and Media Receiver are connected by the system.
Plasma display cannot use a factory mode by being simple.
Remote Control Unit Operation in The Service Factory Mode
Operate the service factory mode with the remote control unit of accessory of the AVC System.
Please perform the adjustment by operating the following keys.
Remote
Control Key
CH' key
"
key
CH
VOL + key
VOL – key
'
key
"
key
\
key
|
key
Function
One line moves the selection cursor of the adjustment item up.
One line moves the selection cursor of the adjustment item down.
+1 raises a adjustment value
–1 reduces a adjustment value
Perform page down (previous page)
Perform page up (next page)
–10 reduces a adjustment value
+10 raises a adjustment value
TV
POWER
AV
MODE
VIEW
MODE
DISPLAY
TVVCRCBL
DVD
/SAT
/LD
/DTV
ANT-A/B
INPUT
FRONT
SURROUND
MTSCC
TWIN
PICTURE
SELECT
SUB TWIN CH
FREEZE
INPUT
SLEEPLEARN
EDIT/
Model: PZ-50HV2E
123
456
789
FLASHBACK
+
VOLCH
–
MENUTV/SAT/DVD
RETURN
SOURCEDTV/SAT
POWER
FAVORITE CH
ABCD
POWER
INPUTVOL–VOL+
RECEIVER
Model: PZ-50HV2U
16
MUTE
MENU
SET/
ENTER
ENT
100
0
DTV/DVD TOP
MENU
GUIDE
DTV/SAT
INFO
VCR REC
1. How to Enter the Service Factory Mode
Press the " (POWER)" key (POWER OFF)
System standby state
Confirm that the plasma display and the AVC System turned on together and a
system cable is connected properly.
Perform the following operation by the remote control unit for less than 3 seconds.
• Press the "MENU" key
• Press the "ENTER" key
• Press the "0" key
Press the "Factory" key (Note 1)
Image receiving state
Press the "Factory" key (Note 1)
Service Factory Mode
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
Page 1/13
General information of the Plasma Display and AVC System
Page 2/13 to 9/13
Adjustment and setting item of the AVC System
Page 11/13 to 13/13
Switch a page
with "
Adjustment and setting item of the Plasma Display
Note 1: When use the adjustment exclusive use remote control unit with a [AA5F] code.
'
" and """ keys.
∗ : Be careful so that there is the case that page constitution is different.
17
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
2. General Information of the Plasma Display and AVC System
0: All SHARP destinations, Japanese and North America destinations of
PIONEER, 3: European and general destinations of PIONEER
This is internal temperature information. This is not establishment
environment temperature.
Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0H]
when pressing the "ENTER" key.
Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0H]
when pressing the "ENTER" key.
Real accumulation pulse number becomes "indicated value *10,000,000 pulse".
Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0]
when pressing the "ENTER" key.
∗
: Be careful so that there is the case that page constitution is different.
18
3. Adjustment and Setting Item of the Plasma Display
Display example of the eleventh page
11/13PUT1NoSIGNI
MNTR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
V5002WB
MNTR V6 00 1WB
MNTR PC0 1WB
MNTR R H25 5IGH1
MNTR G H2 5 5IGH1
MNTR B H25 4IGH1
MNTR R L5 1 0OW1
MNTR G L5 0 9OW1
MNTR B L5 1 2OW1
MNTR R H25 5IGH2
MNTR G H2 5 5IGH2
MNTR B H25 4IGH2
MNTR R L5 1 0OW2
MNTR G L5 1 1OW2
MNTR B L5 1 2OW2
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
No.ItemAdjustable RangeShipping SettingStorage Place
PDP_W/B table selection at VIDEO 50Hz
1
PDP_W/B table selection at VIDEO 60Hz
2
PDP_W/B table selection at PC
3
RED_GAIN of PDP_W/B table 1
4
GREEN_GAIN of PDP_W/B table 1
5
BLUE_GAIN of PDP_W/B table 1
6
RED_OFS of PDP_W/B table 1
7
GREEN_OFS of PDP_W/B table 1
8
BLUE_OFS of PDP_W/B table 1
9
RED_GAIN of PDP_W/B table 2
10
GREEN_GAIN of PDP_W/B table 2
11
BLUE_GAIN of PDP_W/B table 2
12
RED_OFS of PDP_W/B table 2
13
GREEN_OFS of PDP_W/B table 2
14
BLUE_OFS of PDP_W/B table 2
15
1 or 2
1 or 2
1 or 2
0 to 255
0 to 255
0 to 255
0 to 999
0 to 999
0 to 999
0 to 255
0 to 255
0 to 255
0 to 999
0 to 999
0 to 999
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Caution in the PDP W/B (No.4 to 15) adjustment:
Adjustment value is reflected without relation in input signal during adjustment to the actual PDP.
For example, when operate a adjustment value of [MNTR HIGH1] during PAL input, switch to the adjustment value operation of W/B table 1
while displaying PAL in the actual PDP.
This is temporary.
After adjustment, it becomes the W/B table 2 operation in the PAL input after restarted in the normal mode. It becomes an operation of the W/B
table 1 adjustment value after adjustment in the NTSC input.
As for the above example, table selection (No. 1 and 2) becomes the shipping setting.
No.ItemAdjustable RangeShipping SettingStorage Place
1Electric power setting at the PC, VIDEO 60Hz 0 to 255
2Electric power setting at VIDEO 50Hz0 to 255
3VOFS voltage setting0 to 255
4VSUS voltage setting0 to 255
5SUS_B timing setting of X drive0 to 15
6SUS_G timing setting of X drive0 to 15
7SUS_B timing setting of Y drive0 to 15
8SUS_G timing setting of Y drive0 to 15
Adjustment item of this page is related in damage of the set when mistakes adjustment. When adjustment is needed, be enough
careful to adjustment.
Caution in the electric power setting (No. 1 and 2) adjustment:
Adjustment value is reflected without relation in input signal during adjustment to the actual PDP.
For example, when operate a adjustment value of [ABL VIDEO 60 PC] during PAL input, switch to the adjustment value operation of [ABL
VIDEO 60 PC] while displaying PAL in the actual PDP. This is temporary.
After adjustment, it becomes the [ABL VIDEO 50] operation in the PAL input after restarted in the normal mode. It becomes an operation of the
[ABL VIDEO 60PC] adjustment value after adjustment in the NTSC input.
∗
: Be careful so that there is the case that page constitution is different.
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
Factory adjustment value
PDP
PDP
PDP
PDP
PDP
PDP
PDP
PDP
20
Display example of the thirteenth page
21/13PUT1NoSIGNI
VIPCDDEEO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
DR00VE MOI
I
NEGAT
VEI
ENHAN ECBR I GHT
FREQMASK
V
PATTE NR
FULL MASK
DEDR VE MO
DEMO
MASK
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
03
OFF
OFF
50
OFF
OFF
No.ItemAdjustable RangeShipping SettingStorage Place
1Drive mode selection at VIDEO0 to 50PDP
2Drive mode selection at PC0 to 53PDP
3Negative positive inversion modeOFF/ONOFFPDP
4Bright enhanceOFF/ONOFFNone
5Refresh rate at mask signal generation50/60/70–None
6Pattern mask signal generationOFF/OFFPDP
7Full mask signal generationOFF/OFFPDP
Caution in the mask (generation test signal screen in the PDP inside) signal generation:
• A pattern mask and a full mask can use only either.
Therefore, turn a full mask to OFF when uses a pattern mask. Also turn a pattern mask to OFF when uses a full mask.
• A pattern mask and a full mask are test signal screens occurring together in the PDP inside. Therefore, in the mask signal generation, it
cannot confirm video inputting from OSD and the outside.
When release mask setting or change of each setting or perform the confirmation of the adjustment or external input signal, perform key
operation of the main unit button or the remote control unit.
When operated something, stop the generation of the mask signal just after that for two seconds. Therefore, modification and adjustment of
each setting and confirmation of the external input signal are possible.
∗ : Be careful so that there is the case that page constitution is different.
21
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED
SW POWER SUPPLY Module
When replaced
No adjustment required.
DIGITAL VIDEO Assy
When repaired
No adjustment required.
When replaced
• Remove IC1204 (24LC04(1) SN-TBB) from the former
PC Board to replace, and install it to the new PC Board.
MR INTERFACE Assy
• Set slide SW according to page 244.
Y DRIVE Assy
When repaired
1. VOFS/VH/IC5V voltage adjustment
2. Timing adjustment of pulse module
When replaced
1. SUSB ground timing adjustment
2. Panel white balance adjustment
X DRIVE Assy
When repaired
1. VRN voltage adjustment
2. Timing adjustment of pulse module
When replaced
1. SUSB ground timing adjustment
2. Panel white balance adjustment
Y DRIVE
Assy
DIGITAL VIDEO
Assy
SW POWER SUPPLY
Module
X DRIVE
Assy
MR INTERFACE
Assy
Fig. 1 PC Board Location (rear side view)
22
ADJUSTMENT
VOFS/VH/IC5V Voltage Adjustment
Input Signal
Adjusting Point
VOFS (Offset voltage) adjustment
Method 1
1. Write down a adjustment value of VOFS ADJ in the factory mode.
2. Set this adjustment value to center (128).
3. Adjust VR2701 so that the voltage between K2701 (VOFS) and K2703 (SUS GND) becomes
45V.
4. Return it to the value that wrote down a adjustment value of V-OFFSET in step 1.
Method 2
1. Read the adjustment value of VOFS ADJ in the factory mode.
2. Adjust VR2701 so that the voltage between K2710 (VOFS) and K2703 (SUS GND) becomes
following voltage ± 0.5V.
If the VOFS Voltage adjustment is not performed properly, dots like blinking luminance points
appear. If deviated greatly from the right adjustment point, panel will light white.
VH (voltage for scan IC) Adjustment
Adjust so that the voltage between K2716 (VH) and K2720 (PSUS) becomes 103V ± 0.5V.
PSUS (=GNDH) is a floating GND and the electric potential is different from that of chassis
GND. Be sure not to short-circuit PSUS (=GNDH) and another GND, because that may
damage the unit.
The symptom is case of mis-adjustment
If the VH adjustment is not performed properly, dots like blinking luminance points appear. If
deviated greatly from the right adjustment point, panel will light white.
IC5V Adjustment
Adjust so that the voltage between K2707 (IC5V) and K2720 (PSUS) becomes 5.0V ± 0.1V.
VR2702 (IC5V)
(Y DRIVE Assy)
PSUS (=GNDH) is a floating GND and the electric potential is different from that of chassis
GND. Be sure not to short-circuit PSUS (=GNDH) and another GND, because that may
damage the unit.
Note : Be sure to measure between specified test points.
23
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
Sustain Pulse Waveform Adjustment
Input Signal
REF_DIG mode
White 100%
in Factory mode
XSUSB ADJ
YSUSB ADJ
VRN Voltage Adjustment
Input Signal
Adjusting PointAdjusting Method
X-SUS-B, Y-SUS-B Adjustment
Set to the indicated value with the remote control unit.
(Refer to "Timing adjustment of control signal of X and Y Drive Assys".)
Adjusting PointAdjusting Method
White 100%
VR3701 (VRN)
(X DRIVE Assy)
VRN (minus reset voltage adjustment)
Adjust so that the voltage between K3707 (VRN) and K3702 (SUS-GND) becomes
-300V ± 1.0V.
Panel White Balance Adjustment
Input Signal
∗
When perform the various adjustment by RS-232C control, execute a "DM0" command (release the limit of pulse number)
beforehand.
After the adjustment completion, execute a "DM 3" command (Limit of pulse number: 64%, shipping state) by all means.
Adjusting PointAdjusting Method
Adjust the parameter in the OFFSET-DIGITAL of factory mode as follows;
In this time, dispay uses the mask (MASK04) of factory mode.
PANEL R-HIGH
PANEL B-LOW
Reference : Adjustment values using the Media color-difference meter (CA-100)
MASK Left Side
x295
y306
MASK Right Side
291
300
24
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
Timing Adjustment of X and Y DRIVE Assys Control Signal
Purpose
• Pulse module loads in DRIVE Assy as one of heat measures of DRIVE Assy. Adjust the drive timing of the pulse module
driving parallel with VR.
• Pulse module has each peculiar delay time. Readjustment is necessary when replaced the pulse module in the X and
Y DRIVE Assys.
Adjustment Method
CR delay circuit is each inserted on signal path of four control signals (SUS-U, SUS-B, SUS-D, SUS-G) driving
the pulse module.
Quantity of delay can adjust pulse module of one side with VR.
Adjust VR while measuring a waveform of the pulse module, and match a timing.
Adjustment VRTest pin for adjustment and measurment
X DRIVEY DRIVE
SUS-UVR3203VR2204
SUS-DVR3202VR2203
SUS-BVR3201VR2202
SUS-GVR3200VR2201
Adjust VR resistance value
of SUS-B and SUS-G to match
VR resistance value of SUS-D
within ± 2Ω.
Measuring points of waveform
are refered to next page.
SUS-D readjustment
Adjust the waveform to 20-25ns.
SUS-U readjustment
Adjust the waveform to 20-25ns.
Adjust VR resistance value
of SUS-B and SUS-G to match
VR resistance value of SUS-D
within ± 2Ω.
Power ON and
display a SUS-D waveform
Display a SUS-U waveform
Power OFF
Power ON and display a SUSOUT
waveform
Compare waveform,
and do harmonize
almost?
No
As for this adjustment, adjustment with set state is difficult.
Therefore replace it every Assy when replacing the pulse module.
Yes
Adjustment end
25
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
Measuring Waveform of Pulse Module Timing Adjustment
Timing adjustment of the pulse module control signal adjusts with the sustain pulse of eighth pulse (X DRIVE) and
the ninth pulse (Y DRIVE) from the back of 6SF.
Measuring point of waveform
Y DRIVE SUSOUT waveformX DRIVE SUSOUT waveform
1SF 2SF 3SF 4SF 5SF 6SF 7SF
1ms/div
Magnify 6SF block
CH1 : Y SUSOUT Under (K2203), 50V/div
CH2 : Y SUSOUT Upper (K2212), 50V/div
CH4 : YPR-U1 (K2038)- Trigger, 5V/div
5µs/div
Use this sustain pulse
and adjust.
Trigger : 2msec delay
• Perform adjustment of waveform with a black mask screen.
• It is easy to adjust when turned field AB offset to OFF (RS-232C
command: OCN) in adjustment.
Note:
• Sampling rate of oscilloscope sets it more than 500MS/s in order
to perform ns order adjustment.
• Collecting calibration of probe before adjustment by all means.
• Connect GND of probe measuring waveform to SUSGND terminal
by all means.
• Precise waveform is not displayed, and an adjustment gap may
occur that does not collect GND properly.
1SF 2SF 3SF 4SF 5SF 6SF 7SF
1ms/div
Magnify 6SF block
CH1 : X SUSOUT Under (K3106), 50V/div
CH2 : X SUSOUT Upper (K3105), 50V/div
CH4 : YPR-U1 (K2038)- Trigger, 5V/div
5µs/div
Use this sustain pulse
and adjust.
Trigger : 2msec delay
When took waveform be each drive Assy unit, measure it at the
fourth sustain pulse from the back except for a large width sustain
pulse.
Therefore, when measured both waveform of the X and Y drives
together, it becomes the sustain pulse of 8 and 9 pulses from the
back.
Waveform coarse adjustment
Measure the SUSOUT waveform
1ms/div
Magnify the adjustment waveform
Adjust with SUS-B
500ns/div
Adjust with SUS-U Adjust with SUS-G
When there is a gap with waveform of CH1 / CH2 of the part which
enclosed in the following circle, adjust required VR to overlap the
waveform.
CH1 : Y SUSOUT Under (K2203), 50V/div
CH2 : Y SUSOUT Upper (K2212), 50V/div
CH4 : YPR-U1 (K2038)- Trigger, 5V/div
Trigger : 2msec delay
26
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
SUS-D Adjustment (Y DRIVE)
1ms/div
Magnify 6SF block
5µs/div
1ms/div
Magnify 6SF block
500ns/div
SUS-U Adjustment (Y DRIVE)
1ms/div
Magnify 6SF block
5µs/div
MagnificationMagnification
1ms/div
Magnify 6SF block
200ns/div
Magnification
1ms/div
Magnify 6SF block
Upper PM
Lower PM
10ns/div
CH1 : Y SUS-D Under (K2225), 50V/div
CH2 : Y SUS-D Upper (K2207), 50V/div
CH4 : YPR-U1 (K2038)- Trigger, 5V/div
Trigger : 2msec delay
20 - 25ns
Caution:
Not absolutely mistaking upper
and lower of waveform.
Waveform Confirmation in Adjustment completion
Measure the SUSOUT waveform
1ms/div
Magnify the adjustment waveform
CH1 : Y SUSOUT Under (K2203), 50V/div
CH2 : Y SUSOUT Upper (K2212), 50V/div
CH4 : YPR-U1 (K2038)- Trigger, 5V/div
500ns/div
Trigger : 2msec delay
Magnification
1ms/div
Magnify 6SF block
20 - 25ns
Upper PM
Lower PM
10ns/div
CH1 : Y SUS-U Under (K2224), 50V/div
CH2 : Y SUS-U Upper (K2220), 50V/div
CH4 : YPR-U1 (K2038)- Trigger, 5V/div
Trigger : 2msec delay
Confirm it to waveform of CH1 / CH2 of the part which enclosed in
the following circle whether there is not a large gap.
(A gap of the quantity that shifts 20nS and adjusted remains.)
When adjust in the power supply ON state, change so that the
quantity of gap that adjusted by temperature-rise of the pulse
module becomes small.
Therefore, perform high power OFF (RS-232C command: DRF)
except measurement time of waveform when adjusts, and
adjustment error by temperature-rise does not occur.
27
PZ-50HV2, PZ-50HV2E
PZ-50HV2U
SUS-B Ground Timing Adjustment
It is necessary to readjust this adjustment when replaced the X or Y DRIVE Assy and the pulse module.
Measurement point and method
Measurement point of waveform of X and Y DRIVE Assy in timing adjustment is test pin of SUSOUT of the pulse module of
bottom of the main unit.
X DRIVE Assy : K3106 Y DRIVE Assy : K2203
Measurement screen : White mask
The measurement is easy to perform when turns field AB alternation to OFF. (RS-232C command: OCN)
Measure a sustain pulse of the fourth pulse (X DRIVE) and the fifth pulse (Y DRIVE) from the back of the fourth FS, and
adjust. In the start section of this sustain pulse, waveform has inflection point with the timing when SUS-B becomes ON.
Adjust so that the voltage of this inflection point is the nearest to 150V and do not become less than 150V.
Adjustment parameter
X DRIVE: XSUSB (RS-232C command : XSB)
Y DRIVE: YSUSB (RS-232C command : YSB)
Note:
• Connect GND of probe measuring waveform to SUSGND terminal by all means.
• Precise waveform is not displayed, and an adjustment gap may occur that does not collect GND properly.
Waveform in the measurement
Rst
1ms/div
Magnify 4SF block
XXXXXXY YYYY Y
5µs/div
Magnify the fourth pulse sustain pulse (XSUSOUT waveform) from the back of the above waveform.
As for PZ-50HV2 system, the 232C control of the panel control item is possible by a single state.
However, the following exclusive use communication jig is necessary.
∗
Be careful so that can not use a DSUB 9-pin in the rear panel of the AVC System.
Connection
DVI (Video line):
Input optional video from the
signal source with the DVI
output.
Input timing is as follows.
DVI input timing
XGA60 (VESA conformity)
CLK65MHz
H total1344 clk
H disp1024 clk
H sync136 clk
H BP160 clk
V total806 line
V disp768 line
V sync6 line
V BP29 line
fH48.363 kHz
fV60.004 Hz