In the interests of user-safety (Required by safety regulations in some countries) the set should be restored
to its original condition and only parts identical to those specified should be used.
PG-C45X
Im lnteresse der Benutzersicherheit (erforderliche Sicherheitsregeln in einigen Ländern) muß das Gerät in seinen
Originalzustand gebracht werden. Außerdem dürfen für die spezifizierten Bauteile nur identische Teile verwendet
werden.
» VERPACKEN DES GERÄTS......................... 170
INHALT
Seite
SHARP CORPORATION
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
PG-C45X
Specifications
Product type
Video system
Display method
LCD panel
Standard lens
Projection lamp
Component input signal
Horizontal resolution
Computer RGB input signal
S-video input signal
Computer control signal (RS-232C)
Horizontal frequency
Power consumption (normal)
Power consumption (standby)
Operating temperature
Storage temperature
I/R carrier frequency
Dimensions (approx.)
Supplied accessories
* Temporary noise may be visible with vertical frequencies above 100Hz if OSD functions are activated.
This SHARP projector uses a LCD (Liquid Crystal Display)
panel. This very sophisticated panel contains 786,432 pix-
×
els ( RGB) TFTs (Thin Film Transistors). As with any high
technology electronic equipment such as large screen TVs,
video systems and video cameras, there are certain accept-
(INPUT1/2)
(INPUT 1/2)
Video input signal
(INPUT 3)
(INPUT 4)
Pixel clock
Vertical frequency
Audio input signal
Audio output
Speaker system
Rated voltage
Input current
Rated frequency
Heat dissipation
Cabinet
Weight (approx.)
Replacement parts
LCD Projector
PG-C45X
Model
NTSC 3.58/NTSC 4.43/PAL/PAL-M/PAL-N/PAL 60/SECAM/
DTV480 /DTV480P/DTV540P/DTV580 /DTV580P/DTV720P/DTV1035 /DTV1080
LCD panel 3, RGB optical shutter method
Panel size: 0.99" (25.1 mm) (15 [H] 20 [W] mm)
No. of dots: 786,432 dots (1,024 [H] 768 [V])
1–1.27 zoom lens, F1.7–2.2, f = 36.5–46.3 mm
AC 250 W lamp
15-pin mini D-sub connector
Y: 1.0 Vp-p, sync negative, 75 terminated
P
: 0.7 Vp-p, 75 terminated
B
: 0.7 Vp-p, 75 terminated
P
R
750 TV lines (DTV720P)
15-pin mini D-sub connector
RGB separate/sync on green type analog input: 0–0.7 Vp-p, positive, 75 terminated
HORIZONTAL SYNC. SIGNAL: TTL level (positive/negative)
VERTICAL SYNC. SIGNAL: Same as above
RCA connector: VIDEO, composite video, 1.0 Vp-p, sync negative, 75
terminated
4-pin Mini DIN connector
Y (luminance signal): 1.0 Vp-p, sync negative, 75 terminated
C (chrominance signal): Burst 0.286 Vp-p, 75 terminated
9-pin mini DIN connector
12–230 MHz
43–200 Hz*
15–126 kHz
ø3.5 mm minijack: AUDIO, 0.5 Vrms, more than 47 k (stereo)
3.0 W (monaural)
4 cm 7 cm
AC 100–240 V
3.4 A
50/60 Hz
340 W (Standard mode)/290 W (Low power mode)
About 0.8 W (When “Mntr.out/RS232” is set to “OFF”)
1,280 BTU/hour
°°
41 F to 104 F (+5 C to +40 C)
°°°°
–4 F to 140 F (–20 C to +60 C)
Plastic
38 kHz
15
15
and projecting parts)
11.3 lbs. (5.1 kg)
Remote control, Two R-6 batteries, Power cord for U.S., Canada etc. (11'10", 3.6 m), Power
cord for Europe, except U.K. (6', 1.8 m), Power cord for U.K., Hong Kong and Singapore (6',
1.8 m), Power cord for A ustr alia, New Zealand and Oceania (6', 1.8 m), RGB cable (9'10", 3
m), USB cable (9'10", 3 m), Computer audio cable (9'10", 3 m), DIN-D-sub RS-232C adaptor (6
reference CD-ROM, Sharp Advanced Presentation Software CD-ROM, Operation manual,
Quick reference label
Lamp unit (Lamp/cage module) (BQC-XGC50X//1), Remote control (RRMCGA029WJSA),
Two R-6 batteries (“AA” size , UM/SUM-3, HP-7, or similar), Power cord for U.S., Canada etc.
(QACCDA010WJPZ), Power cord for Europe, except U.K. (QACCV4002CEZZ), Power cord
for U.K., Hong Kong and Singapore (QACCBA012WJPZ), Power cord for Australia, New
Zealand and Oceania (QACCL3022CEZZ), RGB cable (QCNWGA012WJPZ), USB cable
(QCNWGA014WJPZ), Computer audio cable (QCNWGA013WJPZ), DIN-D-sub RS-232C
adaptor (QCNWGA015WJPZ), Air filter (PFILDA005WJZZ), Lens cap (PCAPHA003WJSA),
Projector manual and technical reference CD-ROM (UDSKAA016WJZZ), Sharp Advanced
Presentation Software CD-ROM (UDSKAA017WJZZ), Operation manual (TINS-A428WJZZ),
Quick reference label
, 15 cm), Extra air filter, Lens cap (attached), Projector manual and technical
IIII
×
×
Ω
Ω
Ω
Ω
××
××
able tolerances that the equipment must conform to.
This unit has some inactive pixels within acceptable tolerances which may result in inactive dots on the picture
screen. This will not affect the picture quality or the life expectancy of the unit.
Specifications are subject to change without notice.
Ω
Ω
2
PG-C45X
22
IMPORTANT SERVICE SAFETY NOTES (for USA)
Ë Service work should be performed only by qualified service technicians who are
thoroughly familiar with all safety checks and servicing guidelines as follows:
WARNING
1. For continued safety, no modification of any circuit
should be attempted.
2. Disconnect AC power before servicing.
BEFORE RETURNING THE PROJECTOR:
(Fire & Shock Hazard)
Before returning the projector to the user, perform
the following safety checks:
1. Inspect lead wires are not pinched between the
chassis and other metal parts of the projector.
2. Inspect all protective devices such as non-metallic
control knobs, insulating materials, cabinet backs,
adjustment and compartment covers or shields,
isolation resistor-capacity networks, mechanical
insulators, etc.
3. To be sure that no shock hazard exists, check for
current leakage in the following manner:
» Plug the AC cord directly into a 120-volt AC outlet,
(Do not use an isolation transformer for this test).
» Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in parallel
between all exposed metal cabinet parts and earth
ground.
» Use an AC voltmeter with sensitivity of 5000 ohm
per volt., or higher, sensitivity to measure the AC
voltage drop across the resistor (See Diagram).
» All checks must be repeated with the AC plug
connection reversed. (If necessary, a non-polarized
adapter plug must be used only for the purpose of
completing these checks.)
Any reading of 0.3 volts RMS (this corresponds to
0.2 milliamp. AC.) or more is excessive and indicates
a potential shock hazard which must be corrected
before returning the unit to the owner.
Many electrical and mechanical parts in Projector have
special safety-related characteristics.
These characteristics are often not evident from visual
inspection, nor can protection afforded by them be
necessarily increased by using replacement
components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this manual; electrical
components having such features are identified by “å”
and shaded areas in the Replacement Parts Lists and
Schematic Diagrams. For continued protection,
replacement parts must be identical to those used in
the original circuit. The use of a substitute replacement
parts which do not have the same safety characteristics
as the factory recommended replacement parts shown
in this service manual, may create shock, fire or other
hazards.
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans
les projecteur à présentent des caractéristiques
spéciales relatives à la sécurité, qui ne sont souvent
pas évidentes à vue.
Le degré de protection ne peut pas être nécessairement
augmentée en utilisant des pièces de remplacement
étalonnées pour haute tension, puissance, etc.
Les pièces de remplacement qui présentent ces
caractéristiques sont identifiées dans ce manuel;
les pièces électriques qui présentent ces particularités
sont identifiées par la marque “å” et hachurées dans
la liste des pièces de remplacement et les diagrammes
schématiques. Pour assurer la protection, ces pièces
doivent être identiques à celles utilisées dans le circuit
d’origine. L’utilisation de pièces qui n’ont pas les mêmes
caractéristiques que les pièces recommandées par
l’usine, indiquées dans ce manuel, peut provoquer des
électrocutions, incendies ou autres accidents.
WARNING: The bimetallic component has the primary
conductive side exposed. Be very careful in
handling this component when the power is on.
AVERTISSEMENT:La composante bimétallique dispose du
conducteur primaire dénudé. Faire
attention lors de la manipulation de cette
composante sous tension.
3
PG-C45X
NOTE TO SERVICE
PERSONNEL
UV -RADIATION PRECAUTION
The light source, metal halide lamp, in the projector
emits small amounts of UV-Radiation.
A VOID DIRECT EYE AND SKIN EXPOSURE.
To ensure safety please adhere to the following:
1. Be sure to wear sun-glasses when servicing the
projector with the lamp
turned “on” and the top
enclosure removed.
2. Do not operate the lamp outside of the lamp housing.
NOTE POUR LE PERSONNEL
D’ENTRETIEN
PRECAUTION POUR LES RADIA TIONS UV
La source de lumière, la lampe métal halide,
dans le projecteur émet de petites quantités de
radiation UV.
EVITEZ TOUTE EXPOSITION DIRECTE
DES YEUX ET DE LA PEAU.
Pour votre sécurité, nous vous prions de respecter
les points suivants:
1. Toujours porter des lunettes de soleil lors d’un
entretien du projecteur
avec la lampe allumée
et le haut du coffret retiré.
2. Ne pas faire fonctionner la lampe à l’extérieur du
boîtier de lampe.
3. Do not operate for more than 2 hours with the
enclosure removed.
UV-Radiation and Medium Pressure
Lamp Precautions
1. Be sure to disconnect the AC plug when replacing
the lamp.
2. Allow one hour for the unit to cool down before
servicing.
3. Replace only with same type lamp. Type BQCXGC50X//1 rated 85V/250W.
4. The lamp emits small amounts of UV-Radiation,
avoid direct-eye contact.
5. The medium pressure lamp involves a risk of
explosion. Be sure to follow installation instructions
described below and handle the lamp with care.
3. Ne pas faire fonctionner plus de 2 heures avec le
coffret retiré.
Précautions pour les radiations UV
et la lampe moyenne pression
1. Toujours débrancher la fiche AC lors du
remplacement de la lampe.
2. Laisser l’unité refroidir pendant une heure avant de
procéder à l’entretien.
3. Ne remplacer qu’avec une lampe du même type.
Type BQC-XGC50X//1 caractéristique 85V/250W.
4. La lampe émet de petites quantités de radiation UVéviter tout contact direct avec les yeux.
5. La lampe moyenne pression implique un risque
d’explosion. Toujours suivre les instructions
d’installation décrites ci-dessous et manipuler la
lampe avec soin.
4
PG-C45X
4
5
UV-RADIATION PRECAUTION (Continued)
23456789012345678901234567890121234567890123
Lamp Replacement
Note:
Since the lamp reaches a very high temperature
during units operation replacement of the lamp
should be done at least one hour after the power
has been turned off. (to allow the lamp to cool off.)
Installing the new lamp, make sure not to touch the
lamp (bulb) replace the lamp by holding its reflector
2.
[Use original replacement only.]
Lamp
1
Reflector
2
DANGER ! –– Never turn the power on without the
lamp to avoid electric-shock or damage of the
devices since the stabilizer generates high voltages
at its start.
PRECAUTION POUR LES RADIATIONS UV (Suite)
234567890123456789012345678901212345678901234
Remplacement de la lampe
Remarque:
Comme la lampe devient très chaude pendant le
fonctionnement de l’unité, son remplacement ne doit
être effectué au moins une heure après avoir coupé
l’alimentation (pour permettre à la lampe de refroidir).
En installant la nouvelle lampe, s’assurer de ne pas
toucher la lampe (ampoule). Remplacer la lampe en
tenant son réflecteur 2.
[N’utiliser qu’un remplacement d’origine.]
1
Lampe
2
Reflecteur
DANGER ! –– Ne jamais mettre sous tension sans
la lampe pour éviter un choc électrique ou des
dommages des appareils car le stabilisateur génère
de hautes tensions à sa mise en route.
Since small amounts of UV-Radiation are emitted
from an opening between the duct cover and the
lamp housing, it is recommended to place the LENS
CAP on the opening during servicing to avoid eye
and skin exposure.
Comme de petites quantités de radiation UV sont
émises par une ouverture entre le couvercle du conduit et le botier de la lampe,il est recommandé de
placer le CAPUCHON D'OPTIQUE sur l'ouverture
pendant l'entretien pour éviter une exposition des
yeux et la peau.
5
PG-C45X
WARNING:High brightness light source, do not stare into the beam of light, or view directly . Be especially
careful that children do not stare directly in to the beam of light.
WARNING:TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS UNIT TO
MOISTURE OR WET LOCATIONS.
CAUTION
RISK OF ELECTRIC SHOCK.
DO NOT REMOVE SCREWS
EXCEPT SPECIFIED USER
SERVICE SCREWS
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,
DO NOT REMOVE CABINET.
NO USER-SERVICEABLE P ARTS EXCEPT LAMP UNIT.
REFER SERVICING TO QUALIFIED SERVICE
PERSONNEL.
The lighting flash with arrowhead within
a triangle is intended to tell the user that
parts inside the product are risk of electric
shock to persons.
The exclamation point within a triangle is
intended to tell the user that important
operating and servicing instructions are
in the manual with the projector.
AVERTISSEMENT:Source lumineuse de grande intensité. Ne pas fixer le faisceau lumineux ou le regarder
directement. Veiller particulièrement à éviter que les enfants ne fixent directement le
faisceau lumineux.
AVERTISSEMENT:AFIN D’EVITER TOUT RISQUE D’INCENDIE OU D’ELECTROCUTION, NE PAS PLACER
CET APPAREIL DANS UN ENDROIT HUMIDE OU MOUILLE.
ATTENTION
RISQUE
D’ELECTROCUTION NE
PASRETIRER LES VIS, A
L’EXCEPTION DES VIS DE
REPARATION UTILISATEUR
SPECIFIEES
ATTENTION: POUR EVITER TOUT RISQUE
D’ELECTROCUTION, NE PAS RETIRER LE CAPOT.
AUCUNE DES PIECES INTERIEURES N’EST REP ARABLE
PAR L ’UTILISA TEUR, A L ’EXCEPTION DE L ’UNITE DE
LAMPE. POUR TOUTE REP ARATION, S’ADRESSER A UN
TECHNICIEN D’ENTRETIEN QUALIFIE.
L’éclair terminé d’une flèche à l’intérieur
d’un triangle indique à l’utilisateur que les
pi‘eces se trouvant dans l’appareil sont
susceptibles de provoquer une décharge
électrique.
Le point d’exclamation à l’intérieur d’un
triangle indique à l’utilisateur que les
instructions de fonctionnement et
d’entretien sont détaillées dans les
documents fournis avec le projecteur.
6
PG-C45X
Precautions for using lead-free solder
1 Employing lead-free solder
"Input, Output, R/C Receiver, Key and Fan PWB" of this model employs lead-free solder. The LF symbol indicates
lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows
the type of lead-free solder.
Example:
LFa
Indicates lead-free solder of tin, silver and copper.
2 Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional
lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40°C, we recommend you
to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldening bit,
contact our service station or service ranch in your area.
3 Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220°C which is higher than the conventional lead solder
by 40°C, and as it has poor solder wettabillty, you may be apt to keep the soldering bit in contact with the PWB for
extended period of time. However, Since the land may be peeled of f or the maximum heat-resistance temperature of
parts may be excoeded, remove the bit from the PWB as soon as you conurm the steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to tum on and
off the power of the bit as required.
if a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after
every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Becareful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Part No.★DescriptionCode
ZHNDAi123250EJφ0.3mm250g(1roll)BL
ZHNDAi126500EJφ0.6mm500g(1roll)BK
ZHNDAi12801KEJφ1.0mm1kg(1roll)BM
7
PG-C45X
Location of Controls
Projector (Front and Top View)
Power (ON/OFF)
buttons
Turn the power on or off.
Power indicator
Illuminates red, when the
projector is in standby.
When the power is turned
on, this indicator will
illuminate green.
Lamp replacement
indicator
Illuminates green indicating
normal function. Replace
the lamp when the indicator
illuminates red.
Temperature warning
indicator
When the internal
temperature rises, this
indicator will illuminate red.
UNDO button
For undoing an operation
or returning to the default
settings.
ENTER button
For setting items selected
or adjusted on the menu.
INPUT button
For switching input mode
1, 2, 3 or 4.
KEYSTONE button
For adjusting Keystone or
Digital Shift setting.
AUTO SYNC button
For automatically
adjusting images when
connected to a computer.
Adjustment buttons
\
(,,\
\
For selecting menu items.
VOLUME buttons
For adjusting the speaker
sound level
MENU button
For displaying adjustment
and setting screens.
\
,)
.
HEIGHT ADJUST
Adjustment foot
Carrying handle
button
Attaching and removing the lens cap
•
Press on the two buttons of the lens cap
and attach it on the lens. Then release
the buttons to lock it in place.
•
Press on the two buttons of the lens cap
and remove it from the lens.
Zoom knob
Focus ring
Intake vent
Remote control
sensor
Air filter/cooling
fan (Intake vent)
(on the bottom of
the projector)
8
Projector (Rear View)
Using the Kensington Lock
•
AC socket
Exhaust vent
Kensington Security
Standard connector
Adjustment Feet
INPUT 2 terminal
INPUT 1 terminal
OUTPUT (INPUT 1, 2)
terminal
AUDIO OUTPUT
terminal
RS-232C terminal
USB Port
AUDIO INPUT 1, 2
terminal
INPUT 4 terminal
AUDIO (L/R)
INPUT 3, 4
terminals
INPUT 3 terminal
WIRED REMOTE
control input
terminal
Carrying the projector
Before carrying the projector, fully
extend the carrying handle.
This projector has a Kensington Security Standard connector for use with a Kensington MicroSaver Security
System. Refer to the information that came with the system for instructions on how to use it to secure the
projector.
Terminal for
connecting video
equipment with an
S-video terminal.
Shared audio input
terminals for INPUT 3
and 4.
Shared audio input
terminal for INPUT 1
and 2.
For connecting
video equipment.
Terminal for
computer RGB and
component signals.
Terminal for
computer RGB and
component signals.
Shared computer
RGB and component
signals output
terminal
for INPUT 1 and 2.
Shared audio
output terminal for
INPUT 1, 2, 3 and 4.
For controlling
projector using a
computer.
Port for connecting
a computer using a
USB cable.
PG-C45X
9
PG-C45X
Remote Control (Front View)
For adjusting Keystone or Digital
KEYSTONE button
Shift setting.
ENTER button
For setting items selected or
adjusted on the menu.
UNDO button
For undoing an operation or
returning to the default settings.
ENLARGE (Enlarge/Reduce)
buttons
For enlarging or reducing part of
the image.
GAMMA button
For correcting the brightness of an
image, when the images displayed
are hard to see because of the
brightness of the room. Four
gamma modes are available to
choose from.
AUTO SYNC button
For automatically adjusting images
when connected to a computer.
INPUT buttons
For switching to the respective
input modes.
VOLUME buttons
For adjusting the speaker sound
level.
Power (ON/OFF) buttons
For turning the power on or off.
MENU button
For displaying adjustment and
setting screens.
Adjustment buttons
(', ", \, |)
For selecting menu items.
PinP button
For displaying dual pictures.
FORWARD/BACK buttons
Moves forward or backwards when
connected to a computer using a
USB cable. Same as the [Page
Down] and [Page Up] keys on a
computer keyboard.
FREEZE button
For freezing images.
BLACK SCREEN button
For superimposing a black screen.
RESIZE button
For switching the screen size
(NORMAL, BORDER, etc).
MUTE button
For temporarily turning off the
sound.
BREAK TIMER button
For displaying the break timer.
Remote Control (Top View)
Remote control signal transmitters
WIRED R/C JACK
For controlling the projector by
connecting the remote control to the
projector.
10
Connection Pin Assignments
PG-C45X
INPUT 1/2 RGB and OUTPUT Signal Terminal:
RGB InputComponent Input
1. Video input (red)
2. Video input (green/sync on green)
3. Video input (blue)
4. Reserve input 1
5. Composite sync
5
10
15
RS-232C Terminal:
8
9
6
5
21
1
6
11
9-pin Mini DIN female connector
Pin No.SignalNameI/OReference
1VCC+3.3V (Reserved) OutputNot connected
7
3
4
2RDReceive DataInputConnected to internal circuit
3SDSend DataOutputConnected to internal circuit
4EXIRDetector of Option UnitInputNot connected
5SGSignal GroundConnected to internal circuit
6ERXIR Receive Signal fromInputNot connected
7RSRequest to Send OutputNot connected
8CSClear to SendInputNot connected
9ETXIR Transmit SignalOutputNot connected
6. Earth (red)
7. Earth (green/sync on green)
8. Earth (blue)
9. Not connected
10. GND
11. GND
12. Bi-directional data
13. Horizontal sync signal
14. Vertical sync signal
15. Data clock
(Reserved)
IR Amplifier (Reserved)
(Reserved)
9-pin D-sub male connector of the DIN-D-sub RS-232C adaptor
15
69
RS-232C Cable recommended connection:
51
96
Pin No.SignalNameI/OReference
1CDNot connected
2RDReceive DataInputConnected to internal circuit
3SDSend DataOutputConnected to internal circuit
4ERNot connected
5SGSignal GroundConnected to internal circuit
6DRData Set ReadyNot connected
7RSRequest to SendOutputConnected to internal circuit
8CSClear to SendInputConnected to internal circuit
9CINot connected
Depending on the system layout, it is necessary to connect Pin 4 and Pin 6 on the controlling device (e .g. PC).
USB Port:
2
3
Projector
Pin No.
4
5
6
4 pin B-type USB connector
Pin No.SignalName
1VCCUSB power
1
4
2USB–USB data–
3USB+USB data+
4SGSignal Ground
PC
Pin No.
4
5
6
11
PG-C45X
Dimensions
Rear View
3
16
/
(4)
8
/
1
(294)
16
/
9
11
(5.2)
1
/16 (1.5)
(99)
8
/
7
3
(15)
16
/
9
4
/
3
1
(44.5)
8
/
1
2
(54.5)
Side ViewSide ViewTop View
(213.3)
16
/
7
8
Front View
3
/8 (390)
15
3
3
4
/8 (111.75)
15
/16 (75)
2
211/16(67.5)
1
/8 (80)
ø 67.5
315/16 (100.5)91/2 (241.5)
5 (126.5)
1
/16 (1.5)
Bottom View
(124.5)
16
/
(7.5)
15
16
/
4
5
(104)
8
/
1
4
M4
M4
M4
M4
Units: inches (mm)
12
PG-C45X
2-1
2-2
2-2
2-3
Top panel
Rear panel
(Black)
REMOVING OF MAJOR PARTS
1. Removal of the bottom filter cover and lamp unit cover
1-1. Detach the bottom filter cover.
1-2. Loosen the lock screw from the lamp unit cover, and detach the lamp unit cover.
1-3. Pull out the carrying handle.
1-4. Press the ~-marked spot of the upper half of the lens cover to unhook the claw, and detach the upper lens
cover.
1-5. Detach the lower half of the lens cover.
2. Removal of the top panel and rear panel
2-1. Remove the six lock screws (black) from the top panel.
2-2. Remove the eight lock screws from the rear panel and detach the rear panel.
2-2
(
:XEBSF30P12000,
2-3. Slowly lift the top panel and disconnect the connector from the key PWB. Remove another screw and detach
the top panel.
2-2
:XBBSF30P10000)
Lamp unit cover
1-2
1-3
Carrying handle
Lower half of the lens cover
1-4
Upper half of the lens cover
1-1
1-5
Bottom filter cover
13
PG-C45X
4-1
4-2
4-1
Power PWB
R/C Receiver PWB
Fan PWB
Cooling Fan
4-3
4-1
3. Removal of the PWBs
3-1. Remove the lock screw from the lamp socket angle. Detach the lamp socket angle.
3-2. Lift the ballast unit. Disconnect the connector and detach the ballast unit.
3-3. Remove the lock screw from the PWB unit cover and detach the cover.
3-4. Remove the three lock screws from the PWB assembly, disconnect the connector and detach the PWB
assembly.
3-5. Remove the two lock screws from the cooling fan, disconnect the connector and detach the cooling fan.
3-6. Remove the lock screw from the grounding terminal, disconnect the connector and detach the AC inlet PWB.
4. Removal of the optical mechanism, fan PWB, power PWB and R/C receiver PWB
4-1. Remove the eight lock screws from the optical mechanism, and take out the optical mechanism.
4-2. Remove the lock screw from the cooling fan, and detach the cooling fan and fan PWB.
4-3. Remove the four lock screws from the power PWB, and detach the power PWB.
4-4. Take out the R/C receiver PWB.
3-5
Cooling Fan
3-4
3-4
Ballast Unit
3-2
3-1
PWB Ass'y
3-6
AC Inlet PWB
3-3
PWB Ass'y cover
14
RESETING THE LAMP TIMER
Connect the power cord.
1
•
Plug the power cord into the AC sock et
of the projector.
Reset the lamp timer.
2
•
While pressing simultaneously
and on the projector, press ON on
the projector.
•
“LAMP 100%” is displayed, indicating
that the lamp timer is reset.
,
INPUT button
Power (ON)
button
PG-C45X
AC socket
ENTER button
Info
•
Make sure to reset the lamp timer only
UNDO buttom
when replacing the lamp. If you reset the
lamp timer and continue to use the same
lamp, this may cause the lamp to become
damaged or explode.
Ë The warning lights on the projector indicate problems inside the projector.
Ë If a problem occurs, either the temperature warning indicator or the lamp replacement indicator will
illuminate red, and the power will turn off. After the power has been turned off, follow the procedures given below.
About the lamp
replacement indicator
Power indicator
Lamp replacement
Temperature warning
About the temperature warning indicator
If the temperature inside the projector increases, due to blockage
of the air vents, or the setting location, “
lower left corner of the picture. If
the temperature keeps on rising,
the lamp will turn off and the temperature warning indicator will
blink, the cooling fan will run for
further 90 seconds, then the power
will be shut off. After “
pears, be sure to perform the following measures.
indicator
indicator
” will blink in the
” ap-
The lamp life becomes 0%, when used
Ë
for approximately 2,000 hours with “ON”
in “Power Sav e” or when used f or approxi-
mately 1,500 hours with “OFF” in “Power
Save”.
When the remaining lamp life becomes
Ë
6% or less, “
” will be displayed on the
screen in yellow. When the percentage
becomes 0%, “” will change to “”
(red), the lamp will automatically turn off
and then the projector as well. At this time,
the lamp replacement indicator will illuminate in red.
Ë
If you try to turn on the projector a fourth
time without replacing the lamp, the projector will not turn on.
The power
indicator blinks
in red when the
projector is on.
Blocked air intake
•
Cooling fan breakdown
•
Internal circuit failure
•
Clogged air intake
•
Remaining lamp life
becomes 6% or
under.
Burnt-out lamp
•
•
Lamp circuit failure
•
The filter cover, lamp
unit cover or lens
cover is open.
•
Relocate the projector to an area
with proper ventilation.
•
Take the projector to your nearest
Sharp Authorized Projector Dealer
or Service Center
•
Carefully replace the lamp.
•
Take the projector to your nearest
Sharp Authorized Projector Dealer
or Service Center
•
Please exercise care when
replacing the lamp.
•
Securely install the filter cover.
•
If the power indicator blinks even
when the filter cover is securely
installed, contact your nearest
Sharp Authorized Projector Dealer
or Service Center for advice.
15
for repair.
for repair.
PG-C45X
THE OPTICAL UNIT OUTLINE
Layout for proper setup of the optical components and parts (top view)
Projection Lens
Relay lens3
M5 AL-coated mirror BM4 AL-coated mirror R
L2
L1
Relay lens 2
M3
L2
G reflectorR reflector
M2
B reflector
Relay lens 1
Fly-eye lens (Output)
Fly-eye lens (Input)
Light source (Lamp)
16
PG-C45X
Adjusting the mirrors
This adjustment is needed when any of the optical parts of the optical mechanism has been replaced.
1. Disconnect the flat cables from all the LCD panels.
2. Light up the lamp.
3. Project a white-light image and check to see if there is any color tint in any direction. If any, use the M2, M4 and M5
adjusting levers.
4. Loosen the adjusting lever lock screws, make adjustments, and tighten up the lock screws.
M5 Adjusting lever
M4 Adjusting lever
Lock screws
Lock screws
Lock screws
M2 Adjusting lever
Lever D
Screw A
Screw B
Correcting color irregularities on white-only screen when replacing the lamp
If color irregularities are found at the right and left on a white-only screen after replacing the lamp, it is necessary to
readjust the optical axis of the new lamp. Take the following steps.
1. Open the lamp cover and loosen the screws A and B at the top of the lamp.
2. Using a screwdriver or the like, move the lever D in the arrow direction.
3. Temporarily fix the screws A and B, close the lamp cover, and check the white-only screen again for color
irregularities.
4. Repeat the above steps 1 and 2 until there will be no color irregularities. Now tighten up the screws A and B.
5. Finally secure the lamp cover back in position.
17
PG-C45X
Replacing the prism unit
1. Remove the four lock screws, and take the prism holder unit out of the optical unit.
2. Replace the prism unit with new one. Take the above step 1 in reverse order.
Note: Even if just one of the LCD panels is defective, it is necessary to replace the entire prism unit. Do not replace
just the defective LCD panel only. Under the present circumstances, please do not touch the display part of
LCD.
G-LCD panel
R-LCD panel
Prism unit lock screws
B-LCD panel
Optical unit
18
PG-C45X
How to Release the System Lock
Turn on the power. If the system lock is applied, the system-resetting screen appears. Press the following keys in this
order.
MENU → ENTER → ENTER → MENU → UNDO → UNDO → MENU
After pressing the MENU key first, press the remaining six keys within 10 seconds.
1. Turn on the power (the lamp lights
up) and warm up the system for 15
minutes.
1. Select the following group and subjects.
Group: OUTPUT1
Subject: G1-BLK, G1-GAIN
For the color R, select the subjects
R1-BLK and R1-GAIN.
For the color B, select the subjects
B1-BLK and B1-GAIN.
2. Make sure the process adjustment
color bars are displayed.
3. For the color G, connect a oscilloscope to pin (2) of P1301.
4. For the colors R and B, connect the
oscilloscope to pin (1) of P1301 and
pin (3) of P1301, respectively.
1. Make the following settings.
Press S2601 to enter the process
mode, and execute S2 on the SSS
menu. Now the EEPROM, except for
the PC I/F unit, is initialized.
Do not execute S1, or the PC I/F unit
itself will be initialized.
(The PC I/F unit has been factoryadjusted.)
T o adjust the PC I/F unit, refer to "How
to Adjust the PC I/F unit" on the last
page.
1. Select the subject G1-GAIN. Using
the set's control switch or the remote
controller button, adjust the setting
so that the signal amplitude is 4.0
Vp-p±0.05 V.
2. Select the subject G1-BLK. Using the
set's control switch or the remote
controller button, adjust the setting
so that the white-to-white level is 1.8
Vp-p±0.1 V.
3. Do the same for the other colors R
and B.
3Adjustment of
PSIG
1. Select the following group and subjects.
Group: OUTPUT2
Subject: PSIG-H, PSIG-L
Make sure the PSIG-H and PSIGL settings are 64 and 100, respectively.
20
~ The G1 subjects are linked with the
R1 and B1 subjects.
When the G1-BLK setting has been
changed, therefore, the R1-BLK and
B1-BLK settings vary themselves
accordingly. When the G1-GAIN setting has been changed, equally, the
R1-GAIN and B1-GAIN settings vary
themselves accordingly. First make
the G1 settings and then readjust the
R1 and B1 settings as required.
1. Get the PSIG waveform displayed.
(Feed the XGA signal.)
PSIG
2.5V DC 5.6V DC
GND
Adjust the PSIG-H setting. Adjust the PSIG-L setting.
1. Feed the Y-0% brightness, Cb and
Cr 0% white pattern color difference
signal (480I).
2. Select the following group and subject.
Group: COMPO
Subject: AUTO
1. Feed the DTV monoscope pattern
signal.
2. Select the following group and subjects.
Group: DLP
Subjects: C-R1-BLK, C-B1-BLK
1. Feed the RGB 50% gray pattern
signal.
2. Select the following group and subjects.
Group: OUTPUT1
Subjects: S-R1-BLK, S-R1-GAIN, SG1-BLK, S-G1-GAIN, S-B1-BLK, SB1-GAIN
3. Have the BM-5 brightness meter and
the standard white board at hand.
1. Feed the signal. Using the set's control switch or the remote controller
button, select the subject AUT O. The
setting will adjust itself.
1. Using the set's control switch or the
remote controller button, adjust the
settings to have the same white balance as on the standard monitor.
1. Make the S-R1-BLK setting the same
as the R1-BLK one.
Make the S-G1-BLK setting the same
as the R1-BLK one.
Make the S-B1-BLK setting the same
as the R1-BLK one.
Make the S-R1-GAIN setting the
same as the R1-GAIN one.
2. Adjust the S-B1-GAIN and S-G1GAIN settings so that the chromaticity on the brightness meter should
be as follows.
x: .313±7/1000
y: .350±10/1000
Teaching intervals:18
Brightness adjustable direction: Brightness up by increasing the setting (to be checked)
Adjusting points:Three dimension (to be checked)
Gradation 4 (to be checked)
Gradation 5 (to be checked)
Gradation 6 (to be checked)
Other gradations not to be checked
Adjustable colors:White adjustable (to be checked)
(2) Color irregularity correction
Conditions setup
Correction procedure settings
Gradation 7:2. Lower-gradation correction value to be used.
Gradation 6:0. Correction with correction coefficient.
Gradation 5:0. Correction with correction coefficient.
Gradation 4:0. Correction with correction coefficient.
Gradation 3:1. Upper-gradation correction value to be used.
Gradation 2:1. Upper-gradation correction value to be used.
Gradation 1:1. Upper-gradation correction value to be used.
Gradation 0:1. Upper-gradation correction value to be used.
For the model in question, select the name entered in (2) to start the color irregularity correction. If the
set has its optical characteristics rather different from the standard ones or if the set has some color
irregularity lines missing, do the teaching for that set in particular. Use its specified correction coefficients in making the adjustment.
1. The adjusting conditions for each
item are as follows:
For RGB input, see Item 7.
For video input, see Item 13.
For COMPO input, see Item 16.
1. Make sure the white balance is as
specified on the standard monitor.
For readjustment, proceed in the order of RGB input, video input and
COMPO input.
1. Receive the color bar signal.1. Select L1 in the process mode.
Check the performance of color and
tint.
1. Receive the monoscope pattern sig-
nal.
1. Select L2 in the process mode.
Check Picture, Brightness and Sharpness.
1. Receive the RGB signal.1. Select L4 on the process mode.
Check Picture, Brightness, Red, Blue,
Clock, Phase, H-POS and V-POS.
1. Select OFF in the process mode.
Make sure that the off-timer starts
with 5-minute display, counts down
1 minute for 1 second, and turns off
when 0 minute is displayed.
1. Heat the thermistor with a hair dryer .1. Make sure the temperature is displayed.
25Automatic sync
operation
1. Receive the phase checking pattern
signal.
1. Make sure that Clock, Phase, H-POS
and V-POS can be automatically
adjusted in the VGA/S-VGA/XGA
mode.
26Checking of USB
performance
1. Using the USB cable, connect the
set to a personal computer.
1. Using the remote controller, make
sure that feed and return operations
are effective on the screen of the
personal computer.
27Factory settings1. Make the following settings.
Destination
NorthAmericanSetting 4
Other S3
Process
adjustment
S4
Remote
controller
settings
Factory
Factory
Setting 3
24
PG-C45X
How to Adjust the PC I/F unit
1. Initialization of EEPROM
1) Press SW2601 to enter the process mode.
2) Execute S1 on the SSS menu. (By S1, the PC board alone is initialized. Do not execute S2, or all the
adjustment data, except for the PC I/F unit, is initialized.)
3) Make sure that the program version "VER. XXX" on the SPECIAL menu is the latest one.
2. Level adjustments
2-1. Setting the oscilloscope
Set the oscilloscope's range to DC1V/div and 5µ S/div.
2-2. Connecting the PC interface
1) Connect the specified cable between ANALOG OUTPUT (on the signal generator) and DSUB connector
(INPUT1 on the projector).
2) Set the projector's input selector to INPUT1.
3) Set the signal generator to XGA mode (1024x768, 60Hz, 32-step gradation). Also adjust the output
amplitude (between black and white) to 700 mVp-p (terminated with a 75-ohm impedance).
4) Turn on the power.
2-3. Adjusting items
1) Adjustment of RGB drive/gain
(1) Feed the window pattern signal that has 100% and 0% signals.
(2) Select AUTO among the A/D items in the process mode and make the adjustments.
25
PG-C45X
» Entering the adjustment process mode
There are follwing two methods.
»Press the S2601 on the OUTPUT PWB unit.
»Press the follwing keys in this order.
ON→Adj up→Adj down→Adj up→Adj down→ENTER→ENTER→MENU