Sharp LC-80LE642U Service Manual

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LC-80LE642U

SERVICE MANUAL

No. S73B9LC80LE64

LCD COLOR TELEVISION

MODEL

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

LC-80LE642U

CONTENTS

SAFETY PRECAUTION

IMPORTANT SERVICE SAFETY PRE-

CAUTION ............................................................i

PRECAUTIONS A PRENDRE LORS DE

LA REPARATION...............................................ii

PRECAUTIONS FOR USING LEAD-FREE

SOLDER ........................................................... iii

OUTLINE

MAJOR SERVICE PARTS ................................iv

CHAPTER 1. SPECIFICATIONS

[1] SPECIFICATIONS ......................................... 1-1

CHAPTER 2. OPERATION MANUAL

[1] OPERATION MANUAL .................................. 2-1

CHAPTER 3. DIMENSIONS

[1] DIMENSIONS ................................................ 3-1

CHAPTER 5. ADJUSTMENT

[1] ADJUSTMENT PROCEDURE ......................5-1

[2] PUBLIC MODE SETTING PROCEDURE......5-15

CHAPTER 6. TROUBLESHOOTING TABLE

[1] Failure diagnosis by LED in front of cabinet........6-1

[2] LED flashing specification at the time of an

error (Center icon LED used) ........................6-1

[3] TROUBLESHOOTING TABLE ......................6-4

CHAPTER 7. MAJOR IC INFORMATIONS

[1] MAJOR IC INFORMATIONS .........................7-1

CHAPTER 8. OVERALL WIRING/SYSTEM BLOCK DIAGRAM

[1] OVERALL WIRING DIAGRAM ......................8-1

[2] SYSTEM BLOCK DIAGRAM .........................8-2

Parts Guide

CHAPTER 4. REMOVING OF MAJOR PARTS

[1] REMOVING OF MAJOR PARTS ................... 4-1

[2] The location putting on the heat measure

sheet .............................................................. 4-9

[3] Precautions for assembly............................. 4-10

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used for after sales service only. The contents are subject to change without notice.

LC-80LE642U

SAFETY PRECAUTION

Service Manual

IMPORTANT SERVICE SAFETY PRECAUTION

Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:

WARNING

1. For continued safety, no modification of any circuit should be attempted.

2. Disconnect AC power before servicing.

CAUTION: FO R C O N T I N U E D PROTECTION AGAINST A RISK OF FIRE REPLACE ONLY WITH SAME TYPE FUSE.

F7003 (250V 6.3A)

BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)

Before returning the receiver to the user, perform the following safety checks:

3. Inspect all lead dress to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.

4. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.

5. To be sure that no shock hazard exists, check for leakage current in the following manner.

• Plug the AC cord directly into a 120 volt AC outlet.

• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paral-

leled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or electrical ground connected to an earth ground.

• Use an AC voltmeter having with 5000 ohm per volt, or higher, sensitivity or measure the AC voltage drop across the resistor.

• Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.

All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.)

Any reading of 0.75 Vrms (this corresponds to 0.5 mA rms AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the monitor to the owner.

DVM

AC SCALE

1.5k ohm 10W

0.15µF

TEST PROBE

TO EXPOSED METAL PARTS

CONNECT TO KNOWN EARTH GROUND

///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

SAFETY NOTICE

Many electrical and mechanical parts in LCD color television have special safety-related characteristics.

These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc.

Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features

are identified by " " and shaded areas in the Replacement Parts List and Schematic Diagrams.

For continued protection, replacement parts must be identical to those used in the original circuit.

The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.

LC-80LE642U

PRECAUTIONS A PRENDRE LORS DE LA REPARATION

Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.

•

AVERTISSEMENT

N'entreprendre aucune modification de tout circuit. C'est dangereux.

Débrancher le récepteur avant toute réparation.

PRECAUTION: POUR LA PROTECTION CONTINUE CONTRE LES RISQUES D'INCENDIE, REMPLACER LE FUSIBLE

F7003 (250V 6.3A)

A l'aide de deux fils à pinces, brancher une résistance de 1.5 kΩ 10 watts en parallèle avec un condensateur de 0.15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une conduite électrique ou une prise de terre branchée à la terre.

•

Utiliser un voltmètre CA d'une sensibilité d'au moins 5000Ω/V pour mesurer la chute de tension en travers de la résistance.

•

Toucher avec la sonde d'essai les pièces métalliques exposées qui présentent une voie de retour au châssis (antenne, coffret métallique, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de terminer ces vérifications.) La tension de pointe mesurèe ne doit pas dépasser 0.75V (correspondante au courant CA de pointe de 0.5mA). Dans le cas contraire, il y a une possibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.

VERIFICATIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE

Avant de rendre le récepteur à l'utilisateur, effectuer les vérifications suivantes.

Inspecter tous les faisceaux de câbles pour s'assurer que les fils ne soient pas pincés ou qu'un outil ne soit pas placé entre le châssis et les autres pièces métalliques du récepteur.

Inspecter tous les dispositifs de protection comme les boutons de commande non-métalliques, les isolants, le dos du coffret, les couvercles ou blindages de réglage et de compartiment, les réseaux de résistancecapacité, les isolateurs mécaniques, etc.

S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la fuite de courant, de la facon suivante:

•

Brancher le cordon d'alimentation directem-ent à une prise de courant de 120V. (Ne pas utiliser de transformateur d'isolation pour cet essai).

AUX PIECES METALLIQUES EXPOSEES

DVM

ECHELLE CA

1.5k ohm 10W

0.15

SONDE D'ESSAI

BRANCHER A UNE TERRE CONNUE

AVIS POUR LA SECURITE

De nombreuses pièces, électriques et mécaniques, dans les téléviseur ACL présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque " " et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques.

Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas les mêmes caractéristiques que les pièces recommandées par l'usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies, radiations X ou autres accidents.

LC-80LE642U

PRECAUTIONS FOR USING LEAD-FREE SOLDER

Employing lead-free solder

• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.

Example:

Indicates lead-free solder of tin, silver and copper. Indicates lead-free solder of tin, silver and copper.

Using lead-free wire solder

• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.

As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.

Soldering

• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition.

Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required.

If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.

When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.

• Be careful when replacing parts with polarity indication on the PWB silk.

Lead-free wire solder for servicing

PARTS CODE

ZHNDAi123250E BL J φ0.3mm 250g (1roll) ZHNDAi126500E BK J φ0.6mm 500g (1roll) ZHNDAi12801KE BM J φ1.0mm 1kg (1roll)

PRICE RANK

PART

DELIVERY

DESCRIPTION

iii

OUTLINE

Service Manual

MAJOR SERVICE PARTS

PWB Unit

Ref NO. PARTS CODE DESCRIPTION

N DKEYMF953FM06 MAIN Unit N DUNTKF975FM18 LCD CONTROL Unit N DUNTKF494FM01 R/C OPC Unit N DUNTKF770FM02 ICON Unit N DUNTKF800FM53 KEY Unit N RUNTKA936WJQZ Wi-Fi Unit N RUNTKB096WJQZ POWER/DRIVE Unit

NOTE: *1 Replace MAIN PWB Unit (DKEYMF953FM06) in case of IC3103 and IC3104 failure.

*2 Replace LCD CONTROL PWB Units (DUNTKF975FM18) in case of IC5803(Flash) failure.

OTHER Unit

Ref NO. PARTS CODE DESCRIPTION

N R1LK800D3GW10Z 80" LCD Panel Module Unit (LK800D3GW10Z)

IC For Exclusive Use Of The Service

LC-80LE642U

Ref No. Parts No. Description Q’ty

IC2004 RH-iXD515WJN7Q IC (Monitor Microprocessor) 1

Service Jigs

Ref No. PARTS CODE DESCRIPTION N

N QCNW-C222WJQZ Connecting Cord L=1000mm 80pins, LCD Control Unit to LCD Panel Unit, x2 2 N QCNW-N560WJPZ CoConnecting Cord L=650mm 41pins, Main to LCD Control Unit (LW) 1 N QCNW-M539WJQZ Connecting Cord L=1200mm 24pins, Power Unit Main Unit (PD) 1

LC-80LE642U

CHAPTER 1. SPECIFICATIONS

[1] SPECIFICATIONS

Service Manual

1 – 1

CHAPTER 2. OPERATION MANUAL

[1] OPERATION MANUAL

LC-80LE642U

Service Manual

2 – 1

LC-80LE642U

2 – 2

LC-80LE642U

2 – 3

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2 – 4

CHAPTER 3. DIMENSIONS

[1] DIMENSIONS

LC-80LE642U

Service Manual

3 – 1

LC-80LE642U

CHAPTER 4. REMOVING OF MAJOR PARTS

Service Manual

[1] REMOVING OF MAJOR PARTS

1. Removing of Stand Unit and Rear Cabinet Assy.

1. Remove the 4 lock screws and detach the Stand Unit .

2. Disconnect AC wire and detach the AC cord.

3. Remove the 10 lock screws and 26 lock screws and detach the Rear Cabinet Assy .

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2Stand Unit

[Precautions when mounting and removing the rear cabinet]

If the rear cabinet is removed with the set upright, the speakers may fall; it results in connector disconnection. Therefore, never remove the rear cabinet with the set upright.

Be sure to remove the rear cabinet with the screen side down.

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Rear Cabinet Assy

Tighten together with the Rear Cabinet Assy.

Fix with the 80" LCD Panel Module Unit.

4 – 1

Only one side (outer) can come off.

[How to remove Rear Cabinet Assy]

* Please do following works by 2 persons

Do following works as → → →

1) Please grasp the swelling of a speaker and pull back with pushing down.

Remove one hook under an operation.

LC-80LE642U

2) Put a hand in terminal area and pull it back, and the other hand holds top side of TV set.

Remove all-right hand side hook.

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4 – 2

LC-80LE642U

3) Hold left side of TV set by one hand, and put the other hand between bottom cover and Rear Cabinet Assy.

And pull Rear Cabinet Assy.

Remove all-left hand side hook.

4) Two persons stand on the both sides of TV SET, and have a Front Cabinet Assy and a Rear Cabinet Assy by each hand.

Two persons pull a Rear Cabinet Assy horizontally back, simultaneously and remove it.

4 – 3

[Precautions for assembly]

Push

CAUTION

Set it so that there may not be a clearance between Front Cabinet Assy and Rear Cabinet Assy.

LC-80LE642U

There is a gap without the fingernail fitting in completely only when covering with Rear Cabinet Assy.

(Front Cabinet Assy/Rear Cabinet Assy fingernail fixation place)

The fingernail is surely fixed when Rear cabinet Assy is firmly pushed, and the gap disappears.

4 – 4

LC-80LE642U

2. Removing of Speaker (L/R) and KEY Unit.

1. Disconnect the SP wire.

2. Remove the 2 lock screws and detach the Speaker (L) , Speaker (R) .

3. Disconnect the RC wire.

4. Detach the KEY Unit Assy .

5. Disconnect the KM wire.

6. Remove the 2 lock screws and detach the Key Button from Key Button Cover .

7. Detach the KEY Unit from Key Button .

MAIN Unit

KEY Unit Assy

[SP]

KEY Unit

[RC]

[SP]

31Speaker (R) 2

Speaker (L)

[KM]

6 Key Button

[How to remove KEY Unit Assy]

1) When you remove KEY Unit Assy, please be sure to remove harness from WH, and to hold the bottom of KEY Unit Assy.

Key Button Cover

4 – 5

3. Removing of Connectors, 80” LCD Panel Module Unit Assy.

1. Disconnect the following connectors from the MAIN Unit. (LV, PD, UB)

2. Disconnect the following connectors from the POWER/DRIVE Unit. (L1, L2, PD)

3. Disconnect the following connectors from the LCD Control Unit. (PL, LW)

4. Remove the 27 Hooks and detach the 80” LCD Panel Module Unit Assy .

5. Detach the 2 Bottom cover .

Hock

LC-80LE642U

Hock

[L1] [L2]

POWER/DRIVE Unit

[PD]

Hock

[PL]

LCD Control Unit

2Bottom cover

MAIN Unit

[PD]

Hock

1 80" LCD Panel

Module Unit Assy

[LW]

MAIN Unit

[LV]

[UB]

4 – 6

LC-80LE642U

4. Removing of LCD CONTROL Unit, MAIN Unit, POWER/DRIVE Unit.

1. Remove the 2 Connecting Cords , 2 Ferrite Cores , 6 lock screws and detach the LCD CONTROL Unit .

2. Remove the 2 lock screws and detach the Terminal Angle (Side) .

3. Remove the 6 lock screws and detach the MAIN Unit and Terminal Angle (Bottom) .

4. Remove the 6 lock screws and detach the POWER/DRIVE Unit .

5. Remove the 12 lock screws and detach the 2 Stand Angles .

6. Remove the 16 lock screws and detach the 4 VESA Angle Assys .

POWER/ DRIVE Unit

Assy

Stand Angle

15VESA Angle

LCD Control Unit

2 Ferrite

Core

1 FFC

15 VESA Angle Assy

Stand Angle

80" LCD Panel Module Unit

MAIN Unit

Terminal

Angle (Side)

Terminal Angle (Bottom)

4 – 7

5. Removing of R/C OPC Unit, ICON Unit, Wi-Fi Unit.

1. Detach the R/C OPC Unit .

2. Disconnect the RC wire.

3. Detach the ICON Unit .

4. Disconnect the CI wire.

5. Detach the Wi-Fi Unit .

6. Disconnect the UB wire.

7. Detach the Wi-Fi Attachment .

Front Cabinet Assy

LC-80LE642U

Wi-Fi Attachment

[CI]

[UB]

[RA]

3ICON Unit 2 Wi-Fi Unit 1 R/C OPE Unit

4 – 8

LC-80LE642U

[2] The location putting on the heat measure sheet

1. MAIN PWB Unit

PSPAZC871WJKZ MAIN-CPU COOL(B)

4 – 9

LC-80LE642U

[3] Precautions for assembly

1. Points to be checked and precautions when servicing the unit

Mount the main PWB Assy on the backlight chassis and check that the EMI-prevention parts are not peeled and twisted from the access holes. (The EMI-prevention parts, conductive nonwoven fabric gaskets, must be seen from the access holes.)

[Countermeasure]

Attach the conductive nonwoven fabric gaskets on the shielded case on the main PWB.

LANGKD292WJ3W (TERM ANG INFERIOR)

PMLT-A680WJQZ (GASKET MShield ) 190x5x5.5

LANGKD145WJFW TERM ANG SIDE

PMLT-A678WJQZ GASKET

4 – 10

LC-80LE642U

The following is a drawing mounting the main PWB Assy on the backlight chassis. (The parts indicated by -> are the access holes for confirmation.)

(Main PWB Assy => State where the shielded case and RF terminal angle are mounted on the main PWB)

4 – 11

LC-80LE642U

CHAPTER 5. ADJUSTMENT

Service Manual

[1] ADJUSTMENT PROCEDURE

The adjustment values are set to the optimum conditions at the factory before shipping. If a value should become improper or an adjustment is required due to part replacement, make an adjustment according to the following procedure.

1. After replacement of any PWB unit and/or IC for repair, please note the following.

• When replacing the following units, make sure to prepare the new units loaded with updated software.

MAIN Unit: DKEYMF953FM06

• When replacing the LCD control PWB, perform the VCOM adjustment.

2. Upgrading of each microprocessor software

CAUTION: Never “POWER OFF” the unit when software upgrade is ongoing.

Otherwise the system may be damaged beyond recovery.

2.1. Software version upgrade

The model employs the following software.

• Main software (please use a software version after OKLA_LE857_xxx.USB).

• Monitor microprocessor software (please use a software version after OKLAMxxx.SMB.)

The main software, monitor microprocessor software can be upgraded by using a general-purpose USB Memory.

The followings are the procedures for upgrading, explained separately for the main software, monitor microprocessor software.

2.2. Main software version upgrade

2.2.1 Get ready before you start

• USB Memory of 128MB or higher capacity.

• PC running on Windows 98/98SE/ME/2000/XP operating system.

• USB Memory reader/writer or PC with a USB port.

• The file system of a USB memory is FAT. (FAT32 supports)

• Use the USB memory without other functions. (lock and memory reader...etc)

2.2.2 Preparations

To upgrade the main software, it is necessary to get ready the USB Memory for version upgrade before you start.

Follow the steps below and create the USB Memory for version upgrade.

1. Copy the file OKLA_LE857_xxx.USB for version upgrade to the root directory (folder) of the USB Memory.

NOTE: In the USB Memory drive, do not store other folders or unrelated files, or more than one file for version upgrade.

Now the USB Memory for version upgrade is ready.

5 – 1

LC-80LE642U

2.2.3 How to upgrade the software

1. Unplug the AC cord.

2. Insert the USB Memory for version upgrade into the service socket.

3. Plug in the AC cord with power button pressed down.

4. After 5 seconds, unpress the power button.

5. After the unit startup, the system upgrade screen as shown below within 20-40 seconds.

Software Update

MAIN Version

SUB MICOM Version

PANEL EEPROM

3D IR MICOM Version

MAIN

SUB MICOM

PANEL EEPROM

3D IR MICOM

26%

SAME VERSION

NO DATA

103U1301111

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㧙㧙㧙㧙

80LE642U

6. Even a single failure in the process will trigger the upgrade failure screen.

Software Update

MAIN Version

SUB MICOM Version

PANEL EEPROM

3D IR MICOM Version

UPGRADE FAILURE

MAIN

SUB MICOM

PANEL EEPROM

3D IR MICOM

Project ID

NO DATA

㧙㧙㧙㧙㧙

㧙㧙㧙㧙

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NOTE: In the event of a failure, repeat the upgrade process. If the process repeatedly fails, it is likely that the hardware need fixing.

7. Upon completion of the whole process, the upgrade success screen as shown below appears. You can check the new software version on this screen. The version information appears after the upgrade is complete.

Software Update

MAIN Version

SUB MICOM Version

PANEL EEPROM

3D IR MICOM Version

UPGRADE SUCCESS

MAIN

SUB MICOM

PANEL EEPROM

3D IR MICOM

100%

SAME VERSION

NO DATA

103U1301111

㧙㧙㧙㧙㧙

㧙㧙㧙㧙

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8. Unplug the AC cord and remove the USB Memory for version upgrade.

9. Now the software version upgrade is complete.

NOTE: When you are done with the software version upgrade, start the set, go to the top page of the adjustment process screen and check the main

software version information.

5 – 2

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2.3. Monitor microprocessor software version upgrade

Create the USB memory for monitor microprocessor software version upgrade in the same manner as explained in the “Main software version upgrade”.

Copy the file OKLA_LE857_xxx.USB and OKLAMxxx.SMB. (named temporarily) for monitor microprocessor software version upgrade to the USB memory.

2.3.1 How to upgrade the software

1. Unplug the AC cord.

2. Insert the USB Memory for version upgrade into the service socket.

3. Plug in the AC cord with power button pressed down.

4. After 5 seconds, unpress the power button.

CAUTION: • The moment this operation is done, the upgrading of the monitor microprocessor software starts. While the upgrade is ongoing, never

5. After the unit startup, the upgrade starts. The power led will blink continuously. Also, an upgrade screen will be shown during a minor upgrade.

power off the unit. Otherwise the upgrade will fail and the system may be serious damaged beyond recovery (inability to start).

• After the monitor microprocessor software is upgraded, also perform the ‘Industry Init’.

Software Update

MAIN Version

SUB MICOM Version

PANEL EEPROM

3D IR MICOM Version

MAIN

SUB MICOM

PANEL EEPROM

3D IR MICOM

NO DATA

50%

NO DATA

㧙㧙㧙㧙㧙

0.820

㧙㧙㧙㧙

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6. If the upgrade fails, power led will stop blinking. Also, the upgrade failure screen will be shown if upgrade screen was shown at 5.

Software Update

MAIN Version

SUB MICOM Version

PANEL EEPROM

3D IR MICOM Version

UPGRADE FAILURE

MAIN

SUB MICOM

PANEL EEPROM

3D IR MICOM

NO DATA

SAME VERSION

NO DATA

㧙㧙㧙㧙㧙

㧙㧙㧙㧙

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NOTE: In the event of a transient failure, upgrade will be automatically retried up to three times. If the process repeatedly fails, hardware may be the

cause.

7. The upgrade success screen will be shown if upgrade screen was shown at 5.

Software Update

MAIN Version

SUB MICOM Version

PANEL EEPROM

3D IR MICOM Version

UPGRADE SUCCESS

MAIN

SUB MICOM

PANEL EEPROM

3D IR MICOM

NO DATA

100%

NO DATA

㧙㧙㧙㧙㧙

0.820

㧙㧙㧙㧙

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8. Unplug the AC cord and remove the USB Memory for version upgrade.

9. Now the software version upgrade is complete.

NOTE: When you are done with the software version upgrade, start the set, go to the top page of the adjustment process screen and check the mon-

itor microprocessor software version information and panel size information.

5 – 3

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3. Entering and exiting the adjustment process mode

1) Before entering the adjustment process mode, the AV position RESET in the video adjustment menu.

2) While holding down the “VOL (–)” and “INPUT” keys at a time, plug in the AC cord of the main unit to turn on the power.

The letter “<K>” appears on the screen.

3) Next, hold down the “VOL (–)” and “CH ( )” keys at a time.

(The “VOL (–)” and “CH ( )” keys should be pressed and held until the display appears.)

Multiple lines of blue characters appearing on the display indicate that the unit is now in the adjustment process mode.

When you fail to enter the adjustment process mode (the display is the same as normal startup), retry the procedure.

4) To exit the adjustment process mode after the adjustment is done, unplug the AC cord from the outlet to make a forced shutdown. (When the power was turned off with the remote controller, once unplug the AC cord and plug it again. In this case, wait 10 seconds or so before plugging.)

CAUTION: Use due care in handling the information described here lest your users should know how to enter the adjustment process mode. If the

settings are tampered in this mode, unrecoverable system damage may result.

4. Remote controller key operation and description of display in adjustment process mode

1) Key operation

Remote controller key Main unit key Function

CH ( / )

CH ( / ) VOL (+/–) VOL (+/–) Changing a selected item setting (+1/ –1) Cursor (UP/DOWN) ————— Turing a page (PREVIOUS/NEXT) Cursor (LEFT/RIGHT) ————— Changing a selected line setting (+10/ –10) INPUT ————— Input switching (toggle switching) ENTER ————— Executing a function

*Input mode is switched automatically when relevant adjustment is started so far as the necessary input signal is available.

2) Description of display

Moving an item (line) by one (UP/DOWN)

(1) Current page/

Total pages

1/29 TUNER AUTO USA 80_UNDER

MAIN Version

BOOT Version

Monitor / Monitor BOOTVersion

T-CON Version / LED CON Version

NETFLIX ESN

WIDEVINE DEVICE ID

FRC Version

TOUCH SENSOR/IR Micom Version

TEMPERATURE 6E

LAMP ERROR

MONITOR ERR CAUSE

NORMAL STANDBY CAUSE

ERROR STANDBY CAUSE

(2) Current selected input

(3) Current color system

0.90 (U 2011/12/05 1 A)

BSMKxxx

0.90 / 0.90

201112052d523c41/478936600000

ERR-1

201112052d523c41

0000/---

1) 11 B00000040:30 2) 11 B00000040:11

3) 11 B00000039:11 4) 11 B00000025:52

1 RC_STNBY

00000

(4) Destination

(5) LCD Panel size/Speaker type

(6) Adjustment

process menu header

(7) Parameters

5 – 4

LC-80LE642U

5. List of adjustment process mode menu

The character string in brackets [ ] will appear as a page title in the adjustment process menu header.

Page Line Item Description Remarks (adjustment detail, etc.)

1 1 MAIN Version Main software version

2BOOT Version 3 Monitor / Monitor BOOT Version Monitor and monitor boot software version 4 T-CON Version / LED CON Version LCD controller software version 5 NETFLIX ESN 6 WIDEVINE DEVICE ID 7 FRC Version 8 TOUCH SENSOR/IR Micom Version

9 TEMPERATURE Panel temperature 10 LAMP ERROR Number of termination due to lamp error 11 MONITOR ERR CAUSE 12 NORMAL STANDBY CAUSE Refer to *1 under the list for details 13 ERROR STANDBY CAUSE Refer to *2 under the list for details

2 1 INDUSTRY INIT Initialization to factory settings

2 INDUSTRY INIT(-Public)

3 PUBLIC MODE Public mode

4 Center Acutime Accumulated main operation time

5 RESET Reset

6 Backlight Acutime Accumulated monitor operation time

7 RESET Reset

8 LAMP ERROR RESET Reset LAMP ERROR

9 VIC XPOS X-coordinate setting for VIC READ 10 VIC YPOS Y-coordinate setting for VIC READ 11 VIC COLOR Collected color data setting for VIC READ 12 VIC SIGNAL TYPE Signal type setting for VIC READ 13 VIC READ Picture level acquisition function Level appears in green on the upper right

3 1 N358 ALL ADJ(INPUT2) CVBS and TUNER signal level adjustment

2 N358 MAIN ADJ(INPUT2) CVBS signal level adjustment

3 TUNER DAC ADJ TUNER signal level adjustment

4 N358 CONTRAST A_GAIN

5 N358 CONTRAST D_GAIN

6 N358 CONTRAST OFFSET

7 TUNER CONTRAST A_GAIN

8 TUNER CONTRAST D_GAIN

9 TUNER CONTRAST OFFSET

4 1 TUNER VCHIP TEST(69ch) Tuning test and VCHIP test (69ch)

2 TUNER VCHIP TEST(7ch) Tuning test and VCHIP test (7ch)

3 TUNER VCHIP TEST(10ch) Tuning test and VCHIP test (10ch)

4 TUNER VCHIP TEST(15ch) Tuning test and VCHIP test (15ch)

5 INSPECT USB TERM

6 HDMI EDID WRITE

7 HDMI CEC TEST

5 1 COMP15K ADJ(INPUT1) Component 15K picture level adjustment (main)

2 COMP15K Y A_GAIN

3 COMP15K Cb A_GAIN

4 COMP15K Cr A_GAIN

5 COMP15K Y OFFSET

6 COMP15K Cb OFFSET

7 COMP15K Cr OFFSET

8 COMP15K A_CLAMP

6 1 COMP33K ADJ(INPUT1) Component 33K picture level adjustment (main)

2 COMP33K Y A_GAIN

3 COMP33K Cb A_GAIN

4 COMP33K Cr A_GAIN

5 COMP33K Y OFFSET

6 COMP33K Cb OFFSET

7 COMP33K Cr OFFSET

8 COMP33K A_CLAMP

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LC-80LE642U

Page Line Item Description Remarks (adjustment detail, etc.)

7 1 ANALOG RGB ADJ Analog RGB picture level adjustment

2 R A_GAIN

3 G A_GAIN

4 B A_GAIN

5 R OFFSET

6 G OFFSET

7 B OFFSET

8 RGB_A_CLAMP

8 1 VCOM ADJ VCOM adjustment value 9 1 LEV1 Standard value 1 Adjustment gradation setting.

2 LEV2 Standard value 2

3 LEV3 Standard value 3

4 LEV4 Standard value 4

5 LEV5 Standard value 5

6 LEV6 Standard value 6

10 1 MG1R WB adjustment Point 1, R adjustment value Parameter for six-point adjustment

2 MG1G WB adjustment Point 1, G adjustment value

3 MG1B WB adjustment Point 1, B adjustment value

4 MG1Y WB adjustment Point 1, Y adjustment value Quattron panel Only

5 MG2R WB adjustment Point 2, R adjustment value

6 MG2G WB adjustment Point 2, G adjustment value

7 MG2B WB adjustment Point 2, B adjustment value

8 MG2Y WB adjustment Point 2, Y adjustment value Quattron panel Only

9 MG3R WB adjustment Point 3, R adjustment value 10 MG3G WB adjustment Point 3, G adjustment value 11 MG3B WB adjustment Point 3, B adjustment value 12 MG3Y WB adjustment Point 3, Y adjustment value Quattron panel Only

11 1 MG4R WB adjustment Point 4, R adjustment value Parameter for six-point adjustment

2 MG4G WB adjustment Point 4, G adjustment value

3 MG4B WB adjustment Point 4, B adjustment value

4 MG4Y WB adjustment Point 4, Y adjustment value Quattron panel Only

5 MG5R WB adjustment Point 5, R adjustment value

6 MG5G WB adjustment Point 5, G adjustment value

7 MG5B WB adjustment Point 5, B adjustment value

8 MG5Y WB adjustment Point 5, Y adjustment value Quattron panel Only

9 MG6R WB adjustment Point 6, R adjustment value 10 MG6G WB adjustment Point 6, G adjustment value 11 MG6B WB adjustment Point 6, B adjustment value 12 MG6Y WB adjustment Point 6, Y adjustment value Quattron panel Only

12 1 LO R 1

2LO G 1

3LO B 1

4LO Y 1

5LO R 2

6LO G 2

7LO B 2

8LO Y 2

9LO R 3 10 LO G 3 11 LO B 3 12 LO Y 3

13 1 LO R 4

2LO G 4

3LO B 4

4LO Y 4

5LO R 5

6LO G 5

7LO B 5

8LO Y 5

9LO R 6 10 LO G 6 11 LO B 6 12 LO Y 6 13 CTEMP SELECT

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LC-80LE642U

Page Line Item Description Remarks (adjustment detail, etc.)

14 1 MODE SELECT

2 POS SELECT

3POS MIN

4POS MID1

5POS MID2

6POS MID3

7POS MID4

8POS MID5

9POS MID6 10 POS MAX

15 1 CD MIN

2 CD MID1

3 CD MID2

4 CD MID3

5 CD MID4

6 CD MID5

7 CD MID6

8 CD MAX

16 1 CALC

2 RESET

3VAL1

4VAL2

5VAL3

6VAL4

7VAL5

8VAL6

9 GAMMA ADJ TEMP

17 1 MONITOR TIME OUT

2 MONITOR MAX TEMP

3 MONITOR ERROR CAUSE RESET

18 1 LCD TEST PATTERN

2 LCD TEST PATTERN1

3 LCD TEST PATTERN2

4 LCD TEST PATTERN3

5 LCD TEST PATTERN4

6 TV TEST PATTERN 1

7 TV TEST PATTERN 2

19 1 T-CON VERSION EXT.1 PRIMROSE 2D Version

2 T-CON VERSION EXT.2 PRIMROSE 3D Version

3 T-CON VERSION EXT.3 Blank (Not Use)

4 T-CON VERSION EXT.4 Blank (Not Use)

20 1 3D HDMI FPGA Version

22D→3D FPGA Version

3 3D IR EMITTER CONTROL

21 1 READ/WRITE

2 SLAVE ADDRESS

3 RESISTER ADDRESS UPPER

4 RESISTER ADDRESS LOWER

5 WRITE DATA UPPER

6WRITE DATA LOWER

7 READ DATA UPPER

8 READ DATA LOWER

22 1 POWER LED BRIGHTNESS

2 MENU LED BRIGHTNESS

3 INPUT LED BRIGHTNESS

4 CH UP LED BRIGHTNESS

5 CH DOWN LED BRIGHTNESS

6 VOL UP LED BRIGHTNESS

7 VOL DOWN LED BRIGHTNESS

8 LOGO LED BRIGHTNESS

9 ICON LED BRIGHTNESS 10 ICON LED BRIGHTNESS

(STANDBY)

11 3D LED BRIGHTNESS

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LC-80LE642U

Page Line Item Description Remarks (adjustment detail, etc.)

23 1 POWER KEY SENSITIVITY

2 MENU KEY SENSITIVITY

3 INPUT KEY SENSITIVITY

4 CH UP KEY SENSITIVITY

5 CH DOWN KEY SENSITIVITY

6 VOL UP KEY SENSITIVITY

7 VOL DOWN KEY SENSITIVITY

24 1 KEY STRENGTH GET MODE

2 POWER KEY STRENGTH

3 MENU KEY STRENGTH

4 INPUT KEY STRENGTH

5 CH UP KEY STRENGTH

6 CH DOWN KEY STRENGTH

7 VOL UP KEY STRENGTH

8 VOL DOWN KEY STRENGTH

25 1 CROSSTALK ADJ MODE

2 CROSSTALK TH1

3 CROSSTALK TH2

4 CROSSTALK TH3

5 CROSSTALK TH4

6 CROSSTALK GAIN1

7 CROSSTALK GAIN2

8 CROSSTALK GAIN3

26 1 WIFI SSID 2.4GHz Set AP SSID

2 WIFI SSID 5GHz Set AP SSID

3 WIFI RSSI 2.4GHz Set RSSI threshold

4 WIFI RSSI 5GHz Set RSSI threshold

5 WIFI TIME 2.4GHz Set Time Out

6 WIFI TIME 5GHz Set Time Out

7 WIFI RSSI TEST Execute test

8 WIFI RSSI RESULT Display test result

27 1 KEY LOCK (1217)

2 KOUTEI AREA ALL CLEAR

3 A MODE AREA CLEAR

4 BACKUP AREA CLEAR

5 B MODE AREA CLEAR

6EXECUTION

28 1 ERROR STANDBY CAUSE1

2 ERROR STANDBY CAUSE2

3 ERROR STANDBY CAUSE3

4 ERROR STANDBY CAUSE4

5 ERROR STANDBY CAUSE5

6 ERROR STANDBY CAUSE RESET

29 1 EEP SAVE Writing setting values to EEPROM

2 EEP RECOVER Reading setting values from EEPROM

3MODEL NAME

4 PANEL SIZE

5 SETTING FOR ADJ

6 VERUP FLAG ENABLE

7 SHARP RC ENABLE

8 PANEL LIMIT

9 PANEL RANGE LIMIT 10 SHORT CHECK MODE 11 SHORT CHECK CURRENT 12 CURRENT SW 13 TEST NETWORK UPDATE

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LC-80LE642U

*1 Details of P1.12 (NORMAL STANDBY CAUSE)

When TV set is powered off due to normal use or product specification, the last cause will be recorded.

The code, character string and description for the standby cause are below.

If you power off by remote, the cause will not be recorded.

Code Character string Description

2 NO_OPERT No operation off 3 NO_SIGNA No signal off 6 SLEEP_TM Off timer 8 OFF_232C Command from RS232C

*2 Details of P1.13 (ERROR STANDBY CAUSE)

When TV set is powered off due to any anomaly detection, the past 5 causes will be recorded.

You can confirm the time those causes occurred and character string in the adjustment process mode menu. (Page 28/29)

The time is accumulated total after TV set is powered on, and the value corresponds to “Center Acutime” in the adjustment process mode menu.

The code, character string and description for the standby cause are below.

If no error has occurred, the code is 0 and the character string is “NO RECORD”.

Code Character string Description

1A E_MONITR Monitor trouble detected 1C E_CVICBT Driver boot error 22 E_TCNERR Software abnormality of LCD controller 48 E_MRESET Failure of resetting menu settings (Initial Setup - Reset) 50 E_TCNF_S T-CON FPGA status error 54 E_TCON_E T-CON hung-up

Monitor ERR STBY table

Outline: Communication/Power failure detected by the monitor microprocessor is stored in EEPROM, and last 4 abnormal

can be confirmed in the Process mode A.

Location: Page 1 of the process mode A: MONITOR ERR CAUSE. “0” if there is no error. It is cleared to 0 on the last page of

the process mode A.

Display Error description

02 Initial communication from the main CPU is not received. Check UART bus between main CPU and sub CPU. 03 Only the initial communication is received. 04 Until panel information request reception 05 Until initialization completion reception 06 Until version notification transmission 07 Until start-up information notification transmission 08 Until start-up information response reception 09 Until time-out setting reception 0A Request time-out 0B Restart time-out during the beginning of time acquisition start-up 0C Ending sequence time-out 0D Preset start-up time-out during completion 0E Download, start-up time-out 0F Time acquisition time-out 11 Regular communication time-out 16 Backlight error See p.6-5 1A Monitor temperature failure - Check TV setting environment

- Check the other monitor (ref No.) 1E DET_13V failure Check 13V power line. 1F DET_D3V3 failure Check D3V3 power line. 21 DET_PNLxxV failure Check T-CON power line 23 Error standby request from the main CPU Check ERROR STANDBY CAUSE (p.5-8)

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LC-80LE642U

6. Special features

* STANDBY CAUSE (Page 1/29)

Display of a cause (code) of the last standby

The cause of the last standby is recorded in EEPROM whenever possible.

Checking this code will be useful in finding a problem when you repair the troubled set.

* EEP SAVE (Page 29/29)

Storage of EEP adjustment value

* EEP RECOVER (Page 29/29)

Retrieval of EEP adjustment value from storage area

7. Data Writing of Microprocessor Software

7.1. Main/Monitor Software Writing (Main Unit: DKEYMF953FM06)

Adjustment item Adjustment conditions Adjustment procedure

1 Main / Monitor Software

Writing <to Main Unit>

Checker process

Confirm the file version Confirm the USB memory

1) Connect Writing JIG to SC3101 (TL3114~3128) by Checker.

2) Connect USB Memory to J9502 (TL9524~9527) by Checker.

3) Add power to Unit, then Start BOOT by JIG.

4) Send software writing command via RS232C.

5) Send writing confirmation command and confirm the OK reply, then Power turn off.

CAUTION: Data does not write without USB memory or reading error happen.

8. Signal adjustment

8.1. LCD section adjustment [LCD module adjustment]

Adjustment item Adjustment conditions Adjustment procedure

1 COMB-BIAS Adjustment

(LCD module adjustment item)

Adjustment at Center Position of Module

1) Shift to Adjustment mode by Special R/C code after set assemble.

2) Select [VCOM ADJ] by ↑/↓ button on R/C-Gun.

3) Press Enter button on R/C-Gun and confirm to display adjustment pattern.

4) Adjust flicker condition on display center position to minimize by Vol +/- button on

5) When the flicker condition become to be the best, press Enter button on R/C-Gun

CAUTION: * Adjust without ANT no signal

[Adjustment position]

R/C Gun.

for Picture off.

(Avoid the luminance change by active-back light)

8.2. Image adjustment

8.2.1 Device check

Conform Device is set for SHARP LCD US, before start the Adjustment.

Confirm Signal Generator setting (Set to regulation level)

• Composite signal: 0.714Vp-p ± 0.02Vp-p (Pedestal to white)

• 33K component signal: Y level: 0.7Vp-p ± 0.02Vp-p (Pedestal to white) PB/PR level: 0.7Vp-p ± 0.02Vp-p

• Analog RGB: RGB level: 0.7Vp-p ± 0.02Vp-p (Pedestal to white)

5 – 10

8.2.2 Factory Mode

Adjustment point Adjustment conditions Adjustment procedure

Factory Mode Shift to Adjustment mode by Special R/C code.

8.2.3 Composite N358 signal/tuner adjustment

Adjustment point Adjustment conditions Adjustment procedure

1 Setting N358 signal

US-10ch

• Input N358 color bar (color saturation 75%) signal to composite input.

• Input In-house broadcasting signal (10ch) to tuner.

[Video input signal] [In-house US-10ch]

Color saturation: 75%

LC-80LE642U

0% black

2 Running Auto-Adjustment

Program

100% white 100% white

Select [ N358 ALL ADJ(INPUT2)] then press ENTER. Adjust is finish at display [ N358 ALL ADJ (INPUT2) OK].

8.2.4 Component 33K signal adjustment

Adjustment point Adjustment conditions Adjustment procedure

1 Setting 1080i signal • Input 100% color bar signal to Component input.

Color saturation: 100%

100% white 0% black

2 Running Auto-Adjustment

Program

Select [ COMP33k ADJ(INPUT1)] then press ENTER. Adjust is finish at display [ COMP33k ADJ(INPUT1) OK]. Component 15K adjustment will be done automatically by set itself. (AUTO CLAMP 1, parameter will be copy from 33K data)

8.2.5 Analog RGB signal adjustment

Adjustment point Adjustment conditions Adjustment procedure

1 Setting Signal: XGA

(1024x768) 60Hz SYNC: HV separate

• Input 100% color bar to PC input.

1080i 100% color bar

2 Running Auto-Adjustment

Program

8.2.6 Tuner/V-CHIP adjustment

Adjustment point Adjustment conditions Adjustment procedure

1 Setting NTSC RF signal

US-7(AIR)ch

2 Running Auto-Adjustment

Program

XGA (1024x768) 100% color bar

100% white 0% black

Select [ ANALOG RGB ADJ] then press ENTER. Adjust is finish at display [ ANALOG RGB ADJ OK].

• Input NTSC signal to RF Antenna.

Select [ VCHIP TEST(*07ch)] then press ENTER. (*Select In-house broadcasting signal channel) Adjust is OK at display [ VM-OK]. (Adjust is NG at display VM-NG)

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LC-80LE642U

9. White balance adjustment

9.1. White balance adjustment (For details about the adjustment procedure, refer to “Kameyama Model Integrated Monitor WB Adjustment Specification V1.92”.)

Adjustment

point

1 Setting 1) Change set condition as the below.

2 Running Auto-

Adjustment Program

Adjustment conditions Adjustment procedure

AV MODE: [DYNAMIC] Backlight: +16 Active Backlight: OFF Aging Time: Min. 60 minutes

2) Connect White Balance Adjustment equipment to set.

NOTE: Screen adjustment point x=1034pt and y=539pt.

NOTE: In case of WB adjustment, mura set is off by RC232C command. Then do teach-

ing and adjust WB. [Command] ADJ mode KRSW0001

KKT10037

Setting KY0F0000 0SDS0001 SBSL0016

Multi-point ADJ mode MREN0000 MSET0001

Point 6 LEV60229 MG6G**** MG6B**** MG6R****

Point 5 LEV50173 MG5G**** MG5B**** MG5R****

Point 4 LEV40133 MG4G**** MG4B**** MG4R****

[Adjustment procedure]

1) Send Adjustment mode code by R/C-Gun.

2) Set 6th point to indicated section, fix most strongest color then adjust White balance by remain color.

3) Set 5th point to indicated section, set G value to 804xG value of 6th point/928. Then adjust White Balance by RB.

4) Set 4th point to indicated section, set G value to 600xG value of 6th point/928. Then adjust White Balance by RB.

5) Set 3rd point to indicated section, set G value to 448xG value of 6th point/928. Then adjust White Balance by RB.

6) Set 2nd point to indicated section, set G value to 296xG value of 6th point/928. Then adjust White Balance by RB.

7) Set 1st point to indicated section, set G value to 164xG value of 6th point/928. Then adjust White Balance by RB.

8) Recording Adjustment value by MSET0003command, then turn off of AC power.

* RGB initial value of 6th point : Setting value 928 * RGB initial value of 1~5point : same as G adjustment value for each section.

(The rest value of RGB adjusted value/4 for each section become to be same)

[Adjustment value] * White Balance must be matched with Standard set which is provide from ENG.

[LC80LE632U] Teaching Set Do teaching under mura set off Mura set off command: MREN0000

[Adjustment standard value] Measurement by Minolta CA-210

5 – 12

LC-80LE642U

Adjustment

point

Adjustment conditions Adjustment procedure

Point 3 LEV30116 Level Reference value Adjustment spec Inspection spec MG3G**** MG3B**** y=0.277 MG3R****

Point 2 LEV20074 y=0.277 MG2G**** MG2B**** y=0.277 MG2R****

Point 1 LEV10045 y=0.277 MG1G**** MG1B**** MG1R****

Writing MSET0003

Point 6 928

Point 5 804

Point 4 600

Point 3 448

Point 2 296

Point 1 164

Remarks Setting conditions for inspection

After White Balance Adjustment Luminance Spec. LC-80LE642U:Min 280cd/m2

10. Date Writing of KEY

10.1. EDID data (HDMI analog RGB)(Main Unit: DKEYMF953FM06)

X=0.272

X=0.272 y=0.277 X=0.272

X=0.272

X=0.272 y=0.277 X=0.272

AV MODE: [DYNAMIC] (Reset) Monochro: ON Active Backlight: OFF Aging Time: Min. 60 minutes

±0.0010 ±0.0020

±0.0015 ±0.0030

±0.0020 ±0.0040

±0.0030 ±0.0060

±0.004 ±0.0080

Adjustment point Adjustment conditions Adjustment procedure

1 EDID data

(HDMI analog RGB)

Adjustment Mode Check Model Identification

1. Shift to Adjustment Mode.

2. Select [HDMI EDID WRITE] then press ENTER. Adjust is OK at display [OK]. (HDMI, Analog RGB data is written at same time)

[Caution] Data writing must do after setting model identification. System write the data to EEPROM which is based on model identification data.

10.2. MAC key writing (Main Unit: DKEYMF953FM06)

1. Write the NETFLIX/WMDRM key data on IC3103 mounted on the main PWB.

2. Carry out thorough data management to avoid redundant writing of data.

If the IC where data is written is damaged, replace the PWB since only the IC cannot be changed.

10.3. NETFLIX/WMDRM key writing (Main Unit: DKEYMF953FM06)

1. Write the wide vine key data on IC3103 mounted on the main PWB.

2. Carry out thorough data management to avoid redundant writing of data.

If the IC where data is written is damaged, replace the PWB since only the IC cannot be changed.

NOTE: For EDID of the analog RGB (DSUB 15pin), write the data on the process menu just like HDMI.

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LC-80LE642U

11. Factory setting

For finish the Initialize process, needed to pull out AC cord, After Factory Initialize.

CAUTION: After Factory Initialize, Do not turn on again. When you turn on TV, please do Factory Initialize again.

Adjustment point Adjustment conditions Adjustment procedure

1 Factory setting Need to pull out AC cord for

process complete.

12. Software version

1. Main microprocessor

OKLA_LE857_xxx.USB

OKLA_LE857_xxx.DAT

OKLA_LE857_xxx_CHK.USB

OKLA_LE857_xxxxxxxx.PCC

2. Monitor microprocessor

OKLAMxxx.SMB

3. T-CON ROM

CLOVERxxxxxxxxxxxxxxxxxxxxxxx.ROM

• Select [INDUSTRY INIT(+Cause)], Set to [ON] by [+], [-] of [VOL] Button [+], [-], then press [ENT] key. Display change to green and show the version. Process complete at display show [SUCCESS]. (At error, picture become to RED with [ERROR] OSD)

• Turn off the AC power.

Below items initialize by Factory Initialize.

1) User set value

2) Channel data

3) Password

4) Operating time

5) Standby Cause

6) Auto installation flag

7) V-CHIP block setting

13. Writing the inch and model name onto EEPROM

1. Enter the adjustment process mode.

2. Point the cursor to [MODEL NAME] (Page 29/29).

3. Select “LE642U”, and press [Enter] key.

4. "OK" is displayed.

5. Point the cursor to [PANEL SIZE] (Page 29/29).

6. Select "80" and press [Enter] key.

7. Moments later image is displayed.

8. Turn off power

9. Turn on power

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LC-80LE642U

[2] PUBLIC MODE SETTING PROCEDURE

1. How to start Public Mode

• There are the following two ways to get the public mode setup screen displayed.

In the adjustment process mode, turn on “PUBLIC MODE”. Also press the “CH ( )” and “VOL (+)” keys on the set at once and turn on the

power.

1) Press the “INPUT” and “VOL (+)” keys on the set at once and turn on the power.

2) Get the password input screen displayed.

Procedure

˴The input starts with the leftmost digit. ˴Use the numeric keys [1] thru [9] and [0] keys on the remote controller. ˴The other keys are not acceptable. ˴With a numeric-key input, "_" will change to "˴". ˴The input position will move one digit to the right. ˴With all the 3 digits entered, the password will be verified.

3) The 3-digit password is now verified.

The password [0] [2] [7] provides for the public mode screen. (This screen comes on with whatever adjustment process settings.)

With any other passwords, the screen changes to the normal mode.

2. How to exit Public Mode

There are the following ways to quit the public mode setup screen.

• Turn off “PUBLIC MODE” in the adjustment process mode. ( ) ← This way alone is not for quitting the setup screen, but for quitting the mode itself.

• Turn off the power with the “POWER” key. ( )

• Select “EXECUTE”. ( )

... “PUBLIC MODE” stays on in the adjustment process mode.

... The settings will be back to the factory ones.

3. Public Mode Setting Values

• With the factory settings made, the public mode settings get initialized. (The adjustment process remains intact.)

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LC-80LE642U

4. Public Mode Menu

The guidance is not displayed on screen.

Setup procedure

• To move the cursor up and down, use the “cursor UP/DOWN” key (remote controller) and “CH ( )/( )” key (remote controller and set).

• To change the settings, use the “cursor RIGHT/LEFT” key (remote controller) and “VOL (+)/(–)” key (remote controller and set).

• To save new settings, keep the cursor at “EXECUTE” and use “ENTER” key (remote controller and set).

PUBLIC MODE

POWER ON FIXED [VARIABLE ]

MAXIMUM VOLUME [ 60 ]

VOLUME FIXED [VARIABLE ]

VOLUME FIXED LEVEL [ 20 ]

RC BUTTON [RESPOND ]

PANEL BUTTON [RESPOND ]

MENU BUTTON [RESPOND ]

AV POSITION FIXED [VARIABLE ]

ON SCREEN DISPLAY [YES ]

INPUT MODE START [NORMAL ]

INPUT MODE FIXED [VARIABLE ]

LOUD SPEAKER [ON ]

RC_PATH_THROUGH [OFF ]

232C POWON [DISABLE ]

PUBLIC MODE [OFF ]

RESET

EXECUTE COPY MODE

5 – 16

[How to use USB clone]

This is the function that copying the one TV's user setting to other TVs or copying previous user setting to itself.(Only same series.)

1. Insert the USB memory to TV.

2. Insert AC code of TV with pushing the “INPUT” and “Vol+” keys which are on the tact key.

3. Enter the passward by using R/C. The passward is “027”.

4. Select “COPY MODE”.

5. The follow guide is displayed. Then select the “TV→USB [Start]”.

LC-80LE642U

6. Follow guide is displayed when it is finished , then select "Reset" . TV will restart.

7. Insert the USB which has the data from TV to another TV or itself.

8. Insert AC code of the TV with pushing the "INPUT" and "Vol+" keys which are on the tact key.

9. Select “COPY MODE”.

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LC-80LE642U

10.The following guide is dispalyed.Then select the “USB→TV [Start]”.

11.Follow guide is displayed when it is finished , then select "Reset" . TV will restart.

12.Comfirm the user setting is copied.

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LC-80LE642U

5. On Setting Items

* “EZ-SETUP” discussed below indicates “EZ-SETUP after the first power-on”.

1) POWER ON FIXED

Selection Selection between “Variable” and “Fixed” (loop provided) Default – (Variable) Explanation In “Fixed” setting, the power-off by the power key of the unit is invalidated and the image is kept being received. The power can

Limit in Setting Refer to the “Power-On Fixed” sheet. Exception None Remarks • In “Variable” setting, the power operation is in wait for 1 sec. and then turned off when the main power switch is off.

2) MAXIMUM VOLUME

Selection Adjustment from 0 to 60 (no loop) Default 60 Explanation Sound volume can not be adjusted higher than the preset value. Limit in Setting • When the sound volume is set lower than 59, only figures are displayed and the sound volume bar is not displayed.

Exception Remarks • When the sound volume is set higher than the MAX setting by the adjusting process, the sound volume control operation is

3) VOLUME FIXED

be turned off by stopping the power supply from AC.

• The maximum sound volume for ON-timer (Wake up timer) is limited also to the preset value.

prohibited for turn-up and the sound volume should be turned down to MAX in this state.

Selection Selection between “Variable”, “Fixed”, “ACON (AC CTRL)” and “AC/RCON (AC/RC CTRL)” (loop provided) Default Variable Explanation • FIXED: Fixed at the level adjusted for a fixed volume.

• AC CTRL: Start-up at the level specified for a fixed volume at ACON.

• AC/RC CTRL: Start-up at the level specified for a fixed volume at start.

Limit in Setting • The sound volume for the ON-timer (Wake up timer) is fixed also without display of menu. Besides, the setting is made

impossible. (Basically, the menu is not displayed.)

• The following keys become invalid:

• Sound volume Up/Down (VOL +/–) [for both remote control and the unit]

• Mute (MUTE) Exception • In the item “VOLUME” of adjustment process, the sound volume can be set freely irrespective of this setting. Remarks • As for sound volume fixing and sound volume MAX level, the sound volume fixing has priority.

• Once the sound volume has been changed by adjustment process, it should be set back to the sound volume preset by

sound volume fixing level when the adjustment process ends.

4) VOLUME FIXED LEVEL

Selection Adjustment from 1 to 60 (no loop) Default 20 Explanation The sound volume to be fixed by “Volume fixed” is determined. Limit in Setting None Exception None Remarks Setting is valid only when “Volume fixed” is selected for “fixed”.

5) RC BUTTON

Selection Selection between “Respond”, “No Respond” and “Limited” (loop provided) Default Respond Explanation Making the remote controller settings.

• At the “No Respond” setting, the remote controller keys are disabled. Its power key (reception/standby key) is disabled too.

• At the “Limited” setting, some channel-related keys alone are operative. All the other remote controller keys (power, volume

/ , channel / , light control (brightness sensor), broadcast select) are inoperative.

Limit in Setting Exception • Adjustment process, inspection process and hotel only keys are valid irrespective of setting.

Remarks

In “No respond” setting, all the keys (including the power key) are not accepted.

• All the keys can be used in adjustment process, inspection mode and hotel menu irrespective of setting.

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LC-80LE642U

6) PANEL BUTTON

Selection Selection between “Respond” and “No respond” (loop provided) Default Respond Explanation All the operations by keys (except the power key) of the unit can be invalidated. Limit in Setting Exception • Adjustment process, inspection mode and hotel menu mode can be started irrespective of setting.

• All the keys can be used in adjustment process, inspection mode and hotel menu irrespective of setting. Remarks

7) MENU BUTTON

Selection Selection between “Respond” and “No respond” (loop provided) Default Respond Explanation In “No respond” setting, the menu operation by the menu key of the remote control and the menu key of the unit are invali-

dated.

Limit in Setting Exception • Adjustment process, inspection mode and hotel menu mode can be started irrespective of setting.

• All the keys can be used in adjustment process, inspection mode and hotel menu irrespective of setting. Remarks

8) ON SCREEN DISPLAY

Selection Selection between “Yes”, “No” (loop provided) Default Yes Explanation • At the “No” setting, the following items are not displayed on screen: register, setting, adjustment menu, channel call and

volume bar. On the wide-screen models, an input selection is immediately made because the menu is not displayed.

• At the “Limited” setting, some items cannot be displayed on screen.

On the Japan-destined models, the channel call “Message” alone cannot be displayed. (This is because the channel call message may be confused with a message being sent from the hotel.) On the North America-destined models, the OSD works the same as at the “No” setting.

Limit in Setting • Keys falling under any of the following items become invalid.

Appearance of screen changes and the sound changes.

Personal functions which are hard to restore. Screen display, menu, OFF-timer, ON-timer, AV MODE, screen size switching, clock setting, treble emphasis, AUDIO ONLY, sound changeover, LANGUAGE, CLOSED CAPTION

Others • Simple input switching is generated. Those which are restored soon after leaving as they are and may be requested for

change by customer are not prohibited. Brightness sensor (BACKLIGHT) and PIC. FLIP

Exception • Such a caution which is displayed independently is displayed as it is.

Non-responding signal caution

Remarks • When CC has already been ON, CLOSED CAPTION is displayed.

9) INPUT MODE START

Selection

Default Normal Explanation In power-ON, the input source to be started or channel can be set.

About options • All the input sources in the model are made selectable.

Limit in Setting • The display of channel setting menu and the channel setting operation are prohibited. Exception Remarks • In setting at “Normal”, the setting of “Input mode fixed” is changed to “Variable” and selection should be prohibited.

Selection between “Normal”, “Air ( )”, “INPUT 1/2/3”, “PC”, “HDMI 1/2/3/4/5”, “DVI” (loop provided)

(In standard mode, the operation follows the last memory.)

• In TV mode, the channel to be set follows the last memory and the content of the last memory is included in the notation by options. Ex.) Air (2), Cable (98.1) etc.

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LC-80LE642U

10)INPUT MODE FIXED

Selection Selection between “Variable”, “Fixed”, “ACON (AC CTRL)” and “AC/RCON (AC/RC CTRL)” (loop provided) Default – (Variable) Explanation • At the “Fixed” setting, the TV set gets started with the settings of “Input mode start”, and then any other channels and inputs

are not accepted.

• At the “ACON (AC CTRL)” setting, the TV set gets started with the settings of “Input mode start” under AC control.

• At the “AC/RCON (AC/RC CTRL)” setting, the TV set gets started with the settings of “Input mode start” under either control.

Limit in Setting • With the execution of hotel mode, the input source is forced to change to that set by “Input mode start” and the channel

Exception None Remarks • In the following case, setting is cancelled and mode is changed to “Variable”.

11)RC_PATH_THROUGH

Selection Selection between “OFF”, “ON: TV RCE” and “ON: TV RCD” (loop provided) Default OFF Explanation Function to feed the remote controller-received signal to Pin 9 (open) on the RS232C. Limit in Setting None Exception None Remarks None

switching and input switching are prohibited thereafter.

• ON-timer's (Wake-up timer) channel items are not displayed or the operation is prohibited. (Basically, they are not displayed.)

• The following keys are invalidated.

CH / , direct tuning button, FLASHBACK, input

However, the keys (input switching and CH / keys) of the unit for menu operation remain valid.

When the setting of “Input mode start” is set to “Normal”.

12)AV POSITION FIXED

Selection Selection between “Variable” and “Fixed” (loop provided) Default Variable Explanation In case of “Fixed” setting,

– Menu “Picture” and “Audio” setting can't be changed like “Dynamic (Fixed)”. – When “AV Mode” key is pressed, TV just displays current AV Mode (cannot be changed.).

Limit in Setting None Exception None Remarks • When receiving with AV Position key, OPC, Dolby key and other direct audio select keys, the current display stays on and no

setting can be changed.

• Even by initializing personal information, the hotel-mode settings are kept intact. In this way, the AV positions, video and audio adjustment settings are not initialized.

13)LOUD SPEAKER (ON/OFF)

Selection Selection between “ON” and “OFF” (loop provided) Default ON Explanation If “OFF” is selected, TV stops Speaker output even without Headphone connected. Limit in Setting None Exception None Remarks • Press the volume UP/DOWN key, and the mute icon appears for 4 seconds.

• The mute key and audio-related keys are displayed with caution.

• Usually, the headphones and monitor audio outputs can be adjustable.

14)232C POWON

Selection Selection between “Disable” and “Enable” (loop provided) Default Disable Explanation In the standby mode, the power-on by the 232C command is enabled or disabled. Limit in Setting None Exception None Remarks None

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LC-80LE642U

15)PUBLIC MODE (ON/OFF)

Selection Selection between “ON” and “OFF” (loop provided) Default OFF Explanation In case of “ON”, public mode settings are effected. Limit in Setting None Exception None Remarks The public-mode settings are operable only when this item is set at ON.

5 – 22

CHAPTER 6. TROUBLESHOOTING TABLE

Service Manual

[1] Failure diagnosis by LED in front of cabinet

START

LC-80LE642U

Is the Center Icon flashing?

Is the Center Icon lighting

When AC plug on?

Yes

Is the Backlight lighting?

Yes

Check "࡮Picture does not display.".

Yes

Check "[2] LED flashing specification at the time of an error (Center icon LED used)".

Check Power-Unit and AC-cable.

Check "࡮LED Backlight does not turn on.".

[2] LED flashing specification at the time of an error (Center icon LED used)

1. Display method

• Since only the center icon LED can be used, slow flashing and fast flashing are combined.

• After recovering from an error, if the same error cannot be generated again, refer to MONITOR ERR CAUSE on the adjustment process mode.

2. LED flashing method

Error flashing

Center icon

400ms

1600ms

300ms

100ms

OFF

Table 1. Concrete flashing pattern

Item

Inverter/Lamp system failure Flashes once Flashes once Lamp error Power PWB failure (Power failure, etc.)

Main PWB failure (Communication failure, etc.)

Others Flashes 4 times Flashes once Temperature error

*2: They depend on the system. Power supply error is defined from product to product.

*3: For details, refer to ERROR STANDBY CAUSE on the adjustment process mode.

Slow flashing Fast flashing

Flashes twice Flash once Power supply error 2 (*2) AC_DET error

Flashes 3 times Flashes once Initial communication error

Detail display

Flash twice Power supply error 2 (*2) UR+13V error Flash 3 times Power supply error 2 (*2) D+3.3V error Flash 5 times Panel power supply error

Flashes twice Start-up confirmation communication error Flashes 3 times Regular communication error Flashes 5 times Other communication error

Flashes 3 times Notification from the main microprocessor (*3)

6 – 1

Cause

LC-80LE642U

3. New method

LED flashing timing chart at the time of an error

100ms 400ms 1.6sec

1) Inverter/Lamp failure details (Flashes slowly once and flashes fast) Note

Error type Center icon LED operation

Lamp failure Flashes fast once

2) Power failure details (Flashes slowly twice and flashes fast) Note

Error type Center icon LED operation

PS_ON AC_DET failure Flashes fast once

SM_POW Main 13V failure Flashes fast twice

D_POW Digital 3.3V failure Flashes fast 3 times

PANEL_POW Panel 12V failure Flashes fast 5 times

H: On

L: Off

H: On

L: Off H: On

L: Off

Pins are monitor microcomputer pins unless otherwise specified.

ERR_PNL: failure(H). Inverter/Lamp error is detected. Note that after five detection counts, the lamp cannot be activated except in the adjustment process mode. Accumulated counts are cleared to 0 by the setting in the LAMP ERROR RESET on the adjustment process mode.

Pins are monitor microcomputer pins unless otherwise specified.

AC_DET failure (L).

DET_13V failure (L). Main 13V is not applied.

DET_D3V3 failure (L). Digital 3.3V is not applied.

DET_PNL12V failure (L). Panel power is not applied.

6 – 2

3) Communication failure details (Flashes slowly 3 times and flashes fast) Note

LC-80LE642U

Error type Center icon LED operation

Initial communication reception failure Flashes fast once

Start-up confirmation reception failure Flashes fast twice

Regular communication failure Flashes fast 3 times

Other communication failure Flashes fast 5 times

4) Other failure details (Flashes slowly 4 times and flashes fast) Note

Error type Center icon LED operation

Monitor temperature failure Flashes fast once

Main failure Flashes fast 3 times

H: On

L: Off

H: On

L: Off

H: On

L: Off

H: On

L: Off

H: On

L: Off

H: On

L: Off

Basically, debug print logs are analyzed or communication logs are analyzed by a bus monitor.

Initial communication from the main CPU is not received. (Request for the monitor model No. is not received.) → Communication line failure or main CPU start-up failure

Start-up reason confirmation from the main CPU cannot be received. (Start-up communication until start-up reason notification command is not received.) → Main CPU start-up failure or monitor microcomputer reception failure

Regular communication that is performed at 1 second intervals in the normal operation is interrupted. → Main CPU operation failure or monitor microcomputer reception failure

When a request (PM_REQ=H) is sent from the main microcomputer, the request command is not output from the main CPU, etc. → Main CPU operation failure or monitor microcomputer reception failure

Pins are monitor microcomputer pins unless otherwise specified.

If the panel temperature is 60°C or more for 15 seconds or more in a row, CAUTION appears on the OSD (flashes in red in the lower right screen). If the panel temperature is 60°C or more for 25 seconds or more in a row, error standby is activated. Main microcomputer detection error (CPU temperature error, etc.) The details are displayed on page 1 of the adjustment process mode.

6 – 3

LC-80LE642U

[3] TROUBLESHOOTING TABLE

• LED Backlight does not turn on.

If it is not an error of power supply/LED driver, It is start-up in the lamp error disregard mode.

Do you start?

YES

When main unit is replaced, does it start normally?

YES NO

Replace main unit. When LCD control unit is replaced, does it start normally?

YES

Replace LCD control unit.

When the parts in the panel can be replaced. →Replace all LED-bars in the panel module. When the parts in the panel cannot be replaced. →Replace panel module.

If it is not an error of power supply/LED driver,

It is start-up in the lamp error disregard mode.

When power supply unit is replaced, does it start normally?

YES

Replace power supply unit.

When main unit is replaced, does it start normally?

YES

Replace main unit.

When LCD control unit is replaced, does it start normally?

YES

Replace LCD control unit.

When the parts in the panel can be replaced. →Replace all LED-bars in the panel module. When the parts in the panel cannot be replaced. →Replace panel module.

Do you start?

6 – 4

Trouble Shooting Panel Module

When C-S FPC is replaced, does screen display normally?

Replace C-S FPC.

When C-PWB is replaced, does screen display normally?

Replace C-PWB. (Adjust “VCOM ADJ” after replace C-PWB)

NO Replace Panel HIRAKI. (Adjust “VCOM ADJ” after replace Panel HIRAKI) If Panel Hiraki is changed, Mura adjustment is needed as well.

LC-80LE642U

YES

6 – 5

LC-80LE642U

• Picture does not display.

Trouble Shooting LCD controller board(C-PWB)

A screen isn't displayed. (The LED Backlight has shone at start-up)

NO Please enter the adjustment process mode and display “LCD TEST PATTERN” of 18 page.

Please press volume (-)/(+) keys and a test pattern is displayed. Is it all usually displayed?

NO Is only the half of the right screen or the left screen displayed normally?

NO Please check the C-PWB. Replace another board.

• It is checked whether PL/LW is connected correctly.

• Replace another C-PWB.

YES

It isn't the fault of a C-PWB. Please check operation with reference to other items.

YES

• It is checked whether FFC (to Panel) is connected correctly.

• Replace another C-PWB.

YES

6 – 6

<HDMI input> No video (1)-1

HDMI: No external input video [INPUT-1]

LC-80LE642U

Is INPUT-1 selected on the input select menu screen? NO Select INPUT-1 on the input select menu screen

YES Does the HOT PLUG detection function? Does the DDC5V signal come from pin (18) of SC1501 to pin (60) of IC2601 (HDMI_SW)?

YES Does the HPD signal come from pin (59) of IC2601 to pin (19) of SC1501? NO Check the line between the pin (19) of SC1501

YES Is IC2601(HDMI-SW) accessed by I2C, with HDMI connected, to read the DDC-I2C

SCL/SDA data?

YES Are there the TMDS signal at input pins of IC3301(CPU)?

YES Is the T-CON PWB connected? VBO_LOCKN pin (40) of SC3801 become Low if there is no problem in the connection.

NO Check the T-CON PWB and harness.

for the right input signal.

Check the line between the pin(18) of SC1501 and the pin(60) of IC2601.

and the pin (59) of IC2601.

Check the DDC-I2C line and its peripheral circuits.

SC1501 pin(15)(SCL), pin(16)(SDA)

IC2601 pin(58), pin(57)

Check the TMDS line (between SC1501 and IC2601) and its peripheral circuits. [IC2601 TMDS input pins] pin(26/27)(CLK-/+), pin(28/29)(D0-/+), pin(30/

31)(D1-/+), pin(31/33)(D2-/+). Check the TMDS line (between IC2601 and

IC3301) and its peripheral circuits. [IC3301 TMDS input pins] pin(AH35/AH34)(CLK-/+), pin(AG35/AG34)(D0-/+), pin(AG37/AG36)(D1-/+), pin(AF35/AF34)(D2-/+). Check the I2C line (between IC2601 and IC3301).

IC2601:pin(71)(SCL), pin(70)(SDA)

IC3301:pin(AN12), pin(AP12)

Check IC2601 and its peripheral circuits.

Check IC3301 and SC3801 and their peripheral circuits in Main PWB.

YES Are the V-By-One HS signal input to the pin of SC3801? VBO_CN_TXA+/- (36/37pin), VBO_CN_TXB+/- (32/33pin), VBO_CN_TXC+/- (28/29pin), VBO_CN_TXD+/- (24/25pin).

YES

Check the panel module and harness.

NO Check IC3301 and its peripheral circuits.

(IC3501/IC3502/IC3503/IC3504, etc.)

6 – 7

LC-80LE642U

<HDMI input> No video (1)-2

HDMI: No external input video [INPUT-2]

Is INPUT-2 selected on the input select menu screen? NO Select INPUT-2 on the input select menu screen

for the right input signal.

YES Does the HOT PLUG detection function? Does the DDC5V signal come from pin (18) of SC1502 to pin (75) of IC2601

(HDMI_SW)?

YES Does the HPD signal come from pin (74) of IC2601 to pin (19) of SC1502? NO Check the line between the pin (74) of IC2601

YES Is IC2601(HDMI-SW) accessed by I2C, with HDMI connected, to read the DDC-I2C SCL/SDA data?

Check the line between the pin(18) of SC1502 and the pin(75) of IC2601.

and the pin (19) of SC1502.

Check the DDC-I2C line and its peripheral circuits.

SC1501 pin(15)(SCL), pin(16)(SDA)

IC2601 pin(73), pin(72)

YES Are there the TMDS signals at input pin of IC3301(CPU)?

YES

Is the T-CON PWB connected? VBO_LOCKN (40pin) of SC3801 become Low if there is no problem in the connection.

YES Are the V-By-One HS signal input to the pin of SC3801?

VBO_CN_TXA+/- (36/37pin), VBO_CN_TXB+/- (32/33pin), VBO_CN_TXC+/- (28/29pin), VBO_CN_TXD+/- (24/25pin).

Check the TMDS line (between SC1502 and

NO Check the T-CON PWB and harness.

NO Check IC3301 and its peripheral circuits.

IC2601) and its peripheral circuits. [IC2601 TMDS input pins] pin(17/18)(CLK-/+), pin(19/20)(D0-/+), pin(21/

22)(D1-/+), pin(23/24)(D2-/+). Check the TMDS line (between IC2601 and IC3301) and its peripheral circuits. [IC3301 TMDS input pins]

pin(AH35/AH34)(CLK-/+), pin(AG35/AG34)(D0-/+), pin(AG37/AG36)(D1-/+), pin(AF35/AF34)(D2-/+). Check the I2C line (between IC2601 and IC3301).

IC2601:pin(71)(SCL), pin(70)(SDA)

IC3301:pin(AN12), pin(AP12)

Check IC2601 and its peripheral circuits.

Check IC3301 and SC3801 and their peripheral circuits in Main PWB.

(IC3501/IC3502/IC3503/IC3504, etc.)

Check the panel module and harness.

YES

6 – 8

<HDMI input> No video (1)-3

HDMI: No external input video [INPUT-3]

LC-80LE642U

Is INPUT-3 selected on the input select menu screen? NO Select INPUT-3 on the input select menu screen for

YES Does the HOT PLUG detection function? Does the DDC5V signal come from pin (18) of SC1503 to pin (56) of IC2601

(HDMI_SW)?

YES Does the HPD signal come from pin (55) of IC2601 to pin (19) of SC1503? NO Check the line between the pin (55) of IC2601 and

YES Is IC2601(HDMI-SW) accessed by I2C, with HDMI connected, to read the DDC-I2C

SCL/SDA data?

YES Are there the TMDS signal at input pins of IC3301(CPU)?

YES Is the T-CON PWB connected? VBO_LOCKN pin(40) of SC3801 become Low if there is no problem in the connec-

tion.

NO Check the T-CON PWB and harness.

the right input signal.

Check the line between the pin(18) of SC1503 and the pin(56) of IC2601.

the pin (19) of SC1503.

Check the DDC-I2C line and its peripheral circuits.

SC1501 pin(15)(SCL), pin(16)(SDA)

IC2601 pin(54), pin(53)

Check the TMDS line (between SC1503 and IC2601) and its peripheral circuits. [IC2601 TMDS input pins] pin(8/9)(CLK-/+), pin(10/11)(D0-/+), pin(12/13)(D1-/ +), pin(14/15)(D2-/+).

Check the TMDS line (between IC2601 and IC3301) and its peripheral circuits. [IC3301 TMDS input pins] pin(AH35/AH34)(CLK-/+), pin(AG35/AG34)(D0-/+), pin(AG37/AG36)(D1-/+), pin(AF35/AF34)(D2-/+).

Check the I2C line (between IC2601 and IC3301).

IC2601:pin(71)(SCL), pin(70)(SDA)

IC3301:pin(AN12), pin(AP12)

Check IC2601 and its peripheral circuits.

Check IC3301 and SC3801 and their peripheral circuits in Main PWB.

YES Are the V-By-One HS signal input to the pin of SC3801? VBO_CN_TXA+/- (36/37pin), VBO_CN_TXB+/- (32/33pin),

VBO_CN_TXC+/- (28/29pin), VBO_CN_TXD+/- (24/25pin).

YES Check the panel module and harness.

NO Check IC3301 and its peripheral circuits.

(IC3501/IC3502/IC3503/IC3504, etc.)

6 – 9

LC-80LE642U

<HDMI input> No video (1)-4

HDMI: No external input video [INPUT-4]

Is INPUT-4 selected on the input select menu screen? NO Select INPUT-4 on the input select menu screen for

YES Does the HOT PLUG detection function? Does the DDC5V signal come from pin (18) of SC1504 to pin (51) of IC2601 (HDMI_SW)?

YES Does the HPD signal come from pin (50) of IC2601 to pin (19) of SC1504? NO Check the line between the pin (50) of IC2601 and the

YES Is IC2601(HDMI-SW) accessed by I2C, with HDMI connected, to read the DDCI2C SCL/SDA data?

YES Are there the TMDS signal at input pins of IC3301(CPU)?

YES Is the T-CON PWB connected? VBO_LOCKN (40pin) of SC3801 become Low if there is no problem in the connection.

NO Check the T-CON PWB and harness.

the right input signal.

Check the line between the pin(18) of SC1504 and the pin(51) of IC2601.

pin (19) of SC1504.

Check the DDC-I2C line and its peripheral circuits.

SC1501 pin(15)(SCL), pin(16)(SDA)

IC2601 pin(49), pin(48)

Check the TMDS line (between SC1504 and IC2601) and its peripheral circuits. [IC2601 TMDS input pins] pin(99/100)(CLK-/+), pin(1/2)(D0-/+), pin(3/4)(D1-/+), pin(5/6)(D2-/+).

Check the TMDS line (between IC2601 and IC3301) and its peripheral circuits. [IC3301 TMDS input pins] pin(AH35/AH34)(CLK-/+), pin(AG35/AG34)(D0-/+), pin(AG37/AG36)(D1-/+), pin(AF35/AF34)(D2-/+).

Check the I2C line (between IC2601 and IC3301).

IC2601:pin(71)(SCL), pin(70)(SDA)

IC3301:pin(AN12), pin(AP12)

Check IC2601 and its peripheral circuits.

Check IC3301 and SC3801 and their peripheral circuits in Main PWB.

YES Are the V-By-One signal input to the pin of SC3801? VBO_CN_TXA+/- (36/37pin), VBO_CN_TXB+/- (32/33pin), VBO_CN_TXC+/- (28/29pin), VBO_CN_TXD+/- (24/25pin).

YES

Check the panel module and harness.

NO Check IC3303 and its peripheral circuits.

(IC3501/IC3502/IC3503/IC3504, etc.)

6 – 10

No video (2)

COMPONENT: No external input video [INPUT-5]

Is INPUT-5 selected on the input select menu screen? Is the INPUT-SELECT for the input signal?

NO Select INPUT-5 on the input select menu screen for the right input signal.

Does the INPUT-5 COMP1_PLUG detection function? Check the line between pin (17) of input terminal (J510)

and pin (B29) of IC3301 (CPU).

J510:pin(17)

IC3301:pin(B29)

YES

Are there the COMPONENT video signal inputs at pins(AU26/AP25)(Y)/(AR26)(Pb) and (AP26)(Pr) of IC3301(CPU)?

LC-80LE642U

NO Check the line between the input terminals of J510 and IC3301.

J510 pin(18)(Y) pin(16)(Pb) pin(15)(Pr)

IC3301 pin(AU26/AP25) pin(AR26) pin(AP26)

YES Is the T-CON PWB connected? VBO_HTPDN pin (40) of SC3801 become Low if there is no problem in the connection.

YES Are the V-By-One HS signal input to the pin of SC3801? VBO_CN_TXA+/- (36/37pin), VBO_CN_TXB+/- (32/33pin), VBO_CN_TXC+/- (28/29pin), VBO_CN_TXD+/- (24/25pin).

YES Check the panel module and harness.

NO Check the T-CON PWB and harness.

Check IC3301 and SC3801 and their peripheral circuits in Main PWB.

NO Check IC3301 and its peripheral circuits.

(IC3501/IC3502/IC3503/IC3504, etc.)

6 – 11

LC-80LE642U

No video (3)

COMPOSITE: No external input video [INPUT-6] COMPOSITE: No external input video [INPUT-7]

Is INPUT-6 selected on the input select menu screen? Is INPUT-7 selected on the input select menu screen?

NO Select INPUT-6 on the input select menu screen for the right input signal.

NO NO

Does the INPUT-6 CVBS1_PLUG detection function?

Check the line between pin(9) of input terminal(J510) and pin(D28) of IC3301(CPU).

J510:pin(9)

IC3301:pin(D28)

YES

Is there the COMPOSITE signal input at pin (AR31) of IC3301 (CPU)?

NO Check the line between pin (10) of J510 and pin (AR31) of IC3301(CPU).

J510:pin(10)

YES

Is the T-CON PWB connected? VBO_LOCKN pin(40) of SC3801 become Low if there is no problem in the connection.

IC3301:pin(AR31)

Is there the COMPOSITE signal input at pin (AR30) of IC3301 (CPU)?

NO Select INPUT-7 on the input select menu screen for the right input signal.

Does the INPUT-7 CVBS2_PLUG detection function?

Check the line between pin(4) of input terminal(J510) and pin(E28) of IC3301(CPU).

J510:pin(4)

IC3301:pin(E28)

YES

NO Check the line between pin (5) of J510 and pin (AR30) of IC3301(CPU).

J510:pin(9)

YES

NO Check the T-CON PWB and harness.

IC3301:pin(AR30)

Check IC3301 and SC3801 and their peripheral circuits in Main PWB.

YES

Are the V-By-One HS signal input to the pin of SC3801? VBO_CN_TXA+/- (36/37pin), VBO_CN_TXB+/- (32/33pin), VBO_CN_TXC+/- (28/29pin), VBO_CN_TXD+/- (24/25pin).

YES

Check the panel module and harness.

NO Check IC3301 and its peripheral circuits.

(IC3501/IC3502/IC3503/IC3504, etc.)

6 – 12

No video (4)

PC: No external input video [INPUT-8]

Is INPUT-8 selected on the input select menu screen?

Select INPUT-8 on the input select menu screen for the right input signal.

Is IC2601 (HDMI-SW) accessed by I2C, with PC connected, to read the VGA_SCL/SDA data?

YES

Are there the video signal inputs at pins (AR24/AT24) (G), (AU24) (B) and (AR25) (R) of IC3301 (CPU)? Are there the VSYNC/HSYNC signal inputs at pins (AM25) and (AN25) of IC3301?

YES

Is the T-CON PWB connected? VBO_LOCKN pin (40) of SC3801 become Low if there is no problem in the connection.

Check the DDC-12C line and its peripheral circuits. (IC2601 and its peripherals).

Check the line between SC510 and IC3301,and their peripheral circuits.

NO Check the T-CON PWB and harness.

LC-80LE642U

Check IC3301 and SC3801 and their peripheral circuits in Main PWB.

YES Are the V-By-One HS signal input to the pin of SC3801? VBO_CN_TXA+/- (36/37pin), VBO_CN_TXB+/- (32/33pin),

VBO_CN_TXC+/- (28/29pin), VBO_CN_TXD+/- (24/25pin).

YES Check the panel module and harness.

NO Check IC3301 and its peripheral circuits.

(IC3501/IC3502/IC3503/IC3504, etc.)

6 – 13

LC-80LE642U

No video (5)

No video at UHF/VHF broadcast signal reception No video at digital broadcast signal reception

Is the specified TV signal selected on the input select menu screen?

Are there the IF signal at input pins(AT32/AU32)(TUN_IFN/P) of IC3301(CPU)?

NO Check the IF signal line between IC3301 and TU1104, and their peripheral circuits. Check the Tuner I2C lines.

TU1104:pin(5)(TUN_SCL), pin(4)(TUN_SDA)

IC3301:pin(V35), pin(V34)

YES

Is the T-CON PWB connected? VBO_LOCKN (40pin) of SC3801 become Low if there is no problem in the connection.

YES Are the V-By-One HS signal input to the pin of SC3801? VBO_CN_TXA+/- (36/37pin), VBO_CN_TXB+/- (32/33pin), VBO_CN_TXC+/- (28/29pin), VBO_CN_TXD+/- (24/25pin).

YES Check the panel module and harness.

Are there the IF signal at input pins(AT32/AU32)(TUN_IFN/P) of IC3301(CPU)? Is there IF-AGC signal at input pin(12) of TU1104?

YES

NO Check the IF signal line between IC3301 and TU1104, and their peripheral circuits. Check the IF-AGC line between pin(U35) of IC3301 and pin(12) of TU1104.

Check the Tuner I2C lines.

TU1104:pin(5)(TUN_SCL), pin(4)(TUN_SDA)

IC3301:pin(V35), pin(V34)

NO Check the T-CON PWB and harness.

Check IC3301 and SC3801 and their peripheral circuits in Main PWB.

NO Check IC3301 and its peripheral circuits.

(IC3501/IC3502/IC3503/IC3504, etc.)

6 – 14

No video (6)

MHL:No external input video [INPUT-4] (using MHL Cable with Mobile Phone)

LC-80LE642U

Is INPUT-4 selected on the input select menu screen?

YES Does the MHL Cable detection function? Does the CD_SENSE signal (High level) come from pin(2) of SC1504 to pin(69) of IC2601(HDMI-SW)?

YES Does the CBUS signal come from pin(50) of IC2601 to pin(19) of

SC1504?

YES Does the VBUS signal (5V valtage power signal) output from pin(6) of

IC1507 to pin(18) of SC1504?

YES Are there the TMDS signal at input pin(1/2)(D0-/+) of IC2601(HDMISW)?

YES Are there the TMDS signal at input pins of IC3301(CPU)?

Select INPUT-4 on the input select menu screen for the right input signal.

Check the MHL Cable. Check the line between the pin(2) of SC1504 and the pin(69) of

IC2601.

Check the CBUS line between the pin(19) of SC1504 and the pin(50) of IC2601, and their peripheral circuits.(Q1507, etc.)

Check the VBUS line between the pin(19) of SC1504 and the pin(6) of IC1507, and their peripheral circuits.(IC1508, IC1509,

etc)

Check the TMDS line (between SC1504 and IC2601) and its peripheral circuits.(IC1504, etc.)

Check the TMDS line (between IC2601 and IC3301) and its peripheral circuits.

[IC3301 TMDS input pins] pin(AH35/AH34)(CLK-/+), pin(AG35/AG34)(D0-/+), pin(AG37/AG36)(D1-/+), pin(AF35/AF34)(D2-/+).

Check the I2C line (between IC2601 and IC3301).

IC2601:pin(71)(SCL), pin(70)(SDA)

IC3301:pin(AN12), pin(AP12)

Check IC2601 and its peripheral circuits.

YES Is the T-CON PWB connected? VBO_LOCKN pin(40) of SC3801 become Low if there is no problem in the connection.

YES

Are the V-By-One HS signal input to the pin of SC3801? VBO_CN_TXA+/-(36/37pin), VBO_CN_TXB+/-(32/33pin), VBO_CN_TXC+/-(28/29pin), VBO_CN_TXD+/-(24/25pin).

YES

Check the panel module and harness.

Check the T-CON PWB and harness. Check IC3301 and SC3801 and their peripheral circuits in Main

PWB.

Check IC3301 and its peripheral circuits.(IC3501/IC3502/ IC3503/IC3504, etc.)

6 – 15

LC-80LE642U

• Does not sound.

INPUT-6 No audio. INPUT-7 No audio. INPUT-5 No audio.

No audio (1)

Is INPUT-6 selected on the input select menu screen?

NO Refer to “: No external input video [INPUT-6]”.

YES

Is the audio output selected for “VARIABLE” on the menu screen?

NO Set the audio output to “FIXED”.

YES

Does the audio signal come from pins (8) (L) and (7) (R) of input terminal (J510) to pins (AP34) (L) and (AU36) (R) of IC3301 (CPU)?

NO Check the line between J510 and IC3301.

YES

Does the digital audio signal come from pins(AR11/AP11/AN9)(CPU_AOBCK/AOLRCK/AOSDATA0) of IC3301(CPU) to pins(6/7/5)(SP_BCLK/ SP_LRCLK/SP_DATA) of IC1703(Audio DSP)?

NO Check the line between IC3301 and IC1703, and their paripheral circuits.

YES

• About the L/R Speakers. Does the digital audio signal come from pins (30/21/26/27) of IC1703 (Audio DSP) to pin (5/7/8/6) of IC1902 (AMP for L/R)?

• About the Subwoofer speaker. Does the digital audio signal come from pins (30/21/26/28) of IC1703 (Audio DSP) to pin (5/7/8/6) of IC1901 (AMP for SW)?

Is INPUT-7 selected on the input select menu screen?

NO Refer to “: No external input video [INPUT-7]”.

YES

Is the audio output selected for “VARIABLE” on the menu screen?

NO Set the audio output to “FIXED”.

YES

Does the audio signal come from pins (3) (L) and (2) (R) of input terminal (J510) to pins (AR37) (L) and (AT36) (R) of IC3301 (CPU)?

NO Check the line between J510 and IC3301.

YES

Is INPUT-5 selected on the input select menu screen?

NO Refer to “: No external input video [INPUT-5]”.

YES

Is the audio output selected for “VARIABLE” on the menu screen?

NO Set the audio output to “FIXED”.

YES

Does the audio signal come from pins (13) (L) and (12) (R) of input terminal (J510) to pins (AT37) (L) and (AT35) (R) of IC3301 (CPU)?

NO Check the line between J510 and IC3301.

YES

Check IC2701 and its paripheral circuits.(X2701, etc.)

YES

• About the L/R Speakers. Is the audio output from IC1902 as specified?

• About the Subwoofer Speaker. Is the audio output from IC1901 as specified?

• About the L/R Speakers. Check IC1902 and its peripheral circuits.

• About the Subwoofer Speaker. Check IC1901 and its peripheral circuits.

YES

• About the L/R Speakers. Check the connector (P1903) L/R speakers and their peripheral circuits.

• About the Subwoofer Speaker. Check the connector (P1904), subwoofer speaker and their peripheral circuits.

6 – 16

LC-80LE642U

No audio (2)

[PC analog audio input] INPUT-8 No audio. [HDMI analog audio input] INPUT-2 No audio.

Is INPUT-8 selected on the input select menu screen? Is INPUT-2 selected on the input select menu screen?

Refer to “: No external input video [INPUT-8]”. Refer to “: No external input video [INPUT-2]”.

YES

Is the audio output selected for “VARIABLE” on the menu screen? Is the audio output selected for “VARIABLE” on the menu screen?

Set the audio output to “FIXED”. Set the audio output to “FIXED”.

YES

Is the “Terminal Setting” - “Audio select” selected for “Video + Audio” on the menu screen?

Set the HDMI audio output to "Video+Audio". Set the HDMI audio output to "HDMI+Analog".

YES Does the digital audio signal come from pins(AR11/AP11/AN9)(CPU_AOBCK/AOLRCK/AOSDATA0) of IC3301(CPU) to pins(6/7/5)(SP_BCLK/ SP_LRCLK/SP_DATA) of IC1703(Audio DSP)?

Check the line between IC3301 and IC1703 and their peripheral circuits.

YES

• About the L/R Speakers. Does the digital audio signal come from pins (30/21/26/27) of IC1703 (Audio DSP) to pin (5/7/8/6) of IC1902 (AMP for L/R)?

• About the Subwoofer speaker. Does the digital audio signal come from pins (30/21/26/28) of IC1703 (Audio DSP) to pin (5/7/8/6) of IC1901 (AMP for SW)?

Check IC1703 and its paripheral circuits.(X1701, etc.)

YES

• About the L/R Speakers. Is the audio output from IC1902 as specified?

• About the Subwoofer Speaker. Is the audio output from IC1901 as specified?

YES

Is the “Terminal Setting” - “Audio select” selected for “Video + Analog” on the menu screen?

YES

• About the L/R Speakers. Check IC1902 and its peripheral circuits.

• About the Subwoofer Speaker. Check IC1901 and its peripheral circuits.

YES

• About the L/R Speakers. Check the connector (P1903) L/R speakers and their peripheral circuits.

• About the Subwoofer Speaker. Check the connector (P1904), subwoofer speaker and their peripheral circuits.

6 – 17

LC-80LE642U

No audio (3)

No audio at UHF/VHF broadcast signal reception. No audio at digital broadcast signal reception.

Is TV selected on the input select menu screen? Is TV selected on the input select menu screen?

NO Refer to “No video at UHF/VHF broadcast signal reception”.

YES

Is the audio output selected for “VARIABLE” on the menu screen? Is the audio output selected for “VARIABLE” on the menu screen?

NO Set the audio output to “FIXED”. Set the audio output to "FIXED".

YES

Does the digital audio signal come from pins(AR11/AP11/AN9)(CPU_AOBCK/AOLRCK/AOSDATA0) of IC3301(CPU) to pins(6/7/5)(SP_BCLK/ SP_LRCLK/SP_DATA) of IC1703(Audio DSP)?

NO Check the line between IC3301 and IC1703, and their paripheral circuits.

YES

• About the L/R Speakers. Does the digital audio signal come from pins (30/21/26/27) of IC1703 (Audio DSP) to pin (5/7/8/6) of IC1902 (AMP for L/R)?

• About the Subwoofer speaker. Does the digital audio signal come from pins (30/21/26/28) of IC1703 (Audio DSP) to pin (5/7/8/6) of IC1901 (AMP for SW)?

NO Check IC1703 and its paripheral circuits.(X1701, etc.)

YES

• About the L/R Speakers. Is the audio output from IC1902 as specified?

• About the Subwoofer Speaker. Is the audio output from IC1901 as specified?

YES

NO Refer to “No video at digital broadcast signal reception”.

• About the L/R Speakers. Check IC1902 and its peripheral circuits.

• About the Subwoofer Speaker. Check IC1901 and its peripheral circuits.

YES

• About the L/R Speakers. Check the connector (P1903) L/R speakers and their peripheral circuits.

• About the Subwoofer Speaker. Check the connector (P1904), subwoofer speaker and their peripheral circuits.

6 – 18

No audio (4)

INPUT-1 No audio (HDMI connected) INPUT-2 No audio (HDMI connected) INPUT-3 No audio (HDMI connected)

INPUT-4 No audio (HDMI connected or MHL connected)

[INPUT-1 input] Is INPUT-1 selected on the input select menu screen?

[INPUT-2 input] Is INPUT-2 selected on the input select menu screen?

[INPUT-3 input] Is INPUT-3 selected on the input select menu screen?

[INPUT-4 input] Is INPUT-4 selected on the input select menu screen?

Refer to “: No external input video [INPUT-1/2/3/4]”.

YES

[INPUT-1 input] If no video appears, refer to “No external input video (HDMI) [INPUT-1]”.

[INPUT-2 input] If no video appears, refer to “No external input video (HDMI) [INPUT-2]”.

[INPUT-3 input] If no video appears, refer to “No external input video (HDMI) [INPUT-3]”.

[INPUT-4 input] If no video appears, refer to “No external input video (HDMI) [INPUT-4]”.

LC-80LE642U

Is the audio output selected for “VARIABLE” on the menu screen?

YES

Does the digital audio signal come from pins(AR11/AP11/AN9)(CPU_AOBCK/AOLRCK/AOSDATA0) of IC3301(CPU) to pins(6/7/5)(SP_BCLK/ SP_LRCLK/SP_DATA) of IC1703(Audio DSP)?

YES

• About the L/R Speakers. Does the digital audio signal come from pins (30/21/26/27) of IC1703 (Audio DSP) to pin (5/7/8/6) of IC1902 (AMP for L/R)?

• About the Subwoofer speaker. Does the digital audio signal come from pins (30/21/26/28) of IC1703 (Audio DSP) to pin (5/7/8/6) of IC1901 (AMP for SW)?

YES

• About the L/R Speakers. Is the audio output from IC1902 as specified?

• About the Subwoofer Speaker. Is the audio output from IC1901 as specified?

YES

• About the L/R Speakers. Check the connector (P1903) L/R speakers and their peripheral circuits.

• About the Subwoofer Speaker. Check the connector (P1904), subwoofer speaker and their peripheral circuits.

Set the audio output to “FIXED”.

Check the line between IC3301 and IC1703 and their peripheral circuits.

Check IC1703 and its paripheral circuits.(X1701, etc.)

• About the L/R Speakers. Check IC1902 and its peripheral circuits.

• About the Subwoofer Speaker. Check IC1901 and its peripheral circuits.

6 – 19

LC-80LE642U

No INPUT-1/2/3/4 (HDMI) audio. No audio at digital broadcast signal reception.

No audio signal at Digital Audio Output terminal (Analog sound heard)

If no video appears, refer to “No external input video (HDMI) [INPUT-1/2/3/4]”.

Is there the SPDIF signal output (CPU_ASPDIF) at pin (AR16) of IC3301 (CPU)?

Check the IC3301 and its peripheral circuits.

YES

Is there the SPDIF signal (OPT_OUT) input at pin (2) of IC503 (SPDIF BUFFER & SPDIF-MUTE)?

Check the line between IC3301 and IC503.

YES

Is there the MUTE signal input at pin (1) of IC503? (usual: High, Mute: Low)

Check the AUDIO_MUTE and their peripheral circuits (Q505, etc.).

YES

Is there the SPDIF signal input at pin (1) of D527 (OPTICAL OUTPUT)?

YES NO

Check the speakers and the optical cable. Check D527 and its peripheral circuits.

No optical output under the following conditions as per HDMI requirements. * Audio contents protected. * Audio frequency beyond 48kHz. * Audio bit length beyond 16bits.

If no video appears, refer to “No video at digital broadcast signal reception”.

6 – 20

LC-80LE642U

No monitor audio output

Is the audio output from the monitor set at “VARIABLE” or “FIXED” on the menu screen?

Check IC3301 (CPU) and its peripheral circuits.

YES

Are there the audio signal outputs at pins (AN34) (HP_MONITOR_L) and (AN35) (HP_MONITOR_R) of IC3301 (CPU)?

Check IC3301 (CPU) and its peripheral circuits.

YES

Does the audio signal come from pins (2) (MONI_HP_L) and (11) (MONI_HP_R) of IC1702 (Line-out Amplifier) to pins (3) (L) and (2) (R) of J504?

Check the line between IC1702 and J504 and their peripheral circuits.

YES

Check the connector (J504) and their peripheral circuits, and speakers and the Cable.

Check the LINE_MUTE line and its peripheral circuits(Q506/Q510, etc).

No connect network

Does the signal come to 1pin of LAN-jack J9401? (see fig-1, fig-2)

YES Does the signal come to AT18 pin of IC3301? (see fig-2)

YES Check IC3301 and its peripheral circuits.

LAN-jack J9501fig-1

NO Check the interface device and peripheral circuits.

(power-LED of hub, LINK-LED of hub)

NO Check the line between J9401 and IC3301.

Check the LAN-jack J9401.

fig-2

1pin

6 – 21

LC-80LE642U

CHAPTER 7. MAJOR IC INFORMATIONS

Service Manual

[1] MAJOR IC INFORMATIONS

1. MAJOR IC INFORMATIONS

1.1. IC2601 (VHiSii9387A-1Q)

This IC is 5 input and 1 output HDMI port processor.

The TMDS cores run at 2.25Gbps. (Supports video resolutions up to 1080p, 60Hz, 12bit.)

The adaptive equalizer provides long cable support.

This IC has been pre-programmed with HDCP keys.

EDID and DDC support for 5 HDMI/DVI ports and 1 VGA port. (This IC includes 512-byte NVRAM and 256-byte SRAM for 5 HDMI ports and 128-byte SRAM for VGA port.)

This IC supports the mandatory and several optional 3D formats described in the HDMI 1.4 Specification.

“Audio Return Channel” and “HDMI Ethernet Channel” support for one receiver port.

“MHL” support for resolutions up to 1080i@60Hz can be assigned to any one input port.

When changing this IC, please write EDID (how to write EDID is shown in Chapter 5 and section 10.1).

1.2. IC2004 (RH-iXD515WJN7Q)

The monitor microprocessor is intended to communicate with the main microprocessor and to operate the system.

It also controls power of the entire system.

1.3. IC1901, IC1902 (VHiYDA164EZ-1Y)

The Class-D type digital audio power amplifier YDA164EZ gives maximum continuous output of 10 W/ch or woofer output 15W.

1.4. IC3301 (RH-iXD414WJN1Q)

This LSI is FULL HIGH-DEFINITION 1080P DIGITAL TV SYSTEM-ON-A-CHIP.

It combines a transport de-multiplexer, a high definition video decoder, an AC3 audio decoder, a four-link LVDS transmitter, a V-by-One transmitter,

and an NTSC/PAL/SECAM TV decoder with a 3D comb filter (NTSC/PAL).

It supports Full-HD MPEG1/2/4/H.264/DiviX/VC1/RM/AVS/VP6/VP8 video decoder standards, and JPEG.

Audio support includes a BTSC and a Dolby AC3/MPEG-2 Layer 1, 2, audio decoder.

Two SPDIF output and a pair of analog outputs (L-R) are provided.

The LSI incorporates a complete ARM Cortex-A9 dual core based microprocessor subsystem including caches with bridging to memory and a local bus, where external peripherals can be attached.

Integrated peripherals include four USB 2.0, three UARTs, counter/timers and GPIO controllers.

It supports ATSC/DVB-T/DVB-C demodulators.

1.5. IC3501, IC3502 (RH-iXD555WJQZQ)

These are 2G-bit (128M x 16bit) DDR3-1600 synchronous DRAM.

1.6. IC3503, IC3504 (RH-iXD555WJQZQ)

These are 2G-bit (128M x 16bit) DDR3-1600 synchronous DRAM.

1.7. IC3103 (RH-iXD584WJQZQ)

The 4G-bit NAND flash memory device stores the main CPU program.

1.8. IC3104 (VHiRV2464Ai-1Y)

This is 64k-bit EEPROM device including the user setting.

1.9. IC2007 (VHiRV2402Ai-1Y)

This is 2k-bit EEPROM device stores the nomitor microprocessor setting.

1.10. IC506 (VHiM3221EiP-1Y)

This IC is a high speed, single-channel RS-232 transceiver interface device that operates from a single 3.3V power supply.

The device provides the electrical interface between an asynchronous communication controller and the serial-port connector.

This device operate at data signaling rates up to 460kbit/s.

All RS-232 (Tout and Rin) and CMOS (Tin and Rout) inputs and outputs are protected against electrostatic discharge (up to +/- 15kV ESD protection).

7 – 1

LC-80LE642U

1.11. IC1702 (VHiAK4201EU-1Y)

This IC is audio amplifier for line-out/head-phone.

1.12. IC1703 (VHiYSS952QZ-1Y)

Audio DSP (YSS952QZ) has digital audio adjustment function (for example, PEQ, bass/treble, balance, bass enhancer, etc.) and adjusts TVs audio quality.

7 – 2

LC-80LE642U

- MEMO -

7 – 3

CHAPTER 8. OVERALL WIRING/SYSTEM BLOCK DIAGRAM

[1] OVERALL WIRING DIAGRAM

OVERALL WIRING DIAGRAM

LC-80LE642U

Service Manual

DKEYMF953FM06

ICON Unit

1097654

Wi-Fi Unit

1311 191816151412 17

8 – 1

LC-80LE642U

[2] SYSTEM BLOCK DIAGRAM

SYSTEM BLOCK DIAGRAM

1097654

1311 191816151412 17

8 – 2

PartsGuide

LC-80LE642U

PARTS GUIDE

No. S73B9LC80LE64

LCD COLOR TELEVISION

[1] PRINTED WIRING BOARD

ASSEMBLIES

[2] LCD PANEL MODULE UNIT

[3] CABINET AND MECHANICAL

PARTS

MODEL

CONTENTS

LC-80LE642U

[4] SUPPLIED ACCESSORIES/

PACKING PARTS

[5] SERVICE JIG

(USE FOR SERVICING)

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used for after sales service only. The contents are subject to change without notice.

LC-80LE642U

NO. PARTS CODE

PRICE

RANK

[1] PRINTED WIRING BOARD ASSEMBLIES

N DKEYMF953FM06 BU X MAIN Unit N DUNTKF975FM18 BL X LCD CONTROL Unit N DUNTKF494FM01 AG X R/C OPC Unit N DUNTKF770FM02 AE X ICON Unit N DUNTKF800FM53 AE X KEY Unit N RUNTKA936WJQZ AX X Wi-Fi Unit

N RUNTKB096WJQZ X POWER/DRIVE Unit

[2] LCD PANEL MODULE UNIT

N R1LK800D3GW10Z FK X 80" LCD PANEL Unit (LK800D3GW10M)

NEW

MARK

PAR T

DELIVERY

DESCRIPTION

[3] CABINET AND MECHANICAL PARTS

2-1

2-3

2-2

3-1

1-3

1-2

1-5

1-4

1-7

1-6

1-1

4-1

4-2

4-1

4-2

4-1

4-2

4-1

1-6

3-2

POWER/

DRIVE

Unit

MAIN

Unit

KEY

Unit

R/C OPC

Unit

Wi-Fi

Unit

ICON

Unit

LCD CONTROL

Unit

80" LCD Panel

Module Unit

LC-80LE642U

NO. PARTS CODE

PRICE

RANK

NEW

MARK

PAR T

DELIVERY

[3] CABINET AND MECHANICAL PARTS

1 CCABAC818WJ39 BN N X Front Cabinet Assy 1-1 Not Available - - Front Cabinet 1-2 Not Available - - R/C OPC Cover 1-3 HDECQB669WJ3A AZ X Front Decoration 1-4 LHLDWA289WJKZ AC J Wire Holder 1-5 Not Available - - Diffusion Sheet 1-6 PSPAHC173WJZZ AC X Himeron, x2 1-7 TLABZD496WJZZ AA X License Label

2 CCABBC043WJ35 BS N X Rear Cabinet Assy 2-1 Not Available - - Rear Cabinet 2-2 Not Available - - Terminal Indicator (Bottom) 2-3 HiNDPE980WJSA AF N X Terminal Indicator (Side)

3 CANGKD290WJ31 AF X Stand Angle Assy, x2 3-1 LANGKD290WJ3W AF X Stand Angle 3-2 PSPAHC502WJZZ AB J Himeron, x2

4 CANGKD398WJ31 AF X VESA Angle Assy, x4 4-1 Not Available - - VESA Angle 4-2 Not Available - - VESA Shaft

6 TLABNB037WJZZ AB X Serial Label (Back)

7 Not Available - - Serial Label (Side)

8 GCOVAE164WJ3A AX J Bottom Cover, x2

9 LANGKD145WJFW AD X Terminal Angle (Side)

10 LANGKD292WJ3W AD X Terminal Angle (Bottom) 11 LHLDWA124WJKZ AC J Wire Holder, x4 12 LHLDWA138WJKZ AC J Wire Holder, x3 13 LHLDWA162WJKZ AC J Wire Holder, x2 14 LHLDWA175WJUZ AC J Wire Holder, x2 15 LHLDWA176WJUZ AC J Wire Holder 16 LX-BZA207WJF7 AA J Screw, x20 17 PMLT-A678WJQZ AL J Gasket (Side) 18 PMLT-A680WJQZ AD X Gasket (Bottom) 19 PSPAZC871WJKZ AM J Cooler (MAIN) 20 QCNW-M614WJQZ AR X Connecting Cord (PD) 21 QCNW-M857WJPZ BE J 22 QCNW-N190WJQZ AF X Connecting Cord (FFC), x2 23 RCORFA061WJZZ AG J Ferrite Core, x2 24 XBPS830P06WS0 AA J Screw, x28 25 GCOVAE251WJ3A AG X Key Button Cover 26 HiNDPE965WJZZ AC N X Energy Guide Label 27 HiNDPE966WJSA AC N X Model Label 28 JBTN-A937WJ3A AZ J Key Button 29 LHLDWA175WJUZ AC J Wire Holder 30 LHLDWA318WJKZ AD J Cable Clamp 31 LHLDZB909WJ3A AC X Wi-Fi Attachment 32 LX-EZA069WJF7 AB J Screw, x2 33 QCNW-M373WJQZ AG X Connecting Cord (SP) 34 QCNW-M615WJQZ AF X Connecting Cord (UB) 35 QCNW-N699WJZZ AK N X Connecting Cord (RC) 36 RSP-ZA576WJZZ AT N J Speaker Unit (L) 37 RSP-ZA577WJZZ AT N J Speaker Unit (R) 38 XBPS830P06WS0 AA J Screw, x26 39 XEBS830P12000 AA J Screw, x12

Connecting Cord (LV)

DESCRIPTION

[4] SUPPLIED ACCESSORIES/PACKING PARTS

X2 X1 X3

X10

5

LC-80LE642U

X4 X5

5

5

5

5

5

5

:

5

5

5

5

:

:

:

5

5

:

5

5

5

: : :

:

5

:

5

5

LC-80LE642U

NO. PARTS CODE

PRICE

RANK

NEW

MARK

[4] SUPPLIED ACCESSORIES/PACKING PARTS

X1 CDAi-A806WJ36 BD X Stand Base Assy X2 CANGKD276WJ04 AN X Support Assy, x2 X3 CSAKKA011WJ01 AF X Stand Screw Assy X4 TCADEA290WJZZ AA X Enquete Card X5 Not Available - - Warranty Card X6 TiNS-F954WJZZ AG N X Operation Manual X7 TMAN-A050WJN1 AB X Connection Guide X8 Not Available - - AAA size Battery, x2

X9 QACCDA073WJPZ AK X AC Cord

X10 RRMCGB004WJSA AN X Remote Control

S1 SSAKA0101GJZZ - - Polyethylene Bag (NOT REPLACEMENT ITEM) S2 SPAKAA694WJZZ - - Edge Board (Top), x4 (NOT REPLACEMENT ITEM) S3 SPAKAA695WJZZ - - Edge Board (Bottom), x4 (NOT REPLACEMENT ITEM) S4 SPAKCG509WJZZ - - Packing Case (Bottom) (NOT REPLACEMENT ITEM) S5 SPAKCH333WJZZ - N - Packing Case (Main) (NOT REPLACEMENT ITEM) S6 SPAKFC163WJZZ - - Front Pad (Base) (NOT REPLACEMENT ITEM) S7 SPAKPB788WJZZ - - Polyethylene Bag (NOT REPLACEMENT ITEM) S8 SPAKXD498WJZZ - - Packing Form (Top) (NOT REPLACEMENT ITEM)

S9 SPAKXD499WJZZ - - Packing Form (Bottom) (NOT REPLACEMENT ITEM) S10 SPAKXD500WJZZ - - Front Pad, x2 (NOT REPLACEMENT ITEM) S11 TLABKA009WJZZ - - Case No. Label (NOT REPLACEMENT ITEM)

[5] SERVICE JIG (USE FOR SERVICING)

N QCNW-C222WJQZ AW J Connecting Cord L=1000mm 80pins, LCD Control Unit to LCD Panel Unit, x2 N QCNW-N560WJPZ AW J Connecting Cord L=650mm 41pins, Main to LCD Control Unit (LW) N QCNW-M539WJQZ BC J Connecting Cord L=1200mm 24pins, Power Unit Main Unit (PD)

PAR T

DELIVERY

DESCRIPTION

LC-80LE642U

No Part of this publication may be reproduced, stored in a retrieval system, or transmitted in any from or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

Jul. 2013 YK. DS

SHARP CORPORATION Digital Information Appliance Group CS Promotion Center Yaita,Tochigi 329-2193, Japan

Sharp LC-80LE642U Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual