In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
LC-80LE632U
OUTLINE
In this Service Manual, the modifications from Model LC-70LE732U (No. S31O870LE732U) are focused on. For what
is left out herein, please refer back to the Service Manual of the previous model LC-70LE732U (No. S31O870LE732U).
Parts marked with "" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the
safety and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
LC-80LE632U
LC80LE632U
OUTLINE AND DIFFERENCES FROM BASE MODEL
Service Manual
OUTLINE
In this Service Manual, the modifications from Model LC-70LE732U (No. S31O870E732U) are focused on. For what is left out herein, please refer
back to the Service Manual of the previous model LC-70LE732U (No. S31O870E732U).
SUPPLIED ACCESSORIES/PACKING PARTS (NOT REPLACEMENT ITEM)
Please refer to a Parts Guide.
SERVICE JIG (USE FOR SERVICING)
Please refer to a Parts Guide.
LC-80LE632U
(S91T680LE632U)
Inter-
change-
ability
Interchangeability
Completely interchangeableA:
Interchangeable from
B:
OLD to NEW
=
ψ
NEWOLD
NEWOLD
Interchangeable from
C:
NEWtoOLD
Not interchangeableD:
NEWOLD
ψ
X
Note
OLDNEW
i
LC-80LE632U
MAJOR SERVICE PARTS
PWB Unit
Ref. No.Parts No.Description
NDKEYMF733FM49MAIN Unit
NDUNTKF494FM01R/C OPC Unit
NDUNTKF770FM02ICON Unit
NDUNTKF800FM50KEY Unit
NRUNTKA810WJQZWiFi Unit
NRUNTKA903WJQZPOWER/DRIVE Unit
NDUNTKF778FM12LCD Control Unit
NOTE: (*1) Replace MAIN Unit (DKEYDF733FM**) in case of IC8401, IC3303 or IC8455 failure.
NQCNW-C222WJQZConnecting Cord L=1000mm 80pins, LCD Control Unit to LCD Panel Unit2
NQCNW-F676WJQZConnecting Cord L=1000mm 41pins, Main to LCD Control Unit (LW)1
NQCNW-L795WJQZConnecting Cord L=1000mm 24pins, Main to POWER Unit (PD) 1
NQCNW-G405WJQZ Connecting Cord L=1000mm 4pins, Power to LCD Control Unit (PL)1
ii
LC-80LE632U
LC80LE632U
SAFETY PRECAUTION
Service Manual
IMPORTANT SERVICE SAFETY PRECAUTION
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the
servicing guidelines which follow:
WARNING
1. For continued safety, no modification of any circuit should be
attempted.
2. Disconnect AC power before servicing.
CAUTION: FO R C ON TI NU ED PROTECTION
AGAINST A RISK OF FIRE REPLACE ONLY WITH
SAME TYPE FUSE.
F7003 (250V 6.3A)
• Use an AC voltmeter having with 5000 ohm per volt, or higher, sensitivity or measure the AC voltage drop across the resistor.
• Connect the resistor connection to all exposed metal parts having a
return to the chassis (antenna, metal cabinet, screw heads, knobs
and control shafts, escutcheon, etc.) and measure the AC voltage
drop across the resistor.
All checks must be repeated with the AC cord plug connection
reversed. (If necessary, a nonpolarized adaptor plug must be used
only for the purpose of completing these checks.)
Any reading of 0.75 Vrms (this corresponds to 0.5 mA rms AC.) or
more is excessive and indicates a potential shock hazard which
must be corrected before returning the monitor to the owner.
DVM
AC SCALE
BEFORE RETURNING THE RECEIVER (Fire &
Shock Hazard)
Before returning the receiver to the user, perform the following
safety checks:
3. Inspect all lead dress to make certain that leads are not pinched,
and check that hardware is not lodged between the chassis and
other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs,
insulation materials, cabinet backs, adjustment and compartment
covers or shields, isolation resistor-capacitor networks, mechanical
insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current
in the following manner.
• Plug the AC cord directly into a 120 volt AC outlet.
• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15µF capacitor in series with all exposed metal cabinet
parts and a known earth ground, such as electrical conduit or electrical ground connected to an earth ground.
Many electrical and mechanical parts in LCD color television have
special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor
can protection afforded by them be necessarily increased by using
replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are
identified in this manual; electrical components having such features
are identified by "" and shaded areas in the Replacement Parts List
and Schematic Diagrams.
For continued protection, replacement parts must be identical to those
used in the original circuit.
The use of a substitute replacement parts which do not have the same
safety characteristics as the factory recommended replacement parts
shown in this service manual, may create shock, fire or other hazards.
iii
PRECAUTIONS A PRENDRE LORS DE LA REPARATION
Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux
conseils suivants.
AVERTISSEMENT
1.
N'entreprendre aucune modification de tout circuit. C'est dangereux.
2.
Débrancher le récepteur avant toute réparation.
CAUTION: FO R C ON TI N U E D PROTECTION
AGAINST A RISK OF FIRE REPLACE ONLY WITH
SAME TYPE FUSE.
F7003 (250V 6.3A)
•
Utiliser un voltmètre CA d'une sensibilité d'au moins 5000Ω/V pour
mesurer la chute de tension en travers de la résistance.
•
Toucher avec la sonde d'essai les pièces métalliques exposées qui
présentent une voie de retour au châssis (antenne, coffret métallique, tête des vis, arbres de commande et des boutons, écusson,
etc.) et mesurer la chute de tension CA en-travers de la résistance.
Toutes les vérifications doivent être refaites après avoir inversé la
fiche du cordon d'alimentation. (Si nécessaire, une prise
d'adpatation non polarisée peut être utilisée dans le but de terminer ces vérifications.)
La tension de pointe mesurèe ne doit pas dépasser 0.75V (correspondante au courant CA de pointe de 0.5mA).
Dans le cas contraire, il y a une possibilité de choc électrique qui
doit être supprimée avant de rendre le récepteur au client.
LC-80LE632U
VERIFICATIONS CONTRE L'INCEN-DIE ET LE
CHOC ELECTRIQUE
Avant de rendre le récepteur à l'utilisateur, effectuer les vérifications suivantes.
3.
Inspecter tous les faisceaux de câbles pour s'assurer que les fils
ne soient pas pincés ou qu'un outil ne soit pas placé entre le châssis et les autres pièces métalliques du récepteur.
4.
Inspecter tous les dispositifs de protection comme les boutons de
commande non-métalliques, les isolants, le dos du coffret, les couvercles ou blindages de réglage et de compartiment, les réseaux
de résistancecapacité, les isolateurs mécaniques, etc.
5.
S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la
fuite de courant, de la facon suivante:
•
Brancher le cordon d'alimentation directem-ent à une prise de courant de 120V. (Ne pas utiliser de transformateur d'isolation pour
cet essai).
•
A l'aide de deux fils à pinces, brancher une résistance de 1.5 kΩ
10 watts en parallèle avec un condensateur de 0.15µF en série
avec toutes les pièces métalliques exposées du coffret et une terre
connue comme une conduite électrique ou une prise de terre
branchée à la terre.
De nombreuses pièces, électriques et mécaniques, dans les téléviseur ACL présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des
pièces de remplacement étalonnées pour haute tension, puissance,
etc.
Les pièces de remplacement qui présentent ces caractéristiques sont
identifiées dans ce manuel; les pièces électriques qui présentent ces
particularités sont identifiées par la marque "" et hachurées dans la
liste des pièces de remplacement et les diagrammes schématiques.
Pour assurer la protection, ces pièces doivent être identiques à celles
utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas
les mêmes caractéristiques que les pièces recommandées par l'usine,
indiquées dans ce manuel, peut provoquer des électrocutions, incendies, radiations X ou autres accidents.
iv
LC-80LE632U
PRECAUTIONS FOR USING LEAD-FREE SOLDER
Employing lead-free solder
• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The
alphabetical character following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper.Indicates lead-free solder of tin, silver and copper.
Using lead-free wire solder
• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering
bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor
solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be
peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the
steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as
required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
• Be careful when replacing parts with polarity indication on the PWB silk.
Power Consumption307 W (0.1 W Standby with AC 120 V)
Weight
Dimension
(WxHxD)
Operating temperature
*1
Emergency alert messages via Cable are unreceivable.
*2
The dimensional drawings are shown on the inside back cover.
As part of policy of continuous improvement, SHARP reserves the right to make design and specification changes for
product improvement without prior notice. The performance specification figures indicated are nominal values of production
units. There may be some deviations from these values in individual units.
Size80" Class (80" Diagonal)
Resolution2,073,600 pixels (1,920x1,080)
TV-standard (CCIR)American TV Standard ATSC/NTSC System
VHF/UHFVHF 2-13ch, UHF 14-69ch
CATV1-135ch (non-scrambled channel only)
Receiving
Channel
Digital Terrestrial
Broadcast (8VSB)
Digital cable
*1
(64/256 QAM)
2-69ch
1-135ch (non-scrambled channel only)
Audio multiplexBTSC System
HDMI 1HDMI in with HDCP, Audio in (Ø 3.5 mm stereo jack)
HDMI 2HDMI in with HDCP
Back panel
vertical
inputs
HDMI 3HDMI in with HDCP
HDMI 4HDMI in with HDCP
AUDIO OUTAudio out (Ø 3.5 mm stereo jack)
USB 1Photo/Music/Video mode, Software update
COMPONENTCOMPONENT in
VIDEO 1AV in
Back panel
surface
inputs
VIDEO 2AV in
PC IN
ANALOG RGB (PC) in (15-pin mini D-sub female connector),
Audio in (Ø 3.5 mm stereo jack)
RS-232C9-pin D-sub male connector
75ǡ Unbalance, F Type x 1 for Analog (VHF/UHF/CATV) and Digital (AIR/CABLE)
Optical Digital audio outputx1 (PCM/Dolby Digital)
Back panel
horizontal
inputs
ANT/CABLE
AUDIO INAudio in (Ø 3.5 mm stereo jack)
DIGITAL AUDIO OUTPUT
ETHERNETNetwork connector
USB 2Photo/Music/Video mode, Software update
TV + stand131.2 lbs./59.5 kg
TV only122.4 lbs./55.5 kg
*2
TV + stand73
TV only73
+32°F to+104°F (0°C to+40°C)
LC-80LE632U
Service Manual
5
/
5
/
3
/
45
x
16
25
43
x
16
3
/32inch
17
x
32
29
3
/
/32inch
x
32
Cautions regarding use in high and low temperature environments
When the unit is used in a low temperature space (e.g. room, office), the picture may leave trails or appear slightly delayed
This is not a malfunction, and the unit will recover when the temperature returns to normal.
Do not leave the unit in a hot or cold location. Also, do not leave the unit in a location exposed to direct sunlight or near a
heater, as this may cause the cabinet to deform and the front panel to malfunction.
Storage temperature:-4°F to+140°F (-20°C to+60°C)
1 – 1
.
LC-80LE632U
LC80LE632U
CHAPTER 2. OPERATION MANUAL
[1] OPERATION MANUAL
Part Names
TV (Front/Side)
*1
POWER
button
MENU
button
INPUT
button
Channel
buttons
(CH/)
Service Manual
Volume
buttons
(VOL /)
TV (Rear )
AC INPUT terminal
OPC sensor *2
Remote
control sensor
*1 Button operations.
*2 OPC: Optical Picture Control
*1
AUDIO OUT terminal
*2
USB 1 terminal
Center Icon
illumination
*2
RS-232C terminal
PC IN terminal
VIDEO 2
terminals
VIDEO 1
terminals
COMPONENT
terminals
*2
USB 2
terminal
ETHERNET
terminal
*1 Connecting the AC cord.
*2 External equipment connection.
*3 Details on the Audio Select function.
Antenna/
Cable in
DIGITAL AUDIO
OUTPUT terminal
AUDIO IN terminal
(shared for PC IN
and HDMI 1) *3
HDMI 1 terminal
ARC:Audio Return Channel
HDMI 2 terminal
HDMI 3 terminal
HDMI 4 terminal
2 – 1
LC-80LE632U
Remote Control Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1POWER: Switch the TV power on or enter standby.
2 TV,STB,DVD VCR,AUDIO: Switches the remote
control for TV, STB, BD, DVD, VCR and AUDIO operation.
* To enter the code registration mode, you need to press
an appropriate button (STB,DVD VCR or AUDIO) and
DISPLAY atthesametime.
3 External equipment operational buttons:Operate the
external equipment.
4 OPTION: Display the Link Operation Menu screen. This
button will function only when AQUOS LINK is used.
5 SLEEP: Set the sleep timer.
60-9: Set the channel.
7(DOT)
8CC: Display captions from a closed-caption source.
AV MODE: Select an audio or video setting.
9
10 MUTE: Mute the sound.
11 VOL / : Set the volume.
12 MENU: Display the menu screen.
13 AQUOS NET: Switches the display to the TV+Web,
Web or TV screen.
14///,ENTER: Select a desired item on the screen.
15 EXIT: Turn off the menu screen.
16 FAVORITE CH: Set the favorite channels.
17 A, B, C, D: Select 4 preset favorite channels in 4 different
categories.
While watching, you can toggle the selected channels by
pressingA, B, C and D.
18 DISPLAY: Display the channel information.
19 POWER (SOURCE): Turns the power of the external
equipment on and off.
20 FREEZE: Set the still image. Press again to return to
normal screen.
21 POWER SAVING: Select Power Saving settings.
When using the remote control unit, point it at the TV.
22 ENT: Jumps to a channel after selecting with the0-9
buttons.
23 FLASHBACK: Return to the previous channel or external
input mode.
24 VIEW MODE: Select the screen size.
25 INPUT: Select a TV input source. (TV, HDMI1, HDMI2,
HDMI3, HDMI4, COMPONENT, VIDEO1, VIDEO2, PC IN,
Home Network (DLNA), USB)
26 CH/: Select the channel.
27 APPS: Display the application window.
28 RETURN: Return to the previous menu screen.
29 FAV APP 1, 2, 3: You can assign your favorite
applications to these buttons.
2 – 2
LC-80LE632U
QUICK REFERENCE
Attaching the Stand
Before attaching (or detaching) the stand, unplug the AC cord.
Before performing work spread cushioning over the base area to lay the TV on. This will prevent it from being damaged.
CAUTION
Attach the stand in the correct direction.
Do not remove the stand from the TV unless using a wall mount bracket to mount it.
Be sure to follow the instructions. Incorrect installation of the stand may result in the TV falling over.
After attaching the stand to the TV, do not hold the stand when you put up, set up, move or lay down the TV.
Before attaching the stand to the TV, build a work
table on which to rest the TV.
To build the table, use the cushioning materials used in the
packaging.
TOP-L
T
FRON
Of the cushioning materials used, TOP-C is also used
during stand unit assembly. Be sure to assemble the stand
unit before building the work table.
TOP-R
TOP-C
Stand Unit Assembly
Confirm that there are 12 screws (8 long screws
1
and 4 short screws) supplied with the stand unit.
Set the post for the stand unit onto the TOP-C.
1
2
Attach the base to the post.
2
Insert and tighten the 8 screws into the 8 holes
3
on the bottom of the base.
Hold the stand unit securely with one hand, and then
tighten the screws.
2
2
1
1
1
Long
screws
The case is equipped with push-in tabs to hold
4
the cushioning materials in place. Push in the
tabs (2 for each location) to secure the cushioning
materials in the case.
Push-in tabs
After you have built the work table, spread a
5
blanket or similar soft cloth over the table and then
lay the TV display down on the covered table.
Do not use a small table for this.
Attaching the Stand to the TV
ˇ
Insert the stand into the openings on the bottom of
6
the TV.
Make sure that the stand is firmly inserted into the TV.
Improper installation may result in tilting of the TV set.
Insert and tighten the 4 screws into the 4 holes on
7
the rear of the TV.
FRONT
Building the Work Table
ˇ
Insert each of the cushioning materials in the
3
respective directions shown in the figure.
Insert TOP-L and TOP-R into the left and right sides of
the case respectively.
Insert TOP-C to fit between the lines on the other side
of the case.
TOP-L
TOP-R
CASE
LINE
TOP-C
Short
screws
To detach the stand, perform the steps in reverse order.
In the installation procedure, be careful not to catch your
flngers between the TV set and the floor.
2 – 3
LC80LE632U
CHAPTER 3. DIMENSIONS
[1] DIMENSIONS
Dimensional Drawings
LC-80LE632U
Service Manual
Unit: inch (mm)
(1145)
32
/
3
45
(1112)
32
/
25
43
6947/64(1771.20)*
735/16(1862)
71/
1
1
64
/
15
39
(996.30)*
(609)
64
/
63
(179)
16
23
291/32(737)173/32(434)
235/8(600)
(200)
8
/
7
7
231/64(63)*
31/2(89)
329/32(99)
2
(336)
64
/
15
13
1637/64(421)
*1
Active area/Área activa/Zone active
*2
Thinnest part/Parte más delgada/Partie la plus mince
3 – 1
(400)
4
/
3
15
LC-80LE632U
LC80LE632U
CHAPTER 4. REMOVING OF MAJOR PARTS
Service Manual
[1] REMOVING OF MAJOR PARTS
1. Removing of Stand Unit and Rear Cabinet Ass’y.
1. Remove the 4 lock screws and detach the Stand Unit .
2. Remove the 10 lock screws and 26 lock screws and detach the Rear Cabinet Ass’y .
* How to separate the Rear Cabinet Cover.
Remove the 3 lock screws and 8 lock screws and detach the Rear Cabinet Cover .
4
7Rear Cabinet Cover
2Stand Unit
6
3
4
[Precautions when mounting and removing the rear cabinet]
Therefore, it does not come away completely, but only one side can come off.
1
4
Rear Cabinet Ass'y
8
Tighten together with the
Rear Cabinet Ass'y.
Fix with the 80" LCD Panel Module Unit.
4 – 1
Only one side (outer) can come off.
[How to remove Rear Cabinet Ass’y]
* Please do following works by 2 persons
Do following works as → → →
1) Please grasp the swelling of a speaker and pull back with pushing down.
Remove one hook under an operation.
LC-80LE632U
2) Put a hand in terminal area and pulls back, and the other hand holds top side of TV set.