SHARP LC-26DV200E Service Manual

SERVICE MANUAL

Page

SHARP CORPORATION

COMBINATION LIQUID CRYSTAL

TELEVISION AND DVD/CD PLAYE

S50OPLC26DV20

MODEL

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

LC-26DV200E

CONTENTS

IMPOTANT WARNING.………………………………………………………………………………………… A1-1

•

SERVICING NOTICES ON CHECKING.………………………………………………………………………A1-2

•

HOW TO ORDER PARTS………………………………………………………………………………………A1-2

•

IMPORTANT………………………………………………………………………………………………………A1-2

•

WHEN REPLACING DVD DECK.………………………………………………………………………………A1-3

•

PREPARATION OF SERVICING………………………………………………………………………………A1-3

•

DISC REMOVAL METHOD AT NO POWER SUPPLY.………………………………………………………A1-4

•

PARENTAL CONTROL-RATING LEVEL.………………………………………………………………….… A1-4

•

ABOUT LEAD FREE SOLDER (PbF).……………………………………………………………..……………A1-5

•

HOTEL MODE FUNCTION………………………………………………………………………………………A1-6

•

GENERAL SPECIFICATIONS.…………………………………………………………………………………A2-1~A2-7

•

DISASSEMBLY INSTRUCTIONS ………………………………………………………………….……………B1-1~B3-2

•

SERVICE MODE LIST.……………………………………………………………………………………………C-1

•

SERVICING FIXTURES AND TOOLS……………………………………………………………..……………C-2

•

RE-WRITE FOR DVD FIRMWARE………………………………………………………………..……………C-2

•

RE-WRITE FOR DIGITAL SOFT FIRMWARE………………………………………………………………..C-3, C-4

•

PARTS LOCATION GUIDE (WIRING CONNECTION)………………………………………………………D-1

•

TROUBLESHOOTING GUIDE………………………………………………………………………………… E-1~E-9

•

BLOCK DIAGRAM…………………………………………………………………………………..……………F-1~F-12

•

PRINTED CIRCUIT BOARDS……………………………………………………………………….………… G-1~G-11

•

SCHEMATIC DIAGRAMS…………………………………………………………………………..……………H-1~H-50

•

WAVEFORMS……………………………………………………………………………………….……………I-1~I-3

•

MECHANICAL EXPLODED VIEWS……………………………………………………………………… ……J1-1~J1-3

•

DVD DECK EXPLODED VIEWS…………………………………………………………………..……..…… J2-1

•

REPLACEMENT PARTS LIST……………………………………………………………………..……..……K1-1~K3-8

•

Parts marked with " ! " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set

This document has been published to be used for after sales service only. The contents are subject to change without notice.

IMPOTANT WARNING

CAUTION:

DVD PLAYER IS A CLASS 1 LASER PRODUCT. HOWEVER THIS PLAYER USES A VISIBLE LASER BEAM WHICH COULD CAUSE HAZARDOUS RADIATION EXPOSURE IF DIRECTED. BE SURE TO OPERATE THE PLAYER CORRECTLY AS INSTRUCTED.

THE FOLLOWING CAUTION LABEL IS LOCATED ON THE REAR PANEL OF THE PLAYER.

(Printed on the Rear Panel)

WHEN THIS PLAYER IS PLUGGED TO THE WALL OUTLET, DO NOT PLACE YOUR EYES CLOSE TO THE OPENING OF THE DISC TRAY AND OTHER OPENINGS TO LOOK INTO THE INSIDE OF THIS PLAYER.

USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

DO NOT OPEN COVERS AND DO NOT REPAIR YOURSELF. REFER SERVICING TO QUALIFIED PERSONNEL.

A1-1

SERVICING NOTICES ON CHECKING

BE CAREFUL WITH THE

1. KEEP THE NOTICES 6. PERFORM A SAFETY CHECK AFTER SERVICING

As for the places which need special attentions, they are indicated with the labels or seals on the Confirm that the screws, parts and wiring which cabinet, chassis and parts. Make sure to keep the were removed in order to service are put in the indications and notices in the operation manual. original positions, or whether there are the

portions which are deteriorated around the

2. AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an external metal and the AC cord plug blades. electric shock while the electric current is And be sure the safety of that. flowing.

3. USE THE DESIGNATED PARTS

The parts in this equipment have the specific 2. Remove the antenna terminal on TV and turn characters of incombustibility and withstand on the TV. voltage for safety. Therefore, the part which is 3. Insulation resistance between the cord plug replaced should be used the part which has terminals and the eternal exposure metal the same character. Especially as to the important parts for safety using the 500V insulation resistance meter which is indicated in the circuit diagram or the table of parts as a ! mark, the designated 4. If the insulation resistance is less than 1M parts must be used. ohm, the inspection repair should be

serviced places serviced or not. Check the insulation between the antenna terminal or

(INSULATION CHECK PROCEDURE)

1. Unplug the plug from the AC outlet.

[Note 2] should be more than 1M ohm by

[Note 1].

required.

LCD PANEL [Note 1]

If you have not the 500V insulation Avoid a shock to the panel while servicing. resistance meter, use a Tester. Take enough care to deal with it.

[Note 2]

5. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING

There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

External exposure metal: Antenna terminal

Headphone jack

HOW TO ORDER PARTS

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

IMPORTANT

When you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contact section of the heat sink. Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damage to the IC and Transistor).

A1-2

WHEN REPLACING DVD DECK

[ When removing the DVD Deck ]

Before removing Pick Up PCB and DVD MT PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

[ When installing the DVD Deck ]

Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.

NOTE

• Before your operation, please read “PREPARATION OF SERVICING”.

• Use the Lead Free solder.

• Manual soldering conditions

•

Soldering temperature: 320 ± 20

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

• When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to keep the Flux smoke away from it.

Pick Up PCB

Short circuit using a soldering iron.

Fig. 1

PREPARATION OF SERVICING

The laser diode used for a pickup head may be destroyed with external static electricity. Moreover, even if it is operating normally after repair, when static electricity discharge is received at the time of repair, the life of the product may be shortened. Please perform the following measure against static electricity, be careful of destruction of a laser diode at the time of repair.

• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.

• Soldering iron with ground wire or ceramic type is used.

• A worker needs to use a ground conductive wrist strap for body.

A1-3

DISC REMOVAL METHOD AT NO POWER SUPPLY

Gear Middle

1. Remove the Stand Ass'y, Front Cabinet Ass'y and LCD Panel.

(Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)

Slide the Gear Middle toward the arrow direction by hand to release the lock. (Refer to Fig. 1)

3. Take out the Disc from the DVD Deck. Be careful not to scratch on the Disc.

DVD Deck

Fig. 1

PARENTAL CONTROL - RATING LEVEL

4 DIGIT PASSWORD CANCELLATION

If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.

1. Turn Unit ON.

2. Set the DVD to the Stop Mode.

3. Check that “No disc” is displayed on the screen.

4. Press and hold the “STOP” button on the side panel.

5. Simultaneously press and hold the “7” key on the remote control unit.

6. Hold both keys for more than 2 seconds.

7. The On Screen Display message “PASSWORD CLEAR” will appear.

8. The 4 digit password has now been cleared.

A1-4

ABOUT LEAD FREE SOLDER (PbF)

•

Pb free solder will tend to splash when heated too high (about 1100

F/ 600

C).

Distinction of PbF PCB:

PCBs (manufactured) using lead free solder will have a PbF printing on the PCB.

(Please refer to figures.)

Caution:

• Pb free solder has a higher melting point than standard solder;

Typically the melting point is 86oF~104oF(30oC~40oC) higher.

Please use a soldering iron with temperature control and adjust it to 650oF ± 20oF (350oC ± 10oC). In case of using high temperature soldering iron, please be careful not to heat too long.

• All products with the printed circuit board with PbF printing must be serviced with lead free solder.

When soldering or unsoldering, completely remove all of the solder from the pins or solder area,

and be sure to heat the soldering points with the lead free solder until it melts sufficiently.

Recommendations

Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.

A1-5

HOTEL MODE FUNCTION

RESPOND/

To set the Hotel mode, please follow the steps below.

Press the MENU---> 0027 button on the remote control.

1. The Hotel mode setting menu will appear.

2. Using the UP/DOWN button on the remote control,

3. select the desired mode. Then press the ENTER button. Using the LEFT/RIGHT button on the remote control,

4. set the mode to desired setting. The Hotel mode has now been set up.

To reset the Hotel mode, please follow the steps below.

1. Press the MENU---> 0027button on the remote control.

2. The Hotel mode setting menu will appear.

3. Using the UP/DOWN button on the remote control, select the RESET.

4. Using the LEFT/RIGHT button on the remote control, please select "OK".

Then press the ENTER button.

5. The setting items has now been returned to initial value.

Setting item

Maximum volume

Panel button

Menu button

Input mode start

Channel Number Channel Number tuned when starting this product can be set.

Reset Various settings of the Hotel mode function return initial State.

Note 1) Even if setting it to "No Respond", the service mode function are effective. Note 2) If setting it to "OFF", it start up in same input source when you turn off the power before.

Setting value

0~100

NO RESPOND

TV/AV/ COMPONENT/ HDMI/PC/DVD/ OFF

All Channel 1

100

RESPOND

OFF

Setting of the maximum volume value.

Effective/invalid setting of main key operation. (*Note 1)

Effective/invalid setting of Menu key operation of set and remote control. (*Note 1)

Setting of input source at power supply On. (*Note 2)

FUNCTIONInitial value

A1-6

GENERAL SPECIFICATIONS

G-1 TV LCD LCD Size / Visual Size 26.01 inch / 660.5mmV

System LCD Type Color TFT LCD

Color System PAL / SECAM Speaker 2 Speaker

Sound Output MAX 10W + 10W

NTSC3.58+4.43 /PAL60Hz Yes

G-2 DVD System Color System NTSC, PAL

Disc DVD, Disc Diameter 120 mm , 80 mm Drive DSM-4 Search speed Fwd 4 step

Slow speed Fwd 4 step

G-3 Tuning Broadcasting System Analog

System Digital

Tuner and System 1Tuner (Analog+Digital) Receive CH Destination UK, I.R., CCIR Hyper+France CATV CH Coverage Analog

Intermediate Analog Frequency Picture(FP) 38.9 / 38.9 / 38.9 / 33.9MHz

Digital Auto Tuning Method Preset CH 2000 Service in total of Analog and Digital. Stereo/Dual TV Sound Nicam/A2 Dual Tuner Sound Muting Yes

G-4 Signal Video Signal Input Level 1 V p-p/75 ohm

RGB Signal Output Level -Audio Signal Input Level -8.0dBm/50k ohm

G-5 Power Power Source AC 220-240V AC 50Hz

Power Consumption at AC 65 W at AC 230 V 50 Hz

Stand by (at AC) w/ EPG Timer --

Protector Power Fuse Yes

G-6 Regulation Safety

G-7 Temperature Operation

G-8 Operating Humidity Less than 80% RH

Number of Pixels 1366(H) x 768(V)

View Range Left/Right 80/80 degree

Bright Dot n≦0 Zero Bright Dot Ratio --

Position Front Size 1.6 x 4.8 inch Impedance 4 ohm

10%(Typical) ---

Rev 4 step

Digital E5~E12, ItaD~H2, Fra1~6, Rus6~12, E21~E69

Sound(FS) FP-FS

Output Level 1 V p-p/75 ohm S/N Ratio (Weighted) 65dB Horizontal Resolution at DVD Mode 400 Lines

Output Level at DVD -12.0dBm/1k ohm (-20dBFs 0dBFs=2.0Vrms)

Digital Output Level 0.5 V p-p/75 ohm S/N Ratio at DVD (Weighted) 85dB Harmonic Distortion 0.02% (1KHz) Frequency Response : at DVD 4Hz - 22kHz

DC ---

w/o EPG Timer 0.5 W at AC 230 V 50 Hz Per Year -- kWh/Year

Radiation CE X-Radiation ---

Storage Space Around Unit 100mm (4inch)

Up/Down 80/70 degree

Actual 4, 8, 16, 32 times (DVD)

Actual 1/16, 1/8, 1/4, 1/2 times

at TV -8 dBm/1k ohm (0dBm=0.775Vrms)

at Video CD/SVCD 4Hz - 20kHz

at CD 4Hz - 20kHz

at DC --

4, 8, 16, 32 times (CD)

U.K., DVB-

IreE2~E4, X~Z+2, S1~S10, E5~E12,S11~S41,E21~E69

BG / II

33.4 / 32.9 / 32.4 / 40.4MHz

5.5 / 6.0 / 6.5 / 6.5MHz

36.167MHz ALL Band (Not C.C.I.R. CH Plan)

CE(EN60065:2002+AMD.11:2008), SEMKO, HOMOLO,

Ukraine Safety

C ~ +40oC

-20

C ~ +60oC

A2-1

GENERAL SPECIFICATIONS

G-9 OSD Language (TV)

(DVD)

G-10 Clock and Sleep Timer Max Time 120 Min

Timer Step 10 / 20 / 30 / 40 / 50 / 60 / 90 / 120 Min

On/Off Timer Program(On Timer / Off Timer) 1 Program / 1 Program Timer Back-up (at Power Off Mode) more than -- Min Sec EPG Timer Events --

G-11 Remote Unit RC-RV

Control Glow in Dark Remocon No

Remocon Format ORION Format NEC Custom Code 71-8E h Power Source Voltage(D.C) 3V

UM size x pcs UM-3 x 2 pcs Total Keys 47 Keys Keys Power (Stand By) Yes

Display / (Status) Yes

Analog Menu No

Digital Menu No

Input Select Yes

DTV/ATV Yes

TV/DVD Yes

Eject No

Guide(EPG) Yes

Picture Size Yes

1 Yes

2 Yes

3 Yes

4 Yes

5 Yes

6 Yes

7 Yes

8 Yes

9 Yes

0 Yes

Sleep No

Mute Yes

Volume Up / → No

Volume Down / ← No

Volume Up Yes

Volume Down Yes

CH Down No

CH Up No

Menu / Setup Yes

↑ Yes

↓ Yes

←/Slow- Yes

→/Slow+ Yes

OK / CH List Yes

Return Yes

Freeze No

TV/Radio No

Subtitle Yes

Audio No

Play Yes

Stop Yes

Pause Yes

Quick View Yes

Cancel Yes

DVD Menu Yes

Top Menu Yes

Repeat A-B No

Play Mode Yes

Jump No

Search+ No

Search- No

English, Spanish, German, French, Italian, Swedish Dutch, Russian, Portuguese, Turkish, Greek, Finnish Polish, Danish, Norwegian, Hungarian, Czech, Slovak

Estonian, Latvian, Lithuanian, Slovenian, Ukranian

English, Spanish, German, French, Italian, Swedish Dutch, Russian, Portuguese, Turkish, Greek, Finnish Polish, Danish, Norwegian, Hungarian, Czech, Slovak Estonian, Latvian, Lithuanian, Slovenian, Ukranian

A2-2

GENERAL SPECIFICATIONS

T'TEXT Keys TEXT / TAP / TV Yes

G-12 Features Power On Memory Yes

Auto Shut Off Yes Just Clock Function No Game Position No DNR Yes

Comb Filter Yes

Auto Set Up (Fast installation) Auto tuning Yes

Picture Setting(TV) Picture Preference Yes

Picture Setting(PC) BRIGHTNESS , CONTRAST Yes (Connected with TV mode setting)

Audio Tone Control (Bass/Treble/Balance) Yes

Tuning Auto Tuning (Analog/Digital) Yes

Lock Panel Lock No

Screen Saver

T'Text Yes

Text and Picture Yes Wide Mode (AUTO/4:3/16:9/CINEMA/14:9/REAL) Yes

Slow+ / F.T.B No

Audio / F.T.B Yes

Slow- / Hold No

Freeze / Hold Yes

Angle / Reveal Yes

Zoom / Sub Page Yes

Red/Skip- Yes

Green/REV Yes

Yellow/FWD Yes

Cyan/Skip+ Yes

CH Up / Page Up Yes

CH Down / Page Down Yes

CH sort Yes

ATS Yes Auto clock (Digital tuner) Yes Plug in start Yes

Brightness , Contrast , Color Yes Tint Yes Sharpness Yes DNR Yes Color Temperature Yes Blue Back Yes Backlight Control Yes HDMI Mode Yes DBC (Dynamic Backlight Control) Yes Film Mode No

HOR POSITION , VER POSITION Yes PHASE , CLOCK Yes AUTO ADJUST Yes RED , GREEN , BLUE Yes Backlight Yes (Connected with TV mode setting) WXGA INPUT No WVGA INPUT No

Surround Yes Equalizer Yes Speaker Yes Stable Sound No Audio Description Yes BBE No SRS WOW (SRS 3D/Focus/Tru Bass) No Variable Audio Out No

Update Scan (Analog/Digital) Yes CH Skip (Analog/Digital) Yes CH Sort (Analog/Digital) Yes CH Edit (Analog/Digital) Yes Fine Tuning (Analog) Yes

Channel Lock Yes Parental Lock (Digital) Yes Hotel Lock Yes Inversion No Full White No Screen Saver No Static Image No

Text type Fastext / Toptext Text Language English, German, Swedish, Finnish, Hungarian,

Italian, French, Portuguese, Spanish, Czech, Slovak, Polish, Estonian, Lettish, Lithuanian, Serbian, Croatian, Slovenian, Rumanian, Russian, Bulgarian, Ukrainian, Turkish, Greek, Hebrew, Arabic

A2-3

GENERAL SPECIFICATIONS

CH Label Yes Reset TV Setting Yes HD Zoom Yes Picture Scroll (Vertical Position) No PFC(Power Factor circuit) No Freeze frame Yes (Tuner Only) Plug and Play No Power Management Yes No Operation Power Off Yes Hearing Impaired Yes 4:3 Mode (Auto 4:3 Default) Yes TV Location Yes Scart Spec Scart1 AV in Yes

Scart2 AV in Yes

Digital Text (VBI teletext) MHEG-5 MHP EPG (BBC type 8Days Digital tuner only) OAD (Over Air Download) Common Interface (Digital tuner only) Rec Screen Status Ch sorting based on Ch List (Digital/Germany only) Rename Carrier (Digital) Edit Event Timer Software Update via CI Slot Preference Language (Audio/Subtitle/Digital Service)(Digital) DVB Subtitle (Digital) Time Setup Signal Status Digital Out Dolby Digital Dolby Digital

Decode(Down Mix) Dolby Digital Yes

PC Monitor Input Yes

HDMI Input Yes

AV out Yes (A.Tuner/D.Tuner) S-Video in Yes RGB in Yes

AV out Yes (Monitor) S-Video in Yes RGB in No

Yes

No Yes Yes Yes

No Yes

No Yes Yes Yes Yes

Dolby Digital Plus Dolby Digital MPEG PCM HE AAC Dolby Digital

Dolby Digital Plus Yes MPEG Yes HE AAC Yes

VGA (640x480) Yes (60Hz) VGA (720x400) No (Possible to Display) WVGA (848x480) No SVGA (800x600) Yes (60Hz) XGA (1024x768) Yes (60Hz) WXGA (1280x768) Yes (60Hz) WXGA (1280x720) Yes (60Hz) WXGA (1360x768) Yes (60Hz) SXGA (1280x1024) No (Possible to Display) WXGA+ (1440x900) No (Possible to Display) WSXGA+ (1680x1050) No (Possible to Display) FULL HD (1920x1080) No (Possible to Display)

VGA (640×480) Yes (60Hz) VGA (720x400) No (Possible to Display) WVGA (848x480) No SVGA (800x600) Yes (60Hz) XGA (1024x768) Yes (60Hz) WXGA (1280x768) Yes (60Hz) WXGA (1280x720) Yes (60Hz) WXGA (1360x768) Yes (60Hz) SXGA (1280x1024) No (Possible to Display) WXGA+ (1440x900) No (Possible to Display) WSXGA+ (1680x1050) No (Possible to Display) FULL HD (1920x1080) No (Possible to Display) 720×480i (4:3) Yes (60Hz) 720×480i (16:9) Yes (60Hz) 720×480p (4:3) Yes (60Hz) 720×480p (16:9) Yes (60Hz) 720×576i (4:3) Yes (50Hz) 720×576i (16:9) Yes (50Hz) 720×576p (4:3) Yes (50Hz) 720×576p (16:9) Yes (50Hz) 1280×720p Yes (50/60Hz)

A2-4

GENERAL SPECIFICATIONS

1920×1080i Yes (50/60Hz) 1920×1080p Yes (24/50/60Hz) CEC(ORION Standard) No Deep Color No

Component Input Yes

Wall Mount Size W x H(mm) Yes (200 x 100)

Stand Tilt No

Features Parental Lock Yes (DVD) Auto Power Off No

Video CD Playback Yes SVCD Playback Yes MP3 Playback Yes WMA Playback Yes JPEG Playback Yes Fujicolor CD Yes KODAK Picture CD Yes Divx Playback Yes

VR Format Pla USB No Digital Out Dolby Digital Dolby Digital

Decode(Down Mix) Dolby Digital Yes

Auto Retract Disc No BNR No Disc Navigator Yes E.B.L. (Enhanced Black Level) Surround No Screen Saver No Tray Lock No One Touch Replay No CGMS-A in CC XDS No Audio DAC 192kHz / 24bit Macrovision Yes (No Video Out) Closed Caption signal in VBI (DVD Playback) No Play Mode Yes Audio Adjust Yes

Video Adjust Yes

TV Screen

Audio Language Yes Subtitle Language Yes DVD Menu Language Yes Subtitle Display Yes Angle Indicator Yes

xvYCC No

720×480i (4:3) Yes (60Hz) 720×480i (16:9) Yes (60Hz) 720×480p (4:3) Yes (60Hz) 720×480p (16:9) Yes (60Hz) 720×576i (4:3) Yes (50Hz) 720×576i (16:9) Yes (50Hz) 720×576p (4:3) Yes (50Hz) 720×576p (16:9) Yes (50Hz) 1280×720p Yes (50/60Hz) 1920×1080i Yes (50/60Hz) 1920×1080p No (Possible to Display)

Screw Size M4 x 10

Swievel No

DMF Support No

MPEG PCM PCM PCM DTS Yes

DTS No

Equalizer Yes Dynamic Range Control Yes Dialog Yes

Sharpness Yes Brightness Yes Contrast Yes Gamma Yes Hue Yes Chroma Level Yes 4:3 (Letter Box､Pan Scan) Yes 16:9 (Wide) Yes

A2-5

GENERAL SPECIFICATIONS

G-13 Accessories Owner's Manual Language English, Spanish, German, French, Italian, Swedish

w/Guarantee Card No Remote Control Unit Yes Rod Antenna No

Poles -

Terminal Loop Antenna (W/ Antenna Change Plug) No

Terminal DVB-T Antenna No U/V Mixer No DC Car Cord (Center+) No Guarantee Card No Caution Sheet No Repair Coupon No AQUOS Care plan No Warning Sheet No Circuit Diagram No Antenna Change Plug No Service Facility List No Important Safeguard No Quick Set-up Sheet Yes(23Language) Battery Yes

UM size x pcs UM-3 x 2 pcs

OEM Brand No AC Adapter No AC Cord (for AC Adapter) No AC Cord Yes AV Cord (2Pin-1Pin) No HDMI-DVI Cable No Registration Card No 300 ohm to 75 ohm Antenna Adapter No Stand Screw??? Yes(8pcs,Wrench) Stand Yes Frame Stand Yes

G-14 Interface Switch Side Power (Tact) Yes

System Select No

Main Power SW No

Channel Up / Play / Menu Up Yes

Channel Down / Stop / Menu Down Yes

Volume Up/Menu > Yes

Volume Down/Menu < Yes

Input Select/Enter Yes

Menu Yes

Eject Yes Indicator Power/Stand-by Yes(GREEN / RED)

On Timer No Terminals Rear Video Input 1

Audio Input 1

S- Input 1 No

Video Input 2 No

Audio Input 2 No

S- Input 2 No

Video Output No

Audio Output No

Digital Audio Out (Coaxial)

Headphone No

Euro Scart (21Pin)

Component In

Audio Input (Component In use)

PC Monitor Input (D-Sub)

Audio Input

HDMI Input 1

Audio Input (HDMI/DVI In use) PC Monitor Audio Input Alternative

HDMI Input 2

Audio Input (HDMI/DVI In use) No

HDMI Input 3 No

Audio Input (HDMI/DVI In use) No

USB(Software Update)

Sub Woofer Output No

Diversity No

Ext Speaker No

DC Jack 12V(Center +) No

AC Inlet

VHF/UHF Antenna Input No

Side CI Card Slot Yes

Dutch, Portuguese, Turkish, Greek, Finnish Polish, Danish, Norwegian, Hungarian, Czech, Slovak Estonian, Latvian, Lithuanian, Slovenian, Ukranian

RCA x 1 (AV3)

RCA x 2(L/MONO, R) (AV3)

Yes

2Scart (AV1, AV2)

RCA x 3

RCA x 2(L/MONO, R) Yes Mini Pin Jack(φ3.5), STEREO Yes

Yes

A2-6

GENERAL SPECIFICATIONS

Headphone Yes

G-15 Set Size Approx. W x D x H (mm) 661 x 243 x 508

G-16 Weight Net Approx. 9.6kg (21.1lbs)

G-17 Carton Master Carton No

Gift Box Yes

Drop Test Natural Dropping At 1 Corner / 3 Edges / 6 Surfaces

Container Stuffing 512 Sets/45' Trailer w/Pallet No w/Wrapping No

G-18 Material Cabinet Cabinet Front PC+ABS 94V0 NON-HALOGEN

PCB Non-Halogen No

G-19 Environment Environmental standard requirement Green procurement of SHARP

Pb- Free Phase3(PHASE3A)

WEEE Yes

VHF/UHF Antenna Input DIN Type

w/o Stand,Handle Approx. W x D x H (mm)

Net w/o Stand,Handle Approx. 8.2kg (18.1lbs)

Gross Approx. 13.0kg (28.9lbs)

Gross w/Master Carton (Approx.) --- kg ( --- lbs)

Content ---- Sets

Material -- /--

Dimensions W x D x H(mm) -- x -- x --

Description of Origin No

Material Double/Brown

Dimensions W x D x H(mm) 756 x 265 x 579

Design As per Buyer's

Description of Origin No

Height (cm) 48

Cabinet Rear PS 94V0 NON-DECABROM

Stand PC+ABS 94V0 NON-HALOGEN

Eyelet Yes

Measures for Whisker Yes

661 x 100.5 x 462.5

A2-7

)

DISASSEMBLY INSTRUCTIONS

(

)

1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARD

CAUTION

Be careful not to remove the LVDS cable forcibly, because the LVDS cable may be damaged.

1-1: COVER INVERTER/COVER LVDS (Refer to Fig. 1-1

Remove the screw (1).

1. Remove the Cover Inverter in the direction of arrow (A)

Disconnect the followin Remove the screw (2).

4. Remove the Cover LVDS in the direction of arrow (B)

5. Release the lock of connector disconnect the followin

6. connector: (CP2804).

Cover LVDS

(B)

connector: (CP3803).

(2)

(1)

Cover Invertor

(A)

Connector

1-3: LCD BLOCK (Refer to Fig. 1-3)

Remove the 2 screws (1). Remove the 5 screws (2).

3. Remove the Angle-Hinge in the direction of arrow (A).

4. Remove the LCD Block in the direction of arrow (B).

(2)

Angle-Hinge

(B)

(2)

LCD Block

Front Cabi Ass'y

(2)

(1)

(2)

(1)

(A)

Fig. 1-3

1-2: BACK CABI ASS'Y

Remove the 13 screws (1).

LVDS CABLE

Refer to Fig. 1-2

Fig. 1-1

2. Remove the Back Cabi Ass'y in the direction of arrow .

(1)

Back Cabi Ass'y

(1) (1)

(1)

Front Cabi Ass'y

Fig. 1-2

B1-1

)

(

(B).

(

DISASSEMBLY INSTRUCTIONS

(

)

(E)

1-4: DVD MT PCB/DVD DECK (Refer to Fig. 1-4

1-5: MAIN PCB/TUNER PCB (Refer to Fig. 1-5

1. Put the Cabinet Back Ass'y on the bottom.

2. Short circuit the position shown in Fig. 1-4 using a 1. Put the Cabinet Back Ass'y on the bottom. soldering iron. If you remove the DVD Deck with no 2. Remove the 2 screws (1). soldering, the Laser may be damaged. 3.

Disconnect the followin

connector: (CP5801).

3. Disconnect the following connectors: 4. Remove the Tuner PCB in the direction of arrow (A).

CP2301, CP2302, CP2303, CP8501 and CP8502

5. Remove the Spring Tuner in the direction of arrow (B

4. Remove the 3 screws (1). 6. Remove the 2 screws (2).

5. Remove the DVD DECK Ass'y in the direction of 7. Remove the Shield Digital Bottom Ass'y in the arrow (A). direction of arrow (C).

6. Remove the 4 screws (2). 8. Remove the 7 screws (3).

Unlock the 2 su

Remove the DVD MT PCB in the direction of arrow

orts (3).

9. Disconnect the followin

connectors:

CP301, CP2201, CP3808, CP3809 and CP4301

9. Remove the Shield LVDS in the direction of arrow (C). 10. Remove the Main PCB in the direction of arrow (D).

10.Remove the Shield LVDS Bottom in the direction of arrow (D). 11. Remove the Shield Digital-Top in the direction of arrow (E).

(3)

(A)

(2)

(3)

(1)

(B)

Spring Tuner

(2)

(C)

(2)

Shield LVDS

DVD MT PCB

Shield LVDS Bottom

(D)

(2)

(C)

(B)

(3)

(2)

DVD Deck Ass'y

(3)

(1)

(A)

Pick Up PCB

(1)

Short circuit using a

Tuner PCB

Shield Digital Bottom Ass'y

(3)

Main PCB

soldering iron.

(D)

Shield Digital-Top

Back Cabi Ass'y

Fig. 1-4

NOTE 1-6: POWER PCB/REMOCON PCB

Back Cabi Ass'y

Refer to Fig. 1-6

1. Before your operation, please read "PREPARATION 1. Remove the 2 screws (1). OF SERVICING". 2. Remove the Remocon PCB in the direction of arrow (A).

2. Use the Lead Free solder. 3. Remove the 6 screws (2).

3. Manual soldering conditions 4. Remove the Power PCB in the direction of arrow (B).

•

• Soldering time: Within 4 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

4. When Soldering/Removing of solder, use the drawing equipment over the Pick Up Unit to keep the Flux smoke away from it.

5. When installing the DVD Deck, remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.

(2)

Power PCB

Back Cabi Ass'y

(2)

(B)

(2)

(1)

(A)

Remocon PCB

Fig. 1-5

Fig. 1-6

B1-2

DISASSEMBLY INSTRUCTIONS

1-7: OPERATION PCB (Refer to Fig. 1-7)

1. Push 9 supports (1).

2. Remove the Panel Side Ass'y in the direction of arrow (A).

3. Remove the 3 screws (2).

4. Remove the Operation PCB in the direction of arrow (B).

Back Cabi Ass'y

Operation PCB

Panel Side Ass'y

(2)

(A)

(B)

(1)

Fig. 1-7

B1-3B1-3

DISASSEMBLY INSTRUCTIONS

(3)

9.Remove the 2 screws (4)

(

)

(3)

2. REMOVAL OF DVD DECK PART

Check Lock

NOTE

1. Disassemble only the DVD DECK PARTS parts listed here. Minute adjustments are needed if the disassembly is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y.

2-1: TRAVERSE ASS'Y/LOADING MOTOR PCB ASS'Y/ PLATE TRVS UD (Refer to Fig. 2-1-A)

1. Remove the screw (1).

2. Remove the screw (2). 2.2: INSULATOR (R)/FEED RACK ASS'Y/

3. Unlock the 5 supports (3). PCB630/GEAR MIDDLE/GEAR FEED/

4. Remove the Insulator (R) from the Loader Ass'y. FEED MOTOR/GEAR MOTOR

5. Remove the Traverse Ass'y and Plate Trvs Ud. (Refer to Fig. 2-2-A)

1. Remove the Insulator (R).

2. Remove the screw (1).

3. Remove the Feed Rack Ass'y.

4. Unlock the 2 supports (2).

5. Remove the PCB630.

6. Remove the screw (3).

7. Remove the Gear Feed.

8. Remove the Gear Middle. .

10. Remove the Gear Motor.

11. Remove the Feed Motor.

Traverse Ass'y

Plate TRVS UD

Loader Sub Ass'y

(3)

(2)

(1)

Insulator (R)

(3)

Fig. 2-1-C

• Screw Torque: 1.0 ± 0.3kgf•cm (screw(1))

• Screw Torque: 3.0 ± 0.3kgf•cm (screw(2))

Fig. 2-1-A

NOTE

1. In case of the Traverse Ass'y installation, hook the wire on the Loader Ass'y as shown Fig. 2-1-B to Fig. 2-1-C.

Loader Ass'y (Top side)

Check Lock

Gear Middle

(3)

Gear Feed

PCB630

• Screw Torque: 1.3 ± 0.3kgf•cm (Screw (1))

• Screw Torque: 2.5 ± 0.3kgf•cm (Screw (3))

• Screw Torque: 1.0 ± 0.3kgf•cm (Screw (4))

Gear Motor

(4)

(2)

(1)

Feed Rack Ass'y

Insulator (R)

Chassis

Feed Motor

Fig. 2-2-A

Check Lock

Fig. 2-1-B

B2-1

DISASSEMBLY INSTRUCTIONS

NOTE

1. In case of the Gear Motor installation, check if the value of the Fig. 2-2-B is correct.

2. When installing the wire of the PCB630 install it correctly as Fig. 2-2-C. Manual soldering conditions

• Solderin

temperature: 350 ± 5oC

• Soldering time: Within 4 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

3. When installing the Feed Rack Ass'y, push both ends to align the teeth as shown Fig. 2-2-D. Then install it.

4. In case of the Insulator (R) installation, install correctly as Fig. 2-2-E.

5. After the assembly of the Traverse Ass'y, hook the wire on the Traverse Ass'y as shown Fig. 2-2-F.

Gear Motor

7.0 ± 0.1mm

Feed Motor

Safety surface for pressing of the insert.

Fig. 2-2-B

~FEED MOTOR~

YELLOW(2)

• Install wire from (1) to (4) in order.

GREEN(1)

PCB630

Insulator (R)

Traverse Ass'y (Top Side)

Fig. 2-2-E

BOTTOM

• In case of remove FEED MOTOR that has to arrange wire as following the picture on above.

Traverse Ass'y

Check Hook

UP SIDE

Check Hook

Fig. 2-2-F

2.3: GEAR ROLLER/LUMIRROR WASHER/ ROLLER CONE/SHAFT ROLLER/ LOADING MOTOR PCB/LOADING MOTOR/ GEAR WORM/RACK LEVER (Refer to Fig. 2-3-B)

1. Remove the 3 screws (1).

2. Remove the Chassis Main Ass'y.

3. Remove the Roller Ass'y.

4. Remove the Gear Roller.

5. Remove the Lumirror Washer.

6. Remove the Roller Cone.

7. Remove the Shaft Roller .

8. Remove the screw (2).

9. Remove the Loading Motor PCB Ass'y.

10. Remove the screw (3).

11. Remove the Loading Motor.

12. Remove the Gear Worm.

13. Remove the Rack Lever.

~FEED MOTOR~

BROWN(4) WHITE(3)

Feed Rack Ass'y Fig. 2-3-A.

Push

(OK) (NG)

Fig. 2-2-C

Push

Fig. 2-2-D

NOTE

1. When Chassis Main Ass'y is removed, it is necessary to change the position of Lever Disc and Guide Disc.

2. In case of the Chassis Main Ass'y, check position Lever Disc, Lever Guide and Boss of Rack Disc Sensor as shown

Lever Guide

Frame Main Ass'y

Check Position

Chassis Main Ass'y

Check Boss

B2-2

• Remove the Lever Guide in the direction of arrow.

Fig. 2-3-A

))

DISASSEMBLY INSTRUCTIONS

• Screw Torque: 0.8 ± 0.3kgf•cm (Screw (2))

Loading Motor PCB Ass'y

(2)

Lumirror Washer

Roller Cone

Shaft Roller

Frame Main Ass'y

(1)

• Screw Torque: 3.0 ± 0.3kgf•cm (Screw (1))

• Screw Tor

• Screw Torque: 1.0 ± 0.3kgf•cm (Screw (3))

ue: 0.8 ± 0.3kgf•cm (Screw (2

Rack Lever

Roller Cone

(1)

Loading Motor

Gear Worm

(3)

Chassis Main Ass'y

Lumirror Washer

Gear Roller

(1)

Fig. 2-3-B

Loading Motor PCB Ass'y

• Install wire from (1) to (2) in order.

RED(2) BLACK(1)

Roller Sub Ass'y

(OK) (NG)

Roller Sub Ass'y

Safety surface for

pressing of the insert.

(OK) (NG)

Fig. 2-3-D

Fig. 2-3-E

NOTE

1. In case of the Gear Worm installation, check if the value of the Fig. 2-3-C is correct.

2. When installing the wire of the Loading Motor PCB Ass'y, install it correctly as Fig. 2-3-D. Manual soldering conditions

• Solderin

temperature: 350 ± 5oC

• Soldering time: Within 4 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

3. In case of the Roller Cone installation, install correctly as Fig. 2-3-E.

4. In case of the Lumirror Washer installation, install correctly as Fig. 2-3-F.

5. In case of the Gear Roller installation, check if the value of the Fig. 2-3-G is correct.

6. After the assembly of the Loader Sub Ass'y, hook the wire on the Loader Sub Ass'y as shown Fig. 2-3-H.

Gear Worm

14.3 + 0, - 0.1mm

Loading Motor

Safety surface for pressing of the insert.

Fig. 2-3-C

Roller Sub Ass'y

1.8 + 0, - 0.1mm

Loader Sub Ass'y

Check Hook

Fig. 2-3-F

Fig. 2-3-G

Check Hook

Fig. 2-3-H

B2-3

DISASSEMBLY INSTRUCTIONS

2.4: SPRING SHUTTER/PLATE RETAINER/

RETAINER SHUTTER/COVER CLAMPER/ PLATE CLAMPER/MAGNET CLAMPER/ CLAMPER/GUIDE DISC/LEVER DISC/ SPRING LEVER GUIDE/SPRING LEVER DISC/ LEVER DISC (Refer to Fig. 2-4-A)

1. Unlock the support (1).

2. Remove the Retainer Shutter Ass'y.

3. Remove the Spring Shutter.

4. Remove the 3 screws (2).

5. Remove the Plate Retainer.

6. Remove the Retainer Shutter.

7. Unlock the 2 supports (3).

8. Remove the Cover Clamper.

9. Unlock the 3 supports (4).

10. Remove the Plate Clamper.

11. Remove the Magnet Clamper.

12. Remove the Clamper.

13. Unlock the support (5).

14. Remove the Guide Disc.

15. Remove the Lever Guide.

16. Remove the Spring Lever Guide.

17. Remove the Spring Lever Disc.

18. Remove the Lever Disc.

Spring Shutter

Spring Shutter (2pcs)

Retainer Shutter

(OK) (NG)

Check Hook

Clamper Ass'y

Check Hook

Frame Main Ass'y

Fig. 2-4-B

Retainer Shutter

Guide Disc

(2)

Plate Retainer

Clamper

Magnet Clamper

Plate Clamper

Cover Clamper

• Screw Torque: 0.7 ± 0.3kgf•cm (Screw (2))

(2)

(3)

(4)

(5)

Frame Mian

Spring Lever Guide

(1)

Lever Guide

Lever Disc

Spring Lever Disc

Fig. 2-4-A

NOTE

1. In case of the Retainer Shutter Ass'y installation, check if the value of the Fig. 2-4-B is correct.

2. In case of the Clamper Ass'y installation, check if the value of the Fig. 2-4-C is correct.

Fig. 2-4-C

2-5: FFC WIRE HANDLING

1. When installing the FFC, fold it correctly and install it as shown from Fig. 2-5-A to Fig. 2-5-D.

NOTE

1. Do not make the folding lines except the specified positions for the FFC.

[ 22 pin FFC ]

Printing Surface

35 ± 1mm

Fold

Fig. 2-5-A

B2-4

Install the position (A) and (B)

(A)

DISASSEMBLY INSTRUCTIONS

(B)

Fig. 2-5-B

[ 4 pin FFC ]

Printing Surface

71 ± 1mm Fold it by 90°

Fig. 2-5-C

[ 5 pin FFC ]

Printing Surface

25 ± 1mm Fold it by 90°

Fold it by 90° 15 ± 1mm

10 ± 1mm

16 ± 1mm

Fig. 2-5-D

B2-5

3. REMOVAL AND INSTALLATION OF

desoldering completely, pickup the corner of the IC using

tweezers and remove the IC by moving with the IC

REMOVAL

desoldering machine.

(Refer to Fig. 3-3.)

Put Masking Tape (cotton tape) around the Flat Package

NOTE

IC to protect other parts from any damage.

(Refer to Fig. 3-1.)

Some ICs on the PCB are affixed with glue, so be

careful not to break or damage the foil of each IC

NOTE

leads or solder lands under the IC when removing it.

Masking is carried out on all the parts located within

10 mm distance from IC leads.

DISASSEMBLY INSTRUCTIONS

Heat the IC leads using a blower type IC desoldering

machine.

(Refer to Fig. 3-2.)

NOTE

Do not rotate or move the IC back and forth , until IC

Peel off the Masking Tape.

can move back and forth easily after desoldering the

leads completely.

Absorb the solder left on the pattern using the Braided

Shield Wire.

(Refer to Fig. 3-4.)

NOTE

Do not move the Braided Shield Wire in the vertical

direction towards the IC pattern.

FLAT PACKAGE IC

3. When IC starts moving back and forth easily after

Blower type IC

desoldering machine

Masking Tape

(Cotton Tape)

Tweezers

Fig. 3-1

Fig. 3-3

Blower type IC

desoldering machine

Fig. 3-2

B3-1

Braided Shield Wire

Soldering Iron

IC pattern

Fig. 3-4

INSTALLATION

When bridge-soldering between terminals and/or the

soldering amount are not enough, resolder using a Thin-

Take care of the polarity of new IC and then install the

tip Soldering Iron.

(Refer to Fig. 3-8.)

new IC fitting on the printed circuit pattern. Then solder

each lead on the diagonal positions of IC temporarily.

(Refer to Fig. 3-5.)

Finally, confirm the soldering status on four sides of the

IC using a magnifying glass.

Confirm that no abnormality is found on the soldering

position and installation position of the parts around the

IC. If some abnormality is found, correct by resoldering.

NOTE

When the IC leads are bent during soldering and/or

Supply the solder from the upper position of IC leads

repairing, do not repair the bending of leads. If the

sliding to the lower position of the IC leads.

bending of leads are repaired, the pattern may be

(Refer to Fig. 3-6.)

damaged. So, always be sure to replace the IC in this

case.

DISASSEMBLY INSTRUCTIONS

Soldering Iron

Absorb the solder left on the lead using the Braided

Shield Wire.

(Refer to Fig. 3-7.)

NOTE

Do not absorb the solder to excess.

Thin-tip Soldering Iron

Fig. 3-8

Solder temporarily

Solder

Solder temporarily

Fig. 3-5

Soldering Iron

Supply soldering from upper position to lower position

Fig. 3-6

Soldering Iron

Braided Shield Wire

Fig. 3-7

B3-2

SERVICE MODE LIST

This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.

• Do not feel after other MENU.

1. Check of the SUM DATA and MICON VERSION on the screen. 1-1: Press the SETUP/TV MENU ---> 0027 button on the remote control to select "Version Info".

Fig. 1-1

1-2: Press the ENTER button on the remot e control.

CB34M03102

Fig. 1-2

2. DVD Initialize Data. 2-1: Press the SETUP/TV MENU ---> 0027 button on the remote control to select "DVD Initialize".

Fig. 2-1

2-2: Press the ENTER button on the remot e control to select "OK".

Fig. 2-2

C-1

SERVICING FIXTURES AND TOOLS

JG176 Up-Date Disc

Ref. No. Part No. Parts Name

JG176 APJG176152 Up-Date Disc

Parts Name

Up-Date of the Firmware

RE-WRITE FOR DVD FIRMWARE

1. Turn on the power, and set the DVD mode. 1-1: Press the SETUP/ TV MENU ---> 0027 button on the remote control to s elect "Initial Settings".

Fig. 1-1

1-2: Press the ENTER button on the remot e control to select "Options".

Fig. 1-2

1-3: Press the button on the remote control.

AEEUL0304A

Fig. 1-3

C-2

Prepare for USB Memory

1 ．

1. USB Memory (Figure1) used for Update is connected with PC.

RE-WRITE FOR DIGITAL SOFT FIRMWAR

Figure1：USB Memory

2. The U

3. The software is co

4. The file name of the software co

date software is downloaded.

ied onto USB Memory.

Before file name change：CA**Ixxxxx.bin

↓

After file name change：AppBase.bin *chan

e the file name by normal-width.

ied onto USB Memory is changed. The following reference

Figure2：Rename for File Name

5. USB Memor

is detached from PC.

C-3

Update procedure

2 ．

1. Target set is power on. Afterwards, the AC cord is disconnected.

2. The cover of the back of the set is detached.

3. USB Memor *Refer to "1.Pre

SET (REAR)

that copies software onto the USB connector of the set is insert ed.

are for USB Memory" for the method of copying software onto USB Memory.

USB Connector

Figure3：USB Connector

4. The AC cord of the tar

while updating software.

The key is invalid while updating software.

Attention

Please do not pull out the AC cord while updating software.

When the update is completed

When the update is completed, the checksum screen is displayed in the monitor.

5. The AC cord of the target set is disconnected after the update is complete, and USB Memory is detached.

et set is inserted. The update of software starts.

- Attention The checksum screen is displayed to notify the update completion. At that time, the version before it updates it is displayed. It is not a version of the update software.

C-4

+ 64 hidden pages