SHARP LC-22DV200E Service Manual

SERVICE MANUAL

LC-22DV200E

TELEVISION AND DVD/CD PLAYER

COMBINATION LIQUID CRYSTAL

IMPOTANT WARNING.…………………………………………………………………………………………………………

SERVICING NOTICES ON CHECKING.………………………………………………………………………………………..

HOW TO ORDER PARTS………………………………………………………………………………………………………

IMPORTANT…………………………………………………………………………………………………………………….

WHEN REPLACING DVD DECK.……………………………………………………………………………………………….

PREPARATION OF SERVICING……………………………………………………………………………………………….

DISC REMOVAL METHOD AT NO POWER SUPPLY.………………………………………………………………………..

ABOUT LEAD FREE SOLDER (PbF).……………………………………………………………..…………………………..

HOTEL MODE FUNCTION……………………………………………………………………………………………………..

GENERAL SPECIFICATIONS.………………………………………………………………………………………………….

DISASSEMBLY INSTRUCTIONS ………………………………………………………………….…………………………..

SERVICE MODE LIST.………………………………………………………………………………………………………….

SERVICING FIXTURES AND TOOLS……………………………………………………………..…………………………..

RE-WRITE FOR DVD FIRMWARE………………………………………………………………..…………………………….

PARTS LOCATION GUIDE (WIRING CONNECTION)………………………………………………………………..………..

TROUBLESHOOTING GUIDE…………………………………………………………………………………………………..

BLOCK DIAGRAM…………………………………………………………………………………..………………………….

PRINTED CIRCUIT BOARDS……………………………………………………………………….…………………………..

SCHEMATIC DIAGRAMS…………………………………………………………………………..…………………………..

WAVEFORMS……………………………………………………………………………………….………………………….

MECHANICAL EXPLODED VIEWS……………………………………………………………………… ……………………

DVD DECK EXPLODED VIEWS…………………………………………………………………..……..…………………….

REPLACEMENT PARTS LIST……………………………………………………………………..……..…………………….

specified ones for maintaining the safety and performance of the set.

This document has been published to be used for

S40ONLC22DV20

MODEL

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

CONTENTS

Page

•

A1-1 A1-2 A1-2 A1-2 A1-3 A1-3 A1-4 A1-5 A1-6 A2-1~A2-6 B1-1~B3-2 C-1 C-2 C-2 D-1 E-1~E-9 F-1~F-12 G-1~G-9 H-1~H-36 I-1~I-3 J1-1~J1-3 J2-1 K1-1~K3-8

Parts marked with " ! " are important for maintaining the safety of the set. Be sure to replace these parts with

SHARP CORPORATION

after sales service only. The contents are subject to change without notice.

IMPOTANT WARNING

CAUTION:

DVD PLAYER IS A CLASS 1 LASER PRODUCT. HOWEVER THIS PLAYER USES A VISIBLE LASER BEAM WHICH COULD CAUSE HAZARDOUS RADIATION EXPOSURE IF DIRECTED. BE SURE TO OPERATE THE PLAYER CORRECTLY AS INSTRUCTED.

THE FOLLOWING CAUTION LABEL IS LOCATED ON THE REAR PANEL OF THE PLAYER.

(Printed on the Rear Panel)

WHEN THIS PLAYER IS PLUGGED TO THE WALL OUTLET, DO NOT PLACE YOUR EYES CLOSE TO THE OPENING OF THE DISC TRAY AND OTHER OPENINGS TO LOOK INTO THE INSIDE OF THIS PLAYER.

USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

DO NOT OPEN COVERS AND DO NOT REPAIR YOURSELF. REFER SERVICING TO QUALIFIED PERSONNEL.

A1-1

SERVICING NOTICES ON CHECKING

BE CAREFUL WITH THE

1. KEEP THE NOTICES 6. PERFORM A SAFETY CHECK AFTER SERVICING

As for the places which need special attentions, they are indicated with the labels or seals on the Confirm that the screws, parts and wiring which cabinet, chassis and parts. Make sure to keep the were removed in order to service are put in the indications and notices in the operation manual. original positions, or whether there are the

portions which are deteriorated around the

2. AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an external metal and the AC cord plug blades. electric shock while the electric current is And be sure the safety of that. flowing.

3. USE THE DESIGNATED PARTS

The parts in this equipment have the specific 2. Remove the antenna terminal on TV and turn characters of incombustibility and withstand on the TV. voltage for safety. Therefore, the part which is 3. Insulation resistance between the cord plug replaced should be used the part which has terminals and the eternal exposure metal the same character. Especially as to the important parts for safety using the 500V insulation resistance meter which is indicated in the circuit diagram or the table of parts as a ! mark, the designated 4. If the insulation resistance is less than 1M parts must be used. ohm, the inspection repair should be

serviced places serviced or not. Check the insulation between the antenna terminal or

(INSULATION CHECK PROCEDURE)

1. Unplug the plug from the AC outlet.

[Note 2] should be more than 1M ohm by

[Note 1].

required.

LCD PANEL [Note 1]

If you have not the 500V insulation Avoid a shock to the panel while servicing. resistance meter, use a Tester. Take enough care to deal with it.

[Note 2]

5. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING

There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

External exposure metal: Antenna terminal

Headphone jack

HOW TO ORDER PARTS

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

IMPORTANT

When you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contact section of the heat sink. Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damage to the IC and Transistor).

A1-2

Soldering temperature: 320 ± 20

WHEN REPLACING DVD DECK

Pick Up PCB

[ When removing the DVD Deck ]

Before removing Pick Up PCB and DVD MT PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

[ When installing the DVD Deck ]

Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.

NOTE

• Before your operation, please read “PREPARATION OF SERVICING”.

• Use the Lead Free solder.

• Manual soldering conditions

•

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

• When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to keep the Flux smoke away from it.

Short circuit using a soldering iron.

Fig. 1

PREPARATION OF SERVICING

The laser diode used for a pickup head may be destroyed with external static electricity. Moreover, even if it is operating normally after repair, when static electricity discharge is received at the time of repair, the life of the product may be shortened. Please perform the following measure against static electricity, be careful of destruction of a laser diode at the time of repair.

• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.

• Soldering iron with ground wire or ceramic type is used.

• A worker needs to use a ground conductive wrist strap for body.

A1-3

DISC REMOVAL METHOD AT NO POWER SUPPLY

Gear Middle

1. Remove the Stand, Back Cabinet Ass'y and LCD Panel.

(Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)

Slide the Gear Middle toward the arrow direction by hand to release the lock. (Refer to Fig. 1)

3. Take out the Disc from the DVD Deck. Be careful not to scratch on the Disc.

DVD Deck

Fig. 1

A1-4

ABOUT LEAD FREE SOLDER (PbF)

•

Pb free solder will tend to splash when heated too high (about 1100

F/ 600

C).

Distinction of PbF PCB:

PCBs (manufactured) using lead free solder will have a PbF printing on the PCB.

(Please refer to figures.)

Caution:

• Pb free solder has a higher melting point than standard solder;

Typically the melting point is 86oF~104oF(30oC~40oC) higher.

Please use a soldering iron with temperature control and adjust it to 650oF ± 20oF (350oC ± 10oC). In case of using high temperature soldering iron, please be careful not to heat too long.

• All products with the printed circuit board with PbF printing must be serviced with lead free solder.

When soldering or unsoldering, completely remove all of the solder from the pins or solder area,

and be sure to heat the soldering points with the lead free solder until it melts sufficiently.

Recommendations

Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.

A1-5

HOTEL MODE FUNCTION

RESPOND/

To set the Hotel mode, please follow the steps below.

Press the MENU---> 0027 button on the remote control.

1. The Hotel mode setting menu will appear.

2. Using the UP/DOWN button on the remote control,

3. select the desired mode. Then press the ENTER button. Using the LEFT/RIGHT button on the remote control,

4. set the mode to desired setting. The Hotel mode has now been set up.

To reset the Hotel mode, please follow the steps below.

1. Press the MENU---> 0027button on the remote control.

2. The Hotel mode setting menu will appear.

3. Using the UP/DOWN button on the remote control, select the RESET.

4. Using the LEFT/RIGHT button on the remote control, please select "OK".

Then press the ENTER button.

5. The setting items has now been returned to initial value.

Setting item

Maximum volume

Panel button

Menu button

Input mode start

Channel Number Channel Number tuned when starting this product can be set.

Reset Various settings of the Hotel mode function return initial State.

Note 1) Even if setting it to "No Respond", the service mode function are effective. Note 2) If setting it to "OFF", it start up in same input source when you turn off the power before.

Setting value

0~100

NO RESPOND

TV/AV/ COMPONENT/ HDMI/PC/DVD/ OFF

All Channel 1

100

RESPOND

OFF

Setting of the maximum volume value.

Effective/invalid setting of main key operation. (*Note 1)

Effective/invalid setting of Menu key operation of set and remote control. (*Note 1)

Setting of input source at power supply On. (*Note 2)

FUNCTIONInitial value

A1-6

GENERAL SPECIFICATIONS

Intermediate

Analog

+5oC ~ +40

-20oC ~ +60

BG / II / DK, L / L' (SECAM VL)

G-1 TV

System

G-2 DVD System

G-3 Tuning

System

LCD LCD Size / Visual Size 21.60 inch / 547.7mmV

Color System PAL / SECAM Speaker 2 Speaker

Sound Output MAX 1.5W + 1.5W

NTSC3.58+4.43 /PAL60Hz Yes Color System NTSC, PAL Disc Disc Diameter 120 mm , 80 mm Drive DSM-3 Search speed Fwd 4 step

Slow speed Fwd 4 step

Broadcasting System Analog

Tuner and System 1Tuner (Analog+Digital) Receive CH Destination UK, I.R., CCIR Hyper+France CATV CH Coverage Analog IreE2~E4, X~Z+2, S1~S10, E5~E12,S11~S41,E21~E69

LCD Type Color TFT LCD Number of Pixels 1366(H) x 768(V)

View Range Left/Right 85/85 degree

Bright Dot n 0 Zero Bright Dot Ratio --

Position Front Size 1.0 x 2.7 inch Impedance 8 ohm

10%(Typical) ---

Rev 4 step

Digital

Digital E5~E12, ItaD~H2, Fra1~6, Rus6~12, E21~E69

Up/Down 80/80 degree

Actual 4, 8, 16, 32 times (DVD)

Actual 1/16, 1/8, 1/4, 1/2 times

< =

DVD, CD-DA, CD-R/RW, Video CD, SVCD

4, 8, 16, 32 times (CD)

U.K., I.R., CCIR, FRENCH System DVB-T(OFDM 2k/8k, 16QAM/64QAM), DVB-T HD(H.264)

Frequency Picture(FP) 38.9 / 38.9 / 38.9 / 33.9MHz

Auto Tuning Method Preset CH 2000 Service in total of Analog and Digital. Stereo/Dual TV Sound Nicam/A2 Dual Tuner Sound Muting Yes

G-4 Signal

G-5 Power

G-6 Regulation

G-7 Temperature

G-8 Operating Humidity G-9 OSD Language

Video Signal Input Level 1 V p-p/75 ohm

RGB Signal Output Level -Audio Signal Input Level -8.0dBm/50k ohm

Power Source AC 220-240V AC 50Hz

Power Consumption at AC 49 W at AC 230 V 50 Hz

Protector Power Fuse Yes

Sound(FS) FP-FS

Digital

Output Level 1 V p-p/75 ohm S/N Ratio (Weighted) 65dB Horizontal Resolution at DVD Mode 400 Lines

Output Level at DVD -12.0dBm/1k ohm (-20dBFs 0dBFs=2.0Vrms)

at TV -8 dBm/1k ohm (0dBm=0.775Vrms) Digital Output Level 0.5 V p-p/75 ohm S/N Ratio at DVD (Weighted) 85dB Harmonic Distortion 0.02% (1KHz) Frequency Response : at DVD 4Hz - 22kHz

at Video CD/SVCD 4Hz - 20kHz

at CD 4Hz - 20kHz

DC ---

at DC --

Stand by (at AC) w/ EPG Timer --

w/o EPG Timer 0.7 W at AC 230 V 50 Hz Per Year -- kWh/Year

Safety CE(EN60065:2002+AMD.11:2008), SEMKO, HOMOLO,

Radiation CE X-Radiation --Operation Storage Space Around Unit 100mm (4inch)

(TV) English, Spanish, German, French, Italian, Swedish

(DVD) English, Spanish, German, French, Italian, Swedish

33.4 / 32.9 / 32.4 / 40.4MHz

5.5 / 6.0 / 6.5 / 6.5MHz

36.167MHz ALL Band (Not C.C.I.R. CH Plan)

Ukraine Safety

Less than 80% RH

Dutch, Russian, Portuguese, Turkish, Greek, Finnish Polish, Danish, Norwegian, Hungarian, Czech, Slovak Estonian, Latvian, Lithuanian, Slovenian, Ukranian

A2-1

GENERAL SPECIFICATIONS

Volume Up /

G-10 Clock and

Timer

G-11 Remote

Control

Sleep Timer Max Time 120 Min

Step 10 / 20 / 30 / 40 / 50 / 60 / 90 / 120 Min

On/Off Timer Program(On Timer / Off Timer) 1 Program / 1 Program Timer Back-up (at Power Off Mode) more than -- Min Sec EPG Timer Events -Unit RC-RV Glow in Dark Remocon No Remocon Format ORION Format NEC Custom Code 71-8E h Power Source Voltage(D.C) 3V

UM size x pcs UM-3 x 2 pcs

Total Keys 47 Keys Keys Power (Stand By) Yes

Display / (Status) Yes Analog Menu No Digital Menu No Input Select Yes DTV/ATV Yes TV/DVD Yes Eject No Guide(EPG) Yes Picture Size Yes 1 Yes 2 Yes 3 Yes 4 Yes 5 Yes 6 Yes 7 Yes 8 Yes 9 Yes 0 Yes Sleep No Mute Yes

Volume Down / No Volume Up Yes Volume Down Yes CH Down No CH Up No Menu / Setup Yes

/Slow- Yes /Slow+ Yes OK / CH List Yes Return Yes Freeze No TV/Radio No Subtitle Yes Audio No Play Yes Stop Yes Pause Yes Quick View Yes Cancel Yes DVD Menu Yes Top Menu Yes Repeat A-B No Play Mode Yes Jump No Search+ No Search- No

T'TEXT Keys TEXT / TAP / TV Yes

Slow+ / F.T.B No Audio / F.T.B Yes Slow- / Hold No Freeze / Hold Yes Angle / Reveal Yes Zoom / Sub Page Yes Red/Skip- Yes Green/REV Yes Yellow/FWD Yes Cyan/Skip+ Yes CH Up / Page Up Yes CH Down / Page Down Yes

Yes Yes

A2-2

GENERAL SPECIFICATIONS

Speaker

G-12 Features

Power On Memory Yes Auto Shut Off Yes Just Clock Function No Game Position No DNR Yes

Comb Filter Yes

Auto Set Up (Fast installation) Auto tuning Yes

CH sort Yes

ATS Yes Auto clock (Digital tuner) Yes Plug in start Yes

Picture Setting(TV) Picture Preference Yes

Brightness , Contrast , Color Yes Tint Yes Sharpness Yes DNR Yes Color Temperature Yes Blue Back Yes Backlight Control Yes HDMI Mode Yes DBC (Dynamic Backlight Control) Yes Film Mode No

Picture Setting(PC) BRIGHTNESS , CONTRAST Yes (Connected with TV mode setting)

HOR POSITION , VER POSITION Yes PHASE , CLOCK Yes AUTO ADJUST Yes RED , GREEN , BLUE Yes Backlight Yes (Connected with TV mode setting) WXGA INPUT No WVGA INPUT No

Audio Tone Control (Bass/Treble/Balance) Yes

Surround Yes Equalizer Yes

Stable Sound No Audio Description Yes BBE No SRS WOW (SRS 3D/Focus/Tru Bass) No

Tuning Auto Tuning (Analog/Digital) Yes

Lock Panel Lock No

Screen Saver

T'Text Yes

Text and Picture Yes Wide Mode (AUTO/4:3/16:9/CINEMA/14:9/REAL) Yes CH Label Yes Reset TV Setting Yes HD Zoom Yes Picture Scroll (Vertical Position) No PFC(Power Factor circuit) No Freeze frame Yes (Tuner Only) Plug and Play No Power Management Yes No Operation Power Off Yes Hearing Impaired Yes 4:3 Mode (Auto 4:3 Default) Yes TV Location Yes

Variable Audio Out No

Update Scan (Analog/Digital) Yes CH Skip (Analog/Digital) Yes CH Sort (Analog/Digital) Yes CH Edit (Analog/Digital) Yes Fine Tuning (Analog) Yes

Channel Lock Yes Parental Lock (Digital) Yes Hotel Lock Yes Inversion No Full White No Screen Saver No Static Image No

Text type Fastext / Toptext Text Language English, German, Swedish, Finnish, Hungarian,

Italian, French, Portuguese, Spanish, Czech, Slovak, Polish, Estonian, Lettish, Lithuanian, Serbian, Croatian, Slovenian, Rumanian, Russian, Bulgarian, Ukrainian, Turkish, Greek, Hebrew, Arabic

A2-3

GENERAL SPECIFICATIONS

SVGA (800x600)

Yes (60Hz)

Scart Spec Scart1 AV in Yes

Scart2 AV in No

Digital Text (VBI teletext) MHEG-5 MHP EPG (BBC type 8Days Digital tuner only) OAD (Over Air Download) Common Interface (Digital tuner only) Rec Screen Status Ch sorting based on Ch List (Digital/Germany only) Rename Carrier (Digital) Edit Event Timer Software Update via CI Slot Preference Language (Audio/Subtitle/Digital Service)(Digital) DVB Subtitle (Digital) Time Setup Signal Status Digital Out Dolby Digital Dolby Digital

Decode(Down Mix) Dolby Digital Yes

PC Monitor Input Yes

AV out Yes (A.Tuner/D.Tuner) S-Video in Yes RGB in Yes

AV out No S-Video in No RGB in No

Yes

Yes Yes Yes

Yes

Yes Yes Yes Yes

Dolby Digital Plus Dolby Digital MPEG PCM HE AAC Dolby Digital

Dolby Digital Plus Yes MPEG Yes HE AAC Yes

VGA (640x480) Yes (60Hz) VGA (720x400) No (Possible to Display) WVGA (848x480) No

No No

No No No

XGA (1024x768) Yes (60Hz) WXGA (1280x768) Yes (60Hz) WXGA (1280x720) Yes (60Hz) WXGA (1360x768) Yes (60Hz) SXGA (1280x1024) No (Possible to Display) WXGA+ (1440x900) No (Possible to Display) WSXGA+ (1680x1050) No (Possible to Display)

HDMI Input Yes

Component Input Yes

FULL HD (1920x1080) No (Possible to Display)

VGA (640×480) Yes (60Hz) VGA (720x400) No (Possible to Display) WVGA (848x480) No SVGA (800x600) Yes (60Hz) XGA (1024x768) Yes (60Hz) WXGA (1280x768) Yes (60Hz) WXGA (1280x720) Yes (60Hz) WXGA (1360x768) Yes (60Hz) SXGA (1280x1024) No (Possible to Display) WXGA+ (1440x900) No (Possible to Display) WSXGA+ (1680x1050) No (Possible to Display) FULL HD (1920x1080) No (Possible to Display) 720×480i (4:3) Yes (60Hz) 720×480i (16:9) Yes (60Hz) 720×480p (4:3) Yes (60Hz) 720×480p (16:9) Yes (60Hz) 720×576i (4:3) Yes (50Hz) 720×576i (16:9) Yes (50Hz) 720×576p (4:3) Yes (50Hz) 720×576p (16:9) Yes (50Hz) 1280×720p Yes (50/60Hz) 1920×1080i Yes (50/60Hz) 1920×1080p Yes (24/50/60Hz) CEC(ORION Standard) No Deep Color No xvYCC No

720×480i (4:3) Yes (60Hz) 720×480i (16:9) Yes (60Hz) 720×480p (4:3) Yes (60Hz) 720×480p (16:9) Yes (60Hz) 720×576i (4:3) Yes (50Hz) 720×576i (16:9) Yes (50Hz) 720×576p (4:3) Yes (50Hz) 720×576p (16:9) Yes (50Hz) 1280×720p Yes (50/60Hz) 1920×1080i Yes (50/60Hz) 1920×1080p No (Possible to Display)

A2-4

GENERAL SPECIFICATIONS

VR Format Playback

Play Mode

Yes

Features (DVD)

Wall Mount Size W x H(mm) Yes (100 x 100)

Stand Tilt No

Parental Lock Yes Auto Power Off No Video CD Playback Yes SVCD Playback Yes MP3 Playback Yes WMA Playback Yes JPEG Playback Yes Fujicolor CD Yes KODAK Picture CD Yes Divx Playback Yes

USB No Digital Out Dolby Digital Dolby Digital

Decode(Down Mix) Dolby Digital Yes

Auto Retract Disc No BNR No Disc Navigator Yes

E.B.L. (Enhanced Black Level) Surround No Screen Saver No Tray Lock No One Touch Replay No CGMS-A in CC XDS No Audio DAC 192kHz / 24bit Macrovision Yes (No Video Out) Closed Caption signal in VBI (DVD Playback) No

Screw Size M4 x 10

Swievel No

DMF Support No

MPEG PCM PCM PCM DTS Yes

DTS No

G-13 Accessories

Audio Adjust Yes

Video Adjust Yes

TV Screen

Audio Language Yes Subtitle Language Yes DVD Menu Language Yes Subtitle Display Yes Angle Indicator Yes Owner's Manual Language English, Spanish, German, French, Italian, Swedish

Remote Control Unit Yes Rod Antenna No

Loop Antenna (W/ Antenna Change Plug) No

DVB-T Antenna No U/V Mixer No DC Car Cord (Center+) No Guarantee Card No Caution Sheet No Repair Coupon No AQUOS Care plan No Warning Sheet No Circuit Diagram No Antenna Change Plug No Service Facility List No Important Safeguard No Quick Set-up Sheet Yes(23Language) Battery Yes

Equalizer Yes Dynamic Range Control Yes Dialog Yes

Sharpness Yes Brightness Yes Contrast Yes Gamma Yes Hue Yes Chroma Level Yes 4:3 (Letter Box, Pan Scan) Yes 16:9 (Wide) Yes

Dutch, Portuguese, Turkish, Greek, Finnish Polish, Danish, Norwegian, Hungarian, Czech, Slovak Estonian, Latvian, Lithuanian, Slovenian, Ukranian

w/Guarantee Card No

Poles Terminal -

Terminal -

UM size x pcs UM-3 x 2 pcs OEM Brand No

A2-5

G-14 Interface

PC Monitor Input (D-Sub)

Yes

G-15 Set Size

G-16 Weight

G-17 Carton

G-18 Material

G-19 Environment

GENERAL SPECIFICATIONS

AC Adapter No AC Cord (for AC Adapter) No AC Cord Yes AV Cord (2Pin-1Pin) No HDMI-DVI Cable No Registration Card No 300 ohm to 75 ohm Antenna Adapter No Stand Screw??? Yes (3pcs) Stand Yes Frame Stand No Switch Side Power (Tact) Yes

Indicator Power/Stand-by Yes(GREEN / RED)

Terminals Rear Video Input 1

Side CI Card Slot Yes

Master Carton No

Gift Box Yes

Drop Test Natural Dropping At 1 Corner / 3 Edges / 6 Surfaces

Container Stuffing 1092 Sets/45' Trailer w/Pallet Yes w/Wrapping Yes Cabinet Cabinet Front PC+ABS 94V0 NON-HALOGEN

PCB Non-Halogen No

Environmental standard requirement Green procurement of SHARP Pb- Free Phase3(PHASE3A)

WEEE Yes

System Select No Main Power SW No Channel Up / Play / Menu Up Yes Channel Down / Stop / Menu Down Yes Volume Up/Menu > Yes Volume Down/Menu < Yes Input Select/Enter Yes Menu Yes Eject Yes

On Timer No

Audio Input 1 S- Input 1 Yes Video Input 2 No Audio Input 2 No S- Input 2 No Video Output No Audio Output No Digital Audio Out (Coaxial) Other Terminal Headphone Euro Scart (21Pin) Component In Audio Input (Component In use)

Audio Input HDMI Input 1 Audio Input (HDMI/DVI In use) PC Monitor Audio Input Alternative HDMI Input 2 No Audio Input (HDMI/DVI In use) No HDMI Input 3 No Audio Input (HDMI/DVI In use) No USB(Software Update) Sub Woofer Output No Diversity No Ext Speaker No DC Jack 12V(Center +) No AC Inlet VHF/UHF Antenna Input

Approx. W x D x H (mm) 536.5 x 201 x 396

w/o Stand,Handle Approx. W x D x H (mm)

Net Approx. 5.3kg (11.7lbs) Net w/o Stand,Handle Approx. 4.7kg (10.4lbs) Gross Approx. 7.7kg (16.9lbs) Gross w/Master Carton (Approx.) --- kg ( --- lbs)

Content ---- Sets Material -- /-Dimensions W x D x H(mm) -- x -- x -- Description of Origin No

Material Single/Brown Dimensions W x D x H(mm) 660 x 458 x 168 Design As per Buyer's Description of Origin No

Height (cm) 80

Cabinet Rear PS 94V0 NON-DECABROM Stand PC+ABS 94V0 NON-HALOGEN

Eyelet Yes

Measures for Whisker Yes

RCA x 1 (AV2)

RCA x 2(L/MONO, R) (AV2)

Yes

1Scart (AV1)

RCA x 3

RCA x 2(L/MONO, R)

Mini Pin Jack( 3.5), STEREO Yes

Yes

Yes DIN Type

536.5 x 67 x 367.5

A2-6

1. REMOVAL OF MECHANICAL PARTS

Remove the 2 screws (1).

Remove the 6 screws (2).

1-1: STAND ASS'Y (Refer to Fig. 1-1)

Remove the 2 screws (1).

Remove the Stand Ass'y in the direction of arrow.

DISASSEMBLY INSTRUCTIONS

1-2: COVER INVERTER and COVER CONNECTOR

(Refer to Fig. 1-2)

1-4: LCD PANEL (Refer to Fig. 1-4)

(CP7001, CP7002, CP7003 and CP7004).

Remove the Cover Connector in the direction of arrow (B).

Remove the LCD PANEL in the direction of arrow.

Disconnect the following connector:

(CP2802).

Fig. 1-1

AND P.C. BOARDS

1-3: BACK CABINET ASS'Y (Refer to Fig. 1-3)

CAUTION

Be careful not to remove the FFC cable forcibly, because the FFC cable may be damaged.

(1)

Stand Ass'y

1. Remove the screw (1).

2. Remove the Cover Inverter in the direction of arrow (A).

3. Disconnect the following connectors:

3. Remove the Back Cabinet Ass'y in the direction of arrow.

(2)

(1)

(2)

Back Cabinet Ass'y

Front Cabinet

(2)

Fig. 1-3

4. Unlock the support (2). 1. Unlock the 2 supports (1).

Cover Connector

(2)

(B)

(1)

Cover Inverter

(A)

FFC Cable

LCD Panel

Connector

Fig. 1-2

Front Cabinet Ass'y

(1)

Fig. 1-4

B1-1

1-5: DVD MT PCB and DVD DECK (Refer to Fig. 1-5)

1-6: POWER PCB (Refer to Fig. 1-6)

1. Put the Back Cabinet Ass'y on the bottom. 1. Remove the 7 screws (1).

(CP501 and CP8101).

(CP2301, CP2302, CP2303, CP8501 and CP8502).

Remove the Shield LVDS in the direction of arrow (B).

1-7: TUNER PCB and MAIN PCB (Refer to Fig. 1-7)

DISASSEMBLY INSTRUCTIONS

DVD Deck Ass'y

Disconnect the following connector:

(CP5802)

Disconnect the following connector:

(CP2201)

NOTE

• Soldering temperature: 320 ± 20

DVD Deck Ass'y

2. Short circuit the position shown in Fig. 1-5 using a 2. Disconnect the following connector: soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. 3. Remove the Power PCB in the direction of arrow.

3. Disconnect the following connectors:

(1)

4. Remove the 3 screws (1).

5. Remove the DVD DECK Ass'y in the direction of arrow (A).

6. Remove the 2 screws (2).

(1)

8. Unlock the 2 supports (3).

9. Remove the DVD MT PCB in the direction of arrow (C).

(2)

(B)

DVD MT PCB

Shield LVDS

Power PCB

(B)

Pick Up PCB

(3)

(1)

(C)

(1)

(A)

Short circuit using a s

oldering iron.

Back Cabinet Ass'y

Fig. 1-5

1. Before your operation, please read "PREPARATION OF SERVICING".

2. Use the Lead Free solder.

3. Manual soldering conditions

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

4. When Soldering/Removing of solder, use the drawing equipment over the Pick Up Unit to keep the Flux smoke away from it.

5. When installing the DVD Deck, remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.

Back Cabinet Ass'y

Fig. 1-6

1. Remove the 2 screws (1).

3. Remove the Tuner PCB in the direction of arrow (A).

4. Remove the screw (2).

5. Remove the Spring Tuner in the direction of arrow (B).

7. Remove the 6 screws (3).

8. Remove the Main PCB and Holder PCB in the direction of arrow (C).

9. Remove the 2 screws (4).

10. Remove the Holder CI Card in the direction of arrow (D).

(1)

Tuner PCB

(3)

Main PCB

Spring Tuner

Holder PCB

(C)

(A)

(2)

(B)

(1)

(3)

Holder CI Card

(4)

B1-2

(D)

Back Cabinet Ass'y

Fig. 1-7

1-8: REMOCON PCB and OPERATION PCB

(Refer to Fig. 1-8)

1. Remove the screw (1).

DISASSEMBLY INSTRUCTIONS

(2)

2. Remove the Remocon PCB in the direction of arrow (A).

3. Push 9 supports (2).

4. Remove the Panel Side Ass'y in the direction of arrow (B).

5. Remove the 2 screws (3).

6. Remove the Operation PCB in the direction of arrow (C).

(1)

Remocon PCB

(A)

Back Cabinet Ass'y

Operation PCB

Panel Side Ass'y

(3)

(C)

(2)

(B)

Fig. 1-8

B1-3

2. REMOVAL OF DVD DECK PARTS

NOTE

DISASSEMBLY INSTRUCTIONS

Remove the PCB630.

1. Disassemble only the DVD DECK PARTS parts listed here. Minute adjustments are needed if the disassembly is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y.

2-1: TRAVERSE ASS'Y/LOADING MOTOR PCB ASS'Y/ PLATE TRVS UD (Refer to Fig. 2-1-A)

1. Remove the screw (1).

2. Remove the screw (2).

3. Unlock the 5 supports (3).

4. Remove the Insulator (R) from the Loader Ass'y.

5. Remove the Traverse Ass'y and Plate Trvs Ud.

(1)

Insulator (R)

Traverse Ass'y

Plate TRVS UD

(2)

Check Lock

Fig. 2-1-C

2.2: HOLDER TRAVERSE/INSULATOR (F)/ INSULATOR (R)/FEED RACK ASS'Y/ PCB630/GEAR MIDDLE/GEAR FEED/ FEED MOTOR/GEAR MOTOR (Refer to Fig. 2-2-A)

1. Remove the Holder Traverse.

2. Remove the Insulator (F).

3. Remove the Insulator (R).

4. Remove the screw (1).

5. Remove the Feed Rack Ass'y.

6. Remove the screw (2).

(3)

Loader Sub Ass'y

• Screw Torque: 1.0 ± 0.3kgf•cm (screw(1))

• Screw Torque: 3.0 ± 0.3kgf•cm (screw(2))

(3)

Fig. 2-1-A

NOTE

1. In case of the Traverse Ass'y installation, hook the wire on the Loader Ass'y as shown Fig. 2-1-B to Fig. 2-1-C.

Loader Ass'y (Top side)

Check Lock

8. Unlock the support (3).

9. Remove the Gear Middle.

10. Remove the screw (4).

11. Remove the Gear Feed.

12. Remove the 2 screws (5).

13. Remove the Feed Motor.

14. Remove the Gear Motor.

(4)

Gear Feed

(2)

PCB 630

Insulator (F)

Holder Traverse

• Screw Torque: 1.3 ± 0.3kgf•cm (Screw (1))

• Screw Torque: 3.0 ± 0.3kgf•cm (Screw (2))

• Screw Torque: 1.0 ± 0.3kgf•cm (Screw (4), (5))

(3)

Insulator (F)

(1)

Feed Rack Ass'y

(5)

Traverse Ass'y

Gear Motor

Feed Motor

Gear Middle

Insulator (R)

Fig. 2-2-A

Check Lock

Fig. 2-1-B

B2-1

NOTE

•

Soldering temperature: 350 ± 5

GEAR WORM/RACK LEVER (Refer to Fig. 2-3-A)

DISASSEMBLY INSTRUCTIONS

GEAR WORM/RACK LEVER (Refer to Fig. 2-3-A)

Safety surface for pressing of the insert.

1. In case of the Gear Motor installation, check if the value of the Fig. 2-2-B is correct.

2. When installing the wire of the PCB630 install it correctly as Fig. 2-2-C. Manual soldering conditions

• Soldering time: Within 4 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

3. When installing the Feed Rack Ass'y, push both ends to align the teeth as shown Fig. 2-2-D. Then install it.

4. In case of the Insulator (F) installation, install correctly as Fig. 2-2-E.

5. In case of the Insulator (R) installation, install correctly as Fig. 2-2-F.

6. After the assembly of the Traverse Ass'y, hook the wire on the Traverse Ass'y as shown Fig. 2-2-G.

Insulator (R)

Traverse Ass'y (Top Side)

Fig. 2-2-F

Traverse Ass'y

Check Hook

8.0 ± 0.2mm

Gear Motor

Feed Motor

Fig. 2-2-B

PCB630

~FEED MOTOR~

WHITE(4)

BROWN(3)

• Install wire from (1) to (4) in order.

~FEED MOTOR~

YELLOW(2)

GREEN(1)

Fig. 2-2-C

Feed Rack Ass'y

• Loosen the wire in the direction of the arrow.

2.3: GEAR ROLLER/LUMIRROR WASHER/ ROLLER CONE/SHAFT ROLLER/ LOADING MOTOR PCB/LOADING MOTOR/

1. Remove the 3 screws (1).

2. Remove the Chassis Main Ass'y.

3. Remove the Roller Ass'y.

4. Remove the Gear Roller.

5. Remove the Lumirror Washer.

6. Remove the Roller Cone.

7. Remove the Shaft Roller .

8. Remove the screw (2).

9. Remove the Loading Motor PCB Ass'y.

10. Remove the screw (3).

11. Remove the Loading Motor.

12. Remove the Gear Worm.

13. Remove the Rack Lever.

Fig. 2-2-G

Push

(OK) (NG)

Insulator (F)

Holder Traverse

Push

Fig. 2-2-D

Fig. 2-2-E

B2-2

• Screw Torque: 3.0 ± 0.3kgf•cm (Screw (1))

DISASSEMBLY INSTRUCTIONS

Loading Motor PCB Ass'y

• Screw Torque: 3.0 ± 0.3kgf•cm (Screw (1))

•

Soldering temperature: 350 ± 5

(2)

Lumirror Washer

Roller Cone

Shaft Roller

Frame Main Ass'y

Rack Lever

Chassis Main Ass'y

Lumirror Washer

Roller Cone

Loading Motor

Gear Worm

(3)

Gear Roller

Loading Motor PCB Ass'y

• Install wire from (1) to (2) in order.

RED(2)

BLACK(1)

Fig. 2-3-C

Roller Sub Ass'y

(OK) (NG)

(1)

• Screw Torque: 0.8 ± 0.3kgf•cm (Screw (2))

• Screw Torque: 1.0 ± 0.3kgf•cm (Screw (3))

(1)

Fig. 2-3-A

NOTE

1. In case of the Gear Worm installation, check if the value of the Fig. 2-3-B is correct.

2. When installing the wire of the Loading Motor PCB Ass'y, install it correctly as Fig. 2-2-C. Manual soldering conditions

• Soldering time: Within 4 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

3. In case of the Roller Cone installation, install correctly as Fig. 2-3-D.

4. In case of the Lumirror Washer installation, install correctly as Fig. 2-3-E.

5. In case of the Gear Roller installation, check if the value of the Fig. 2-3-F is correct.

6. After the assembly of the Loader Sub Ass'y, hook the wire on the Loader Sub Ass'y as shown Fig. 2-3-G.

Roller Sub Ass'y

Safety surface for

pressing of the insert.

(OK) (NG)

Roller Sub Ass'y

1.8 + 0, - 0.1mm

Loader Sub Ass'y

Fig. 2-3-D

Fig. 2-3-E

Fig. 2-3-F

Gear Worm

14.3 + 0, - 0.1mm

Loading Motor

Safety surface for pressing of the insert.

Fig. 2-3-B

B2-3

Check Hook

Fig. 2-3-G

2.4: SPRING SHUTTER/PLATE RETAINER/

DISASSEMBLY INSTRUCTIONS

RETAINER SHUTTER/COVER CLAMPER/ PLATE CLAMPER/MAGNET CLAMPER/ CLAMPER/GUIDE DISC/LEVER DISC/ SPRING LEVER GUIDE/SPRING LEVER DISC/ LEVER DISC (Refer to Fig. 2-4-A)

1. Unlock the support (1).

2. Remove the Retainer Shutter Ass'y.

3. Remove the Spring Shutter.

4. Remove the 3 screws (2).

5. Remove the Plate Retainer.

6. Remove the Retainer Shutter.

7. Unlock the 2 supports (3).

8. Remove the Cover Clamper.

9. Unlock the 3 supports (4).

10. Remove the Plate Clamper.

11. Remove the Magnet Clamper.

12. Remove the Clamper.

13. Unlock the support (5).

14. Remove the Guide Disc.

15. Remove the Lever Guide.

16. Remove the Spring Lever Guide.

17. Remove the Spring Lever Disc.

18. Remove the Lever Disc.

Spring Shutter (2pcs)

Retainer Shutter

(OK) (NG)

Check Hook

Clamper Ass'y

Frame Main Ass'y

Fig. 2-4-B

Spring Shutter

Retainer Shutter

Guide Disc

(2)

Plate Retainer

Clamper

Magnet Clamper

Plate Clamper

Cover Clamper

• Screw Torque: 0.7 ± 0.3kgf•cm (Screw (2))

(2)

(3)

(4)

Spring Lever Disc

(5)

Frame Mian

Spring Lever Guide

(1)

Lever Guide

Lever Disc

Fig. 2-4-A

NOTE

1. In case of the Retainer Shutter Ass'y installation, check if the value of the Fig. 2-4-B is correct.

2. In case of the Clamper Ass'y installation, check if the value of the Fig. 2-4-C is correct.

Check Hook

Fig. 2-4-C

2-5: FFC WIRE HANDLING

1. When installing the FFC, fold it correctly and install it as shown from Fig. 2-5-A to Fig. 2-5-D.

NOTE

1. Do not make the folding lines except the specified positions for the FFC.

[ 24 pin FFC ]

Printing Surface

35 ± 1mm

Fold

Fig. 2-5-A

B2-4

DISASSEMBLY INSTRUCTIONS

Install the position (A) and (B)

[ 4 pin FFC ]

71 ± 1mm

Fold it by 90°

[ 5 pin FFC ]

25 ± 1mm Fold it by 90°

(A)

(B)

Fig. 2-5-B

Printing Surface

Fig. 2-5-C

Printing Surface

Fold it by 90° 15 ± 1mm

10 ± 1mm

16 ± 1mm

Fig. 2-5-D

B2-5

3. REMOVAL AND INSTALLATION OF

desoldering completely, pickup the corner of the IC using

tweezers and remove the IC by moving with the IC

REMOVAL

desoldering machine.

(Refer to Fig. 3-3.)

Put Masking Tape (cotton tape) around the Flat Package

NOTE

IC to protect other parts from any damage.

(Refer to Fig. 3-1.)

Some ICs on the PCB are affixed with glue, so be

careful not to break or damage the foil of each IC

NOTE

leads or solder lands under the IC when removing it.

Masking is carried out on all the parts located within

10 mm distance from IC leads.

DISASSEMBLY INSTRUCTIONS

Heat the IC leads using a blower type IC desoldering

machine.

(Refer to Fig. 3-2.)

NOTE

Do not rotate or move the IC back and forth , until IC

Peel off the Masking Tape.

can move back and forth easily after desoldering the

leads completely.

Absorb the solder left on the pattern using the Braided

Shield Wire.

(Refer to Fig. 3-4.)

NOTE

Do not move the Braided Shield Wire in the vertical

direction towards the IC pattern.

FLAT PACKAGE IC

3. When IC starts moving back and forth easily after

Blower type IC

desoldering machine

Masking Tape

(Cotton Tape)

Tweezers

Fig. 3-1

Fig. 3-3

Blower type IC

desoldering machine

Fig. 3-2

B3-1

Braided Shield Wire

Soldering Iron

IC pattern

Fig. 3-4

INSTALLATION

When bridge-soldering between terminals and/or the

soldering amount are not enough, resolder using a Thin-

Take care of the polarity of new IC and then install the

tip Soldering Iron.

(Refer to Fig. 3-8.)

new IC fitting on the printed circuit pattern. Then solder

each lead on the diagonal positions of IC temporarily.

(Refer to Fig. 3-5.)

Finally, confirm the soldering status on four sides of the

IC using a magnifying glass.

Confirm that no abnormality is found on the soldering

position and installation position of the parts around the

IC. If some abnormality is found, correct by resoldering.

NOTE

When the IC leads are bent during soldering and/or

Supply the solder from the upper position of IC leads

repairing, do not repair the bending of leads. If the

sliding to the lower position of the IC leads.

bending of leads are repaired, the pattern may be

(Refer to Fig. 3-6.)

damaged. So, always be sure to replace the IC in this

case.

DISASSEMBLY INSTRUCTIONS

Soldering Iron

Absorb the solder left on the lead using the Braided

Shield Wire.

(Refer to Fig. 3-7.)

NOTE

Do not absorb the solder to excess.

Thin-tip Soldering Iron

Fig. 3-8

Solder temporarily

Solder

Solder temporarily

Fig. 3-5

Soldering Iron

Supply soldering from upper position to lower position

Fig. 3-6

Soldering Iron

Braided Shield Wire

Fig. 3-7

B3-2

This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.

1-1:

1-2:

SERVICE MODE LIST

2-1:

2-2:

Fig. 1-2

Fig. 2-1

Fig. 2-2

• Do not feel after other MENU.

1. Check of the SUM DATA and MICON VERSION on the screen.

Press the SETUP/TV MENU ---> 0027 button on the remote control to select "Version Info".

Fig. 1-1

Press the ENTER button on the remote control.

CB32M03171

IDTV0801_001045_3_002_52

2. DVD Initialize Data.

Press the SETUP/TV MENU ---> 0027 button on the remote control to select "DVD Initialize".

Press the ENTER button on the remote control to select "OK".

C-1

Turn on the power, and set the DVD mode.

1-1:

SERVICING FIXTURES AND TOOLS

RE-WRITE FOR DVD FIRMWARE

Fig. 1-1

JG176 Up-Date Disc

1-2:

1-3:

Fig. 1-3

Fig. 1-2

Press the SETUP/ TV MENU ---> 0027 button on the remote control to select "Initial Settings".

Ref. No. Part No. Parts Name

Up-Date of the FirmwareJG176 APJG176151 Up-Date Disc

Parts Name

Press the ENTER button on the remote control to select "Options".

Press the button on the remote control.

C-2

+ 56 hidden pages