Sharp KS-R19S, KS-R23ST, KS-R19ST, KS-R23S Service Manual

Page 1
SHARP SERVICE MANUAL
TABLE OF CONTENTS
NAME OF PARTS AND SPECIFICATIONS .......................................................................
CAUTIONS FOR USE .....................................................................................................
CIRCUIT DIAGRAM ........................................................................................................
COMPONENT REPLACEMENT PROCEDURE .................................................................
INSPECTION AFTER ASSEMBLING ................................................................................
PRECAUTIONS FOR WARM-KEEPING TO GET TASTY RICE...........................................
TROUBLESHOOTING .....................................................................................................
SERVICE PARTS LIST ...................................................................................................
Page
2 3 4 5 - 10 1 1 - 12 13 - 15 16 17 - 18 19 - 23
JAR RICE COOKER
MODELS
KS-R19S/ST KS-R23S/ST
In the interests of user-safety (Required by safety regulations in some countries) the set should be restore to its original condition and only parts identical to those specified should be used.
SHARP CORPORATION
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2
NAME OF P ARTS
Handle
Latch button
“WARM” indicator lamp “COOK” indicator lamp
Dew receiver
Latch hook cover
Cook switch
P ANEL
Warm switch
Lid
Power supply cord
Body
Latch angle
Steam vent hole
Panel
Inner pot
Steamer rack
Inner lid
SPECIFICA TIONS
Model Rated voltage (V) Rated frequency (Hz) Power consumption (Cook) (W) Power consumption (Warm) (W) Capacity (l) Heating method Dimensions (W x D x H) (mm.) Weight (kg.)
KS-R19S/ST
220
KS-R23S/ST
600
50
800
60 (Avg. 28) 62 (Avg. 28)
1.8
2.2
Direct heating method
299 x 287 x 300 299 x 287 x 324
3.1 3.5
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3
For power supply use the proper socket. Do not connect too many loads to one outlet. Fully insert the plug. Hold the plug itself, when disconnecting it. Do not operate the appliance with a damage cord or plug, electric shock or fire may occur. Unplug from outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts. Do not wash the body , cord or plug with water or pour water directly into the body . Otherwise, electric shock or malfunction may occur. Unless the inner pot is in place, the switch can not be turn on. If the switch is kept pressed forcibly , malfunction may occur. If the switch is turned off prematurely , resulting in cook failure, do not attempt to keep the switch pressed forcibly . Malfunction may occur. The possible cause of premature turning-off of the switch is rice sticking to the bottom of inner pot or the heater plate. Keep the switch away from tableware. Do not use in the following places. “Wet floor, place where humidity is high”. “Unstable place, place exposed to direct sunlight”. “Place near heat sources such as a gas cooking table”. “On the low heat-resistant carpets and vinyl table-cloth”. Otherwise, electric shock, malfunction, or deformation may occur. Since it is very hot around the steam vent during or immediately after cooking rice, keep your face and hands away from the vent. Otherwise, you may burn your face and hands.
Do not put the inner pot on other heat sources (e.g. gas ring). Otherwise, it may be deformed, causing rice cooking failure. T ake care not to deform the body , inner pot and inner lid. If they are deformed, rice cooking is disturbed. Always keep clean the inner pot, heater plate, inner lid and steam tube. If foreign matter such as grinds of rice adhere to them, rice boiling and heat retention may be adversely affected. Do not put dish cloth on lid or on handle during boiling. Otherwise, deformation and malfunction may occur. This model is for rice cooking and heat retention. Do not use it as follows. Boiling-over or smell permeation will occur. “Heat retention of food (boiling rice, steamed rice with red beans) which spoils quickly”. “Cooking and heat retention of porridge and soup. “Heat retention and addition of cool boiled rice”. “Heat retention with plastic spoon put in the rice cooker”. Do not apply strong vibration and shock during cooking rice. Thermostat error may occur , resulting in cooking failure. Steam may vent out from a clearance between the body and lid, or the steam vent hole may peep. This is not indication of trouble. Be sure to put the steam tube and inner lid when using. Otherwise cooking failure or poor heat retention may occur. Do not turn the rice cooker on without both rice and water in the inner pot.
CAUTIONS FOR USE
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CIRCUIT DIAGRAM
SCHEMA TIC DIAGRAM
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5
1. Upside down the rice cooker .
2. Remove the screw holding the cord reel ass’y .
3. Remove the cord reel ass’y and disconnect lead wires from cord reel ass’y .
4. Now the cord reel ass’y is free.
REMOVE OF CORD REEL ASSEMBLY
COMPONENT REPLACEMENT PROCEDURE
1. Remove the cord reel assembly in accordance with “REMOVE OF CORD REEL ASSEMBL Y”.
2. Remove the screw holding the body to bottom cover.
3. Insert the flat type screwdriver in to the gap between the bottom cover and body , to pry the bottom cover out of body .
4. Now the bottom cover is free.
REMOVE OF BOTTOM COVER
Body
Bottom cover
Fig. 2
Fig. 1
Screw
Bottom cover
Cord reel ass’y
Body
Place a blanket for protection
Screw
Body
Flat type screwdriver
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6
1. Remove the bottom cover in accordance with “REMOVE OF BOTTOM COVER”.
2. Upside down the outer pot and disconnect the lead wires from the micro switch.
3. Remove the screw holding the micro switch to the switch leg ass’y .
4. Now the micro switch is free.
REMOVE OF MICRO SWITCH
1. Remove the bottom cover in accordance with “REMOVE OF BOTTOM COVER”.
2. Remove the screw holding micro switch to the switch leg ass’y .
3. Pull the stop ring holding the switch leg ass’y to the thermostat rod.
4. Remove 2 screws holding the switch leg ass’y to the outer pot.
5. Now the switch leg ass’y is free. Note : When mounting the switch assembly , lock it in a manner that the switch button will not come in cont act
with the panel.
REMOVE OF SWITCH LEG ASSEMBLY
Thermostat ass’y
Outer pot
Switch leg ass’y
Thermostat rod
Stop ring Screw
Fig. 4.
1. Remove the bottom cover in accordance with “REMOVE OF BOTTOM COVER”.
2. Fixing the thermostat rod, pull the stop ring by using the plier and straightening 2 claws of thermostat.
3. Remove thermostat from the outer pot. Fig . 4.
4. Now the thermostat ass’y is free.
REMOVE OF THERMOSTAT ASSEMBLY
Fig. 3.
Micro SW.
Screw
Switch leg ass’y
Blue lead wire
Blue lead wire
Yellow lead wire
Red lead wire
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7
Heater plate
1. Remove the bottom cover in accordance with “REMOVE OF BOTTOM COVER”.
2. Remove 2 screws holding the lead wires to the heater plate ass’y .
3. Remove 3 screws holding the heater plate ass’y to the outer pot.
4. Now the heater plate ass’y is free.
REMOVE OF HEATER PLATE ASSEMBLY
1. Remove the bottom cover in accordance with “REMOVE OF BOTTOM COVER”.
2. Disconnect the lead wires of the panel.
3. Remove the nut and 2 screws holding to the body .
4. Insert the flat type screwdriver into the gap between the upper ring and latch hook cover, to pry the latch hook cover from the upper ring.
5. Detach the dew receiver from the upper ring.
6. Insert the flat type screwdriver or similar to pry the claw of the hinge cover and remove it.
7. Separate the body from the upper ring by rubber hammer knock the upper ring. Fig. 6
8. Remove the panel in accordance with “REMOVE OF P ANEL”.
9. Now the body is free.
REMOVE OF BODY
Fig. 6
Latch hook cover
Body
Upper ring
Flat type screwdriver
Hinge cover
Dew receiver
Screw
Panel
Screw
Nut
Screw
Outer pot
Screw
Fig. 5
Lacth hook cover
Body
To knock
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1. Remove the body in accordance with “REMOVE OF BODY”.
2. Disconnect the lead wire of side heater assembly from the thermostat (cut off) and heater plate ass’y .
3. Pull out the side heater ass’y from the outer pot. Note : Before removing, put a mark for positioning of side heater ass’y on the outer pot and be sure to
reassembly , the side heater ass’y as it was.
REMOVE OF SIDE HEATER ASSEMBLY
1. Remove the body in accordance with “REMOVE OF BODY”.
2. Pry the claw of body lift up by a flat type screwdriver or similar .
3. Detach the panel slantways to up from the body .
4. Now the panel is free.
REMOVE OF PANEL
Body
Panel
Fig. 7
Outer pot
Side heater ass’y
Thermostat (Cut off)
Fig. 8
Flat type screwdriver
Claw of body
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9
Fig. 10
1. Remove the body in accordance with “REMOVE OF BODY”.
2. Disconnect the lead wires from heater plate ass’y and remove the screw holding temp. fuse angle.
3. Remove the temp. fuse ass’y from the temp. fuse angle. (Fig. 9)
4. Now the temp. fuse ass’y is free. Note : When reassembly take care so that the charged part of temperature fuse assembly does not protrude from the TUBE-TA and securely fix it to the temperature fuse angle and then fix it with a screw to the outer pot.
REMOVE OF TEMP. FUSE ASSEMBLY
1. Remove the body in accordance with “REMOVE OF BODY”.
2. Disconnect 2 lead wires to the thermostat (cut off).
3. Remove 2 screws and detach the thermostat (cut off) from the outer pot.
4. Now the thermostat (cut off) is free.
REMOVE OF THERMOSTAT (CUT OFF)
1. Detach the dew receiver from the upper ring.
2. Insert a flat thin screwdriver or similar into the gap between upper ring hinge cover remove the hing cover.
3. Remove the clossed therminal (3 pcs.) and disconnect lead wires from the outer pot.
4. Fixing the shaft sus by using plier , remove the shaft sus from the lid ass’y.
5. Now the lid ass’y is free.
REMOVE OF LID ASSEMBLY
Outer pot
Inner pot thermo angle
Thermostat (Cut off)
Temp. fuse ass’y
Temp. fuse angle
Screw
Fig. 9
Plier
Lid ass’y
Shaft sus
Upper ring
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1. Remove the body in accordance with “REMOVE OF BODY”.
2. Remove the lid assembly in accordance with “REMOVE OF LID ASSEMBL Y”.
3. Upside down the outer pot, pry the claw of outer pot by the flat type screwdriver or similar.
4. Fix the upper ring and turn out the outer pot counterclockwise.
5. Remove the outer pot from the upper ring.
6. Now the upper ring is free.
REMOVE OF UPPER RING
Outer pot
Claw of outer pot
Upper ring
Fig. 1 1
Outer pot
1. Remove the lid assembly in accordance with “REMOVE OF LID ASSEMBL Y”.
2. Pull the inner lid ass’y from holder plate.
3. Remove the screw holding the lid cover to the lid.
4. Insert 2 pieces of plastic ruler into the gap between the lid and the lid cover, taking care not to damage the lid. Then remove the lid away from the lid cover . Fig. 12.
5. Separate the lid cover from the lid.
6. Pry the claw of holder plate and turn the holder plate clockwise.
7. Remove the holder plate from lid cover.
8. Now the holder plate is free.
REMOVE OF HOLDER PLATE (LID HEATER ASSEMBLY)
Screw
Lid cover
Lid heater ass’y
Claw of holder plate
Fig. 12
Holder plate
Lid
Lid cover
Fig. 13
Plastic ruler
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Center adjustment and confirmation of switch leg ass’y
1. For the center adjustment, align not with the thermostat rod, but with the hole of the outer pot. (Carry out this work with particular strictness and care).
2. Adjust in such a manner that, when the switch leg ass’y held by hand as in Fig. 16 is lightly swung to the left and right, it moves in a perfect symmetry with respect to the hole of the outer pot.
3. The switch button should be at the center of the panel hole.
Verification of Work and Function
1. Is there any part left uninstalled or any wrong wiring?
2. Is the center adjustment of the switch leg ass’y as specified?
3. Finally, energize for confirmation. (JAR RICE COOKER should be checked in the erected st ate.) a. Is the state “WARM” achieved when the inner pot is detached, with the cooking switch set to “COOK”? b. Does “COOK” and “WARM” indicator lamp not flicker , when the switch button is gently vibrated, with the
switch set to “WARM”?
c. Does “COOK” and “WARM” indicator lamp not flicker, when the switch button is gently vibrated up and
down, with the cooking switch set to “COOK”?
d. Is there no possibility that the cooking switch is turned ON, even when the switch button is depressed
without placing the inner pot? e. Is the thermostat functioning perfectly? f. Is the indicator lamp lit normarlly?
Measurement of Insulation Resistance
1. Insulation resistance Should be more than 1 MΩ upon measurement by a 500V d.c. megger (Check before and immediately after the temperature test).
2. Dielectric strength Should be free from defects at 1000V a.c. for one min. with the cooking switch set to “COOK” take measurements on the pins of the plug socket and also on each of the heater plate ass’y . (T o be carried out after the insulation resist ance measurement which is taken immediately after the temperature test.) Stop to be measured With the cooking switch set to “COOK”, take measurement on the blades of the plug socket and also on each of the lid heater ass’y , heater plate ass’y and cord reel ass’y.
Basic requirement for cooking is to maintain the close contact of inner pot bottom with heater plate and thermostat. As the JAR RICE COOKER is of direct heating type, when the temperature of inner pot bottom reaches 141oC to 149oC, the thermostat will operate to provide change-over to warm-keeping automatically. Therefore, the cooker can be put in use in an excellent condition if the inner pot bottom is kept contact closely with the heater plate and put in a stable state. It is the basic requirement for the direct heating type cooking. Accordingly , if the cooker is used under the unstable state of close contact, it will become the causes of early power OFF, discoloration and deformation of heater plate or other troubles. Also, any deformed or contaminant-deposited inner pot and heater plate may lead to early power OFF or other troubles. Further to the above, this JAR RICE COOKER is so designed that the cooking switch will not be put in “COOK” position whenever the inner pot is taken off or not set into the cooker before use, hence this point must be well noted when adjusting the switch. Upon completion of repairing work, inspect the cooker as to the following points without fail.
INSPECTION AFTER ASSEMBLING
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Fig. 16
Thermostat rod
Outer pot hole
Switch leg ass’y
Center of outer pot
Lever to be swung symmetrically
Stop ring Switch leg ass’y
Thermostat rod
Fig. 17
Inner pot
Outer pot
Work bench
Fig. 14
Fig. 15
Temperature test Based on the temperature testing method explained earlier ensure proper performance for “COOK” and “WARM”.
Thermostat ass’y
Outer pot ass’y Inner pot
Heater plate ass’y
Inner pot to be normally in contact with
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Pot Bot tom
Bubbles
In case satisfactory cooking of rice is not accomplished (excessively overdone or underdone), conduct the temperature test in accordance with the following procedure. Simplified Testing Method (Simulated Rice-Cooking)
1. Testing conditions a. Power voltage 220V. b. Fill inner pot with 180 ml. of water. (W ater temperature to be the same as ambient temperature.) c. Ambient temperature to be 20 to 30oC. d. JAR RICE COOKER to be sufficiently kept cooled (Cooker body temperature to be the same as ambient
temperature.)
e. Never fail to set the inner lid.
2. Testing procedure a. Fill the inner pot with 180 ml. of water turn ON the cooking switch (for cooking purpose) to energize the cooker and measure the time for cooking. b. When steam comes out of the steam vent, open the lid and check the bubbling state on the bottom of inner pot. (Check if the inner pot is allowed to be in close and stable contact with the heater plate ass’y. Conduct checking within a short period of time so as not to influence over the operating time.) c. Where the bubbling state is satisfactory, close the lid again and energize the cooker.
SIMPLIFIED TESTING METHOD
3. Judgement criteria During the course of the simulated cooking with water conducted under the conditions as above, the rice cooker if meeting the following requirements, will be considered acceptable. a. If the bubbling state is such that bubbles occur evenly around the bottom of inner pot as shown in
Fig. 19(A), the inner pot is satisfactorily in contact with the heater plate ass’y . Where bubbles do not occur more than 1/3 of the bottom periphery as shown in Fig. 19(B), contaminant deposits on the heater plate ass’y or deformation or damage on the inner pot may be existing. (Though such contaminant deposits can be removed by cleaning, the inner pot deformed to the extent hardly rectified should be replaced with new one. The same applies to the heater plate ass’y deformed.)
Good State of Bubbling
(A)
Poor State of Bubbling
(B)
Fig. 19
Fig. 18
Lid
Inner pot
Water for testing
Thermostat ass’y
Inner lid
Heater plate ass’y
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Time
Practical Rice-Cooking Test
1. T esting conditions a. Power voltage 220V . b. Cooking 3 cups of rice. (Minimum) c. Ambient temperature to be 20oC to 30oC. d. Water to be maintained at standard level on the level gauge.
2. Judgement criteria a. Individual lamp and switch to be turned as follows.
Cook indicator lamp goes ON. Cooking switch OFF (after 20 to 30 minutes). Warm indicator lamp goes ON.
b. Check the rice layer on the pot bottom for the overdone degree.
Light overdone layer-Normal. Heavy overdone layer-Replace thermostat ass’y .
3. Measurement of Warm-Keeping T emperature At the empty state of inner pot, insert a bar-type thermometer , 100oC in full-scale into the inner pot, set the inner lid and lid, and put the cooking switch to “COOK” position. Af ter the cooker is energized for about 2 minutes manually turn the cooking switch only to “WARM” position to put the rice in warm-keeping state for about an hour. In this case, the reading of warm-keeping temperature on the bar-type thermometer , if within the following temperature range, will be acceptable.
Model KS-R19S/ST KS-R23S/ST
10 minutes (approx.)
b. When the lid is opened immediately after the cooking switch is turned OFF, no water should remain in the
inner pot or only a small amount of water (approximately 20 cc) is to remain in the recess around the outer periphery of the bottom face of the inner pot.
c. Turn ON the power supply and ensure that the time required for the cooking switch to be turned OFF is
in the values as given in the table below .
Note : As this test is nothing but a simplified procedure, it should be noted that operating time varies depending
on different conditions such as difference between water temperature and ambient temperature, variations in the quantity of water, etc. Where any delicate non-conformance such as the operating time being slightly higher than that shown in tables is observed as a result of the test, it is recommended to conduct practical rice-cooking test.
Approx. 30 mm.
A jig made from fragment of packing case
100oC Bar-type Thermometer
Inner pot
Fig. 20
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In case the warm-keeping temperature does not conform to the above temperature standard, replace the warm-keeping TRS in accordance with the after-mentioned reparing procedure.
Warm-keeping temperature : 70oC to 76oC. (Check this temperature immediately after opening the lid as the reading on the thermometer drops very quickly .) Allow the bar-type thermometer to float above the pot bottom using a fragment of packing case, etc. so that the thermometer does not come in direct contact with the inner pot.
It should be taken into account that the commercially available bar-type thermometer may give a measuring error of one division or less.
Page 16
PRECAUTIONS FOR W ARM-KEEPING TO GET T ASTY RICE
Help yourself to the tasty rice under the proper use and maintenance of JAR RICE COOKER
Major Trouble
Recommended Use and Maintenance (Cautionary Instructions)
Before cooking, wash rice thoroughly. Take precautions against specific rice (vitaminized rice, barley, extra-old rice, etc.) having a peculiar and strong smell. Refrain from using excessively turbid or smelling water as far as practicable. After steaming, unbind sufficiently the uneven or sticky mass of rice. (For warm-keeping to the tasty rice, sufficient loosening and exposure to air are needed.) Be sure that latch button is kept engaged. Use inner lid without fail. Handle inner pot, inner lid, etc. carefully. (Any deformed part may cause the cooker to be less tight and influence over the performance.) Do not leave any spoon inside the pot nor put any napkin over the inner pot when in use. Do not add the separately cooked rice over the rice under warm-keeping. Do not conduct warm-keeping of a small volume of rice. For warm-keeping, necessarily cover the rice with the lid and switch ON. If the rice smells even under normal cooker and operation as well as proper temperature, then conduct sterilization and disinfection in accordance with the following procedure since such smell appears to be caused by microbes. (Provided that, a method under the following Note : “In Case the Rice Smells” is recommended to the customers because the following procedure may cause the fur and the like to remain on the bottom of inner pot, making them uncomfortable.) Pour approx. 200 c.c. of water into the inner pot, close the lid (together with inner lid without fail), turn ON cooking switch, and keep the cooker energized until the cooking switch has been turned OFF. Thereafter, wash the inner pot, cartridge, etc. thoroughly with water and wipe them up to be dried sufficiently, Wipe out any stains remaining on the cooker body and lid completely with well-wrung cloth wetted with hot water. (IMPORT ANT : NEVER WASH COOKER BODY WITH WA TER) Refrain from using the cooker other than for rice cooking and warm­keeping purposes.
Note : In Case the Rice Smells.
*Immerse the inner pot and inner lid into hot water for 30 to 60 minutes. Also, wipe up the cooker
body and the underside of the inner lid thoroughly with well-wrung napkin wetted with hot water and them sterilize them under direct sunlight for 2 to 3 hours.
Drying
Discoloring
Smelling Dewing
Sticking
16
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* Cooking switch “ON”. * Plugged into the outlet. Replace temperature fuse assembly and faulty parts. Repair or replace cord reel assembly. Repair or replace cord reel assembly. Correct wiring. Repair or replace it.
Replace heater plate. Repair or replace faulty parts. * Advise proper operating instructions. Replace inner pot or faulty parts.
Remove contaminants or replace parts having contaminant deposits. * Advise proper operating instructions. * Advise proper operating instructions. Replace thermostat ass’y. * Advise proper operating instructions. Repair.
* Advise proper operating instructions. Replace thermostat ass’y. (No adjustment of operating temperature is made possible.) Repair or replace faulty parts.
* Advise proper operation instructions.
Those marked with black spots (*) are often confused with troubles. Give the customers proper operating instructions.
1. Trouble during Cooking
TROUBLESHOOTING
Problem Possible Cause Corrective Action
* Cooking switch kept “OFF”. * Disconnected plug. Blown-out temperature fuse assembly.
Broken cord reel assembly.
Faulty cord reel assebly.
Faulty or loose wiring. Faulty micro switch or maladjustment switch assembly. Burn-out of heater plate wire. Faulty wiring. * Improper quantity of rice or water.
* Faulty tightness due to deformed heater plate or inner pot bottom. * Faulty tightness due to contaminants, etc. deposited on heater plate or inner pot bottom. * Failure in complete engagement of latch. * Failure in setting inner lid.
Faulty thermostat ass’y. * Malfunction of thermostat due to vibration or impact. * Faulty interlocking of switch assembly and thermostat ass’y. * Insufficient maintenance of inner pot or washing of rice. Improper operating temperature of thermostat ass’y.
Faulty micro switch or maladjustment switch assembly. (Cooking will not go OFF.) * Cooking has been carried on by depressing the switch button forcibly with chopsticks, etc.
Unable to Cook.
Cook indicator lamp will not go ON.
Capable of cooking but insufficient.
Poor finish of cooked rice. (Local unevenness of cooked rice is excessive. Core is left in rice grain due to early switch OFF.)
Excessively over­done bottom layer of rice mass. (Overdone layer in light brown is not regarded as abnor­mal.)
Cook indicator lamp will go ON.
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Problem Possible Cause Corrective Action Unable to keep warm.
Warm indicator lamp will go ON.
Faulty side heater assembly or lid heater assembly. Faulty or loose wiring. Faulty thermostat (cut off).
Replace side heater assembly or lid heater assembly. Correct wiring. Replace thermostat (cut off).
Warm-keeping is capable but insufficient. (First check if “Precautions for Warm-keeping to Get Tasty Rice” is followed.)
Cooked rice becomes dry. (Too high temperature). Too loose. Discolored into yellow. Smelling. (only when warm keeping)
Faulty or loose wiring. Correct wiring.
Cooked rice becomes waterish (Too low temperature). Sticking. Excessive dew. Discoloring. Smelling (acid smell, rotten smell).
* Unloosed rice after cooking.
Faulty side heater assembly or lid heater assembly. Faulty or loose wiring. Faulty thermostat (cut off).
* Advise proper operating instructions. Replace side heater assembly or lid heater assembly. Correct wiring. Replace thermostat (cut off).
3. Other Trouble
Lamps will not go ON or they flickers.
Faulty receptacles. (Contact failure with plugs). Nearly broken or contact after breakage of cord. Contact failure cord reel assembly. Loose wiring. Faulty lamp or resistor. Maladjustment switch assembly. * Cooked by depressing the switch button forcibly with chopsticks, etc. Maladjustment or short-circuit of switch assembly. Faulty wiring. Faulty insulation of heater plate assembly, side heater assembly, lid heater assembly, switch assembly, cord reel assembly, etc. Water-soaked lid, cooker body, etc. * Due to unsatisfactory handling (twisted or bent cord). Faulty cord reel assembly.
Repair receptacles.
Replace cord reel assembly.
Replace cord reel assembly. Repair. Replace neon lamp assembly. Adjustment switch assembly. * Advise proper operating instructions. Repair or replace switch assembly and replace faulty parts. Repair wiring. Replace faulty parts.
Replace faulty parts after drying. * Advise proper operating instructions. Replace cord reel assembly.
Temperature fuse flow out.
Affected by electric shock from cooker body at a touch.
Faulty thermostat (cut off) Replace thermostat (cut off)
Incapable of smooth accommodation of cord.
2. Trouble during Warm-keeping (capable of cooking)
Page 19
KS-R19S/R19ST
Part Code
(FEC)
1-1 2C6112R * INSTRUCTION BOOK 1
1-2 2C6041R * SET PACKING CASE " KS-R19S " 1
2C6041RT * SET PACKING CASE " KS-R19ST " 1
1-3 2C6051R * CARTON BOX " KS-R19S " 1
2C6051RT * CARTON BOX " KS-R19ST " 1
1-4 2C505R * PLASTIC SPOON 1
1-5 21A5062 * MEASURING CUP 1
1-6 2C6201R * COOK BOOK 1
1-7 2C606R BOTTOM PAD 1
1-8 2C609R UPPER PAD 1
2-1 2C107RSET LID SET " KS-R19S/R19ST .. DB " 1
2C107MNSET LID SET " KS-R19S/R19ST .. H, SK, WL " 1
2-1-1 2C101R HANDLE COVER " KS-R19S/R19ST .. DB " 1
2C101MN HANDLE COVER " KS-R19S/R19ST .. H, SK, WL " 1
2-1-2 2C103RASY LATCH ANGLE ASS'Y " KS-R19S/R19ST .. DB " 1
2C103MNASY LATCH ANGLE ASS'Y " KS-R19S/R19ST .. H, SK, WL " 1
2-1-3 2C107R LID " KS-R19S/R19ST .. DB " 1
2C107MN LID " KS-R19S/R19ST .. H, SK, WL " 1
2-1-4 2C110R LID COVER " KS-R19S/R19ST .. DB " 1
2C110MN LID COVER " KS-R19S/R19ST .. H, SK, WL " 1
2-1-5 2C503RASY HOLDER PLATE ASS'Y 1
2-2 2C116RSET INNER LID SET " KS-R19S/R19ST .. DB " 1
2C116MNSET INNER LID SET " KS-R19S/R19ST .. H, SK, WL " 1
2-3 2C655 STEAMER RACK 1
2-4 2A1172 INNER POT " KS-R19S " 1
2C1172 INNER POT TEFLON " KS-R19ST " 1
2-5 2C204RASY OUTER POT AS'Y 1
2-6 1B203 THERMOSTAT SPRING 1
2-7 2C301R UPPER RING " KS-R19S/R19ST .. DB " 1
2C301MN UPPER RING " KS-R19S/R19ST .. H, SK, WL " 1
2-8 800U0352 HANDLE SHAFT 1
2-9 2C304R LATCH HOOK COVER " KS-R19S/R19ST .. DB " 1
2C304MN LATCH HOOK COVER " KS-R19S/R19ST .. H, SK, WL " 1
2-10 2C333R HINGE COVER " KS-R19S/R19ST .. DB " 1
2C333MN HINGE COVER " KS-R19S/T19ST .. H, SK, WL " 1
SERVICE PARTS LIST
PRINTING & PACKAGING MATERIAL
MECHANICAL PARTS
REF. NO DESCRIPTION Q'TY PRICE
19
Page 20
KS-R19S/R19ST
Part Code
(FEC)
SERVICE PARTS LIST
REF. NO DESCRIPTION Q'TY PRICE
2-11 2C305R DEW RECEIVER 1
2-12 1A205 THERMO PLATE 1
2-13 2C2141R * SW. LEG AS'Y 1
2-14 2C121DBASY BODY AS'Y " KS-R19S/R19ST .. DB " 1
2C121SKASY ** BODY AS'Y " KS-R19S/R19ST .. SK " 1
2C121HASY BODY AS'Y " KS-R19ST .. H " 1
2C121WLASY ** BODY AS'Y " KS-R19ST .. WL " 1
2-15 2C392RSET PANEL SET " KS-R19S .. DB " 1
2C392MNSET ** PANEL SET " KS-R19S .. SK " 1
2C392RTSET PANEL SET " KS-R19ST .. DB " 1
2C392TMNSET PANEL SET " KS-R19ST .. H, SK, WL " 1
2-16 8C321 LEG GUM 2
3-1 2C5011RASY * CORD REEL AS'Y 1
3-2 2C201RSET HEATER PLATE SET 1
3-3 1A202AASY THERMOSTAT AS'Y 1
3-4 2C2125 THERMOSTAT 1
3-5 2C209R TEMPERATURE FUSE AS'Y 1
3-6 2C207R SIDE HEATER AS'Y 1
3-7 2A410 * MICRO SW. 1
3-8 2C119R EARTH WIRE ASS'Y 1
ELECTRIC PARTS
MECHANICAL PARTS
20
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KS-R23S/R23ST
Part Code
(FEC)
1-1 2C6112R * INSTRUCTION BOOK 1
1-2 2M6041R * SET PACKING CASE " KS-R23S " 1
2M6041RT * SET PACKING CASE " KS-R23ST " 1
1-3 2M6051R * CARTON BOX " KS-R23S " 1
2M6051RT * CARTON BOX " KS-R23ST " 1
1-4 2C505R * PLASTIC SPOON 1
1-5 21A5062 * MEASURING CUP 1
1-6 2C6201R * COOK BOOK 1
1-7 2C606R BOTTOM PAD 1
1-8 2C609R UPPER PAD 1
2-1 2M107MNSET LID SET 1
2-1-1 2C101MN HANDLE COVER 1
2-1-2 2C103MNASY LATCH ANGLE ASS'Y 1
2-1-3 2C107MN LID 1
2-1-4 2C110MN LID COVER 1
2-1-5 2M503RASY HOLDER PLATE ASS'Y 1
2-2 2C116MNSET INNER LID SET 1
2-3 2C655 STEAMER RACK 1
2-4 2F1171 INNER POT " KS-R23S " 1
2F1171T INNER POT TEFLON " KS-R23ST " 1
2-5 2M204RASY OUTER POT AS'Y 1
2-6 1B203 THERMOSTAT SPRING 1
2-7 2C301MN UPPER RING 1
2-8 800U0352 HANDLE SHAFT 1
2-9 2C304MN LATCH HOOK COVER 1
2-10 2C333MN HINGE COVER 1
2-11 2C305R DEW RECEIVER 1
2-12 1A205 THERMO PLATE 1
2-13 2C2141R * SW. LEG AS'Y 1
2-14 2M131WLASY ** BODY AS'Y 1
2-15 2M392MNSET PANEL SET " KS-R23S .. PR " 1
2M392TMNSET PANEL SET " KS-R23ST .. PR " 1
2-16 8C321 LEG GUM 2
SERVICE PARTS LIST
PRINTING & PACKAGING MATERIAL
MECHANICAL PARTS
REF. NO DESCRIPTION Q'TY PRICE
21
Page 22
KS-R23S/R23ST
Part Code
(FEC)
3-1 2C5011RASY * CORD REEL AS'Y 1
3-2 2M201RSET HEATER PLATE SET 1
3-3 1A202AASY THERMOSTAT AS'Y 1
3-4 2C2125 THERMOSTAT 1
3-5 2C209R TEMPERATURE FUSE AS'Y 1
3-6 2M207R SIDE HEATER AS'Y 1
3-7 2A410 * MICRO SW. 1
3-8 2M119R EARTH WIRE ASS'Y 1
SERVICE PARTS LIST
ELECTRIC PARTS
REF. NO DESCRIPTION Q'TY PRICE
22
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23
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