In the interests of user-safety (Required by safety regulations
in some countries) the set should be restored to its original
condition and onlyparts identical to those specifi ed should
be used.
TABLE OF CONTENTS
NAME OF PARTS AND SPECIFICATIONS ................................................................................
CAUTIONS FOR USE .................................................................................................................
CLEANING AND CARE ..............................................................................................................
WIRING DIAGRAM AND CIRCIUT DIAGRAM ..........................................................................
SERVICE PARTS LIST .................................................................................................................
SHARP CORPORATION
Page
2
3-4
4
5
6-10
11
12-13
14-20
Page 2
Outer lid cover
Inner lid packing
Inner pot
Upper ring
Delivery base cover
Body
Water level indicator
Inner lid
NAME OF PARTS
Outer lid
Handle
Swivel base
Push button for
pouring water
Pour/Stop switch
Steam outlet
Refi ll level
“BOIL’’ indicator lamp
“WARM’’ indicator lamp
Model
Power consumption ( W )
Plug plate
Bottom cover
Power cord ass’y
Connector
(Connected to body)
SPECIFICATIONS
KP-19S
610670
KP-30S/ST
Plug
KP-36S
Rated voltage ( V )
Capacity (max. water volume) ( l )
Pouring system
Outside dimensions (W x D x H) (mm.)
Weight (kg)
220
1.8
2.93.6
Manual air pressure operation
201 x 247 x 275201 x 247 x 357201 x 247 x 410
1.51.6
1.9
2
Page 3
1. For power supply use the proper socket.
1.1 Do not connect too many loads to one outlet.
1.2 If any of the power supply cord, plug and connector is damaged or feel abnormally hot. Immediately
call the serviceperson to repair it. Otherwise, this will cause an electric shock or fi re.
2. Do not immerse the unit in water or splash it with water. This will result in malfunctioning or electric shock.
3. Do not operate the unit without water in the pot. This will cause malfunctioning or discolouring of the inner pot.
4. Close lid fi rmly. Otherwise hot water outfl ow so much when tumbling.
5. Do not put milk, liquor, tea, ice cubes and etc. in the pot. This will result in malfunctioning or electric shock.
6. The power cord ass’y (supplied) is only for the product. Do not use it for other apparatus or apply
the other type of power cord ass’y to this product.
7. When put water into the pot :
7.1 Be sure to keep the water level between the “Refi ll” level and “Full” level.
7.2 If water is put above the “Full” level, the hot water may be overfl ow from the spout during boiling.
7.3 Do not put water into the pot directly from the tap, because fl ooded water may intrude into themechanism and cause an electric shock and malfunctioning.
8. Location
8.1 Do not use or place the unit on an unstable, wet fl oor or adjacent to other heat generating apparatus,as this will cause the unit to fall down, deform itself or malfunction.
8.2 Keep the pot away from child not to cause an accidental scald or injury.
9. When plugging the power cord ass’y :
Remove iron chip and dust from the connector plug and inner terminal.
10. When boiling and warming water :
10.1 In the beginning of operation, the unit may generate plastic smell or oily smell of the heater, but this
will hardly occur as the usage lasts.
10.2 Sounds are emitted during the boiling and warming. But this is quite normal.
10.3 Keep the power cord ass’y plugged during the warming, otherwise the water temperature goes
down gradually.
10.4 Sometimes exchange the water in the pot not to degrade water quality.
10.5 Disinfectant contained in tap water or some water may cause a smell when it is heated.
10.6 Pressing the push button with undue force may cause the hot water to scatter so as to result in scald
or injury.
10.7 If the water level in the pot go down below the “Refi ll” level during operation, be sure to add water. Otherwise the unit may be damaged.
10.8 The inner lid becomes heated during operation; use a dish cloth or the like when removing it.
10.9 Do not carry the pot at the condition of inclining.
CAUTIONS FOR USE
3
Page 4
11. After use
11.1 Pull out the plug from a wall outlet and detach the connector from the unit.
1 1.2 Detach the lid, and dispose hot water remained in the pot : if the hot water is left for a long time, this will
cause discolouring and corrosion of the inner pot. T ake care not to dispose hot water directly from the
spout. Splashed hot water from the spout may course scald.
12. Water discharge amount This electrical thermo pot employs manual air-pressure system, in which the push button is pressed to
inject the compressed air in the bellows into the closed vessel, so as to allow the hot water to be discharged
out of the pot. Therefore, if the water temperature in the pot is high, the amount of water discharge is
increased because the air pressure is increased due to air expansion and steam generated in the pot;
reversely, the amount of the water discharge is decreased when the water temperature in the pot is low.
CLEANING AND CARE
CAUTION :
1. Cleaning
1.1 Body and Outer lid ass’y
Soak a soft cloth in water, squeeze properly and wipe carefully.
1.2 Inner pot
Soak a sponge with water , then rub the inside of the inner pot carefully . Rinse and drain suffi ciently with water, then wipe off moisture in the inner pot. Do not splash water on parts other than the
inside of inner pot.
It is adhesion of the impurities contained in the water. The following procedures are used to make them
unnoticeable.
2.1 Fill the vessel with water mixed with 50 g Citric Acid or Lemon Juice up to the “Full” level and let it boil.
DO NOT IMMERSE CORD PLUG OR BODY IN W A TER OR OTHER LIQUID. BEFORE CLEANING,
BE SURE TO DISCONNECT THE PLUG, POUR OUT THE REMAINED W A TER AND COOL DOWN
THE BODY . DO NOT USE POLISHING POWDER, HARD BRUSH, THINNER ALCOHOL OR OTHER
SOLVENT : OTHERWISE THE SURFACE MAY BE DAMAGED OR DISCOLOURED.
2.2 Keep warm for about 1 hour, then pour out the lemon water as usual.
2.3 Rinse thoroughly with water until the lemon smell is removed.
However the thermal discoloring due to heating without water can not be restored.
3. When the unit is not used for long periods of time :
Rinse the inner pot with water, drain off by placing the body upside down.
Then wipe off moisture in the inner pot well.
4. Rusty Spots
Rusty Spots result from oxidization of iron which is contained in the water.
Scrub them off with a nylon cleaner or such (except “Polyfl on” Scrub them off with a sponge).
4
Page 5
WIRING DIAGRAM
CIRCUIT DIAGRAM
5
Page 6
COMPONENTS REPLACEMENT PROCEDURE
In disassembling or assembling the parts other than the lid assembly, the work can be done
easily when the lid assembly and body assembly are left connected with each other.
INNER LID PACKING REPLACEMENT
The inner lid packing is non-durable parts. When it is diffi cult to pour water, please change the inner lid
packing. Fig. 1 and Fig. 2
How to remove
Pull the inner lid packing off from the inner lid.
Fig. 1
How to attach
Remove the inner lid packing as directed in the following
illustration.
Be sure that the inner lid packing can cover tightly into the
inner lid brim.
Inner lid
Inner lid packing
Correct
Incorrect
Fig. 2
6
Page 7
DISASSEMBLE OF OUTER LID ASSEMBLY
1. Detach the lid assembly from the body. (Fig. 3)
2. Turn the lid assembly upside down and remove the screw holding the outer lid cover.
3. Detach inner lid assembly by remove 3 screws holding to outer lid cover.
4. Now inner lid assembly, ball valve, steam tube packing are free.
5. Pull steam outlet tube out of outer lid cover.
6. Detach steam cap packing-B by pull out of bellow cap-B and outer lid cover.
7. Detach the outer lid together with the outer lid cover assembly by remove the screw and unfastening the
4 claws at the outer lid.
8. Now outer lid cover are free.
Note :
Push button and outer lid can not disassembly.
For replacement of the inner lid packing, see the instruction on “INNER LID PACKING
REPLACEMENT”.
Approx. 65
Removal of lid
1. Push the latch knob and open the
lid at approximate 65.
2. Shift the lid forward and lift it up, then
it can be detached.
Fig. 3
BELLOW CAP PACKING-B REPLACEMENT
Push button
Latch knob
Latch spring
Outer lid
Bellow cap-A
Bellow cap packing-A
Bellow cap spring
Steam tube-B
Outer lid cover
Outer lid cover
Bellow cap-B
Bellow cap packing-B
Correct
Fig. 4
Ball valve
7
Screw
Screw
Bellow cap-B
Bellow cap packing-B
Steam outlet tube
Steam tube packing
Inner lid
Inner lid packing
Fig. 5
Page 8
REMOVE OF BOTTOM COVER
1. Upside down the unit and pry the rotating base by inserting a putty knife to remove the rotating base.
2. Remove 2 screws holding bottom cover to mounting bracket at the bottom of inner pot.
3. Disconnect 3 lead wires from plug plate ass’y.
4. Detach the lamp insulator cover together with the neon lamp assembly out of of the bottom cover.
5. Push the claws and remove the plug plate.
6. Now the bottom cover is free.
Temp. fuse lead wire blue
Fig. 6
Rotating base
Bottom cover
Neon lamp
lead wire
Bottom cover
Plug plate
Heater set
lead wire
Lamp insulator cover
Bottom cover
Screw
Fig. 7
REMOVE OF PLUG PLATE ASSEMBLY
1. Remove the bottom cover in accordance with “REMOVE OF BOTTOM COVER”.
2. Push the claws and remove the plug plate out of the bottom cover.
3. Now the plug plate ass’y is free.
REMOVE OF NEON LAMP ASS’Y
1. Remove the bottom cover in accordance with “REMOVE OF BOTTOM COVER”.
2. Detach the lamp insulator cover to together
with the neon lamp assembly out of the
bottom cover.
3. Pull the lamp assembly out from lamp
insulator cover.
4. Remove 3 lead wires to neon lamp ass’y.
5. Now the neon lamp ass’y is free.
Lamp insulator cover
Neon lamp ass’y
Lead wire
Bottom cover
Fig. 8
8
Page 9
REMOVE OF BODY
1. Remove the bottom cover in accordance with “REMOVE OF BOTTOM COVER”.
2. Remove the screw holding earth wire to body.
3. Pull out the body and delivery base cover by toward its bottom.
4. Detach the body from the delivery base cover.
5. Now body is free.
REMOVE OF GLASS PIPE
1. Remove the body in accordance with “REMOVE OF BODY”.
2. Disconnect the connector lower from the pipe of inner pot.
3. Disconnect the glass pipe from the connect upper.
4. Remove the connector lower from the glass pipe.
5. Now the glass pipe is free.
Note : Re-install glass pipe in accordance with Fig. 9.
The screen must be faced to arrow mark when glass pipe is inserted to connector lower.
Connector lower
Insert by
approx. 10 mm.
Glass pipe
Screen
Connector upper
Fig. 9
REMOVE OF TEMPERATURE FUSE ASS’Y
1. Remove the body in accordance with “REMOVE OF BODY”.
2. Disconnect 3 lead wire of temp. fuse ass’y .
3. Disconnect the 2 terminal of thermostat.
4. Now temp. fuse ass’y is free.
Glass pipe
Screen
Connector
lower
Temp. fuse lead wire yellow
Temp. fuse ass’y
Thermostat
Terminal
Thermostat lead wire blue
Fig. 10
9
Page 10
REMOVE OF THERMOSTAT
1. Remove the body in accordance with “REMOVE OF BODY”.
2. Disconnect 2 terminals from the thermostat.
3. Remove 2 screws holding the thermostat.
4. Now the thermostat is free.
Inner pot
Fig. 11
REMOVE OF HEATER SET ASS’Y
1. Remove the body in accordance with “REMOVE OF BODY”.
2. Remove the nut at terminal ass’y to release lead wire from the heater set ass’y.
3. Detach the mounting bracket by remove 2 screws holding the mounting bracket.
4. Disconnect the connector lower from the pipe of inner pot.
5. Unfasten 2 screws at heater set ass’y and then pull
heater set ass’y out from inner pot.
6. Now heater set ass’y is free.
Screw
Thermostat
Inner pot
Heater set ass’y
Approx. 7-8 mm.
Heater holder-A
Screw
Fig. 12
REMOVE OF UPPER RING ASSEMBLY AND HANDLE
1. Detach the lid ass’y and remove the body in accordance with “REMOVE OF BODY”.
2. Remove the thermostat, mounting bracket and heater set assembly in accordance with “REMOVE OF
THERMOSTAT” and “REMOVE OF HEATER SET ASS’Y”.
3. Remove the glass pipe in accordance with “REMOVE OF GLASS PIPE” and remove the ball holder ass’y.
4. Remove the upper ring assembly by pulling it downwards.
5. Remove the handle.
Note 1 : When setting the handle, position it correctly. If reversely set, the handle will come off while using.
Note 2 : For alignment of the inner pot and upper ring, have the corner of hitch part of the upper ring engaged
with welded mark of the inner pot.
Welded mark
of the upper ring
Upper ring
Upper ring
Fig. 13
Handle
Ball holder ass’y
Fig. 14
10
Page 11
INSPECTION AFTER ASSEMBLING
On completion of assembling, the following should be inspected.
1. Verifi cation of operations
1.1 Is there any part left uninstalled (magnet plate, in particular) ?
1.2 Is there any wrong wiring ?
1.3 Is the body engaged securely with the upper ring and bottom cover ?
1.4 Are screws tightened fi rmly ?
2. Measurement of insulation resistance
2.1Measure the insulation resistance by a 500V d.c. insulation resistance meter and be sure that
resistance in at least 1 MΩ. (Check it before and just after the performance test.)
2.2 Be sure that the unit can stand against a 1000V a.c. high voltage for one minute. (Check it just
after the performance test.)
3. Boiling and warming capacity
3.1 Fill the pot full of water (up to the full-water level) and boil it. Be sure that hot water temperature
is more than 90
o
C.
3.2 After boiling, the “WARM” lamp should light up instead of the “BOIL” lamp.
3.3 Approximate one hour after boiling, be sure that the hot water temperature still stays at 80oC or more.
4. Water discharge capacity
After checking the boiling-warming capacity, keep the hot water quantity at its discharge level and
make sure that the hot water is discharged by 150 ml in average when the push button is pressed. (Water discharge in average = ________________________________ )
Total water discharge
Number times of pressing the button
If the hot water quantity is insuffi cient, recheck that the bellow packing-B, inner lid packing, etc.
Due to the troubleshooting guide.
11
Page 12
TROUBLESHOOTING GUIDE
Problem Check point Possible cause Correction action
No power is supplied. Plug of Power cord Not inserted into outlet. Insert it into outlet.
(“BOIL” indicator lamp dose ass’y.
not light up.) Connector of Power cord Disconnected from inlet Connect with inlet.
ass’y . terminal. Power cord ass’y. Disconnection. Replace.
Blown out Replace and explain
(by repeated heating without the users not to heat
water). the pot without water.
Blown out Replace.
(by deformation of heater).
Disconnection. Replace.
Internal wiring. Erroneous wiring. Correct wiring.
Terminal screw. Loosened or missing. Retighten.
(Inlet terminal)
Thermostat. Poor operation Replace.
(no conduction).
“BOIL” indicator lamp lights up Heater set assembly. Disconnection. Replace.
but water is not heated.
Boiling continues. Thermostat. Poor operation. Replace.
Internal wiring. Erroneous wiring. Correct wiring.
Outer lid ass’y. Not secured on the body. Secured on the body.
Water temperature is kept Heater set assembly. Disconnection in heating Replace.
low. circuit.
Internal wiring. Erroneous wiring. Correct wiring.
Thermostat. Poor operation. Replace.
Hot water is not or hardly Water temperature. Water is tepid or cold. Explain users that pouring
poured from spout. amount is very small for
tepid or cold water.
Push button. Pushing with undue force. Instruct the users to push
with a proper force.
Pushing the outer edge of Instruct the users to push
the button. at the center of the button.
Inner lid. No inner lid. Attach inner lid.
Poor installation of inner lid. Set correctly.
Defective packing. Replace.
Loosened inner lid packing. Secure correctly.
Defective inner lid packing. Replace.
Incorrect attachment of inner lid Set correctly.
packing.
Bellows assembly. Air leak from the bellows. Replace.
Dislocation of bellows cap Set correctly.
packing-B
Temperature fuse.
Indication lamp
assembly.
12
Page 13
Problem Check point Possible cause Correction action
During boiling, steam escapes Steam route. Steam pipe dislocated. Set correctly.
from around the push button Steam tube packing. Deteriorated perforated. Replace.
or dew collects inside the Bellow cap packing-B.
outer lid.
Hot water leaks. Using place. Use at an inclined place. Instruct the users to use the
pot on a level place.
Water level. Water is fi lled more than full Instruct the users not to feed water level. water more than full
water level.
Inner pot. Perforated. Replace.
Upper and lower Defective rubber joints. Replace.
connectors. Disconnected joints. Set correctly.
Inner pot packing. Deteriorated. Replace.
Steam discharge route. Stuffed with foreign matters. Remove foreign matters.
Stained inner pot. Inner pot. Spot stain. Caused by adhesion of iron
content in water. Explain the
users that such adhesion
does not affect the corrosion
resistance of stainless steel.
Discolouring. Caused by water quality and
this has no effect on the
corrosion resistance of
stainless steel.
3C2101PLASY ** BODY AS’Y{KP-30S..PL}1
3C2101SKASY ** BODY AS’Y{KP-30S..SK}1
3C2101WLASY ** BODY AS’Y{KP-30S..WL}1
3C2102FGASY ** BODY AS’Y{KP-30ST..FG}1
3C2102PLASY ** BODY AS’Y{KP-30ST..PL}1