CD-XP500A Mini Component System consisting of CD-XP500A
(main unit) and CP-XP500 (speaker system).
MINI COMPONENT SYSTEM
MODEL CD-XP500W
CD-XP500W Mini Component System consisting of CD-XP500W
(main unit) and CP-XP500 (speaker system).
Illustration: CD-XP500W
• In the interests of user-safety the set should be restored to its
original condition and only parts identical to those specified be
used.
CONTENTS
Page
SAFETY PRECAUTION FOR SERVICE MANUAL ........................................................................................................... 2
VOLTAGE SELECTION..................................................................................................................................................... 2
AC POWER SUPPLY CORD AND AC PLUG ADAPTOR ................................................................................................. 2
NAMES OF PARTS ........................................................................................................................................................... 4
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 14
TYPES OF TRANSISTOR AND LED............................................................................................................................... 14
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD............................................................................................. 18
VOLTAGE ........................................................................................................................................................................ 36
WAVEFORMS OF CD CIRCUIT...................................................................................................................................... 37
FUNCTION TABLE OF IC................................................................................................................................................ 42
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
CD-XP500A/CD-XP500W
SAFETY PRECAUTION FOR SERVICE MANUAL
WARNINGS
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER
COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. THEREFORE IT IS
IMPORTANT THAT THE FOLLOWING PRECAUTIONS ARE OBSERVED DURING SERVICING TO PROTECT YOUR EYES
AGAINST EXPOSURE TO THE LASER BEAM.
1-WHEN THE CABINET IS REMOVED, THE POWER IS TURNED ON WITHOUT A COMPACT DISC IN POSITION AND THE
PICKUP IS ON THE OUTER EDGE THE LASER WILL LIGHT FOR SEVERAL SECONDS TO DETECT A DISC. DO NOT
LOOK INTO THE PICKUP LENS.
2-THE LASER POWER OUTPUT OF THE PICKUP UNIT AND REPLACEMENT SERVICE PARTS ARE ALL FACTORY
PRESET BEFORE SHIPMENT.
DO NOT ATTEMPT TO READJUST THE LASER PICKUP UNIT DURING REPLACEMENT OR SERVICING.
3-UNDER NO CIRCUMSTANCES STARE INTO THE PICKUP LENS AT ANY TIME.
4-CAUTION-USE OF CONTROLS OR ADJUSTMENTS, OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
Before operating the unit on mains, check the preset voltage. If the voltage is different from your local voltage, adjust the voltage
as follows.
Turn the selector with a screwdriver until the appropriate voltage number appears in the window (110 V, 127 V, 220 V or 230 V-240 V AC).
AC POWER SUPPLY CORD AND AC PLUG ADAPTOR
QACCE0008AW00
QACCL0005AW00
QPLGA0004AWZZ
– 2 –
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER
TO THE OPERATION MANUAL.
CD-XP500A/CD-XP500W
CD-XP500A/CD-XP500W
SPECIFICATIONS
General
Power sourceAC 110/127/220/230 - 240 V, 50/60 Hz
Power consumption140 W
DimensionsWidth: 270 mm (10-5/8")
Weight8.7 kg (19.1 lbs.)
Height: 330 mm (13")
Depth: 360 mm (14-3/16")
Amplifier
Output powerMPO: 540 W (270 W + 270 W) (10 % T.H.D.)
RMS: 300 W (150 W + 150 W) (10 % T.H.D.)
RMS: 260 W (130 W + 130 W) (0.9 % T.H.D.)
Output terminalsSpeakers: 6 ohms
Headphones: 16 - 50 ohms (recommended: 32 ohms)
Input terminalsVideo/Auxiliary (audio signal): 500 mV/47 k ohms
Microphone: 1 mV/600 ohms
CD player
Type3-disc multi-play compact disc player
Signal readoutNon-contact, 3-beam semiconductor laser pickup
D/A converter1-bit D/A converter
Frequency response20 - 20,000 Hz
Dynamic range90 dB (1 kHz)
Tuner
Frequency rangeFM: 88 - 108 MHz
AM: 531 - 1,602 kHz
Cassette deck
Frequency response50 - 14,000 Hz (Normal tape)
Signal/noise ratio55 dB (TAPE 1, playback)
Wow and flutter0.3 % (WRMS)
CP-XP500 (For CD-XP500A)
TypeTwin-Drive speaker system5 cm (2") Tweeter
Maximum input power300 W
Rated input power150 W
Impedance6 ohms
DimensionsWidth: 220 mm (8-11/16")
Weight4.7 kg (10.3 lbs.)/each
CP-XP500 (For CD-XP500W)
Type3-way 5-speaker system
Maximum input power300 W
Rated input power150 W
Impedance6 ohms
DimensionsWidth: 310 mm (12-3/16")
Weight6.3 kg (13.9 lbs.)/each
50 dB (TAPE 2, recording/playback)
13 cm (5-1/8") Woofer 2
Height: 330 mm (13")
Depth: 280 mm (11")
Super Tweeter 2
5 cm (2") Tweeter
13 cm (5-1/8") Woofer 2
Height: 330 mm (13")
Depth: 315 mm (12-7/16")
Specifications for this model are subject to change without
prior notice.
– 3 –
CD-XP500A/CD-XP500W
NAMES OF PARTS
CD-XP500A/CD-XP500W
Front panel
1. Disc Tray
2. Timer Set Indicator
3. On/Stand-by Button
4. Tuner (Band) Button
5. CD Button
6. Headphone Socket
7. Microphone Level Control
8. Microphone Socket
9. Tape (1 2) Button
10. Video/Auxiliary Button
11. Equaliser Mode Select Button
12. Extra Bass/Demo Mode Button
13. Disc Tray Open/Close Button
14. Disc Skip Button
15. Volume Control
16. Tape 1 Cassette Compartment
17. Tape 2 Cassette Compartment
18. CD Track Down or Fast Reverse, Tape 2 Fast Wind,
Tuner Preset Down Button
19. CD Track Up or Fast Forward, Tape 2 Fast Wind,
Tuner Preset Up Button
20. Clock Button
21. Timer/Sleep Button
22. Tape 2 Reverse Mode Select Button
23. Tape 2 Reverse Play Button (with Indicator)
24. CD Play or Repeat, Tape 1 Play, Tape 2 Forward Play Button
(with Indicator)
25. CD or Tape Stop Button (with Indicator)
26. Tuning and Time Down Button
27. Memory/Set Button
28. Tape 2 Record Pause Button
29. Tuning and Time Up Button
1
2
3
9
10
4
5
6
11
12
13
7
8
14
15
16
18
201921
17
Display
1. CD Pause Indicator
2. Extra Bass Indicator
3. Disc Number Indicators
4. Tape 2 Record Indicator
5. FM Stereo Mode Indicator
6. FM Stereo Receiving Indicator
7. Timer Play Indicator
8. Sleep Indicator
9. Timer Recording Indicator
10. CD Play Indicator
11. CD Repeat Play Indicator
12. Karaoke Mode Indicator
13. Tape Reverse Mode Indicator
14. Tape 2 Reverse Play Indicator
15. Tape 1 Play or Tape 2 Forward Play Indicator
16. Memory Indicator
Rear panel
1. Cooling Fan
2. AC Voltage Selector
3. AC Power Lead
4. Transport Screw
5. FM 75 Ohms Aerial Terminal
6. FM Aerial Earth Terminal
7. AM Loop Aerial Socket
8. Span Selector Switch
9. Video/Auxiliary (Audio Signal) Input Sockets
10. Speaker Terminals
Note:
This product is equipped with a cooling fan inside, which begins to run at a specified
volume level for better heat radiation.
2322
10
11
24 2526292827
25679318
1
2
3
4
12
13
14 15 16
4
5
6
7
8
9
10
– 4 –
CD-XP500A/CD-XP500W
Remote control
CD-XP500A/CD-XP500W
1. Remote Control Transmitter
2. Echo Level Up and Down Buttons
3. Karaoke Mode Button
4. Disc Number Select Buttons
5. CD Clear Button
6. Tape 2 Record Pause Button
7. CD Track Down or Fast Reverse, Tape 2 Fast Wind,
Tuner Preset Down Button
8. Equaliser Mode Select Button
9. Tape 2 Reverse Play Button
10. CD Button
11. Tuner (Band) Button
12. On/Stand-by Button
13. Extra Bass Button
14. CD Random Button
15. CD Memory Button
16. CD Pause Button
17. CD Track Up or Fast Forward, Tape 2 Fast Wind,
Tuner Preset Up Button
18. CD or Tape Stop Button
19. CD Play or Repeat, Tape 1 Play,
Tape 2 Forward Play Button
20. Video/Auxiliary Button
21. Tape (1 2) Button
22. Volume Up and Down Buttons
Buttons with " " mark in the illustration can be operated on the remote control
only.
10
11
12
13
1
2
3
4
14
5
6
15
16
17
7
8
18
19
9
20
21
22
CP-XP500 (For CD-XP500A)
1. Tweeter
2. Bass Reflex Duct
3. Woofers
4. Speaker Wire
CP-XP500 (For CD-XP500W)
1. Super Tweeters
2. Tweeter
3. Bass Reflex Duct
4. Woofers
5. Speaker Wire
1
3
2
4
1
2
4
3
5
– 5 –
CD-XP500A/CD-XP500W
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling
the unit and reassembling it, to keep it safe and ensure
excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall
outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to
be removed when disassembling the unit. After servicing
the unit, be sure to rearrange the leads where they were
before disassembling.
4. Take sufficient care on static electricity of integrated
circuits and other circuits when servicing.
Perform steps 1 to 6 and 9 of the disassembly method to
remove the tape mechanism.
How to remove the record/playback and erase
heads (TAPE 2) (See Fig. 9-1)
1. When you remove the screws (A1) x 2 pcs., the record/
playback head and three-dimensional head of the erasing
head can be removed.
How to remove the playback head (TAPE 1)
(See Fig. 9-2)
1. When you remove the screws (B1) x 2 pcs., the playback
head can be removed.
Erase Head
CD-XP500A/CD-XP500W
TAPE 2
Clutch Ass'y
Record/Playback
Head
(A1)x2
Ø2x9mm
Figure 9-1
How to remove the pinch roller (TAPE 1/2)
(See Fig. 9-3)
1. Carefully bend the pinch roller pawl in the direction of the
arrow <A>, and remove the pinch roller (C1) x 1 pc., in the
direction of the arrow <B>.
Note:
When installing the pinch roller, pay attention to the spring
mounting position.
How to remove the belt (TAPE 2)
(See Fig. 9-4)
1. Remove the main belt (D1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (D2) x 1 pc.
How to remove the belt (TAPE 1)
(See Fig. 9-4)
1. Remove the main belt (E1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (E2) x 1 pc.
How to remove the motor (See Fig. 9-5)
1. Remove the screws (F1) x 2 pcs., to remove the motor.
Tape
Motor
(B1)x2
Ø2x9mm
Pinch Roller
(C1)x1
TAPE 1
Figure 9-2
Pull
Figure 9-3
<B>
Clutch Ass'y
Playback
Head
Pinch
Roller
Pawl
<A>
(F1)x2
Ø2.6x5mm
Clutch Ass'y
– 9 –
TAPE 2
FF/REW
Belt
(D2)x1
Main Belt
(D1)x1
Main Belt
(E1)x1
Figure 9-4Figure 9-5
Motor
TAPE 2
Main Belt
(D1)x1
Motor
TAPE 1
Main Belt
(E1)x1
TAPE 1
FF/REW
Belt
(E2)x1
CD-XP500A/CD-XP500W
(A1)x5
Loading
Motor PWB
Loading
Motor
Loading
Tray
CD MECHANISM SECTION
Perform steps 1, 2, 3, 11, 12, 13 and 14 of the disassembly
method to remove the CD mechanism.
How to remove the loading motor
(See Fig. 10-1)
1. Bend the hooks (A1) x 5 pcs., to remove the loading motor.
How to remove the pickup (See Fig. 10-2)
1. Remove the stop washer (B1) x 1 pc., to remove the gear
(B2) x 1 pc.
2. Remove the screws (B3) x 2 pcs., to remove the shaft
(B4) x 1 pc.
3. Remove the pickup.
Note
After removing the connector for the optical pickup from the
connector wrap the conductive aluminium foil around the front
end of connector so as to protect the optical pickup from
electrostatic damage.
ADJUSTMENT
MECHANISM SECTION
• Driving Force Check
Torque MeterSpecified Value
Play: TW-2111Tape 1: Over 80 g
• Torque Check
Torque Meter
Play: TW-211130 to 80 g.cm30 to 80 g.cm
Fast forward: TW-2231—70 to 180 g.cm
Rewind: TW-2231—70 to 180 g.cm
Tape 2: Over 80 g
Specified Value
Tape 1
Tape 2
Figure 10-1
(B3)x2
ø2.6x6mm
Stop Washer
(B1)x1
Pickup
Shaft
(B4)x1
Gear
CD Mechanism
(B2)x1
Figure 10-2
• Tape Speed
Test Tape
Normal MTT-111Variable3,000 ± 30 HzSpeaker
speedResistor inTerminal
Adjusting
Point
motor.(Load
Specified
Value
TAPE MECHANISM
Instrument
Connection
resistance:
6 ohms)
Tape
Motor
Variable Resistor in motor
Figure 10-3
– 10 –
CD-XP500A/CD-XP500W
T
T
EFBL
FDO
TE
Stopped
CH1=500 mV
DC 10:1
CH2=200 mV
DC 10:1
CH3=1 V
DC 10:1
500 ms/div
(500 ms/div)
NORM:20 kS/s
1
2
3
=Record Length=
Smoothing : ON CH1 : 0.000 V
CH2 : 0.000 V
Main : 100K
Zoom : 2k
Mode : SINGLE
Type : EDGE CH1
Delay : 0.0 ns
Hold off : 0.2 µs
CH3 : 0.00 V
CH4 : 0.00 V
BW : FULL
=Trigger==Filter==Offset=
CH2
v/DIV
200 mV
1999/04/05 20:26:47
TUNER SECTION
fL: Low-range frequency
fH: High-range frequency
• AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test Stage
AM IF450 kHz1,602 kHzT351*1
AM Band—531 kHz(fL): T306*2
Coverage1.1 ± 0.1 V
AM Tracking 990 kHz990 kHz(fL): T303*1
(Turn the
core of transformer T302
fully counterclock wise)
Instrument
Connection
Instrument
Connection
Instrument
Connection
CD SECTION
• Adjustment
Since this CD system incorporates the following automatic
adjustment functions, readjustment is not needed when
replacing the pickup. Therefore, different PWBs and pickups
can be combined freely.
Each time a disc is changed, these adjustments are
performed automatically. Therefore, playback of each disc
can be performed under optimum conditions.
Items adjusted automatically
(1) Offset adjustment (The offset voltage between the head
amplifier output and the VREF reference voltage is
compensated inside the IC.)
(3) Gain adjustment (The gain is compensated inside the IC
so that the loop gain at the gain crossover frequency will
be 0 dB.)
* Focus gain adjustment
* Tracking gain adjustment
CD ERROR CODE DESCRIPTION
Error
01
When Pickup set inner position, inner switch
cannot detect 'ON' level for 10 secs.
When tray moves to Open/Close, Open/Close switch
10*
cannot detect 'ON' level for 7 secs.
When disc table rotate to target position.
Clamp switch cannot detect 'ON' level for 7 secs.
When disc table set to Disc1 position for 1 st time,
11*"CLAMP SW", "DISC NO SW" and "OPEN/CLOSE"
cannot detect 'ON' level for 14 secs.
31
When it changes to CD function, DSP cannot read
initial data.
* 'CHECKING'
If Error is detected, 'CHECKING' will be display instead of 'ERCD**' display. 'ER-CD**' display will only be display when
error had been detected for the 5 th times.
Explanation
SO302
FM ANTENNA
TERMINAL
CNP301
AM LOOP
ANTENNA
MAIN PWB
FM BAND
COVERAGE fL
R381
IC301
1
T303
AM TRACKING
fL
TP301
T302
L312
Figure 11-1 ADJUSTMENT POINTS
T301
T351
AM IF
FM IF
FM RF
T306
AM BAND
COVERAGE fL
R356
TP302
Figure 11-2
– 11 –
CD-XP500A/CD-XP500W
TEST MODE
•Setting the test mode
Any one of test mode can be set by pressing several keys as follows.
<X-BASS> + <CD> + <POWER> TEST: CD operation test.
Function: -CD test mode.
-Enter test mode.
C D T E S T
OPEN/CLOSE operation is using manual.
<< >>, << >> buttons make pick's slide possible.
IL isn't done
<<MEMORY>>
key input.
Adjustment result
automatically will
display as below.
for each 2 sec :
a) "FOFF_XX"
b) "TOFF_XX"
c) "TBAL_XX"
d) "TGAN_XX"
f) "FGAN_XX"
g) "RFLS_XX"
explanation:
a) Focus off set= "FOFF_XX"
b) Tracking off set= "TOFF_XX"
c) Tracking balance= "TBAL_XX"
d) Tracking Gain= "TGAN_XX"
f) Focus Gain= "FGAN_XX"
g) RF level shift= "RFLS_XX"
<<PLAY>> key input.
Do TOC IL. Do normal play.
When these following key is input
into PLAY key, track number can
be appoint directly.
<<1>> key: Track 4
<<
2>> key: Track 9
3>> key: Track 15
<<
<<STOP>> key input.
STOP
<<MEMORY>> key input.
Laser ON.
<<MEMORY>> key input.
Tracking OFF play at that
specific point.
<<MEMORY>> key input.
Tracking ON play from
that specific point.
<<MEMORY>> key input.
Adjustment result automatically will
display as below for each 2 sec :
a) "FOFF_XX"
b) "TOFF_XX"
c) "TBAL_XX"
d) "TGAN_XX"
f) "FGAN_XX"
g) "RFLS_XX"
<<STOP>> key input.
VOL — Last memory
BAL — CENTER
P.GEQ — FLAT
X-BASS — OFF
To cancel : Power OFF
– 12 –
STOP
Sliding the PICKUP with
>>, <<>> button
<<
must only be in STOP mode.
CD-XP500A/CD-XP500W
Standard Specification of Stereo System Error Message Display Contents
CD Changer Mechanism Error.'ER-CD**'10: Changer Error.
11: Initial Error.
CD DSP Communication Error'ER-CD**'31: DSP COMMUNICATION ERROR
Focus Not Match.'NO DISC'
IL Time Over.'NOT READ'
TUNPLL Unlock.'ER-TU**'00: TUN Error.
01: PLL Unlock.
(*) CHECKING:
If CD changer mechanism error is detected, 'CHECKING' will be display instead of 'ER-CD**' display 'ER-CD**' will only be display
when CD changer mechanism error had been detected for the 5 th times.
Speaker abnormal detection and +B PROTECTION display
In case speaker abnormal detection or +B PROTECTION had occurred, it can be check by pressing 'POWER', 'VIDEO' and 'XBASS' key twice. Display will show "S** B**". S is referring to speaker abnormal detection and B is referring to +B PROTECTION.
** is in hex valve.
+B PROTECTION is condition when irregular process occur on power supply line.
– 13 –
CD-XP500A/CD-XP500W
NOTES ON SCHEMATIC DIAGRAM
• Resistor:
To differentiate the units of resistors, such symbol as K and
M are used: the symbol K means 1000 ohm and the symbol
M means 1000 kohm and the resistor without any symbol is
ohm-type resistor. Besides, the one with “Fusible” is a fuse
type.
• Capacitor:
To indicate the unit of capacitor, a symbol P is used: this
symbol P means pico-farad and the unit of the capacitor
without such a symbol is microfarad. As to electrolytic
capacitor, the expression “capacitance/withstand voltage”
is used.
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
• Schematic diagram and Wiring Side of P.W.Board for this
model are subject to change for improvement without prior
notice.
• The indicated voltage in each section is the one measured
by Digital Multimeter between such a section and the chassis with no signal given.
1. In the tuner section,
indicates AM
indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
• Parts marked with “ 1 ” ( ) are important for
maintaining the safety of the set. Be sure to replace these
parts with specified ones for maintaining the safety and
performance of the set.