CD-DH790N Mini Component System consisting of
CD-DH790N (main unit) and CP-DH790N (speaker system).
• In the interests of user-safety the set shoul d be restored
to its original condition and only parts identical to those
specified be used.
iPod is a trademark of Apple Inc.,
registered in the U.S. and other countries.
“Made for iPod” means that an electronic accessory has
been designed to connect specifically to iPod and has been
certified by the developer to meet Apple performance
standards.
CONTENTS
PRECAUTIONS FOR USING LEAD-FREE SOLDER
CHAPTER 1. GENERAL DESCRIPTION
[1] Important Service Safety Precaution.............. 1-1
[2] Important Service Notes (for U.S.A only).......1-1
Parts marked with "" are important for maintaining the safety of the set. Be sure to replace these parts with
!
specified ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
for after sales service only.
The contents are subject to change without notice.
CD-DH790N
PRECAUTIONS FOR USING LEAD-FREE SOLDER
1.Employing lead-free solder
"MAIN, POWER, DISPLAY, SPACER, REGULATOR, TAPE, SERVO, iPod PWB" of this model employs lead-free
solder. The LF symbol indicates lead-free solder, and is attached on the PWB and service manuals. The
alphabetical character following LF shows the type of lead-free solder.
Examples:
Indicates lead-free solder of tin, silver and copper.
2.
Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional
lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40°C, we recommend
you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering
bit, contact our service station or service branch in your area.
3.
Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220°C which is higher than the conventional lead
solder by 40°C,and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the
PWB for extended period of time. However, since the land may be peeled of for the maximum heat-resistance
temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady
soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corrected. Make sure to turn
on and off the power of the bit as required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit
after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Ref No.
PWB-A 92LPWB7773MANS MAIN (A1), POWER (A2), DISPLAY (A3), SPACER (A4), REGULATOR (A5), TAPE (A6)
PWB-B RUITKA036AWZZ SERVO
PWB-C 92LPWB7119PODS iPod
Parts No.
Description
– i –
CD-DH790N
CHAPTER 1. GENERAL DESCRIPTION
[1] Important Service Safety Precaution
CAUTION : “These servicing instructions are for use by qualified service personnel only. To reduce
the risk of electric shock do not perform any servicing other than that contained in the operating
instructions unless you are qualified to do so”.
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
CAUTION: FOR CONTINUED
PROTECTION AGAINST FIRE
HAZARD, REPLACE ONLY WITH
SAME TYPE F801, F802, F805 5A, 125V/
F80, F804 2.5A, 125V/
F808 1.6A, 125V FUSES.
ATTENTION: POUR ASSURER
UNE LONGUE PROTECTION CONTRE
UN INCENDIE, REMPLACER SEULEMENT
PAR UN FUSIBLE DE
TYPE F801, F802, F805 5A, 125V/
F803, F804 2.5A, 125V/
F808 1.6A, 125V FUSES.
[2] Important Service Notes (for U.S.A only)
BEFORE RETURNING THE AUDIO PRODUCT
(Fire & Shock Hazard)
Before returning the audio product to the user,
perform the following safety checks.
1. Inspect all lead dress to make certain that leads
are not pinched or that hardware is not lodged
between
the chassis and other metal parts in the
audio product.
2. Inspect all protective devices such as insulating
materials, cabinet, terminal board, adjustment and
compartment covers or shields, mechanical insulators etc.
3. To be sure that no shock hazard exists, check for
leakage current in the following manner.
Plug the AC line cord directly into a 120 volt AC
*
outlet.
Using two clip leads, connect a 1.5k ohm, 10
*
watt resistor paralleled by a 0.15µF capacitor in
series with all exposed metal cabinet parts and
a known earth ground, such as conduit or
electrical ground connected to earth ground.
Use a VTVM or VOM with 1000 ohm per volt, or
*
higher, sensitivity to measure the AC voltage drop
across the resistor (See diagram).
Connect the resistor connection to all exposed
*
metal parts having a return path to the chassis
(antenna, metal cabinet, screw heads, knobs and
control shafts, escutcheon, etc.) and measure the
AC voltage drop across the resistor.
VTVM
AC SCALE
1.5k ohms
10W
0.15 µ F
TEST PROBE
TO EXPOSED
METAL PARTS
CONNECT TO
KNOWN EARTH
GROUND
All check must be repeated with the AC line cord plug
connection reversed.
Any reading of 0.3 volt RMS (this corresponds to 0.2
milliamp. AC.) Or more is excessive and indicates a
potential shock hazard which must be corrected before
returning the audio product to the owner.
RMS: Total 200 watts
(100 watts per channel into 4
ohms at 1 kHz, 10% total
harmonic distortion)
FTC: 75 watts minimum RMS per
channel into 4 ohms from 100
Hz to 20 kHz, 10% total
harmonic distortion.
Headphones: 16 - 50 ohms
(recommended: 32 ohms)
250 mV/47 k ohms
CD player
TypeSingle disc multi-play compact disc
Signal readoutNon-contact, 3-beam
D/A converterMulti bit D/A converter
Frequency
response
Dynamic range90 dB (1 kHz)
player
semiconductor laser pickup
20 - 20,000 Hz
Cassette deck
Frequency
response
Signal/noise
ratio
Wow and flutter0.35% (WRMS)
50 - 14,000 Hz (normal tape)
50 dB (playback)
USB
USB host interfaceComplies with USB 1.1 (Full
Support fileMPEG 1 Layer 3
Bitrate supportMP3 (32 ~ 320 kbps)
OtherMaximum total number of
File system
support
Speed)/ 2.0 Mass Storage
Class.
Support Bulk only and CBI
protocol.
WMA (Non DRM)
WMA (64 ~ 160 kbps)
MP3/WMA files is 1024.
Maximum total number of
folders is 255 INCLUSIVE of
root directory.
The ID3TAG information
supported are TITLE, ARTIST
and ALBUM only.
Supports ID3TAG version 1
and version 2.
Support USB devices with
Microsoft Windows/DOS/FAT
12/ FAT 16/ FAT 32.
2 kbyte block length for sector.
Tuner
Frequency rangeFM: 87.5 - 108 MHz
AM: 530 - 1,720 kHz
Speaker
Type2-way type speaker system
Maximum input
power
Rated input power 100 W
Impedance4 ohms
DimensionsWidth: 7-1/16" (180 mm)
Weight6.0 lbs. (2.7 kg)/each
2" (5 cm) tweeter
5-1/8" (13 cm) woofer
200 W
Height: 11-13/16" (300 mm)
Depth: 8" (204 mm)
1 – 2
– 4
[4] Names Of Parts
2
3
4
5
AUDIO IN
6
PHONES
7
8
MINI COMPONENT SYSTEM
POWER
ON/STAND-BY
CD-DH790
CD-DH790N
1
Front panel
1. iPod Docking Station
2. Disc Tray
3. Remote Sensor
4. Timer Indicator
5. Power On/Stand-by Button
6. Audio In Jack
7. Headphone Jack
8. USB Terminal
9. Volume Control
10. FUNCTION Button
11. Disc / USB / iPod Play or Pause / Tape Play /
Tuning Up Button
12. Disc / USB / Tape Stop / Tuning Down Button
13. Disc Tray Open / Close Button
14. Cassette Compartment
VOL
FUNCTION
9
10
11
12
13
PUSH
OPEN
14
12345
13 14
8 9 10
7
15
16
12
1
2
Display
6
11
1. MP3/WMA Folder Indicator
2. MP3/WMA Title Indicators
3. MP3 Indicator
4. WMA Indicator
5. Sleep Indicator
6. Once Timer Play Indicator
7. MP3/WMA Total Indicator
8. Daily Timer Play Indicator
9. FM Stereo Mode Indicator
10. FM Stereo Receiving Indicator
11. Tape play Indicator
12. Memory Indicator
13. Extra Bass Indicator
14. Disc/USB Repeat Play Indicator
15. Disc/USB Pause Indicator
16. Disc/USB Play Indicator
3
Speaker System
1. Tweeter
2. Woofer
3. Bass Reflex Duct
4. Speaker Wire
4
1 – 3
–2
CD-DH790N
1
22
2
3
4
5
6
7
8
9
10
11
12
CD
USB
23
24
25
26
27
28
29
30
13
14
15
16
17
18
19
20
TAPE
31
32
33
34
35
21
36
Remote control
1. Remote Control Transmitter
2. On/Stand-by Button
3. Direct Search Buttons
4. Play Mode Button
5. iPod Display (TV OUT) Button
6. Disc/USB Stop Button
7. Disc/USB Display Button
8. Bass/Treble Button
9. Volume Up or Down Buttons
10. Memory Button
11. Clear/Dimmer Button
12. Folder Button
13. Tuning Up, iPod Cursor Up Button
14. CD Track Down or Fast Reverse, Time Down Button
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure
excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from th e wall outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to be re moved when disassembling th e un it. After servicing
the unit, be sure to rearrange the leads where they were before disassembling.
STEPREMOVALPROCEDUREFIGURE
.........
(A1)x5
(A2)x1
(B1)x81
(C1)x22
(D1)x1
(D2)x2
(E1)x2
(E2)x1
(E3)x1
(F1)x93
(G1)x2
(G2)x2
(G3)x4
(G4)x2
(H1)x4
(H2)x1
(J4)x44
(K1)x6
(K2)x1
(L1)x16
(M1)x1
(M2)x1
(M3)x1
(M4)x4
(N1)x2
(N2)x2
(N3)x1
(P1)x4
(P2)x1
(Q1)x49
1Top Cabinet
Side Panel (Left/
2
Right)
iPod PWB
3
4iPod Transit PWB
5CD Changer unit
Rear Panel with
6
Fan motor
7Front Panel
8Main PWB
9Power PWB
10Tape Mechanism
11Audio In PWB
12Display PWB
13CD PWB
Changer
14
Mechanism Unit
15CD Mechanism
..........................
1. Screw
2. Flat Cable....................
2. Screw
..........................
..........................
1. Screw
..........................
1. Screw
2. Socket
1. Hook
2. Socket
3. Flat Cable
1. Screw
1. Screw
2. Flat Cable
3. Socket
4. Hook
1. Screw
2. Socket
1. Screw
1. Screw
2. Flat Cable
1. Screw
1. Knob
2. Nut
3. Washer
4. Screw
1. Screw
2. Flat Cable
3. Socket
1. Screw
.........................
...........................
..........................
.....................
...........................
..........................
...................
........................
...........................
..........................
.........................
..........................
..........................
....................
..........................
...........................
..............................
........................
..........................
..........................
....................
.........................
..........................
2. Changer Chassis
1. Screw
..........................
Note:
After removing the connector for the optical pickup from the connector,
wrap the conductive aluminium foil around the front end of the connector
so as to protect the optical pickup from electrostatic damage.
Top Cabinet
Front Panel
4
3,4
3,4
4
3, 4
4
1
3
3
3
5
6
7
8
CD Changer Unit
iPod PWB
M3 x 10mm
CD Servo PWB
Top Cabinet
(C1) x 2
Figure 2
(E3) x 1
(E2) x 1
(D1) x 1
Special Screw
iPod
Transit PWB
(A2) x 1
(D2) x 2
(G2) x 1
Front Panel
(B1) x 2
M3 x 10mm
(A1) x 1
M3 x 12mm
(A1) x 2
M3 x 12mm
Side Panel
(Right)
(B1) x 2
M3 x 10mm
Figure 1
Rear Panel
(B1) x 2
M3 x 10mm
(B1) x 2
M3 x 10mm
(A1) x 2
M3 x 12mm
Side Panel (Left)
3 – 1
Rear Panel
(F1) x 9
M3 x 10mm
PULL
(E1) x 1
(G3) x 1
Power PWB
Fan Motor
Figure 3
Hook
Main PWB
(H1) x 1
Special Screw
Hook
(E1) x 1
PULL
Lug wire
(H1) x 1
Special Screw
CD-DH790N
Hook
(G4) x 1
PULL
Power PWB
(J1) x 4
M4 x 8mm
Figure 4
(H2) x 1
(G3) x 1
(K2) x 1
(G2) x 1
(H1) x 2
M3 x 6mm
Front Panel
(G3) x 2
Front Panel
(G1) x 2
M3 x 8mm
(G4) x 1
PULL
Hook
(N3) x 1
(N2) x 1
(P1) x 4
M3 x 10mm
Figure 7
(N1) x 2
M3 x 10mm
(N2) x 1
CD PWB
Changer
Mechanism
Unit
Display PWB
Mechanism
(K1) x 6
M3 x 10mm
(M4) x 4
M2.6 x 10mm
Tap e
Figure 5
Display PWB
Lug wire
Front Panel
(M2) x 1
(M3) x 1
(M1) x 1
Figure 8
CD Mechanism
(Q1) x 4
Special
(P2) x 1
Changer
Mechanism
Unit
(L1) x 1
Special Screw
Figure 6
Audio In PWB
3 – 2
Figure 9
Changer
Mechanism
Unit
CD-DH790N
STEPPROCEDUREFIGURE
11. Front Panel Ass’y………(A1) X 1
Woofer
REMOVAL
10
1. Screw…….…….…….… (A2) X 4
2Tweeter1. Screw…….……….....….(B1) X 210
Speaker Box
Tweeter
(B1) x 2
M3 x 10mm
Front Panel Ass’y
(A1) x 1
Figure 10
(A2) x 4
M4 x16mm
Woofer
Screwdriver
SPEAKER UNIT
LOCKING TAB
LOCKING TAB
CAUTION:
TO REMOVE SPEAKER UNIT, PRESS THESE LOCKING TABS
TO RELEASE SPEAKER WIRES.
• Resistor:
To differentiate the units of resistors, such symbol as K and M are
used: the symbol K means 1000 ohm and the symbol M means
1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
• Capacitor:
To indicate the unit of capacitor, a symbol P is used: this symbol P
means pico-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression
"capacitance/withstand voltage is used".
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
REF. NO
VR701VOLUMEMAX -- MIN
SW701ON/STAND-BYON -- OFF
SW702FUNCTIONON -- OFF
SW703DISC/USB/TAPE STOP/TUNING DOWNON -- OFF
SW704DISC/USB/iPod PLAY or PAUSE/
TAPE PLAY/TUNING UP
SW705OPEN/CLOSEON -- OFF
DESCRIPTIONPOSITION
ON -- OFF
• Schematic diagram and Wiring Side of P.W.Board for this model are
subject to change for improvement without prior notice.
• The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chassis with no signal given.
1. In the tuner section,
indicates AM
indicates FM stereo
2. In the main section, a tape is being playback.
3. In the power section, a tape is being playback.
4. In the CD section, the CD is stopped.
Parts marked with “ ” ( ) are important for main-
•
taining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the
set.