In the interests of user-safety (Required by safety regulation in so me countries) the set sh ould be restored to its
original condition and only parts identical to those specified should be used.
BD-HP21U
CONTENTS
SAFETY PRECAUTION
IMPORTANT SERVICE NOTES.........................i
Precautions for using lead-free solder ..............iii
Parts marked with "" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the
safety and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
BD-HP21U
BDHP21U
SAFETY PRECAUTION
IMPORTANT SERVICE NOTES
IMPORTANT SERVICE NOTES
ServiceManual
Note:
This unit can be used only where the power
supply is AC 120V, 60Hz.
It cannot be used elsewhere.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR
PERFORMANCE OF PROCEDURES OTHER
THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
DO NOT STARE INTO THE LASER BEAM OR
VIEW WITH OPTICAL INSTRUMENT.
WARNING:
TO REDUCE THE RISK OF FIRE OR ELECTRIC
SHOCK, DO NOT EXPOSE THIS EQUIPMENT TO
RAIN OR MOISTURE.
TO REDUCE THE RISK OF FIRE OR ELECTRIC
SHOCK, AND ANNOYING INTERFERENCE, USE
THE RECOMMENDED ACCESSORIES ONLY.
This Unit is classified as a CLASS 1 LASER
product.
The CLASS 1 LASER PRODUCT label is located
on the rear cover.
This product contains a low power laser device.
To ensure continued safety do not remove any
cover or attempt to gain access to the inside of
the product. Refer all servicing to qualified
personnel.
To avoid any malfunctions of the unit, and to protect
against electric shock, fire or personal injury, please
observe the following.
Hold the plug firmly when connecting or
disconnecting the AC power cord.
Keep the AC power cord away from heating
appliances.
Never put any heavy object on the AC power cord.
Do not attempt to repair or reconstruct the AC
power cord in any way.
VARO! AVATTAESSA OLET A LTTIINA LASERS ÄTEILYLLE.
ÄLÄ TUIJOTA SÄTEESEEN ÄLÄKÄ KATSO SITÄ OPTISEN LAITTEEN LÄPI.
VARNING - LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD.
STIRRA EJ IN STRÅLEN OCH BETRAKTA EJ STRÅLEN GENOM OPTISKT
INSTRUMENT.
i
IMPORTANT SERVICE SAFETY PRECAUTION
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the
servicing guidelines which follow:
BD-HP21U
WARNING
1. For continued safety, no modification of any circuit should be
attempted.
2. Disconnect AC power before servicing.
CAUTION: FO R CON TIN UE D PROTECTION
AGAINST A RISK OF FIRE REPLACE ONLY WITH
SAME TYPE FUSE.
F901 (125V 3A)
Use an AC voltmeter having with 5000 ohm per volt, or higher, sensitivity or measure the AC voltage drop across the resistor.
Connect the resistor connection to all exposed metal parts having a
return to the chassis (antenna, metal cabinet, screw heads, knobs
and control shafts, escutcheon, etc.) and measure the AC voltage
drop across the resistor.
All checks must be repeated with the AC cord plug connection
reversed. (If necessary, a nonpolarized adaptor plug must be used
only for the purpose of completing these checks.)
Any reading of 0.75 Vrms (this corresponds to 0.5 mA rms AC.) or
more is excessive and indicates a potential shock hazard which
must be corrected before returning the monitor to the owner.
DVM
BEFORE RETURNING THE BD PLAYER (Fire &
Shock Hazard)
Before returning the BD player to the user, perform the following
safety checks:
3. Inspect all lead dress to make certain that leads are not pinched,
and check that hardware is not lodged between the chassis and
other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs,
insulation materials, cabinet backs, adjustment and compartment
covers or shields, isolation resistor-capacitor networks, mechanical
insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current in
the following manner.
Plug the AC cord directly into a 120 volt AC outlet.
Using two clip leads, connect a 1.5k ohm, 10 watt resistor paral-
leled by a 0.15
parts and a known earth grou nd, such as electrical conduit or electrical ground connected to an earth ground.
F capacitor in series with all exposed metal cabinet
TO EXPOSED
METAL PARTS
AC SCALE
1.5k ohm
10W
0.15µF
TEST PROBE
CONNECT TO
KNOWN EARTH
GROUND
SAFETY NOTICE
Many electrical and mechanical parts in BD player television have
special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor
can protection afforded by them be necessarily increased by using
replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are
identified in this manual; electrical components having such features
are identified by "" and shaded areas in the Replacement Parts List
and Schematic Diagrams.
For continued protection, replacement parts must be identical to those
used in the original circuit.
The use of a substitute replacement parts which do not have the same
safety characteristics as the factory recommended replacement parts
shown in this service manual, may create shock, fire or other hazards.
ii
BD-HP21U
Precautions for using lead-free solder
Employing lead-free solder
• “All PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals.
The alphabetical character following LF shows the type of lead-free solder.
Example:
L Fa
Indicates lead-free solder of tin, silver and copper.
Indicates lead-free solder of tin, silver and copper.
L F a/a
Using lead-free wire solder
• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering
bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor
solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be
peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the
steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as
required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
• Be careful when replacing parts with polarity indication on the PWB silk.
Power supplyAC 120V, 60Hz
Power consumption (Normal)23 W
Power consumption (Standby)0.4 W (When "QUICK START" is set to "NO")
Dimensions
WeightApprox. 8.8 lbs. (4.0 kg)
Operating temperature41°F to 95°F (5°C to 35°C)
Storage temperature-4°F to 131°F (-20°C to 55°C)
Operating humidity10 % to 80 % (no condensation)
TV systemsNTSC system
Approx. 16
Approx. 430 mm x 68 mm x 335 mm (W x H x D)
PLAY
TOP MENU/TITLE LIST
Cursor buttons ( / / / ), ENTER
EXIT
A (Red), B (Green), C (Blue), D (Yellow)
(Lock) (See below.)
COMPONENT RESET
DISPLAY
TV CONTROL buttons
FUNCTION
FWD
REV
STOP
POP-UP MENU
RETURN
HDMI
SETUP
BD-HP21U
Keylock function
You can set the keylock to prevent accidental operations.
This function allows TVs compatible with AQUOS LINK to
also perform a Key Lock on the player.
Press and hold
Each time you perform this operation, the function is activated
•
or deactivated.
If you try to operate the Player while the keylock function is
•
set, “Hold” blinks on the front display panel to indicate that the
keylock function is set.
(Lock) for more than 5 seconds.
2 – 2
BD-HP21U
BDHP21U
CHAPTER 3. REMOVING OF MAJOR PARTS
ServiceManual
[1] REMOVING OF MAJOR PARTS
1. Removing the tray cover
1. Eject the tray by inserting a pin into the compulsory eject hole, then remove the tray cover.
Insert
a pin
Tray cover
2. Removing the cabinet and the panel
1. Remove two screwsand three screws from the top cabinet.
2. Unhook claws of the front panel and remover the front panel.
Top cabinet
1
2
1
Front panel
3 – 1
3. Removing the BD drive
1. Disconnect the SATA cable and power cable.
2. Remove four screws and remove the BD unit (with the angle) upward.
3. Remove four screws and remove the BD unit.
BD-HP21U
Power cable
3
4
BD drive
angle (Left)
3
BD
drive
4
4. Removing the front PWB
1. Disconnect the LCD FFC between the LCD PWB and power PWB.
2. Disconnect the Connecting cord (Operation-R-Power) and Connecting cord (Power-Analog).
SATA cable
3
BD drive
angle
(Right)
3. Remove three screws.
4. Remove one screw.
5. Remove the operation PWB angles (left and right).
Operation PWB
angle (Left)
Oreration PWB
(Left)
5
5
LCD
PWB
Oreration PWB
(Right)
6
LCD FFC
Operation PWB
angle (Right)
Connecting cord
(Power-Analog)
5
Spacer
PWB
Connecting cord
(Operation-R-Power)
3 – 2
BD-HP21U
5. Removing the fan and the rear terminal board
1. Remove two screws.
2. Remove six screws.
3. Disconnect the fan cable connector and remove the fan.
Fan
8
7
8
Rear terminal board
6. Removing each PWB
1. Disconnect the board to board connectors from each PWB.
2. Disconnect the board to board connectors (two) from the main PWB and analog PWB, then remove one screw.
Disconnect the board to board connector (two) between the main PWB and power PWB.
--SATA Cable ( Commercially available ) CN8102 <=> BD DRIVE7
㪪㪚㪈㪈㪇㪈
㪣㪚㪛
㪧㪮㪙
CN901 <=> BD DRIVE4
3 – 4
BD-HP21U
㪨㪚㪥㪮㪄㪜㪉㪉㪎㪮㪡㪧㪱
㪘
㪚㪥㪌㪍㪇㪈㹤㪚㪥㪉㪊㪇㪈
㪬㫊㪼㪻㩷㫀㫅㩷㫋㪿㪼㩷㪸㫍㫆㪹㪼
㫆㫅㪼㩷㫇㫀㪼㪺㪼㪅㩷㩿㪉㪊㪧㫀㫅㪀
㪍㪇㪇
㪨㪚㪥㪮㪄㪜㪉㪉㪐㪮㪡㪧㪱
㪙
㪪㪚㪌㪍㪇㪈㹤㪚㪥㪉㪊㪇㪉
㪪㪚㪐㪇㪇㪈㹤㪚㪥㪐㪌㪇㪉
㪬㫊㪼㪻㩷㫀㫅㩷㫋㪿㪼㩷㪸㫍㫆㪹㪼
㫋㫎㫆㩷㫇㫀㪼㪺㪼㫊㪅㩷㩿㪈㪌㪧㫀㫅㪀
㪨㪚㪥㪮㪄㪜㪉㪊㪈㪮㪡㪧㪱
㪚
㪪㪚㪌㪍㪇㪋㹤㪚㪥㪉㪌㪇㪈
㪬㫊㪼㪻㩷㫀㫅㩷㫋㪿㪼㩷㪸㫍㫆㪹㪼
㫆㫅㪼㩷㫇㫀㪼㪺㪼㪅㩷㩿㪐㪧㫀㫅㪀
㪛
㪨㪚㪥㪮㪄㪜㪌㪎㪊㪮㪡㪧㪱
㪚㪥㪐㪇㪈㹤㪙㪛㩷㪛㪩㪠㪭㪜
㪬㫊㪼㪻㩷㫀㫅㩷㫋㪿㪼㩷㪸㫍㫆㪹㪼
㫆㫅㪼㩷㫇㫀㪼㪺㪼㪅㩷㩿㪋㪧㫀㫅㪀
㪪㪘㪫㪘㩷㪚㪸㪹㫃㪼㩷㩿㪚㫆㫄㫄㪼㫉㪺㫀㪸㫃㫃㫐㩷㪸㫍㪸㫀㫃㪸㪹㫃㪼㪀
㪜
㪍㪇㪇
㪍㪇㪇
㪌㪇㪇
㪚㪥㪏㪈㪇㪉㹤㪙㪛㩷㪛㪩㪠㪭㪜
㪬㫊㪼㪻㩷㫀㫅㩷㫋㪿㪼㩷㪸㫍㫆㪹㪼
㫆㫅㪼㩷㫇㫀㪼㪺㪼㪅㩷㩿㪎㪧㫀㫅㪀
3 – 5
BD-HP21U
[3] IMPORTANT SERVICE NOTICE
1. To replace the Main CBA, perform the items 9 - 12 of [4] Upgrading and confirm the version: it is necessary to upgrade with a disc to the latest version if the CBA version is old.
2. The IC 7201 and IC8505 cannot be replaced because they have the BD-playback key already written. Accor dingly, the IC8502 that has the software written together with the IC8505 cannot be replaced either. Keep also in mind that the IC8503 cannot be replaced either because of the
model information on it.
3. After replacing the E2PROM for front-end software (IC2505), perform Menu - Miscellaneous Settings - Reset Settings.
4. The SPACE PWB (DUNTKE844TEV1) is used to adjust the drive height. In disassembling the set for overhauling or the like, be careful not to lose
it.
[4] UPGRADING
Consult with your Services Company as we cannot provide the upgrading software.
1. Press [Power] button to turn the switch on, then wait till the BD_LED changes from blinking to lit.
2. Press [Tray Open/Close] button to open the Tray, put the upgrade disc on the tray and close the tray.
3. The power automatically turns off. Then it turns on again and the upgrading with the disc will start.
4. During the upgrading, the mode indicator stays blinking in white as "V-up" message keeps blinking on LCD.
"NOW UPDATING DO NOT UNPLUG AC CORD" appears on the monitor screen.
And the version updating progress is expressed in %.
5. When upgrading with the disc is completed, the Tray automatically opens.
* If the front-end software was upgraded, the standby LED lights up halfway as well as the mode indicator starts blinking alternately in white and
blue.; the Tray will open after the upgrading is completed and the power will turn off. (Go to step 8.)
6. When the upgrading is completed, the following appears on the monitor screen.:
"SOFTWARE UPDATE IS COMPLETE"
If the version updating fails, "FAILED TO COMPLETE UPDATE RETRY SOFTWARE UPDATE" is displayed. Take out the disc, turn off the power
and take the procedure again starting from [1] above.
7. Remove the disc from the Tray and press any other button of the Main Unit than [Power], then the Tray will close and the power will automatically
turn off. (Confirm the power-off by stop of the Cooling Fan.)
* If [Power] button is pressed, the power will turn off with the Tray open.
8. Press [Power] button to turn the power on, then wait till the MODE INDICATOR changes from blinking to lit.
9. Press the [SETUP] button on the remote controller, and the menu screen shows up (if the wallpaper screen is used).
* There is no need to take this step, because just after the power is turned on, the menu screen shows up.
10.Select [SETTINGS] first and then [VERSION]. (Press the ENTER button.)
11.The version of the currently installed software appears on the monitor screen. Compare with the version of this updated software, make sure the
version is just the same. If the version id not updated, take the procedure again from Step [2].
12.Press [Power] button to turn the power off. (Confirm the power-off by stop of the cooling fan.)
NOTE: Do not unplug the AC cord during version updating.
3 – 6
BD-HP21U
Start
Turn the power on.
Open the tray,
put the upgrade disc and
close the tray
The power automatically
turns off. Then, the power
turns on automatically and
the upgrading starts.
Monitor:
"NOW UPDATING
DO NOT UNPLUG AC CORD"
ex.
غغغع
غغ20%
The tray opens
automatically.
* The version updating cannot be made on the menu screen. Make the wallpaper onscreen.
Monitor: "CANNOT UPDATE. FINISH PLAYBACK OR EDIT AND SET A DISC"
Upgrading completed
Yes
Monitor:
"SOFTWARE UPDATE IS
COMPLETE"
Remove the disc and turn
the power off.
Turn the power on and
confirm the version.
Upgrading successful.Upgrading unsuccessful.
End
No
Monitor:
"FAILED TO COMPLETE
UPDATE
RETRY SOFTWARE
UPDATE"