AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER
SERVICE MANUAL
(INOOR UNIT)
(OUTDOOR UNIT)
SPLIT TYPE
ROOM AIR CONDITIONERS
INDOOR UNIT
MODEL MODELS AY-XP07ER AY-XP09ER
AY-XP12ER
OUTDOOR UNIT
AE-X07ER
AE-X09ER
AE-X12ER
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
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TABLE OF CONTENTS |
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SPECIFICATIONS .............................................................................................................................................. |
2 |
EXTERNAL DIMENSIONS ................................................................................................................................. |
3 |
WIRING DIAGRAMS .......................................................................................................................................... |
4 |
ELECTRICAL PARTS ......................................................................................................................................... |
5 |
REFRIGERATION CYCLE ................................................................................................................................ |
6 |
PERFORMANCE CURVES ................................................................................................................................ |
7 |
REPLACEMENT PARTS LIST |
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AY-XP07ER / AY-XP09ER / AY-XP12ER |
......................................................................................................... 8 |
AE-X07ER / AE-X09ER / AE-X12ER .............................................................................................................. |
11 |
SHARP CORPORATION
1
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER
SPECIFICATIONS
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MODEL |
INDOOR UNIT |
OUTDOOR UNIT |
INDOOR UNIT |
OUTDOOR UNIT |
INDOOR UNIT |
OUTDOOR UNIT |
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ITEMS |
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AY-XP07ER |
AE-X07ER |
AY-XP09ER |
AE-X09ER |
AY-XP12ER |
AE-X12ER |
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Cooling capacity(Min. ~ Max.) |
kW |
2.1 (0.9 _ 3.0) |
2.6 (0.9 _ 3.0) |
3.5 (0.9 _ 4.0) |
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Heating capacity(Min. ~ Max.) |
kW |
3.0 (0.9 _ 4.0) |
3.6 (0.9 _ 5.0) |
4.6 (0.9 _ 6.0) |
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Moisture removal(at cooling) |
Liters/h |
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Electrical data |
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Phase |
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Single |
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Rated frequency |
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Hz |
50 |
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Rated voltage |
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V |
230 |
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Rated current |
Cool |
A |
2.6 (0.8 _ 4.6) |
3.3 (0.8 _ 4.6) |
4.6 (0.8 _ 6.4) |
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(Min - Max.) |
Heat |
A |
3.7 (0.7 _ 6.5) |
4.1 (0.7 _ 6.5) |
5.2 (0.7 _ 8.1) |
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Rated input |
Cool |
W |
510 (150 _ 900) |
650 (150 _ 900) |
960 (150 _ 1400) |
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(Min - Max.) |
Heat |
W |
730 (130 _ 1400) |
900 (130 _ 1400) |
1190 (130 _ 1800) |
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Cool |
% |
85 |
86 |
91 |
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Power factor |
Heat |
% |
86 |
95 |
99 |
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Type |
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Hermetically sealed rotary type |
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Compressor |
Model |
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5RS092XDF |
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Oil charge |
320cc (RB68A or Freol Alphc 68M) |
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Evaporator |
Louver Fin and Grooved tube type |
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Refrigerant system |
Condenser |
Corrugate Fin and Grooved tube type |
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Control |
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Expansion valve |
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Refrigerant (R410A) |
1000g |
1000g |
1080g |
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De-lce system |
Micro computer controled reversed systems |
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Noise level |
High |
dB(A) |
38 |
46 |
43 |
48 |
45 |
49 |
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Low |
dB(A) |
32 |
– |
34 |
– |
38 |
– |
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(at cooling) |
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Soft |
dB(A) |
26 |
– |
28 |
– |
31 |
– |
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Fan system |
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Drive |
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Direct drive |
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Air flow quantity |
High |
m3/min. |
7.8 |
22 |
9.9 |
22 |
11.2 |
24 |
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(at cooling) |
Low |
m3/min. |
6.8 |
– |
7.7 |
– |
9.0 |
– |
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Soft |
m3/min. |
5.2 |
– |
6.0 |
– |
6.8 |
– |
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Fan |
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Cross flow fan |
Propeller fan |
Cross flow fan |
Propeller fan |
Cross flow fan |
Propeller fan |
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Connections |
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Refrigerant coupling |
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Flare type |
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Refrigerant tube size Gas, Liquid |
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3/8", 1/4" |
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1/2", 1/4" |
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Drain piping mm |
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O.D ø 18 |
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Others |
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Compressor: Thermal protector |
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Safety device |
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Fan motors: Thermal fuse |
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Fuse, Micro computer control |
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Air filters |
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Polypropylene net (Washable) |
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Width |
mm |
810 |
730 |
810 |
730 |
810 |
780 |
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Net dimensions |
Height |
mm |
285 |
540 |
285 |
540 |
285 |
540 |
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Depth |
mm |
240 |
250 |
240 |
250 |
240 |
265 |
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Net weight |
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kg |
11 |
36 |
11 |
36 |
11 |
37 |
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Note: The condition of star " |
" marked item are ‘ISO5151’ : 1994(E), condition T1. |
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2
EXTERNAL DIMENSIONS
790
810
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER
240
285
58
INVERTER AIR CONDITIONER
175
18.5
CRMC-A442JBE0
R03(AAA) 2PCS.
SHARP CORPORATION
22.0
Figure E-1. INDOOR UNIT
A |
135 72 |
299 |
324 |
A B C
AE-X07ER 515 730 250 AE-X09ER
AE-X12ER 540 780 265
37.5 12 |
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ø |
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4 |
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58 |
. |
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5 |
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B
540
14 C
81 |
136 |
165
167.5
Figure E-2. OUTDOOR UNIT
3
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER
WIRING DIAGRAMS
LED INDICATION FOR SELF-DIAGNOSIS |
WIRING DIAGRAM <CB878> |
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INDOOR UNIT |
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OUTDOOR UNIT |
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Temperature |
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TERMINAL BOARD1 |
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TERMINAL BOARD 2 |
TERMINAL BOARD |
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Indicator |
Abnormal contents |
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GREEN-YELLOW |
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Blinking No. |
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POWER |
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1 |
Short circuit of the Thermistor |
SUPPLY |
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N |
BLUE |
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IN |
OUT |
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BLACK |
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SINGLE |
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2 |
Overheat error (compressor and cycle) |
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1 |
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RY1 |
CONTROL BOARD UNIT |
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PHASE |
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BLACK |
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5 |
Open circuit of the Thermistor |
LOUVER MOTOR |
CNA |
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NF1 |
DB1 |
SERIAL |
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N |
N |
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NR1 |
C14A |
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SIGNAL |
S |
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6 |
Abnormal DC current |
(TOP) |
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CIRCUIT |
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7 |
Abnormal AC current |
LOUVER MOTOR |
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CNB |
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N |
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9 |
Abnormal Thermistor or four way valv |
(BOTTOM) |
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TH1 |
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FU2 |
1 |
1 |
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ROOM TEMP. |
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R76 |
SSR |
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FU1 |
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11 |
Abnormal outdoor fan motor |
THERMISTOR |
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YELLOW CN2 |
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250V |
BLUE |
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PIPE TEMP. |
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TH2 |
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C23 |
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250V |
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2A |
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13 |
Rotation error of the compressor or compressor lock |
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ORANGE CN3 |
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3.15A |
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POWER |
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THERMISTOR |
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RED |
2 |
2 |
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14 |
Abnormal PAM voltage and PAM clock signal |
BCN201 |
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CN102 |
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NF2 |
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SUPPLY UNIT |
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CN1 |
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17 |
Open circuit of serial signal line |
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BCN1 |
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RECEIVER |
BCN101 |
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18 |
Short circuit of serial signal line |
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C28 |
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C99 |
C97 |
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BOARD |
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CN101 |
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CN5 |
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19 |
Abnormal fan motor of indoor unit |
UNIT |
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C98 |
C96 |
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DISPLAY |
BCN3 |
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FAN MOTOR |
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EVAPORATOR |
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<Indication of the abnormal condition> |
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CLUSTER |
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BOARD |
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LED indicator will blink, if the set is in abnormal condition. |
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UNIT |
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GENERATOR |
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Figure W-1. Wiring Diagram for AY-XP07ER / AY-XP09ER / AY-XP12ER
Figure W-2. Wiring Diagram for AE-X07ER / AE-X09ER / AE-X12ER
4
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER
ELECTRICAL PARTS
For Model AY-XP07ER / AY-XP09ER / AY-XP12ER
DESCRIPTION |
MODEL |
REMARKS |
Indoor fan motor |
MLB084 |
DC Motor |
Indoor fan motor capacitor |
– |
– |
Transformer |
– |
– |
FUSE1 |
– |
QFS-GA052JBZZ (250V, 3.15A) |
FUSE2 |
– |
QFS-GA051JBZZ (250V, 2A) |
For Model AE-X07ER / AE-X09ER / AE-X12ER |
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DESCRIPTION |
MODEL |
REMARKS |
Compressor |
5RS092XDF |
D.C. brush-less motor |
Outdoor fan motor |
ML-A902 |
DC Motor |
Outdoor fan motor capacitor |
– |
– |
WPE1 |
– |
QFS-GA050JBZZ(250V, 1A) |
WPE101 |
– |
QFS-GA051JBE0(250V, 2A) |
WPE3 |
– |
QFS-GA052JBZZ(250V, 3.15A) |
WPE5 |
– |
QFS-GA065JBZZ(400V, 20A) |
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– |
QFS-GA066JBZZ(400V, 15A) |
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5