Sharp AY-XP07ER, AY-XP09ER, AY-XP12ER Service manual

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AY-XP07ER–AE-X07ER

AY-XP09ER–AE-X09ER

AY-XP12ER–AE-X12ER

SERVICE MANUAL

(INOOR UNIT)

(OUTDOOR UNIT)

SPLIT TYPE

ROOM AIR CONDITIONERS

INDOOR UNIT

MODEL MODELS AY-XP07ER AY-XP09ER

AY-XP12ER

OUTDOOR UNIT

AE-X07ER

AE-X09ER

AE-X12ER

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

 

TABLE OF CONTENTS

 

Page

SPECIFICATIONS ..............................................................................................................................................

2

EXTERNAL DIMENSIONS .................................................................................................................................

3

WIRING DIAGRAMS ..........................................................................................................................................

4

ELECTRICAL PARTS .........................................................................................................................................

5

REFRIGERATION CYCLE ................................................................................................................................

6

PERFORMANCE CURVES ................................................................................................................................

7

REPLACEMENT PARTS LIST

 

AY-XP07ER / AY-XP09ER / AY-XP12ER

......................................................................................................... 8

AE-X07ER / AE-X09ER / AE-X12ER ..............................................................................................................

11

SHARP CORPORATION

1

AY-XP07ER–AE-X07ER

AY-XP09ER–AE-X09ER

AY-XP12ER–AE-X12ER

SPECIFICATIONS

 

MODEL

INDOOR UNIT

OUTDOOR UNIT

INDOOR UNIT

OUTDOOR UNIT

INDOOR UNIT

OUTDOOR UNIT

ITEMS

 

 

AY-XP07ER

AE-X07ER

AY-XP09ER

AE-X09ER

AY-XP12ER

AE-X12ER

 

 

 

 

 

 

 

 

 

Cooling capacity(Min. ~ Max.)

kW

2.1 (0.9 _ 3.0)

2.6 (0.9 _ 3.0)

3.5 (0.9 _ 4.0)

Heating capacity(Min. ~ Max.)

kW

3.0 (0.9 _ 4.0)

3.6 (0.9 _ 5.0)

4.6 (0.9 _ 6.0)

Moisture removal(at cooling)

Liters/h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical data

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Phase

 

 

Single

 

 

 

 

 

Rated frequency

 

Hz

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated voltage

 

V

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated current

Cool

A

2.6 (0.8 _ 4.6)

3.3 (0.8 _ 4.6)

4.6 (0.8 _ 6.4)

(Min - Max.)

Heat

A

3.7 (0.7 _ 6.5)

4.1 (0.7 _ 6.5)

5.2 (0.7 _ 8.1)

Rated input

Cool

W

510 (150 _ 900)

650 (150 _ 900)

960 (150 _ 1400)

(Min - Max.)

Heat

W

730 (130 _ 1400)

900 (130 _ 1400)

1190 (130 _ 1800)

 

Cool

%

85

86

91

 

 

 

 

 

 

 

 

 

Power factor

Heat

%

86

95

99

 

Type

 

Hermetically sealed rotary type

 

 

 

 

 

 

 

 

 

 

 

 

Compressor

Model

 

5RS092XDF

 

 

 

 

 

Oil charge

320cc (RB68A or Freol Alphc 68M)

 

 

 

 

Evaporator

Louver Fin and Grooved tube type

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant system

Condenser

Corrugate Fin and Grooved tube type

 

 

 

 

 

 

 

 

 

 

 

 

 

Control

 

Expansion valve

 

 

 

 

 

Refrigerant (R410A)

1000g

1000g

1080g

 

De-lce system

Micro computer controled reversed systems

 

 

Noise level

High

dB(A)

38

46

43

48

45

49

 

 

 

 

 

 

 

 

Low

dB(A)

32

34

38

(at cooling)

 

 

 

 

 

 

 

 

Soft

dB(A)

26

28

31

 

 

 

 

 

 

 

 

 

 

Fan system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drive

 

 

Direct drive

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air flow quantity

High

m3/min.

7.8

22

9.9

22

11.2

24

(at cooling)

Low

m3/min.

6.8

7.7

9.0

 

Soft

m3/min.

5.2

6.0

6.8

Fan

 

 

Cross flow fan

Propeller fan

Cross flow fan

Propeller fan

Cross flow fan

Propeller fan

 

 

 

 

 

 

 

 

 

Connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant coupling

 

 

Flare type

 

 

 

 

 

Refrigerant tube size Gas, Liquid

 

3/8", 1/4"

 

1/2", 1/4"

Drain piping mm

 

 

O.D ø 18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Others

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressor: Thermal protector

 

 

 

Safety device

 

 

Fan motors: Thermal fuse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuse, Micro computer control

 

 

 

 

 

 

 

 

 

 

 

 

Air filters

 

 

Polypropylene net (Washable)

 

 

 

 

 

 

 

 

 

 

 

 

 

Width

mm

810

730

810

730

810

780

 

 

 

 

 

 

 

 

 

Net dimensions

Height

mm

285

540

285

540

285

540

 

Depth

mm

240

250

240

250

240

265

 

 

 

 

 

 

 

 

 

Net weight

 

kg

11

36

11

36

11

37

Note: The condition of star "

" marked item are ‘ISO5151’ : 1994(E), condition T1.

 

 

2

EXTERNAL DIMENSIONS

790

810

AY-XP07ER–AE-X07ER

AY-XP09ER–AE-X09ER

AY-XP12ER–AE-X12ER

240

285

58

INVERTER AIR CONDITIONER

175

18.5

CRMC-A442JBE0

R03(AAA) 2PCS.

SHARP CORPORATION

22.0

Figure E-1. INDOOR UNIT

A

135 72

299

324

A B C

AE-X07ER 515 730 250 AE-X09ER

AE-X12ER 540 780 265

37.5 12

 

ø

 

 

4

 

58

.

 

5

 

 

B

540

14 C

81

136

165

167.5

Figure E-2. OUTDOOR UNIT

3

Sharp AY-XP07ER, AY-XP09ER, AY-XP12ER Service manual

AY-XP07ER–AE-X07ER

AY-XP09ER–AE-X09ER

AY-XP12ER–AE-X12ER

WIRING DIAGRAMS

LED INDICATION FOR SELF-DIAGNOSIS

WIRING DIAGRAM <CB878>

 

 

INDOOR UNIT

 

 

 

 

 

 

 

 

OUTDOOR UNIT

Temperature

 

TERMINAL BOARD1

 

 

 

 

 

 

TERMINAL BOARD 2

TERMINAL BOARD

Indicator

Abnormal contents

 

 

 

GREEN-YELLOW

 

 

 

 

Blinking No.

 

POWER

 

 

 

 

 

 

 

 

 

 

 

 

1

Short circuit of the Thermistor

SUPPLY

 

N

BLUE

 

 

IN

OUT

 

BLACK

 

 

SINGLE

 

 

 

 

 

 

2

Overheat error (compressor and cycle)

 

1

 

 

 

RY1

CONTROL BOARD UNIT

 

 

 

PHASE

 

BLACK

 

 

 

 

 

5

Open circuit of the Thermistor

LOUVER MOTOR

CNA

 

NF1

DB1

SERIAL

 

N

N

 

 

 

 

NR1

C14A

 

SIGNAL

S

 

 

6

Abnormal DC current

(TOP)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCUIT

 

 

 

7

Abnormal AC current

LOUVER MOTOR

 

CNB

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

9

Abnormal Thermistor or four way valv

(BOTTOM)

 

TH1

 

 

 

 

 

FU2

1

1

ROOM TEMP.

 

 

R76

SSR

 

 

 

 

 

FU1

 

 

 

 

11

Abnormal outdoor fan motor

THERMISTOR

 

YELLOW CN2

 

250V

BLUE

 

 

PIPE TEMP.

 

 

TH2

 

C23

 

250V

 

2A

 

 

13

Rotation error of the compressor or compressor lock

 

 

ORANGE CN3

 

3.15A

 

POWER

 

 

 

THERMISTOR

 

 

 

 

RED

2

2

14

Abnormal PAM voltage and PAM clock signal

BCN201

 

CN102

 

NF2

 

 

 

SUPPLY UNIT

 

 

 

 

 

CN1

 

 

 

17

Open circuit of serial signal line

 

BCN1

 

 

 

 

 

 

RECEIVER

BCN101

 

 

 

 

 

 

 

18

Short circuit of serial signal line

 

C28

 

C99

C97

 

 

 

 

BOARD

 

CN101

 

CN5

 

 

 

 

 

19

Abnormal fan motor of indoor unit

UNIT

 

 

 

C98

C96

 

 

 

 

 

DISPLAY

BCN3

 

 

FAN MOTOR

 

EVAPORATOR

 

<Indication of the abnormal condition>

 

CLUSTER

 

 

 

 

BOARD

 

 

 

 

 

 

 

 

LED indicator will blink, if the set is in abnormal condition.

 

UNIT

 

 

GENERATOR

 

 

 

 

 

 

Figure W-1. Wiring Diagram for AY-XP07ER / AY-XP09ER / AY-XP12ER

Figure W-2. Wiring Diagram for AE-X07ER / AE-X09ER / AE-X12ER

4

AY-XP07ER–AE-X07ER

AY-XP09ER–AE-X09ER

AY-XP12ER–AE-X12ER

ELECTRICAL PARTS

For Model AY-XP07ER / AY-XP09ER / AY-XP12ER

DESCRIPTION

MODEL

REMARKS

Indoor fan motor

MLB084

DC Motor

Indoor fan motor capacitor

Transformer

FUSE1

QFS-GA052JBZZ (250V, 3.15A)

FUSE2

QFS-GA051JBZZ (250V, 2A)

For Model AE-X07ER / AE-X09ER / AE-X12ER

 

 

 

 

DESCRIPTION

MODEL

REMARKS

Compressor

5RS092XDF

D.C. brush-less motor

Outdoor fan motor

ML-A902

DC Motor

Outdoor fan motor capacitor

WPE1

QFS-GA050JBZZ(250V, 1A)

WPE101

QFS-GA051JBE0(250V, 2A)

WPE3

QFS-GA052JBZZ(250V, 3.15A)

WPE5

QFS-GA065JBZZ(400V, 20A)

 

QFS-GA066JBZZ(400V, 15A)

 

 

 

5

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