SHARP ARFN5 Service Manual

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Page 1

SERVICE MANUAL

Digital copier option Staple sorter

MODEL AR-FN5

CONTENTS

[ 1 ] SPECIFICATIONS ............ ............................ .............................. ............ 1

[ 2 ] UNPACKING AND INSTALLATION ....................................................... 2

[ 3 ] EXTERNAL VIEW AND INTERNAL STRUCTURE................................ 5

[ 4 ] OPERATIONAL DESCRIPTIONS ........ .................................................. 8

[ 5 ] DISASSEMBLY AND SSEMBLY ........ .................................... .............. 13

[ 6 ] ADJUSTMENTS ................................................................................... 20

[ 7 ] MAINTENANCE............ .................. .................. .................. .................. 22

[ 8 ] TROUBLESHOOTING.......................................................................... 23

[ 9 ] CIRCUIT DESCRIPTIONS ........... .................... ...................... .............. 25

[10] OUTLINE MAP ............................................................... ...................... 35

[11] ELECTRICAL SECTION....................................................................... 36

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

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[1] SPECIFICATIONS

1. Type

Installation-to-the-copier type

2. Tray

Number of trays: 2 Type: Upper tray, normal type

Lower tray, lift-up type (with the offset function)

Capacity: Upper tray, 100 pages

Lower tray, 1,000 pages (500 pages for A4/Letter or greater)

3. Paper transport

Center reference

4. Paper exit syst e m

Face down

5. Paper exit size

9. Paper exit job

Machine tray: Printer, FAX, and copy output Finisher upper tray: FAX output and interruption output

Note: The factory default is 1. Setup to 2, 3, 4 is made

by the user. When a COPY/FAX model is set to the default (1), an interrupt copy to the top tray is inhibited.

Finisher lower tray: Copy, printer output

10. Staple secti on

Staple allowed: Lower tray Binding capacity: M ax. 30 pages (80g/u or less) Paper size: AB series: A3, B4, A4, A4R, B5

Inch series: 11x17, 8.5x14, 8.5x13, 8.5x11, 8.5x11R For Mainland China: A3, B4, A4, A4R, B5, 16k, 8k Binding reference: Parallel binding at one position Staple supply: Cartridge-type (3,000 pcs. or more) Detection: Staple empty detection, no cartridge detec-

tion

Manual stapling: Not provided.

Upper tray: A4 / A4R / A5 / A5R / B4 / B5 / B5R / A5 / 11x17 /

8.5x14 / 8.5x13 / 8.5x11 / 8.5x11R / INV / FC / OHP / Label sheet / Second original / 16k / 16kR / 8k

Lower tray: A3 / A4 / A4R / B4 / B5 / B5R / 11x17 / 8.5x14 / 8.5x13 /

8.5x11 / 8.5x11R / FC / 16k / 16kR / 8k

6. Paper weight

52 ~ 128g/m2 (Upper/lower trays)

7. Paper exit full detection

Provided (Upper/lower trays)

8. Offset

Offset allowed: Lower tray Offset quantity: 27mm

1 1. Power source

Supplied from the copier. 24V/5V/3.3V

12. Power consumption

63W (Max.)

13. External dimensions

Finisher paper exit section: 173.5(W) x 511(D) x 540(H) mm (Except for the tray)

Compiler section: 562(W) x 444(D) x 109(H) mm

14. Weight

About 19kg (Finisher body 11kg, compiler section 7kg)

Note: The finisher cannot be used with the manual paper feed tray.

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[2] UNPACKING AND INSTALLATION

1. Unpacking

2. Installation

If this unit is installed together with AR-SP4/RP3 or DM-SP2/RP1, install AR-SP4/RP3 or DM-SP2/RP1 before installing this unit. For improvement of workability, part of the description in this manual may be modified without prior notice. In this case, refer to the service manual.

Turn off the main switch of the co pi er an d the n r emove the power plug of the copier from the outlet.

1. Remove the inner cabinet from the copier.

< 1 > Pull the lock lever to the right and then pull out the rail dummy

cover to remove it.

<2> Remove the pawl from the exit dummy cover and remove the exit

dummy cover.

Lock lever

Rail dummy cover

Pawl

Exit dummy cover

<3> Remove the screw and remove the rear exit cover. <4> If this unit is installed together with AR-SP4/RP3 or DM-

SP2/RP1, install AR-SP4/ RP3 or DM-SP2/RP1 before installi ng this unit.

Top tray: 1 pc.

Harness cover: 1 pc.

Screws (M4 x 10): 10 pcs.

Offset tray unit: 1 pc.

Staple cartridge: 1 pc.

Mounting fixtures: 2 pcs.

Staple position label : 1 sheet

Installation manual : 1 sheet

Remove all pieces of fixing tape and fixing materials from the finisher.

· < 1 >, to < 2 >, < 3 >, < 4 >, < 5 >, < 7 >, and < 8 > indicate tape.

· < 6 >, < 9 >, and < 10 > indicate fixing material.

Paper pressure rollers

Rear exit cover

Screw (M3 x 10)

2. Fit the mounting fix ture s.

Cut and remove the two cut-out portions from the right cabinet of the copier using a tool such as nippers. (Be careful about the direction of the tool so that the cut surface is flat.) Fix the two mounting fixtures using two screws (M4 x 10) respectively.

Cut-out portions

Screws (M4 x 10)

Tape (wire handling)

Tape

Metal fitting

Screws (M4 x 10)

Metal fitting

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3. Remove the front and rear cabinets.

Remove the screw for each cabinet and remove the front and rear cabinets.

Rear cabinet

Screw (M4 x 10)

Front cabinet

4. Attach the exit unit.

Lower the exit unit from above the mounting fixtures so that the right and left positioning bosses are placed into the U-shaped grooves of the fixtures. Then, fix the front side and the rear side using a screw (M4 x 10) respectively.

5. Attach the alignment unit.

Place the rails of the alignment unit on the guide of the copier and push it until it stops. Then, attach it using two screws (M4 x 10).

Guide

Rail

Harness

Pass the harness here.

Copier guide

Alignment unit

Screw (M4 x 10)

Right rail of alignment unit

Screw (M4 x 10)

6. Connect each connector

< 1 > Connect the two harnesses of the alignment unit and the stapl e

connector to the exit unit relay harness on the front side.

< 2 > Pull out the harnesses of the alignment unit through the hole of

the copier rear frame and connect them to the three connectors of the finisher PWB.

Front side Rear side

Rear side

Bosses

Mounting fixtures

U-shaped groove

<3> Connect the harness to the connector of the copier and fix it

using the screws.

Screws

Harness

7. Attach the harn es s co ve r .

Insert the rib of the harness cover into the left inner cabinet and then hang the pawl on the right frame.

Screw (M4 x 10)

(Top view)

Screw (M4 x 10)

Rib

Pawl

Harness cover

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8. Attach the front and rear cabinets.

After hanging the ribs of the front and rear covers on the frames, attach the front and rear cabinets using a screw (M4 x 10) respectively. At this time, paste the connection harness to the rear cabinet as shown in the illustration.

Front cabinet

Ribs

10. Mount the staple cartridge.

Remove protective paper from the cartridge. Open the staple cover, insert the staple cartridge to the staple unit until it clicks, and then close the staple cover.

Staple cartridge

Protective paper

Connection harness

Rear cabinet

Screw (M4 x 10)

9. Attach the trays.

< 1> Raise the paper holder lever, insert the two pawls on the rear

side of the offset tray unit to the mounting positions, and fix the tray using the two screws (M4 x 10).

< 2> Insert the bosses of the escape exit tray into the mounting holes

shown in the illustration and attach the tray.

Top tray

Screw

(M4 x 10)

Roller shaft

Offset tray unit

pawls

Paper holder lever

[CAUTION] When attaching the offset tray, make sure that part of the roller shaft

of the offset tray is not on the offset tray.

NGNG

Staple cover

11. Paste the staple po si tio n la be l.

Paste the staple position label to the document feeder.

staple position label

Insert the power plug of the copier to the outlet and turn on the main switch of the copier. Then, carry out the following procedure.

12. Check for stapl in g op er a tio n.

Make three copies in the staple sort mode. Check to see if stapling has been performed properly.

13. Check for paper delivery to the top tray.

Deliver two copies to the top tray. If this equipment is installed together with a printer expansion kit or a

facsimile expansion kit, check the appendix of each operation manual (key operator programs and index list output and setting).

14. Check for paper delivery to the offs et tray .

Deliver three sets from two originals to the offset tray. Check to see if copies have been offset stacked properly.

Escape exit tray

Offset tray

Installation of staple sorter is now complete.

Stapling position

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[3] EXTERNAL VIEW AND INTERNAL STRUCTURE

1. External view

No. Name

1 Upper tray 2 Lower tray 3 Alignment unit

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2. Sensors, motors, solenoids, etc.

3 4

5 6 7

9 10

No. Part name Code Function/Operation Type

1 Upper tray paper exit sensor T10D Counts down the output page, detects JAM. Photo sensor 2 JAM process PG open/close detection

switch 3 Escape full sensor T1PD Detects paper full in the upper stage tray (ESC tray). Photo sensor 4 Paper exit roller rotation control clutch ORCLD Used to select whether to slow the speed of the paper exit roller upper

5 Main drive motor FMM Drives the rollers for paper transport. Pulse motor 6 Lower tray paper exit sensor /T20D Counts down the output page, detects JAM. Photo sensor 7 Paper hold solenoid OFSLD Presses paper onto the paper shift prevention lever of the lower stage

8 Paper position sensor /T2PD Detects the top surface of discharged paper, and detects the upper

9 Tray offset drive motor OFM

10 Tray position sensor (Upper) T2UP Detects the lift-up tray position in combination with the tray position

11 Tray position sensor (Lower) T2DN Detects the lift-up tray position in combination with the tray position

12 Offset home position sensor OFHP Detects the standby position of the offset tray. Photo sensor 13 Staple supply cover open/close

detection switch

14 Lift-up motor LUM

15 Lift-up drive control sensor LUEN Reads the encoder for control of the DC motor rotation. Photo sensor 16 Stapler unit 17 Tray paper empty sensor ATPD Detects paper presence or empty on the alignment tray. Photo sensor 18 Shutter drive solenoid STSLD When discharging a bundle of paper, shift the lead edge reference

19 Upper alignment plate drive solenoid AJSLD Holds paper on the alignment tray. Solenoid 20 Side guide plate home position sensor SDHP Detects the home position of the width alignment members. Photo sensor 21 Transport switch gate solenoid Right GRSLD Drive to sort paper into the escape transport section and the alignment

TCSW Interlocks when the open/close PG of the transport section in front of

(+, –)

SCSW Detects the staple supply cover open/close. When open, interlocks. Micro switch

(+, –)

the upper stage tray is open.

for the speed of the paper exit roller lower or to make it as a normal follower roller.

tray upper.

standby position of the lift-up tray. Supplies drive power to separate paper and shift the tray to the front

and the rear.

sensor (lower). (Upper limit detection in the case of erroneous detection by the paper position sensor, intermediate position detection, and full detection)

sensor (upper). (Upper limit detection in the case of erroneous detection by the paper position sensor, intermediate position detection, and full detection)

Drives the lift-up tray up and down. DC motor

plate in the paper transport direction.

tray.

Micro switch

Electromagnetic clutch

Solenoid

Photo sensor

DC motor

Photo sensor

Solenoid

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No. Part name Code Function/Operation Type

22 Transport switch gate solenoid Left GLSL Drive to sort paper into the escape paper exit port and the li ft -up tray

paper exit port. 23 Side guide plate alignment motor SDM Aligns paper vertically to the paper transport direction. Pulse motor 24 Reciprocating alignment motor BKM Aligns paper in the paper transport direction. Pulse motor 25 Paper entry sensor INPD Detects paper entry in the finisher and detects JAM. Switch trigger of

the transport switch gate right. 26 Paper width sensor WDPD Make a distinction between A4 and A5R, LT and INVR. If the paper

entry sensor is ON and this sensor is OFF, it is A5R or INVR. 27 Rear edge plate drive solenoid BKSLD Drives the rear edge plate. Solenoid 28 Rear edge plate home position sensor BKHP Detects the home position of the rear edge alignment members. Photo sensor 29 Tray JAM process detection switch PGSW Interlocks when the alignment tray is opened downward in a JAM

process.

Solenoid

Photo sensor

Micro switch

3. Rollers, gates, etc.

No. Name Function

1 Paper entry sensor Detects paper transported from the machine. 2 Transport roller fin Transports paper in combination with No. 8 roller. 3 Paper entry follower roller (Kick-out

sponge)

4 Transport switch gate right Selects between the escape transport (non-staple mode) and the alignment tray transport (staple

5 Side guide plate Aligns paper vertically to the paper transport direction. 6 Upper alignment hold plate Knocks paper when paper (5th page or later) comes on the alignment tray removing air or adjusting

7 Rear edge plate Aligns paper in the paper transport direction. 8 PS upper roller (Common part) Transports paper in combination with No. 2, 19, 20 rol lers. 9 Paper empty sensor (1A71A) Detects paper empty on the alignment tray.

10 Shutter Serves as the paper lead edge reference for alignment of paper, and opens to allow a bundle of

11 Transport switch gate left Selects between the escape tray transport and the offset tray transport. 12 PS upper roller (Common part) Transports paper in combination with No. 13 roller. 13 Escape transport roller Transports paper in combination with No. 12 (No. 8) roller. 14 Escape paper exit sensor Detects paper transport to the escape tray. 15 Transports paper in combination with No. 16 roller. 16 Escape paper exit roller Transports paper in combination with No. 15 roller. 17 Paper exit roller upper Transports paper in combination with No. 18 roller. This roll er normally follows No. 18 roller. When

18 Paper exit roller lower Transports (discharges) paper in combi nation with No. 17 roller. 19 Transport drive roller fin Transports paper in combination with No. 8 roller. 20 Paper entry roller fin Transports paper in combination with No. 8 roller.

Transports paper in combination with No. 2 roller.

mode). When selecting the alignment transport (staple mode), this gate drops t he rear edge of paper.

curls.

paper to be transported to the paper exit port after stapling.

discharging a stapled bundle of paper, the electromagnetic clutch turns on to make this roller a drive roller. The bundle of paper is bent by the difference between thi s roller speed and the No. 18 roller speed so that it is not caught by the preceding bundle staple.

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[4] OPERATIONAL DESCRIPTIONS

1. Paper transport path

a. Tray 1 paper exit b. Tray 2 paper exit (Offset function selectable) c. Tray 2 staple paper exit

3. Paper exit of a stapled bundle

In the case of A3, WL

a. When paper is discharged from t he machine, the finisher raises

the direction switch gate right to pass the paper to the alignment tray. When the read edge of paper passes the paper entry sensor, the operation is triggered. That is, when the rear edge of paper passes the direction switch gate right, the gate i s lowered to store the rear edge of paper completely in the alignment tray.

2. Operational descriptions

1. Paper exit to the top tray

When paper is discharged from the machine, the finisher lowers the direction switch gate right to pass the paper to the upper transport path (escape transport section) and lowers the direction switch gate left to discharge the paper to the top tray. The direction switch gate right is triggered by the finisher paper entry sensor and operated only when the paper lead edge passes through it.

2. Paper exit to the offset tray

When paper is discharged from the machine, the finisher lowers the direction switch gate right to pass the paper to the upper transport path, and lowers the direction switch gate left to discharge the paper to the offset tray. The direction switch gate right is triggered by the finisher paper entry sensor and operated only when the paper lead edge passes through it.

b. The rear edge plate and the side guide plate are moved in the

paper alignment direction to lower the upper alignment plate, performing alignment. After alignment, stapling is performed by the staple unit.

c. After alignment and stapling, the side guide plate is loosened and

the shutter is lowered to discharge paper to the paper exit roller by the rear edge plate. The bundle of paper is discharged to the offset tray by the paper exit roller.

· In the case of small size

a. The rear edge plate is moved to the center and the direction switch

gate right is raises to pass the paper to the alignment tray. When the read edge of paper passes the paper entry sensor, the operation is triggered. That is, when the rear edge of paper passes the direction switch gate right, the gate is lowered to store the rear edge of paper completely in the alignment tray.

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b. When the second last paper is passed, the rear edge plate (1) is

lowered and passed under the paper bundle (2) to the rear edge of the paper bundle (3). Then the rear edge plate is raised. (HP position)

e. The rear edge plate and the side guide plate are moved in the

paper guiding direction and the upper guide plate is lowered to perform the last alignment. Then stapling is performed by the staple unit.

f. After alignment and stapling by the stapler unit, the side guide

plate is loosened and the shutter is lowered. The paper is moved to the paper exit roller by the rear edge plate, and discharged to the offset tray by the paper exit roller.

(1) (2) (3)

c. When the last paper from the machine passes the direction switch

gate right, it lowers the gate.

d. The paper bundle is moved in the paper exit direction by the rear

edge plate.

3. Descriptions on each section

This machine is composed of the paper exit unit and the alignment unit. The paper exit unit includes the paper exit tray 1 and 2. The paper exit tray 2 is provided with the offset function and the lift-up function.

The alignment unit includes the paper transport section used f or the non-staple mode, the paper alignment section for the staple mode, and the staple unit.

a. Paper exit unit section

(1) Paper transport (Main motor)

By rotating the main drive motor, the paper exit unit and the all transport rollers of the alignment unit are driven.

(2) Tray 1 full detection

The top of paper bundle on the tray is detected by t he combination of the lever and the photo sensor to judge paper full on Tray 1.

(3) Lift-up section

· Lift-up motor

In order to discharge paper always at a fixed posi tion regardl ess of paper load on the tray 2, the lift-up motor is driven, the pulley is rotated normally or in reverse, and the timing belt is driven to move the tray 2 up and down.

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· Full detection

Paper full on the tray 2 is detected in combination between the lower limit sensor ON and detection of the top of paper bundle on the tray by the paper exit actuator.

(4) Offset tray section

· Offset motor

The offset motor moves the offset tray vertically to the paper exit direction so that each bundle of paper discharged to the offset tray is separately grouped.

· Paper exit clutch

This clutch is turned on when a stapled bundle of paper is discharged so that the bundle of paper is warped by the difference between the speeds of the upper and the lower paper exit rollers, preventing the bundle from being caught by the preceding bundle’s staple.

b. Alignment unit section

(1) Transport switch gate right (gate right solenoid)

Selection between the transport section and the alignment section in the alignment unit is made by the transport switch gate right. This gate drops the rear edge of paper entering the alignment section so that the rear edge is completely transported.

(2) Rear edge plate uni t

· Rear edge plate motor

The motor is turned on at the timing when paper enters the alignment tray to drive the rear edge plate unit. Paper of A3 or WLT is aligned to the shutter, and paper of a smaller size is aligned to the right side of the alignment tray in the transport direction.

· Rear edge plate solenoid

After provisional alignment of small size paper, this solenoid puts down the rear edge plate of the rear edge unit to pass it under the aligned paper. After returning to the home position, it is turned off and the rear edge plate is put back and paper is transported to the shutter.

(3) Side guide plate (Guide plate motor)

When paper enters the alignment tray, this plate is driven to align paper vertically to the paper transport direction toward the fixed wall of the alignment tray front side.

(4) Shutter (Shutter soleno id )

The shutter solenoid drives the shutter which stops the lead edge of paper for alignment. After stapling, the shutter is put down to transport paper to the paper exit roller.

(5) Transport switch gate left (Gate left solenoid)

Paper passed through the escape transport path is sent to the tray 1 or to the tray 2.

4. Basic operations

A. Flowchart of basic operations

Power ON

Initializing at power ON

Individual printing operation (Offset tray)

Job start operation

Transport operation

Offset paper exit operation

Job end operation

The initialization (home positioning of each motor) is performed at the following timing:

1) When the power is turned on.

2) When the staple section door on the upper side of the finisher paper exit unit is opened or closed.

3) When the alignment unit is opened or closed.

4) When the copy start key is pressed (JOB_START): Recovery operation

5) When copying is completed (JOB_END).

6) When a jam occurs: Jogger saving

Operation in case of an error

Operation when the door is closed

Stapling operation

Page 12

B. Operations of each section when the power it turned on

Unit No. Operation Remark

Alignment unit Escape transport upper unit 1 Finisher paper entry detection OP: Paper provided. JAM display

CL: Paper empty. Go to READY 2 Paper width detection 3 Transport switch gate right drive 4 Transport switch gate left drive

Escape transport lower unit 5 Upper alignment plate drive Alignment tray unit 6 Side guide plate alignment drive

7 Rear edge plate alignment drive 8 Rear edge plate drive 9 Side guide plate home position

10 Rear edge plate unit home position 11 Shutter drive 12 Tray paper empty detection

Staple unit 13 Staple empty detection

14 Cartridge empty detection 15 Stapling operation 16 Home position detection 17 Self priming

Others 18 Staple supply cover open/close detection

19 Tray JAM process detection

Paper exit tray unit Escape tray 20 No. 1 tray paper exit detection

21 JAM process PG open/close detection

Lift-up tray 22 No. 2 tray paper exit detection

23 Lift-up drive 24 Lift-up drive rotation control 25 Tray position detection (upper) 26 Paper position detection 27 Tray position detection (lower) 28 Tray offset drive 29 Offset home position

Main drive system 30 Main rotation drive

31 Paper exit roller rotation control

5. Operational specifications of each section

(1) Operational specifications of side guide plate

Pulse motor specifications and control

· 1 step = 7.5 degrees

· 1-2 phase drive 1200pps

· Reduction ratio 15P ® 40P = 24P (MXL tooth shape)

· Side guide plate shift for an input of 1 pulse: 0.1905mm / pulse

· Slow up/down control for tuning:

Basic operations of side guide plate

1. Moving to the standby position

· The side guide plate is moved from the home position to the

standby position according to the paper size information supplied by the main body.

Paper width (mm) Shift quantity (mm) Pulse number (pluse)

A3, A4 297 0 0 B4, B5 257 22.1 116 A4R 210 45.5 239 WLT, LT 279.4 12.4 65 RG, LTR,GLG 215.9 42.7 224

Page 13

· The pulse number is rounded at the first digit below the decimal

point.

2. Alignment operation start

· Alignment operation is started at timer control after the paper

entry sensor is turned OFF.

Timer time = 59.6(mm) / 122(mm/s) + a = About 0.7

3. Shift quantity in alignment

Paper width (mm) Shift quantity (mm) Pulse number (pluse)

A3, A4 297 27.4 144 B4, B5 257 45.3 238 A4R 210 69.0 362 WLT, LT 279.4 32.0 168 RG, LTR,GLG 215.9 65.9 346

· The pulse number is rounded at the first digit below the decimal

point.

4. Alignment operation

· Reciprocating operations in the above shift quantity are per-

formed. At the last page, the plate stops at a position about 2mm from the edge. ® Staple process

The last return is made by the pushing quantity (2).

· For provisonal alignment paper (B4 or less), the rear edge plate

passes under a bundle of paper to reach the home position, and stands by at a position slightly wider than the paper width (about 2mm) until the final alignment is performed toward the shutter. After completion of the final alignment, the plate stops at a position about 2mm from the edge similarly to the above, and stapling is performed.

5. Paper exit operation

· When a bundle of paper is discharged after stapling, the side

guide plate moves to a position so as not to interfere discharging and to prevent against skew feeding of the bundle.

Paper width 12pulse (about 2.3mm)

6. Next job

· The rear edge plate pushes paper by specified distance, and

returns to the home position. The above procedures are repeated for the next job.

· If the operation is completed wi th one job, the plate ret urns to the

home position.

(2) Operational descriptions of rear edge plate

Pulse motor specifications and control

· 1 step = 7.5 degrees

· 1-2 phase drive 847pps (600pps when discharging a paper bun-

dle)

· Reduction ratio 15P ® 20P = 26P

· Side guide plate shift for an input of 1 pulse: 0.141275mm / pulse

· Slow up/down control for tuning

Basic operations of side guide plate

1. Moving to the standby position

The side guide plate is moved from the home position to the standby position according to the paper size information supplied by the main body.

The standby position and the alignment operations differ depending on the following two size groups:

A3, WLT B4, LG, FC, A 4 , B5, A4R, LT, LTR

Paper width (mm) Shift quantity (mm) Pulse number (pluse)

WLT 431.8 24.8 60 A3 420 24.8 60 B4 384 395.0 957 RG 355.6 393.8 954 GLG 330.2 368.6 893 A4R 297 335.2 812 LTR 279.4 317.8 770 LT 215.9 254.3 616 A4 210 248.5 602 B5 182 220.4 534

2. Alignment operation start

Alignment operation is started at timer control after the paper entry sensor is turned OFF.

Timer time = 59.6(mm) / 122(mm/s) + a = About 0.7

3. Shift quantity in alignment

Paper width (mm) Shift quantity (mm) Pulse number (pluse)

WLT 431.8 9.9 24 A3 420 20.6 50 B4 384 1.7 4 RG 355.6 7.4 18 GLG 330.2 8.3 20 A4R 297 8.3 20 LTR 279.4 8.3 20 LT 215.9 8.3 20 A4 210 8.3 20 B5 182 8.3 20

· The pulse number is rounded at the first digit below the decimal

point.

4. Alignment operation

· A3, WLT

Reciprocating alignment operation in the above shift quantity is performed toward the shutter. At the last page, the plate stops at a position about 2mm from the edge. ® Stapling process

· B4 or less

Reciprocating alignment operation in the above shift quantity is performed toward the provisional alignment reference wall. After the last page is aligned, the rear edge is put down, and t he unit returns to the home position. After detection of the home position, the rear edge plate is raised and the bundle of paper is transported to the shutter. After completion of the final page alignment, the plate stops at the paper edge. ® Stapling process

5. Paper exit operation

The stapled bundle of paper is lifted up by the rear edge plate and pushed to the paper exit roller.

6. Next job

· The pushing distance of a paper bundle is a little bit greater than

the distance (71.6mm) between the shutter and the paper exit roller. After pushing, moves toward the home position without putting down the rear edge plate. The next job paper which is in stand-by in front of PS is fed, and the above procedures are repeated. If the operation is completed with one job, the paper bundle is

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discharged and the plate returns to the home position.

[5] DISASSEMBLY AND ASSEMBLY

(3) Paper size detection

1. Body Paper-In sensor

Detects the paper size by the ON time.

The following sizes cannot be judged only with the length. A4 and A5R A5 and postcard LT and INVR Some kinds of envelopes

2. Width detection of paper before discharging from the body

· No. 1 tray (escape tray) output inhibition size

Postcards, envelopes

· No. 2 tray (list-up tray) output inhibition size

A5, A5R, INV. INVR, postcards, envelopes

· Staple inhibition size

B5R, above uncertain sizes

For disassembly, follow the sequence of the illustration numbers. For assembly, reverse the disassembly procedures.

For disassembly and assembly of parts which are not described in this manual, refer to the Parts Guide.

1. Finisher

A. Alignment plate unit

1-A-1

1-A-2

1-A-3

1-A-4

Page 15

1-A-5

B. Paper exit unit

1) Remove the alignment unit.

3. Paper exit unit and each roller

Move down the offset tray unit to the bottom, and remove the paper exit unit from the copier. Then remove the rollers from the paper exit unit.

Procedures to move down the offset tray unit to the bottom

1-B-1

1-B-2

When turning on the power, lift the paper holding lever which detects the top of the tray with your fingers. When the tray reaches the bottom, turn off the power. (When the lever moves about half of the moving distance, you may release your fingers, and the tray will fall to the bottom.)

3-1

2. Stapler unit

1) Remove the alignment unit.

2-1

3-2

Page 16

3-3

3-7

3-4

3-5

3-8

3-6

3-9

3-10

Page 17

3-11

A. ESC paper exit roller B. ESC transport roller C. Upper paper exit roller

3-A-1

3-12

3-13

3-A-2

3-A-3

3-A-4

Page 18

4. Paper exit unit motor

A. Main drive motor

4-A-1

C. Lift-up motor

Note: Perform this procedure after removing the right cabinet (Step

3-5).

Refer to Fig.(3-1) to (3-6). 4-C-1

4-A-2

4-C-2

B. Offset tray drive motor

Refer to Fig.(3-1) to (3-4).

4-B-1

5. Paper exit unit solenoid

Refer to Fig.(3-1) to (3-6).

5-1

Page 19

5-2

6-2

5-3

6. Alignment unit roller

6-1

6-3

6-4

Page 20

7. Alignment unit motor

Refer to Fig.(6-1) to (6-2). 7-1

7-4

7-2

8. Alignment unit sol enoid

Refer to Fig.(7-1) to (7-2).

A. Upper alignment plate drive solenoid

8-1

7-3

B. Transport switch gate solenoid right

8-2

Page 21

C. Rear edge plate solenoid

Refer to Fig.(7-3).

8-3

8-4

[6] ADJUSTMENTS

Adjustments are required when replacing the following parts: A. Rear edge plate unit B. Side guide plate C. Gate solenoid right

D. Gate solenoid left E. Upper alignment solenoid F. Shutter solenoid G. Rear edge plate solenoid H. Paper holding solenoid

A. Rear edge plate unit

1. Staple 5 sheets of A4 or LT paper, and check the slide shift of the paper bundle in the transport direction (Y-axis).

2. When the shift of the paper bundle is within 1mm, there is no need to adjust.

3. If the shift of the paper bundle is greater than 1mm, execute SIM 3-6-3 to adjust the rear edge plate position.

D. Shutter drive solenoid

Refer to Fig.(7-3).

8-5

E. Transport switch gate solenoid

Refer to Fig.(1-A-1) to (1-A-5). Refer to Fig.(6-1) to (6-2).

8-7

B. Side guide plate

1. Staple 5 sheets of A4 or LT paper, and check the slide shift of the paper bundle in the vertical direction (X-axis) to the transport direction.

2. When the shift of the paper bundle is within 1mm, there is no need to adjust.

3. If the shift of the paper bundle is greater than 1mm, execute SIM 3-6-2 to adjust the side guide plate position. Also check that the paper bundle is in parallel with the alignment reference wall of the side guide plate.

SIM 3-6 Finisher alignment member adjustment

(Initial screen)

Sim3-6 JOGGER ADJ. 1:PAPER SIZE 2:JOGGER POS X 3:JOGGER POS Y

When a sub code is entered, the above display is shown.

1. In SIM 3-6-1, press [OK] and select [1] - [10] to specify the paper size.

2. Enter SIM 3-6-2 Jogger pos X (side guide plate) or SIM 3-6-3 Jogger pos Y (rear edge plate) and press [OK]. The alignment section (rear edge plate unit), side guide plate) will be operated. During the load operation, the [OK] key is highlighted.

3. Keep the alignment member at the paper alignment position, and open the alignment section. Insert paper of the sam e size into the alignment member and check that the tightness is proper. 1~2 mm smaller (tight) than the paper size is O.K.

4. When the adjustment value of the simulation is decreased by 1, the clearance between paper and the side guide plate is decreased by 0.41mm, and between paper and the rear edge plate

0.83mm, and vice versa.

Page 22

C. Gate solenoid right

E. Upper alignment solenoid

Mark the solenoid installing position before replacement, and fix a new one to the marked position.

After fixing, press the plunger with your finger to adjust so that the lead edge of the gate right is in a position 16.5mm ~ 17mm apart from the alignment tray transport surface. Release the finger and check that it returns smoothly by the spring and that the lead edge of the gate right is in a position 36mm apart from the transport surface.

36mm

Mark the solenoid installing position before replacement, and fix a new one to the marked position.

After fixing, pull the plunger with your finger and check that the upper alignment holding plate is in contact with the alignment tray. Then release the finger and check that the plunger returns sm oothly by the spring.

16.5 17

D. Gate solenoid left

Mark the solenoid installing position before replacement, and fix a new one to the marked position.

After fixing the solenoid, check and adjust so that the gate left edge is in contact with the transport surface on the transport PG with the plunger released, and so that the gate left edge is 6.5 - 7mm from the transport surface.

F. Shutter solenoid

Mark the solenoid installing position before replacement, and fix a new one to the marked position.

After fixing, pull the plunger with your finger and check that the shutt er rotates 90 degrees and makes contact with the tray. Then release the finger and check that the shutter returns smoothly by the spring and that it is vertical to the alignment tray after returning.

6.5 7mm

Page 23

G. Rear edge plate solenoid

H. Paper holding solenoid

Mark the solenoid installing position before replacement, and fix a new one to the marked position. (The solenoid and the installing plate positions are determined by the round hole.)

After fixing, pull the plunger with your finger and check that the rear edge plate rotates 90 degrees and makes contact with the rear edge plate slide. Then release the finger and check that the rear edge plate returns smoothly by the spring and that it is vertical to the alignment tray after returning.

Fix the paper holding solenoid below the long fixing hole so that the whole paper hold installing plate unit is in the lower limit of the adjustment range.

(The solenoid and the installing plate positions are determined by the round hole.)

[7] MAINTENANCE

Note: Before maintenance, disconnect the power cable from the body.

Be sure to avoid communication during maintenance. It is very dangerous. For maintenance, refer to the DISASSEMBLY AND ASSEMBLY and the Parts Guide. The table below shows the maintenance parts and the work contents.

Part name Work content Condition of execution Cycle Transport rollers Cleaning Maintenance/Servicing 40K or 2 years Paper guides Cleaning Maintenance/Servicing 40K or 2 years Gears Lubrication, greasing Maintenance/Servicing 40K or 2 years Belts Check Maintenance/Servicing 80K or 2 years Staple unit Replacement Maintenance/Servicing 200K (Number of operations)

Sensors Check Maintenance/Servicing 40K or 2 years OF roller cleaner Cleaning Maintenance service When the lead edge or rear edge of paper is dirtied or at 20 - 25K

For maintenance of the OF roller cleaner, refer to the figure below.

Reference: 65 ~ 66 times of staple replacement

Page 24

[8] TROUBLESHOOTING

1. List

Trouble code

Main code Sub code

F1 00 Finisher communication trouble FIN

01 Finisher jogger shift trouble 06 Finisher shift motor abnormality 08 Finisher staple shift motor trouble 11 Pusher motor trouble 15 Finisher elevator motor trouble

Details of trouble Trouble detection

2. Selfdiagnostics

Trouble code

Main code Sub code

F1 00 Content Finisher communication trouble

Details Communication li ne test error occurs when power is turned on or after the exit of a simulation mode.

Cause Connection trouble or disconnection of the connector and harness between the body and the finisher.

Check and

remedy

01 Content Finisher jogger shift trouble

Details Jogger shift trouble Cause Motor lock.

Check and

remedy

06 Content Finisher shift motor abnormality

Details Finisher shif t motor breakdown Cause Motor lock

Check and

remedy

08 Content Finisher staple shift motor trouble

Details Staple motor drive trouble Cause Motor lock.

Check and

remedy

11 Content Pusher motor trouble

Details Pusher motor trouble Cause Motor lock

Check and

remedy

15 Content Finisher elevator motor trouble

Details Elevator motor trouble Cause Motor lock.

Check and

remedy

Error in Finisher communication

Finisher control PWB trouble Control PWB failure Malfunction by noises Turn off/of the power to cancel the trouble.

Check connector/harness of communication line Replace the finisher control PWB.

Motor rpm abnormality Overcurrent to motor Finisher control PWB failure

Check the jogger motor operation with SIM 3-3.

Motor rpm abnormality Overcurrent to motor Finisher control PWB failure

Check the shift motor operation with SIM 3-31.

Motor rpm abnormality Overcurrent to motor Finisher control PWB failure

Check the operation of the staple motor with SIM 3-3.

Motor rpm abnormality Overcurrent to motor Finisher control PWB failure

Check the pusher motor operation with SIM 3-3.

Motor rpm abnormality Overcurrent to motor Finisher control PWB failure

Check the elevator motor operation with SIM 3-31.

Details of trouble

Page 25

3. Troubleshooting

1) Copier communication trouble (F1-00)

Check item Step Cause/Trouble position Result Remedy

Is the illustration of the finisher displayed on the LCD of the operation panel?

Is the power supplied normally? (5V, 3.3V) 2 Machine OP interface PWB No Replace the OP interface PWB. Does replacement of the finisher PWB cancel the trouble? 3 Finisher PWB Yes End

2) Paper exit unit trouble

2-1) Lift-up motor trouble (F1-15)

Check item Step Cause/Trouble position Result Remedy

Do the offset tray upper limit and lower limit sensors respond correctly?

Does the paper hold sensor respond correctly? 2 Paper hold sensor No Replace the sensor(s). Check

Does the lift-up encoder respond correctly? 3 Lift-up encoder No Replace the sensor(s). Check

Is wiring between the finisher PWB and the lift-up motor normal?

Does replacement of the offset motor cancel the trouble? 5 Lift-up motor No Replace the lift-up motor. Does replacement of the finisher PWB cancel the trouble? 6 Finisher PWB Yes End

2-2) Offset motor trouble (F1-06)

Check item Step Cause/Trouble position Result Remedy

Does the offset tray home position sensor respond normally?

Is the wiring between the finisher PWB and the offset motor proper?

Does replacement of the offset motor cancel the trouble? 3 Offset motor No Replace the offset motor. Does replacement of the finisher PWB cancel the trouble? 4 Finisher PWB Yes End

1 Machine connection cable No Replace the machine connection

cable.

1 Upper/lower limit sensors No Replace the sensor(s). Check

wiring.

the wiring.

wiring.

4 Wiring No Replace or repair the wiring.

1 Offset home position sensor No Replace the sensor. Check the

wiring.

2 Wiring No Replace or repair the wiring.

3) Alignment unit trouble

3-1) Side guide plate hom e po si tio n err o r (F1-0 1)

Check item Step Cause/Trouble position Result Remedy

Does the side guide plate position sensor respond normally?

Is the wiring between the finisher PWB and the side guide plate motor proper?

Does replacement of the side guide plate cancel the trouble?

Does replacement of the finisher PWB cancel the trouble? 4 Finisher PWB Yes End

1 Side guide plate home position

sensor

2 Wiring No Replace or repair the wiring.

3 Side guide plate motor No Replace the side guide plate

No Replace the sensor. Check the

wiring.

motor.

3-2) Rear edge plate home position error (F1-11)

Check item Step Cause/Trouble position Result Remedy

Does the rear edge plate position sensor respond normally?

Is the wiring between the finisher PWB and the rear edge plate motor proper?

Does replacement of the rear edge plate motor cancel the trouble?

Does replacement of the finisher PWB cancel the trouble? 4 Finisher PWB Yes End

1 Rear edge home position sensor No Replace the sensor. Check the

wiring.

2 Wiring No Replace or repair the wiring.

3 Rear edge plate motor No Replace the rear end plate

motor.

4) Staple motor error (F1-08)

Check item Step Cause/Trouble position Result Remedy Does the home position sensor respond normally? 1 Staple unit No Replace the staple unit. Is the wiring of the finisher staple unit proper? 2 Wiring No Replace or repair the wiring. Does replacement of the staple unit cancel the trouble? 3 Staple unit No Replace the staple unit. Dose replacement of the finisher PWB cancel the trouble? 4 Finisher PWB Yes End

Page 26

[9] CIRCUIT DESCRIPTIONS

1. General

The finisher main circuit sends/receives commands to/from the copier’s MCU PWB, and control s loads according to the commands and controls input/output of sensor/switch information.

The finisher is composed of this circuit, the circuit which makes inputs from sensors and switches, the circuit which drives motors/solenoids/clutches, ROM, RAM, and the peripheral circuits.

2. Block diagram

The finisher block diagram is shown below.

FINISHER BLOCK DIAGRAM

2TRAY FINISHER

COPIER

/FINCRDY /FINSRDY

STAPLE SWITCH

CARTRIDGE SWITCH

P-IN SENSOR

PAPER WIDE SENSOR

TRAY1 P-OUT SENSOR

TRAY2 P-OUT SENSOR

STAPLE HP SENSOR

SELF PRIMING SENSOR

LIFT UP ENCODE

SIDE HP SENSOR

BACK HP SENSOR

TRAY2 UP SENSOR

TRAY2 DOWN SENSOR

ADJUST TRAY PAPER

SENSOR

PAPER POSITION SENSOR

(T2PD)

TRAY1 P-FULL SENSOR

OFFSET HP SENSOR

FINSTS

FINCMD

/RES

Reserved

/FINDET

GP1S44S1

GP1A71A

9.8304MHz

+24V

+5V +3.3V S-GND P-GND

BUFFER

LS244

BUFFER

LS244

H8S/2350

/CRDY /SRDY RxD TxD

/RES

CPU

RAM

A0~A16 D0~D15

RY/BY /WE /CE /OE

(256K bit)

FLASH ROM M29F200BA

DRIVER

MTD1361

DRIVER

MTD1361

DRIVER

MTD1361

DRIVER

TA7291P

DRIVER

TA7291P

DRIVER

TD62318

DRIVER

TD62318

Level switch circuit

SRAM

+24V

PULSE

MAIN MOTOR

MOTOR

BACK BOARD

PULSE

MOTOR

PULSE

MOTOR

SIDE CONTROL

STAPLER MOTOR

LIFT UP MOTOR

OFFSET MOTOR

GATE-L SOLENOID ADJUST SOLENOID SHUTTER SOLENOID

GATE-R SOLENOID BACK BOARD

SOLENOID

P-OUT CLUTCH PAPER HOLD

SOLENOID

STAPLER COVER

SWITCH

PG COVER SWITCH

MOTOR

SW24

+5V

TRAY COVER SWITCH

Page 27

3. CPU (H8S/2350)

3.1. General

The CPU controls the finisher loads and controls the system by sending/receiving commands to/from the machine MCU PWB through the serial communication line.

3.2. Features

The H8S/2350 is a microcomputer based on the H8S/2000 CPU, in which the peripheral functions required for the system are integrated.

The H8S/2000 CPU is of internal 32bit composition, and is equipped with the general-purpose registers of 16bit x 16 and the simple, optimized command set with high-speed operations. It can handle 16MB linear address space.

Its major functions include the DMA controller (DMAC), the bus master of the data transfer controller (DTC), RAM, memory, the 16bit timer pulse unit (TPU), the programmable pulse generator (PPG), the watch dog timer (WDT), the serial communication interface (SCI), the A/D converter, the D/A converter, the I/O port, and other peripheral functions.

3.3. Pin configuration

AVCC

VREF P40/AN0 P41/AN1 P42/AN2 P43/AN3 P44/AN4 P45/AN5

P46/AN6/DA0 P47/AN7/DA1

AVSS

VSS

P17/PO15/TIOCB2/TCLKD

P16/PO14/TIOCA2

P15/PO13/TIOCB1/TCLKC

P14/PO12/TIOCA1 P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA

P11/PO9/TIOCB0/DACK1 P10/PO8/TIOCA0/DACK0

MD0 MD1 MD2

PG0/CAS

PG1/CS3 PG2/CS2

P52

P51

P53/ADTRG

102

101

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

12345678910111213141516171819202122232425262728293031323334353637

P50

PF2/LCAS/WAIT/BREQ0

PF1/BACK

VSS

9998976995949392919089888786858483828180797877767574737271706968676665

100

PF3/LWR

PF0/BREQ

PF4/HWR

PF5/RD

PF6/AS

PF7/

EXTAL

VSS

XTAL

VCC

STBY

NMI

WDTOVF

RES

P21/PO1/TIOCB3

P20/PO0/TIOCA3

P27/PO7/TIOCB5

P26/PO6/TIOCA5

P25/PO5/TIOCB4

P24/PO4/TIOCA4

P23/PO3/TIOCD3

P22/PO2/TIOCC3

P63/TEND1

P62/DREQ1

VSS

P60/DREQ0/CS4

P61/TEND0/CS5

VSS

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39

P35/SCK1 P34/SCK0 P33/RXD1 P32/RXD0 P31/TXD1 P30/TXD0 VCC PD7/D15 PD6/D14 PD5/D13 PD4/D12 VSS PD3/D11 PD2/D10 PD1/D9 PD0/D8 PE7/D7 PE6/D6 PE5/D5 PE4/D4 VSS PE3/D3 PE2/D2 PE1/D1 PE0/D0 VCC

VSS

PG3/CS1

PG4/CS0

VSS

VCC

PC0/A0

VSS

PC1/A1

PC2/A2

PC3/A3

PC4/A4

PB0/A8

PC5/A5

PC6/A6

PC7/A7

PB1/A9

PB2/A10

PB3/A11

VSS

PB4/A12

PB5/A13

PB6/A14

PB7/A15

PA0/A16

PA1/A17

PA2/A18

PA3/A19

VSS

PA5/A21/IRQ5

PA6/A22/IRQ6

PA7/A23/IRQ7

PA4/A20/IRQ4

VSS

P65/IRQ1

P67/CS7/IRQ3

P66/CS6/IRQ2

P64/IRQ0

Page 28

3.4. CPU H8S2350 port table

Pin No. Signal name CPU operation mode Input/Output Function Logic

1 CS1 /CS1 Output Chip Select L; Select 2 CS0 /CS0 Output Chip Select L; Select 3 Vss Vss Power Power GND 4NC NC NCNC GND 5 Vcc Vcc Power Power 5V 6 A0 A0 Output System Bus (Address) 7 A1 A1 Output System Bus (Address) 8 A2 A2 Output System Bus (Address) 9 A3 A3 Output System Bus (Address)

10 Vss Vss Power Power GND 11 A4 A4 Output System Bus (Address) 12 A5 A5 Output System Bus (Address) 13 A6 A6 Output System Bus (Address) 14 A7 A7 Output System Bus (Address) 15 A8 A8 Output System Bus (Address) 16 A9 A9 Output System Bus (Address) 17 A10 A10 Output System Bus (Address) 18 A11 A11 Output System Bus (Address) 19 Vss Vss Power Power GND 20 A12 A12 Output System Bus (Address) 21 A13 A13 Output System Bus (Address) 22 A14 A14 Output System Bus (Address) 23 A15 A15 Output System Bus (Address) 24 A16 A16 Output System Bus (Address) 25 A17 A17 Output System Bus (Address) Not Used 26 A18 A18 Output System Bus (Address) Not Used 27 A19 A19 Output System Bus (Address) Not Used 28 Vss Vss Power Power GND 29 A20 A20 Output System Bus (Address) Not Used 30 /T2OD# PA5, /IRQ5 Input Tray2 Paper Out Sensor L; Paper Detect 31 CASW# PA6, /IRQ6 Input Cartridge Switch H; No Cartridge 32 /SEPL# PA7, /IRQ7 Input Self Priming Sensor L; Ready 33 STHP# P67, /IRQ3 Input HP Sensor L; Home Position 34 SNSW P66, /IRQ2 Input Stapler Needle Switch H; No Needle 35 Vss Vss Power Power GND 36 Vss Vss Power Power GND 37 WDPD# P65, /IRQ1 Input Paper Wide Detect L; Paper Detect 38 INPD# P64, /IRQ0 Input Paper in Sensor L; Paper Detect 39 Vcc Vcc Power Power 5V 40 STM+ PE0 Output Stapler Motor Control H; ON(+) 41 STM- PE1 Output Stapler Motor Control H; ON(-) 42 LUM+ PE2 Output Lift Up Motor Control H; ON(+) 43 LUM- PE3 Output Lift Up Motor Control H; ON(-) 44 Vss Vss Power Power GND 45 OFM+ PE4 Output Offset Motor Control H; ON(+) 46 OFM- PE5 Output Offset Motor Control H; ON(-) 47 GLSL1 PE6 Output Gate-L Solenoil Drive H; ON(1) 48 GLSL2 PE7 Output Gate-L Solenoil Drive H; ON(2) 49 D0 D8 Bi-Directional System Bus (DATA) 50 D1 D9 Bi-Directional System Bus (DATA) 51 D2 D10 Bi-Directional System Bus (DATA) 52 D3 D11 Bi-Directional System Bus (DATA) 53 Vss Vss Power Power GND 54 D4 D12 Bi-Directional System Bus (DATA) 55 D5 D13 Bi-Directional System Bus (DATA) 56 D6 D14 Bi-Directional System Bus (DATA) 57 D7 D15 Bi-Directional System Bus (DATA) 58 Vcc Vcc Power Power 5V 59 FINCMD TxD0 Output 60 FMMD P31 Out put Main Motor Current Control H; Low 61 FINSTS RxD0 Input 62 BKMD P33 Output Back Motor Current Control H; Low 63 SDMD P34 Output Side Motor Current Control H; Low

Page 29

Pin No. Signal name CPU operation mode Input/Output Function Logic

64 DCCON P35 Output DC Motor ON/OFF Control H; ON 65 Vss Vss Power Power GND 66 reserve P60 67 Vss Vss Power Power GND 68 Vss Vss Power Power GND 69 /T1OD# P61 Input Tray1 Paper Out Sensor L; Paper Detect 70 STSL P62 Output Shutter Solenoid Drive H; ON 71 AJSL P63 Output Adjust Solenoid Drive H; ON 72 FMM/B P27 Output Main Motor Drive 73 FMM/A P26 Output Main Motor Drive 74 FMMB P25 Output Main Motor Drive 75 FMMA P24 Output Main Motor Drive 76 SDM/B P23 Output Side Control Motor Drive 77 SDM/A P22 Output Side Control Motor Drive 78 SDMB P21 Output Side Control Motor Drive 79 SDMA P20 Output Side Control Motor Drive 80 N.C. /WDTOVF Output Watch Dog Timer Overflow 81 /RES /RES Input Master Reset L; RESET 82 N.C. NMI Input Not Used 83 N.C. /STBY Input Not Used 84 Vcc Vcc Power Power 5V 85 XTAL XTAL Input Oscilator Input 86 EXTAL EXTAL Input Oscilator Input 87 Vss Vss Power Power GND 88 /RCSREA DY PF7 Input 89 Vcc Vcc Power Power 5V 90 N.C. /AS Output Address Strobe 91 /RD /RD Output Read Strobe L; Active 92 /HWR /HWR Output High Write Strobe L; Active 93 N.C. /LWR Output Low Write Strobe 94 RD/ BY PF2 Input Lady/Busy Signal 95 /FINCRDY# PF1 Input L; Active 96 /FINSRDY# PF0 Output L; Active 97 /OFSL P50 Output Offset Solenoid Drive L; ON 98 / ORCL P51 Output P-Out Roller Clutch L; ON

99 Vss Vss Power Power GND 100 Vss Vss Power Power GND 101 GRSL P52 Output Gate-R Solenoil Drive L; ON 102 BKSL P53 Output Back Solenoid Drive L; ON 103 Vcc AVcc Power Power (Analog) 5V 104 Vcc Vref Reference Reference Voltage 5V 105 SDHP# P40 Input Side Motor HP Sensor H; Home Posit ion 106 BKHP# P41 Input Back Motor HP Sensor H; Home Position 107 T2UP# P42 Input Tray2 Up sensor L, L; Up 108 T2DN# P43 Input Tray2 Down sensor L, H; Down 109 T1PD# P44 Input Tray1 Paper Position Sensor L; Paper Detect 110 T2PD# P45 Input Tray2 Paper Position Sensor L; Paper Detect 111 reserve P46 112 ATPD# P47 Input Adjust Tray Paper Sensor H; Paper Detect 113 Vss AVss Power Power (Analog) GND 114 Vss Vss Power Power GND 115 BKM/B P17 Output Back Control Motor Drive 116 BKM/A P16 Output Back Control Motor Drive 117 BKMB P15 Output Back Control Motor Drive 118 BKMA P14 Output Back Control Motor Drive 119 OFHP# P13 Input Offset Motor Home Position H; Home Position 120 LUEN# P12 Input Lift Up Encorder Sensor 121 reserve P11 122 reserve P10 123 MD0 MD0 Input Mode Select 0 H 124 MD1 MD1 Input Mode Select 1 L 125 MD2 MD2 Input Mode Select 2 H 126 TCSW PG0 Input Tray Cover Monitor L; Open 127 SCSW PG1 Input Stapler Cover Monitor L; Open 128 PGSW PG2 Input PG Cover Monitor L; Open

Page 30

4. I/F circuit and reset circuit

This unit performs serial communication with the copier in the advancement synchronization mode where synchronization is made in the unit of a character.

The signal (FINSTS) sent from the machine and the communication allow signal (/FINCRDY) are received by the CPU on the finisher side through the buffer circuit. Similarly, the send signal (FINCMD) from the finisher and the communication allow signal (/FINSRDY) are received by the CPU on the machine through the buffer IC 74VHC244 (IC104).

Similarly, the reset signal is passed to the CPU reset pin on the finisher side through the IC105.

Signal name Content Logic (Connector level)

FINSTS Line of signals sent from the copier to the finisher H: Start bit detected

L: Normal (Mark state)

FINCMD Line of signals sent from the finisher to the copier L: Start bit detected

/FINCRDY Line of signal which indicates the status of the communication request answer when

sending signals from the finisher to the copier

/FINSRDY Line of signal which indicates the status of the communication request when sending

signals from the finisher to the copier

/RES Line of hard reset signal from the copier L: Reset state

H: Normal (Mark state) H: Communication disable

L: Communication enable H: No request for communication

L: Communication request state

H: Reset cancel state

PF1

RxD0

/RES

P60

PF0

TxD0

/FINCRDY# FINSTS# /RES reserve

/FINSRDY# FINCMD#

R141

4.7k

C145 1000pF/50V

R142

4.7k

C146 1000pF/50V

22000pF/25V

182736

BR1 10kX4

IC105

1Y1

1Y2

1Y3

1Y4

2Y1

C139

1827364

BR2 10kX4

C180

0.1uF/25V

2Y2

2Y3

2Y4

74VHCT244M

11 13 15 17

3.3V

2 4 6 8

VCC

1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4

1G 2G

GND

IC104

VCC

1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4

1G 2G

GND

74VHC244M

2 4 6

8 11 13 15 17

1 19

1Y1

1Y2

1Y3

1Y4

2Y1

2Y2

2Y3

2Y4

C181

0.1uF/25V

/FINCRDY FINSTS /RES

/FINSRDY FINCMD

Page 31

5. Sensor input circuit

Any input signal from each sensor is connected to the pull-up resistor (10Kohm) and the noise-eliminating capacitor (1000pF), and passed through the buffer IC (74LS244) to the CPU input port.

0.1uF/25V

20K

PHOTO

UDZS5.6B

1000pF/50V

6. Switch input circuit

This circuit detects open/close of the PG staple cover. When the cover is closed, the contact is closed and the micro switch is closed.

The switches are connected in series to the +24V, forming the power switch of the drive sections (the staple motor and the main motor). Only when two micro switches are closed, +24V is supplied.

The tray cover switch is not treated as an interlock. When the cover is open, it is not driven.

When the PG cover switch is open, staple cover open is not detected.

VCC

1A1

1A2

1A3

1A4

2A1

2A2

2A3

2A4

GND

74LS244

1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4

18 16 14 12

9 7 5 3

CPU

24V

D12

PG cover SW

Staple cover SW

0.047uF/50V

Signal Status

C193

1SS133

C194

0.047uF/50V

PGSW SCSW Remark

Machine power interruption d.c. d.c. PG cover SW open L d.c. Stapler cover SW open H L

R179

20K

R177

20K

0.22/2W

D8 1SS133

D15

1SS133

128PGSW

PG2

127

SCSW

+24V

C182

0.047uF/ 50V

D10

1SS133

D11

1SS133

C183

0.047uF/50V

R180

4.7K

R178

4.7K

C197

0.047uF/ 50V

C195

0.047uF/ 50V

C198

0.047uF/ 50V

C196

0.047uF/50V

R9 1K/2W

D13 1SS133

PG1

CPU(IC1)

(To each motor)

L: DOOR OPEN (or POWER OFF) H: DOOR CLOSE (POWER ON) d.c. unsettled (Since power is turned off on the upper side, the status cannot be seen.)

Page 32

7. Solenoid/clutch drive circuit

The solenoid/clutch drive circuit uses non-reverse type transistor array TD62318AF (IC6, 9). When the input signal is at LOW, the solenoid and the clutch are turned on.

24V

GLSL1D GLSL2D

STSLD AJSLD

ORCLD BKSLD

GRSLD OFSLD

IC9

VCC1

8 9

VCC2

GND

IC6

VCC1

8 9

VCC2

GND

COM

GND GND

TD62318AF

COM

GND GND

TD62318AF

24V

12 13

24V

12 13

/GLSL1 /GLSL2

/STSL /AJSL

ORCL BKSL

GRSL OFSL

70 71

102 101

PE6

PE7 P62

P63

P51 P53

P52

P50

CPU(IC8)

8. Pulse motor drive circuit

There are three kinds of pulse motors: the transport motor which drives rollers for paper transport, the side guide plate motor which aligns paper in the vertical direction to the paper transport direction, and the rear edge plate motor which aligns in the paper transport direction.

· Drive pattern of the side guide plate/rear edge plate motor and the main transport motor (1200dpi)

Stop excitement between jobs

/B SDM

BKM FMM

Front side Paper exit side Paper exit side

The control signal sent from the CPU is passed to the driver IC MTD1361 (IC1, 2, 7) exclusive for each pulse motor, driving each motor.

The drive system is the uni-polar 1-2 phase (switchover between 2-phase and 1-2 phase for the transport motor) excitem ent constantcurrent drive system.

The drive pattern of each motor is shown below.

Yes Yes

Rear side Paper entry side No reverse

Page 33

· Drive pattern of the transport motor (600dpi)

FMM

SDM

FMM

24VM FMMDA FMMDB FMMD/A FMMD/B

24VS SDMDA SDMDB SDMD/A SDMD/B

Paper exit side

ICP-N38

47uF/35V

ICP-N38

47uF/35V

C120

0.047uF/ 50V

C125

0.047uF/ 50V

SW24V

10 18

20 17

16 15 14 12 11

13 21 27

24V

10 18

20 17

16 15 14 12 11

13 21 27

C121

0.047uF/50V

IC1

MTD1361

C126

0.047uF/50V

IC2

MTD1361

Vmm OUT A

OUT B OUT /A OUT /B

NC NC NC NC NC NC

PG PG PG LG

Vmm OUT A

OUT B OUT /A OUT /B

NC NC NC NC NC NC

PG PG PG LG

VrefA VrefB

390/2W

C3 47uF/35V

24V

1.0/2W

7.5K

C109

0.1uF/25V

C106

0.1uF/25V

R125

7.5K

C113

0.1uF/25V

C110

0.1uF/25V

C122 2200pF/50V

C127 2200pF/50V

R119

2.4K

R117

2.4K

R124

R122

2.4K

0.1uF/25V

C117

0.1uF/

R127 510

R126 330

DTC114EK

R118

C119

10k

R129 510

R128 330

DTC114EK

R123

C124

10k

25V

R116 R120

7.5K

C118 2200pF/ 50V

C108

3300pF/50V

CrA

CrB

VsA

RsA

3 25 19

RsB

VsB

In /A

In A

In /B

In B

CrA

CrB

VsA

RsA

3 25 19

RsB

VsB

In /A

In A

In /B

In B

R112 1K

R111 1K

C107

3300pF/50V

182736

BR3 10X4

R121

7.5K

C123 2200pF/ 50V

C112

3300pF/50V

R114 1K

R4 R113 1K

C111

3300pF/50V

182736

BR4 10kX4

C4 100uF/16V

VOUT

IC3 KIA7805

FMM/A 77 FMMA 79 FMM/B 76 FMMB 78

FMMD 60

SDM/A 73 SDMA 75 SDM/B 76 SDMB 78

SDMD 63

VIN

GND

CPU(IC8)

SDM

24VB BKMDA BKMDB BKMD/A BKMD/B

F10

ICP-N38

47uF/35V

24V

C152

0.047uF/ 50V

10 18

20 17

16 15 14 12 11

7 13 21 27

C153

0.047uF/50V

IC7

Vmm OUT A

OUT B OUT /A OUT /B

NC NC NC NC NC NC

PG PG PG LG

MTD1361

VrefA VrefB

CrA

CrB

VsA

RsA

3 25 19

RsB

VsB

In /A

In A

In /B

In B

R135 1K

R134 1K

R147

7.5K

182736

3300pF/50V

BR7 10kX4

C150 2200pF/ 50V

C142

3300pF/50V

C143

R7 1.0/2W

R6 1.0/2W

C141

R151

7.5K

0.1uF/25V

C140

0.1uF/25V

C154 2200pF/50V

R150

R148

2.4K

0.1uF/25V

R153 510

R152 330

BKM/A 116 BKMA 118 BKM/B 115 BKMB 117

DTC114EK

R149

C151

10k

BKMD 62

Page 34

9. DC motor drive circuit

There are two kinds of DC motors: the lift-up motor which moves up and down the offset tray, and the offset motor which distribute paper.

The control signal sent from the CPU is passed to the H driver IC TA7291S (IC5, 11) exclusive for each DC motor, driving the motor.

The driver IC can be controlled in CW/CCW. The offset motor can be controlled only in CW.

24V

LUM

OFM

LUMD+ LUMD-

OFMD+ OFMD-

10uF/35V

R167

10K

DTC114EK

R136 100K

1SS133

2SA1680

1SS133

2SA1680

0.047uF/50V

R168 10K

0.047uF/50V

R137 100K

C169

10k

C133

C163

0.047uF/50V

C114

0.047uF/50V

R169

R138

10K

R155 10K

R115 10K

8 2

4 1

1SS133

8 2

4 1

IC11

VS OUT1 OUT2 Vref GND

TA7291P

IC5

VS OUT1 OUT2 Vref GND

TA7291P

VCC

7 5

IN1

IN2

IN1 IN2

NC NC

10uF/16V

7 5 6 3 9

10uF/16V

R170 47K

R140 47K

R139 47K

R164 47K

DCCON 64

R132 47K

LUM+ LUM-

OFM+ 45 OFM-

PE2

PE3

P35

PE4

PE5

F12 ICP-N38

R162 100K

R163 100K

24V

F3 ICP-N38

R130 100K

R131 100K

CPU(IC8)

DTC114EK

10k

· Lift-up motor

LUM+ LUM- Rotating direction Operating direction

0 0 Stop Stop 10 CW Up 0 1 CCW Down 11 Brake Brake

· Offset motor

LUM+ LUM- Rotating direction Operating direction

0 0 Stop Stop 1 0 CW Offset operation 0 1 CCW Not used 11 Brake Brake

Page 35

10. Staple motor drive circuit

The control signal sent from the CPU is passed through the transistor array TD62504 (IC106) to the H driver circuit which is composed of large-current drive transistors (Q6, 7, 10, 11), driving the staple mot o r.

STM

STMD+ STMD-

1SR124

SW24V

T1.25A/250V

D7 1SR124

F13

2SB1258

2SD1785

1SS133

R159

R158

200

R157

200

R156

STM+ 40

STM- 41

PE0

PE1

CPU(IC8)

1SS133

C178 10000pF/50V

C167 10000pF/50V

0.22/2W

Q10 2SB1258

R1741KR173

C185

R145

3.9K

R144

1.2K

Q11 2SD1785

0.1uF/25V

R10

R160

4.7K

R161

4.7K

C184

0.1uF/25V

R143

100

C161

0.1uF/ 25V

R165

4.7K

R166

4.7K

C160

0.1uF/25V

5 6

16 15 14 13 12 11 10

IC106

O1 O2 O3 O4 O5 O6 O7 NC

TD62504F

COM-E

IC102B

NJM2903M

R146

2.2K

C149

0.1uF/25V

11. Staple unit

The staple unit can staple max. 30 pages of paper of 80g/m2. This unit is composed of the drive DC motor (STM), the home position sensor (STHP), the staple empty sensor (SNSW), the cartridge sensor (/CASW), and the self-priming sensor (/SEPL) which detects that staples are at a staplable position.

Page 36

[10] OUTLINE MAP

Paper exit unit

Escape tray

+5V

Offset tray unit

+24V

+5V

Paper exit detection

T1OD

Paper detection

T1PD

PG open/close detection

TCSW

Lift-up motor

LUMD(+,-)

Offset motor

OFMD(+,-)

Paper hold solenoid

OFSLD

Paper exit detection

/T2OD

Paper detection

/T2PD

Tray position detection (upper)

T2UP

Tray position detection (lower)

T2DN

Offset HP detection

OFHP

Lift-up encoder

LUEN

FINISHER

MAIN PWB

GLSL(1D,2D)

SDMD

(A,B,/A,/B)

BKMD

(A,B,/A,/B)

Alignment unit

Escape transport unit

Paper entry detection

INPD

Paper width detection

WDPD

Gate-L solenoid

GLSL

Gate-R solenoid

GRSLD

Upper alignment solenoid

AJSLD

Alignment tray unit

Side guide plate

SDMD

Rear edge plate motor

BKMD

Rear edge plate solenoid

BKSLD

Shutter solenoid

STSLD

Side guide plate HP detection

SDHP

Rear edge plate HP detection

BKHP

Alignment tray paper detection

ATPD

+5V

+24V

+5V

+24V

Main drive motor

FMMD

PG open/close detection

ORCLD

FMMD (A,B,/A,/B)

Staple

Staple motor P

STMD(+,-)

Staple empty detection

SNSW

Cartridge detection

/CASW

HP detection

/STHP

Self priming detection

/SEPL

Staple cover open/close detection

SCSW

Alignment cover open/close detection

PGSW

+24V +5V

+24V

Page 37

12345678

SLA-21T-4

MOTOR

123456789

PHR-13

STAPLE UNIT

STAPLE

101112

GATE-L

SOLENOID

MOTOR

SIDE CONTROL

SLA-21T-4

PULSE

MOTOR

BACK CONTROL

SLA-21T-3

PULSE

MOTOR

SLA-21T-3

ADJUST SOLENOID

BACK BOARD SOLENOID

SHUTTER SOLENOID

GATE-R SOLENOID

SLA-21T-3

SOLENOID

ESCAPE TRAY P-FULL SENSOR

TRAY COVER SWITCH

179228-2

OFFSET TRAY P-OUT SENSOR

2 1

OFFSET SOLENOID

SOLENOID

STMD+

/RES

N.C.

/CASW

+24V

reserve

/STHP

SNSW

P-GND

S-GND

101112

+5V

/SEPL

S-GND

+5V

FINCMD

/FINSRDY

+3.3V 1011121314

/FINDET

PKPLLBBRPLPKGLLBOR

123456789

N.C.

STMD-

STMD+

CN12(B13B-PH-K-S)

P-GND

FINSTS

/FINCRDY

FINISHER CONTROL PWB

+24V

123456789

CN2(B15B-PH-K-S)

SRA-51T-4

SMP-03V-NC

CN16(B3B-PH-K-R(RD))

S-GND 15

132

123

+24V

GLSL1D

CN9(B3P-VH)

SLP-02V SLR-02VF

SMP-05V-NC

54231

SMP-05V-NC

RDBRPLPKLBRDBRRDPLPKLBBRRDPKLBRDPL

123456789

24VB

24VS

SDMDB

SDMDA

SDMD/B

CN8(B20B-PHDSS-B)

24V1

N.C.

123

CN11(B2P3-VH-R(RD))

)

SLR-02VF(

SLP-02V( )

SDMD/A

SW24V

BU6P-TR-PHDF3-3S-2C

GLSL2D

+24V 123

1 1

N.C.

2 2

54231

1011121314

24VB

BKMDB

BKMDA

BKMD/A

+5V

S-GND

WDPD

1234567

CN6(B7B-PH-K-S)

ORPLGLORLB

13265

213

S-GND

DF3-3S-2C

TCSW

CN5(B5B-PH-K-M(GR))

ORPLGLLBPL

DF3-3S-2C

+5V 123

312

DF3-3S-2C

CN14(B9B-PH-K-R(RD))

LUEN

312

PKGLOR

123

+5V

S-GND

PAPER POSITION SENSOR

DF3-3S-2C

/T2PD

S-GND

LUMD+ 4

5 LUMD-

312

456

+5V

SMP-02V-NC

GLRDPL

N.C.

/T2OD

S-GND

879

+24V

OFSLD

+5V

/RCSREADY

FINCMD#

FINSTS#

12345

CN1(B5B-PH-K-R(RD))

DOWNLOAD CONNECTOR

P-OUT Clutch

Clutch

N.C.

ORCLD

T2DN

+5V

S-GND 6

ESCAPE TRAY P-OUT SENSOR

123

PHR-3

123

PHR-3

ORPKGLORBRGLRD

12345

T1PD

T1OD

pull up

S-GND

CN7(B8B-PH-K-S)

OFMD+

OFHP

+5V

OFMD-

12345

CN13(B5B-PH-K-S)

LBPLORBRGL

312

S-GND

MAIN MOTOR

PULSE

+5V

12345

24VM

CN3(B6B-PH-K-S)

S-GND

SDHP

24VM

+5V

MOTOR

FMMDB

FMMDA

ATPD

S-GND

FMMD/B

FMMD/A

+5V 12345

CN10(B6B-PH-K-R(RD))

312

DF3-3S-2C

123

+24V

CN4(B3B-PH-K-S)

S-GND

T2UP

SMP-02V-NC

2019181716

+24V

AJSLD

STSLD

BKSLD

GRSLD

BKMD/B

N.C.

S-GND

INPD

+5V

S-GND

BKHP

123456789

CN15(B9B-PH-K-S)

ORPKGLORBRGLORPLGLORPLGLORLBGL

PHNR-6-H PHNR-6-H

312

DF3-3S-2C

S-GND

D-SUB 15pin(JAC-15P)

AR235/275

PG COVER SWITCH

STAPLE COVER SWITCH

1. Actual wiring diagram

[11] ELECTRICAL SECTION

213

DF3-3S-2C

PAPER WIDE SENSOR

P-IN SENSOR

DF3-3S-2C

BACK HP SENSOR

312

SIDE HP SENSOR

DF3-3S-2C

ADJUST TRAY

PAPER SENSOR

312

TRAY UP SENSOR

DF3-3S-2C

123

S3B-PH-K-S

TRAY DOWN SENSOR

OFFSET MOTOR

S3B-PH-K-S

ENCORDER SENSOR

OFFSET HP SENSOR

MOTOR

(DC MOTOR PWB)

123

LIFT UP MOTOR

MOTOR

8 7 6 5 4

(DC MOTOR PWB)

Page 38

C131

C128

C101

CPU5V

C138

C192

10kX4

NF2

ZJSR

T2DN#

T2UP#

SDHP#

BKHP#

18161412975

1Y1

1Y2

1Y3

1Y4

IC101

VCC

1A1

1A2

1A3

1A4

2468111315171

0.1uF/25V

T2UP

T2DN

BKHP

SDHP

INPD#

WDPD#

STHP#

LUEN#

18161412975

1Y1

1Y2

1Y3

1Y4

IC103

VCC

1A1

1A2

1A3

1A4

2468111315171

0.1uF/25V

SNSW

INPD

STHP

LUEN

SNSW

WDPD

C205

C177

C168

C201

C199

C162

C156

C155

0.1uF/25V*15

C186

C179

2 1

C11

10uF/16V

C166

C159

C164

0.1uF/25V*5

C157

C148

T1PD#

T2PD#

OFHP#

ATPD#

2Y1

2Y2

2Y3

2Y4

DM74LS244WM

GND

2A1

2A2

2A3

2A41G2G

ATPD

OFHP

/T1PD

/T2PD

/CASW#

/SEPL#

/T2OD#

/T1OD#

2Y1

2Y2

2Y3

2Y4

DM74LS244WM

GND

2A1

2A2

2A3

2A41G2G

/SEPL

/T2OD

/T1OD

/CASW

C105

C104

C103

C102

C134

1000pF/50V*8

C135

C136

C137

C174

C173

C172

C171

C188

C189

1000pF/50V*9

C190

C191

8 7 6 5 4

C175

/RES

FINSTS

/FINCRDY

12345678

BR1

10kX4

CPU5V

SDHP# BKHP# T2UP# T2DN#

T1PD#

T2PD#

TP1

ATPD#

BKM/B BKM/A BKMB BKMA OFHP# LUEN#

TP2

TP3

TCSW SCSW PGSW

BR15

10KX4

6 7 8

BR2

10kX4

103

1 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

4 3 2 1

C158 C165

C176 C170

46811131517119

1A1

1A2

VCC

1Y1

1Y2

IC105

18161412975

CON3AP

/RESET

GRSL

OFSL

BKSL

ORCL

/FINCRDY#

/FINSRDY#

102

101

10099989796959493929190898887868584838281807978777675747372717069686766

P50

P51

P52

P53

PF2

PF1

PF0

GND

AVcc Vref P40 P41 P42 P43 P44 P45 P46 P47

AVss

GND

PO15 PO14 PO13 PO12

P13,PO11,TIOCD0,TCLKB

P12,PO10,TIOCC0,TCLKA P11,PO9,TIOCB0,DACK1 P10,PO8,TIOCA0,DACK0

MD0 MD1

MD2 PG0 PG1 PG2

CS1A2CS0A7A3

VCC

GND

12345678910111213141516171819202122232425262728293031323334353637

BR13

876

BR14

123

100pF/50V*4

A0A1A2

D0D1D2D3D4D5D6

293133353840424430323436394143

D0D1D2D3D4D5D6D7D8

VCC

A1A2A3A4A5A6A7A8A9

A10

A11

IC12

252423222120191887654321182811

A1A2A3A4A5A6A7A8A9

1A3

1A4

2A1

1Y3

1Y4

2Y1

C129 33pF/50V

LWR

HWR

A4A5A6A0A10

GND

876

123

33X4

A4A5A6

D10

D11

D12

A10

A11

A12

A13

2A2

2Y2

D13

A13

A14

C181

2A3

2A4

GND

2Y3

2Y4

(9.8304MHz)

R133

FAI

VCC

GND

XTAL

EXTAL

IC 8

A8A9A12

A11

GND

876

33X4

BR11

123

876

33X4

BR12

123

A8A9A12

A10A7A11

RY/BY

45151013141617

A-1

D14

RY/BY

/CE

A14

A16

A15

/CE

A15

A17

A16

/FINSRDY

0.1uF/25V

74VHCT244M

C130

33pF/50V

C115

0.1uF/25V

C116

1uF/10V

GND

VCC

IC4

OUT

M51953B

CON3AP

C139

22000pF/25V

432

BR5

567

5V 5V

10kX4

Arrange wiring in thick and shortest patterns.

SDMB

FMM/A

FMM/B

FMMA

SDM/B

SDMA

SDM/A

/AJSL

FMMB

/T1OD#

/STSL

reserve

P63

P62

P61

NMI

PO4

PO3

PO2

PO1

PO0

RES

STBY

WDTOVF

HD 6412350F(H8S/2350)

GND

A16

A17

A13

A18

A14

A15

A19

33X4

R171 33

R172 33

876

A16

A17

A13

A14

A15

BR10

123

CPU5V

C187

GND

RESET47BYTE

/OE

/WE

/OE

/WE

P60

PO7

PO6

PO5

GND

SCK1 SCK0 RXD1 RXD0 TXD1 TXD0 VCC D15 D14 D13 D12 GND D11 D10 D9 D8 PE7 PE6 PE5 PE4 GND PE3 PE2 PE1 PE0 VCC

GND

P67,IRQ3

P66,IRQ2

PA5

PA6

P65,IRQ1

PA7

P64,IRQ0

A20

INPD#

SNSW

STHP#

/SEPL#

/T2OD#

WDPD#

/CASW#

10KX4

0.1uF/25V

C12

MBM29F200BC-70PFTN

NF3

22uF/16V

FINCMD

18161412975

1Y1

1Y2

1Y3

1Y4

2Y1

2Y2

2Y3

2Y4

IC104

VCC

1A1

1A2

1A3

1A4

2A1

2A2

2A3

46811131517119

C145

C146

SDMD

FINCMD#

FINSTS#

/G L S L 2 /G L S L 1

OFM-

OFM+

LUM -

LUM +

STM-

STM+

1000pF/50V

BKMD

2A41G2G

5 6 7 8

3.3V

R141

4.7k

R142

4.7k

DCCON

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39

ZJSR

FINISHER PWB CIRCUIT DIAGRAM -CPU SECTION- 1/3

/RESET

GND

74VHC244M

C180

0.1uF/25V

FMMD

33X4

BR8 4 3 2 1

BR6

D2D3D4D5D6

11121315161718

I/O1

I/O2

I/O3

VCC

A0A1A2A3A4A5A6A7A8A9A10

IC10

10987654325242123220262227

JP2

A0A1A2A7A3A4A8A5A9A6A12

A14

TO FLASH-ROM UPDATE

12345

CN1

/RCSREADY

FINCMD#

D7 D6 D5 D4

D3 D2 D1 D0

Positioned around CPU pin.

NF1

ZJSR

I/O4

I/O5

I/O6

I/O7

I/O8

A11

A12

A11

A10

A13

JP1

B5B-PH-K-R(RD)

UDZS5.6B

ZD106

UDZS5.6B

ZD107

UDZS5.6B

ZD108

C147

22000pF/25V

C10

22uF/16V

C144

0.1uF/25V

GND

/CE1

JP3

/RESET

CE2

/OE

/WE

IS61C256AN

UT61256

W24257A

567

BR9

432

Page 39

LUM+

2/3

LUM-

12345678

75639

IN1

IN2

VCC

OUT1

OUT2

IC11

821041

R155

10K

R169

C163

0.047uF/50V

C169

R168

10K

0.047uF/50V

2SA1680

1SS133

R162

F12

ICP-N38

24V

ORCL

10uF/35V

OFSL

GRSL

BKSL

10K

R167

100K

R163

LUMD-

LUMD+

24V

390/2W

VIN

GND

IC3

KIA7805

VOUT

DCCON

R164

47K

R170

47K

10uF/16V

Vref

GND

TA7291P

R140

47K

1SS133

10k

DTC114EK

24V

47uF/35V

100uF/16V

OFM+

OFM-

R132

47K

R139

47K

75639

10uF/16V

IN1

IN2

VCC

OUT1

OUT2

Vref

GND

IC5

TA7291P

821041

R115

10K

R138

C114

0.047uF/50V

C133

R137

10K

0.047uF/50V

2SA1680

1SS133

R130

ICP-N38

10uF/35V

FMMD

10K

R136

100K

R131

OFMD-

OFMD+

10k

DTC114EK

Pattern width: 3.0mm or above

STM+

200

R158

R159 1K

1SS133

1234567

I1I2I3I4I5I6I7

O1O2O3O4O5O6O7

IC106

16151413121110

4.7K

R165

R160 4.7K

Q10

2SB1258

F13

2.5A/125V

T1.25A/250V

SW24V

FMMD

STM-

200

R157

R156 1K

1SS133

C167

C178

10000pF/50V

4.7K

R166

R161 4.7K

10000pF/50V

COM-E NC

TD62504F

C184

R173

R174

Q11

2SD1785

STMD-

STMD+

0.1uF/25V

C185

0.1uF/25V

1SR124

R146

2.2K C149

0.1uF/25V

IC102B

NJM2903M

5V 5V

C160

0.1uF/25V

100

R143

3.9K

R145

1.2K

R144

2 1

C161

0.1uF/25V

R10

0.22/2W

IC102A

NJM2903M

FMMD

5V 24V

Pattern width: 0.5mm or above

5V 24V

16314961112

COM

IC6

VCC1

121587104

BKSLD

ORCLD

/GLSL2

/GLSL1

16314961112

COM

IC9

VCC1

121587104

GLSL1D

GLSL2D

C117

GND

COM

TD62318AF

GND

VCC2O3O4

C122

2200pF/50V

OFSLD

GRSLD

R120

7.5K

C118

2200pF/50V

R116

7.5K

/AJSL

/STSL

GND

COM

GND

VCC2O3O4

AJSLD

STSLD

C121

0.047uF/50V

TD62318AF

GND

SW24V

C120

0.047uF/50V

47uF/35V

ICP-N38

0.1uF/25V

R127

510

R119

2.4K

C109

0.1uF/25V

C108

3300pF/50V

R3 1.0/2W

R112

226493

25719245623

CrA

CrB

VsA

RsA

VrefA

VrefB

Vmm

OUT /A

OUT A

OUT /B

OUT B

IC1

110188201716151412111321

R117

RsB

2.4K

0.1uF/25V

C106

R2 1.0/2W

R111

VsB

In /A

NCNCNCNCNC

10k

DTC114EK

10k

R126

330

R118

C119

0.1uF/25V

FMM/B

FMMB

FMM/A

FMMA

3300pF/50V

C107

In A

1 2 3 4

In B

In /B

PGPGPG

MTD1361

1.0mm or above

Pattern width between IC grounds:

C127

2200pF/50V

R125

7.5K

BR3

10kX4

8 7 6 5

Pattern width between patterns: 1.0mm or above

C123

R121

7.5K

C126

24V

C125

0.047uF/50V

ICP-N38

R129

R124

C113

0.1uF/25V

C112

3300pF/50V

R5 1.0/2W

2200pF/50V

R114

226493

CrA

CrB

VsA

RsA

Vmm

OUT A

OUT B

0.047uF/50V

IC2

110188201716151412111321

47uF/35V

510

R122

2.4K

25719245623

VsB

RsB

VrefA

VrefB

NCNCNCNCNC

OUT /A

OUT /B

2.4K

0.1uF/25V

C110

R4 1.0/2W

R113

In /A

10k

DTC114EK

10k

R128

330

R123

C124

0.1uF/25V

SDM/B

SDMB

SDM/A

SDMA

3300pF/50V

C111

In A

1 2 3 4

In B

In /B

PGPGPG

MTD1361

1.0mm or above

Pattern width between IC grounds:

C154

2200pF/50V

R151

7.5K

BR4

10kX4

8 7 6 5

Pattern width between patterns: 1.0mm or above

C150

R147

7.5K

C153

24V

C152

0.047uF/50V

F10

ICP-N38

R153

R150

C143

0.1uF/25V

C142

3300pF/50V

R7 1.0/2W

2200pF/50V

R135

226493

CrA

CrB

VsA

RsA

Vmm

OUT A

OUT B

0.047uF/50V

IC7

110188201716151412111321

47uF/35V

510

R148

2.4K

R6 1.0/2W

25719245623

VsB

RsB

VrefA

VrefB

NCNCNCNCNC

OUT /A

OUT /B

2.4K

0.1uF/25V

C140

R134

In /A

10k

DTC114EK

10k

R152

330

R149

C151

0.1uF/25V

BKM/B

BKMB

BKM/A

BKMA

3300pF/50V

C141

In A

In B

In /B

PGPGPG

MTD1361

Pattern width between IC grounds: 1.0mm or above

BR7

10kX4

Pattern width between patterns: 1.0mm or above

8 7 6 5 4

FINISHER PWB CIRCUIT DIAGRAM -DRIVER SECTION-

Pattern width: 0.5mm or above

24VM

Pattern width: 0.5mm or above

FMMDB

FMMDA

FMMD/B

FMMD/A

24VS

FDMDA

Pattern width: 0.5mm or above

FDMDB

FDMD/B

FDMD/A

24VB

BKMDA

Pattern width: 0.5mm or above

BKMDB

BKMD/B

BKMD/A

Page 40

UDZS5.6B

ZD105

/T2PD

123456789

CN14

F11

ICP-N38

2 1

OFSLD

/T2OD

UDZS5.6B

ZD104

UDZS5.6B

ZD103

B9B-PH-K-R(RD)

GLSL1D

GLSL2D

123

CN16

B3B-PH-K-R(RD)

123

OFMD-

OFMD+

OFHP

UDZS5.6B

20K

R110

12345

CN13

B5B-PH-K-S

20K

R109

20K

R108

24V

ICP-N38

SCSW

SW24V

D11

1SS133

C196

0.047uF/50V

4.7K

R178

20K

R177

1SS133

B2P3-VH-R(RD)

C195

0.047uF/50V

C183

C182

0.047uF/50V

1K/2W

0.22/2W D8

1SS133

C194

0.047uF/50V

24V

C193

0.047uF/50V

LUMD+

470

470 470

CN6

ZD109

LUMD-

B5B-PH-K-M(GR)

20K

R106

10K

R107

WDPD

1234567

UDZS5.6B

20K

R103

R105 470 R104

R102 R101

1234567

CN7

INPD

T2UP

T2DN

ZD111

R17620K

R17520K

12345

CN10

/T1PD

TCSW

/T1OD

UDZS5.6B

ZD102

UDZS5.6B

ZD101

B8B-PH-K-S

D15

1SS133

C198

0.047uF/50V

UDZS5.6B

ZD115

UDZS5.6B

ZD116

B7B-PH-K-S

24VS

24VB

R179

D12

24V

123

CN9

SDMDA

SDMD/A

BKMD/A

STSLD

GRSLD

AJSLD

BKSLD

BKMDA

ZD110

B6B-PH-K-R(RD)

PGSW

D10

1SS133

D13

1SS133

C197

4.7K

R180

20K

1SS133

CN11

B3P-VH

3/3

ORCLD

12345678

ICP-N38

24V

123

CN4

B3B-PH-K-S

FMMD/A

FMMDA

FMMD/B

FMMDB

24VM

12345

CN3

B6B-PH-K-S

/FINCRDY

FINSTS

/RES

/FINSRDY

C202

0.1uF/25V

3.3V +

C14

JP6

22uF/16V

D14

1N4005E

C200

0.1uF/25V

C13

JP5

22uF/16V

FINCMD

LUEN

20K

R154

12345

CN5

R184

20K

R185

20K

24V

FINISHER PWB CIRCUIT DIAGRAM -CONNECTOR SECTION-

STMD-

STHP

SNSW

/SEPL

/CASW

CN12

STMD+

123456789

101112

BKHP

SDHP

ATPD

20K

R181

20K

R182

20K

R183

B13B-PH-K-S

123456789

CN15

UDZS5.6B

ZD112

UDZS5.6B

ZD113

UDZS5.6B

ZD114

8 7 6 5 4

B9B-PH-K-S

13579

24681012141618

CN8

SDMDB

SDMD/B

1113151719

BKMDB

BKMD/B

B20B-PHDSS-B

JP7

0.047uF/50V

C204

0.047uF/50V

C203

100uF/35V

C15

JP4

123456789

CN2

1011121314

JP8

B15B-PH-K-S

to MCU PWB

24V

ICP-N38

Page 41

(For USA,CANADA)

CAUTION FOR BATTERY DISPOSAL

Contains lithium-ion battery. Must be disposed of properly.

Remove the battery from the product and contact

agencies for information on recycling and disposal options.

federal or state environmental

Page 42

Printed in Japan.

No part of this public ation may be reproduced,

stored in a retrieval system, or transmitted.

In any form or by any means ,

electronic, mechanical, photocop ying, recording, or oth erwise,

without prior written permission of the publisher.

SHARP CORPORATION Digital Document Systems Group Quality & Reliability Control Center Yamatokoriyama, Nara 639-1186, Japan

2001 April Printed in Japan