Parts marked with "" are important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
for after sales service only.
The contents are subject to change without notice.
[1] SPECIFICATIONS
1. Type
Installation-to-the-copier type
2. Tray
Number of trays: 2
Type:Upper tray, normal type
Lower tray, lift-up type (with the offset function)
Capacity:Upper tray, 100 pages
Lower tray, 1,000 pages (500 pages for A4/Letter
or greater)
3. Paper transport
Center reference
4. Paper exit syst e m
Face down
5. Paper exit size
9. Paper exit job
Machine tray:Printer, FAX, and copy output
Finisher upper tray: FAX output and interruption output
Note: The factory default is 1. Setup to 2, 3, 4 is made
by the user.
When a COPY/FAX model is set to the default
(1), an interrupt copy to the top tray is inhibited.
Finisher lower tray: Copy, printer output
10. Staple secti on
Staple allowed:Lower tray
Binding capacity:M ax. 30 pages (80g/u or less)
Paper size: AB series: A3, B4, A4, A4R, B5
Inch series: 11x17, 8.5x14, 8.5x13, 8.5x11, 8.5x11R
For Mainland China: A3, B4, A4, A4R, B5, 16k, 8k
Binding reference: Parallel binding at one position
Staple supply: Cartridge-type (3,000 pcs. or more)
Detection: Staple empty detection, no cartridge detec-
Finisher paper exit section: 173.5(W) x 511(D) x 540(H) mm (Except
for the tray)
Compiler section: 562(W) x 444(D) x 109(H) mm
14. Weight
About 19kg (Finisher body 11kg, compiler section 7kg)
Note: The finisher cannot be used with the manual paper feed tray.
[2] UNPACKING AND INSTALLATION
1. Unpacking
2. Installation
If this unit is installed together with AR-SP4/RP3 or DM-SP2/RP1,
install AR-SP4/RP3 or DM-SP2/RP1 before installing this unit.
For improvement of workability, part of the description in this manual
may be modified without prior notice. In this case, refer to the service
manual.
Turn off the main switch of the co pi er an d the n r emove
the power plug of the copier from the outlet.
1. Remove the inner cabinet from the copier.
< 1 > Pull the lock lever to the right and then pull out the rail dummy
cover to remove it.
<2> Remove the pawl from the exit dummy cover and remove the exit
dummy cover.
Lock lever
Rail dummy cover
Pawl
Exit dummy cover
<3> Remove the screw and remove the rear exit cover.
<4> If this unit is installed together with AR-SP4/RP3 or DM-
SP2/RP1, install AR-SP4/ RP3 or DM-SP2/RP1 before installi ng
this unit.
Top tray: 1 pc.
Harness cover: 1 pc.
Screws (M4 x 10): 10 pcs.
Offset tray unit: 1 pc.
Staple cartridge: 1 pc.
Mounting fixtures: 2 pcs.
Staple position label
: 1 sheet
Installation manual
: 1 sheet
Remove all pieces of fixing tape and fixing materials from
the finisher.
Cut and remove the two cut-out portions from the right cabinet of the
copier using a tool such as nippers.
(Be careful about the direction of the tool so that the cut surface is
flat.)
Fix the two mounting fixtures using two screws (M4 x 10) respectively.
Cut-out portions
Screws (M4 x 10)
Tape (wire handling)
Tape
Metal fitting
Screws (M4 x 10)
Metal fitting
3. Remove the front and rear cabinets.
Remove the screw for each cabinet and remove the front and rear
cabinets.
Rear cabinet
Screw (M4 x 10)
Screw (M4 x 10)
Front cabinet
4. Attach the exit unit.
Lower the exit unit from above the mounting fixtures so that the right
and left positioning bosses are placed into the U-shaped grooves of
the fixtures. Then, fix the front side and the rear side using a screw
(M4 x 10) respectively.
5. Attach the alignment unit.
Place the rails of the alignment unit on the guide of the copier and
push it until it stops. Then, attach it using two screws (M4 x 10).
Guide
Rail
Harness
Pass the harness here.
Copier guide
Alignment unit
Screw (M4 x 10)
Right rail of
alignment unit
Screw (M4 x 10)
6. Connect each connector
< 1 > Connect the two harnesses of the alignment unit and the stapl e
connector to the exit unit relay harness on the front side.
< 2 > Pull out the harnesses of the alignment unit through the hole of
the copier rear frame and connect them to the three connectors
of the finisher PWB.
Front sideRear side
Rear side
Bosses
Mounting fixtures
U-shaped groove
U-shaped groove
<3> Connect the harness to the connector of the copier and fix it
using the screws.
Screws
Harness
7. Attach the harn es s co ve r .
Insert the rib of the harness cover into the left inner cabinet and then
hang the pawl on the right frame.
Screw (M4 x 10)
(Top view)
Screw (M4 x 10)
Rib
Pawl
Harness cover
8. Attach the front and rear cabinets.
After hanging the ribs of the front and rear covers on the frames,
attach the front and rear cabinets using a screw (M4 x 10) respectively.
At this time, paste the connection harness to the rear cabinet as
shown in the illustration.
Front cabinet
Ribs
Ribs
10. Mount the staple cartridge.
Remove protective paper from the cartridge.
Open the staple cover, insert the staple cartridge to the staple unit
until it clicks, and then close the staple cover.
Staple cartridge
Protective paper
Connection
harness
Rear cabinet
Screw (M4 x 10)
Screw (M4 x 10)
9. Attach the trays.
< 1> Raise the paper holder lever, insert the two pawls on the rear
side of the offset tray unit to the mounting positions, and fix the
tray using the two screws (M4 x 10).
< 2> Insert the bosses of the escape exit tray into the mounting holes
shown in the illustration and attach the tray.
Top tray
Screw
(M4 x 10)
Roller shaft
Offset tray unit
pawls
Paper holder lever
[CAUTION]
When attaching the offset tray, make sure that part of the roller shaft
of the offset tray is not on the offset tray.
NGNG
Staple cover
11. Paste the staple po si tio n la be l.
Paste the staple position label to the document feeder.
staple position label
Insert the power plug of the copier to the outlet and turn
on the main switch of the copier. Then, carry out the
following procedure.
12. Check for stapl in g op er a tio n.
Make three copies in the staple sort mode.
Check to see if stapling has been performed properly.
13. Check for paper delivery to the top tray.
Deliver two copies to the top tray.
If this equipment is installed together with a printer expansion kit or a
facsimile expansion kit, check the appendix of each operation manual
(key operator programs and index list output and setting).
14. Check for paper delivery to the offs et tray .
Deliver three sets from two originals to the offset tray.
Check to see if copies have been offset stacked properly.
Escape exit tray
Offset tray
Installation of staple sorter is now complete.
Stapling position
[3] EXTERNAL VIEW AND INTERNAL STRUCTURE
1. External view
1
2
3
No.Name
1Upper tray
2Lower tray
3Alignment unit
2. Sensors, motors, solenoids, etc.
1
2
3
4
29
17
16
5
6
7
8
18
12
13
9
10
11
28
27
14
15
No.Part nameCodeFunction/OperationType
1 Upper tray paper exit sensorT10DCounts down the output page, detects JAM.Photo sensor
2 JAM process PG open/close detection
switch
3 Escape full sensorT1PDDetects paper full in the upper stage tray (ESC tray). Photo sensor
4 Paper exit roller rotation control clutchORCLD Used to select whether to slow the speed of the paper exit roller upper
5 Main drive motorFMMDrives the rollers for paper transport.Pulse motor
6 Lower tray paper exit sensor/T20DCounts down the output page, detects JAM.Photo sensor
7 Paper hold solenoidOFSLD Presses paper onto the paper shift prevention lever of the lower stage
8 Paper position sensor/T2PDDetects the top surface of discharged paper, and detects the upper
9 Tray offset drive motorOFM
10 Tray position sensor (Upper)T2UPDetects the lift-up tray position in combination with the tray position
11 Tray position sensor (Lower)T2DNDetects the lift-up tray position in combination with the tray position
12 Offset home position sensorOFHPDetects the standby position of the offset tray.Photo sensor
13 Staple supply cover open/close
detection switch
14 Lift-up motorLUM
15 Lift-up drive control sensorLUENReads the encoder for control of the DC motor rotation.Photo sensor
16 Stapler unit
17 Tray paper empty sensorATPDDetects paper presence or empty on the alignment tray. Photo sensor
18 Shutter drive solenoidSTSLD When discharging a bundle of paper, shift the lead edge reference
19 Upper alignment plate drive solenoidAJSLD Holds paper on the alignment tray. Solenoid
20 Side guide plate home position sensorSDHPDetects the home position of the width alignment members. Photo sensor
21 Transport switch gate solenoid RightGRSLD Drive to sort paper into the escape transport section and the alignment
TCSWInterlocks when the open/close PG of the transport section in front of
(+, –)
SCSW Detects the staple supply cover open/close. When open, interlocks.Micro switch
(+, –)
the upper stage tray is open.
for the speed of the paper exit roller lower or to make it as a normal
follower roller.
tray upper.
standby position of the lift-up tray.
Supplies drive power to separate paper and shift the tray to the front
and the rear.
sensor (lower). (Upper limit detection in the case of erroneous detection
by the paper position sensor, intermediate position detection, and full
detection)
sensor (upper). (Upper limit detection in the case of erroneous
detection by the paper position sensor, intermediate position detection,
and full detection)
Drives the lift-up tray up and down. DC motor
plate in the paper transport direction.
tray.
22
26
25
24
19
23
20
21
Micro switch
Electromagnetic
clutch
Solenoid
Photo sensor
DC motor
Photo sensor
Photo sensor
Solenoid
Solenoid
No.Part nameCodeFunction/OperationType
22 Transport switch gate solenoid LeftGLSLDrive to sort paper into the escape paper exit port and the li ft -up tray
paper exit port.
23 Side guide plate alignment motorSDMAligns paper vertically to the paper transport direction.Pulse motor
24 Reciprocating alignment motorBKMAligns paper in the paper transport direction.Pulse motor
25 Paper entry sensorINPDDetects paper entry in the finisher and detects JAM. Switch trigger of
the transport switch gate right.
26 Paper width sensorWDPD Make a distinction between A4 and A5R, LT and INVR. If the paper
entry sensor is ON and this sensor is OFF, it is A5R or INVR.
27 Rear edge plate drive solenoidBKSLD Drives the rear edge plate.Solenoid
28 Rear edge plate home position sensorBKHPDetects the home position of the rear edge alignment members.Photo sensor
29 Tray JAM process detection switch PGSW Interlocks when the alignment tray is opened downward in a JAM
process.
Solenoid
Photo sensor
Photo sensor
Micro switch
3. Rollers, gates, etc.
15
16
13
17
12
14
11
19
2
7
5
2
4
20
3
18
10
9
8
6
8
1
8
No.NameFunction
1Paper entry sensorDetects paper transported from the machine.
2Transport roller finTransports paper in combination with No. 8 roller.
3Paper entry follower roller (Kick-out
sponge)
4Transport switch gate rightSelects between the escape transport (non-staple mode) and the alignment tray transport (staple
5Side guide plateAligns paper vertically to the paper transport direction.
6Upper alignment hold plateKnocks paper when paper (5th page or later) comes on the alignment tray removing air or adjusting
7Rear edge plateAligns paper in the paper transport direction.
8PS upper roller (Common part)Transports paper in combination with No. 2, 19, 20 rol lers.
9Paper empty sensor (1A71A)Detects paper empty on the alignment tray.
10 ShutterServes as the paper lead edge reference for alignment of paper, and opens to allow a bundle of
11 Transport switch gate leftSelects between the escape tray transport and the offset tray transport.
12 PS upper roller (Common part)Transports paper in combination with No. 13 roller.
13 Escape transport rollerTransports paper in combination with No. 12 (No. 8) roller.
14 Escape paper exit sensorDetects paper transport to the escape tray.
15Transports paper in combination with No. 16 roller.
16 Escape paper exit rollerTransports paper in combination with No. 15 roller.
17 Paper exit roller upperTransports paper in combination with No. 18 roller. This roll er normally follows No. 18 roller. When
18 Paper exit roller lowerTransports (discharges) paper in combi nation with No. 17 roller.
19 Transport drive roller finTransports paper in combination with No. 8 roller.
20 Paper entry roller finTransports paper in combination with No. 8 roller.
Transports paper in combination with No. 2 roller.
mode).
When selecting the alignment transport (staple mode), this gate drops t he rear edge of paper.
curls.
paper to be transported to the paper exit port after stapling.
discharging a stapled bundle of paper, the electromagnetic clutch turns on to make this roller a drive
roller. The bundle of paper is bent by the difference between thi s roller speed and the No. 18 roller
speed so that it is not caught by the preceding bundle staple.
[4] OPERATIONAL DESCRIPTIONS
1. Paper transport path
a. Tray 1 paper exit
b. Tray 2 paper exit (Offset function selectable)
c. Tray 2 staple paper exit
3. Paper exit of a stapled bundle
·
In the case of A3, WL
a. When paper is discharged from t he machine, the finisher raises
the direction switch gate right to pass the paper to the alignment
tray. When the read edge of paper passes the paper entry sensor,
the operation is triggered. That is, when the rear edge of paper
passes the direction switch gate right, the gate i s lowered to store
the rear edge of paper completely in the alignment tray.
2. Operational descriptions
1. Paper exit to the top tray
When paper is discharged from the machine, the finisher lowers the
direction switch gate right to pass the paper to the upper transport
path (escape transport section) and lowers the direction switch gate
left to discharge the paper to the top tray. The direction switch gate
right is triggered by the finisher paper entry sensor and operated only
when the paper lead edge passes through it.
2. Paper exit to the offset tray
When paper is discharged from the machine, the finisher lowers the
direction switch gate right to pass the paper to the upper transport
path, and lowers the direction switch gate left to discharge the paper
to the offset tray. The direction switch gate right is triggered by the
finisher paper entry sensor and operated only when the paper lead
edge passes through it.
b. The rear edge plate and the side guide plate are moved in the
paper alignment direction to lower the upper alignment plate, performing alignment. After alignment, stapling is performed by the
staple unit.
c. After alignment and stapling, the side guide plate is loosened and
the shutter is lowered to discharge paper to the paper exit roller by
the rear edge plate. The bundle of paper is discharged to the offset
tray by the paper exit roller.
· In the case of small size
a. The rear edge plate is moved to the center and the direction switch
gate right is raises to pass the paper to the alignment tray. When
the read edge of paper passes the paper entry sensor, the operation is triggered. That is, when the rear edge of paper passes the
direction switch gate right, the gate is lowered to store the rear
edge of paper completely in the alignment tray.
b. When the second last paper is passed, the rear edge plate (1) is
lowered and passed under the paper bundle (2) to the rear edge of
the paper bundle (3). Then the rear edge plate is raised. (HP
position)
e. The rear edge plate and the side guide plate are moved in the
paper guiding direction and the upper guide plate is lowered to
perform the last alignment. Then stapling is performed by the staple unit.
f. After alignment and stapling by the stapler unit, the side guide
plate is loosened and the shutter is lowered. The paper is moved
to the paper exit roller by the rear edge plate, and discharged to
the offset tray by the paper exit roller.
(1)(2)(3)
c. When the last paper from the machine passes the direction switch
gate right, it lowers the gate.
d. The paper bundle is moved in the paper exit direction by the rear
edge plate.
3. Descriptions on each section
This machine is composed of the paper exit unit and the alignment
unit. The paper exit unit includes the paper exit tray 1 and 2. The
paper exit tray 2 is provided with the offset function and the lift-up
function.
The alignment unit includes the paper transport section used f or the
non-staple mode, the paper alignment section for the staple mode,
and the staple unit.
a. Paper exit unit section
(1) Paper transport (Main motor)
By rotating the main drive motor, the paper exit unit and the all transport rollers of the alignment unit are driven.
(2) Tray 1 full detection
The top of paper bundle on the tray is detected by t he combination of
the lever and the photo sensor to judge paper full on Tray 1.
(3) Lift-up section
· Lift-up motor
In order to discharge paper always at a fixed posi tion regardl ess of
paper load on the tray 2, the lift-up motor is driven, the pulley is
rotated normally or in reverse, and the timing belt is driven to move
the tray 2 up and down.
· Full detection
Paper full on the tray 2 is detected in combination between the
lower limit sensor ON and detection of the top of paper bundle on
the tray by the paper exit actuator.
(4) Offset tray section
· Offset motor
The offset motor moves the offset tray vertically to the paper exit
direction so that each bundle of paper discharged to the offset tray
is separately grouped.
· Paper exit clutch
This clutch is turned on when a stapled bundle of paper is discharged so that the bundle of paper is warped by the difference
between the speeds of the upper and the lower paper exit rollers,
preventing the bundle from being caught by the preceding bundle’s
staple.
b. Alignment unit section
(1) Transport switch gate right (gate right solenoid)
Selection between the transport section and the alignment section
in the alignment unit is made by the transport switch gate right.
This gate drops the rear edge of paper entering the alignment
section so that the rear edge is completely transported.
(2) Rear edge plate uni t
· Rear edge plate motor
The motor is turned on at the timing when paper enters the alignment tray to drive the rear edge plate unit. Paper of A3 or WLT is
aligned to the shutter, and paper of a smaller size is aligned to the
right side of the alignment tray in the transport direction.
· Rear edge plate solenoid
After provisional alignment of small size paper, this solenoid puts
down the rear edge plate of the rear edge unit to pass it under the
aligned paper. After returning to the home position, it is turned off
and the rear edge plate is put back and paper is transported to the
shutter.
(3) Side guide plate (Guide plate motor)
When paper enters the alignment tray, this plate is driven to align
paper vertically to the paper transport direction toward the fixed
wall of the alignment tray front side.
(4) Shutter (Shutter soleno id )
The shutter solenoid drives the shutter which stops the lead edge
of paper for alignment. After stapling, the shutter is put down to
transport paper to the paper exit roller.
(5) Transport switch gate left (Gate left solenoid)
Paper passed through the escape transport path is sent to the tray
1 or to the tray 2.
4. Basic operations
A. Flowchart of basic operations
Power ON
Initializing at power ON
Individual printing
operation (Offset tray)
Job start operation
Transport operation
Offset paper exit operation
Job end operation
The initialization (home positioning of each motor) is performed at the
following timing:
1) When the power is turned on.
2) When the staple section door on the upper side of the finisher
paper exit unit is opened or closed.
3) When the alignment unit is opened or closed.
4) When the copy start key is pressed (JOB_START): Recovery operation
5) When copying is completed (JOB_END).
6) When a jam occurs: Jogger saving
Operation in case
of an error
Operation when the
door is closed
Stapling operation
B. Operations of each section when the power it turned on
UnitNo.OperationRemark
Alignment unitEscape transport upper unit1 Finisher paper entry detectionOP: Paper provided. JAM display
CL: Paper empty. Go to READY
2 Paper width detection
3 Transport switch gate right drive
4 Transport switch gate left drive
Escape transport lower unit5 Upper alignment plate drive
Alignment tray unit6 Side guide plate alignment drive
7 Rear edge plate alignment drive
8 Rear edge plate drive
9 Side guide plate home position
10 Rear edge plate unit home position
11 Shutter drive
12 Tray paper empty detection
Staple unit13 Staple empty detection
14 Cartridge empty detection
15 Stapling operation
16 Home position detection
17 Self priming
Others18 Staple supply cover open/close detection
19 Tray JAM process detection
Paper exit tray unitEscape tray20 No. 1 tray paper exit detection
21 JAM process PG open/close detection
Lift-up tray22 No. 2 tray paper exit detection
23 Lift-up drive
24 Lift-up drive rotation control
25 Tray position detection (upper)
26 Paper position detection
27 Tray position detection (lower)
28 Tray offset drive
29 Offset home position
Main drive system30 Main rotation drive
31 Paper exit roller rotation control
5. Operational specifications of each section
(1) Operational specifications of side guide plate
· The pulse number is rounded at the first digit below the decimal
point.
4. Alignment operation
· Reciprocating operations in the above shift quantity are per-
formed. At the last page, the plate stops at a position about 2mm
from the edge. ® Staple process
¯
The last return is made by the pushing quantity (2).
· For provisonal alignment paper (B4 or less), the rear edge plate
passes under a bundle of paper to reach the home position, and
stands by at a position slightly wider than the paper width (about
2mm) until the final alignment is performed toward the shutter.
After completion of the final alignment, the plate stops at a position about 2mm from the edge similarly to the above, and stapling
is performed.
5. Paper exit operation
· When a bundle of paper is discharged after stapling, the side
guide plate moves to a position so as not to interfere discharging
and to prevent against skew feeding of the bundle.
¯
Paper width 12pulse (about 2.3mm)
6. Next job
· The rear edge plate pushes paper by specified distance, and
returns to the home position. The above procedures are repeated
for the next job.
· If the operation is completed wi th one job, the plate ret urns to the
home position.
(2) Operational descriptions of rear edge plate
Pulse motor specifications and control
· 1 step = 7.5 degrees
· 1-2 phase drive 847pps (600pps when discharging a paper bun-
dle)
· Reduction ratio 15P ® 20P = 26P
· Side guide plate shift for an input of 1 pulse: 0.141275mm / pulse
· Slow up/down control for tuning
Basic operations of side guide plate
1. Moving to the standby position
The side guide plate is moved from the home position to the
standby position according to the paper size information supplied
by the main body.
The standby position and the alignment operations differ depending on the following two size groups:
A3, WLT
B4, LG, FC, A 4 , B5, A4R, LT, LTR
Paper width (mm)Shift quantity (mm)Pulse number (pluse)
· The pulse number is rounded at the first digit below the decimal
point.
4. Alignment operation
· A3, WLT
Reciprocating alignment operation in the above shift quantity is
performed toward the shutter. At the last page, the plate stops at a
position about 2mm from the edge. ® Stapling process
· B4 or less
Reciprocating alignment operation in the above shift quantity is
performed toward the provisional alignment reference wall. After
the last page is aligned, the rear edge is put down, and t he unit
returns to the home position. After detection of the home position,
the rear edge plate is raised and the bundle of paper is transported
to the shutter. After completion of the final page alignment, the
plate stops at the paper edge. ® Stapling process
5. Paper exit operation
The stapled bundle of paper is lifted up by the rear edge plate and
pushed to the paper exit roller.
6. Next job
· The pushing distance of a paper bundle is a little bit greater than
the distance (71.6mm) between the shutter and the paper exit
roller. After pushing, moves toward the home position without
putting down the rear edge plate. The next job paper which is in
stand-by in front of PS is fed, and the above procedures are
repeated.
If the operation is completed with one job, the paper bundle is
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