SHARP ARFN3 Service Manual

AR-FN3
CODE: 00ZARFN3//A1E
3-TRAY FINISHER
MODEL AR-FN3
CONTENTS
[ 1 ] BASIC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[ 2 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . 2-1
[ 4 ] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . 4-1
[ 5 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 5-1
[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
[ 7 ] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[ 8 ] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
[ 9 ] CIRCUIT DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
[10] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
PARTS GUIDE
This document has been published to be used for after sales service only. The contents are subject to change without notice.
AR-FN3
[1] BASIC SPECIFICATIONS
1. Ty pe
Copier-fitted type (detachable)
2. Tray
1) Number of trays 3
2) Type Top (tray 1) Normal tray Middle (tray 2) Normal tray Bottom (tray 3) Lift tray
3) Number of
sheets loadable
3. Paper transport
Center reference
4. St orag e
Face-down
5. Disch ar ge size
Face-down Top A3 A6R/11 × 17 8.5 × 5.5,
Normal tray 500 (80 g/m2) Lift tray 1500 (A4/11" × 8.5") 750
(A3/11" × 17") (80 g/m2)
special paper Middle A3 A5/11 × 17 8.5 × 5.5 Bottom A3 B5/ 11 × 17 8.5 × 11
9. Staple unit
Paper discharge tray Lift tray Storage Face-down Number of sheets
that can be stapled Paper size AB series A3, B4, A4, A4R, B5
Stapling reference 1 point (front)/ 1 point (far end)/ 2 points Needle feed system Cartridge (5000 needles) Detection No needle/no cartridge/stapler rotation Service life more than 100 K Manual mode None
50 sheets (80 g/m2) 25 sheets when the size is over A4/LT.
Inch series 11" × 17"/8.5" × 14"/
8.5" × 13"/8.5" × 11"/
8.5" × 11"R
10. P ower supply
Supplied from copier (DC 24V, DC 5V)
11. Power consumption
MAX 72W
12. Dimensions
590 (W) × 560 (D) × 998 (H)
13. Weight
About 50 kg
6. Paper weight
Face-down Top 50 128 g/m2, 176g/m2, 200m
Middle 64 128 g/m Bottom 64 128 g/m
2
2
7. Paper full detection
Top Provided Middle Provided Bottom Provided
8. Lift tray
Off-set 30 mm
2
8/6/1999 1 – 1
AR-FN3
[2] UNPACKING AND
INSTALLATION
1. Unpac king
Refer to the sketch below for unpacking.
2. Installation
Unplug the copier’s power cord before carrying out the following procedure.
1. Attach the lock plate and mounting plate.
Remove the two screws from the upper left cabinet of the copiery and attach the lock plate to the upper left cabinet using two screws D.
Screws for upper left cabinet
Lock plate
Screws D
2. Attach the mounting plate.
Cut out the two mounting holes (the leftmost hole and the third hole from the left) at the lower part of the desk using a Phillips screwdriver, etc., and remove the burrs using a flat-blade screwdriver, etc. Then, attach the mounting plate to the lower part of the desk using two screws A.
Mounting hole
Screws A
Mounting plate
3. Attach the connecting plate to the finisher.
Insert the connecting plate into the lower part of the finisher and attach the plate at the position with mark B using screw B.
Screw B
Connecting plate
2 – 1 9/2/1999
AR-FN3
4. Insert the connecting plate of the finisher into the mounting plate of the desk.
Insert the connecting plate which has been attached to the finisher into the mounting plate of the desk. Move the finisher away from the copier after insertion to check that the connecting plate is locked. While the plate is locked, attach the securing plate using two black screws C.
Connecting plate
Securing plate
Mounting plate
Screws C
5. Connect the finisher connector.
Cut the connector cover on the copier with nippers. Fit the finisher relay harness to the copier and secure the connector by tightening the connector screw.
Connector cover
If the clearance is wide at the upper part:
Turn knob A and knob B counterclockwise so that the clearances at the upper part and lower part are uniform.
Clearance
Clearance
Knob BKnob A
<2> If the guide pin of the lock plate does not match the connecting
hole of the finisher: Turn the knobs at the lower part of the finisher to adjust the height.
If the connecting hole is offset toward the rear side:
Turn knob B counterclockwise so that the connecting hole matches the guide pin. Then, push the finisher into the copier. If the clearance between the finisher and copier is not proper, adjust the clearances at the upper part and lower part using procedure <1>.
(Top view)
Screw
Connector
6. Check and adjust the height of the finisher.
Put the finisher close to the copier and adjust and check so that
the guide pin of the lock plate enters smoothly the connecting hole of the finisher.
(Top view)
Guide pin
Lock plate
Since adjustment has been made at shipping, this adjustment is
basically not needed. If the guide pin should not be inserted smoothly, adjust the height
using the following procedure.
<1> If the guide pin of the lock plate matches the connecting hole of
the finisher:
If the clearance is narrow at the upper part:
Turn knob A and knob B clockwise so that the clearances at the upper part and lower part are uniform.
Guide pin
Knob A
Knob B
If the connecting hole is offset toward the front side:
Turn knob A counterclockwise so that the connecting hole matches the guide pin. Then, push the finisher into the copier. If the clearance between the finisher and copier is not proper, adjust the clearances at the upper part and lower part using procedure <1>.
(Top view)
Guide pin
Knob A
Knob B
8/19/1999 2 – 2
AR-FN3
7. Attach the exit tray and tray 3.
Insert the three pawls at the rear side of tray 3 into the holes of the tray mounting platform and secure the tray using two screws. Attach the two exit trays to the finisher from the boss at <1>.
2
1
Exit trays
Screws D
Pawl
Pawl
Tray 3
Pawl
8. Attach the paper holder plates.
Attach the 2 paper holder plates to the attaching portion of the finisher by fitting them as shown in the illustration.
Paper holder plates
4) Push the staple unit until it locks.
10. Paste the stapling position labels.
Stapling position label B
11. Remove the transport springs.
1. Pull out the exit unit of the copier until it stops.
2. Remove the 2 exit area cover securing screws and remove the exit area cover.
3. Remove the 2 transport springs which are attached to the exit area paper guide.
4. Store the 2 removed transport springs by hanging them on the exit unit front frame (shown in Fig. 1).
5. Attach the exit area cover to its original position and secure it using the 2 securing screws. At this time, ensure that the pawls of the exit area cover are under the paper guides. (See Fig. 2.)
Securing screw
Securing screw
Exit area cover
9. Attach the staple cartridge to the staple unit.
1) Insert the staple cartridge into the staple unit in the direction shown in the illustration.
2) Push the staple cartridge in until it clicks in place.
3) Push down the lock release lever to unlock the staple unit.
Exit unit
Transport spring
Paper guides
[Fig. 2]
[Fig. 1]
Connect the power cord, turn the main switch ON, and perform the following procedure.
12. Check the finisher operation.
Check the operation in the STAPLE SORT mode.
Make 10 sheets of copies in the STAPLE SORT mode. Check to see if the copies are stapled properly.
2 – 3 8/19/1999
AR-FN3
[3] EXTERNAL VIEW AND
INTERNAL STRUCTURE
1. External view
1
3
4
5
2. Internal structure
15
4
14
13 10 12 11
4
18 16
17
4
10
9
2
10 1 2
3
4
19
4
5
6 7
No. Part name
1 Upper door 2 Front door 3 Tray 1 4 Tray 2 5 Tray 3
8
No. Part name
1 Paper discharge gate 1 2 Transport follower roller 2 3 Vertical transport roller 1 4 Transport follower roller 1 5 S tray reverse roller 50 6 Paper discharge pressure release roller 7 Paper discharge gate 3 F50 8 Paper discharge roller 4
9 Paper discharge roller 3 10 Follower roller FN3 11 Vertical transport roller 3 12 Paper discharge roller 2 13 Paper discharge gate 2 14 Paper transport roller 2 15 Paper discharge roller 1 16 De-curler roller 50 17 Vertical transport 3 lower 18 De-curler vertical follower shaft 19 Paper entry roller F50
8/6/1999 3 – 1
3. Clutch, solenoid
AR-FN3
7 4
2
1 5
8
9
6
3
No. Signal code Name Function and operation
1 OG1SL Paper discharge gate solenoid 1 Switching tray 1 paper discharge gate 2 OG2SL Paper discharge gate solenoid 2 Switching tray 2 paper discharge gate 3 OG3SL Paper discharge gate solenoid 3 Switching tray 3 paper discharge gate 4 PPSL Paper holding solenoid Holding paper in staple tray 5 STSL ST paper holding solenoid Holding paper in staple tray 6 T3PDSL Tray 3 paper discharge paddler solenoid For tray 3 paper discharge paddler 7 T12CL Tray 1 and 2 speed reduction clutch Reducing speed of tray 1, 2 paper discharge roller 8 PDCL Paddler clutch For paddler in staple tray 9 STORCL ST paper discharge roller pressure release clutch Pressing staple tray paper discharge roller
3 – 2 8/6/1999
AR-FN3
4. Sensor
2
1
23
27
25
10
6
11
17
7
21 15
16
13
24
26
Stapler unit
5
4 3
18 22
9
20
8
12 19
14
No. Signal code Name Function and operation
1 DSW1 Copier connection switch Detecting the finisher attached to the copier 2 DSW2 Top door opening switch Detecting top door opening 3 DSW3 Front door opening switch Detecting front door opening 4 INPD Paper entry sensor Detecting paper entry 5 PFD2 Transport sensor 2 Detecting paper transport 2 6 PFD3 Transport sensor 3 Detecting paper transport 3 7 PFD4 Transport sensor 4 Detecting paper transport 4 8 STID Staple paper entry sensor Detecting staple tray paper entry
9 STPD Staple tray paper sensor Detecting paper empty in staple tray 10 T1PF Tray 1 full sensor Detecting tray 1 full 11 T2PF Tray 2 full sensor Detecting tray 2 full 12 T3OD Tray 3 paper discharge sensor Detecting paper discharge in tray 3 13 T3UP Tray 3 upper limit sensor Detecting tray 3 upper limit 14 T3DN Tray 3 lower limit sensor Detecting tray 3 lower limit 15 EVRE Elevator motor encoder Elevator motor encoder 16 OFHP Offset motor home position sensor Detecting offset motor home position 17 JGHP Jogger motor home position sensor Detecting jogger motor home position 18 PSHP Pusher motor home position sensor Detecting pusher motor home position 19 STUHP Staple unit moving motor home position sensor Detecting staple unit moving motor home position 20 STORHP ST paper discharge roller pressure release clutch
home position sensor
21 T3PDHP Tray 3 paper discharge roller paddler home
Detecting ST paper discharge roller pressure release clutch home position
Detecting tray 3 paper discharge roller paddler home position
position sensor 22 STID2 Staple tray paper entry sensor 2 Detecting staple tray 2 paper entry 23 STND Stapler replacement sensor Detecting rotation of stapler for replacement of stapler 24 STHP Stapler home position sensor Detecting stapler home position 25 LSTS Stapler sensor Detecting staple in stapler unit 26 NCTS Stapler cartridge sensor Detection cartridge in staple unit 27 READY Stapler self priming sensor Detecting that stapler is at the position ready for stapling
8/6/1999 3 – 3
5. Motor and PWB unit
AR-FN3
1
3 4
7
2
6
5
9
10 11
No. Signal code Name Function and operation Type
1 FM Main drive motor Transports paper in the finisher. DC brushless 2 T3OM Tray 3 paper discharge drive motor Transports paper to tray 3. DC stepping 3 JGM Jogger motor Sets the jogger position for each paper size to align paper in
the staple tray.
4 PSM Pusher motor Lowers paper in the staple tray to the stapling position and lifts
to the paper discharge position. 5 STUM Staple unit moving motor Moves the staple unit to the stapling position. DC stepping 6 EVM Elevator motor Lifts and lowers tray 3 up and down. DC brushless 7 OFM Offset motor Shifts tray 3 front and back to sort paper in tray 3. DC brushless 8 STM Staple motor Drives the staple unit. DC brushless 9 Finisher main PWB 100/200V Finisher control
10 Filter PWB Brush motor noise reduction — 11 Filter PWB Brush motor noise reduction
DC stepping
DC stepping
8
3 – 4 8/6/1999
AR-FN3
[4] OPERATIONAL DESCRIPTIONS
1. Transport route
The 3-tray finisher’s transport routes are as follows. a) Tray 1 face-down paper discharge
c) Tray 3 outside turn face-down paper discharge
b) Tray 2 face-down paper discharge
2. Explanation of each section
The 3-tray finisher consists of (1) an upper paper transport section, (2) a reversion section, (3) a staple tray, (4) an offset tray, and (5) an elevator section.
It has the following functions: Paper discharge to a selected tray, paper reversion, stapling for paper delivered to the offset tray (3 positions), offset, and elevation. Each function is performed according to the mode instructed by the copier.
1)
3)
4)
8/19/1999 4 – 1
5)
AR-FN3
A. Upper paper transport section
1) Paper transport
By rotating the main driving motor (FM), the transport rollers in the finisher are driven.
2) Paper discharge gate 1 (1)
The paper discharge gate 1 (1) is operated by the paper discharge gate 1 solenoid (OG1SL), to select between the routes for paper discharge to the tray 1 (8) and transport to the tray 2 (5)/staple tray.
3) Paper discharge gate 2 (6)
The paper discharge gate 2 (6) is operated by the paper discharge gate 2 solenoid (OG2SL) to select between the routes for paper discharge to the tray 2 (5) and transport to the staple tray.
4) Trays 1 (8) and 2 (5) paper discharge operation
When paper is discharged to tray 1 (8) and tray 2 (5), tray 12 reduc­tion clutch (11) is operated at the paper discharging timing to reduce the speed of paper discharge rollers 1 and 2, improving the accuracy of paper alignment in tray 1 (8) and tray 2 (5).
5) Trays 1 (10) and 2 (7) paper full detection
Whether the trays 1 (10) and 2 (7) are filled with paper is detected by the tray 1 and 2 paper full sensor.
(9)
(8)
(5)
(7)
(6)
(10)
(11)
(1)
(2)
(3)
B. Staple tray
1) Jogger motor (JGM)
The jogger motor is driven when the paper is fed into the staple tray, to operate the jog plates F and R so as to align the sideways edge of the paper.
2) Paddler (11)
The paddler clutch (PDCL) is turned ON when the paper is fed into the staple tray, to give the paddler a full turn so as to drop the paper downward (pusher), thus achieving alignment in the vertical direction.
3) Pusher motor (PSM)
With the pusher motor rotating, the paper stored inside the staple tray is lowered from the home position (discharge position) to the stapling position; after stapling, the paper inside the staple tray is elevated from the stapling position to the home position.
4) Staple unit movement motor (STUM)
The staple unit is moved to the stapling positions (front, far end, 2 centers) by the staple unit motor.
5) Staple tray paper discharge
When the paper delivery roller pressure release clutch (STORCL) is turned ON, the paper delivery pressure release roller (4) is pres­surized through the cam to discharge the paper from the stable tray.
6) Paper discharge gate 3 (5)
The paper discharge gate 3 (5) is operated by the paper discharge gate 3 solenoid (OG3SL) to switch over the routes of paper inside the staple tray between the paper discharge side and the staple side of the off-set tray.
7) Tray 3 paper discharge motor
The tray paper discharge motor (12) is rotated to drive the paper discharge rollers 3 and 4 to discharge paper to the tray 3.
(4)
(To staple tray)
No. Signal name Name
(1) Paper discharge gate 1 (2) PFD2 Transport sensor 2 (3) INPD Paper entry sensor (4) PFD4 Transport sensor 4 (5) Tray 2 (6) Paper discharge gate 2 (7) T2PF Tray 2 paper full detecting sensor (8) Tray 1
(9) PFD3 Transport sensor 3 (10) T1PF Tray paper full sensor (11) T12CL Trays 1 and 2 deceleration clutch
(1)
(2)
(11)
(10)
(9)
(8)
(12)
No. Signal name Part name
(1) Short path switching gate (2) Paper discharge roller 3 (3) Pusher (4) Paper delivery pressure release roller (5) Paper discharge gate 3 (6) STPD Staple tray paper detection sensor (7) Staple unit (8) T3ORSL Paper discharge roller 4
(9) T3OD Tray 3 paper discharge sensor (10) STID Staple tray paper entry sensor (11) Paddler (12) T3OH Tray 3 paper discharge motor
(4) (5) (6)
(7)
4 – 2 8/19/1999
AR-FN3
(Operation of stapling)
1) 2) 2) 1)
Jog plate R
Pusher
Paper size
Jog plate F
Jogging in lateral direction
1) The jog plates are moved to the stand-by position before the paper is fed to the staple tray.
2) Immediately after the paper is fed into the staple tray, the jog plate is moved to the paper size position to ensure the alignment of the paper.
Stapler unit movement at the time of stapling (2-point stapling action is added.)
1) The pusher is elevated to the position which makes it possible for the staple unit to move.
2) The staple unit is moved to the staple position where the 2nd staple is driven.
3) The pusher (sheets to be stapled) is lowered to the stapling posi­tion.
4) Sheets are stapled.
5) The staple unit is returned to the 1st staple position. (After the job is finished, the staple unit is returned to the home position.)
D. Off-set tray
1) Off-set motor (3)
When the off-set motor (3) is driven, the tray is shifted sideways against the direction in which the sheets are delivered, so that the sheets discharged into the off-set tray (1) are sorted by the specified number of sheets. The rotation is unidirectional and controlled by the crank. The motor is stopped by the off-set home position sensor (2) turning ON.
(3)
Staple unit
Home position
Staple unit moving motor
Pusher
2) 4)
3)
1)
5)
Paper discharge position
Staple position
ST rail
Staple unit movement at the time of stapling (1-point stapling)
1) The stapler unit is moved to the stapling position. – The number of sheets to be stapled is fed to the staple tray –
2) The pusher (the sheets to be stapled) is lowered to the stapling position.
3) The paper is stapled ... (in the case of 2-point stapling, the action that is described on the following page is added.)
4) The pusher (the sheets stapled) is elevated to the paper discharge position.
5) After the job, the stapler unit is returned to the home position.
Pusher
Staple unit
1)
3)
4)
5)
2)
moving range
Staple position
ST rail
(2)
(1)
Moving range
(30 mm)
No. Signal name Part name
(1) Tray 3 (Off-set tray) (2) OFHP OFHP Off-set home position sensor (3) OFM Off-set motor
E. Elevator
1) Elevator motor (3)
When the elevator motor (3) is driven, the winding pulley (5) is rotated in both forward and reverse to wind up the wire (6) stretching vertical­ly so that the tray 3 (off-set tray) is moved up and down. This allows the discharge of paper at a fixed position according to the number of sheets to be loaded on the off-set tray.
2) Off-set tray full and load detection
When the power is turned ON, the off-set tray lowers to the lower limit sensor (4) position. Then it elevates until the upper limit sensor (7) turns ON, while counting the encoder pulses of the elevator motor (3).
The volume of paper loaded on the off-set tray is calculated (0 ­100%) by counting the number of pulses from the elevator encoder (1).
The off-set tray is judged to be full when both the lower and upper limit sensors (4), (7) are turned ON.
Staple unit moving motor
8/19/1999 4 – 3
(7)
AR-FN3
3. Basic operation
A. Basic operation flowchart
Power ON
Initialization when
powered on
(1)
(6)
(5)
(4)
No. Signal name Part name
(1) Elevator motor encoder (2) Elevator drive unit (3) EVM Elevator motor (4) T3DN Tray 3 lower limit sensor (5) Winding pulley (6) Wire (7) T3UP Tray 3 upper limit sensor
(3)
(2)
Independent movement
of staple unit
(Staple position)
Independent shifting
(Offset tray)
JOB_START
Transfer
Off-set tray paper
discharge
JOB_END
Operation when
JAM error occurs
Operation when
door is closed
Stapling
Fig. 1 Basic operation flowchart
1) Initialization
The finisher is initialized (home positioning of each motor) at the following timing.
When the power is turned on.
The finisher leaves the copier and when either of the top or bottom
doors are opened.
When the copier start key is pressed (JOB_START):
Recovery action is performed.
4 – 4 8/19/1999
AR-FN3
[5] DISASSEMBLY AND ASSEMBLY
[Note]
This section explains the procedure for disassembling and
reinstalling the unit. Reinstall the unit in the reverse order of disas­sembly.
Disassemble the unit in numerical order in each sketch.
This section covers the procedure for disassembling the following
major parts. For the other parts, refer to the Parts Guide.
No. Part name
1 Main drive motor 2 Staple unit movement motor 3 Elevator motor 4 Off-set motor 5 Stapler 6 Jogger motor 7 Pusher motor 8 Elevator wires, top and bottom 9 Paper discharge roller 3
1. Main drive motor
2. Staple unit movement motor
1)
1)
3)
2)
1)
2)
1)
2)
3)
1)
4)
8/19/1999 5 – 1
3. Elevator motor
AR-FN3
12)
11)
2)
3)
1)
4)
8)
9)
10)
13)
13)
8)
8)
14)
[Note] Before removing the lower cover on the FN3, make sure the
tray 3 is at the upper limit position. If the tray 3 is not at the upper limit position, turn the knurled part on the shaft (A) in the sketch and move the tray 3 to the upper limit.
7)
7)
7)
7)
7)
15)
16)
A
[Note] When setting the elevator motor 16), pay attention to the
direction of the filter PWB A. For the direction, see the sketch given above.
5 – 2 8/19/1999
AR-FN3
4. Off-set motor
6)
5)
1)
5. Stapler
2)
4)
3)
8)
A
9)
B
7)
6)
[Note] When setting the tray 3 cover (bottom), use caution not to get
the wire caught in the harness B. When setting the off-set motor 9), pay attention to the filter PWB A. For the direction, see the sketch given above.
8/19/1999 5 – 3
AR-FN3
6. Jogger motor
7. Pusher motor
3)
3)
4)
3)
3)
3)
3)
3)
4)
3)
3)
3)
6)
6)
7)
[Note] When installing the jogger motor 6), pay attention to the har-
ness pulling-out direction. See the sketch given above.
9)
8)
5 – 4 8/19/1999
6)
8)
AR-FN3
8. Elevator wires, top and bottom
2)
2)
3)
(A)
1)
1)
5)
5)
6)
8)
4)
5)
4)
5)
7)
10)
12)
11)
10)
10)
13)
12)
7)
[Note] If the tray 3 is not at the upper limit position, turn the knurled
part on the shaft (A) in the sketch and move tray 3 to the upper limit position.
8)
8)
9)
8)
13)
[Note] Remove the two screws 13) and:
1) Move the off-set tray to the lower limit position.
2) Turn the knurled part on the elevator worm gear shaft under the elevator drive box so that the D-cut surface on the winding pulley points upward.
C
14)
17)
15)
A
18)
8)
8)
8/19/1999 5 – 5
16)
B
[Note] Remove the elevator wires (top, bottom) at the rear frame
side in the same manner.
[Reinstalling elevator wires (top, bottom) at the front frame side]
1) Insert both the top elevator wire 15) and bottom elevator wire 16) into the elevator pulley drive shaft A. Secure the winding pulley
18) with the screw 17).
2) Hook the bottom elevator wire 16) on the lower wire roller B from the left side of the winding pulley 18), without giving extra winding. With the wire extended upward, hook the wire mounting spring 14) on the wire hook.
3) Wind the top elevator wire 15) onto the winding pulley 18) and turn 3 and 3/4 turns in the clockwise direction and hook on the upper wire roller C. Hold it stretched downward.
4) When setting the top and bottom elevator wires at the rear frame side (see the sketch below), observe the following conditions:
[Note] Observe the following conditions when setting elevator-wires
(top and bottom) at the rear frame side. See the sketch below.
The bottom elevator wire 16) should be hooked onto the
bottom wire roller B from the right side of the winding pulley
18) without giving extra winding.
The top elevator wire 15) should be wound onto the winding
pulley 18) 3 and 3/4 turns in the counterclockwise direction.
C
AR-FN3
14)
15)
17) A
18)
16) B
9. Paper discharge roller 3
9-1. Paper discharge roller 3 (top)
[Note] After removing the E-ring, slide the bearing A in the direction
A to remove the paper discharge roller 3.
9-2. Paper discharge roller 3 (bottom)
5 – 6 8/19/1999
AR-FN3
15)
15)
16)
15)
15)
8/19/1999 5 – 7
[6] ADJUSTMENTS
The following table shows the main parts requiring adjustment at the time of replacement
Item Part name
1 Jogger F/R 2 Paper discharge gate solenoid 1 3 Paper discharge gate solenoid 2 4 Paper discharge gate solenoid 3 5 Paper holding solenoid 6 Paddler clutch 7 Vertical transport de-curler
Note: Remove or install parts in numerical order shown in the follow-
ing figures.
1. Jogger F/R
A. Let the unit staple 5 sheets of A4 or letter paper and check the
bundle of the sheets for deviation in directions A).
A)
Letter position
AR-FN3
Jogger
Label
A
Jogger
A4 position
Pin
B. If the deviation in directions A) are within 1 mm, there is no need
to adjust the jogger F/R.
C. When the deviation exceeds 1 mm, adjust the jogger F/R accord-
ing to the simulation 3-6: Adjusting Finisher Jogger Position.
Sim. 3-6: Adjusting Finisher Jogger Position
The screen above is displayed after the sub number of the simulation is entered.
1) Adjust the value with the numeric keypad.
2) The joggers in the finisher are operated by pressing the [EX­ECUTE] key. The [EXECUTE] key is displayed in reverse video during loading operation. When the [EXECUTE] key in this state is pressed, loading operation can be canceled.
Condition Adjusting procedure
1 When the
deviation in the direction A) exceeds 1 mm.
Note: The width between joggers can be visually checked by observ-
ing the label inside the staple tray.
Decrease the simulation value. (Decreasing the simulation by 1 narrows the width between the joggers by 0.63 mm.)
Increase the simulation value. (Increasing the simulation value by 1 wi dens the w idth between the joggers by 0.63 mm)
The spacing between labels is 0.5 mm.
2. Paper discharge gate solenoid 1
2)
2)
3)
1)
2)
1)
2)
6 – 1 8/19/1999
AR-FN3
5)
5)
6)
6)
7)
[Adjustment and precaution in setting]
Manually pull the plunger to move it in the arrow direction until it stops, and fix it at that position.
4)
3. Paper discharge gate solenoid 2
4)
[Adjustment and precaution in setting]
Fit the edge of plate to which the solenoid is attached, with the left edge of the marking.
At that time, check that the rib of the paper discharge gate 2 and the rib inside the left cabinet 1 are aligned on a line as shown in the figure with the solenoid pulled completely.
7)
2)
1)
2)
8/19/1999 6 – 2
3)
AR-FN3
4. Paper discharge gate solenoid 3
2)
1)
2)
3)
5. Paper holding solenoid
2)
1)
2)
3)
5)
6)
7)
4)
[Adjustment and precaution in setting]
Paper discharge gate (OG3SL) adjustment procedures Manually pull the plunger in the arrow direction until it stops, and fix it
at that po sition .
[Adjustment and note for setting]
Fix it at the center of the long hole.
6 – 3 8/19/1999
AR-FN3
6. Paddler clutch
2)
1)
2)
3)
[Adjustment and note for setting]
Loosen the fixing screw (indicated with an arrow in the figure) of the paddler adjustment plate, and turn the paddler adjustment plate in the arrow direction and fix it.
Staple movable PG
8/19/1999 6 – 4
Paddler
7. Vertical transport de-curler
[Process]
Use the vertical transport de-curler adjustment jig to adjust the nip quantity.
1) Insert the marked section of the jig corresponding to each nip quantity under the unit as shown below.
2) Insert the vertical transport de-curler adjustment jig until it makes contact with the shaft.
3) Adjust with the set screw, and tighten the screw (S tight M3).
Perform the same procedures for F and R. Check that the transport de-curler adjustment jig is smoothly inserted
on either side of F/R. If the jig cannot be inserted smoothly, perform the adjustment and
check again.
Nip quantity (reference) dimension between shafts
Inch series EX AB series Japan
Transport de-curler adjustment jig
1.0 (5.0)
AR-FN3
Set screw
M3
Set screw
Insert Set screw
M3
Insert
6 – 5 8/19/1999
AR-FN3
[7] MAINTENANCE
If reception is performed during maintenance work, it is very dangerous. Therefore, be sure to disconnect the power cable from the machine.
1. Main te nan ce syst em table
Name Work
Rollers Clean Maintenance service 80K or 2 years Paper guides Clean Maintenance service 80K or 2 years Gears Lubricate Grease Maintenance service 80K or 2 years Belts Check Maintenance service 120K or 2 years Sensors Check Maintenance service 80K or 2 years Staple unit Replace Maintenance service 100K
Execution timing Cycle
Execution conditions
Note
8/19/1999 7 – 1
(Rollers/Paper guides)
AR-FN3
7 – 2 8/19/1999
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