Sharp AF-S60FX, AF-S80FX, AF-S85FX, AF-R100FX, AF-R80FX Service Manual

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Page 1

AFS120FX

SERVICE MANUAL

Room Air Conditioner

MODELS

AF-S60FX AF-R80FX AF-S80FX AF-S85FX AF-R100FX AF-S100FX AF-R120FX AF-S120FX AF-S125FX

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

PREFACE

SAFETY PRECAUTIONS...................................i

INSULA TION RESISTANCE TEST.....................i

CHAPTER 1. PRODUCT SPECIFICATION

[1] SPECIFICATION............................................1-1

[2] WIRING DIAGRAM......................................1-10

[3] EXTERNAL DIMENSION.............................1-10

CHAPTER 2. MICROCOMPUTER CONTROL SYSTEM

[1] ELECTRONIC CONTROL CIRCUIT DIA-

GRAM ............................................................ 2-1

[2] PRINTED WIRING BOARD ........................... 2-2

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for

maintaining the safety and performance of the set.

SHARP CORPORATION

CONTENTS

CHAPTER 3. TROUBLESHOOTING GUIDE

[1] REFRIGERATION CYCLE DIAGRAM...........3-1

[2] TROUBLESHOOTING GUIDE......................3-1

REPLACEMENT P ARTS LIST

This document has been published to be used for after sales service only. The contents are subject to change without notice.

Page 2

AFS120FX

PREFACE

This SERVICE MANUAL provides various servicing information, including the mechanical and electrical parts, etc. This room air conditioner was manufactured and assembled under a strict quality control system.

The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.

Service Manual

SAFETY PRECAUTIONS

1) When servicing the unit, set the POWER SWITCH to OFF and unplug the power cord.

2) Inspect the service cord for damage or wear. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

3) After servicing the unit, make an insulation resistance test to protect the customer from being exposed to shock hazards.

INSULATION RESISTANCE TEST

1) Unplug the power cord and connect a jumper lead between the two (2) live pins.

2) The grounding conductor (yellow/green) is to be open.

3) Measure the resistance value with an ohm meter between the jumped lead and each exposed metallic part on the equipment at all the positions (except OFF) of the ROTARY SWITCH or POWER SWITCH.

4) The value should be over 1MΩ.

Page 3

AFS120FX

CHAPTER 1. PRODUCT SPECIFICATION

Service Manual

[1] SPECIFICATION

1. AF-S60FX

Cooling Capacity BTU/h 6000 Moisture Removal Pint/h 1.9 Electrical Data Phase Single Rared frequency Hz 60 Rated voltage Volts 115 Rated current Amps 4.9 Rated input Watts 560 Power factor % 96 EER BTU/Wh 10.7 Compressor Type (Hermetically sealed rotary type) Model, Motor Output 39R141BD-04P, 570 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin Condenser Louver fin, Grooved tube, 7mm, hair pin Control O.D. x I.D x Length x Q'ty(mm) Capil-

lary Tube Refrigerant Volume R-22 (OZ) Factory Charge 12.7 NET DIMENSIONS Width Height Depth Inch (mm) 18.5" (470) x 12.6" (320) x 16.3" (415) Net Weight Lbs 46.3 GROSS DIMENSIONS Width Height Depth Inch (mm) 22.0" (560) x 14.8" (375) x 18.7" (472) Gross Weight Lbs 57.3 FAN SYSTEM Indoor side (Evaporator) Centrifugal fan Outdoor side (Condenser) Propeller fan Air Flow rate (Indoor side) CFM High / Med / Low

OTHERS Safety devices Compressor: Over load

Air filter Polypropylene net Power cord length ft 6.0 Power plug type 125V, 15A

2.5 x 1.3 x 1000 x 1

500/440/386

Fan motor: Internal thermal protector

AFS120FX

1 – 1

Page 4

AFS120FX

2. AF-R80FX

Cooling Capacity BTU/h 8000 Moisture Removal Pint/h 2.1 Electrical Data Phase Single Rared frequency Hz 60 Rated voltage Volts 115 Rated current Amps 7.6 Rated input Watts 820 Power factor % 96 EER BTU/Wh 9.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output 39R191CD-05s, 760 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin Condenser Louver fin, Grooved tube, 7mm, hair pin Control O.D. x I.D x Length x Q'ty(mm) Capillary Tube Refrigerant Volume R-22 (OZ) Factory Charge 16.9 NET DIMENSIONS Width Height Depth Inch (mm) 18.5" (470) x 12.6" (320) x 16.3" (415) Net Weight Lbs 46.3 GROSS DIMENSIONS Width Height Depth Inch (mm) 22.0" (560) x 14.8" (375) x 18.7" (472) Gross Weight Lbs 50.7 FAN SYSTEM Indoor side (Evaporator) Centrifugal fan Outdoor side (Condenser) Propeller fan Air Flow rate (Indoor side) CFM High / Med / Low

OTHERS Safety devices Compressor: Over load

Air filter Polypropylene net Power cord length ft 6.0 Power plug type 125V, 15A

2.5 x 1.1 x 1000 x 2

700/630/560

Fan motor: Internal thermal protector

1 – 2

Page 5

3. AF-S80FX

Cooling Capacity BTU/h 8000 Moisture Removal Pint/h 2.1 Electrical Data Phase Single Rared frequency Hz 60 Rated voltage Volts 115 Rated current Amps 6.8 Rated input Watts 740 Power factor % 94 EER BTU/Wh 10.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output 2R11S3R126A6B, 665 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin Condenser Louver fin, Grooved tube, 7mm, hair pin Control O.D. x I.D x Length x Q'ty(mm) Capillary Tube Refrigerant Volume R-22 (OZ) Factory Charge 16.9 NET DIMENSIONS Width Height Depth Inch (mm) 18.5" (470) x 12.6" (320) x 16.3" (415) Net Weight Lbs 54.0 GROSS DIMENSIONS Width Height Depth Inch (mm) 22.0" (560) x 14.8" (375) x 18.7" (472) Gross Weight Lbs 61.7 FAN SYSTEM Indoor side (Evaporator) Centrifugal fan Outdoor side (Condenser) Propeller fan Air Flow rate (Indoor side) CFM High / Med / Low

OTHERS Safety devices Compressor: Over load

Air filter Polypropylene net Power cord length ft 6.0 Power plug type 125V, 15A

2.5 x 1.1 x 1000 x 2

700/630/560

Fan motor: Internal thermal protector

AFS120FX

1 – 3

Page 6

AFS120FX

4. AF-S85FX

OTHERS Safety devices Compressor: Over load

Air filter Polypropylene net Power cord length ft 6.0 Power plug type 125V, 15A

2.5 x 1.1 x 1000 x 2

700/630/560

Fan motor: Internal thermal protector

1 – 4

Page 7

5. AF-R100FX

Cooling Capacity BTU/h 10000 Moisture Removal Pint/h 2.5 Electrical Data Phase Single Rared frequency Hz 60 Rated voltage Volts 115 Rated current Amps 9.3 Rated input Watts 1020 Power factor % 96 EER BTU/Wh 9.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output 44R241AG-FES, 950 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin Condenser Louver fin, Grooved tube, 7mm, hair pin Control O.D. x I.D x Length x Q'ty(mm) Capillary Tube Refrigerant Volume R-22 (OZ) Factory Charge 19.4 NET DIMENSIONS Width Height Depth Inch (mm) 18.9" (480) x 14.4" (365) x 22.6" (575) Net Weight Lbs 72.7 GROSS DIMENSIONS Width Height Depth Inch (mm) 22.1" (560) x 17.1" (435) x 24.6" (625) Gross Weight Lbs 83.7 FAN SYSTEM Indoor side (Evaporator) Centrifugal fan Outdoor side (Condenser) Propeller fan Air Flow rate (Indoor side) CFM High / Med / Low

OTHERS Safety devices Compressor: Over load

Air filter Polypropylene net Power cord length ft 6.0 Power plug type 125V, 15A

2.5 x 1.3 x 1150 x 2

820/710/610

Fan motor: Internal thermal protector

AFS120FX

1 – 5

Page 8

AFS120FX

6. AF-S100FX

Cooling Capacity BTU/h 10000 Moisture Removal Pint/h 2.5 Electrical Data Phase Single Rared frequency Hz 60 Rated voltage Volts 115 Rated current Amps 8.4 Rated input Watts 920 Power factor % 94 EER BTU/Wh 10.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output 2P14S126B1G, 855 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin Condenser Louver fin, Grooved tube, 7mm, hair pin Control O.D. x I.D x Length x Q'ty(mm) Capillary Tube Refrigerant Volume R-22 (OZ) Factory Charge 19.4 NET DIMENSIONS Width Height Depth Inch (mm) 18.9" (480) x 14.4" (365) x 22.6" (575) Net Weight Lbs 77.1 GROSS DIMENSIONS Width Height Depth Inch (mm) 22.1" (560) x 17.1" (435) x 24.6" (625) Gross Weight Lbs 88.1 FAN SYSTEM Indoor side (Evaporator) Centrifugal fan Outdoor side (Condenser) Propeller fan Air Flow rate (Indoor side) CFM High / Med / Low

OTHERS Safety devices Compressor: Over load

Air filter Polypropylene net Power cord length ft 6.0 Power plug type 125V, 15A

2.5 x 1.3 x 1150 x 2

820/710/610

Fan motor: Internal thermal protector

1 – 6

Page 9

7. AF-R120FX

Cooling Capacity BTU/h 12000 Moisture Removal Pint/h 3.4 Electrical Data Phase Single Rared frequency Hz 60 Rated voltage Volts 115 Rated current Amps 11.1 Rated input Watts 1230 Power factor % 95 EER BTU/Wh 9.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output 44R291AG-FES, 1075 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin Condenser Louver fin, Grooved tube, 7mm, hair pin Control O.D. x I.D x Length x Q'ty(mm) Capillary Tube Refrigerant Volume R-22 (OZ) Factory Charge 26.8 NET DIMENSIONS Width Height Depth Inch (mm) 18.9" (480) x 14.4" (365) x 22.6" (575) Net Weight Lbs 74.9 GROSS DIMENSIONS Width Height Depth Inch (mm) 22.1" (560) x 17.1" (435) x 24.6" (625) Gross Weight Lbs 85.9 FAN SYSTEM Indoor side (Evaporator) Centrifugal fan Outdoor side (Condenser) Propeller fan Air Flow rate (Indoor side) CFM High / Med / Low

OTHERS Safety devices Compressor: Over load

Air filter Polypropylene net Power cord length ft 6.0 Power plug type 125V, 15A

2.5x1.1x800x1+2.5x1.1x1000x1+2.5x1.1x1050x2

820/710/610

Fan motor: Internal thermal protector

AFS120FX

1 – 7

Page 10

AFS120FX

8. AF-S120FX

Cooling Capacity BTU/h 12000 Moisture Removal Pint/h 3.4 Electrical Data Phase Single Rared frequency Hz 60 Rated voltage Volts 115 Rated current Amps 10.1 Rated input Watts 1110 Power factor % 93 EER BTU/Wh 10.8 Compressor Type (Hermetically sealed rotary type) Model, Motor Output QK164CDB, 1054 REFRIGERANT SYSTEM Evaporator Louver fin, Grooved tube, 7mm, hair pin Condenser Louver fin, Grooved tube, 7mm, hair pin Control O.D. x I.D x Length x Q'ty(mm) Capillary Tube Refrigerant Volume R-22 (OZ) Factory Charge 26.8 NET DIMENSIONS Width Height Depth Inch (mm) 18.9" (480) x 14.4" (365) x 22.6" (575) Net Weight Lbs 77.2 GROSS DIMENSIONS Width Height Depth Inch (mm) 22.1" (560) x 17.1" (435) x 24.6" (625) Gross Weight Lbs 88.2 FAN SYSTEM Indoor side (Evaporator) Centrifugal fan Outdoor side (Condenser) Propeller fan Air Flow rate (Indoor side) CFM High / Med / Low

OTHERS Safety devices Compressor: Over load

Air filter Polypropylene net Power cord length ft 6.0 Power plug type 125V, 15A

2.5x1.1x800x1+2.5x1.1x1000x1+2.5x1.1x1050x3

820/710/610

Fan motor: Internal thermal protector

1 – 8

Page 11

9. AF-S125FX

OTHERS Safety devices Compressor: Over load

Air filter Polypropylene net Power cord length ft 6.0 Power plug type 125V, 15A

2.5x1.1x800x1+2.5x1.1x1000x1+2.5x1.1x1050x3

820/710/610

Fan motor: Internal thermal protector

AFS120FX

1 – 9

Page 12

AFS120FX

[2] WIRING DIAGRAM

EVAPORATOR SENSOR

AMBIENT SENSOR

BLACK

BLUE

FAN MOTOR

Y/G

WHITE

BLACK

POWER SUPPLY

CONTROL BOARD

CN1

CN3

WHITE

YELLOW

RED

GREEN

CN7

BLUE

COMP

BLUE

RED

OVERLOAD RELAY

DISPLAY BOARD

CAPACITOR

BLACK

COMPRESSOR

[3] EXTERNAL DIMENSION

Model A (mm) B (mm) C (mm)

AF-S60FX AF-S80FX AF-R80FX AF-S100FX AF-R100FX AF-S120FX AF-R120FX

470 415 320

485 585 365

1 – 10

Page 13

AFS120FX

CHAPTER 2. MICROCOMPUTER CONTROL SYSTEM

Service Manual

[1] ELECTRONIC CONTROL CIRCUIT DIAGRAM

AFS120FX

2 – 1

Page 14

AFS120FX

[2] PRINTED WIRING BOARD

1. Main control PWB

2 – 2

Page 15

2. Display control PWB

AFS120FX

2 – 3

Page 16

AFS120FX

CHAPTER 3. TROUBLESHOOTING GUIDE

Service Manual

[1] REFRIGERATION CYCLE DIAGRAM

The figure below is a brief description of the important components and their function in what is called the refrigeration system. This will help to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.

[2] TROUBLESHOOTING GUIDE

In general, possible trouble is classified in three kinds. One is called Starting Failure which is caused from an electrical defect, another is ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application, and the other is called the Structure Damage.

ROOM AIRCONDITIONER VOLTAGE LIMITS:

NAMEPLATE RATING MINIMUM MAXIMUM

115V 103V 122V

3 – 1

Page 17

1. Fail to start, Fail to start motor

AFS120FX

Press the PO WER but to n, then thefan button on the Control panel. Do th e lamp s li ght?

Check wiring.

Ch eck th e fa n ca pa citor.

Ch eck wh eth er the fan is blocked.

Ch eck wh eth er the blower is blocked.

Ch eck th e vo lta ge between P1, P2, P3 on ma in PCB and N o n power cord.

Re pl ace the motor.

2. Abnormal noise

No Yes

Re pl ace the displ ay boa rd.

Any one of three no voltage

When tur ni ng the power on .

Yes

Is th er e a beep s ound from the u nit?

Ch eck ci rcu it b re ake r and fuse.

Check thepower cord.

Ch eck th e tr an sform er.

Re pl ace the fuse on mai n P CB.

Re pl ace the mai n PCB.

Ch eck whether the ai r- out frame is vibrati ng or there is so meth in g bloc k in g swi ng .

Check thepipe.

Ch eck whether the fan is blocked.

Ch eck whether the bl owe r is bl ocke d.

Re pl ace the motor.

Yes

Wh en op er ati ng in FAN ONLY, is therestill same noise?

Rechargerefrigerant.

Replace the capillary tube.

Ch eck whether the pi pes ar e

vib r ating or comi ng into co ntact with other pi pe s or compressor

Yes

Check whether the noise is from in sid e t he pipe.

Check therubber isolator under the compressor.

Re pl ace the compressor.

3 – 2

Page 18

AFS120FX

3. No/ineffective cooling

Ch eck wheth er the in do or outl et/i nlet o f the un it is blocked or the vent. door is open.

Ch eck wheth er the ou tdoor outl et or i nl et of the un it is blocked.

Ch eck wheth er the ai r filte r or Evap . or Con d. i s dirty.

Ch eck whet her the Evap. is frosting and thecompressor stops frequently.

Yes

Ch eck l ea kage.

Re cyc le refri ge rant a nd braze the lea kage p oi nt.

Yes

Wh eth er the di splay panel displa y one of the following sig n al ?

Wh eth er the comp re ssor ca n st a rt in cooling mode even if it soon stops?

Re pl ace the main PCB.

Ch eck the sp ee d o f moto r.

Yes

No voltage

indica tes r oom temp se nsor failure. indica tes i ndoor pipe se nsor failure. In di cate s the air f ilte r needs to cle aning.

Ch eck tempe ratur e setting.

Check wiring.

Ch eck compr ess or capacitor.

Check soft start module (if fitted).

Ch eck the volta ge be tween Compressorrelay on main PCBand N on power cord.

Vacu um and rec harge.

Check the fancapacitor.

Repl ace the mot or.

PROBLEM POSSIBLE CAUSE REMEDY

No display on panel or any one of the buttons failure.

Stop instantly after startup.

Fan motor will not run. Transformer (Discharge

Transformer (Discharge transformer before testing) Display board or main PCB failure Battery failure Check the voltage of battery. Replace batteries if the voltage is lower than 2.3V. Refrigerant The amount of the refrigerant is too much, making the compressor load too big. Recy-

Compressor The compressor is seized. Replace after checking for the reason.

transformer before testing) No power Check voltage at electrical outlet. Correct if none. Power supply cord Check voltage at the power cord terminal on Main PCB. Replace the power cord if

Wire disconnected or connection loose Main PCB failure Select fan speed and Check the voltage on main PCB. Replace the main PCB if no

Capacitor (Discharge capacitor before testing) Will not rotate Fan blade hitting shroud or blower hitting scroll. Realign assembly. Check fan motor

Check resistance between the two input/output lines on transformer. Replace the transformer if either of the input/output is open or the transformer is damaged. Check the voltage of display board. Replace the display board if it is +5V else replace the main PCB. Remote control failure.

cle and recharge the refrigerant after checking for the reason.

Check resistance between the two input/output lines on transformer. Replace the transformer if either of the input/output is open or the transformer is damaged.

none. Connect wire. Refer to wiring diagram for terminal identification. Repair or replace loose terminal.

voltage in all three. Test capacitor. Replace if not within +/-10% of manufacture's rating. Replace if shorted, open or damaged.

bearings. Replace the motor if motor shaft do not rotate.

Re pl ace the compressor.

3 – 3

Page 19

AFS120FX

PROBLEM POSSIBLE CAUSE REMEDY

Fan motor noise. Fan Replace the fan if cracked, out of balance, or partially missing.

Blower Replace the blower if cracked, out of balance, or partially missing. Loose screws Tighten them. Worn bearings Replace the motor if knocking sounds continue when running or loose, or the motor

The compressor not to stop even the room temperature has got to the setting temperature.

Compressor will not run while fan motor runs.

Insufficient cooling. Air filter Clean or replace if restricted.

Excessive noise. Copper tubing Remove the cabinet and carefully rearrange tubing not to contact cabinet, compressor ,

The unit starts and stops frequently.

No cooling. No power Check the voltage. Call an electrician if no within the limit.

Room temperature sensor Check and replace if the temperature is open or damaged. Main PCB Check and replace the main PCB if the relay on PCB is shorted or damaged.

Voltage Check voltage. Call Supply Authority if not within limits. Wiring Check the wire connections, if loose, repair or replace the terminal. If wires are off,

Main PCB failure Check voltage of main PCB. Replace the main PCB if open. Capacitor (Discharge capaci-

tor before testing) Room temp sensor Check the temperature setting if not at the coolest (in cooling mode) or the warmest (in

Compressor Check the compressor for open circuit or ground. If open or grounded, replace the

Vent. Door Close if open. Unit undersized Determine if the unit is properly sized for the area to be cooled or heated. Condenser and Evaporator Clean or replace if restricted. Fan motor Check the fan capacitor and replace if not within +/-10% of manufactures rating. Room structure Take proper measures to make the door and windows sealed well if gap is found. Air flow Clean or remove if any barrier is found to block the inlet/outlet wind flow of the unit. Sunlight Add a awning if the condenser is exposed to the sunlight. Less refrigerant Check the tubes for reasons of leakage. Recycle the refrigerant, correct the leakage

Capillary tube Regulate the flow if capillary tube and make the evaporating temperature appropriate if

Compressor The inlet and outlet valve of the compressor is damaged, making the low pressure

Heat sources Reduce if too many.

Power supply The input power supply voltage is too low. Call an electrician if not within limits. Main PCB Check and replace the main PCB if the relay on PCB is shorted or damaged. Outdoor temperature When the outdoor temperature is too high, the compressor will protect.

Wiring Check the terminals. Repair and correct if loose. Temperature setting Check and adjust the temperature setting. Mode setting Check and adjust the mode setting. Main PCB Check the voltage of main PCB. Replace the main PCB when the unit failure in heating

hums or noise appears to be internal while running.

refer to wiring diagram for identification, and replace. Check wire locations. If not per wiring diagram, correct.

Check the capacitor. Replace if not within +/-10% of manufacturers rating. Replace if shorted, open, or damaged.

heating mode). Set it if not.

compressor.

points and recharge.

the evaporator is frosted. Replace if blocked. Repair joint if leaking.

connected with the high pressure. The refrigerating system can not produce high pressure and low pressure. Replace the compressor after checking for the reason.

shroud and barrier.

mode.

3 – 4

Page 20

AFS120FX

— MEMO —

3 – 5

Page 21

REPLACEMENT PARTS LIST

Room Air Conditioner

AFS120FX

MODELS

CONTENTS

[1]  Chassis  Lower shutter frame

(Small)

[2]  Electric control system  Cabinet

and shutter  Front panel ass'y (Small)

[3]  Airflow system  Refrigerant

system (Small) [4]  Accessories (Small) [5]  Others (Small)

AF-S60FX AF-R80FX AF-S80FX AF-S85FX

[7]  Electric control system  Cabinet

and shutter  Front panel ass'y (Medium)

[8]  Airflow system  Refrigerant

system (Medium)

[9]  Accessories (Medium)

[10]  Others (Medium)

 INDEX

AF-R100FX AF-S100FX AF-R120FX AF-S120FX AF-S125FX

[6]  Chassis  Lower shutter frame

(Medium)

To have your order filled promptly and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. No.

3. P ART NO. 4. DESCRIPTION

★ MARK: SPARE PARTS-DELIVERY SECTION

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for

SHARP CORPORATION

“HOW TO ORDER REPLACEMENT PARTS”

For U.S.A. only

Contact your nearest SHARP Parts Distributor to order. For location of SHARP Parts Distributor,

Please call Toll-Free; 1-800-BE-SHARP

This document has been published to be used for after sales service only. The contents are subject to change without notice.

Page 22

AFS120FX

[1]  Chassis  Lower shutter frame (Small)

Air flow system

Electric control system

Cabinet and shutter

for manual model

for electric model

Front panel assy

NO. PARTS CODE

PRICE

RANK

NEW

MARK

[1]  Chassis  Lower shutter frame (Small)

1 LCHS-A487JBTA AZ Chassis[S60FX] 1 LCHS-A494JBTA AZ Chassis[R80FX] 1 LCHS-A496JBTA AZ Chassis[S80FX][S85FX] 2 LANGKA196JBTA AM Lower shutter frame

PART

RANK

Refrigerant system

DESCRIPTION

Page 23

AFS120FX

[2]  Electric control system  Cabinet and shutter  Front panel ass'y (Small)

Electric control system

for

electric model

Cabinet and shutter

for manual

model

Front panel assy

NO. PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

[2]  Electric control system  Cabinet and shutter  Front panel ass'y (Small)

3 LPLTMA213JBPZ AK Electric part box 4 RC-HZA525JBEZ BA Capacitor[S60FX] 4 RC-HZA540JBZZ BB Capacitor[R80FX][S80FX][S85FX] 6 LBNDKA134JBPZ AD Capacitor clamp

7e DPWBFA420JBKZ BM Main control board

8 LPLTMA214JBPZ BR In sta l lation board for e-parts

9e DPWBFA421JBKZ BA Display board 10 HPNLCA879JBFA AM Control box 10 HPNLCA880JBEA AD display panel 11 RH-HXA050JBZZ AM Evaporator temp sensor 12 RH-HXA049JBZZ AM Indoor temp sensor 16 LANGKA195JBFA AD Connection bar to cabinet 17 GCAB-A300JBTA BC Cabinet 20 GWAKPA171JBFA BA Front panel (included in 44) 21 PFILMA207JBEA AG Air filter (included in 44) 22 GWAK-A320JBFA AV Panel frame (included in 44) 23 MLOV-A405JBFA AM Horizontal louver (included in 44) 24 MLOV-A406JBFA AD Vertical louver (included in 44) 24 MLOV-A421JBFA AD Vertical louver B (included in 44) 24 MJNTPA121JBFA AD Louver link (included in 44)

DESCRIPTION

Page 24

AFS120FX

[3]  Airflow system  Refrigerant system (Small)

Air flow system

NO. PARTS CODE

PRICE

RANK

NEW

MARK

[3]  Airflow system  Refrigerant system (Small)

25 PKESSA098JBFZ AM Lower fan shell 26 NFANSA047JBFA AY Centrifugal fan 27 PKESSA099JBFZ AN Med fan shell

! !

! ! !

28 CMOTLB183JBEZ BQ Fan motor[S60FX] 28 CMOTLB197JBEZ BR Fan motor[R80FX][S80FX][S85FX] 29 PKESPA110JBFZ AY Rear separating board 30 NFANPA125JBFA AP Propeller fan 31 PKESSA100JBFZ AK Upper fan shell 32 PEVA-A559JBEZ BM Evaporator[S60FX] 32 PEVA-A570JBEZ BN Evaporator[R80FX][S80FX][S85FX] 33 PPIPCH321JB1Z AM Suction pipe[S60FX] 33 PPIPCH394JB1Z AM Suction pipe[R80FX] 33 PPIPCH395JB1Z AL Suction pipe[S80FX][S85FX] 34 PCON-A549JBEZ BN Condenser[S60FX] 34 PCON-A555JBEZ BS Condenser[R80FX] 34 PCON-A559JBEZ BR Condenser[S80FX][S85FX] 36 PCMPRA476JBEZ BZ Compressor[S60FX] 36 PCMPRA488JBEZ CB Compressor[R80FX] 36 PCMPRA489JBEZ CB Compressor[S80FX][S85FX] 39 PPIPCH320JB1Z AN Discharge pipe[S60FX] 39 PPIPCH401JB1Z AP Discharge pipe[R80FX] 39 PPIPCH402JB1Z AM Discharge pipe[S80FX][S85FX] 40 DCPY-A344JBKZ AR Capillary assembly[S60FX] 40 DCPY-A350JBKZ AU Capillary assembly[R80FX][S80FX][S85FX]

PART

RANK

Refrigerant system

DESCRIPTION

Page 25

[4]  Accessories (Small)

AFS120FX

A-3

A-4 A-4

A-5

A-8

A-9

A-10

A-11

A-1

B-1

A-2

B-2

A-6 A-7

A-13

NO. PARTS CODE

[4]  Accessories (Small)

A CFZK-C576JBKZ AZ Accessory part A-1 CRMC-A671JBEZ AU Remote controller A-2 LANGAA042JBFA AK Right shutter frame A-3 LANGAA043JBFA AK Left shutter frame A-4 LANGKA193JBFA AF Shutter locking bar A-5 PPLTPA021JBFA AP Shutter A-6 TCAD-A659JBTZ AD Consummer card A-7 TINSEA412JBTZ AG Operation manual A-8 PSEL-C969JBEZ AF Window sash seal A-9 PSEL-C970JBEZ AF Window sash seal

A-10 LX-BZA410JBEZ AD Screw A A-11 LSTP-A032JBTA AD Closure lock A-12 LSTP-A031JBTA AD Window lock A-13 UBATUA027JBE0 AE Battery

B-1 LANGKA194JBTA AN Upper shutter frame B-2 LX-BZA409JBEZ AD Screw B

[5]  Others (Small)

41 SPAKCB855JBEZ AR Package[S60FX] 41 SPAKCB925JBEZ AR Package[R80FX] 41 SPAKCB926JBEZ AR Package[S80FX] 41 SPAKCB927JBEZ AW Package[S85FX] 44 DWAK-A923JBKA BA Front panel ass'y (include20 21 22 23 24)

47 QACC-A306JBZZ BP Power supply cord

A-12

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

Page 26

AFS120FX

[6]  Chassis  Lower shutter frame (Medium)

Air flow system

Electric control system

Refrigerant system

Cabinet and shutter

Front panel assy

NO. PARTS CODE

PRICE

RANK

NEW

MARK

[6]  Chassis  Lower shutter frame (Medium)

1 LCHS-A488JBTA BD Chassis[S100FX][R120FX] 1 LCHS-A492JBTA BC Chassis[R100FX] 1 LCHS-A495JBTA BC Chassis[S120FX][S125FX] 2 LANGKA200JBTA AM Lower shutter frame

PART

RANK

DESCRIPTION

Page 27

AFS120FX

[7]  Electric control system  Cabinet and shutter  Front panel ass'y (Medium)

Electric control system

Front panel assy

Cabinet and shutter

NO. PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

[7]  Electric control system  Cabinet and shutter  Front panel ass'y (Medium)

3 LPLTMA215JBPZ AN Ele ctr i c pa r t bo x

4 RC-HZA526JBEZ BD Capacitor[S100FX][R120FX]

4 RC-HZA539JBZZ BD Capacitor[R100FX]

6 LBNDKA134JBPZ AD Capacitor clamp[S100FX][R120FX][S120FX][S125FX]

6 LBNDKA138JBPZ AD Capacitor clamp[R100FX]

7 DPWBFA420JBKZ BM Main control board

8 LPLTMA216JBPZ BR In sta l lation board for e-parts

9 DPWBFA421JBKZ BA Display board

10 HPNLCA881JBFA AM Control box 10 HPNLCA880JBEA AD display panel 11 RH-HXA050JBZZ AM Evaporator temp sensor 12 RH-HXA049JBZZ AM Indoor temp sensor 16 LANGKA199JBFA AD Connection bar to cabinet 17 GCAB-A301JBTA BF Cabinet 18 LANGKA198JBTA AN Upper shutter frame 20 GWAKPA174JBFA BC Front panel (included in 47) 21 PFILMA213JBEA AG Air filter (included in 47) 22 GWAK-A325JBFA AX Panel frame (included in 47) 23 MLOV-A422JBFA AQ Horizontal louver (included in 47) 24 MLOV-A423JBFA AD Vertical louver A (included in 47) 24 MLOV-A424JBFA AD Vertical louver B (included in 47) 24 MJNTPA123JBFA AD Louver link

Page 28

AFS120FX

[8]  Airflow system  Refrigerant system (Medium)

Air flow system

NO. PARTS CODE

PRICE

RANK

NEW

MARK

PART

RANK

[8]  Airflow system  Refrigerant system (Medium)

25 PKESSA101JBFZ AR Lower fan shell 26 NFANSA048JBFA AR Centrifugal fan 27 MLEVPA022JBFA AD Fresh air door 28 PKESSA102JBFZ AP Med fan shell 29 PSEL-C855JBEZ AD Water proof rubberring

! ! ! !

30 CMOTLB184JBEZ BW Fan motor 31 PKESPA111JBFZ AX Rear separating board 32 NFANPA126JBFA AP Propeller fan 33 PGIDMA051JBFA AF Guide for fresh air door 34 PKESSA103JBFZ AN Up fan shell 35 PEVA-A560JBEZ BS Evaporator[S100FX] 35 PEVA-A571JBEZ BS Evaporator[R100FX] 35 PEVA-A572JBEZ BV Evaporator[R120FX] 35 PEVA-A573JBEZ BU Evaporator[S120FX][S125FX] 36 PPIPCH323JB1Z AK Suction pipe[S100FX][R120FX] 36 PPIPCH397JB1Z AP Suction pipe[R100FX] 36 PPIPCH400JB1Z AQ Suction pipe[S120FX][S125FX] 37 PCON-A550JBEZ BX Condenser[S100FX] 37 PCON-A556JBEZ BU Condenser[R100FX] 37 PCON-A557JBEZ BX Condenser[R120FX] 37 PCON-A558JBEZ BX Condenser[S120FX][S125FX] 39 PCMPRA477JBEZ CA Compressor[S100FX] 39 PCMPRA490JBEZ CC Compressor[R100FX] 39 PCMPRA491JBEZ CD Compressor[R120FX] 39 PCMPRA492JBEZ CC Compressor[S120FX][S125FX] 42 PPIPCH322JB1Z AN Discharge pipe[S100FX] 42 PPIPCH396JB1Z AN Discharge pipe[R100FX] 42 PPIPCH398JB1Z AN Discharge pipe[R120FX] 42 PPIPCH399JB1Z AM Discharge pipe[S120FX][S125FX] 43 DCPY-A345JBKZ AY Capillary assembly[S100FX] 43 DCPY-A351JBKZ AX Capillary assembly[R100FX] 43 DCPY-A352JBKZ AY Capillary assembly[R120FX] 43 DCPY-A353JBKZ AY Capillary assembly[S120FX][S125FX]

Refrigerant system

DESCRIPTION

Page 29

[9]  Accessories (Medium)

AFS120FX

A-4 A-4

A-3

A-8

A-9

A-12

A-10

A-11

A-1

A-5A-5

A-6

A-2

A-7

A-13

NO. PARTS CODE

[9]  Accessories (Medium)

A CFZK-C578JBKZ BA Accessory part A-1 CRMC-A671JBEZ AU Remote controller A-2 LANGAA044JBFA AL Right shutter frame A-3 LANGAA045JBFA AL Left shutter frame A-4 LANGKA197JBFA AE Shutter locking bar A-5 PPLTPA022JBFA AQ Shutter A-6 TCAD-A659JBTZ AD Consummer card A-7 TINSEA413JBTZ AG Operation manual A-8 PSEL-C967JBEZ AG Window sash seal A-9 PSEL-C968JBEZ AG Window sash seal

A-10 LSTP-A030JBTA AD Window lock A-11 LX-BZA410JBEZ AD Screw A-12 LSTP-A033JBTA AD Closure lock A-13 UBATUA027JBE0 AE Battery

[10]  Others (Medium)

44 SPAKCB856JBEZ AU Package[S100FX] 44 SPAKCB928JBEZ AU Package[R100FX] 44 SPAKCB929JBEZ AU Package[R120FX] 44 SPAKCB930JBEZ AU Package[S120FX] 44 SPAKCB931JBEZ AY Package[S125FX] 47 DWAK-A924JBKA BC Front panel ass'y (include20 21 22 23 24)

50 QACC-A306JBZZ BP Power supply cord

PRICE

RANK

NEW

MARK

PART

RANK

DESCRIPTION

Page 30

AFS120FX

INDEX

PARTS CODE No.

[ C ]

CFZK-C576JBKZ 4-A AZ CFZK-C578JBKZ 9-A BA CMOTLB183JBEZ 3-28 BQ CMOTLB184JBEZ 8-30 BW CMOTLB197JBEZ 3-28 BR CRMC-A671JBEZ 4-A-1 AU

"9-A-1AU

[ D ]

DCPY-A344JBKZ 3-40 AR DCPY-A345JBKZ 8-43 AY DCPY-A350JBKZ 3-40 AU DCPY-A351JBKZ 8-43 AX DCPY-A352JBKZ 8-43 AY DCPY-A353JBKZ 8-43 AY DPWBFA420JBKZ 2-7e BM

"7-7BM

DPWBFA421JBKZ 2-9e BA

"7-9BA DWAK-A923JBKA 5-44 BA DWAK-A924JBKA 10-47 BC

[ G ]

GCAB-A300JBTA 2-17 BC GCAB-A301JBTA 7-17 BF GWAK-A320JBFA 2-22 AV GWAK-A325JBFA 7-22 AX GWAKPA171JBFA 2-20 BA GWAKPA174JBFA 7-20 BC

[ H ]

HPNLCA879JBFA 2-10 AM HPNLCA880JBEA 2-10 AD

"7-10AD HPNLCA881JBFA 7-10 AM

[ L ]

LANGAA042JBFA 4-A-2 AK LANGAA043JBFA 4-A-3 AK LANGAA044JBFA 9-A-2 AL LANGAA045JBFA 9-A-3 AL LANGKA193JBFA 4-A-4 AF LANGKA194JBTA 4-B-1 AN LANGKA195JBFA 2-16 AD LANGKA196JBTA 1-2 AM LANGKA197JBFA 9-A-4 AE LANGKA198JBTA 7-18 AN LANGKA199JBFA 7-16 AD LANGKA200JBTA 6-2 AM LBNDKA134JBPZ 2-6 AD

"7-6AD LBNDKA138JBPZ 7-6 AD LCHS-A487JBTA 1-1 AZ LCHS-A488JBTA 6-1 BD LCHS-A492JBTA 6-1 BC LCHS-A494JBTA 1-1 AZ LCHS-A495JBTA 6-1 BC LCHS-A496JBTA 1-1 AZ LPLTMA213JBPZ 2-3 AK LPLTMA214JBPZ 2-8 BR LPLTMA215JBPZ 7-3 AN LPLTMA216JBPZ 7-8 BR LSTP-A030JBTA 9-A-10 AD LSTP-A031JBTA 4-A-12 AD LSTP-A032JBTA 4-A-11 AD LSTP-A033JBTA 9-A-12 AD LX-BZA409JBEZ 4-B-2 AD LX-BZA410JBEZ 4-A-10 AD

"9-A-11AD

[ M ]

MJNTPA121JBFA 2-24 AD MJNTPA123JBFA 7-24 AD MLEVPA022JBFA 8-27 AD MLOV-A405JBFA 2-23 AM MLOV-A406JBFA 2-24 AD MLOV-A421JBFA 2-24 AD MLOV-A422JBFA 7-23 AQ MLOV-A423JBFA 7-24 AD MLOV-A424JBFA 7-24 AD

[ N ]

NFANPA125JBFA 3-30 AP NFANPA126JBFA 8-32 AP

PRICE RANK

NEW

MARK

PART

RANK

PARTS CODE No.

NFANSA047JBFA 3-26 AY NFANSA048JBFA 8-26 AR

[ P ]

PCMPRA476JBEZ 3-36 BZ PCMPRA477JBEZ 8-39 CA PCMPRA488JBEZ 3-36 CB PCMPRA489JBEZ 3-36 CB PCMPRA490JBEZ 8-39 CC PCMPRA491JBEZ 8-39 CD PCMPRA492JBEZ 8-39 CC PCON-A549JBEZ 3-34 BN PCON-A550JBEZ 8-37 BX PCON-A555JBEZ 3-34 BS PCON-A556JBEZ 8-37 BU PCON-A557JBEZ 8-37 BX PCON-A558JBEZ 8-37 BX PCON-A559JBEZ 3-34 BR PEVA-A559JBEZ 3-32 BM PEVA-A560JBEZ 8-35 BS PEVA-A570JBEZ 3-32 BN PEVA-A571JBEZ 8-35 BS PEVA-A572JBEZ 8-35 BV PEVA-A573JBEZ 8-35 BU PFILMA207JBEA 2-21 AG PFILMA213JBEA 7-21 AG PGIDMA051JBFA 8-33 AF PKESPA110JBFZ 3-29 AY PKESPA111JBFZ 8-31 AX PKESSA098JBFZ 3-25 AM PKESSA099JBFZ 3-27 AN PKESSA100JBFZ 3-31 AK PKESSA101JBFZ 8-25 AR PKESSA102JBFZ 8-28 AP PKESSA103JBFZ 8-34 AN PPIPCH320JB1Z 3-39 AN PPIPCH321JB1Z 3-33 AM PPIPCH322JB1Z 8-42 AN PPIPCH323JB1Z 8-36 AK PPIPCH394JB1Z 3-33 AM PPIPCH395JB1Z 3-33 AL PPIPCH396JB1Z 8-42 AN PPIPCH397JB1Z 8-36 AP PPIPCH398JB1Z 8-42 AN PPIPCH399JB1Z 8-42 AM PPIPCH400JB1Z 8-36 AQ PPIPCH401JB1Z 3-39 AP PPIPCH402JB1Z 3-39 AM PPLTPA021JBFA 4-A-5 AP PPLTPA022JBFA 9-A-5 AQ PSEL-C855JBEZ 8-29 AD PSEL-C967JBEZ 9-A-8 AG PSEL-C968JBEZ 9-A-9 AG PSEL-C969JBEZ 4-A-8 AF PSEL-C970JBEZ 4-A-9 AF

[ Q ]

QACC-A306JBZZ 5-47 BP

" 10-50 BP

[ R ]

RC-HZA525JBEZ 2-4 BA RC-HZA526JBEZ 7-4 BD RC-HZA539JBZZ 7-4 BD RC-HZA540JBZZ 2-4 BB RH-HXA049JBZZ 2-12 AM

"7-12AM

RH-HXA050JBZZ 2-11 AM

"7-11AM

[ S ]

SPAKCB855JBEZ 5-41 AR SPAKCB856JBEZ 10-44 AU SPAKCB925JBEZ 5-41 AR SPAKCB926JBEZ 5-41 AR SPAKCB927JBEZ 5-41 AW SPAKCB928JBEZ 10-44 AU SPAKCB929JBEZ 10-44 AU SPAKCB930JBEZ 10-44 AU SPAKCB931JBEZ 10-44 AY

[ T ]

TCAD-A659JBTZ 4-A-6 AD

"9-A-6AD

PRICE RANK

NEW

MARK

PART

RANK

Page 31

PARTS CODE No.

TINSEA412JBTZ 4-A-7 AG TINSEA413JBTZ 9-A-7 AG

[ U ]

UBATUA027JBE0 4-A-13 AE

"9-A-13AE

PRICE

RANK

NEW

MARK

PART RANK

AFS120FX

Page 32

AFS120FX

No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

SHARP CORPORATION Appliance Systems Group Quality Assurance Department