Sharp AE-X4M30PU Service Manual

AE-X4M30PU
SERVICE MANUAL
S3302AEX4M3PUT
MULTI SPLIT TYPE
ROOM AIR CONDITIONERS
OUTDOOR UNIT
MODEL
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those
specied should be used
AE-X4M30PU
CONTENTS
SPECIFICATION
SPECIFICATION ---------------------------------------------------------------------------------------------------------- 2 EXTERNAL DIMENSION ------------------------------------------------------------------------------------------------4 CAPACITY TABLE --------------------------------------------------------------------------------------------------------5 ELECTRICAL PARTS ----------------------------------------------------------------------------------------------------8 CYCLE PARTS -------------------------------------------------------------------------------------------------------------8 WIRING DIAGRAMS ----------------------------------------------------------------------------------------------------- 8
EXPLANATION OF CIRCUIT AND OPERATION
BLOCK DIAGRAM ------------------------------------------------------------------------------------------------------12 FUNCTIONS --------------------------------------------------------------------------------------------------------------13
TROUBLE SHOOTING GUIDE
SELF-DIAGNOSIS FUNCTION --------------------------------------------------------------------------------------16 PROTECTIVE FUNCTIONS AND OPERATIONS --------------------------------------------------------------25
REFRIGERATION CYCLE
DISASSEMBLING PROCEDURE
PROCEDURE ------------------------------------------------------------------------------------------------------------29 Position of the thermistors. --------------------------------------------------------------------------------------------32 How to disassemble the control box assembly -------------------------------------------------------------------33
---------------------------------------------------------------------------------------------------------------2
--------------------------------------------------------------12
-----------------------------------------------------------------------------------------------26
------------------------------------------------------------------------------------------29
This document has been published to be used for after sales service only. The contents are subject to change without notice.
1
AE-X4M30PU
SPECIFICATION
SPECIFICATION
MODEL
ITEMS
Rated cooling capacity (Min. - Max.) Rated heating capacity (Min. - Max.)
Moisture removal (at cooling) Electrical data Phase Single Rated frequency Hz 60 Rated voltage V 208/230 Rated current (Min.-Max.) Rated input (Min.-Max.)
Power factor
Compressor
Refrigerant system
Noise level (at cooling)
Noise level (at heating)
Fan system Drive Direct drive
Air ow quantity
(at cooling)
Air ow quantity
(at heating)
Fan Cross ow fan Propeller fan
9K&7K&7K&7K Btu/h 29000 ( 12000 ~ 31000)
9K&7K&7K&7K Btu/h 33000 ( 12000 ~ 37000)
pints/h 1.7×3 & 2.1
Cool A 13.6 ( 3.3 ~ 15.6) * Heat A 12.6 ( 3.7 ~ 14.3) * Cool W 3080 ( 640 ~ 3530) Heat W 2860 ( 800 ~ 3250) Cool % 98 * Heat % 99 * Type Twin rotary Model SNB172FEKMT
Oil charge Evaporator Louver Fin and Grooved tube type
Condenser Corrugate Fin and Grooved tube type Control Expansion valve
Refrigerant
07PU 09PU 39 / 26 12PU 44 / 27 15PU 44 / 32 18PU 45 / 33
07PU 09PU 40 / 28 12PU 43 / 29 15PU 44 / 34 18PU 46 / 35
07PU 09PU 343 / 198 ( 9.7 / 5.6) 12PU 382 / 216 ( 10.8 / 6.1) 15PU 466 / 307 ( 13.2 / 8.7) 18PU 477 / 311 ( 13.5 / 8.8)
07PU 09PU 12PU 410 / 244 ( 11.6 / 6.9) 15PU 505 / 332 ( 14.3 / 9.4) 18PU 512 / 336 ( 14.5 / 9.5)
type FV50S
oz. ( cc) 27.4 ( 700)
type R410A
oz. ( g) 88.2 ( 2500)
dB(A)
dB(A)
CFM
3
/min)
(m
CFM
3
/min)
(m
AY-XPC07PU/09PU/12PU/15PU/18PU AE-X4M30PU
High / Soft 38 / 26
High / Soft 39 / 28
High / Soft 332 / 198 ( 9.4 / 5.6)
High / Soft 332 / 230 ( 9.4 / 6.5) 343 / 230 ( 9.7 / 6.5)
INDOOR UNIT OUTDOOR UNIT
53
55
1802 ( 51)
1802 ( 51)
2
AE-X4M30PU
MODEL
ITEMS
Connections Refrigerant coupling Flare type Refrigerant tube size ( Gas line) Refrigerant tube size (Liquid line) inch (mm) 1/4 ( 6.35) Minimum - Maximum length ( per unit) ft ( m) 10 - 82 ( 3 -25)
Maximum length Maximum charge-less length ft ( m) 164 ( 50)
Maximum height difference ft ( m) 49 ( 15) Additional charge oz./ft ( g/m) 0.16 ( 15) Drain pipe O.D. inch (mm) 5/8 (16) Others
Safety device
Air llters Polypropylene net (Washable)
Net dimensions (Width x Height x Depth)
Net weight
7K, 9K, 12K 15K, 18K 1/2 (12.7)
2 units 3 or 4 units 230 ( 70)
07PU , 09PU , 12PU
15PU , 18PU 07PU , 09PU ,
12PU 15PU 28.7 ( 13) 18PU 29.8 ( 13.5)
inch (mm)
ft ( m)
inch
(mm)
inch
(mm)
lb. (kg)
AY-XPC07PU/09PU/12PU/15PU/18PU AE-X4M30PU
3/8 ( 9.52)
164 ( 50)
Compressor: Thermal protector Fan motors: Thermal fuse Fuse, Micro computer control, Pressure switch
36-7/32 x 11-13/32 x 9-7/16 ( 920 x 290 x 240) 38 x 12-5/16 x 9-27/32 ( 965 x 313 x 250)
22 ( 10)
INDOOR UNIT OUTDOOR UNIT
35 x 31-1/2 x 12-19/32 ( 890 x 800 x 320)
137 ( 62)
NOTE: Test conditions are based on AHRI 210/240. ( Refrigerant piping length [per unit] : 25ft[7.6m]) * : Voltage is 230V : Representative connection
3
AE-X4M30PU
EXTERNAL DIMENSION
5.9 (150)
23.2 (590)
37 (941)
35 (890)
R0.3 (8.5)
5.9 (150) 3 (75)
0.6 (16)
2 (51.3)
14.2 (361)
15.1 (383)
1.3 (32.7)
Length unit : inch (mm)
12.6 (320)
31.5 (800)
37 (940)
8.3 (210)5.9 (151.1)
1 (26.2)
2 (52)
2 (52)
7 (178.6)
2.9 (73.6)
2 (52)
2 (52)
15.3(388.6)
11.2 (283.6)
4
CAPACITY TABLE
COOLING CAPACITY TABLE
Operating
Status
4-indoor unit
operation
3-indoor unit
operation
Indoor unit
combination
A B C D A B C D Rating ( Min - Max) 208V 230V
18 12 7 7 11,864 7,909 4,614 4,614 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 18 9 9 9 11,600 5,800 5,800 5,800 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 18 9 9 7 12,140 6,070 6,070 4,721 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 18 9 7 7 12,732 6,366 4,951 4,951 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 18 7 7 7 13,385 5,205 5,205 5,205 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 15 15 7 7 9,886 9,886 4,614 4,614 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 15 12 9 9 9,667 7,733 5,800 5,800 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 15 12 9 7 10,116 8,093 6,070 4,721 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 15 12 7 7 10,610 8,488 4,951 4,951 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 15 9 9 9 10,357 6,214 6,214 6,214 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 15 9 9 7 10,875 6,525 6,525 5,075 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 15 9 7 7 11,447 6,868 5,342 5,342 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 15 7 7 7 12,083 5,639 5,639 5,639 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 12 12 12 9 7,733 7,733 7,733 5,800 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 12 12 12 7 8,093 8,093 8,093 4,721 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 12 12 9 9 8,286 8,286 12 12 9 7 8,700 8,700 6,525 5,075 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 12 12 7 7 9,158 9,158 5,342 5,342 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 12 9 9 9 8,923 6,692 6,692 6,692 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 12 9 9 7 9,405 7,054 7,054 5,486 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 12 9 7 7 9,943 7,457 5,800 5,800 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 12 7 7 7 10,545 6,152 6,152 6,152 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6)
9 9 9 9 7,250 7,250 7,250 7,250 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 9 9 9 7 7,676 7,676 7,676 5,971 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 9 9 7 7 8,156 8,156 6,344 6,344 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6) 9 7 7 7 8,700 6,767 6,767 6,767 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6)
7 7 7 7 7,050 7,050 7,050 7,050 28,200 (12,000 - 30,400) 2,950 (640 - 3,330) 14.4 (3.7 - 16.2) 13.0 (3.3 - 14.7) 18 18 9 - 11,600 11,600 5,800 - 29,000 (12,000 - 31,000) 3,080 (620 - 3,530) 15.1 (3.6 17.2) 13.6 (3.2 - 15.6) 18 18 7 - 12,140 12,140 4,721 - 29,000 (12,000 - 31,000) 3,080 (620 - 3,530) 15.1 (3.6 17.2) 13.6 (3.2 - 15.6) 18 15 12 - 11,600 9,667 7,733 - 29,000 (12,000 - 31,000) 3,080 (620 - 3,530) 15.1 (3.4 - 16.9) 13.6 (3.1 - 15.3) 18 15 9 - 12,429 10,357 6,214 - 29,000 (12,000 - 31,000) 3,080 (620 - 3,530) 15.1 (3.4 - 16.9) 13.6 (3.1 - 15.3) 18 15 7 - 13,050 10,875 5,075 - 29,000 (12,000 - 31,000) 3,080 (620 - 3,530) 15.1 (3.4 - 16.9) 13.6 (3.1 - 15.3) 18 12 12 - 11,743 7,829 7,829 - 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 18 12 9 - 12,646 8,431 6,323 - 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 18 12 7 * 13,330 8,886 5,184 * 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 18 9 9 * 13,700 6,850 6,850 * 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 18 9 7 * 14,506 7,253 5,641 * 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 18 7 7 * 15,413 5,994 5,994 * 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 15 15 12 - 10,357 10,357 8,286 - 29,000 (12,000 - 31,000) 3,080 (600 - 3,480) 15.1 (3.4 - 16.9) 13.6 (3.1 - 15.3) 15 15 9 - 11,154 11,154 6,692 - 29,000 (12,000 - 31,000) 3,080 (600 - 3,480) 15.1 (3.4 - 16.9) 13.6 (3.1 - 15.3) 15 15 7 * 11,757 11,757 15 12 12 - 10,538 8,431 8,431 - 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 15 12 9 * 11,417 9,133 6,850 * 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 15 12 7 * 12,088 9,671 5,641 * 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 15 9 9 * 12,455 7,473 7,473 * 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 15 9 7 * 13,258 7,955 6,187 * 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 15 7 7 * 14,172 6,614 6,614 * 27,400 (12,000 - 31,000) 2,980 (600 - 3,500) 14.6 (3.4 - 17.0) 13.2 (3.1 - 15.4) 12 12 12 * 9,133 9,133 9,133 * 27,400 (10,600 - 29,200) 3,010 (600 - 3,440) 14.7 (3.4 - 16.8) 13.3 (3.1 - 15.2) 12 12 9 * 9,964 9,964 7,473 * 27,400 (10,600 - 29,200) 2,990 (600 - 3,420) 12 12 7 * 10,606 10,606 6,187 * 27,400 (10,600 - 29,200) 2,990 (600 - 3,420) 14.6 (3.4 - 16.7) 13.2 (3.1 - 15.1) 12 9 9 * 10,960 8,220 8,220 * 27,400 (10,600 - 29,200) 2,990 (600 - 3,420) 14.6 (3.4 - 16.7) 13.2 (3.1 - 15.1) 12 9 7 * 11,314 8,486 6,600 * 26,400 (10,600 - 28,800) 2,690 (600 - 3,310) 13.1 (3.4 - 16.1) 11.9 (3.1 - 14.6) 12 7 7 * 11,631 6,785 6,785 * 25,200 (10,600 - 27,600) 2,410 (600 - 2,960) 11.8 (3.4 - 14.4) 10.6 (3.1 - 13.0)
9 9 9 * 8,600 8,600 8,600 * 25,800 (10,600 - 28,200) 2,540 (600 - 3,120) 12.4 (3.4 - 15.2) 11.2 (3.1 - 13.8)
9 9 7 * 8,856 8,856 6,888 * 24,600 (10,600 - 27,000) 2,270 (600 - 2,780) 11.1 (3.4 - 13.6) 10.0 (3.1 - 12.3)
9 7 7 * 9,078 7,061 7,061 * 23,200 (10,600 - 25,600) 2,010 (600 - 2,460) 9.8 (3.4 - 12.0) 8.9 (3.1 - 10.9)
7 7 7 * 7,267 7,267 7,267 * 21,800 (10,600 - 24,000) 1,770 (600 - 2,160) 8.6 (3.4 - 10.5) 7.8 (3.1 - 9.5)
AE-X4M30PU
Cooling capacity (Btu/h)
6,214 6,214 29,000 (12,000 - 31,000) 3,080 (640 - 3,530) 15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6)
5,486 * 29,000 (12,000 - 31,000) 3,080 (600 - 3,480) 15.1 (3.4 - 16.9) 13.6 (3.1 - 15.3)
Power input (W)
Rating (Min. - Max.)
Running curent (A) Rating (Min. - Max.)
15.1 (3.7 - 17.2) 13.6 (3.3 - 15.6)
14.6 (3.4 - 16.7) 13.2 (3.1 - 15.1)
5
AE-X4M30PU
Operating
Status
2-indoor unit
operation
1-indoor unit
operation
Indoor unit
combination
A B C D A B C D Rating ( Min - Max) 208V 230V
18 18 * - 14,500 14,500 * - 29,000 (11,500 - 30,200) 3,080 (630 - 3,480) 15.1 (3.6 - 16.9) 13.6 (3.3 - 15.3) 18 15 * - 15,818 13,182 * - 29,000 (11,500 - 30,200) 3,080 (630 - 3,480) 15.1 (3.6 - 16.9) 13.6 (3.3 - 15.3) 18 12 * * 16,440 10,960 * * 27,400 (10,000 - 28,800) 2,930 (630 - 3,320) 14.3 (3.6 - 16.2) 12.9 (3.3 - 14.6) 18 9 * * 17,600 8,800 * * 26,400 (10,000 - 28,800) 2,640 (630 - 3,320) 12.9 (3.6 - 16.2) 11.7 (3.3 - 14.6) 18 7 * * 17,856 6,944 * * 24,800 (10,000 - 28,800) 2,360 (630 - 3,320) 11.5 (3.6 - 16.2) 10.4 (3.3 - 14.6) 15 15 * * 13,700 13,700 * * 27,400 (11,000 - 30,200) 3,070 (660 - 3,590) 15.0 (3.8 - 17.5) 13.6 (3.4 - 15.8) 15 12 * * 14,111 11,289 * * 25,400 (9,900 - 27,400) 2,620 (580 - 3,300) 12.8 (3.3 - 16.1) 11.6 (3.0 - 14.5) 15 9 * * 14,625 8,775 * * 23,400 (9,900 - 27,400) 2,230 (580 - 3,300) 10.9 (3.3 - 16.1) 9.8 (3.0 - 14.5) 15 7 * * 14,864 6,936 * * 21,800 (9,900 - 26,400) 1,980 (580 - 3,020) 9.7 (3.3 - 14.7) 8.7 (3.0 - 13.3) 12 12 * * 11,100 11,100 * * 22,200 (8,300 - 25,600) 2,240 (500 - 3,210) 10.9 (2.9 - 15.6) 9.9 (2.6 - 14.1) 12 9 * * 11,543 8,657 * * 20,200 (8,300 - 24,400) 1,860 (500 - 2,810) 9.1 (2.9 - 13.7) 8.2 (2.6 - 12.4) 12 7 * * 11,747 6,853 * * 18,600 (8,300 - 23,000) 1,630 (500 - 2,450) 7.9 (2.9 - 11.9) 7.2 (2.6 - 10.8)
9 9 * * 9,000 9,000 * * 18,000 (8,300 - 22,200) 1,520 (500 - 2,270) 7.4 (2.9 - 11.1) 6.7 (2.6 - 10.0) 9 7 * * 9,225 7,175 * * 16,400 (8,300 - 20,400) 1,300 (500 - 1,940) 6.3 (2.9 - 9.5) 5.7 (2.6 - 8.6)
7 7 * * 7,400 7,400 * * 14,800 (8,300 - 18,400) 1,100 (500 - 1,620) 5.3 (2.9 - 7.9) 4.8 (2.6 - 7.2) 18 * * * 15 * * * 16,200 * * * 16,200 (7,200 - 18,000) 1,440 (500 - 1,730) 7.0 (2.9 - 8.5) 6.3 (2.6 - 7.6) 12 * * * 12,200 * * * 12,200 (5,800 - 13,200) 1,090 (420 - 1,280) 5.3 (2.4 - 6.3) 4.8 (2.2 - 5.7)
9 * * * 9,700 * * * 9,700 (5,800 - 10,800) 790 (420 - 920) 3.8 (2.4 - 4.5) 3.5 (2.2 - 4.1)
7 * * * 7,800 * * * 7,800 (5,800 - 9,000) 600 (420 - 700) 2.9 (2.4 - 3.4) 2.6 (2.2 - 3.1)
19,200 * * * 19,200 (7,200 - 21,000) 1,810 (500 - 2,190) 8.8 (2.9 - 10.7) 8.0 (2.6 - 9.7)
Cooling capacity (Btu/h)
* When connected indoor unit is not in operation.
- When no unit is connected.
HEATING CAPACITY TABLE
Operating
Status
4-indoor unit
operation
Indoor unit
combination
A B C D A B C D Rating ( Min - Max) 208V 230V
18 12 7 7 13,500 9,000 5,250 5,250 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 18 9 9 9 13,200 6,600 6,600 6,600 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 18 9 9 7 13,814 6,907 6,907 5,372 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 18 9 7 7 14,488 7,244 5,634 5,634 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 18 7 7 7 15,231 5,923 5,923 5,923 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 15 15 7 7 11,250 11,250 5,250 5,250 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 15 12 9 9 11,000 8,800 6,600 6,600 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 15 12 9 7 11,512 9,209 6,907 5,372 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 15 12 7 7 12,073 9,659 5,634 5,634 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 15 9 9 9 11,786 7,071 7,071 7,071 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 15 9 9 7 12,375 7,425 7,425 5,775 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 15 9 7 7 13,026 7,816 6,079 6,079 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 15 7 7 7 13,750 6,417 6,417 6,417 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3)
12 12 12 9 8,800 8,800 8,800 6,600 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 12 12 12 7 9,209 9,209 9,209 5,372 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 12 12 9 9 9,429 9,429 12 12 9 7 9,900 9,900 7,425 5,775 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 12 12 7 7 10,421 10,421 6,079 6,079 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 12 9 9 9 10,154 7,615 7,615 7,615 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 12 9 9 7 10,703 8,027 8,027 6,243 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 12 9 7 7 11,314 8,486 6,600 6,600 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 12 7 7 7 12,000 7,000 7,000 7,000 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3)
9 9 9 9 8,250 8,250 8,250 8,250 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 9 9 9 7 8,735 8,735 8,735 6,794 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 9 9 7 7 9,281 9,281 7,219 7,219 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 9 7 7 7 9,900 7,700 7,700 7,700 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3) 7 7 7 7 7,600 7,600 7,600 7,600 30,400 (12,000 - 34,000) 2,520 (800 - 2,950) 12.3 (4.1 - 14.4) 11.1 (3.7 - 13.0)
Heating capacity (Btu/h)
7,071 7,071 33,000 (12,000 - 37,000) 2,860 (800 - 3,250) 13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3)
Power input (W)
Rating (Min. - Max.)
Power input (W)
Rating (Min. - Max.)
Running curent (A) Rating (Min. - Max.)
Running curent (A) Rating (Min. - Max.)
13.9 (4.1 - 15.8) 12.6 (3.7 - 14.3)
6
AE-X4M30PU
Operating
Status
3-indoor unit
operation
2-indoor unit
operation
1-indoor unit
operation
Indoor unit
combination
A B C D A B C D Rating ( Min - Max) 208V 230V
18 18 9 - 13,200 13,200 6,600 - 33,000 (12,000 - 37,000) 2,780 (800 - 3,250) 13.6 (4.1 - 15.8) 12.3 (3.7 - 14.3) 18 18 7 - 13,814 13,814 5,372 - 33,000 (12,000 - 37,000) 2,780 (800 - 3,250) 13.6 (4.1 - 15.8) 12.3 (3.7 - 14.3) 18 15 12 - 13,200 11,000 8,800 - 33,000 (12,000 - 37,000) 2,780 (800 - 3,250) 13.6 (4.1 - 15.8) 12.3 (3.7 - 14.3) 18 15 9 - 14,143 11,786 7,071 - 33,000 (12,000 - 37,000) 2,780 (800 - 3,250) 13.6 (4.1 - 15.8) 12.3 (3.7 - 14.3) 18 15 7 - 14,850 12,375 5,775 - 33,000 (12,000 - 37,000) 2,780 (800 - 3,250) 13.6 (4.1 - 15.8) 12.3 (3.7 - 14.3) 18 12 12 - 13,114 8,743 8,743 - 30,600 (12,000 - 33,400) 2,720 (780 - 3,150) 13.3 (4.0 - 15.3) 12.0 (3.6 - 13.9) 18 12 9 - 14,123 9,415 7,062 - 30,600 (12,000 - 33,400) 2,720 (780 - 3,150) 13.3 (4.0 - 15.3) 12.0 (3.6 - 13.9) 18 12 7 * 14,886 9,924 5,789 * 30,600 (12,000 - 33,400) 2,720 (780 - 3,150) 13.3 (4.0 - 15.3) 12.0 (3.6 - 13.9) 18 9 9 * 15,300 7,650 7,650 * 30,600 (12,000 - 33,400) 2,720 (780 - 3,150) 13.3 (4.0 - 15.3) 12.0 (3.6 - 13.9) 18 9 7 * 16,200 8,100 6,300 * 30,600 (12,000 - 33,400) 2,720 (780 - 3,150) 13.3 (4.0 - 15.3) 12.0 (3.6 - 13.9) 18 7 7 * 17,213 6,694 6,694 * 30,600 (12,000 - 33,400) 2,720 (780 - 3,150) 13.3 (4.0 - 15.3) 12.0 (3.6 - 13.9) 15 15 12 - 11,357 11,357 9,086 - 31,800 (12,000 - 34,200) 2,710 (800 - 3,170) 13.2 (4.1 - 15.4) 12.0 (3.7 - 14.0) 15 15 9 - 12,231 12,231 7,338 - 31,800 (12,000 - 34,200) 2,710 (800 - 3,170) 13.2 (4.1 - 15.4) 12.0 (3.7 - 14.0) 15 15 7 * 12,892 12,892 6,016 * 31,800 (12,000 - 34,200) 2,710 (800 - 3,170) 13.2 (4.1 - 15.4) 12.0 (3.7 - 14.0) 15 12 12 - 11,769 9,415 9,415 - 30,600 (12,000 - 32,400) 2,750 (780 - 3,190) 13.4 (4.0 - 15.5) 12.1 (3.6 - 14.1) 15 12 9 * 12,750 10,200 15 12 7 * 13,500 10,800 6,300 * 30,600 (12,000 - 32,400) 2,750 (780 - 3,190) 13.4 (4.0 - 15.5) 12.1 (3.6 - 14.1) 15 9 9 * 13,909 8,345 8,345 * 30,600 (12,000 - 32,400) 2,750 (780 - 3,190) 13.4 (4.0 - 15.5) 12.1 (3.6 - 14.1) 15 9 7 * 14,806 8,884 6,910 * 30,600 (12,000 - 32,400) 2,750 (780 - 3,190) 13.4 (4.0 - 15.5) 12.1 (3.6 - 14.1) 15 7 7 * 15,828 7,386 7,386 * 30,600 (12,000 - 32,400) 2,750 (780 - 3,190) 13.4 (4.0 - 15.5) 12.1 (3.6 - 14.1) 12 12 12 * 10,200 10,200 10,200 * 30,600 (12,000 - 32,400) 2,940 (780 - 3,220) 14.3 (4.0 - 15.7) 13.0 (3.6 - 14.2) 12 12 9 * 11,127 11,127 8,345 * 30,600 (12,000 - 32,400) 2,940 (780 - 3,240) 14.3 (4.0 - 15.8) 13.0 (3.6 - 14.3) 12 12 7 * 11,845 11,845 6,910 * 30,600 (12,000 - 32,400) 2,940 (780 - 3,250) 14.3 (4.0 - 15.8) 13.0 (3.6 - 14.3) 12 9 9 * 12,240 9,180 9,180 * 30,600 (12,000 - 32,400) 2,940 (780 - 3,270) 12 9 7 * 13,114 9,836 7,650 * 30,600 (12,000 - 32,400) 2,940 (780 - 3,280) 14.3 (4.0 - 16.0) 13.0 (3.6 - 14.5) 12 7 7 * 14,123 8,238 8,238 * 30,600 (12,000 - 32,400) 2,940 (780 - 3,290) 14.3 (4.0 - 16.0) 13.0 (3.6 - 14.5)
9 9 9 * 10,200 10,200 10,200 * 30,600 (12,000 - 32,400) 2,940 (780 - 3,300) 14.3 (4.0 - 16.1) 13.0 (3.6 - 14.5) 9 9 7 * 11,016 11,016 8,568 * 30,600 (12,000 - 32,400) 2,960 (780 - 3,310) 14.4 (4.0 - 16.1) 13.0 (3.6 - 14.6) 9 7 7 * 11,191 8,704 8,704 * 28,600 (12,000 - 31,600) 2,530 (780 - 3,070) 12.3 (4.0 - 15.0) 11.2 (3.6 - 13.5)
7 7 7 * 8,600 8,600 8,600 * 25,800 (12,000 - 29,200) 2,180 (780 - 2,620) 10.6 (4.0 - 12.8) 9.6 (3.6 - 11.6) 18 18 * - 16,500 16,500 * - 33,000 (12,000 - 35,600) 3,040 (850 - 3,570) 14.8 (4.4 - 17.4) 13.4 (3.9 - 15.7) 18 15 * - 18,000 15,000 * - 33,000 (12,000 - 35,600) 3,040 (850 - 3,570) 14.8 (4.4 - 17.4) 13.4 (3.9 - 15.7) 18 12 * * 18,360 12,240 * * 30,600 (12,000 - 31,200) 3,030 (780 - 3,320) 14.8 (4.0 - 16.2) 13.4 (3.6 - 14.6) 18 9 * * 20,400 10,200 * * 30,600 (12,000 - 31,200) 3,030 (780 - 3,320) 14.8 (4.0 - 16.2) 13.4 (3.6 - 14.6) 18 7 * * 21,456 8,344 * * 29,800 (12,000 - 31,200) 2,880 (780 - 3,320) 14.0 (4.0 - 16.2) 12.7 (3.6 - 14.6) 15 15 * * 15,700 15,700 * * 31,400 (12,000 - 34,000) 2,970 (810 - 3,460) 14.5 (4.1 - 16.9) 13.1 (3.8 - 15.2) 15 12 * * 16,667 13,333 * * 30,000 (11,600 - 31,200) 3,110 (780 - 3,490) 15.2 (4.0 - 17.0) 13.7 (3.6 - 15.4) 15 9 * * 17,750 10,650 * * 28,400 (11,600 - 31,200) 2,840 (780 - 3,490) 13.8 (4.0 - 17.0) 12.5 (3.6 - 15.4) 15 7 * * 17,591 8,209 * * 25,800 (11,600 - 31,200) 2,430 (780 - 3,490) 11.9 (4.0 - 17.0) 10.7 (3.6 - 15.4) 12 12 * * 14,000 14,000 * * 28,000 (11,000 - 28,400) 3,040 (760 - 3,240) 14.8 (3.9 - 15.8) 13.4 (3.5 - 14.3) 12 9 * * 14,286 10,714 12 7 * * 14,400 8,400 * * 22,800 (11,000 - 28,400) 2,140 (760 - 3,240) 10.4 (3.9 - 15.8) 9.4 (3.5 - 14.3)
9 9 * * 10,700 10,700 * * 21,400 (11,000 - 28,400) 1,980 (770 - 3,240) 9.7 (3.9 - 15.8) 8.7 (3.6 - 14.3)
9 7 * * 10,688 8,313 * * 19,000 (11,000 - 26,000) 1,650 (770 - 2,830) 8.1 (3.9 - 13.8) 7.3 (3.6 - 12.5)
7 7 * * 8,200 8,200 * * 16,400 (11,000 - 22,800) 1,350 (770 - 2,300) 6.6 (3.9 - 11.2) 6.0 (3.6 - 10.2) 18 * * * 23,000 * * * 23,000 (11,000 - 25,000) 2,890 (880 - 2,990) 14.1 (4.5 - 14.6) 12.7 (4.1 - 13.2) 15 * * * 19,000 * * * 19,000 (10,000 - 21,600) 2,250 (870 - 2,810) 11.0 (4.5 - 13.7) 9.9 (4.0 - 12.4) 12 * * * 15,600 * * * 15,600 (8,600 - 17,000) 1,930 (850 - 2,340) 9.4 (4.4 - 11.4) 8.5 (3.9 - 10.3)
9 * * * 11,400 * * * 11,400 (8,600 - 15,600)
7 * * * 8,400 * * * 8,400 (8,600 - 12,000) 850 (850 - 1,370) 4.2 (4.4 - 6.7) 3.8 (3.9 - 6.1)
Heating capacity (Btu/h)
7,650 * 30,600 (12,000 - 32,400) 2,750 (780 - 3,190) 13.4 (4.0 - 15.5) 12.1 (3.6 - 14.1)
* When connected indoor unit is not in operation.
- When no unit is connected.
Power input (W)
Rating (Min. - Max.)
* * 25,000 (11,000 - 28,400) 2,490 (760 - 3,240) 12.1 (3.9 - 15.8) 11.0 (3.5 - 14.3)
1,230 (850 - 2,080) 6.0 (4.4 - 10.2) 5.5 (3.9 - 9.2)
Running curent (A) Rating (Min. - Max.)
14.3 (4.0 - 15.9) 13.0 (3.6 - 14.4)
7
AE-X4M30PU
ELECTRICAL PARTS
Fuse 1, 5 QFS-GA065JBZZ(20A,250V) Fuse 2 QFS-GA062JBZZ(3.15A,250V) Fuse 3, 6 QFS-GA063JBZZ(2A,250V)
CYCLE PARTS
PARTS MODEL TYPE PARTS CODE Compressor SNB172EFKMT 17.2cc DC TWIN ROTARY 1200W PCMPRA718JBEZ Fan motor ARW8404SH DC MOTOR 8Poles, 60W CMOTLB541JBEZ
Refrigerant control
Expansion valve (Body) Φ1.8 PVLVRA047JBEZ Expansion valve (Coil) DC12V RMOTSA050JBZZ
PRESSURE SWITCH ACB-4UB65 OFF:4.5MPa / ON:3.5MPa RBIM-A003JBEZ Reverse Valve
(Body) SHF-7H-34U-P PVLVXA081JBEZ (Coil) 50/60Hz 220-240V CCIL-A185JBKZ
WIRING DIAGRAMS
WIRING DIAGRAM
CAUTION
(UNIT C)
(UNIT A)
The voltage is high at C8, C9, C11(electrolytic capacitors) on outdoor unit. For maintenance discharge at C8, C9, C11 to prevent electric shock, in case that FUSE5(protector) has been fused, the voltage is kept high at C8, C9, C11.
BL OR RD
CN6
(UNIT D)
L1 L1 L2 L2
(UNIT B)
L1 L1 L2 L2
BK
VT
BL
BN
BK
CN2
BK
VT
The 4 LEDs of the display board will all flash synchronously. For patterns No.1, No.2 and No.4, only the LED corresponding with the abnormal unit will flash in the patterns above, and the LED for the normal unit will flash in the slow flashing cycle.
BL
BN OR
RD
G/Y
BL
L1
L2
BN
BL
BN
G/Y BL
BN
T23
T22
T21
T20
CE011
EXV.
UNIT A
CN12A
20A
250V
EXV.
UNIT B
CN12B
C1
RY3
C2
L3
EXV.
UNIT C
CN12C
1 2
PRESSURE SWITCH
4WAY
VALVE
FILTER BOARD
C3
L4
EXV.
UNIT D
CN12D
The microcomputer’s GND line which control the thermistor,etc. share the same line of 330V line. This circuit is non-insulation type. Do not touch
CN15B
the control circuit components as it may result in electrical shock hazard. Do not earth osilloscope etc. during measurement, as it may result in damage.
CN4
RY1
NR2
T11
C4
C5
L5
T10
T13
BL T14
BN
UNIT D
TH9
YL
CN8M
FUSE2 250V
3.15A CT1
UNIT C
TH8
BN
PTC1
MRY1
TH7
WT
UNIT B
UNIT A
TH6
BL
9
BCN13
CN301
AC1
DB301
GY
+
-
BK
T15
AC2
PFC MODULE BOARD
BK
CN8A
LED1A
LED1B
LED1C
LED1D
GN
DSW1
1 2 OFF
PUMP DOWN
WIRE CHECK
TL1
PFCM
301
BK: BLACK BL: BLUE
BN: BROWN
LED pattern
No.
RD
OR
CN11
BCN11
ON
SW1
SW2
Example: No.3 Overheat error (Compressor, Power module)
FUSE3
2A
C9 C11
+
250V
FUSE6
+
L1
TL2
TPF
TNF
YL
BL
BT11
C8
+
BT12
OR: ORANGE
GY: GRAY RD: RED
GN: GREEN
WT: WHITE
YL: YELLOW
Abnormal comments Normal
Abnormal signal line Short circuit of the thermistor Overheat error (Compressor, Power module)
Pressure switch error
Open circuit of the thermistor Power module(IPM) abnormality Abnormal AC current Abnormal wire check
Cycle temperature error EEPROM error Rotation error of the fan motor Thermal fuse error of terminal board
Compressor rotation error
Power factor (PFC)module error or clock signal error
3
4
5
8
2A 250V
FUSE5 20A 250V
C14
N
G(/Y): GREEN/YELLOW VT: VIOLET
DC FAN MOTOR
CN3
2
1
RD
U
T7
WT
V
T8
V
W
T9
OR
IPM
U
W
8
AE-X4M30PU
from Terminal Board
Power Supply (Black)
from MAin PWB BT6 (Blue)
from Exporsion Valve A
from Exporsion Valve B
from Exporsion Valve C
from Exporsion Valve D
from Thermistor
Comp. Temp. Heat Exchange T emp. Outdoor Temp/ Suction
from Suction Thermistor
from Fan Motor
from Compressor (U)(Red)
from Compressor (V)(White)
from Compressor (W)(Orange)
to Filter PWB CN14
(THERMAL FUSE)
CN2
2
6
(VALVE A)
1
6
(VALVE B)
1
6
(VALVE C)
1
6
(VALVE D)
1
9
(THERMISTOR A)
1
1
(DC FAN MOTOR)
CN3
8
12V
IC9
Q6AQ6BQ6C
CN12A
C
E8B
D22A D23A D24A D25A
CN12BCN12C
C
B
E
D22B D23B
D24B
D25B
C
B
E
D22C D23C
D24C
D25C
Q6D
E
C
B
CN12D
D22D D23D
D24D
D25D
10
CN8M
CN8A
1
R104
R245
C100
R109
R103
R100
5V
C24
0V
C23 D7
D12
C20
C26
IC4
15V
C25
D6
C19
D26
C89
JP26
JP24
JP23
(THERMISTOR M)
C48
R101
JP25
R241
R240
R49
FB2
C54D C54C C54B C54A
C47
1
C69 C68 C67 C66 C64
Q3
C99
(To CN14)
2
MRY_IN(BLUE)
MRY1
9
16
C123
FB3
C61
E
9
TR1
16
R242
BCN14
C124
C128
C45
C31
C125
C126
C103 C106 C107
C60
FU6
JP76
JP22
1
8
IC7
1
IC5
C32
C33
51
C90
75
4
CNM
(MONITOR)
9
(FLASH WRITER EEPROM)
FB1
E
Q4
250V/2A
C21
JP69
R243
JP21
C127
from PFCM PWB AC1 (Black)
PTC1
CN15A(12V)
1
JP93
10
CN11
MRY_OUT(BLACK)
R53 R52
R55
R51
R43
C300
C301
R44
OSC1
50
76
JP94
1
1
1
BCN13
(To CN301)
9
IC3
JP77
T9
(ORANGE)
R263
JP58
CN-2
R255
C98
8
1
JP92
26
C93
IC1
1 25
C95
100
5
CND
1
R76 R102 R107 R108 R73
R75
R17
C105
C27
C85
D14
JP66
JP78
T8
(WHITE)
R54
1
(DISPLAY)
C104
C102
C101
C77
C74
C94
R105
PC6
1 2
D5
0V-P
C84
JP73
JP65
(RED)
from Pressure Switch
(PRESSURE SWITCH)
1
2
CN15B
2
R258
R259
C137 R96D R96C R96B R96A
R31D
C59 C58
R57
R56 C57 C56
JP7
C30
C46
CN-1
PC2D
1
R106
C83
Q6
C82
2
3
4
1
PC3
R238
FU3
250V/2A
C15
43
D4
C16
4
IC2
5
JP70
T7
CN6
9
R32D
R33D
2
3
4
2
3
C81
D17
1
C18
C14
250V/20A FU5
from Terminal Board Unit D "2", Unit C "2", Unit B "2", Unit A "2", "L1"
B
D18C
14
PC1C
PC2B
1
D13
RY1
R31B
R33B
2
3
4
2
3
R147
C97
(BROWN)
BT13
FU2
N
A
(TERMINAL BOARD)
R31A
C39B
R32B
R33A
D18B
C38B
4
1
PC1B
PC2A
4
1
C37B
R35B
R91
R90
C79
CT1
T13
(BROWN)
(To F-T10)
250V/3.15A
R180
C11
3
2
T14
1
2
3
BT14
(BLUE)
(To F-T11)
R89 D2
(BLUE)
C39A
C37A R35A
C38A
NR2
DIP
R32A
D18A
1
PC1A
4
(To MRYIN)
T6
(BLUE)
C129
C8
BT6
(BLUE)
1
CN4
3
from Display PWB
JBKZ
DSGY-
2
to PFCM PWB AC2 (Gray)
QPWBNA221JBZZ
to Filter PWB T10 (Brown)
JBKZ
to Main PWB MRY1 (Blue)
to Filter PWB T11 (Blue)
FH-IXA
from 4 way Valve
(4 WAY VALVE)
C
D
R31C
C39C
C39D
R32C
R33C
D18D
2
3
C38C
C38D
4
1
PC2C
PC1D
4
1
2
R35C
R35D
3
C37D
C37C
R236
BT15
(GRAY)
D16
(GRAY)
(To P-AC2)
T15
R237
R235
R234
D15
C17
C43 C44C42
C41 C40
D11
C134
34
R50
ZD3
R262
R249
R250
C138
R261
R260 R248
29
C135
R233
C53
C122
C136
C133
R247
D27
IC11
C131
C132
C130
C51
D10
D9
C52
40
(YELLOW)
(To PFC-TPF)
BT11
C55
C72
1
C49
C70
D8
C50
C71
C9
(BLUE)
(To PFC-TNF)
to PFCM PWB TNF (Blue)
BT12
to PFCM PWB TPF (Yellow)
C10
9
AE-X4M30PU
from Terminal Board AB (L1) (Brown)
from Terminal Board (L2) (Brown)
(FROM TERMINAL BOARD (FROM TERMINAL BOARD
POWER SUPPLY L)
FU1
250V/20A
C1
from Control Box (Green/ Yellow)
from Terminal Board AB (L2) (Blue)
T22
BT22
(BROWN)
INDOOR UNIT 1)
R4
BT20
(BROWN)
T20
L6
L3
(FROM TERMINAL BOARD
SA1
(GREEN/YELLOW)
T4
BT4
DSGY-
T23
(FROM TERMINAL BOARD
INDOOR UNIT N)
T21
POWER SUPPLY N)
NR1
DIP
JBKZ
from Terminal Board (L1)(Blue)
BT23
C13B
(BLUE)
C14B
BT21
(BLUE)
C2
RY3
R3
(FROM BCN14)
2
CN14
C11B
1
QPWBNA223JBZZ
C12B
C13C
from Main PWB (T14)(Blue)
C14C
(FROM T14)
L4
T10
(BROWN) (FROM T13)
C12C
C11C
(BLUE)
2
R2
C3
C4
C5
R1
T11
from Main PWB (T13)(Brown)
L5
to Main PWB (CN11)
from Main PWB BCN13
from Main PWB BT11 (Yellow)
from Main PWB BT12 (Blue)
from Main PWB MRY1 OUT (Black)
from Main PWB T15 (Gray)
from PFC coil
from PFC coil
10
AE-X4M30PU
UNIT D
WIRE CHECK SW
UNIT B
UNIT A
UNIT C
PUMP DOWN SW
SW2
LED1D
LED1B
2: PRE HEAT SELECT
1: -15°C AUTO OFF SELECT
1
2
SW1
DSW1
LED1A
LED1C
1
23456
(DISPLAY PWB)
789
BCN11
[BOARD IN]
5V
C23
FB1
25V
0.1μF
F
10KΩ
15V
3
1
BAJ5CC0T
R22
22KΩ C19
D6
2
16
1
TR1
8
5
C85
250V
4700pF
R17
300KΩ
C105
250V
4700pF
7 5
D5
C27
Fp022 Vk1
Z
COMPRESSOR
T7
T9
T8 373839
VWU
NWNU NV
NOTE: All Resistance that is not indicated watt are 1/10W.
(MAIN PWB)
250V
2A
FU3
F
F
TNF
TPF
1/4W
F
1/4W
R305F
180KΩ
R305H
F
F
1/4W
1/4W
R305E
1/4W
180KΩ
180KΩ
R305D
180KΩ
F
R305B
630V
0.33μF
C303
1/4W
1/4W
25V
C308
R305C
100μF
R305A
- +
F
180KΩ
F
180KΩ
13
16
14
22
21
P
P
5V
N
N
N15N
VTH
11
10
RTH
12
9
25V
C307
CSC
0.1μF
8
CFOD
L
7
24
VFO
6
25V
C306
5
0.033μF
IGBT
DRIVER
COM
4 3
COM
2
VCC
C305
0.1μF
L1
TL1 TL2
1
NR
20
- +
PFCM301
PR
NR
25
19
15V
S
NR
R
NR
25V
C304
26
27
DB301
AC1
100μF
18
17
F
1/4W
R301D
R301B
180KΩ
1/4W
180KΩ
R301A
F
AC2
(PFCM PWB)
F
5V
180KΩ
D302
1/4W
R320
R305G
F
180KΩ
5V
0.1μF
C314
6.8kΩ
R318
50V
C313
1000pF
1KΩ
R311
10mΩ
R309
R314
C310 100pF
F
180KΩ
1/4W
5V
F
1/4W
R301C
180KΩ
F
R301H
R301F
180KΩ
1/4W
R301E
R301G
180KΩ
F W4/1
TERMINAL BOARD
2KΩ
R307
1.1KΩ
R308
F
15KΩ
R322
1μF
10V
C317
F
R321
15KΩ
F
0.1μF
C316
15KΩ
C315
0.1μF
6
5
-
+
1MΩ
IC301/B
R319
7
Q301
R317
1KΩ
R31010mΩ
1KΩ
R315
R316
1KΩ
5V
3
2
100pF
C312
-
+
8 4
15KΩ
1
C311
0.1μF
IC301/A
R313
13KΩ
R312
2KΩ
D301
F
C309
0.1μF
180KΩ
1/4W
F
F
R303
1KΩ
R304
2KΩ
1/4W
180KΩ
F
T11
275V
C5
C4
275V
510KΩR11/4W
1/4W
510KΩ
C3
1μF
275V
L4
C2
1μF
275V
L3
C1
275V
R4
1MΩ
1/2W
(FILTER PWB)
BT21
T21
L1
34
35
36
CIN
VSC
CFO
P
IPM/A QM1 (PS21A79)
250V
20A
FU5
BT11
T10
2.2μF
2.2μF
R2
C12C
C14B
1μF
FU1
T20
R233
24
25
40
19
630V
0.1μF
C14
R128
~R217
R127
R210
1/4W 82KΩF×8
×3
C11 C9
750uF
420V
C8
BT12
1
2
7
8
345
6
9
CN301
[PNI]
5V
15V
C97
50V
10KΩ
0.01μF
R147
C79
+
220μ
PTC1
MRY1/B
F
R91
1KΩ
R90
6.49KΩ
D2
BT6
T6
F
KΩ
R89
1
1/4W
CT1
0V
T14
T13
BT14
FU2
L5
250V
4700pF
250V
C14C
0.01μF
C13C
250V
250V
0.01μF
C11C
4700pF
250V
250V
C13B
0.01μF
4700pF
250V
250V
C11B
C12B
4700pF
0.01μF
1MΩ
1/2W
R3
RY3/B
RY3/A
1
CN14
NR1
SA1
510V
250V
20A
L6
BT20
T4
BT4
L2
FUSE
TEMP
102?
ZD3
F
F
1/4W
R50
1.8KΩ
KΩ
15V
62
R262
R261
,R254
C138
50V
C122
0.01μF
,R240~244
2W 140mΩF ×7
R49
-
+
6
5
7
5V
IC11/B
5.1KΩ
1/4W
R260
10KΩ
C72
50V
0.022μF
F
15.4KΩ F
15.4KΩ
5V
1
2
345
BCN13
[BOARD IN]
R106
Q6
3.3KΩ
BT15
T15
10V F
5V
3
4
PC3
1
2
0V
D13
1/2W
R235
150KΩ
R238
1/4W
39KΩ
R234
1/2W
D15
150KΩ
C301
50V
0.01μF
R44
10KΩ
BT13
0.1μF
25V
C300
250V
3.15A NR2
510V
R43
10KΩ
100Ω
R180
1W
RY1/B
C129
5V
275VAC
0.033μF
2
1
1
3
CN2
CN4
[VH]
[PASK]
TEMP FUSE)
(TERMINAL BOARD
(4 WAY VALVE)
[PNI]
2
BT22
BT23
T23
T22
L1L1
A
B
F
R24
12V
R25
R26
10KΩ
25V
C21
25V
C26
0.1μF
2
IC4
C25
25V
0.1μF
+
35V
150μF
D7
13
S8VDD S
IC2
F
2.2KΩ
50V
1000pF
0V
0.1μF
R23
470Ω
R21
2.2KΩ
IC3
R82
R88
22KΩ
10KΩ
1/4W
+
+
C20
35V
C24
D12
680μF
25V
11
50V
C18
1μF
C17
1
FB
2
CL
3
VCC4D
C16
C15
50V
R16 F
261KΩ
2200pF
5V
(PRESSURE SWITCH B)
[PNISK]
R15
12345
6
470Ω
150μF
9
23
PC6
4 1
50V
2200pF
- +
R14
15KΩ
50V
2.2μF
D4
1
2
CN15B
[VH]
R259
10KΩ
789
10
CN11
5V
R96A
ΩK2.2 C69R
ΩK2.2 B69R
ΩK2.2 D69R
2.2KΩ
10KΩ
10KΩ
10KΩ
R54
R55 10KΩ
R56
R57
R258
10KΩ
50V
C137
0.01μF
0V
CN-1
2
134
5V
+
C98
25V
4.7μF
JP7
JP92
Q
R255
789
6
OSC1
DD
50V
0V
C83
1000pF
0.01μF
50V
C82
R105
22KΩ
50V
C81
0.01μF
D17
1/2W
R237
150KΩ
R236
D16
1/2W
150KΩ
0.1μF
25V
C101
10KΩ
R104
10V
C61
0V
100μF
+
5V
FB3
25V
C60
0.1μF
(FAN MOTOR)
L2L2
5V
BC
E
Q4
RN1405(T5L,F,T)
BC
15V
E
Q3
50V
0.01μF
C102
RN2402(T5L,F,T)
R101
10KΩ
R109
10KΩ
10V
C100
47μF
R103
3.3kΩ
R100
5V
6.8kΩ
R245
FU6
3.3kΩ
15V
630V
C99
0.1μF
5
8
123
4
CN3
[XNISK]
2
C
2
L1 L1
D
0.1μF
25V
C124
10MHz
5V
+
10V
C123
100μF
C33
50V
4.7μF
100KΩ
R80
C32
25V
0.1μF
R79
12
100Ω
3
IC5
R78
270Ω
25V
C31
R77
270Ω
0.1μF
R
10KΩ
10KΩ
10KΩ
250V
2A
R97D
R97A
R97C
R97B
1
678910
234
5
CN8M
TH7
TH6
TH8
TH9
(THERMISTOR M)
(Suction UnitD)
(Suction UnitA)
(Suction UnitB)
(Suction UnitC)
L2 L2
IPM/B
QM1(PS21A79)
7
1
VP
UP
VP19VVFB
VUFS
VP1
VUFB
VVFS12VP1
3
4
6
10
50V
C55
0.1uF C70
50V
0.1uF
29VN28
13
27
26
FO
UN
WP
WN
VNC22VPC
VWFB
VWFS
VN1
VOT
21
14
15
16
18
23
C71
50V
0.1uF
(DISPLAY)
0.1uF
C49
50V
0.1uF
D8
C50
33Ω
1/4W
1/4W
33Ω
10KΩ
R263
25V
C135
R51
+
R162
R48
R52
R53
R47
R161
33Ω
1/4W
33Ω
1/4W
D4
D11
Z
15V
1000pF
~C59
50V
C56
5V
C30
+
100μF
25V
C93
PS0 26
PP4 16
PP5 17
PQ1 21
PQ2 22
PQ3 23
PQ4 24
PQ0 20
PQ5 25
VSS 18
VCC 19
PS1 27 PS2 28 PS3
29
PS4 30 PS5 31
VCC 32 VCC 33
VSS 34
C 35
PR0 36 PR1 37 PR2 38 PR3 39 PR4 40 PR5 41 MD2 42 MD1 43
MD0 44 X0 45 X1 46
VSS 47
INITX 48 PA2 49 VSS 50
06 0DP
95 7CP
85 6CP
75 5CP
65 4CP
55 3CP
45 2CP
35 1CP
25 0CP
15 CCV
C54A,C54B,C54C,C54D
50V 0.01uF
C54D
C54C
C54B
C54A
0V
10KΩ
R98A
R98B
R98C
6.8KΩ F
R98A,R98B,R98C,R98D
R98D
[XNISK]
0.1uF
C51
50V
C53
50V
25V
25V
100μF
100μF
50V
C136
R134
24V
10V
0.1μF
I
HH
PP1 13
PP2 14
PP3 15
36 2HRVA
26 01CCVA
16 1DP
C126
5V
C125
25V
C52
100μF
C133
100μF
D10
D9
50V
50V
0.1uF C44
C40
C43 50V
1000pF
C41 50V
1000pF
1000pF
100Ω
100Ω
R137
R135
100Ω
100Ω
R136
5V
C77
10KΩ
R75
R73
1KΩ
5V
P86 2
P90 4
P91 5
P87 3
PF0 11
PP0 12
PM0 7
PM2 9
PM1 8
PM3 10
NMIX 6
IC1
17 6BP
47 1AP
37 0AP
27 7BP
07 5BP
46 01SSVA
96 4BP
86 3BP
76 2BP
56 0BP
66 1BP
50V
C103
50V
C106
0.01μF
0.01μF
1KΩ
R107
10KΩ
R102
C107
50V
0.01μF
25V
C104
0.1μF
1KΩ
R108
5V
0.1μF
25V
+
10V
R123
100μF
15V
10KΩ F
10KΩ
10KΩ
10KΩ
R66
10KΩ
R65
R64
R63
123
45678
CN8A
TH4
TH3
TH2
TH1
)
(THERMISTOR A)
(Suction)
ut door Temp)
(Compressor)
(O
(Heat Exchange
1000pF
R132
VCC 1
57 SSV
IC9/B
R120
9
100Ω
25V
001 SSV 99 58P 89 48P 79 38P 69 28P 59 18P 49 08P 39 7JP 29 6JP 19 5JP 09 4JP 98 3JP 88 2JP 78 1JP 68 0JP 58 2HP 48 1HP 38 0HP 28 5GP 18 4GP 08 3GP 97 2GP 87 1GP 77 0GP 67 CCV
5V
D26
F
2KΩ
50V
0.1μF
C74
5V
C128
1
-2+
R143
0V
R62
[XNISK]
C42
1000pF
R133
100Ω
50V
0.01μF
C94
10V
+
C95
25V
10V
+
100μF
50V
C90
R124
100Ω
25V
C89
4 8
3
F
2KΩ
5V
Z
C68
C69
10KΩ
R71
R70
R68 R61
0V
0.1μF
25V
C48
5V
50V
C134
1000pF
100μF
0.1μF
DD
25V
JP94
C127
0.1μF
F
F output
1000pF
0V
0.1μF
F
20KΩ
R151
0V
F
R150
20KΩ
C64
C66 C67
50V 0.01uF
C64,C66,C67,C68,C69
0V
R69
6.8KΩ F
R61,R68,R69,R70,R71
10V
C47
+
R45
10KΩ
1KΩ
R46
R76
R256
F
F
15V
F
R248
10KΩ
3.9KΩ
R249
R247
1.2KΩ
0V
F
50V
0.01μF
C131
3
2
10KΩ
R250
50V
-
+
C132
IC11/A
8 4
0.01μF
1
15V
D27
50V
C130
0.01μF
PNP
Q6D
EC
B
Q5D
1k
R92D
10KΩ
R93D
2.2k
CEB
1/4W
100μF
0.01μF
50V
C45
50V
C46
1000pF
1KΩ
1KΩ
5V
PC1D
3.3KΩ
R30D
D18D
1/4W
PNP
Q6C
EC
B
Q5C
R92C
R94C R94D
1k
10KΩ
1/4W
CEB
R93C
2.2k
1/4W
PNP
Q6B
EC
B
Q5B
R92B
R94B
10KΩ
R93B
1/4W
2.2k
CEB
W4/1 k1
PNP
Q6A
EC
B
Q5AE
R92A
R94A
1k
10KΩ
1/4W
BC
12V
3 2 1
C37D
4.7KΩ
R35D
4
3
2
1
25V
C38D
250V
C39D
2.2k
JP93
R93A
1/4W
1
2
SWITCH A 12V)
(PRESSURE
CN15A
[VH]
FB2
CN-2
5V
5V
R155
4.7KΩ
F
50V
0V
1000pF
R36D
1.8KΩ 5V
R34D
56KΩ
1
2
PC2D
PC1C
4
3
3.3KΩ
R30C
R33D
0.1μF
R32D
D18C
2W 1.0KJ ×3
R31D
4700pF
0V
8
1KΩ
R153
1
2
1000pF
50V
1
PC2C
4
R33C
0.1μF
R32C
R31C
250V
4700pF
913
CN6
[VH]
710 6 5 4 3 2 116
69578
R
Q
[PH]
F
0V
1.8KΩ
R36C
5V
R34C
56KΩ
2
PC1B
3
R30B
2W 1.0KJ ×3
5
7
9
11 12 13 14 15
IC7
ULN2004L-D16-T
BCN14
1KΩ
R99 R257
1KΩ
F
1000pF
0V
50V
C37B
4.7KΩ R36B
R35B
R34B
56KΩ
1
2
4
3
PC2B
1
2
4
3
3.3KΩ R33B
25V
0.1μF
C38B
R32B
D18B
2W 1.0KJ ×3
R31B
C39B
250V
4700pF
HH
I
[PH]
CND
134
2
1KΩ
R152
4.7KΩ
R154
4
3
CNM
C37C
4.7KΩ
R35C
4
3
1
2
25V
C38C
C39C
(SERIAL)
SK][X
CN12D
[XNI
6 5 4
D22D
3
D23D
2
D24D
1
D25D
CN12C
[XNISK]
6 5 4
D22C
3
D23C
2
D24C
1
D25C
CN12B
[XNISK]
6 5 4
D22B
3
D23B D24B
2 1
D25B
NISK]
RY1/A
MRY1/A
CN12A
6 5 4
D22A
3
D23A
2
D24A
1
D25A
1
2
[BOARD IN]
(EXPANSION VALVE)
F
0V
50V
1000pF
C37A
4.7KΩ
1.8KΩ
1.8KΩ
R36A
5V
R35A
R34A
56KΩ
3
4
1
2
PC1A
PC2A
1
2
4
3
R30A
3.3KΩ R33AR31A
25V
C38A
0.1μF
R32A
D18A
2W 1.0KJ ×3
250V
C39A
4700pF
2
2
11
AE-X4M30PU
EXPLANATION OF CIRCUIT AND OPERATION
BLOCK DIAGRAM
CPU
2A
Power supply circuit
CPU oscillator circuit
DC over voltage detection circuit Expansion valve A drive circuit Expansion valve B drive circuit Expansion valve C drive circuit
Expersion valve D drive circuit
4-way valve relay drive circuit
Outdoor fan motor drive circuit
Power transistor module drive circuit
Serial I/O circuit
CPU reset circuit DC overcurrent detection circuit /
Power transistor module overheat
Fuse
Smoothing circuit
PFCM module
DC power supply circuit
Expansion valve A Expansion valve B Expansion valve C Expansion valve D
4-way valve
Outdoor fan motor
Power transistor module
Compressor
Filter circuit
3.15 A Fuse
2 A
Fuse
20 A
Fuse
20 A
Fuse
AC power
Unit - unit wiring (AC power and serial signals)
AC overcurrent detection circuit Compressor thermo circuit
Heat exchanger pipe thermo circuit Outdoor temp. thermo. circuit Outdoor temperature thermistor (GN)
Suction pipe thermo circuit Unit A thermo. circuit
Unit B thermo. circuit Unit C thermo. circuit Thermistor unit C (BN) Unit D thermo. circuit Thermistor unit D (YL) LED drive circuit DIP SW1 DIP SW2 Pump down switch circuit Wire check switch circuit
Position detection circuit
Current transformer Compressor thermistor (RED)
Heat exchanger pipe thermistor (OR)
Suction pipe thermistor (BK) CN8A Thermistor unit A (BL)
Thermistor unit B (WT)
LED
Compressor
Suction thermistor CN8M
CN8A CN8A
CN8A
12
AE-X4M30PU
FUNCTIONS
1. FREQUENCY CONTROL
1) AC current peak control
Cooling mode Heating mode
17.6A 18.4A
2) Prevention control of outdoor heat exchanger overheating If the temperature of the outdoor heat exchanger exceeds the overheating prevention line 1or 2 during cooling, the operating
frequency is lowered by approximately 5 to 15Hz. After that, the frequency is lowered approximately 5Hz once every 60 seconds or approximately 15Hz once every 120 seconds. If the frequency is lowered to minimum frequency without the temperature of the outdoor heat exchanger decreasing and this condition lasts for 1 minute, the compressor will be stopped.
Overheating Prevention line 1 129.2°F (54°C) Lower 5Hz once every 60 seconds Overheating Prevention line 2 134.6°F (57°C) Lower 15Hz once every 120 seconds
3) Prevention control of compressor overheating If the temperature of the compressor exceeds approximately 226.4°F (108°C), the operating frequency is lowered
approximately 5Hz. After that, the frequency is lowered approximately 5Hz once every 60 seconds. When the compressor temperature drops below approximately 226.4°F (108°C), the frequency is raised approximately 5Hz once every 60 seconds, and normal operation is restored. If the frequency is lowered to minimum frequency without the temperature of the compressor decreasing, and this condition lasts for 1 minute, the compressor will be stopped.
4) Prevention control of indoor heat exchanger overheating Two minutes after room several decrease If the temperature of any of indoor heat exchangers exceeds the overheating prevention
line 1 or 2 during heating, the operating frequency is lowered to minimum frequency. When the temperature of all of indoor heat exchangers go below [the overheating prevention line 1 -45.5 60 seconds, and normal operation is restored. If the condition that the frequency is minimum lasts for 2 minutes, the compressor will be stopped.
<When normal >
If the temperature of any of indoor heat exchangers exceeds the over­heating prevention line 1 or 2 during heating, the operating frequency is lowered by approximately 5 to 15Hz. After that, the frequency is lowered approximately 5Hz once every 60 seconds or approxi­mately 15Hz once every 90 seconds. When the temperature of all of indoor heat exchangers go below [the overheating prevention line 1
-45.5
°
F(-7.5
°C)], the frequency is raised by approximately 5Hz once every 60 seconds, and normal operation is restored. If the condition that the frequency is minimum lasts for 2 minutes, the compressor will be stopped.
2. OVER CURRENT PROTECTION
DC over current detection, AC over current detection To protect against over current due to sudden change in load, the
compressor is stopped if 25A DC is exceeded in the DC section. If the set value of AC current is exceeded in the AC section, the compressor is stopped. 90 seconds after the compressor has been stopped, another starting try will be made. Three retries are allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until the indoor operation is stopped. DC over current is detected by the power module. AC over current is detected by CT1, on the outdoor PWB.
Cooling mode Heating mode
18A 18A
°
F(-7.5
°C)]
, the frequency is raised by approximately 5Hz once every
Overheating
131ºF (55°C)
143.6ºFº (62°C)
125.6ºF (52°C)
116.6ºF (47°C)
140.0ºF (60°C)
111.2ºF (44°C)
134.6ºF (57°C)
Overheating prevention line 1
900
138.2ºF (59°C)
When ON
(When OFF)
2200 5800 7200
prevention line 2
123.8ºF (51°C)
134.6ºF (57°C)
118.4ºF (48°C)
129.2ºF (54°C)
3. COMPRESSOR PROTECTION CONTROL
If the temperature of the compressor exceeds 235.4°F (113°C), the compressor is stopped. In this case, the outdoor fan is
not stopped until the temperature of compressor drops below 210.2°F (99°C). In 90 seconds after the compressor is stopped, if the temperature is below 194°F (90°C), another starting try will be made. Three retries are allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until the indoor operation is stopped.
4. POWER TRANSISTOR MODULE PROTECTION
If the temperature of the chips in the power transistor module exceeds 212°F (100°C), the compressor is stopped. In this
case, the outdoor fan is not stopped until the temperature of power module drops below 185°F (85°C). In 90 seconds after the compressor is stopped, if the temperature is below 185°F (85°C), another starting try will be made. Three retries are allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until the indoor operation is
stopped.
13
Loading...
+ 29 hidden pages