In the interests of user-safety (Required by safety regulations in some countries)
the set should be restored to its original condition and only parts identical to those
specied should be used
AE-X4M30PU
CONTENTS
SPECIFICATION
SPECIFICATION ---------------------------------------------------------------------------------------------------------- 2
EXTERNAL DIMENSION ------------------------------------------------------------------------------------------------4
CAPACITY TABLE --------------------------------------------------------------------------------------------------------5
ELECTRICAL PARTS ----------------------------------------------------------------------------------------------------8
CYCLE PARTS -------------------------------------------------------------------------------------------------------------8
WIRING DIAGRAMS ----------------------------------------------------------------------------------------------------- 8
SELF-DIAGNOSIS FUNCTION --------------------------------------------------------------------------------------16
PROTECTIVE FUNCTIONS AND OPERATIONS --------------------------------------------------------------25
REFRIGERATION CYCLE
DISASSEMBLING PROCEDURE
PROCEDURE ------------------------------------------------------------------------------------------------------------29
Position of the thermistors. --------------------------------------------------------------------------------------------32
How to disassemble the control box assembly -------------------------------------------------------------------33
The voltage is high at C8, C9, C11(electrolytic capacitors) on outdoor unit. For maintenance discharge at C8, C9, C11 to prevent electric shock,
in case that FUSE5(protector) has been fused, the voltage is kept high at C8, C9, C11.
BL
OR
RD
CN6
(UNIT D)
L1L1
L2L2
(UNIT B)
L1L1
L2L2
BK
VT
BL
BN
BK
CN2
BK
VT
The 4 LEDs of the display board will all flash synchronously. For patterns No.1, No.2
and No.4, only the LED corresponding with the abnormal unit will flash in the patterns
above, and the LED for the normal unit will flash in the slow flashing cycle.
BL
BN
OR
RD
G/Y
BL
L1
L2
BN
BL
BN
G/Y
BL
BN
T23
T22
T21
T20
CE011
EXV.
UNIT A
CN12A
20A
250V
EXV.
UNIT B
CN12B
C1
RY3
C2
L3
EXV.
UNIT C
CN12C
1
2
PRESSURE
SWITCH
4WAY
VALVE
FILTER BOARD
C3
L4
EXV.
UNIT D
CN12D
The microcomputer’s GND line which
control the thermistor,etc. share the
same line of 330V line. This circuit is
non-insulation type. Do not touch
CN15B
the control circuit components as it
may result in electrical shock hazard.
Do not earth osilloscope etc. during
measurement, as it may result in
damage.
CN4
RY1
NR2
T11
C4
C5
L5
T10
T13
BL
T14
BN
UNIT D
TH9
YL
CN8M
FUSE2
250V
3.15A
CT1
UNIT C
TH8
BN
PTC1
MRY1
TH7
WT
UNIT B
UNIT A
TH6
BL
9
BCN13
CN301
AC1
DB301
GY
+
-
BK
T15
AC2
PFC MODULE BOARD
BK
CN8A
LED1A
LED1B
LED1C
LED1D
GN
DSW1
1
2
OFF
PUMP DOWN
WIRE CHECK
TL1
PFCM
301
BK: BLACK
BL: BLUE
BN: BROWN
LED pattern
No.
RD
OR
CN11
BCN11
ON
SW1
SW2
Example: No.3 Overheat error (Compressor, Power module)
FUSE3
2A
C9 C11
+
250V
FUSE6
+
L1
TL2
TPF
TNF
YL
BL
BT11
C8
+
BT12
OR: ORANGE
GY: GRAY
RD: RED
GN: GREEN
WT: WHITE
YL: YELLOW
Abnormal comments
Normal
Abnormal signal line
Short circuit of the thermistor
Overheat error (Compressor, Power module)
Pressure switch error
Open circuit of the thermistor
Power module(IPM) abnormality
Abnormal AC current
Abnormal wire check
Cycle temperature error
EEPROM error
Rotation error of the fan motor
Thermal fuse error of terminal board
Compressor rotation error
Power factor (PFC)module error
or clock signal error
3
4
5
8
2A
250V
FUSE5
20A
250V
C14
N
G(/Y): GREEN/YELLOW
VT: VIOLET
DC FAN MOTOR
CN3
2
1
RD
U
T7
WT
V
T8
V
W
T9
OR
IPM
U
W
8
AE-X4M30PU
from Terminal Board
Power Supply (Black)
from MAin PWB BT6 (Blue)
from Exporsion Valve A
from Exporsion Valve B
from Exporsion Valve C
from Exporsion Valve D
from Thermistor
Comp. Temp.
Heat Exchange T emp.
Outdoor Temp/
Suction
from Suction Thermistor
from Fan Motor
from Compressor (U)(Red)
from Compressor (V)(White)
from Compressor (W)(Orange)
to Filter PWB CN14
(THERMAL FUSE)
CN2
2
6
(VALVE A)
1
6
(VALVE B)
1
6
(VALVE C)
1
6
(VALVE D)
1
9
(THERMISTOR A)
1
1
(DC FAN MOTOR)
CN3
8
12V
IC9
Q6AQ6BQ6C
CN12A
C
E8B
D22A
D23A
D24A
D25A
CN12BCN12C
C
B
E
D22B
D23B
D24B
D25B
C
B
E
D22C
D23C
D24C
D25C
Q6D
E
C
B
CN12D
D22D
D23D
D24D
D25D
10
CN8M
CN8A
1
○
R104
R245
C100
R109
R103
R100
5V
C24
0V
C23
D7
D12
C20
C26
IC4
15V
C25
D6
C19
D26
C89
JP26
JP24
JP23
(THERMISTOR M)
C48
R101
JP25
R241
R240
R49
FB2
C54D
C54C
C54B
C54A
C47
1
C69
C68
C67
C66
C64
Q3
C99
(To CN14)
2
MRY_IN(BLUE)
MRY1
9
16
C123
FB3
C61
E
9
TR1
16
R242
BCN14
C124
C128
C45
C31
C125
C126
C103
C106
C107
C60
FU6
JP76
JP22
1
8
IC7
1
IC5
C32
C33
51
C90
75
4
CNM
(MONITOR)
9
(FLASH WRITER EEPROM)
FB1
E
Q4
250V/2A
C21
JP69
R243
JP21
C127
from PFCM PWB
AC1 (Black)
PTC1
CN15A(12V)
1
JP93
10
CN11
MRY_OUT(BLACK)
R53
R52
R55
R51
R43
C300
C301
R44
OSC1
50
76
JP94
1
1
1
BCN13
(To CN301)
9
IC3
JP77
T9
(ORANGE)
R263
JP58
CN-2
R255
C98
8
1
JP92
26
C93
IC1
125
C95
100
5
CND
1
R76
R102
R107
R108
R73
R75
R17
C105
C27
C85
D14
JP66
JP78
T8
(WHITE)
R54
1
(DISPLAY)
C104
C102
C101
C77
C74
C94
R105
PC6
1
2
D5
0V-P
C84
JP73
JP65
(RED)
from Pressure
Switch
(PRESSURE SWITCH)
1
2
CN15B
2
R258
R259
C137
R96D
R96C
R96B
R96A
R31D
C59
C58
R57
R56
C57
C56
JP7
C30
C46
CN-1
PC2D
1
R106
C83
Q6
C82
2
3
4
1
PC3
R238
FU3
250V/2A
C15
43
D4
C16
4
IC2
5
JP70
T7
CN6
9
R32D
R33D
2
3
4
2
3
C81
D17
1
C18
C14
250V/20A
FU5
from Terminal Board
Unit D "2", Unit C "2", Unit B "2", Unit A "2", "L1"
B
D18C
14
PC1C
PC2B
1
D13
RY1
R31B
R33B
2
3
4
2
3
R147
C97
(BROWN)
BT13
FU2
N
A
(TERMINAL BOARD)
R31A
C39B
R32B
R33A
D18B
C38B
4
1
PC1B
PC2A
4
1
C37B
R35B
R91
R90
C79
CT1
T13
(BROWN)
(To F-T10)
250V/3.15A
R180
C11
3
2
T14
1
2
3
BT14
(BLUE)
(To F-T11)
R89
D2
(BLUE)
C39A
C37A
R35A
C38A
NR2
DIP
R32A
D18A
1
PC1A
4
(To MRYIN)
T6
(BLUE)
C129
C8
BT6
(BLUE)
1
CN4
3
from Display PWB
JBKZ
DSGY-
2
to PFCM PWB AC2 (Gray)
QPWBNA221JBZZ
to Filter PWB T10 (Brown)
JBKZ
to Main PWB MRY1 (Blue)
to Filter PWB T11 (Blue)
FH-IXA
from 4 way Valve
(4 WAY VALVE)
C
D
R31C
C39C
C39D
R32C
R33C
D18D
2
3
C38C
C38D
4
1
PC2C
PC1D
4
1
2
R35C
R35D
3
C37D
C37C
R236
BT15
(GRAY)
D16
(GRAY)
(To P-AC2)
T15
R237
R235
R234
D15
C17
C43 C44C42
C41
C40
D11
C134
34
R50
ZD3
R262
R249
R250
C138
R261
R260 R248
29
C135
R233
C53
C122
C136
○
C133
R247
D27
IC11
C131
C132
C130
C51
○
○
○
○
○
D10
○
○
○
○
○
D9
C52
40
(YELLOW)
(To PFC-TPF)
BT11
C55
C72
1
C49
○
○
○
○
C70
D8
C50
C71
C9
(BLUE)
(To PFC-TNF)
to PFCM PWB TNF (Blue)
BT12
to PFCM PWB TPF (Yellow)
C10
9
AE-X4M30PU
from Terminal Board AB (L1)
(Brown)
from Terminal Board
(L2) (Brown)
(FROM TERMINAL BOARD
(FROM TERMINAL BOARD
POWER SUPPLY L)
FU1
250V/20A
C1
from Control Box (Green/ Yellow)
from Terminal Board AB (L2)
(Blue)
T22
BT22
(BROWN)
INDOOR UNIT 1)
R4
BT20
(BROWN)
T20
L6
L3
(FROM TERMINAL BOARD
SA1
(GREEN/YELLOW)
T4
BT4
DSGY-
T23
(FROM TERMINAL BOARD
INDOOR UNIT N)
T21
POWER SUPPLY N)
NR1
DIP
JBKZ
from Terminal Board (L1)(Blue)
BT23
C13B
(BLUE)
C14B
BT21
(BLUE)
C2
RY3
R3
(FROM BCN14)
2
CN14
C11B
1
QPWBNA223JBZZ
C12B
C13C
from Main PWB (T14)(Blue)
C14C
(FROM T14)
L4
T10
(BROWN)
(FROM T13)
C12C
C11C
(BLUE)
2
R2
C3
C4
C5
R1
T11
from Main PWB (T13)(Brown)
L5
to Main PWB (CN11)
from Main PWB
BCN13
from Main PWB BT11 (Yellow)
from Main PWB BT12 (Blue)
from Main PWB
MRY1 OUT (Black)
from Main PWB T15 (Gray)
from PFC coil
from PFC coil
10
AE-X4M30PU
UNIT D
WIRE CHECK SW
UNIT B
UNIT A
UNIT C
PUMP DOWN SW
SW2
LED1D
LED1B
2: PRE HEAT SELECT
1: -15°C AUTO OFF SELECT
1
2
SW1
DSW1
LED1A
LED1C
1
23456
(DISPLAY PWB)
789
BCN11
[BOARD IN]
5V
C23
FB1
25V
0.1μF
F
10KΩ
15V
3
1
BAJ5CC0T
R22
22KΩ
C19
D6
2
16
1
TR1
8
5
C85
250V
4700pF
R17
300KΩ
C105
250V
4700pF
7
5
D5
C27
Fp022Vk1
Z
COMPRESSOR
T7
T9
T8
373839
VWU
NWNU NV
NOTE: All Resistance that is not indicated watt are 1/10W.
Suction pipe thermo circuit
Unit A thermo. circuit
Unit B thermo. circuit
Unit C thermo. circuitThermistor unit C (BN)
Unit D thermo. circuitThermistor unit D (YL)
LED drive circuit
DIP SW1
DIP SW2
Pump down switch circuit
Wire check switch circuit
Position detection circuit
Current transformer
Compressor thermistor (RED)
Heat exchanger pipe thermistor (OR)
Suction pipe thermistor (BK)CN8A
Thermistor unit A (BL)
Thermistor unit B (WT)
LED
Compressor
Suction thermistor
CN8M
CN8A
CN8A
CN8A
12
AE-X4M30PU
FUNCTIONS
1. FREQUENCY CONTROL
1) AC current peak control
Cooling modeHeating mode
17.6A18.4A
2) Prevention control of outdoor heat exchanger overheating
If the temperature of the outdoor heat exchanger exceeds the overheating prevention line 1or 2 during cooling, the operating
frequency is lowered by approximately 5 to 15Hz. After that, the frequency is lowered approximately 5Hz once every 60
seconds or approximately 15Hz once every 120 seconds. If the frequency is lowered to minimum frequency without the
temperature of the outdoor heat exchanger decreasing and this condition lasts for 1 minute, the compressor will be stopped.
Overheating Prevention line 1129.2°F (54°C)Lower 5Hz once every 60 seconds
Overheating Prevention line 2134.6°F (57°C)Lower 15Hz once every 120 seconds
3) Prevention control of compressor overheating
If the temperature of the compressor exceeds approximately 226.4°F (108°C), the operating frequency is lowered
approximately 5Hz. After that, the frequency is lowered approximately 5Hz once every 60 seconds. When the compressor
temperature drops below approximately 226.4°F (108°C), the frequency is raised approximately 5Hz once every 60 seconds,
and normal operation is restored. If the frequency is lowered to minimum frequency without the temperature of the compressor
decreasing, and this condition lasts for 1 minute, the compressor will be stopped.
4) Prevention control of indoor heat exchanger overheating
Two minutes after room several decrease If the temperature of any of indoor heat exchangers exceeds the overheating prevention
line 1 or 2 during heating, the operating frequency is lowered to minimum frequency. When the temperature of all of indoor heat
exchangers go below [the overheating prevention line 1 -45.5
60 seconds, and normal operation is restored. If the condition that the frequency is minimum lasts for 2 minutes, the compressor
will be stopped.
<When normal >
If the temperature of any of indoor heat exchangers exceeds the overheating prevention line 1 or 2 during heating, the operating frequency
is lowered by approximately 5 to 15Hz. After that, the frequency is
lowered approximately 5Hz once every 60 seconds or approximately 15Hz once every 90 seconds. When the temperature of all of
indoor heat exchangers go below [the overheating prevention line 1
-45.5
°
F(-7.5
°C)], the frequency is raised by approximately 5Hz once
every 60 seconds, and normal operation is restored. If the condition
that the frequency is minimum lasts for 2 minutes, the compressor will
be stopped.
2. OVER CURRENT PROTECTION
DC over current detection, AC over current detection To protect against over current due to sudden change in load, the
compressor is stopped if 25A DC is exceeded in the DC section. If the set value of AC current is exceeded in the AC section, the
compressor is stopped. 90 seconds after the compressor has been stopped, another starting try will be made. Three retries are
allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until
the indoor operation is stopped. DC over current is detected by the power module. AC over current is detected by CT1, on the
outdoor PWB.
Cooling mode Heating mode
18A18A
°
F(-7.5
°C)]
, the frequency is raised by approximately 5Hz once every
Overheating
131ºF (55°C)
143.6ºFº (62°C)
125.6ºF (52°C)
116.6ºF (47°C)
140.0ºF (60°C)
111.2ºF (44°C)
134.6ºF (57°C)
Overheating
prevention
line 1
900
138.2ºF (59°C)
When ON
(When OFF)
220058007200
prevention line 2
123.8ºF (51°C)
134.6ºF (57°C)
118.4ºF (48°C)
129.2ºF (54°C)
3. COMPRESSOR PROTECTION CONTROL
If the temperature of the compressor exceeds 235.4°F (113°C), the compressor is stopped. In this case, the outdoor fan is
not stopped until the temperature of compressor drops below 210.2°F (99°C). In 90 seconds after the compressor is stopped,
if the temperature is below 194°F (90°C), another starting try will be made. Three retries are allowed. On the fourth retry, a
complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until the indoor operation is
stopped.
4. POWER TRANSISTOR MODULE PROTECTION
If the temperature of the chips in the power transistor module exceeds 212°F (100°C), the compressor is stopped. In this
case, the outdoor fan is not stopped until the temperature of power module drops below 185°F (85°C). In 90 seconds after the
compressor is stopped, if the temperature is below 185°F (85°C), another starting try will be made. Three retries are allowed.
On the fourth retry, a complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until the
indoor operation is
stopped.
13
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