Sharp AY-X36RU, AE-X36RU Service Manual

AY-X36RU AE-X36RU
1
PRODUCT SPECIFICATION
----------------------------- 2
[1] SPECIFICATION
---------------------------------------- 2
[2] EXTERNAL DIMENSION
ELECTRIC CIRCUIT
----------------------------------------- 4
[1] WIRING DIAGRAM
------------------------------------- 4
[2] CONTROL UNIT PWB WRING
---------------------- 5
FUNCTION AND CONTROL
----------------------------- 6
[1] Remote Control Introduction
------------------------- 6
TROUBLESHOOTING
------------------------------------ 10
[1] Error Code List
----------------------------------------- 10
SERVICE MANUAL
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its
original condition and only parts identical to those specied should be used
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CONTENTS
[2] Troubleshooting for Main Malfunction ----------- 14 [3] Troubleshooting for Normal Malfunction
--------- 29
REFRIGERATION CYCLE
------------------------------ 31
[1] Refrigerant System Diagram
---------------------- 31
[2] PERFORMANCE CURVES
------------------------ 31
DISASSEMBLY PROCEDURE
------------------------ 33
[1] INDOOR UNIT
----------------------------------------- 33
[2] OUTDOOR UNIT
-------------------------------------- 36
S0402AYX6RCU/c
SPLIT TYPE AIR CONDITIONERS
INDOOR UNIT OUTDOOR UNIT
MODELS
AY-X36RU AE-X36RU
2
AY-X36RU AE-X36RU
PRODUCT SPECIFICATION
[1] SPECIFICATION
MODEL
ITEMS
INDOOR UNIT OUTDOOR UNIT
AY-X36RU AE-X36RU Rated cooling capacity (Min. - Max.) Btu/h 33600 ( 7400 - 36000 ) Rated heating capacity (Min. - Max.) Btu/h 34600 ( 15000 - 36000 ) Moisture removal (at cooling) pints/h 7.4 Electrical data Phase Single Rated frequency Hz 60 Rated voltage V 208/230 Rated current Cool A 17 (Min.-Max.) Heat A 16.5 Rated input Cool W 4100 ( 450 - 4300 ) (Min.-Max.) Heat W 3800 ( 560 - 4300 )
Compressor
Type Rotary Model TNB306FPGMC
Refrigerant system
Evaporator Aluminum Fin-copper tube type Condenser Aluminum Fin-copper tube type Control Expansion valve
Refrigerant
type R410A oz. ( g ) 91.7 ( 2600 )
Noise level (at cooling)
Turbo dB(A) 54
65
High 50 Low 44 Soft 38
Noise level (at heating)
Turbo dB(A) 54
65
High 50 Low 44 Soft 38
Fan system
Drive Direct drive
Air ow quantity
(at cooling)
Turbo CFM(m3/min) 736 ( 20.8 ) 2589(73.3) High 647 ( 18.3 ) Low 530 ( 15 ) Soft 412 ( 11.7 )
Air ow quantity
(at heating)
Turbo CFM(m3/min) 736 ( 20.8 ) 2589(73.3) High 647 ( 18.3 ) Low 530 ( 15 ) Soft 412 ( 11.7 )
Fan Cross ow fan Propeller fan
Connections
Refrigerant coupling Flare type Refrigerant tube size (Gas line ) inch (mm) 5/8 (16)
Refrigerant tube size (Liquid line ) inch (mm) 1/4 ( 6.35 )
Maximum length ft ( m ) 98.4 ( 30 ) Maximum charge-less length ft ( m ) 24.6 ( 7.5 ) Maximum height difference
ft ( m ) 32.8 ( 10 ) Additional charge oz./ft ( g/m ) 0.5 ( 50 ) Drain pipe O.D. inch (mm) 5/8 (16 )
Others
Safety device
Compressor: Thermal protector
Pressure switch
Fuse, Micro computer control
Air llters Polypropylene net (Washable)
Net dimensions
Width / Height / Depth
inch
(mm)
53-1/7 / 12-5/6 / 10
( 1350 / 326 / 253 )
38-4/7 / 31-1/9 / 16-4/5
( 980 / 790 / 427 )
Net weight lb. (kg) 41.9 ( 19 ) 161 ( 73 )
NOTE: Test conditions are based on AHRI 210/240. ( Refrigerant piping length : 25ft [7.6m] )
* : Voltage is 230V
AY-X36RU AE-X36RU
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[2] EXTERNAL DIMENSION
Indoor Unit
12.8 (326)
10.0 (253)
3.64 (92.5)
2.2 (56)
3.64 (92.5)
6.7 (170)
53.1 (1350)
Unit: inch (mm)
Thickness: 0.9 (22.5) Thickness: 0.93 (23.5)
Outdoor Unit
14.6 (371)
36 (914.1)
24 (609.6)
15.7 (398.8)
31.1 (790)
38.6 (980)
16.7 (424.2)
Unit: inch (mm)
4
AY-X36RU AE-X36RU
ELECTRIC CIRCUIT
[1] WIRING DIAGRAM
Instruction
Symbol Symbol Color or Name Symbol Symbol Color or Name
WH White BN Brown
YE Yellow BU Blue
RD Red BK Black
YEGN Yellow/Green OG Orange
VT Violet CAP Jumper cap
GN Green COMP Compressor
NOTE: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.
Indoor Unit
Please don't touch any electronic component or terminal when the machine
is running,stopping or
has been powered off for
less than 3 minutes to
prevent electric shock !
Outdoor Unit
Please don't touch any electronic component or terminal when the machine is running , stopping or has been powered off for less than 30 minutes to prevent the risk of electric shock !
NOTE: Motor ground only applies to the
iron shell motor.
AY-X36RU AE-X36RU
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[2] CONTROL UNIT PWB WRING
INDOOR
1
17
16
15
14
13
12
11
10
98
76543
2
1 Interface of fan motor 2 Interface of communication 3 Power supply neutral wire 4 Fuse 5 Power supply live wire 6 Interface of live wire for health function 7 Interface of wired controller 8 Interface of BMS
9 Auto button 10 Jumper cap 11 Interface of up and down swing terminal 12 Interface of left and right swing terminal 13 Ambient temperature sensor interface 14 Indoor tube temperature sensor interface 15 Interface of display 16 Fuse 17 High-frequency terminal
OUTDOOR
3
2
1
4 5 6 7 8
9
10
11
12
13
14 15
16
1 Interface of reactor 1 10 Interface of outdoor fan
2 Interface of reactor 2 11 Electric heater band of chassis HEAT2-L 3 U, V, W three-phase interface of compressor 12 Electric heater band of compressor HEAT1-L 4 Overload protection terminal of compressor OVC-COMP
13
Interface of neutral wire for compressor electric heating and chassis electric heating
5 Terminal of temperature sensor CN2 6 High pressure protection terminal HPP 14 Interface of live wire 7 Electric expansion valve terminal EV 15 Interface of neutral wire 8 Interface of indoor unit and outdoor unit communication 16 Interface of ground wire 9 Interfacel of 4-way valve 17 Interface of reactor1 and reactor2
6
AY-X36RU AE-X36RU
FUNCTION AND CONTROL
[1] Remote Control Introduction
Buttons on the Remote Control
2
4
7
9
11
12
1 ON/OFF Button
2 MODE Button
3 FAN Button
4 SWING Button
5 TURBO FAN Button
6
/ Button
7 SLEEP Button
8 TEMP Button
9 COMFORT Button
10 DISPLAY Button
11 CLOCK Button
12 TIMER ON/TIMER OFF Button
1
3
5 6
8
10
MODE FAN
TURBO
TEMP
DISPLAY
COMFORT
TIMERONTIMER
OFF
ON/OFF
SWING
SLEEP
CLOCK
Note:
● Once popower is connected, the air conditioner will give out a sound. Operation indictor “ “ is ON (red indicator). After that, the
air conditioner can be operated by using the remote controller.
● Under ON status, pressing the button on the remote controller, the signal icon “ “on the display of remote controller will blink once and the air conditioner will give out a “de” sound, which means the signal has been sent to the air conditioner.
● Under OFF status, set temperature and clock icon will be displayed on the display of remote controller (If timer on, timer off and
light functions are set, the corresponding icons will be displayed on the display of remote controller at the same time); Under ON status, the display will show the corresponding set function icons.
1. ON/OFF button
Press this button can turn on or turn off the air conditioner. After turning on the air conditioner, operation indicator " "on indoor
unit’s display is ON (green indicator), and indoor unit will give out a sound.
2. MODE button
Press this button to select your required operation mode.
● When selecting auto mode, air conditioner will operate automatically according to ex-factory setting. Set temperature can’t be
adjusted and will not be displayed as well. Press "FAN" button can adjust fan speed. Press "SWING" button can adjust fan blowing angle.
● After selecting cool mode, air conditioner will operate under cool mode. Cool indicator " "on indoor unit is ON. Press "▲" or " ▲" button to adjust set temperature. Press "FAN" button to adjust fan speed. Press "SWING" button to adjust fan blowing angle.
● When selecting dry mode, the air conditioner operates at low speed under dry mode. Dry indicator " " on indoor unit is ON.
Under dry mode, fan speed can’t be adjusted. Press "SWING" button to adjust fan blowing angle.
● When selecting fan mode, the air conditioner will only blow fan, no cooling and no heating. All indicators are OFF. Press "FAN"
button to adjust fan speed. Press "SWING" button to adjust fan blowing angle.
AY-X36RU AE-X36RU
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● When selecting heating mode, the air conditioner operates under heat mode. Heat indicator " " on indoor unit is ON. Press "▲" or "▼" button to adjust set temperature. Press "FAN" button to adjust fan speed. Press "SWING" button to adjust fan blowing
angle. (Cooling only unit won’t receive heating mode signal. If setting heat mode with remote controller, pressing ON/OFF button can’t start up the unit).
Note:
● To preven cold air after starting up in heating mode, indoor unit will delay 1~5 minutes to blow air (actual delay time is depend
on indoor ambient temperature).
● Set temperature range from remote controller: 16~30°C(61°F~86°F); Fan speed: auto, low speed, medium speed, high speed.
3. FAN button
Pressing this button can set fan speed circularly as: auto (AUTO), low ( ), medium ( ), high ( ).
Auto
Note:
● Under AUTO speed, air conditioner will select proper fan speed automatically.
● Fan speed under dry mode is low speed.
4. SWING button
Press this button can select up&down swing angle. Fan blow angle can be selected circularly as below:
(horizontal louvers stops at current position)
● When selecting " ", air conditioner is blowing fan automatically. Horizontal louver will automatically swing up & down at maximum angle.
● When selecting "
, , , ,
", air conditioner is blowing fan at xed position. Horizontal louver will stop at the xed
position.
● When selecting "
, ,
" , air conditioner is blowing fan automatically.
● Hold " "button above 2seconds to set your required swing angle. When reaching your required angle, release the button.
5. TURBO FAN button
Under COOL or HEAT mode, press this button to turn to quick COOL or quick HEAT mode. " " icon is displayed on remote
controller. Press this button again to exit TURBO FAN function and " " icon will disappear.
6. ▲/▼ button
● Press "▲" or "▼" button once increase or decrease set temperature 1°C(1~2°F). Holding "▲" or "▼" button, 2seconds later, set temperature on remote controller will change quickly. On releasing button after setting is nished, temperature indicator on
indoor unit will change accordingly. (Temperature can’t be adjusted under auto mode)
● When setting TIMER ON, TIMER OFF or CLOCK, press "▲" or "▼" button to adjust time. (Refer to CLOCK, TIMER ON, TIMER OFF buttons) When setting TIMER ON, TIMER OFF or CLOCK, press "▲" or "▼" button to adjust time. (Refer to CLOCK,
TIMER ON, TIMER OFF buttons)
7. SLEEP button
Under COOL or HEAT mode, press this button to start up SLEEP function. " " icon is displayed on remote controller. Press this
button again to cancel SLEEP function and " " icon will disappear.
8. TEMP button
By pressing this button, the indoor set temperature, indoor ambient temperature or outdoor ambient temperature is shown on the
indoor unit’s display. The setting on remote controller is selected circularly as below:
● When selecting " " or no display with remote controller, temperature indicator on indoor unit displays set temperature.
● When selecting " " with remote controller, temperature indicator on indoor unit displays indoor ambient temperature.
● When selecting " " with remote controller, temperature indicator on indoor unit displays outdoor ambient temperature.
Outdoor temperature display is not applicable for this unit. The temperature indicator displays indoor set temperature.
Note:
● It’s defaulted to display set temperature when turning on the unit.There is no display in the remote controller.
● Only for the models whose indoor unit has dual-8 display.
● When the selecting display of indoor or outdoor ambient temperature, indoor temperature indicator displays corresponding temperature and automatically turn to display set temperature after three or ve seconds.
8
AY-X36RU AE-X36RU
9. COMFORT button
Press this button to start COMFORT function and " " will be displayed on the remote controller. After this function is set, the
remote controller will send the detected ambient temperature to the controller and the unit will automatically adjust the indoor temperature according to the detected temperature. Press this button again to cancel COMFORT function and "
" will disappear.
● Please put the remote controller near user when this function is set. Do not put the remote controller near the object of high
temperature or low temperature in order to avoid detecting inaccurate ambient temperature.
10. DISPLAY Button
Press this button to turn off the display light on the indoor unit. " " icon on the remote controller disappears. Press this button
again to turn on the display light. " " icon is displayed.
11. CLOCK Button
Press this button to set the clock time. " " icon on the remote controller will blink. Press "▲" or "▼" button within 5seconds to set
the clock time. Each pressing of "▲" or "▼" button, clock time will increase or decrease 1 minute. If hold "▲" or "▼" button, 2seconds later, time will change quickly. Release this button when reaching your required time. Press "CLOCK" button to conrm
the time. " " icon stops blinking.
Note:
● Clock time adopts 24-hour mode.
● The interval between two operation can’t exceeds 5seconds. Otherwise, remote controller will quit setting status. Operation for
TIMER ON/TIMER OFF is the same.
12. TIMER ON / TIMER OFF button
● TIMER ON button
"TIMER ON" button can set the time for timer on. After pressing this button, " " icon disappears and the word "ON" on remote
controller blinks. Press "▲" or "▼"button to adjust TIMER ON setting. After each pressing "▲" or "▼" button, TIMER ON setting will increase or decrease 1min. Hold "▲" or "▼" button, 2seconds later, the time will change quickly until reaching your required time. Press "TIMER ON" to conrm it. The word "ON" will stop blinking. " " icon resumes displaying. Cancel TIMER ON: Under
the condition that TIMER ON is started up, press "TIMER ON" button to cancel it.
● TIMER OFF button
"TIMER OFF" button can set the time for timer off. After pressing this button," " icon disappears and the word "OFF" on
remote controller blinks. Press "▲" or "▼" button to adjust TIMER OFF setting. After each pressing "▲" or "▼" button, TIMER OFF setting will increase or decrease 1min. Hold "▲" or "▼" button, 2seconds later, the time will change quickly until reaching
your required time. Press "TIMER OFF" word "OFF" will stop blinking. "
" icon resumes displaying. Cancel TIMER OFF.
Under the condition that TIMER OFF is started up, press "TIMER OFF" button to cancel it.
Note:
● Under on and off status, you can set TIMER OFF or TIMER ON simultaneously.
● Before setting TIMER ON or TIMER OFF, please adjust the clock time.
● After starting up TIMER ON or TIMER OFF, set the constant circulating valid. After that, air conditioner will be turned on or
turned off according to setting time. ON/OFF button has no effect on setting. If you don’t need this function, please use remote controller to cancel it.
Function Buttons on the Remote Control
1. Energy-saving function (This function is not explained on the operation manual nor the catalogue)
Under cooling mode, press "TEMP" and "CLOCK" buttons simultaneously to start up or turn off the energy-saving function.
When the energy-saving function is started up, "SE" will be shown on remote controller, and air conditioner will adjust the set temperature automatically according to ex-factory setting to reach to the best energy-saving effect. Press "TEMP" and "CLOCK"buttons simultaneously again to exit energy-saving function.
Note:
● Under the energy-saving function, fan speed is defaulted at auto speed and it can’t be adjusted.
● Under the energy-saving function, set temperature can’t be adjusted. Press "TURBO" button and the remote controller won’t
send signal.
● Sleep function and energy-saving function can’t operate at the same time. If energy-saving function has been set under cooling
mode, press sleep button will cancel energy-saving function. If sleep function has been set under cooling mode, start up the energy-saving function will cancel sleep function.
2. 8°C (46°F) heating function (This function is not explained on the operation manual nor the catalogue)
Under heating mode, press "TEMP" and "CLOCK" buttons simultaneously to start up or turn off the 8°C heating function. When
this function is started up, " " and "8°C" will be shown on the remote controller, and the air conditioner keep the heating status at 8°C. Press "TEMP" and "CLOCK" buttons simultaneously again to exit 8°C heating function.
Note:
● Under the 8°C heating function, fan speed is defaulted at auto speed and it can’t be adjusted.
● Under the 8°C heating function, set temperature can’t be adjusted. Press "TURBO" button and the remote controller won’t send
signal.
● The sleep function and the 8°C heating function can’t operate at the same time. If 8°C heating function has been set under cooling mode, press sleep button will cancel 8°C heating function. If sleep function has been set under cooling mode, start up the 8°C heating function will cancel sleep function.
AY-X36RU AE-X36RU
9
● Under °F temperature display, the remote controller will display 46°F heating.
3. Lock function
Press "▲" and "▼" simultaneously to turn on or turn off lock function. When lock function is on, " " icon is displayed on remote
controller. If you operate the remote controller, the " " icon will blink three times without sending signal to the unit.
4. Temperature display switch over function
Under OFF status, press "▲" and "MODE" buttons simultaneously to switch temperature display between °C and °F.
Operation guide
1. Once power is connected, press "ON/OFF" button on remote controller to turn on the air conditioner.
2. Press "MODE" button to select your required mode: AUTO, COOL, DRY, FAN, HEAT.
3. Press "▲" or "▼" button to set your required temperature. (Temperature can’t be adjusted under auto mode).
4. Press "FAN" button to set your required fan speed: auto, low, medium and high speed.5. Press "SWING" button to select fan blowing angle.
Replacement of batteries in remote controller
1. Press the back side of remote controller marked with " ", as shown in the g, and then push out the cover of battery box along the arrow direction.
2. Replace two 7# (AAA 1.5V) dry batteries, and make sure the position of "+" polar and "-" polar are correct.
3. Reinstall the cover of the battery box.
Battery
Cover of battery box
Reinstall
Remove
Signal sender
Note:
● During operation, point the remote control signal sender at the receiving window of the indoor unit.
● The distance between signal sender and receiving window should be no more than 8m, and there should be no obstacles between
them.
● Signal may be interfered easily in the room where there is uorescent lamp or wireless telephone; remote controller should be close
to indoor unit during operation.
● Replace new batteries of the same model when replacement is required.
● When you don’t use remote controller for a long time, please take out the batteries.
● If the display on remote controller is fuzzy or there’s no display, please replace batteries.
10
AY-X36RU AE-X36RU
TROUBLESHOOTING
[1] Error Code List
NO.
Malfunction
Name
Display Method of Indoor Unit Display Method of Outdoor Unit
A/C status Possible Causes
Dual 8
Code
Display
Indicator Display (during blink-
ing, ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display status and during blinking, ON
0.5s and OFF 0.5s
Operation
Indicator
Cool
Indicator
Heating
Indicator
Yellow
Indicator
Red
Indicator
Green
Indicator
1
High pressure protection of system
E1
OFF 3s and blink once
During cooling and drying opera­tion, except indoor fan operates, all loads stop operation. During heat­ing operation, the complete unit stops.
Possible reasons:
1. Refrigerant was superabundant;
2. Poor heat exchange (including fifth blockage of heat exchanger and bad radiating environment ); Ambient temperature is too high.
2
Antifreezing protection
E2
OFF 3S and blink twice
OFF 1S and blink 3 times
During cooling and drying opera­tion, compressor and outdoor fan stop while indoor fan operates.
1. Poor air-return in indoor unit;
2. Fan speed is abnormal;
3. Evaporator is dirty.
3
In defect of refrigerant
F0
OFF 1S and blink 9 times
The Dual 8 Code Display will show F0 and the complete unit stops.
1. In defect of refrigerant;
2. Indoor evaporator temperature sensor works abnormally;
3. The unit has been plugged up somewhere.
4
High discharge temperature protection of compressor
E4
OFF 3S and blink 4 times
OFF 1S and blink 7 times
During cooling and drying opera­tion, compressor and outdoor fan stop while indoor fan operates. During heating operation, all loads stop.
Please refer to the malfunction analysis (discharge protection, over­load).
5
Over current protection
E5
OFF 3S and blink 5 times
OFF 1S and blink 5 times
During cooling and drying opera­tion, compressor and outdoor fan stop while indoor fan operates. During heating operation, all loads stop.
1. Supply voltage is unstable;
2. Supply voltage is too low and
load is too high;
3. Evaporator is dirty.
6
Communica­tion Malfunc­tion
E6
OFF 3S and blink 6 times
Always ON
During cooling operation, compres­sor stops while indoor fan motor operates. During heating operation, the complete unit stops.
Refer to the corresponding malfunc­tion analysis.
7
High tempera­ture resistant protection
E8
OFF 3S and blink 8 times
OFF 1S and blink 6 times
During cooling operation: compres­sor will stop while indoor fan will operate.
During heating operation, the com­plete unit stops.
Refer to the malfunction analysis (overload, high temperature resis­tant).
8
EEPROM mal­function
EE
OFF 3S and blink 15 times
OFF 1S and blink 11 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop
Replace outdoor control panel AP1
9
Limit/decrease frequency due to high temperature of module
EU
OFF 3S and blink 6 times
OFF 3S and blink 6 times
All loads operate normally, while operation frequency for compres­sor is decreased
Discharging after the complete unit is de-energized for 20mins, check whether the thermal grease on IPM Module of outdoor control panel AP1 is sufficient and ahether the radiator is inserted tightly. If its no use, please replace control panel AP1
.
10
Malfunction protection of jumper cap
C5
OFF 3S and blink 15 times
Wireless remote receiver and but­ton are effective, but can not dis­pose the related command
1. No jumper cap insert on main board.
2. Incorrect insert of jumper cap.
3. Jumper cap damaged.
4. Abnormal detecting circuit of main board.
11
Gathering refrigerant
Fo
OFF 3S and blink 1 times
OFF 3S and blink 1 times
OFF 1S and blink 17 times
When the outdoor unit receive sig­nal of Gathering refrigerant
,the system will be forced to run under cooling mode for gathering refrigerant
Nominal cooling mode
12
Indoor ambient temperature sensor is open/ short circuited
F1
OFF 3S and blink once
During cooling and drying opera­tion, indoor unit operates while other loads will stop; during heating operation,
the complete unit will stop opera­tion.
1. Loosening or bad contact of indoor ambient temp. sensor and main board terminal.
2. Components in main board fell down leads short circuit.
3. Indoor ambient temp. sensor damaged.(check with sensor resistance value chart)
4. Main board damaged.
13
Indoor evapo­rator tempera­ture sensor is open/short circuited
F2
OFF 3S and blink twice
AC stops operation once reaches the setting temperature. Cooling, drying: internal fan motor stops operation while other loads stop operation; heating: AC stop opera­tion
1. Loosening or bad contact of Indoor evaporator temp. sensor and main board terminal.
2. Components on the main board fall down leads short circuit.
3. Indoor evaporator temp. sensor damaged.(Check temp. sensor value chart for testing)
4. Main board damaged.
AY-X36RU AE-X36RU
11
NO.
Malfunction
Name
Display Method of Indoor Unit Display Method of Outdoor Unit
A/C status Possible Causes
Dual 8
Code
Display
Indicator Display (during blink-
ing, ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON
0.5s and OFF 0.5s
Operation
Indicator
Cool
Indicator
Heating
Indicator
Yellow
Indicator
Red
Indicator
Green
Indicator
14
Outdoor ambi­ent tempera­ture sensor is open/short circuited
F3
OFF 3S and blink 3 times
OFF 1S and blink 6 times
During cooling and drying operat­ing, compressor stops while indoor fan operates; During heating oper­ation, the complete unit will stop operation
Outdoor temperature sensor hasn’t been connected well or is damaged. Please check it by referring to the resistance table for temperature sensor)
15
Outdoor condenser temperature sensor is open/ short circuited
F4
OFF 3S and blink 4 times
OFF 1S and blink 5 times
During cooling and drying opera­tion, compressor stops while indoor fan will operate; During heating operation, the complete unit will stop operation.
Outdoor temperature sensor has not been connected well or is dam­aged. Please check it by referring to the resistance table for temperature sensor)
16
Outdoor discharge temperature sensor is open/ short circuited
F5
OFF 3S and blink
5 times
OFF 1S and blink 7 times
During cooling and drying opera­tion, compressor will sop after operating for about 3 mins, while indoor fan will operate; During heating operation, the complete unit will stop after operating for about 3 mins.
1. Outdoor temperature sensor has not been connected well or is damaged. Please check it by referring to the resistance table for temperature sensor)
2. The head of temperature sensor has not been inserted into the copper tube
17
Limit/ decrease frequency due to overload
F6
OFF 3S and blink for 6 times
OFF 1S and blink 3 times
All loads operate normally, while operation frequency for compres­sor is decreased
Refer to the malfunction analysis (overload, high temperature resis­tant)
18
Decrease fre­quency due to overcurrent
F8
OFF 3S and blink 8 times
OFF 1S and blink once
All loads operate normally, while operation frequency for compres­sor is decreased
The input supply voltage is too low; System pressure is too high and overload
19
Decrease frequency due to high air dis­charge
F9
OFF 3S and blink 9 times
OFF 1S and blink twice
All loads operate normally, while operation frequency for compres­sor is decreased
Overload or temperature is too high; Malfunction of electric expansion valve (EKV)
20
Limit/ decrease frequency due to antifreezing
FH
OFF 3S and blink 2 times
OFF 3S and blink 2 times
OFF 1S and blink 4 times
All loads operate normally, while operation frequency for compres­sor is decreased
Poor air-return in indoor unit or fan speed is too low
21
Voltage for DC bus-bar is too high
PH
OFF 3S and blink 11 times
OFF 1S and blink 13 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop operation.
1. Measure the voltage of position L and N on wiring board (XT), if the voltage is higher than 265VAC, turn on the unit after the supply voltage is increased to the nor­mal range.
2. If the AC input is normal, mea­sure the voltage of electrolytic capacitor C on control panel (AP1), if its normal, there is mal­function for the circuit, please replace the control panel (AP1)
22
Voltage of DC bus-bar is too low
PL
OFF 3S and blink
21 times
OFF 1S and blink 12 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop
1. Measure the voltage of position L and N on wiring board (XT), if the voltage is higher than 150VAC, turn on the unit after the supply voltage is increased to the nor­mal range.
2. If the AC input is normal, mea­sure the voltage of electrolytic capacitor C on control panel (AP1), if its normal, there’s mal­function for the circuit, please replace the control panel (AP1)
23
Compressor Min frequence in test state
P0
(during blinking, ON 0.25s and OFF
0.25s)
(during blinking, ON 0.25s and OFF
0.25s)
Showing during min. cooling or min. heating test
24
Compressor rated fre­quence in test state
P1
(during blinking, ON 0.25s and OFF
0.25s)
(during blinking, ON 0.25s and OFF
0.25s)
Showing during nominal cooling or nominal heating test
25
Compressor maximum fre­quence in test state
P2
(during blinking, ON 0.25s and OFF
0.25s)
(during blinking, ON 0.25s and OFF
0.25s)
Showing during max. cooling or max. heating test
26
Compressor intermediate frequence in test state
P3
(during blinking, ON 0.25s and OFF
0.25s)
(during blinking, ON 0.25s and OFF
0.25s)
Showing during middle cooling or middle heating test
27
Overcurrent protection of phase current for compressor
P5
OFF 3S and blink 15 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop operation.
Refer to the malfunction analysis (IPM protection, loss of synchronism protection and over current protec­tion of phase current for compres­sor.
12
AY-X36RU AE-X36RU
NO.
Malfunction
Name
Display Method of Indoor Unit Display Method of Outdoor Unit
A/C status Possible Causes
Dual 8
Code
Display
Indicator Display (during blink-
ing, ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display status and during blinking, ON
0.5s and OFF 0.5s
Operation
Indicator
Cool
Indicator
Heating
Indicator
Yellow
Indicator
Red
Indicator
Green
Indicator
28
Charging malfunction of capacitor
PU
OFF 3S and blink 17 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop
Refer to the part three—charging malfunction analysis of capacitor
29
Malfunction of module temperature sensor circuit
P7
OFF 3S and blink 18 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop
Replace outdoor control panel AP1
30
Module high temperature protection
P8
OFF 3S and blink 19 times
During cooling operation, compres­sor will stop while indoor fan will operate;
During heating operation, the com­plete unit will stop
After the complete unit is de- ener­gized for 20mins, check whether the thermal grease on IPM Module of outdoor control panel radiator is inserted tightly. If its no use, please replace control panel AP1.
31
Decrease fre­quency due to high tempera­ture resistant during heating operation
H0
OFF 3S and blink 10 times
All loads operate normally, while operation frequency for compres­sor is decreased
Refer to the malfunction analysis (overload, high temperature resis­tant)
32
Static dedust­ing protection
H2
OFF 3S and blink twice
33
Overload protection for compressor
H3
OFF 3S and blink 3 times
OFF 1S and blink 8 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop operation.
1. Wiring terminal OVC-COMP is loosened. In normal state, the resistance for this terminal should be less than 1ohm.
2. Refer to the malfunction analysis (discharge protection, overload)
34
System is abnormal
H4
OFF 3S and blink 4 times
OFF 1S and blink 6 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop operation.
Refer to the malfunction analysis (overload, high temperature resis­tant)
35 IPM protection H5
OFF 3S and blink 5 times
OFF 1S and blink 4 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop operation.
Refer to the malfunction analysis (IPM protection, loss of synchronism protection and over current protec­tion of phase current for compres­sor.
36
Module tem­perature is too high
H5
OFF 3S and blink 5 times
OFF 1S and blink 10 times
37
Internal motor (fan motor) do not operate
H6
OFF 3S and blink 11 times
Internal fan motor, external fan motor, compressor and electric heater stop operation,guide louver stops at present location.
1. Bad contact of DC motor feed­back terminal.
2. Bad contact of DC motor control end.
3. Fan motor is stalling.
4. Motor malfunction.
5. Malfunction of main board rev detecting circuit.
38
Desynchroniz­ing of com­pressor
H7
OFF 3S and blink 7 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop operation.
Refer to the malfunction analysis (IPM protection, loss of synchronism protection and over current protec­tion of phase current for compres­sor.
39
PFC protection
HC
OFF 3S and blink 6 times
OFF 1S and blink 14 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop operation.
Refer to the malfunction analysis
40
Outdoor DC fan motor mal­function
L3
OFF 3S and blink 23 times
OFF 1S and blink 14 times
Outdoor DC fan motor malfunction lead to compressor stop operation,
DC fan motor malfunction or system blocked or the connector loosed
41
power protec
-
tion
L9
OFF 3S and blink 20 times
OFF 1S and blink 9 times
Compressor stop operation and Outdoor fan motor will stop 30s lat­ter , 3 minutes latter fan motor and compressor will restart
To protect the electrical components when detect high power
42
Indoor unit and outdoor unit doesn't match
LP
OFF 3S and blink 19 times
OFF 1S and blink 16 times
Compressor and Outdoor fan motor can’t work
Indoor unit and outdoor unit doesn't match
AY-X36RU AE-X36RU
13
NO.
Malfunction
Name
Display Method of Indoor Unit Display Method of Outdoor Unit
A/C status Possible Causes
Dual 8
Code
Display
Indicator Display (during blink-
ing, ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON
0.5s and OFF 0.5s
Operation
Indicator
Cool
Indicator
Heating
Indicator
Yellow
Indicator
Red
Indicator
Green
Indicator
43
Failure start­up
LC
OFF 3S and blink 11 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop operation.
Refer to the malfunction analysis
45
Malfunction of voltage drop­ping for DC bus-bar
U3
OFF 3S and blink 20 times
During cooling and drying opera­tion, compressor will stop while indoor fan will operate; During heating operation, the complete unit will stop
Supply voltage is unstable
46
Malfunction of complete units current detec­tion
U5
OFF 3S and blink 13 times
During cooling and drying opera­tion, the compressor will stop while indoor fan will operate;
During heating operating, the com­plete unit will stop operation.
There’s circuit malfunction on out­door units control panel AP1, please replace the outdoor units control panel AP1.
47
The four-way valve is abnor­mal
U7
OFF 3S and blink
20 times
If this malfunction occurs during heating operation, the complete unit will stop operation.
1. Supply voltage is lower than AC175V;
2. Wiring terminal 4V is loosened or broken; 3.4V is damaged, please replace 4V.
48
Zero- crossing malfunction of outdoor unit
U9
OFF 3S and blink 18 times
During cooling operation, compres­sor will stop while indoor fan will operate; during heating,the com­plete unit will stop operation.
Replace outdoor control panel AP1
49
Frequency lim­iting (power)
OFF 1S and blink 13 times
50
Compressor running
OFF 1S and blink once
51
The tempera­ture for turning on the unit is reached
OFF 1S and blink 8 times
52
Frequency lim­iting (module temperature)
OFF 1S and blink 11 times
53
Normal com­munication
OFF 0.5S and blink once
54 Defrosting
OFF 3S and blink once (dur­ing blink­ing, ON 10s and OFF 0.5s)
OFF 1S and blink twice
Defrosting will occur in heating ode. Compressor will operate while indoor fan will stop operation.
Its the normal state
14
AY-X36RU AE-X36RU
[2] Troubleshooting for Main Malfunction
1.
Malfunction of Temperature Sensor F1, F2
Main detection points:
● Is the wiring terminal between the temperature sensor and the controller loosened or poorly contacted?
● Is there short circuit due to trip-over of the parts?
● Is the temperature sensor broken?
● Is main board broken?
Is the problem fixed?
Is the problem fixed?
Is the problem fixed?
Replace it with the temperature sensor.
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