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1
AY-S2592
AE-S2592
SER VICE MANU AL
SHARP CORPORATION
SY8A3AYS257W2
INDOOR UNIT
MODELS
AE-S2592
AY-S2592
OUTDOOR UNIT
SPLIT SYSTEM
ROOM AIR CONDITIONERS
This is a supplemental Service Manual for Model AY-S2592/AE-S2592.
AY-S2592/AE-S2592 is quite similar to base Model AY-S255W2/AE-S255W2 (Refer No.S55C9AYS255W2).
Use this supplimental manual together with the base Model Service Manual.
Refer to the base Model Servive Manual for complete operation, service information, etc.
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.
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2
AY-S2592
AE-S2592
REF. NO. PART NO. DESCRIPTION Q'TY CODE
REPLACEMENT PARTS LIST [AY-S2592]
CABINET AND UNIT PARTS
1- 1 CMOT-A263JBK0 Fan motor sub assembly 1 BH
1- 2 PGUMMA071JBE0 Motor cushion 1 AN
1- 3 CHLD-A050JBK0 Bearing assembly 1 AG
1- 4 DCHS-A239JBK0 Cabinet assembly 1 AX
1- 5 NFANCA058JBE0 Cross flow fan 1 AS
1- 6 CSRA-A413JBK0 Drain pan assembly 1 BQ
1- 7 DSRA-A186JBK0 Drain pan sub assembly 1 AV
1- 8 MJNTPA058JBFA Louver link 2 AC
1- 9 MLOV-A184JBFA Horizontal adjustment louver 10 AB
1-10 MLOV-A172JBFA Vertical adjustment louver A 1 AH
1-11 MLOV-A173JBFA Vertical adjustment louver B 1 AK
1-13 LHLD-A197JBFA Louver holder 2 AX
1-14 NBRG-A010JBFA Louver bushing 2 AA
1-15 PBOX-A186JBK0 Louver gear assembly 1 BA
1-16 CHOS-A004JBK0 Drain hose assembly 1 AM
1-17 PPACGA010JBE0 O ring 1 AB
1-18 DCOV-A138JBFA Drain pan cover 1 AM
1-19 RMOT-A061JBE0 Louver motor 1 AS
1-20 PGUMMA110JBE0 Drain cap 1 AD
1-21 CWAK-B662JBK0 Front panel assembly 1 BG
1-22 CPNL-A199JBK0 Open panel assembly 1 AU
1-23 HBDG-A083JBEA Badge 1 AH
1-24 DDEC-A048JBK0 Display cover assembly 1 AH
1-25 DFIL-A077JBK0 Air filter assembly 2 AL
1-26 LHLD-A302JBFA Tube holder 1 AD
1-27 LHLD-A303JBFA Tube holder 1 AD
1-28 TSPC-D011JBRA Name label 1 AC
1-29 TLABKC385JBR0 Number card 1 AC
1-30 PGUMMA082JBE0 Motor cushion 1 AD
1-31 GWAK-A203JBFA Front panel 1 AQ
1-32 PCOV-A306JBF0 Dew cover 1 AE
1-33 TLABCA861JBR0 Wiring diagram 1 AE
1-34 QW-VZC500JBE0 Louver motor wire 1 AF
1-35 QW-VZC406JBE0 Fan motor wire 1 AK
CONTROL BOX
2- 1 LHLD-A281JBFA Cord holder 1 AC
2- 2 PBOX-A191JBF0 Control box 1 AP
2- 3 LHLD-A282JBF0 Thermistor holder 1 AG
2- 4 HPNLCA578JBFA Control box cover 1 AF
2- 5 HPNLCA600JBE0 Control panel 1 AE
2- 6 PCOV-A278JBF0 LED holder 1 AH
2- 7 DPWBFA071JBK0 Electric control board 1 BP
2- 8 QACC-A178JBE0 Source code 1 AX
2- 9 QTAN-A253JBE0 Terminal board 1 AL
2-10 QW-VZC488JBE0 Main relay wire 1 AE
2-11 RTHM-A242JBE0 Thermistor(TH2) 1 AH
2-12 RTHM-A258JBE0 Thermistor(TH1) 1 AG
CYCLE PARTS
3- 1 CPIPCA473JBK0 Pipe assembly 1 BA
3- 2 PSEN-A004JBK0 Flare nut assembly 1 AE
3- 3 PSEN-A005JBK0 Flare nut assembly 1 AG
3- 4 PVLV-A082JBE0 Flare union 1 AF
3- 5 PVLV-A083JBE0 Flare union 1 AG
3- 6 DEVA-A020JBK0 Evaporator assembly 1 BP
ACCESSORY PARTS
4- 1 CRMC-A368JBE0 Remote controller 1 BC
4- 2 FCOV-A013JBFA Screw cover 2 AB
4- 3 LX-NZ0247JBE0 Special nut 6 AB
4- 4 XTNUZ40P20000 Tapping screw 1 AB
4- 5 GLEGGA008JBE0 Anti-vibration rubber 4 AE
4- 6 LPFT-A029JBF0 Drain hose adpter 1 AD
4- 7 PPLTNA030JBP0 Mounting plate 1 AL
4- 8 XTTSD45P30000 Long screw 6 AA
4- 9 TINS-A436JBR0 Installation manual 1 AG
4-10 TINSEA228JBR0 Operation manual 1 AQ
SCREWS
5- 1 LX-BZA075JBE0 Special screw 1 AA
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3
AY-S2592
AE-S2592
A
B
C
D
E
F
G
H
A
1 2 3 4 5 6
1 2 3 4 5 6
B
C
D
E
F
G
H
INDOOR UNIT FOR AY-S2592
4-7
1-26
1-4
3-6
3-2
3-3
3-1
5-1
1-32
2-3
2-12
2-8
2-2
2-9
2-4
2-5
2-7
1-6
2-11
1-20
1-9
1-8
1-17
1-16
1-15
1-19
1-18
1-10
1-11
20
1-3
1-5
1-1
1-30
1-2
1-25
1-31
1-22
1-23
1-24
1-35
4-1
1-33
1-34
4-10
4-9
1-25
1-14
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AY-S2592
AE-S2592
REF. NO. PART NO. DESCRIPTION Q'TY CODE
REPLACEMENT PARTS LIST [AE-S2592]
CONTROL BOX PARTS AND ELECTRIC PARTS
1- 1 CMOTLA485JBE0 Fan motor 1 BF
1- 2 QW-VZC475JBE0 4-way valve coil wire 1 AF
1- 3 RCIL-A050JBE0 4-way valve coil 1 AX
1- 4 DSGY-A665JBK0 Electric control board 1 BH
1- 5 QTAN-A173JBK0 Terminal board (3P) 1 AH
1- 7 QW-VZC494JBE0 Compressor wire 1 AP
1- 8 QW-VZC495JBE0 Wire assembly 1 AR
1- 9 QW-VZC497JBE0 Reactor wire assembly 1 AG
1-10 RC-AZA046JBE0 Capacitor 1 BE
1-11 RH-DZA117JBE0 Diode bridge 2 AM
1-12 RH-HZ0011JBE0 Ptc thermistor 1 AN
1-13 RH-TZA104JBE0 Power transistor module 1 BQ
1-14 RC-HZA199JBE0 Running capacitor 1 AX
1-16 RTHM-A022JBE0 Compressor thermistor 1 AN
1-17 RTHM-A230JBE0 Thermistor assembly 1 AP
1-18 RTRN-A195JBE0 Reactor 1 BA
1-19 PBOX-A181JBF0 Control box 1 AR
1-20 LBND-A014JBE0 Wire fixing band 4 AA
1-21 MSPR-A102JBE0 Spring 1 AE
1-23 PRDAFA075JBE0 Heat sink for power transistor module 1 AQ
1-24 PSHEGA011JBE0 Rubber for DB 2 AH
1-25 PSHEGA019JBE0 Rubber for power transistor module 1 AC
1-26 QFS-TA048JBK0 Thermal fuse for terminal board(3P) 1 AL
CABINET AND UNIT PARTS
2- 1 LANGKA050JBP0 Fan motor angle 1 AM
2- 2 PFPFPB087JBE0 Motor angle cushion 1 AC
2- 3 GCAB-A111JBFA Rear cabinet 1 AW
2- 4 LHLD-0261JBM0 Cord holder 1 AB
2- 6 GCAB-A118JBFA Front cabinet 1 BG
2- 8 PCOV-A279JBP0 Control box cover 1 AL
2- 9 PGID-A042JBFA Orifice 1 AP
2-11 PSEL-A877JBE0 Gasket 1 AC
2-12 TLABBA111JBRA Sharp badge 1 AH
2-13 CCHS-A491JBTA Base pan assembly 1 AG
2-14 PFTA-A034JBFA Control box cover 1 AM
2-16 MSPR-A027JBE0 Spring 1 AB
2-17 MSPR-A046JBE0 Spring 1 AC
2-18 NFANPA041JBE0 Propeller fan 1 AU
2-19 PSKR-A097JBP0 Bulkhead 1 AN
2-20 TLABKC389JBR0 Number card 1 AG
2-21 TSPC-D021JBR0 Name label 1 AG
2-22 PSEL-A879JBE0 Gasket 1 AD
2-24 TLABCA757JBR0 Wiring diagram 1 AE
2-26 PSEL-A880JBE0 Insulator 1 AC
CYCLE PARTS
3- 1 CVLV-A323JBK0 4-way valve sub assembly (Assembly of 3- 23 to 3- 32) 1 BM
3- 2 CVLV-A329JBK0 Capillary tube assembly 1 AQ
3- 3 DCON-A007JBP0 Condensor assembly 1 BN
3- 4 DVLV-A317JBK0 3 way valve unit 1 AX
3- 5 LX-NZA034JBE0 Service nut 1 AD
3- 6 LX-NZA081JBE0 Bonnet 2 AG
3- 7 DVLV-A253JBK0 2 way valve unit 1 AW
3- 9 FCMPRA035JBK0 Compressorassembly(HV141X1S12E3 3-20 and 3-21 included) 1 CF
3-10 GLEG-A057JBE0 Compressor cushion 3 AD
3-11 PSPF-A493JBE0 Compressor cover 1 AT
3-12 PSPF-A462JBE0 Sound proof cover 1 AG
3-13 PSEN-A004JBK0 Flare nut assembly 1 AE
3-14 PSEN-A005JBK0 Flare nut assembly 1 AG
3-17 PGUMSA069JBE0 Damper rubber 1 AE
3-18 PGUMSA222JBE0 Damper rubber 1 AL
3-19 PSEL-A878JBE0 Cushion 1 AD
3-22 MSPRPA015JBE0 Spring 1 AF
3-23 PGUMS0170JBE0 Damper rubber 1 AE
3-24 PSEL-A876JBE0 Insulator 1 AC
3-26 PMUF-A026JBE0 Dmuffler 1 AL
3-27 PPIPCC188JBE0 Outlet tube 1 AH
3-28 PPIPCC189JBE0 Inlet tube 1 AG
3-29 PPIPCC190JBE0 Tube for condensor 1 AG
3-32 PVLVXA020JBE0 Reverse valve 1 BE
3-33 PSPF-A495JBE0 Compressor cover (top) 1 AG
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AY-S2592
AE-S2592
REF. NO. PART NO. DESCRIPTION Q'TY CODE
SCREWS AND NUTS
4- 1 LX-BZA091JBE0 Special screw 17 AA
4- 2 LX-BZA072JBE0 Special screw 4 AB
4- 3 LX-BZA107JBE0 Special screw 1 AC
4- 4 LX-BZA166JBE0 Special screw 6 AB
4- 5 LX-NZA026JBE0 Special nut 3 AC
4- 8 LX-BZA131JBE0 Special screw 11 AB
4- 9 LX-BZA166JBE0 Special screw 8 AB
4-10 LX-NZA110JBE0 Special screw 1 AB
4-11 XTSSF40P12000 Tapping screw 7 AB
4-14 XQTSD40P08000 Special screw 1 AD
1. MODEL NUMBER 2. REF. NO.
3. PART NO. 4. DESCRIPTION
HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.
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AY-S2592
AE-S2592
A
B
C
D
E
F
G
H
A
1 2 3 4 5 6
1 2 3 4 5 6
B
C
D
E
F
G
H
OUTDOOR UNIT FOR AE-S2592
1-5
1-19
2-3
2-26
2-4
2-14
2-1
2-2
2-21
3-12
1-9
1-18
2-19
1-1
2-18
4-10
2-13
4-2
2-9
2-6
2-8
2-22
2-11
1-16
3-21
3-20
2-24
2-12
1-4
1-10
1-14
1-21
1-12
1-13
1-7
1-25
1-23
1-11
1-24
3-2
3-22
1-3
3-1
3-32
3-29
1-17
2-16
3-28
3-27
3-31
3-26
3-13
3-6
3-14
3-4
3-6
3-5
3-19
3-9
4-5
3-17
3-7
3-10
3-3
3-18
4-4
3-33
1-2
2-17
3-33
3-11
1-26
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AY-S2592
AE-S2592
Page 8
8
AY-S2592
AE-S2592
’98 SHARP CORP. (YU0.11E) Printed in JAPAN
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