Shark PD3-27324, XPERT-HD 2.5/27 P, DA-232336, DA-232337, DA-252739 Service Manual
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SERVICE MANUAL
MODEL # ORDER #
XPERT-HD 2.3/23 P 1.107-103.0
XPERT-HD 2.3/23 P 1.107-104.0
XPERT-HD 2.5/27 P 1.107-106.0
PD3-23326 1.107-091.0
PD3-23327 1.107-092.0
PD3-27324 1.107-094.0
DA-232336 1.107-097.0
DA-232337 1.107-098.0
DA-252739 1.107-100.0
DD-232336 1.107-134.0
DD-232337 1.107-135.0
DD-252737
DD-252797
DD-263097
RG-253037
1.107-136.0
1.107-198.0
1.107-197.0
1.107-236.0
8.780-000.0
Exploded View ......................................................................................... 4
Exploded View Parts List ......................................................................5-6
BXD Comet Pump and Repair Kits .......................................................... 7
Legacy Axial Pump ...............................................................................8-9
G.1 Pump w/3/4" Hollow Shaft Exploded and Parts List...................10-11
UU1 Universal Unloader Exploded and Parts List ................................. 12
Troubleshooting ................................................................................ 13-14
Preventive Manteinance ........................................................................ 15
Oil Change Record ................................................................................ 16
CONTENTS
3
Xpert HD-DD-PD-DA-RG • 8.780-000.0 • Rev. 07/13
EXPLODED VIEW
SERVICE MANUAL
Honda 196cc
Kohler 208cc
34
PRESSURE WASHER
32
34
33
12
33
1
32
Comet
Pump
11
5
Legacy
Pump
10
2
7
17
7
29
6
G series
Pump
2
6
9
5
39
29
4
2
3
15
6
7
12
4
3
44
1
Honda
163cc
26
36
13
24
38
37
24
22
19
18
28
30
21
45
8
43
16
46
35
27
20
31
LEGACY
PUMP
MODELS
27
4
Xpert HD-DD-PD-DA-RG • 8.780-000.0 • Rev. 07/13
23
25
EXPLODED VIEW PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 9.194-015.0 Engine Honda GC160 QHA
(163cc)-(Legacy &
Comet Pump Models) 1
9.802-317.0 Engine, Honda,
GX200UTQX2 (196cc Models) 1
8.751-876.0 Engine, Kohler CH270 Recoil
(208 cc) (All Models Except
Comet Pump) 1
9.194-081.0 Honda Engine GC190 (187 cc) 1
2 (see page 7) Comet Pump BXD Assy
(163 cc and) 1
(see page 8) Pump, Legacy Axial
2.6 GPM 3000PSI
(163 cc and 187 cc Models) 1
(see page 10) G.1 Series Pump, 2.5 @3000,
3400 RPM (196cc Models) 1
3 8.707-256.0 Pump protector,1/2" PTP,
140DEG,P/N 1005 (All Models
Except Legacy &
Comet Pumps) 1
8.707-254.0 Pump protector , 3/8" 145 DEG
(Comet Pump Models) 1
4 9.802-146.0 Swivel, 1/2" MP X 3/4", GHF
w/strainer (All Models
Except Legacy Pump Models) 1
5 9.802-170.0 Nipple, 3/8" X 3/8", NPT ST
Female (Comet Pump Models) 1
9.802-171.0 Nipple, 3/8" X 3/8",
NPT ST Male (196cc Models) 1
6 6.965-007.0 5/16"-24X1" GR 5 SHCS
THRU Hardener ZC 4
7 9.802-813.0 Washer, 5/16", Lock, Split Ring 4
8 9.138-437.0 Karcher branding label
(Xpert HD) 1
9.138-439.0 Landa branding label
(PD Models) 1
9.138-440.0 Hotsy branding label
(DA Models) 1
8.750-881.0 Shark branding label
(DD and RG Models)
9 8.739-133.0 Hose, 3/8” X 25’ 1 Wire Tuff-Skin
(163cc PD Models) 1
8.739-026.0 Hose, 3/8” X 50’ 1 Wire Tuff-Skin
(196cc PD Models) 1
8.739-106.0 Hose, 3/8” X 25’ 1 Wire Tuff-Skin
(163cc DA Models) 1
8.739-011.0 Hose, 3/8” X 50’ 1 Wire Tuff-Skin
(196cc DA Models) 1
8.739-124.0 Hose, 3/8” X 25’ 1 Wire Tuff-Skin
(163cc Xpert & DD Models) 1
8.739-021.0 Hose, 3/8” X 50’ 1 Wire Tuff-Skin
(196cc, 208 cc Xpert and
DD Models) 1
9.162-321.0 HP Hose DN6/25'/3000/KA
(187cc RG Models) 1
10 8.750-247.0 Gun, M407
(All Models Except 187cc RG) 1
9.112-012.0 Al BIT101 Trigger Gun
(187cc RG Models) 1
Xpert HD-DD-PD-DA-RG • 8.780-000.0 • Rev. 07/13
ITEM PART NO. DESCRIPTION QTY
11 8.783-039.0 Wand, 30"
(All Models Except 187cc RG) 1
9.112-533.0 Lance-AL Quick
Connect-Male 3000 psi
(187cc RG Model) 1
12 9.104-024.0 Quick connect nozzle Kit (030) 1
9.802-287.0 ▲Nozzle, 0003, Red 1
9.802-288.0 ▲Nozzle, 0015, Yellow 1
9.802-289.0 ▲Nozzle, 0025, Green 1
8.932-998.0 ▲Nozzle, 0040, White 1
9.802-311.0 ▲Nozzle, Black, Soaper 1
13 8.917-794.0 Frame O4-BLK
Wrinkle Professional
(All Models Except 187cc RG) 1
9.115-095.0 Powder Coated
Frame Blk Wrinkle
(187cc RG Model) 1
14 9.140-131.0 Handle BLK Wrinkle
(All Models Except 187cc RG) 1
8.919-740.0 Powder Coated Handle Ga18
(187cc RG Model) 1
15 9.142-014.0 Hanger RT side 1
16 9.802-778.0 Nut, 5/16" Whiz Loc Flange 2
(All Models Except 187cc RG)
9.802-786.0 Nut, 5/16, Hex, NC 2
(187cc RG Model)
17 (see page 12) UU1, 3500PSI, Universal Unloader
(196cc Models) 1
18 9.134-022.0 Name plate 1
19 9.196-049.0 Nylon Rivet 4
20 9.196-307.0 1/4"-20 x 1-1/2" GR 2,
Hex Bolt Zinc 2
21 8.767-003.0 1/4"-20 Star Knob 2
22 9.802-713.0 Bolt, 5/16" X 1-1/2",
NC HH(612975)
(All Models Except 187cc RG) 4
9.186-010.0 5/16-18 X 1-1/2
GR 5 HHCS ZINC
(187cc RG Model) 4
23 9.802-776.0 Nut, 5/16", ESNA, NC 4
24 8.718-980.0 Washer, 5/16"", Flat,
SAE(780452) 8
25 9.802-270.0 Wheel & Tire Assy, 10" 2
26 9.182-506.0 Cap Black Plastic, 5/8''Fastener 2
27 9.183-405.0 Rubber dampener 2
9.183-411.0 Rubber buffer
(Legacy Pump Models) 1
28 9.196-308.0 5/16"-18 X 1/2" Carriage Bolt,
A307 BLK (All Models Except
Comet Pump) 2
(Legacy Pump Models) 1
9.196-052.0 Hex Flange Cap
Screw 5/16-18 x 3/4"
(187cc RG Model) 1
SERVICE MANUAL
5
EXPLODED VIEW PARTS LIST (CONT)
ITEM PART NO. DESCRIPTION QTY
29 9.802-166.0 Coupler, 3/8" Female, Brass 1
8.702-088.0 ▲O-Ring, Viton, 3/8” 1
8.707-182.0 Coupler, Twist Connect,
M22-Fx3/8"" FNP
(163cc) (Legacy Models) 1
SERVICE MANUAL
8.704-036.0 ▲O-Ring, Viton, Twist Connect 1
30 9.138-438.0 Shark branding label
(DD Models) 1
31 8.930-124.0 Label, Intended for Outdoor Use -
Serial - Specs
(All Models Except 187cc RG) 1
32 9.800-008.0 Label, Danger Cool Engine
(All Models Except 187cc RG) 1
33 9.800-006.0 Label, Hot/Caliente w/Arrows
(All Models Except 187cc RG) 1
34 8.751-096.0 Label Regulation 4442.6 1
PRESSURE WASHER
35 8.783-034.0 Label, Quick Start Guide 1
(196 cc & 208 cc Models) 1
8.783-037.0 Label, Quick Start Guide 2
(163 cc) (Legacy &
Comet Pump Models) 1
9.138-408.0 Quick Start Instruction
Guide Sticker
(187cc) (RG Model) 1
36 8.750-809.0 Label, Operator
Warnings Trilingual 1
8.783-035.0 Label, Operation Warnings
Trilingual (187cc)-(RG Model) 1
37 8.783-036.0 Label, Warning Pictogram
(All Models Except 187cc RG) 1
38 8.783-038.0 Label, Universal DB Rating,
Ear Protection, Trilingual
(All Models Except 187cc RG) 1
39 9.802-216.0 Injector, Chem, Non Adj, 0.083
(G Series Pump Models) 1
40 6.388-216.0 ▲ Hose DN 5 1
41 5.731-652.0 ▲ Filter with weight 1
42 9.802-958.0 ▲ Shaft Key, 0.185 SQR X 1.75"
(All Models Except
Comet Pump Models) 1
9.194-883.0 ▲ Shaft key 3/16''SQx1.5''
(187cc)-(RG Model) 1
43 9.198-003.0 5/16 Internal L/W
.332 ID X .620 OD ZINC
(187cc)-(RG Model) 2
44 9.138-313.0 Caution Engine
Oil Tag-Trilingual
(187cc)-(RG Model) 1
45 9.801-590.0 Rating Plate, RG-253037 1
46 8.753-554.0 Label, Rate Specs, Middle
(187cc)-(RG Model) 1
▲ Not Shown
6
Xpert HD-DD-PD-DA-RG • 8.780-000.0 • Rev. 07/13
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