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MODEL # ORDER #
HPB-353007A
visit www.sharkpw.com
1.109-110.0
1.109-111.0
1.109-112.0
98011900-1
9.801-190.0
CONTENTS
Introduction & Important Safety Information 4-6
Component Identifications 7
Assembly Instructions 8
Installation 9
Operating Instructions 10
Detergents & General Cleaning Techniques 11
Shut Down & Clean-up Procedures 12
Storage 12
Troubleshooting 13-14
Maintenance Charts 15
Oil Change Record 15
Preventative Maintenance 16
Maintenance & Service 17-18
Exploded View 19
Exploded View Parts List 20-21
Control Panel Exploded View & Parts List 22-23
Float Tank Option Exploded View & Parts List 24-25
Auto Start/Stop Options Exploded View & Parts List 26
Auto Start Stop - Steam Options Exploded View & Parts List 27
Pump Assembly Exploded View & Parts List 28
Steam Option, Exploded View & Parts List 29
Hose & Spray Gun Assembly Exploded View & Parts List 30
2
Shark HPB • 9.801-190.0 • Rev. 7/13
UU1 Unloader Valve Exploded View and Parts List 31
KM. 3 Pump Exploded View and Parts List 32-33
Specifications 34-35
Burner Specifications 36
KNA Burner Replacement Parts & Parts Lists 37-38
Warranty
CONTENTS
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
3
Shark HPB • 9.801-190.0 • Rev. 7/13
INTRODUCTION & IMPORTANT SAFETY INFORMATION
MANUAL THOROUGHLY
WARNING
OPEN FLAME OR TORCH
WARNING
WARNING
Thank you for purchasing a Shark Pressure
Washer. We reserve the right to make changes
at any time without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information
PRESSURE WASHER
should be emphasized and understood. If the operator
is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed
with the operator in the operator’s native language by
the purchaser/owner, making sure that the operator
comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
OPERATOR’S MANUAL
The operator must know how to stop the machine
quickly and understand the operation of all controls.
Never permit anyone to operate the engine without
proper instructions.
SAVE THESE INSTRUCTIONS
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
When ordering parts, please specify model and serial number. Use only identical replacement parts.
This machine is to be used only by trained
operators.
IMPORTANT SAFETY
INFORMATION
WARNING: To reduce the risk of
injury, read operating
instructions carefully before
using.
1. Readthe owner's
manual thoroughly. Failure
READ OPERATOR’S
PRIOR TO USE.
2. Know how to stop the machine and
bleed pressure quickly. Be thoroughly
familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes.
Contact your electrician, plumber, utility company
or the selling distributor for specific details. If your
machine is rated 250 volts or less, single phase will
be provided with a ground fault circuit interrupter
(GFCI). If rated more than 250 volts, or more than
4
single phase this product should only be con-
to follow instructions could
cause malfunction of the
machine and result in death,
serious bodily injury and/or
property damage.
nected to a power supply receptacle protected by
a GFCI.
DANGER: Improper connection of the equipmentgrounding conductor can result in a risk of electrocution. Check with a qualified electrician or
service personnel if you are in doubt as to whether
the outlet is properly grounded. Do not modify the
plug provided with the product - if it will not fit the
outlet, have a proper outlet installed by a qualified
electrician. Do not use any type of adaptor with
this product
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
to a UL grounded receptacle of proper voltage and
amperage ratings. Do not spray water on or near
electrical components. Do not touch machine with
wet hands or while standing in water. Always disconnect power before servicing.
RISK OF EXPLOSION:
OPERATE ONLY WHERE
IS PERMITTED
6. In oil burning models, use only kerosene, No. 1
home heating fuel, or diesel. If diesel is used, add
a soot remover to every tankful.
RISK OF FIRE.
DO NOT ADD FUEL
WHEN OPERATING
MACHINE.
7. Oil burning appliances shall be installed only in
locations where combustible dusts and flammable
gases or vapors are not present. Do not store or
use gasoline near this machine.
8. Do not allow acids, caustic or abrasive fluids to pass
through the pump.
9. Never run pump dry or leave spray gun closed
longer than 1-2 minutes.
Shark HPB • 9.801-190.0 • Rev. 7/13
WARNING: Keep wand, hose, and
water spray away from electric
wiring or fatal electric shock may
result.
5. To protect the operator from
electrical shock, the machine
must be electrically grounded.
It is the responsibility of the
owner to connect this machine
WARNING: Flammable liquids
can create fumes which can ignite, causing property damage
or severe injury.
WARNING: Risk of explosion —
Operate only where open flame
or torch is permitted.
WARNING: Risk of fire — Do not
add fuel when the product is
operating or still hot.
WARNING: Do not use gasoline
crankcase draining or oil containing gasoline, solvents or
alcohol. Doing so will result in
fire and/or explosion.
WARNING
WARNING
IMPORTANT SAFETY INFORMATION
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
PRESSURE WASHER
10. Keep operating area clear of all persons.
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne
and fly at high speeds. To avoid
personal injury, eye, hand and
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
foot safety devices must be
worn.
11. Eye, hand, and foot
protection must be worn
when using this equipment.
WARNING: This machine ex-
ceeds 85 db appropriate ear
protection must be worn.
EAR PROTECTION
MUST BE WORN
WARNING: Hot discharge fluid.
Do not touch or direct
discharge stream at persons.
WARNING: This machine produces hot water and must have
HOT DISCHARGE FLUID:
DO NOT TOUCH OR
DIRECT DISCHARGE
STREAM AT PERSONS.
insulated components attached
to protect the operator.
WARNING: Risk of injury. Hot
surfaces can cause burns. Use
only designated gripping areas
of spray gun and wand. Do not
place hands or feet on non-insulated areas of the pressure
RISK OF INJURY:
HOT SURFACES
CAN CAUSE BURNS
washer.
12. To reduce the risk of injury, close supervision is
necessary when a machine is used near children.
Do not allow children to operate the pressure
washer. This machine must be attended during
operation.
WARNING: Grip cleaning wand
securely with both hands before starting. Failure to do this
could result in injury from a
whipping wand.
13. Never make adjustments
TRIGGER GUN KICKS
BACK - HOLD WITH
BOTH HANDS
on machine while in
operation.
14. Be certain all quick coupler fittings are secured before using pressure washer.
Shark HPB • 9.801-190.0 • Rev. 7/13
WARNING: High pressure developed by these machines
will cause personal injury
or equipment damage. Keep
clear of nozzle. Use caution
when operating. Do not direct
RISK OF INJECTION
OR SEVERE INJURY
TO PERSONS. KEEP
CLEAR OF NOZZLE.
discharge stream at people,
or severe injury or death will
result.
WARNING: Protect machine from freezing.
15. To keep machine in best
operating conditions, it is
important you protect machine
from freezing. Failure to protect machine from freezing
could cause malfunction of the
machine and result in death,
PROTECT FROM
FREEZING
serious bodily injury, and/or
property damage. Follow storage instructions specified in this
manual.
16. Inlet water must be clean fresh water and no hotter
then 90°F.
WARNING: Risk of asphyxiation.
Use this product only in a well
ventilated area.
17. Avoid installing machines
in small areas or near exhaust fans. Adequate ox-
RISK OF
ASPHYXIATION: USE
THIS PRODUCT ONLY
IN A WELL
VENTILATED AREA.
ygen is needed for combustion or dangerous carbon monoxide will result.
18. Manufacturer will not be liable for any changes
made to our standard machines or any components not purchased from us.
19. The best insurance against an accident is precaution and knowledge of the machine.
WARNING: Be extremely careful
when using a ladder, scaffolding
or any other relatively unstable
location. The cleaning area
should have adequate slopes
and drainage to reduce the pos-
RISK OF INJURY
FROM FALLS WHEN
USING LADDER.
sibility of a fall due to slippery
surfaces.
20. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
OPERATOR’S MANUAL
5
IMPORTANT SAFETY INFORMATION
PRESSURE WASHER
21. Do not operate this machine when fatigued or under
the influence of alcohol, prescription medications,
or drugs.
OPERATOR’S MANUAL
Follow the maintenance instructions
specified in the manual.
6
Shark HPB • 9.801-190.0 • Rev. 7/13
COMPONENT IDENTIFICATION
98011900-2
Fuel Tank
PRESSURE WASHER
CAUTION HOT WATER:
Must use insulated
spray gun and wand.
Burner Switch
Pump Switch
High
Pressure
Nozzle
Quick Coupler
Control
Panel
GFCI
Downstream
Detergent
Injector
Detergent
Pick-Up
Hose
Burner
Chamber
Burner
Motor
Discharge
Nipple
Wand Holder
High Limit
Thermostat
Pressure
Switch
Unloader
Garden Hose
(not included)
OPERATOR’S MANUAL
Pump
Fresh Water
Faucet
(not included)
Detergent
Bucket
(not included)
Nozzle
Coupler
Variable Pressure
Insulated Wand
Shark HPB • 9.801-190.0 • Rev. 7/13
Control
Handle
High Pressure
Hose
Insulated
Spray Gun
7
ASSEMBLY INSTRUCTIONS
98011900-3
98011900-4
98011900-5
98001190-5
Fuel
Cap
PRESSURE WASHER
STEP 1: Connect water supply
hose.
OPERATOR’S MANUAL
STEP 4: Attach the high pressure
hose to the spray gun using teflon
tape on hose threads.
STEP 2: Check fuel tank and
pump oil levels.
98001190-7
STEP 5: Connect the high pressure
hose to the pump discharge fitting.
Push coupler collar forward until
secure.
STEP 3: Connect high pressure
hose to discharge nipple by sliding
quick coupler collar back. Insert
quick coupler onto discharge nipple
and secure by pushing quick coupler
collar forward.
8
Shark HPB • 9.801-190.0 • Rev. 7/13
INSTALLATION
PRESSURE WASHER
Place machine in a convenient location providing ample
support, draining and room for maintenance.
This machine is intended for outdoor use. Machine
must be stored indoors when not in use.
Location:
The location should protect the machine from damaging environmental conditions, such as wind, rain, and
freezing.
1. This machine should be run on a level surface
where it is not readily influenced by outside sources
such as strong winds, freezing temperatures, rain,
etc. It should be located to allow accessibility for
refilling of fuel, adjustments and maintenance. Normal precautions should be taken by the operator
of the machine to prevent moisture from reaching
the electrical controls.
2. It is recommended that a partition be made be-
tween the wash area and the machine to prevent
water spray from coming in contact with the machine. Excess moisture reaching any electric components or electrical controls will reduce machine
life and may cause electrical shorts.
3. During installation of the machine, beware of poorly
ventilated locations or areas where exhaust fans
may cause an insufficient supply of oxygen. Sufficient combustion can only be obtained when there
is a sufficient supply of oxygen available for the
amount of fuel being burned. If it is necessary to
install a machine in a poorly ventilated area, outside fresh air may have to be piped to the burner
and a fan installed to bring air into the machine.
Avoid small locations or areas near exhaust fans.
Electrical:
This machine, when installed, must be electrically
grounded in accordance to local codes. Check for
proper power supply using a volt meter.
Placement:
Do not locate near any combustible material. Keep all
flammable material at least 20 feet away.
Allow enough space for servicing the machine.
Local code will require certain distances from floor
and walls. (Two feet away from walls should be adequate.)
Water Source:
The water source for the pressure washer should be
supplied by a minimum 5/8" I.D. garden hose with a
city water pressure of not less than 30 PSI. If the water
supply is inadequate, or if the garden hose is kinked,
the attached pressure washer will run very rough and
the burner will not fire.
Connection:
Connect the wand, nozzle, hose and spray gun (where
applicable). On pipe thread connections, use teflon
tape to avoid water leaks. (See Component Identification).
Venting:
Adding exhaust vent pipe to your oil fired burner is
not recommended because restricted air flow causes
carbon build-up, which affects the operation, and increases maintenance on the coil. If a stack must be
used, refrain from using 90° bends. If the pipe can not
go straight up then use only 45° bends and go to the
next size pipe. The overall pipe length must not exceed
6 feet in length*.
*NOTE: After vent pipe installation test burner using
a smoke tester and adjust air setting to achieve a #3
or below results.
OPERATOR’S MANUAL
9
Shark HPB • 9.801-190.0 • Rev. 7/13
98001190-9
OPERATING INSTRUCTIONS
98001190-8
98001190-10
98001190-11
98001190-12
PRESSURE WASHER
STEP 1: Turn water on.STEP 3: Grip spray gun handle
OPERATOR’S MANUAL
STEP 4: Before installing nozzle, turn on water supply and run
machine, allowing water to flush
STEP 2: Connect the power cord
into the proper electrical outlet, then
push in the GFCI reset button. (Refer to serial plate for information).
Brass Soap
Nozzle
High
Pressure
Nozzle
Variable Pressure
Control Handle
securely and pull trigger. Then turn
variable pressure control handle
counterclockwise.
Variable Pressure
Wand (VP)
Trigger
Selection of high or low pressure is accompanied by turning the handle.
NOTE: High pressure nozzle must be inserted at end of wand to obtain
high pressure. To apply soap read operator's manual.
through the system until clear.
Turn switch to pump position. When
a steady stream of water flows from
the spray gun and wand the machine is ready for cold water cleaning by turning the variable pressure
control handle clockwise to raise
the pressure.
For hot water washing, turn the
switch to the burner position. (The
burner will light automatically when
the trigger on the spray gun is
pulled.)
10
Shark HPB • 9.801-190.0 • Rev. 7/13
WARNING
DETERGENTS & GENERAL OPERATING TECHNIQUES
98001190-15
9801190-13
PRESSURE WASHER
WARNING: Some detergents
may be harmful if inhaled or ingested, causing severe nausea,
fainting or poisoning. The harmful elements may cause property damage or severe injury.
STEP 1: Connect detergent injector to discharge nipple on
machine, Connect high pressure
hose to injector with quick coupler (check to make sure
locking coupler sleeves are in proper position before
applying water pressure.
High
Pressure
Hose
STEP 2: Use detergent designed
specifically for pressure washers. Household detergents could
damage the pump. Prepare detergent solution as required by the
manufacturer. Fill a container with
98001190-14
STEP 3: Apply safety latch to spray gun trigger. Turn
variable pressure control handle until discharge water
exits both tubes. Secure black detergent nozzle into
quick coupler if you have a single wand. NOTE: Detergent cannot be applied using Red, Yellow, Green
or White nozzles.
pressure washer detergent. Place
the filter end of detergent suction
tube into the detergent container.
STEP 4: With the engine running,
pull trigger to operate machine.
Liquid detergent is drawn into the
machine and mixed with water. Apply detergent to work area. Do not
allow detergent to dry on surface.
THERMAL PUMP
PROTECTION
If you run the engine on your pressure washer for
3-5 minutes without pressing the trigger on the spray
gun, circulating water in the pump can reach high temperatures. When the water reaches this temperature,
the pump protector engages and cools the pump by
discharging the warm water onto the ground. This
thermal device prevents internal damage to the pump.
Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and
apply to surface at low pressure (for best results, limit
your work area to sections approximately 6 feet square
and always apply detergent from bottom to top). Allow
detergent to remain on surface 1-3 minutes. Do not
allow detergent to dry on surface. If surface appears
to be drying, simply wet down surface with fresh water.
If needed, use brush to remove stubborn dirt. Rinse at
Detergent
Injector
high pressure from top to bottom in an even sweeping
motion keeping the spray nozzle approximately 1 foot
from cleaning surface. Use overlapping strokes as you
clean and rinse any surface. For best surface cleaning
action spray at a slight angle.
Recommendations:
• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
distance for maximum cleaning results.
These chemicals will harm the machine and will damage the surface being cleaned.
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap
nozzle from the quick coupler. Select and install the
desired high pressure nozzle. NOTE: You can also stop
detergent from flowing by simply removing detergent
siphon tube from bottle.
Shark HPB • 9.801-190.0 • Rev. 7/13
CLEANING TIPS
OPERATOR’S MANUAL
RINSING
11
98001190-19
SHUTTING DOWN AND CLEAN-UP
98011900-16
98001190-17
98001190-18
PRESSURE WASHER
STEP 1: Remove detergent suction
tube from container and insert into
1 gallon of fresh water. Turn variable
pressure wand handle for low pressure or connect the black detergent
nozzle. Pull trigger on spray gun and
siphon water for one minute.
OPERATOR’S MANUAL
STEP 2: Turn burner switch off and
continue spraying water, allowing
the water to cool. After water has
cooled to less than 100°F, turn the
attached pressure washer off.
STEP 3: Turn off water supply.
STEP 4: Turn garden hose water
off. Open the spray gun to relieve
remaining pressure.
STORAGE
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C). The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.
1. Stop the pressure washer, squeeze spray gun trigger to release pressure.
2. Detach water supply hose and high pressure
hose.
3. Turn on the machine for a few seconds, until remaining water exits. Turn motor off immediately.
4. Drain the fuel from the fuel tank.
5. Do not allow high pressure hose to become
kinked.
6. Store the machine and accessories in a room which
does not reach freezing temperatures.
CAUTION: Failure to follow the above directions will
result in damage to your pressure washer.
When the pressure washer is not being operated or is
being stored for more than one month, follow these
instructions:
1. Replenish pump oil to upper level.
2. Drain fuel from fuel tank, fuel line and filter.
3. Cover the pressure washer and store in a clean, dry
place that is well ventilated away from open flame
or sparks.
After Extended Storage
CAUTION: Prior to restarting, thaw out any
possible ice from pressure washer hoses,
spray gun or wand.
12
Shark HPB • 9.801-190.0 • Rev. 7/13
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