Shark HPB-392007A, HPB-353007C, HPB-353007A, HPB-353007B Operator's Manual

HPb
L
I
S
T
E
D
®
OPERATOR’S MANUAL
HPB-392007A 1.109-109.0
HPB-353007B
HPB-353007C
To locate your local Shark Commercial Pressure Washer Dealer nearest you,
MODEL # ORDER #
visit www.sharkpw.com
1.109-110.0
1.109-111.0
1.109-112.0
98011900-1
9.801-190.0
CONTENTS
Introduction & Important Safety Information 4-6
Component Identifications 7
Assembly Instructions 8
Installation 9
Operating Instructions 10
Detergents & General Cleaning Techniques 11
Shut Down & Clean-up Procedures 12
Storage 12
Troubleshooting 13-14
Maintenance Charts 15
Oil Change Record 15
Preventative Maintenance 16
Maintenance & Service 17-18
Exploded View 19
Exploded View Parts List 20-21
Control Panel Exploded View & Parts List 22-23
Float Tank Option Exploded View & Parts List 24-25
Auto Start/Stop Options Exploded View & Parts List 26
Auto Start Stop - Steam Options Exploded View & Parts List 27
Pump Assembly Exploded View & Parts List 28
Steam Option, Exploded View & Parts List 29
Hose & Spray Gun Assembly Exploded View & Parts List 30
2
Shark HPB • 9.801-190.0 • Rev. 7/13
UU1 Unloader Valve Exploded View and Parts List 31
KM. 3 Pump Exploded View and Parts List 32-33
Specifications 34-35
Burner Specifications 36
KNA Burner Replacement Parts & Parts Lists 37-38
Warranty
CONTENTS
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
3
Shark HPB • 9.801-190.0 • Rev. 7/13
INTRODUCTION & IMPORTANT SAFETY INFORMATION
MANUAL THOROUGHLY
WARNING
OPEN FLAME OR TORCH
WARNING
WARNING
Thank you for purchasing a Shark Pressure Washer. We reserve the right to make changes at any time without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information
PRESSURE WASHER
should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instruc­tions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
OPERATOR’S MANUAL
The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions.
SAVE THESE INSTRUCTIONS
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and se­rial number. Use only identical replacement parts.
This machine is to be used only by trained operators.
IMPORTANT SAFETY
INFORMATION
WARNING: To reduce the risk of
injury, read operating instructions carefully before using.
1. Readthe owner's manual thoroughly. Failure
READ OPERATOR’S
PRIOR TO USE.
2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details. If your machine is rated 250 volts or less, single phase will be provided with a ground fault circuit interrupter (GFCI). If rated more than 250 volts, or more than
4
single phase this product should only be con-
to follow instructions could cause malfunction of the machine and result in death, serious bodily injury and/or property damage.
nected to a power supply receptacle protected by a GFCI.
DANGER: Improper connection of the equipment­grounding conductor can result in a risk of elec­trocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use any type of adaptor with this product
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
to a UL grounded receptacle of proper voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch machine with wet hands or while standing in water. Always dis­connect power before servicing.
RISK OF EXPLOSION:
OPERATE ONLY WHERE
IS PERMITTED
6. In oil burning models, use only kerosene, No. 1 home heating fuel, or diesel. If diesel is used, add a soot remover to every tankful.
RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING
MACHINE.
7. Oil burning appliances shall be installed only in locations where combustible dusts and flammable gases or vapors are not present. Do not store or use gasoline near this machine.
8. Do not allow acids, caustic or abrasive fluids to pass through the pump.
9. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
Shark HPB • 9.801-190.0 • Rev. 7/13
WARNING: Keep wand, hose, and
water spray away from electric wiring or fatal electric shock may result.
5. To protect the operator from electrical shock, the machine must be electrically grounded. It is the responsibility of the owner to connect this machine
WARNING: Flammable liquids can create fumes which can ig­nite, causing property damage or severe injury.
WARNING: Risk of explosion — Operate only where open flame or torch is permitted.
WARNING: Risk of fire — Do not
add fuel when the product is operating or still hot.
WARNING: Do not use gasoline crankcase draining or oil con­taining gasoline, solvents or alcohol. Doing so will result in fire and/or explosion.
WARNING
WARNING
IMPORTANT SAFETY INFORMATION
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
PRESSURE WASHER
10. Keep operating area clear of all persons.
WARNING: High pressure spray
can cause paint chips or other particles to become airborne and fly at high speeds. To avoid personal injury, eye, hand and
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
foot safety devices must be worn.
11. Eye, hand, and foot protection must be worn when using this equipment.
WARNING: This machine ex-
ceeds 85 db appropriate ear protection must be worn.
EAR PROTECTION
MUST BE WORN
WARNING: Hot discharge fluid. Do not touch or direct discharge stream at persons.
WARNING: This machine pro­duces hot water and must have
HOT DISCHARGE FLUID:
DO NOT TOUCH OR
DIRECT DISCHARGE
STREAM AT PERSONS.
insulated components attached to protect the operator.
WARNING: Risk of injury. Hot
surfaces can cause burns. Use only designated gripping areas of spray gun and wand. Do not place hands or feet on non-in­sulated areas of the pressure
RISK OF INJURY:
HOT SURFACES
CAN CAUSE BURNS
washer.
12. To reduce the risk of injury, close supervision is necessary when a machine is used near children. Do not allow children to operate the pressure washer. This machine must be attended during
operation.
WARNING: Grip cleaning wand
securely with both hands be­fore starting. Failure to do this could result in injury from a whipping wand.
13. Never make adjustments
TRIGGER GUN KICKS
BACK - HOLD WITH
BOTH HANDS
on machine while in operation.
14. Be certain all quick cou­pler fittings are secured be­fore using pressure washer.
Shark HPB • 9.801-190.0 • Rev. 7/13
WARNING: High pressure de­veloped by these machines will cause personal injury or equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct
RISK OF INJECTION OR SEVERE INJURY TO PERSONS. KEEP CLEAR OF NOZZLE.
discharge stream at people, or severe injury or death will result.
WARNING: Protect machine from freezing.
15. To keep machine in best operating conditions, it is important you protect machine from freezing. Failure to pro­tect machine from freezing could cause malfunction of the machine and result in death,
PROTECT FROM
FREEZING
serious bodily injury, and/or property damage. Follow stor­age instructions specified in this
manual.
16. Inlet water must be clean fresh water and no hotter then 90°F.
WARNING: Risk of asphyxiation.
Use this product only in a well ventilated area.
17. Avoid installing machines in small areas or near ex­haust fans. Adequate ox-
RISK OF
ASPHYXIATION: USE
THIS PRODUCT ONLY
IN A WELL
VENTILATED AREA.
ygen is needed for com­bustion or dangerous car­bon monoxide will result.
18. Manufacturer will not be liable for any changes made to our standard machines or any compo­nents not purchased from us.
19. The best insurance against an accident is precau­tion and knowledge of the machine.
WARNING: Be extremely careful
when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the pos-
RISK OF INJURY
FROM FALLS WHEN
USING LADDER.
sibility of a fall due to slippery surfaces.
20. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
OPERATOR’S MANUAL
5
IMPORTANT SAFETY INFORMATION
PRESSURE WASHER
21. Do not operate this machine when fatigued or under the influence of alcohol, prescription medications, or drugs.
OPERATOR’S MANUAL
Follow the maintenance instructions specified in the manual.
6
Shark HPB • 9.801-190.0 • Rev. 7/13
COMPONENT IDENTIFICATION
98011900-2
Fuel Tank
PRESSURE WASHER
CAUTION HOT WATER: Must use insulated spray gun and wand.
Burner Switch
Pump Switch
High
Pressure
Nozzle
Quick Coupler
Control
Panel
GFCI
Downstream
Detergent
Injector
Detergent
Pick-Up
Hose
Burner
Chamber
Burner
Motor
Discharge
Nipple
Wand Holder
High Limit
Thermostat
Pressure
Switch
Unloader
Garden Hose
(not included)
OPERATOR’S MANUAL
Pump
Fresh Water
Faucet
(not included)
Detergent
Bucket
(not included)
Nozzle
Coupler
Variable Pressure
Insulated Wand
Shark HPB • 9.801-190.0 • Rev. 7/13
Control
Handle
High Pressure
Hose
Insulated
Spray Gun
7
ASSEMBLY INSTRUCTIONS
98011900-3
98011900-4
98011900-5
98001190-5
Fuel
Cap
PRESSURE WASHER
STEP 1: Connect water supply hose.
OPERATOR’S MANUAL
STEP 4: Attach the high pressure hose to the spray gun using teflon tape on hose threads.
STEP 2: Check fuel tank and pump oil levels.
98001190-7
STEP 5: Connect the high pressure hose to the pump discharge fitting. Push coupler collar forward until secure.
STEP 3: Connect high pressure hose to discharge nipple by sliding quick coupler collar back. Insert quick coupler onto discharge nipple and secure by pushing quick coupler collar forward.
8
Shark HPB • 9.801-190.0 • Rev. 7/13
INSTALLATION
PRESSURE WASHER
Place machine in a convenient location providing ample support, draining and room for maintenance.
This machine is intended for outdoor use. Machine must be stored indoors when not in use.
Location:
The location should protect the machine from damag­ing environmental conditions, such as wind, rain, and freezing.
1. This machine should be run on a level surface
where it is not readily influenced by outside sources such as strong winds, freezing temperatures, rain, etc. It should be located to allow accessibility for refilling of fuel, adjustments and maintenance. Nor­mal precautions should be taken by the operator of the machine to prevent moisture from reaching the electrical controls.
2. It is recommended that a partition be made be-
tween the wash area and the machine to prevent water spray from coming in contact with the ma­chine. Excess moisture reaching any electric com­ponents or electrical controls will reduce machine life and may cause electrical shorts.
3. During installation of the machine, beware of poorly
ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen. Suffi­cient combustion can only be obtained when there is a sufficient supply of oxygen available for the amount of fuel being burned. If it is necessary to install a machine in a poorly ventilated area, out­side fresh air may have to be piped to the burner and a fan installed to bring air into the machine.
Avoid small locations or areas near exhaust fans.
Electrical:
This machine, when installed, must be electrically grounded in accordance to local codes. Check for proper power supply using a volt meter.
Placement:
Do not locate near any combustible material. Keep all flammable material at least 20 feet away.
Allow enough space for servicing the machine.
Local code will require certain distances from floor and walls. (Two feet away from walls should be ade­quate.)
Water Source:
The water source for the pressure washer should be supplied by a minimum 5/8" I.D. garden hose with a city water pressure of not less than 30 PSI. If the water supply is inadequate, or if the garden hose is kinked, the attached pressure washer will run very rough and the burner will not fire.
Connection:
Connect the wand, nozzle, hose and spray gun (where applicable). On pipe thread connections, use teflon tape to avoid water leaks. (See Component Identi­fication).
Venting:
Adding exhaust vent pipe to your oil fired burner is not recommended because restricted air flow causes carbon build-up, which affects the operation, and in­creases maintenance on the coil. If a stack must be used, refrain from using 90° bends. If the pipe can not go straight up then use only 45° bends and go to the next size pipe. The overall pipe length must not exceed 6 feet in length*.
*NOTE: After vent pipe installation test burner using a smoke tester and adjust air setting to achieve a #3 or below results.
OPERATOR’S MANUAL
9
Shark HPB • 9.801-190.0 • Rev. 7/13
98001190-9
OPERATING INSTRUCTIONS
98001190-8
98001190-10
98001190-11
98001190-12
PRESSURE WASHER
STEP 1: Turn water on. STEP 3: Grip spray gun handle
OPERATOR’S MANUAL
STEP 4: Before installing noz­zle, turn on water supply and run machine, allowing water to flush
STEP 2: Connect the power cord into the proper electrical outlet, then push in the GFCI reset button. (Re­fer to serial plate for information).
Brass Soap
Nozzle
High
Pressure
Nozzle
Variable Pressure
Control Handle
securely and pull trigger. Then turn variable pressure control handle counterclockwise.
Variable Pressure
Wand (VP)
Trigger
Selection of high or low pressure is accompanied by turning the handle. NOTE: High pressure nozzle must be inserted at end of wand to obtain high pressure. To apply soap read operator's manual.
through the system until clear.
Turn switch to pump position. When a steady stream of water flows from the spray gun and wand the ma­chine is ready for cold water clean­ing by turning the variable pressure control handle clockwise to raise the pressure.
For hot water washing, turn the switch to the burner position. (The burner will light automatically when the trigger on the spray gun is pulled.)
10
Shark HPB • 9.801-190.0 • Rev. 7/13
WARNING
DETERGENTS & GENERAL OPERATING TECHNIQUES
98001190-15
9801190-13
PRESSURE WASHER
WARNING: Some detergents may be harmful if inhaled or in­gested, causing severe nausea, fainting or poisoning. The harm­ful elements may cause prop­erty damage or severe injury.
STEP 1: Connect detergent in­jector to discharge nipple on
machine, Connect high pressure hose to injector with quick coupler (check to make sure locking coupler sleeves are in proper position before applying water pressure.
High
Pressure
Hose
STEP 2: Use detergent designed
specifically for pressure wash­ers. Household detergents could damage the pump. Prepare de­tergent solution as required by the manufacturer. Fill a container with
98001190-14
STEP 3: Apply safety latch to spray gun trigger. Turn variable pressure control handle until discharge water exits both tubes. Secure black detergent nozzle into quick coupler if you have a single wand. NOTE: De­tergent cannot be applied using Red, Yellow, Green or White nozzles.
pressure washer detergent. Place the filter end of detergent suction tube into the detergent container.
STEP 4: With the engine running, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water. Ap­ply detergent to work area. Do not allow detergent to dry on surface.
THERMAL PUMP
PROTECTION
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high tem­peratures. When the water reaches this temperature,
the pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal device prevents internal damage to the pump.
Pre-rinse cleaning surface with fresh water. Place de­tergent suction tube directly into cleaning solution and apply to surface at low pressure (for best results, limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top). Allow detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water. If needed, use brush to remove stubborn dirt. Rinse at
Detergent
Injector
high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle.
Recommendations:
• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and distance for maximum cleaning results.
• Ifpaintedsurfacesarepeelingorchipping,use
extreme caution as pressure washer may re­move the loose paint from the surface.
• Keepthespraynozzleasafedistancefromthe
surface you plan to clean. High pressure wash a small area, then check the surface for dam­age. If no damage is found, continue to pressure washing.
CAUTION - Never use:
• Bleach,chlorineandothercorrosivechemicals  • Liquids containing solvents(i.e.,paintthinner,
gasoline, oils)
• Tri-sodiumphosphateproducts  • Ammoniaproducts  • Acid-basedproducts
These chemicals will harm the machine and will dam­age the surface being cleaned.
It will take a few seconds for the detergent to clear. Apply safety latch to spray gun. Remove black soap nozzle from the quick coupler. Select and install the desired high pressure nozzle. NOTE: You can also stop detergent from flowing by simply removing detergent siphon tube from bottle.
Shark HPB • 9.801-190.0 • Rev. 7/13
CLEANING TIPS
OPERATOR’S MANUAL
RINSING
11
98001190-19
SHUTTING DOWN AND CLEAN-UP
98011900-16
98001190-17
98001190-18
PRESSURE WASHER
STEP 1: Remove detergent suction tube from container and insert into 1 gallon of fresh water. Turn variable pressure wand handle for low pres­sure or connect the black detergent nozzle. Pull trigger on spray gun and siphon water for one minute.
OPERATOR’S MANUAL
STEP 2: Turn burner switch off and continue spraying water, allowing the water to cool. After water has cooled to less than 100°F, turn the attached pressure washer off.
STEP 3: Turn off water supply.
STEP 4: Turn garden hose water
off. Open the spray gun to relieve remaining pressure.
STORAGE
CAUTION: Always store your pressure washer in a location where the temperature will not fall below 32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen. FREEZE DAMAGE IS NOT COVERED BY WARRANTY.
1. Stop the pressure washer, squeeze spray gun trig­ger to release pressure.
2. Detach water supply hose and high pressure hose.
3. Turn on the machine for a few seconds, until re­maining water exits. Turn motor off immediately.
4. Drain the fuel from the fuel tank.
5. Do not allow high pressure hose to become kinked.
6. Store the machine and accessories in a room which does not reach freezing temperatures.
CAUTION: Failure to follow the above directions will result in damage to your pressure washer.
When the pressure washer is not being operated or is being stored for more than one month, follow these instructions:
1. Replenish pump oil to upper level.
2. Drain fuel from fuel tank, fuel line and filter.
3. Cover the pressure washer and store in a clean, dry place that is well ventilated away from open flame or sparks.
After Extended Storage
CAUTION: Prior to restarting, thaw out any possible ice from pressure washer hoses, spray gun or wand.
12
Shark HPB • 9.801-190.0 • Rev. 7/13
Loading...
+ 28 hidden pages