Auto Start/Stop Options Exploded Views and Parts Lists38-41
Hose & Spray Gun Assembly & Parts List42
Burner Specifications43
Pump Specifications44-45
Unloader Exploded Views and Parts List46-48
Pump Exploded Views and Parts List49-53
Warranty
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ___________________________
The model and serial numbers will be found on a decal attached to
the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
97-6068, 97-6131 • REV. 3/06
3
INTRODUCTION & IMPORTANT SAFETY INFORMATION
Thank you for purchasing a hot water pressure washer.
This manual covers operation and maintenance
of your pressure washer. All information in this manual
is based on the latest product information available at
the time of printing.
We reserve the right to make changes at any time without incurring any obligation.
PRESSURE WASHER
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed
with the operator in the operator’s native language by
the purchaser/owner, making sure that the operator
comprehends its contents.
OPERATOR’S MANUAL
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
This manual should be considered a permanent
part of the machine and should remain with it
if machine is resold.
When ordering parts, please specify model and
serial number.
IMPORTANT SAFETY
INFORMATION
CAUTION
READ OPERATOR’S
MANUAL THOROUGHLY
PRIOR TO USE.
2. All installations must comply with local codes. Contact your electrician, plumber, utility company or
the selling distributor for specific details.
To comply with National Electrical Code (NGPA 70)
and provide additional protection from risk of electric shock, this hot water pressure washer is
equipped with a UL approved ground fault circuit
interrupter (GFCI) power cord.
4
CAUTION: To reduce the risk of
injury, read operating instructions carefully before using.
1. Read the owner's manual
thoroughly. Failure to follow
instructions could cause malfunction of the machine and
result in death, serious bodily
injury and/or property damage.
97-6068, 97-6131 • REV. 3/06
WARNING
WARNING: Flammable liquids
can create fumes which can ignite causing property damage
or severe injury.
WARNING: Do not use gasoline,
crankcase drainings or oil con-
RISK OF FIRE.
DO NOT USE WITH
FLAMMABLE
LIQUIDS.
taining gasoline, solvents or alcohol. Doing so will result in fire
and/or explosion.
WARNING: Do not spray flammable liquids. Operate only where an open torch is permitted.
3. This fuel burning machine shall be installed only in
locations where combustible dusts and flammable
gases or vapors are not present.
4. Use only kerosene, No.1 home heating fuel, or diesel fuel.
WARNING
WARNING: Keep water spray,
wand and high pressure hose
away from electrical wiring or fatal electric shock may result.
Read warning tag on electrical
cord.
KEEP WATER SPRAY
AWAY FRO M
ELECTRICAL
WIRING.
5. To protect the operator from
electrical shock, the machine
must be electrically grounded.
It is the responsibility of the
owner to connect this machine to a UL grounded
receptacle of proper voltage and amperage ratings.
Do not spray water on or near electrical components. Do not touch machine with wet hands or
while standing in water. Always disconnect power
before servicing.
CAUTION: Spray gun kicks back — hold with both
hands.
6. Grip cleaning wand of attached pressure washer
securely with both hands before starting cleaner.
Failure to do this could result in injury from a whipping wand.
WARNING
WARNING: High pressure
stream of fluid that this equipment can produce can pierce
the skin and its underlying tissues, leading to serious injury
and possible amputation.
HIGH PRESSURE
SPRAY CAN PIERCE
SKIN AND TISSUES.
7. High pressure developed by
the attached pressure washer
can cause bodily injury or
damage. Use caution when operating. Do not point
the spray gun at anyone or at any part of the body.
This machine is to be used only by qualified operators.
8. Never make adjustments on machine while it is in
operation.
IMPORTANT SAFETY INFORMATION
PRESSURE WASHER
WARNING
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne
and fly at high speeds.
9. Eye, hand and foot safety de-
PROTECTIVE
EYEWEAR AND
CLOTHING MUST
BE WORN.
WARNING
vices must be worn when using this equipment.
WARNING: Risk of asphyxiation
— Use this product only in a well
ventilated area.
10. When the machine is working,
do not cover or place in a
closed space where ventila-
RISK OF
ASPHYXIATION.
USE ONLY IN A WELL
VENTILATED AREA.
WARNING
tion is insufficient.
WARNING: Risk of fire. Do not
add fuel when the machine is
operating or still hot.
11. Machines with a spray gun
should not be operated with
RISK OF FIRE.
DO NOT ADD FUEL
WHEN OPERATING
MACHINE.
the spray gun in the off position for extended periods of
time as this may cause dam-
age to the pump. Check to
make sure burner shuts off when spray gun trigger is closed.
12. Protect from freezing.
13. To prevent a serious injury, make certain quick coupler on discharge hose has locked before using
pressure washer.
14. Do not allow acids, caustic or abrasive fluids to
pass through the pump.
15. Inlet water must be cold and clean fresh water.
16. Do not allow CHILDREN to operate the pressure
washer at any time. THIS MACHINE MUST BE
ATTENDED DURING OPERATION.
17. The best insurance against an accident is precaution, and knowledge of the machine.
18. Do not operate this product when fatigued or under the influence of alcohol or drugs. Keep operating area clear of all persons.
19. We will not be liable for any changes made to our
standard machines, or any components not purchased from us.
20. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
21. Follow the maintenance instructions specified in
the manual.
22. When making repairs disconnect from electrical
source.
23. Before disconnecting high pressure hose from
hot water outlet, turn off burner to allow water to
cool to 100°F, then turn off pump motor and water
supply and operate spray gun to relieve back pressure in hose. This will prevent coil damage from
thermal expansion.
CAUTION: This machine produces hot water and
must have insulated components attached to protect the operator.
CAUTION: Inspect rupture disc and pressure relief
devices annually for any obstruction.
OPERATOR’S MANUAL
97-6068, 97-6131 • REV. 3/06
5
PRESSURE WASHER
Burner
Chamber
COMPONENT IDENTIFICATION - MINI SERIES
Fuel Tank
Fresh Water
Faucet
(not included)
Wand Holder
Unloader
OPERATOR’S MANUAL
Nozzle
Coupler
Variable Pressure
Insulated Wand
GFCI
Discharge
Nipple
Control
Handle
Garden Hose
(not included)
Pump
Rupture
Disc
High Limit
Thermostat
Insulated
Spray Gun
Burner
Motor
High Pressure
Hose
Pump — Develops high pressure.
Rupture Disc — Opens when pressure exceeds safe
operating temperature.
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device. Includes safety latch.
High Limit Thermostat — Controls water temperature.
Variable Pressure Control Wand — Must be connected to the spray gun. This wand handle controls
dishcharge flow from one tube to both wand tubes.
6
97-6068, 97-6131 • REV. 3/06
When water is discharged from both tubes you will have
a pressure loss and allows chemical siphoning when
used in combination with a detergent injector.
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray gun.
Note: If trigger on spray gun is released for more
than 2 minutes, water will leak from valve. Warm
water will discharge from pump protector onto
floor. This system prevents internal pump damage.
COMPONENT IDENTIFICATION - JUNIOR SERIES
Discharge
Nipple
Pump &
Burner Switch
Downstream
Detergent Injector
Fuel Tank
CAUTION HOT WATER:
Must use insulated
spray gun and wand.
Fresh Water
Faucet
(not included)
Detergent Pick-up
Hose
Pressure
Switch
PRESSURE WASHER
OPERATOR’S MANUAL
Control Panel
High Limit
Thermostat
Burner
Chamber
GFCI
Nozzle Coupler
Wand Holder
Burner Motor
Unloader
Pump
Garden
Hose (not
included)
Detergent Bucket
(not included)
Control
Handle
97-6068, 97-6131 • REV. 3/06
Variable Pressure
Insulated Wand
Insulated
Spray Gun
High Pressure
Hose
7
COMPONENT IDENTIFICATION - SENIOR SERIES
CAUTION HOT WATER:
Must use insulated
spray gun and wand.
PRESSURE WASHER
OPERATOR’S MANUAL
High
Pressure
Nozzle
GFCI
Burner Switch
Pump Switch
Control
Panel
Quick Coupler
Burner
Chamber
Downstream
Detergent
Injector
Burner
Motor
Fuel Tank
Discharge
Nipple
Wand Holder
High Limit
Thermostat
Pressure
Switch
Pump
Unloader
Fresh Water
Faucet
(not included)
Garden Hose
(not included)
Detergent
Pick-Up Hose
High Pressure
Hose
Nozzle
Coupler
Detergent
Bucket
(not included)
Control
Handle
Variable Pressure
Insulated Wand
Insulated
Spray Gun
8
97-6068, 97-6131 • REV. 3/06
ASSEMBLY INSTRUCTIONS
Fuel
Cap
PRESSURE WASHER
OPERATOR’S MANUAL
STEP 1: Connect water supply hose.
Spray
Gun
High
Pressure
Hose
STEP 4: Attach the high pressure
hose to the spray gun using teflon
tape on hose threads.
STEP 2: Check fuel tank and pump
oil levels.
STEP 5: Connect the high pressure
hose to the pump discharge fitting.
Push coupler collar forward until secure.
STEP 3: Connect high pressure
hose to discharge nipple by sliding
quick coupler collar back. Insert
quick coupler onto discharge nipple
and secure by pushing quick coupler collar forward.
97-6068, 97-6131 • REV. 3/06
9
INSTALLATION
Place machine in a convenient location providing ample
support, draining and room for maintenance.
This machine is intended for outdoor use. Machine
must be stored indoors when not in use.
Location:
The location should protect the machine from damaging environmental conditions, such as wind, rain, and
PRESSURE WASHER
freezing.
1. This machine should be run on a level surface
where it is not readily influenced by outside sources
such as strong winds, freezing temperatures, rain,
etc. It should be located to allow accessibility for
refilling of fuel, adjustments and maintenance.
Normal precautions should be taken by the operator of the machine to prevent moisture from reaching the electrical controls.
2. It is recommended that a partition be made be-
OPERATOR’S MANUAL
tween the wash area and the machine to prevent
water spray from coming in contact with the machine. Excess moisture reaching any electric components or electrical controls will reduce machine
life and may cause electrical shorts.
3. During installation of the machine, beware of poorly
ventilated locations or areas where exhaust fans
may cause an insufficient supply of oxygen. Sufficient combustion can only be obtained when there
is a sufficient supply of oxygen available for the
amount of fuel being burned. If it is necessary to
install a machine in a poorly ventilated area, outside fresh air may have to be piped to the burner
and a fan installed to bring air into the machine.
Avoid small locations or areas near exhaust fans.
Electrical:
This machine, when installed, must be electrically
grounded in accordance to local codes. Check for
proper power supply using a volt meter.
Placement:
Do not locate near any combustible material. Keep all
flammable material at least 20 feet away.
Allow enough space for servicing the machine.
Local code will require certain distances from floor and
walls. (Two feet away from walls should be adequate.)
Water Source:
The water source for the pressure washer should be
supplied by a minimum 5/8" I.D. garden hose with a
city water pressure of not less than 30 PSI. If the water
supply is inadequate, or if the garden hose is kinked,
the attached pressure washer will run very rough and
the burner will not fire.
Connection:
Connect the wand, nozzle, hose and spray gun (where
applicable). On pipe thread connections, use teflon tape
to avoid water leaks. (See Component Identification).
Venting:
Adding exhaust vent pipe to your oil fired burner is not
recommended because restricted air flow causes carbon build-up, which affects the operation, and increases
maintenance on the coil. If a stack must be used, refrain from using 90° bends. If the pipe can not go straight
up then use only 45° bends and go to the next size
pipe. The overall pipe length must not exceed 6 feet in
length*.
*Note: After vent pipe installation test burner using a
smoke tester and adjust air setting to achieve a #3 or
below results.
tion. When a steady stream of water
flows from the spray gun and wand
STEP 2: Connect the power cord
into the proper electrical outlet, then
push in the GFCI reset button. (Refer to serial plate for information).
High
Pressure
Nozzle
Variable Pressure
Control Handle
curely and pull trigger. Then turn
variable pressure control handle
counterclockwise.
Variable Pressure
Wand (VP)
Trigger
Selection of high or low pressure is accompanied by turning the handle.
Note: High pressure nozzle must be inserted at end of wand to obtain high
pressure. To apply soap read operator's manual.
the machine is ready for cold water
cleaning by turning the variable pressure control handle clockwise to
raise the pressure.
For hot water washing, turn the
switch to the burner position. (The
burner will light automatically when
the trigger on the spray gun is
pulled.)
97-6068, 97-6131 • REV. 3/06
11
DETERGENTS & GENERAL OPERATING TECHNIQUES
WARNING
WARNING: Some detergents
may be harmful if inhaled or ingested, causing severe nausea,
fainting or poisoning. The harmful elements may cause property damage or severe injury.
STEP 1: Connect detergent injec-
PRESSURE WASHER
Connect high pressure hose to injector with quick
coupler(check to make sure locking coupler sleeves
are in proper position before applying water pressure
Quick
Coupler
OPERATOR’S MANUAL
Pressure
Hose
STEP 3: Apply safety latch to spray gun trigger. Turn
variable pressure control handle until discharge water
exits both tubes. Secure black detergent nozzle into
quick coupler if you have a single wand. NOTE: Deter-
gent cannot be applied using Red, Yellow, Green or
White nozzles.
tor to discharge nipple on machine,
Discharge Nipple
Detergent
Injector
STEP 2: Use detergent designed
specifically for pressure washers.
Household detergents could damage the pump. Prepare detergent
solution as required by the manufacturer. Fill a container with pressure washer detergent. Place the
filter end of detergent suction tube
into the detergent container.
STEP 4: With the engine running,
pull trigger to operate machine.
Liquid detergent is drawn into the
machine and mixed with water.
Apply detergent to work area. Do
not allow detergent to dry on surface.
THERMAL PUMP
PROTECTION
pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal device prevents internal damage to the pump.
CLEANING TIPS
Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and
apply to surface at low pressure (for best results, limit
your work area to sections approximately 6 feet square
and always apply detergent from bottom to top). Allow
detergent to remain on surface 1-3 minutes. Do not
allow detergent to dry on surface. If surface appears to
be drying, simply wet down surface with fresh water. If
needed, use brush to remove stubborn dirt. Rinse at
high pressure from top to bottom in an even sweeping
motion keeping the spray nozzle approximately 1 foot
from cleaning surface. Use overlapping strokes as you
clean and rinse any surface. For best surface cleaning
action spray at a slight angle.
Recommendations:
• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use
extreme caution as pressure washer may remove
the loose paint from the surface.
• Keep the spray nozzle a safe distance from the
surface you plan to clean. High pressure wash a
small area, then check the surface for damage. If
no damage is found, continue to pressure washing.
These chemicals will harm the machine and will damage the surface being cleaned.
RINSING
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap
nozzle from the quick coupler. Select and install the
desired high pressure nozzle. NOTE: You can also
stop detergent from flowing by simply removing detergent siphon tube from bottle.
If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high temperatures. When the water reaches this temperature, the
12
97-6068, 97-6131 • REV. 3/06
SHUTTING DOWN AND CLEAN-UP
STEP 1: Remove detergent suction
tube from container and insert into
1 gallon of fresh water. Turn variable
pressure wand handle for low pressure or connect the black detergent
nozzle. Pull trigger on spray gun and
siphon water for one minute.
STEP 2: Turn burner switch off and
continue spraying water, allowing the
water to cool. After water has cooled
to less than 100°F, turn the attached
pressure washer off.
STEP 3: Turn off water supply.
PRESSURE WASHER
OPERATOR’S MANUAL
STEP 4: Open the spray gun to re-
lieve remaining pressure.
STORAGE
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C). The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.
1. Stop the pressure washer, squeeze spray gun trigger to release pressure.
2. Detach water supply hose and high pressure hose.
3. Turn on the machine for a few seconds, until remaining water exits. Turn motor off immediately.
4. Drain the fuel from the fuel tank.
5. Do not allow high pressure hose to become kinked.
6. Store the machine and accessories in a room which
does not reach freezing temperatures.
CAUTION: Failure to follow the above directions will
result in damage to your pressure washer.
When the pressure washer is not being operated or is being
stored for more than one month, follow these instructions:
1. Replenish pump oil to upper level.
2. Drain fuel from fuel tank, fuel line and filter.
3. Cover the pressure washer and store in a clean, dry
place that is well ventilated away from open flame or
sparks.
After Extended Storage
CAUTION: Prior to restarting, thaw out any
possible ice from pressure washer hoses,
spray gun or wand.
97-6068, 97-6131 • REV. 3/06
13
TROUBLESHOOTING
PROBLEMPOSSIBLE CAUSESOLUTION
BURNER WILL NOT
LIGHT
PRESSURE WASHER Troubleshooting Guide
Disconnected or short in electrical
wiring
Burner motor thermal protector
tripped
ON-OFF switch defectiveCheck continuity through burner switch.
Heavy sooting on coil and burner,
can cause interruption of air flow and
shorting of electrodes
Improper electrode settingClean and test according to diagram in
Fuel not reaching combustion
chamber
Fuel solenoid malfunctionCheck by placing screwdriver inside coil then
Clogged burner nozzleReplace.
Water not turned onTurn on water to activate burner pressure switch.
Pressure switch malfunctionRemove, test for continuity and replace as
All wire contacts should be clean and tight. No
breaks in wire.
If tripped, check voltage, connections and
extensions for cause. Check fuel pump shaft
rotation for binding, causing motor to overheat.
Clean as required.
operator's manual.
Check fuel pump for proper flow. Check solenoid
valve on machines with spray gun control for
proper on-off flow switch.
turn machine on, open spray gun and check for
magnetic pull.
needed.
MACHINE SMOKES
Improper fuel or water in fuelDrain tank and replace contaminated fuel.
Low fuel pressureAdjust fuel pump pressure to specifications.
Air leaks in fuel linesCheck fuel lines for leaks or air bubbles. Tighten
or replace as needed.
Plugged or dirty burner nozzleReplace.
Faulty burner nozzle spray patternReplace nozzle.
Heavy accumulation of soot on coils
and burner assembly
Misaligned electrodeRealign electrodes to specifications.
Fuel filter partially cloggedReplace as needed.
Obstruction in smoke stackCheck for insulation blockage or other foreign
Soot build up on coilsClean coils with soot remover.
Lime build up in coilsClean inside of coils using coil cleaner.
Remove coils and burner assembly. Clean
thoroughly.
objects.
14
97-6068, 97-6131 • REV. 3/06
TROUBLESHOOTING
PROBLEMPOSSIBLE CAUSESOLUTION
PRESSURE WASHER Troubleshooting Guide
LOW WATER
TEMPERATURE
WATER
TEMPERATURE
TOO HOT
Improper fuel or water in fuelDrain fuel tank and replace with proper fuel.
Restricted water flowCheck nozzle for obstruction, proper size.
97-6068, 97-6131 • REV. 3/06
15
TROUBLESHOOTING
PROBLEMPOSSIBLE CAUSESOLUTION
LOW OPERATING
PRESSURE
DETERGENT NOT
DRAWING
PRESSURE WASHER Troubleshooting Guide
PUMP RUNNING
NORMALLY BUT
PRESSURE LOW ON
INSTALLATION
FLUCTUATING
PRESSURE
PUMP NOISY
Faulty pressure gaugeInstall new gauge.
Insufficient water supplyUse larger garden hose; clean filter washer at water
inlet.
Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace
with new nozzle.
Plumbing or hose leakCheck plumbing system for leaks. Retape leaks with
teflon tape.
Faulty or misadjusted unloader
valve (where applicable)
Worn packing in pumpInstall new packing kit.
Fouled or dirty inlet or discharge
valves in pump
Worn inlet or discharge valvesReplace with valve kit.
Air leakTighten all clamps. Check detergent lines for holes.
Valve in the injector head may be
blocked, dirty or damaged
Filler screen on detergent suction
hose plugged
Dried up detergent plugging
metering valve
High viscosity of detergentDilute detergent to specifications.
Hole in detergent line(s)Repair hole.
Low detergent levelAdd detergent if needed.
Discharge water temperature
above 180
Pump sucking airCheck water supply and possibility of air seepage.
Valves stickingCheck and clean or replace if necessary.
Unloader valve seat faultyCheck and replace if necessary.
Nozzle incorrectly sizedCheck and replace if necessary (See serial plate for
Worn piston packingCheck and replace in necessary.
Valves wornCheck and replace if necessary.
Blockage in valveCheck and replace if necessary.
Pump sucking airCheck water supply and air seepage at joints in
Worn piston packingCheck and replace if necessary.
Air in suction lineCheck water supply and connections on suction line.
Broken or weak inlet or discharge
valve springs
Excessive matter in valvesCheck and clean if necessary.
Worn bearingsCheck and replace if necessary.
o
F.
Adjust unloader for proper pressure. Install repair kit
when needed.
Clean inlet or discharge valves.
Clean or replace valve in injector.
Clean or replace.
Disassemble and clean thoroughly.
Lower discharge water temperature.
proper size).
suction line.
Check and replace if necessary.
16
97-6068, 97-6131 • REV. 3/06
MAINTENANCE CHARTS
This pressure washer was produced with the best available materials and quality craftsmanship. However, you as
the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your pressure
washer dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions.
MAINTENANCE SCHEDULE
Replace Fuel LinesAnnually
Pump OilInspectDaily inspect the oil level
ChangeAfter first 50 hours, then every 500 hours or annually
Clean Burner FilterMonthly (More often if fuel quality is poor)
Remove Burner SootAnnually
Burner Adjustment/CleaningAnnually
Descale CoilAnnually (More often if required)
Replace High Pressure NozzleEvery 6 months
PRESSURE WASHER Troubleshooting Guide
Replace Quick ConnectsAnnually
Clean Water Screen/FilterWeekly
Clean Float/Supply TankEvery 6 months
Replace HP HoseAnnually if there is any sign of wear
Grease MotorEvery 10,000 hours
Replace Burner NozzleAnnually
Replace Rupture DiscAnnually
OIL CHANGE RECORD
Estimated Operating
Date Oil Changed
Month/Day/Year
Hours Since Last
Oil Change
Date Oil Changed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
97-6068, 97-6131 • REV. 3/06
17
PREVENTATIVE MAINTENANCE
1. Use clean fuel — kerosene, No. 1 home heating
fuel or diesel fuel. Clean or replace fuel filter every
100 hours of operation. Avoid water contaminated
fuel as it will seize up the fuel pump. De-soot coils
monthly. Use an additive if diesel is being used.
2. Check to see that the attached pressure washer
water pump is properly lubricated.
3. Follow winterizing instructions to prevent freeze
PRESSURE WASHER
damage to pump and coils.
4. Always neutralize and flush detergent from system after use.
5. If water is known to be high in mineral content, use
a water softener on your water system, or de-scale
as needed.
6. Do not allow acidic, caustic or abrasive fluids to be
pumped through the system.
7. Always use high grade quality cleaning products.
OPERATOR’S MANUAL
8. Never run attached pressure washer pump dry for
extended periods of time.
9. If machine is operated with smoky or eye burning
exhaust, coils will soot up, preventing water from
reaching maximum operating temperature. (See
section on Maintenance and Service).
10. Never allow water to be sprayed on or near the
motor or burner assembly or any electrical component.
11. Delime coils as per instructions.
It is advisable, periodically, to visually inspect the burner.
Check air inlet to make sure it is not clogged or blocked.
Wipe off any oil spills and keep equipment clean and
dry.
The areas around the pressure washer should be kept
clean and free of combustible materials, gasoline and
other flammable vapors and liquids.
The flow of ventilating air to the burner must not be
blocked or obstructed in any manner.
MAINTENANCE AND SERVICE
Unloader Valves:
Unloader valves trap pressure in the line when a shutoff spray gun is closed. Machines with unloader valves
are preset and tested at the factory before shipping.
Occasional adjustment of the unloader may be necessary to maintain correct pressure.
Winterizing Procedure:
Damage due to freezing is not covered by warranty.
Adhere to the following cold weather procedures whenever the washer must be stored or operated outdoors
under freezing conditions.
During winter months, when temperatures drop below
32°F, protecting your machine against freezing is necessary. Store the machine in a heated room. If this is
not possible then mix a 50/50 solution of anti-freeze/
water or windshield washer fluid with water in a 5 gallon bucket. Place a short section of garden hose into
the bucket and connect it to the machine. Elevate the
bucket and turn the pump on to siphon the anti-freeze
through the machine. If compressed air is available, an
air fitting can be screwed into the inlet connector and
by injecting compressed air, all water will be blown out
of the system.
If you have an optional float tank, pour the antifreeze
into this tank and run machine until antifreeze exits discharge nipple.
High Limit Hot Water Thermostat:
For safety, each machine is equipped with a high limit
control switch. In the event the temperature of the water should exceed its operating temperature, the high
limit control will turn the burner off until the water cools.
Pumps:
Use only SAE 30 weight non-detergent oil. Change oil
after first 50 hours of use. Thereafter, change oil every
three months or at 500 hour intervals. Oil level should
be checked by using the dipstick found on the top of
the pump or by the red dot visible through the oil gauge
window. Oil should be maintained at that level.
Cleaning of Coils:
In alkaline water areas, lime deposits can accumulate
rapidly inside the coil pipes. This growth is increased
by the extreme heat build up in the coil. The best prevention for liming conditions is to use high quality cleaning detergents. In areas where alkaline water is an extreme problem, periodic use of deliming powder will
remove lime and other deposits before coil becomes
plugged.
Deliming Coils With A Pressure Washer:
Periodic flushing of coils is recommended.
Step 1 Fill a 5 gallon bucket with 4 gallons of water,
then add 1 lb. of deliming powder. Mix thoroughly.
Step 2 Remove the high pressure nozzle from the
pressure wand and put the wand into the
bucket. Secure the trigger on the spray gun
into the open position.
Step 3 Attach a short section (3-5 ft.) of garden hose
to the attached pressure washer to siphon solution from the elevated bucket. Start up pressure washer, allowing solution to be pumped
18
97-6068, 97-6131 • REV. 3/06
MAINTENANCE
PRESSURE WASHER
through pressure washer and into HPB coils
and back into the bucket. Solution should be
allowed to circulate 2-4 hours.
Step 4 After circulating solution flush entire system
with fresh water.
Removal of Soot In Heating Coil:
In the heating process, fuel residue in the form of soot
deposits may develop between the heating coil pipe
and block air flow which will affect burner combustion.
When soot has been detected on visual observation,
the soot on the coil must be washed off after coil has
been removed using the following steps:
1. Remove the tank head assembly by unscrewing
the three tek screws and lifting the tank head off.
2. Remove the two pipe nipples and associated fittings.
3. Lift the coil out of the outer wrap.
CAUTION: The coil weighs about 80 lbs. Use proper
lifting techniques.
4. Clean, repair and replace the coil by reversing the
above steps.
Coil Reinstallation
Reinstall by reversing the above steps 4 through 1.
Rupture Disk
If pressure from pump or thermal expansion should
exceed safe limits, the rupture disk will burst, allowing
high pressure to be discharged through hose to ground.
When the disk ruptures, it will need to be replaced.
Fuel:
Use clean fuel oil that is not contaminated with water
and debris. Replace fuel filter and drain tank every 100
hours of operation. Use Kerosene No. 1 or No. 2 Heating Fuel (ASTM D306) or diesel only. NEVER use gaso-
line in your burner tank. Gasoline is more combustible
than fuel oil and could result in a serious explosion.
NEVER use crankcase or waste oil in your burner. Fuel
unit malfunction could result from contamination.
Ignition Circuit:
Periodically inspect wires, spring contact and electrodes
for condition, security and proper spacing. For trans-former test (CAUTION 10,000 VOLTS) use defect free
97-6068, 97-6131 • REV. 3/06
insulated screwdriver and keep fingers off blade! Lay
blade across one contact: OK if arc will span 1/2" between end of blade and other contact.
Keep the tip free of surface deposits by wiping it with a
clean, solvent-saturated cloth, being careful not to plug
or enlarge the nozzle. For maximum efficiency, replace
the nozzle each season.
Fuel Control System:
This machine utilizes a fuel solenoid valve located on
the fuel pump to control the flow of fuel to the combustion chamber. This solenoid is activated by a pressure
switch located on the unloader valve. When an operator
releases the trigger on the spray gun, the pressure drops,
allowing the pressure switch to activate the fuel solenoid. The solenoid then closes, shutting off the supply of
fuel to the combustion chamber. Controlling the flow of
fuel in this way gives an instantaneous burn or no burn
situation, thereby eliminating high and low water temperatures, and combustion smoke normally associated
with machines incorporating a spray gun. Periodic inspection is recommended to insure that the fuel solenoid valve
OPERATOR’S MANUAL
19
MAINTENANCE
functions properly. This can be done by operating the
machine and checking to see that when the trigger on
the spray gun is in the off position, the burner is not firing.
Fuel Pressure Adjustment:
To adjust fuel pressure, turn the adjusting screw with a
standard screwdriver (located on the fuel pump) clockwise to increase, counterclockwise to decrease. Do not
PRESSURE WASHER
exceed 200 PSI.
Air Adjustment
Machines are preset and performance tested at the
factory — elevation 100' above sea level. A one time
correction for your location will pay off in economy, performance and extended service life. If a smoky or eyeburning exhaust is being emitted from the stack, two
things should be checked.
First, check the fuel to be certain that kerosene or No.
OPERATOR’S MANUAL
1 home heating fuel is being used.
Next, check the air adjustment on the burner. An oily,
black, smoky fire indicates a lack of air and the air band
should be moved to allow the air to flow through the burner.
Sharp, eye-burning white fumes indicate too much air
flowing through the combustion chamber. The air band
should be moved to allow less air to flow through the
burner.
To adjust: start machine and turn burner ON. Loosen
the two locking screws found in the air shutter openings
(refer to illustrations) and close air shutter until black
smoke appears from burner exhaust vent. Note air band
position. Next, slowly open the air shutter until white
smoke just starts to appear. Turn air shutter halfway back
to the black smoke position previously noted. Tighten locking screws.
If the desired position cannot be obtained using only the
air shutter, lock the air shutter in as close a position as
can be obtained, then repeat the above procedure on
the air band setting.
FUEL AIR ADJUSTMENT: WAYNE
Air Band
Pressure
Gauge Port
Air Band
Adjustment
Screw
Fuel Pump
Pressure
Adjustment
Screw
FUEL AIR ADJUSTMENT: BECKETT
Air Band
Transformer
Fuel
Pump
20
Air Band
Adjustment
Screw
97-6068, 97-6131 • REV. 3/06
Pressure
Gauge Port
Pressure
Adjustment Screw
EXPLODED VIEW - 2011
PRESSURE WASHER
55
For
Detail See
Control
Panel Illus.
72
61
62
4
13
79
8, 23
7
10
1
2
3
12
69
9
60
70
20
80
76
15
11
83
87
88
16
14
19
22
35
56
19
63
36
78
17
52
81
18
34
47
48
51
49
33
18
19
50
75
37
65
19
6
38
45
77
67
65
For Detail
See Steam
Valve
Options
Illus.
73
39
28
30
32
68
44
65
25
46
View A-A
40
43
26
42
32
31
41
19
48
27
24
5
OPERATOR’S MANUAL
47
See View
A-A
67
77
65
59
29
54
66
58
21
64
60
53
Optional
Filter
Upgrade
85
82
48
86
57
84
74
71
72
21
97-6068, 97-6131 • REV. 3/06
EXPLODED VIEW - 2011 PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
110-02025ALabel, Hot/Caliente w/Arrows
Warning1
295-07290029Tank Head Assy1
37-014832Insulation, Top Head1
490-50045Clip, Retaining U-Type4
52-0115090Tank, Fuel 6 Gal Blank1
PRESSURE WASHER
64-02100000Hose, 1/4", Push-On12"
711-013Label, Logo, Large1
890-19710Screw, 1/4" x 3/4" HH NC,
Whiz Loc4
97-01482Insulation, Bottom1
1095-07102253Coil Wrap1
114-02110000Hose, 1/2" Push-On30"
122-0008Nipple, 1/2" Hex Steel1
OPERATOR’S MANUAL
137-01487Insulation, Blanket1
142-1019Elbow, 3/8" Female1
1510-09004Label, Hot Water Outlet1
162-3409Disk, Rupture Assy, 7000
PSI1
172-1108Hose Barb, 1/2" Barb x 3/8"
MPT, Push-On1
182-1085Hose Barb, 1/4" Barb x 1/4" ML
Pipe2
192-9040Clamp, Hose, UNI .46-.547
202-2007Nipple, 3/8" x 3/8" NPT ST
Male1
2190-2020Nut, 3/8” x 12 Gauge4
222-99031Filter, Diesel, Disposable1
2390-2022Nut, Cage, 1/4" x 16 Gauge4
2495-07102247Fuel Strap, Long2
2590-1996Screw, 3/8" x 3/4" HH NC,
Whiz Loc2
2610-020110Label, Use Only Kerosene1
272-011576Cap, Non-Vented, Plastic1
2811-1043Label, Warning, Pictorial1
292-01041Pad, Soft Rubber, 50 DURO 2
3095-07102248Fuel Strap, Short2
312-30057Valve, 1/4" Shut-Off1
322-010061Bushing, Rubber, Nitrile3
332-00601Elbow, 1/2" JIC, 3/8" Fem,
90°1
344-02047732Hose, 3/8" x 32", 2 Wire,
Pressure Loop1
356-01041Cord, Service, SEO, 12/3,
Coleman33"
3610-99078Label, Motor Overload Reset,
Lexan1
22
ITEMPART NO.DESCRIPTIONQTY
37Please See Specifications Pages
382-30082Pump Protector, 1/2" PTP1
396-021720Switch, Pressure N/O, 1/4" NPT
SS1
40Please See Specifications Pages
412-00601Elbow, 1/2" JIC x 3/8" Fem1
422-10942Swivel, 1/2" MP x 3/4" GHF,
w/Strainer1
432-1046Plug, 1/4" Countersunk1
44Please See Specifications Pages
4590-1016Bolt, 3/8" x 1", NC HH4
462-10866Hose Barb, 1/4" x 3/8" Double 1
4790-1006Bolt, 5/16" x 3/4" NC GR 5 CS
ZN8
4890-4001Washer, 5/16", Flat, SAE12
4910-09003Label, Cold Water Inlet, HS1
502-0155Fastener, Ratchet, Black
Nylon2
512-01103Grip, 1" Sqr, Handle2
522-00742Adapter, 1/2" x 1/2" Pipe1
5395-07102218Assy, Frame1
5490-40125Washer, 3/8" x 1"2
5590-20012Nut, Whiz Loc 5/164
564-02100000Hose, 1/4" Push-On21"
5795-07102311Axle, 5/8" x 22"1
58Please See Specifications Pages
5990-4015Washer, 7/16" x 2-1/2", Zinc,
PG Foot2
6090-4005Washer, 5/8", Flat, SAE2
616-01060GFCI, 120V 20A, w/36' 12-3
Cord1
6210-08018Label, Warning, Service Cord 1
634-02100000Hose, 1/4” Push-On6”
646-0516Relief, Strain, 1/2” Metal1
6590-4002Washer, 3/8", SAE, Flat10
6690-10201Bolt, 3/8" x 2-1/4", HH,
Grade .52
6790-20040Nut, 3/8", Flange Whiz Loc,
NC6
6815-070042532Cap, Valve, with 1/4" Gauge
Por t1
6990-19960Screw, 3/8” x 1-1/4”4
7095-07290053Retainer, Burner Insulation1
714-0303Wheel & Tire Assy, 4" Steel Rim
w/Tube2
7290-20041Collar, 5/8" Bore Shaft2
97-6068, 97-6131 • REV. 3/06
EXPLODED VIEW - 2011 PARTS LIST
PRESSURE WASHER
ITEMPART NO.DESCRIPTIONQTY
732-010066Elbow, Fuel Tank, Zinc1
7490-2001Nut, 5/16" ESNA, NC4
7595-07102217Assy, Power Platform, Mini1
7695-07101226Block, Discharge,
Brass 1/2" x 1/2"1
7790-2002Nut, 3/8", ESNA, NC6
786-05152Strain Relief, LQ Tite, Small1
6-05181A▲ Locknut, 1/2”1
7995-07102310Assy, Coil1
802-0006Nipple, 3/8" Hex1
814-02100000Hose, 1/4" Push On (28")1
826-01011Cord, Service, SEO 16-45 ft
834-05088Kit, Thermostat, Adj. 302°F1
ITEMPART NO.DESCRIPTIONQTY
8435-156Fuel Filter Uprgrade Option
(Items 84-86)
2-99050Filter, Fuel Oil, H201
852-0013451Nipple, 1/4" x 3" Black Pipe1
862-1089Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°1
872-0031Elbow, 3/8" STL, Street1
882-00681Bushing, 1/2" x 3/8"1
892-00742Adapter, 1/2" x 1/2" Pipe1
▲ Not Shown
OPERATOR’S MANUAL
97-6068, 97-6131 • REV. 3/06
23
EXPLODED VIEW - 2015, 3520
23
2
81
33
1
6
24
63
14
PRESSURE WASHER
OPERATOR’S MANUAL
Detail See
Control
Panel Illus.
48
66
3
28
11
38
For
39
30
7
8
65
22
39
20
64
36
17
For Detail
See Steam
Valve
Options
Illus.
72
4
9
12
29
35
10
17
43
26
44
34
50
42
46
18
45
13
37
19
58
79
80
5
52
61
53
62
61
69,70,71
56
55
67
60
32
55
27
24
Optional Filter
Upgrade
83
49
21
82
40
54
41
15
49
57
59
75
68
73
77
97-6068, 97-6131 • REV. 3/06
47
To Fuel
Tank
68
74
66
25
76
68
48
78
51
31
16
2015, 3520 PARTS LIST
PRESSURE WASHER
ITEMPART NO.DESCRIPTIONQTY
110-020110Label, Use Only Kerosene1
210-02025ALabel, "Hot/Caliente"
with Arrows Warning1
310-08018Label, Warn, Service Cord1
410-09004Label, Hot Water Outlet1
511-013Label, Logo Large (HPB)1
11-016Label, (HCV)1
611-0101Label, Warning (Lexan)1
7Please See Specifications Pages
8Please See Specifications Pages
9Please See Specifications Pages
102-1019Elbow, 3/8” Female1
1195-07102242Frame, Junior1
122-10942Swivel, 1/2" MP x 3/4" GHF
w/Strainer1
137-014832Tank Head Insul.1
1490-40001Washer, 1/4"4
156-0128Conduit, 25"1
166-051591Connector 1/2" L/T 90° Black 1
172-00742Adapter, 1/2” x 1/2” Pipe1
184-011184Downstream Injector Assy,
Non-Adj #3 (3520)1
4-011183Downstream Injector Assy,
Non-Adj #2 (2015)1
1995-07121218Coil, Heating, Jr.1
2090-1016Bolt, 3/8" x 1"4
212-01041Pad, Soft Rubber, 50 Duro2
222-01103Grip, 1" SQR, Handle2
232-011506Tank Fuel, 9 Gallon Poly,
Black1
242-01167Cap, Fuel Tank Plastic
H60-AV1
254-0303Wheel & Tire, 4" Steel Rim
w/Tube2
264-05088Adjustable Thermostat1
2790-1006Bolt, 5/16" x 3/4"4
286-01059GFCI, 240V 1PH 30A w/36' 10-3
Cord (3520)1
6-01060GFCI, 120V/20A w/36’ Cord
(2015)1
292-300812Pump Protector, 1/4"1
3010-09003Label, Cold Water Inlet HS1
312-1089Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°1
322-00602Elbow, 1/2" JIC x 1/2" FM1
336-021720Pressure Switch, 1/4"1
342-0031Elbow, 3/8" Street1
ITEMPART NO.DESCRIPTIONQTY
352-0053Elbow, 1/2” JIC, 3/8”,90°1
362-2007Coupler Plug, 3/8" Male1
3790-50045Clip, Retainer4
3890-2002Nut, 3/8" ESNA2
3990-4002Washer, 3/8" Flat6
4090-4015Washer, 3/8" x 2-1/2"2
4190-10201Bolt, 3/8" x 2-1/4"2
422-3409Disk, Rupture Assy, 7000 PSI 1
432-1108Hose Barb, 1/2" Barb x 3/8"
MPT, Push-On1
444-02110000Hose, 1/2", Push-On2.5 ft.
4595-07290029Tank Head Assy. 16" x 8"1
4695-07101226Block, 1/2" x 1/2", Discharge 1
4795-07102205Axle, 5/8" x 25.710"1
4890-20041Collar, 5/8"2
4990-20040Nut, 3/8" Flange, Whiz Loc4
504-02047729Hose, 3/8" x 29"1
51Please See Specifications Pages
5295-07290053Retainer, Burner Insulation1
537-01482Insulation, Tank Bottom,
1" Blanket1
5490-40125Washer, 3/8" x 1"2
5590-4001Washer, 5/16", Flat8
5690-2001Nut, 5/16", ESNA4
5790-2020Nut, Cage, 3/8" x 12 GA4
5895-07200129Wrap, Outer Coil,
Red (3520)1
95-07290013SWrap, Outer Coil, SS (2015) 1
5995-07290007Tab, Outer Wrap4
602-00091Nipple, 1/2" x 3", Galv.1
6190-19711Screw, 1/4" x 1/2", Whiz Loc 12
6290-19960Screw, 3/8" x 1-1/4" Whiz Loc 4
6390-19980Screw, 1/4" x 1"4
6490-200012Nut, 1/4" Flange4
652-0155Fastener, Ratchet, Black
Nylon2
6690-4005Washer, 5/8" Flat2
672-00101Nipple, 1/2" x 4", Galv.1
682-9040Clamp,Hose UNI .46-.546
696-051595▲ Refief, Strain, LQ Tite(3520)1
6-051532▲ Strain Relief w/Gasket
(2015)1
706-05181B▲ Lock-Nut, 3/4"1
716-0108▲ Cord, Service, 10/3(3520) 44"
6-01041▲ Cord, Service, 12/3(2015) 44"
OPERATOR’S MANUAL
97-6068, 97-6131 • REV. 3/06
25
2015, 3520 PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
722-00681Bushing, 1/2" x 3/8"1
732-1085Hose Barb2
742-99031Fuel Filter1
754-02100000Fuel Line, 1/4" Push-On28"
764-02100000Fuel Line, 1/4" Push-On21"
774-02100000Fuel Line, 1/4" Push-On6”
PRESSURE WASHER
7890-20231Nut, Cage, 1/4" x 12 Gauge8
7990-2022Nut, Cage, 1/4" x 16 Gauge5
8090-19710Screw 1/4" x 3/4" HH NC
Whiz Loc5
8110-99078Label, Motor Overload Reset 1
8235-156Fuel Filter Uprgrade Option
(Items 82-84)
2-99050Filter, Fuel/Oil/H2O1
832-0013451Nipple, 1/4" x 3"1
OPERATOR’S MANUAL
▲ ▲
▲ Not Shown
▲ ▲
26
97-6068, 97-6131 • REV. 3/06
EXPLODED VIEW - 3530, 4020
PRESSURE WASHER
60
72
31
For
Detail See
Senior Series
Control Panel
Illus.
51
16
12
67
75
71
Optional
Filter
Upgrade
93
32
92
2
33
3
28
5
73
88, 69
68
63
48
7
94
23
68
66
22
70
40
65
64
62
67
18, 86, 91,
95
83
14
Detail See
Optional
Float Tank
Illus.
77
71
25
For
76
75
26,71,75
8
71
37
89
30
68
87
75
53
26
For
Detail See
Steam Valve
Options
Illus.
49
71
84
77
80
1
50
27,41,71
15
20
90
34
38
52
To Fuel
Tank
19
35
61
10
49
30
6
9
57
54
56
58
45
29
11
47
4
13
17
48
85
36
55
39
24
42
43
21
44
OPERATOR’S MANUAL
46
59
82
81
79
77
74
97-6068, 97-6131 • REV. 3/06
78
51
16
27
3530, 4020 PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
110-020110Label, Use Only Kerosene1
210-02025ALabel, "Hot/Caliente" with
Arrows Warning1
310-08018Label, Warning, Service Cord 1
410-09004Label, Hot Water Outlet1
511-013Label, Logo, Large (HPB)1
PRESSURE WASHER
OPERATOR’S MANUAL
28
11-016Label, Logo, Large (HCV)1
611-0101Label, Warning (Lexan)1
72-01041Pad, Soft Rubber, 50 Duro2
82-01103Grip, 1" SQR, Handle2
92-011506Tank, Fuel, 9 Gallon Poly,
Black1
102-01167Cap, Fuel Tank, Plastic
H60-AV1
112-30082Pump Protector, 1/2" PTP1
1295-07102241Frame1
134-011184Downstream Injector Assy.,
Non Adj. #31
1495-07102243Power Platform (4020)1
95-07102245Power Platform, Large (3530) 1
152-0155Fastener, Ratchet Blk Nylon2
164-0307Wheel & Tire, 6" Steel Rim2
174-05088Thermostat, General 302°1
18Please See Specifications Pages
19Please See Specifications Pages
20Please See Specifications Pages
212-00742Adapter, 1/2” x 1/2”1
2290-2020Nut, Cage, 3/8" x 12 Gauge4
237-014865Insulation Blanket,
18" OD x 4.5" ID1
242-1019Elbow, 3/8" Female1
2590-200012Nut, 1/4", Flange4
2690-1016Bolt, 3/8" x 1" (3530)6
(4020)8
2790-10220Bolt, 3/8" x 3-1/2", TAP2
2895-07164054Coil 18"1
7-01433▲ Insulation Blanket1
296-021720Pressure Switch, 1/4"1
3090-40001Washer, 1/4"7
3195-07164053Outer Wrap, 18" Coil (HPB)1
95-071640521Outer Wrap, SS (HCV)1
3295-07163088Wrap, Burner, Top18”
337-014866Insulation Disk1
342-0031Elbow, 3/8" Street1
352-2007Nipple, 3/8"1
3695-07101226Discharge Block, 1/2" x 1/2" 1
372-00602Elbow, 1/2" JIC x 1/2" FEM1
97-6068, 97-6131 • REV. 3/06
ITEMPART NO.DESCRIPTIONQTY
384-02047722Hose, 3/8" x 22"1
392-0053Elbow, 1/2" JIC x 3/8", 90°1
4090-10201Bolt, 3/8" x 2-1/4"1
4190-2007Nut, 3/8" Hex2
422-3409Rupture Disk Assy, 7000 PSI 1
432-1108Hose Barb, 1/2" Barb x 3/8"
MPT, Push-On1
444-02110000Hose, 1/2" Push-On2.5 ft.
4570-460146Cap, Valve w/1/4" Port1
4690-20040Nut, 3/8" Flange, Whiz Loc4
472-10942Swivel, 1/2", GHF1
4890-4005Washer, 5/8" Flat2
4990-19980Screw, 1/4" x 1"7
502-011724Belt Guard1
5190-20041Collar, 5/8"2
5295-07102215Axle, SR1
5395-07102244Pump Rail1
54Please See Specifications Pages
55Please See Specifications Pages
56Please See Specifications Pages
57Please See Specifications Pages
58Please See Specifications Pages
59Please See Specifications Pages
6090-50045Clip, Retainer4
6111-3229Label, Belt Guard (HPB)1
11-32289Label, Belt Guard (HCV)1
6295-07290053Retainer, Burner Insulation1
6390-19960Screw, 3/8" x 1-1/4" Whiz
Loc4
642-00091Nipple, 1/2" x 3", Galv.1
652-00101Nipple, 1/2" x 4", Galv.1
6695-07290007Tab, Outer Wrap4
6790-20231Nut, Cage, 1/4" x 12 GA14
6890-19711Screw, 1/4" x 1/2", Whiz
Loc15
6990-19708Screw, 1/4" x 1-1/4", Whiz
Loc4
7090-40125Washer, 3/8" x 1"2
7190-4002Washer, 3/8", Flat (3530)23
(4020)25
726-01059GFCI, 230V, 30 Amp (4020)1
6-010690GFCI, 240V, 40 Amp (3530)1
7390-4015Washer, 7/16" x 2-1/2"2
742-1085Hose Barb, 1/4"2
7590-2002Nut, 3/8", ESNA13
764-02100000Fuel Line, 1/4"28”
3530, 4020 PARTS LIST
PRESSURE WASHER
ITEMPART NO.DESCRIPTIONQTY
772-9040Clamp, Hose UNI .46-.546
782-99031Filter, Fuel1
794-02100000Fuel Line, 1/4" Push-On21"
804-02100000Fuel Line, 1/4" Push-On6”
816-0128Conduit, Water Tite25"
826-051591Connector 1/2" L/T 90° Black 1
8310-99078Label, Motor Overload Reset
(4020)1
8410-09003Label, Cold Water Inlet1
852-00681Bushing, 1/2" x 3/8"1
866-05181B▲ Locknut, 3/4" (4020)1
6-05182▲ Locknut, 1" (3530)1
8710-02028Label, Warning Exposed
Pulleys1
8890-2022Nut, Cage 1/4" x 16 Gauge4
8995-07102101Tab, Belt Guard Mount3
ITEMPART NO.DESCRIPTIONQTY
902-1044Plug, 1/8" Countersunk1
916-0108
6-0102
9235-156Fuel Filter Upgrade Option
2-99050Filter, Fuel/Oil/H2O1
932-0013451Nipple, 1/4" x 3"1
942-1089Hose Barb, 1/4" Barb, 1/4" Pipe,
956-051595▲ Strain Relief, 3/4" (4020)1
6-051700▲ Strain Relief, 1" (3530)1
▲▲
▲ Cord, Service 10/3 (4020) 44"
▲▲
▲▲
▲ Cord, Service 8/3 (3530) 44"
▲▲
(Items 92-94)
90°1
▲ ▲
▲ Not Shown
▲ ▲
OPERATOR’S MANUAL
97-6068, 97-6131 • REV. 3/06
29
CONTROL PANEL - 2011
4,11
2
3
1
PRESSURE WASHER
16
19
OPERATOR’S MANUAL
(Reversed
View of Label)
D
N
U
O
18
R
20
G
13
5
3
12
PUMP
14
4
OFF
15
14
BURNER
THERMOST
THERMOSTATO
AT
/THERMOSTAT
235
2
0
0
0
7
2
1
6
5
0
0
3
1
3
0
9
5
OFF
10
OPERATION
0°
RED
25°
GREEN
15°
YELLOW
40°
WHITE
17
6
7
9
8
2011 CONTROL PANEL PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
110-08021Label, Disconnect Pwr Supply 1
290-1991Screw, 10/32" x 1/2" NHSOC,
Black4
36-020201Switch, 3 PS, 115V-230V,
1PH1
44-05088Thermostat, Adjustable,
302°F1
590-1994Screw, 10/32" x 1-1/4" RH, SL,
Blk1
66-05152Strain Relief, STRT, LQ TITE
3231, Small3
76-051532Strain Relief, STRT, LQ TITE
w/Gasket1
84-12804000Nozzle, SAQCMEG 0004,
Red1
4-12804015Nozzle, SAQCMEG 1504,
Yellow1
4-12804025Nozzle, SAQCMEG 2504,
Green1
4-12804040Nozzle, SAQCMEG 4004,
30
White1
97-6068, 97-6131 • REV. 3/06
ITEMPART NO.DESCRIPTIONQTY
92-0103Grommet, Rubber,
Nozzle Holder4
1011-0318Label, Control Panel, Mini1
116-01270▲ Conduit, 1/4" Split36"
126-05181BLocknut, 3/4" 84651
139-2018Nut, Cage, 10/32" x 16 GA4
146-05181ALocknut, 1/2" 84633
1590-017Nut, 10/32" Keps4
1695-07102246Electric Box Cover, Mini1
172-01403Bushing, Snap, 5/8"1
1811-1042Label, Ground1
199.800-049.0Label, Cleaning Solution1
209.800-018.0Label, Tipover Hazard1
▲ Not Shown
OFF
2
0
0
1
6
5
1
3
0
95
235
2
7
0
3
0
0
P
U
M
P
B
U
R
N
E
R
CONTROL PANEL - 2015, 3520
Options
PRESSURE WASHER
3
26
9
35
25
OPERATOR’S MANUAL
31
1
6
1
4
0
1
2
2
1
0
4
8
6
24
32,33
12
7
ER
P
N
UM
UR
P
B
F
8
15, 16
19
OF
3
14
13
6
20
29
15
G
12
R
O
U
N
11
21
23
18
27
1
9
2
22
9
D
OPERATING INSTRUCTIONS
17
PERACION
INSTRUCCIONES DE O
OI
MODE D'EMPL
30
12
11
34
5
235
2
0
0
0
7
2
1
6
5
0
0
3
130
9
5
F
F
O
4
10
21
28
2015, 3520 CONTROL PANEL PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
1Fuse, Please See Specifications Pages
2Fuse, Please See Specifications Pages
36-020201Switch, 3 PS, 115V-230V, 1 PH
Salzer1
44-12803000Nozzle, SAQCMEG Red
(2015)1
4-12803015Nozzle, Yellow SAQCMEG
(2015)1
4-12803025Nozzle, Green SAQCMEG
(2015)1
4-12803040Nozzle, White SAQCMEG
(2015)1
4-12805000Nozzle, SAQCMEG 0005,
4-12805015Nozzle, SAQCMEG 1505,
Red (3520)1
Yellow (3520)1
97-6068, 97-6131 • REV. 3/06
ITEMPART NO.DESCRIPTIONQTY
44-12805025Nozzle, SAQCMEG 2505,
Green (3520)1
4-12805040Nozzle, SAQCMEG 4005,
White (3520)1
52-0103Grommet, Rubber4
6Transformer, Please See Specifications Pages
795-07102240Cover, Electrical Box1
810-08021Label, Disconnect Power1
990-1991Screw, 10/32" x 1/2"10
(Auto Start/Stop, Time Delay
Options)2
1090-2018Nut, Cage, 10/32" x 16 Ga.6
1190-1994Screw, 10/32" x 1-1/4"1
(Auto Start/Stop Option)1
31
2015, 3520 CONTROL PANEL PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
1290-017Nut, 10/32" Keps9
(Time Delay Option)2
(Auto Start/Stop)3
136-051595Strain Relief, STRT, L/T, LG
(3520)2
6-051532Strain Relief w/Gasket (2015) 1
1411-0305Label, Control Panel (HPB)1
PRESSURE WASHER
OPERATOR’S MANUAL
11-3029Label, Control Panel (HCV)1
11-3028Label, Control Panel (HCV)
(Time Delay Option, Auto Start/
Stop Option)1
11-0304Label, Control Panel (HPB)
(Time Delay Option, Auto Start/
Stop Option)1
154-05088Adjustable Thermostat,
Adj. 302°F1
166-01270▲ 1/4" Split Conduit4 ft.
1711-1042Label, Ground1
186-051591Connector, 1/2", L/T 90°1
196-05152Strain Relief, STRT, L/T, Sm1
202-01403Bushing, Snap 5/8"1
216-05181BLocknut, 3/4"2
226-05181ALocknut, 1/2"1
239.800-049.0Label, Cleaning Solution1
249.800-018.0Label, Tipover Hazard1
ITEMPART NO.DESCRIPTIONQTY
256-021595Rail, Din (Time Delay Option) 6"
(Auto Start/Stop Option)4"
266-4013Contactor, 120V CH
CE15FNS3AB (Time Delay
Option, Auto Start/Stop
Option)1
276-0504Block, Terminal, 4 Pole (Time
Delay Option, Auto Start/Stop
Option)1
2890-16Screw, 8/32” x 3/4” (Time
Delay Option, Auto Start/Stop
Option)2
2990-200490Nut, 8/32” Keps (Time
Delay Option, Auto Start/Stop
Option)2
306-036880Timer, Solid State 120V 5-60
Mins., Adj. (Auto Start/Stop
Option)1
316-03700Timer, Multi-Function 24V-
120/240V (Time Delay
Option)1
326-03541Base, Relay (Time Delay
Option)1
336-03621Relay, 120V (Time Delay
Option)1
344-050822Meter, Hour (Optional)1
356-020240Switch, Rocker, Carling, Green
(Auto Start/Stop Option)2
(Time Delay Option)1
6-020241Switch, Rocker, Red (Time
Delay Option)1
▲ Not Shown
32
97-6068, 97-6131 • REV. 3/06
CONTROL PANEL - 3530, 4020
PRESSURE WASHER
13
14
13
33
34,35
2, 8
24
25
21
7
20
22
22
15
16
30
17
23
17
19
32
27
29
28
17
18
17
16
1
OPERATOR’S MANUAL
1
31
9
17
8
13
12
26
6
3
4
13
3530, 4020 CONTROL PANEL PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
16-020240Switch, Rocker, Carling
w/Green Lens2
(Time Delay Option)1
6-020241Switch, Rocker, Red (Time
Delay Option)1
26-01270▲ Conduit, 1/4" Split4 ft.
3Fuse, Please See Specifications Pages
4Fuse, Please See Specifications Pages
5Transformer, Please See Specifications Pages
6Contactor Overload, Please See Spec’s Pages
97-6068, 97-6131 • REV. 3/06
11
10
5
ITEMPART NO.DESCRIPTIONQTY
76-051595Strain Relief, STRT, L/T,
(4020) LG1
6-05170Strain Relief, 3/4" Watertight
(3530)1
84-05088Thermostat, General 302°1
94-050822Hour Meter (Optional)1
104-12805500Nozzle, SAQCMEG 0055, Red
(4020)1
4-12805515Nozzle, SAQCMEG 1505.5,
Yellow (4020)1
4-12805525Nozzle, SAQCMEG 2505.5,
Green (4020)1
4-12805540Nozzle, SAQCMEG 4005.5,
White (4020)1
33
3530, 4020 CONTROL PANEL PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
104-12804000Nozzle, SAQCMEG 0004
Red (3530)1
4-12804015Nozzle SAQCMEG 1504
Yellow (3530)1
4-12804025Nozzle, SAQCMEG 2504
Green (3530)1
4-12804040Nozzle, SAQCMEG 4004
PRESSURE WASHER
112-0103Grommet, Rubber,
1295-07102240Cover, Elec Box1
1390-1991Screw, 10/32" x 1/2"13
1410-08021Label, Disconnect Power
1590-2018Nut, Cage, 10/32" x 16 ga.6
OPERATOR’S MANUAL
1690-1994Screw, 10/32" x 1-1/4"1
1790-017Nut, 10/32" Keps12
1811-0304Label, Control Panel (HPB)1
11-3028Label, Control Panel (HCV)1
White (3530)1
Nozzle Holder4
(Time Delay Option)2
Supply1
(Auto Start/Stop Option)1
(Time Delay Option)2
(Auto Stop/Start Options)1
ITEMPART NO.DESCRIPTIONQTY
1911-1042Label, Ground1
206-051591Connector, 1/2", L/T 90°, Blk 1
216-05152Strain Relief, STRT, L/T, Sm1
226-05181BLocknut, 3/4" (4020)2
(3530)1
6-05172Locknut, 3/4” Conduit (3530) 1
236-05181ALocknut, 1/2"1
242-01403Bushing, Snap 5/8"1
256-051595Strain Relief, STRT, L/T, LG1
269.800-049.0Label, Cleaning Solution1
279.800-018.0Label, Tipover Hazard1
286-0504Block, Terminal, 4 Pole (Time
Delay Option, Auto Start/Stop
Option)1
296-036880Timer, Solid State, 120V, 5-60
Mins Adj. (Auto Start/Stop
Option)1
3090-16Screw, 8/32” x 3/4” (Time
Delay Option, Auto Start/Stop
Option)2
3190-200490Nut, 8/32” Keps (Time Delay
Option, Auto Start/Stop
Option)2
326-021595Rail, Din (Time Delay Option) 2”
336-03700Timer, Multi-Function (Time
Delay Option)1
346-03541Base, Relay (Time Delay
Option)1
356-03621Relay, 120V (Time Delay
Option)1
▲ Not Shown
34
97-6068, 97-6131 • REV. 3/06
21
FLOAT TANK OPTION - 3530, 4020
30
38
PRESSURE WASHER
21
30
34
31
32
39
18
42
Steam Option
22
23
33
4
35
17
36
18
20
21
13
19
1, 8
4
51
49
24
2
5
28
41
39
29
3
11
12
40
26
4
16
15
14
OPERATOR’S MANUAL
4
10
13
9
7
7
27
25
6
35
36
39
38
21
49
50
48
47
33
47
53
21
22
20
23
46
19
18
To Float
Tank
Auto Start/Stop
Option
50
44
45
7
27
7
43
11
10
9
13
48
47
34
21
54
47
21
19
20
22
23
Auto Start/Stop
Steam Option
53
46
37
45
18
27
7
To Float Tank
50
43
10
9
7
31
32
33
35
97-6068, 97-6131 • REV. 3/06
3530, 4020 FLOAT TANK OPTION PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
12-011641Tank, Float1
295-071022137Shelf, Float Tank1
390-1996Screw, 3/8" x 3/4" HH NC,
Whiz Loc4
42-0053Elbow, 1/2" JIC x 3/8" Fem,
90°1
PRESSURE WASHER
590-19712Screw, 5/16" x 1/2" Whiz Lock 4
64-02110000Hose, 1/2", Push-On20 in
72-9002Clamp, Screw, #63
82-30122▲ Valve, Float1
2-01021▲ Ball Float1
92-10861Hose Barb, 5/8" Barb x 1/2" ML
Pipe1
102-1020Elbow, 1/2" Female, Brass1
112-10067Modified Close Nipple, 1/2"
OPERATOR’S MANUAL
122-00602Elbow, 1/2" x 1/2" Fem, 90°1
134-02047722Hose, 3/8" x 22", 2 Wire,
142-10942Swivel, 1/2" MP x 3/4" GHF
1595-07162007Hose Connection Bracket1
1690-1001Bolt, 1/4" x 3/4", NC HH2
1790-20040Nut, 3/8", Flange, Whiz Loc,
182-1003Nipple, 1/4" Hex1
192-3015Valve, Flow Control1
202-1085Hose Barb, 1/4" Barb x 1/4" ML
212-9040Clamp, Hose, UNI, .46-.541
224-02080000Tube, 1/4" x 1/2", Clear
232-1905Strainer, 1/4" Brass
242-011642Cover, Float Tank, Portotenica 1
252-1062Elbow, 1/2" JIC x 1/2", 90°1
262-1105Swivel, 1/2" JIC Fem,
274-02110003Hose, 5/8" Push-On12 in
2890-2000Nut, 1/4", ESNA, NC2
2990-4000Washer, 1/4" Flat, SAE4
NPT, 5/16"1
Pressure Loop1
w/Strainer1
NC4
Pipe1
(Float Tank w/Steam)3
Vinyl6 ft.
w/Check Valve1
Push-On1
ITEMPART NO.DESCRIPTIONQTY
302-1089Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°2
312-30151Valve, Flow Control
w/Metering1
322-0004Nipple, 1/4" Hex Steel1
3370-460146Cap, Valve
with 1/4" Gauge Port1
344-02100000Hose, 1/4", Push-on14 in
356-021730Flow Switch1
362-00270Elbow, 3/8" Male Pipe1
372-10352Cross, 1/2" Female w/1/8 Hole1
3810-99011Label, Open For Steam1
392-11031Adapter, 1/4"x 1/8"1
4090-199400Screw, 10/32" x 2-1/2"1
4190-017Nut, 10/32” Keps1
422-1040Tee, 1/4” Street1
432-1007Nipple, 1/2" Hex1
442-1035Cross, 1/2" Female1
452-1076Bushing, 1/2" x 1/4"1
462-1053Nipple, 1/2" JIC x 1/2" Pipe1
472-1105Swivel, 1/2" JIC Female
Push-on2
484-02110000Hose, 1/2" Push-on16"
492-1060Elbow, 1/2 JIC x 3/8" 90°1
505-3027Unloader VB8 w/Switch1
516-021720Switch, Pressure 1/4 Port1
522-0031Elbow, 3/8" Street1
532-0074Adapter, 3/8" x 3/8" Street1
542-1084Hose Barb,
1/4 Barb x 1/8" Pipe1
▲ Not Shown
36
97-6068, 97-6131 • REV. 3/06
STEAM OPTIONS & PARTS LISTS
PRESSURE WASHER
ITEMPART NO.DESCRIPTIONQTY
12-1089Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°2
22-9040Clamp, Hose, UNI .46-.542
32-30151Valve, Flow Control
w/Metering1
42-0004Nipple, 1/4" Hex Steel1
570-460148Cap, Valve with 1/4" Gauge
Por t1
66-021730Switch, Flow, MV-601
72-10942Swivel, 1/2" MP x 3/4" GHF
w/Strainer1
8Unloader , Please See Specifications Pages
9Pump , Please See Specifications Pages
1010-99011Label, Open For Steam1
114-02100000Hose, 1/4" Push-On14"
122-0053Elbow, 1/2" JIC x 3/8"1
132-00270Elbow, 3/8" Male Pipe1
142-30082Pump Protector, 1/2”1
2015, 3520 SERIES
1
3
14
4
5
9
10
2
12
N
E
P
O
R
O
F
M
A
E
1
T
1
S
0
9
9
0
1
OPERATOR’S MANUAL
11
8
6
13
2
7
1
ITEMPART NO.DESCRIPTIONQTY
12-1089Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°1
22-9040Clamp, Hose, UNI .46-.542
32-30151Valve, Flow Control
w/Metering1
42-0004Nipple, 1/4" Hex Steel1
570-460146Cap, Valve with 1/4" Ga. Port 1
66-021730Switch, Flow, MV-601
72-10942Swivel, 1/2" MP x 3/4" GHF
w/Strainer1
8Unloader , Please See Specifications Pages
9Pump , Please See Specifications Pages
1010-99011Label, Open For Steam1
114-02100000Hose, 1/4" Push-On14"
122-0053Elbow, 1/2" JIC x 3/8"1
132-00270Elbow, 3/8" Male Pipe1
142-1088Hose Barb, 1/4” Barb x 1/8”
Pipe1
3530, 4020 SERIES
11
9
2
14
1
2
PEN
O
R
O
F
M
A
E
T
11
0
S
9
9
0
1
10
3
8
5
12
4
6
7
13
97-6068, 97-6131 • REV. 3/06
37
PRESSURE WASHER
6
AUTO START/STOP OPTIONS - 2015, 3520
7
5
15
8
9
10
OPERATOR’S MANUAL
5
5
14
13
3
4
2
1
AUTO START/STOP OPTIONS - 2015, 3520 PARTS LIST
11
12
ITEMPART NO.DESCRIPTIONQTY
12-10942Swivel, 1/2" MP x 3/4"
GHF w/Strainer1
22-1032Tee, 1/2" Female Pipe1
32-1007Nipple, 1/2" Hex1
42-1053Nipple, 1/2" JIC x 1/2"
MPT Pipe1
52-1105Swivel, 1/2" JIC Fem, Push-on 2
64-02110000Hose, 1/2" Push-on16 in
72-0053Elbow, 1/2" JIC, 3/8"1
38
ITEMPART NO.DESCRIPTIONQTY
82-1060Elbow, 1/2" JIC x 3/8"1
95-3027Unloader, VB8 w/Switch1
10Pump, Please See Specifications Pages
112-30082Pump Protector, 1/2"1
126-021720Switch, Pressure 1/4" NPT1
132-0031Elbow, 3/8" Street1
142-0074Adapter, 3/8" x 3/8" Street1
154-02047729Hose, 3/8" x 29", Pressure
Loop1
97-6068, 97-6131 • REV. 3/06
AUTO START/STOP OPTIONS - 3530, 4020
7
8
PRESSURE WASHER
16
9
6
15
5
5
14
4
2
3
13
OPERATOR’S MANUAL
12
11
10
1
AUTO START/STOP OPTIONS - 3530, 4020 PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
12-10942Swivel, 1/2" MP x 3/4 GHF
w/Strainer1
22-1032Tee, 1/2 Female Pipe1
32-1007Nipple, 1/2" Hex1
42-1053Nipple, 1/2" JIC x 1/2"
MPT Pipe1
52-1105Swivel, 1/2" JIC Fem Push-on 2
64-02110000Hose, 1/2" Push-on16 in
72-0053Elbow, 1/2 JIC, 3/8"1
ITEMPART NO.DESCRIPTIONQTY
82-1060Elbow, 1/2" JIC, 3/8"1
95-3027Unloader, VB8 w/Switch1
10Pump, Please See Specifications Pages
112-30082Pump Protector, 1/2"1
1270-460146Cap, Valve with 1/4" Ga Port 1
136-021720Switch, Pressure 1/4" NPT1
142-0031Elbow, 3/8" Street1
152-0074Adapter, 3/8" x 3/8" Street1
164-02047722Hose, 3/8" x 22", Pressure
Loop1
97-6068, 97-6131 • REV. 3/06
39
AUTO START/STOP STEAM OPTIONS - 2015, 3520
10
21
12
22
PRESSURE WASHER
23
OPERATOR’S MANUAL
11
1
8
N
E
P
O
R
FO
M
A
E
1
T
1
20
0
S
9
9
0
1
19
9
6
14
18
17
7
22
5
6
13
16
15
3
4
2
AUTO START/STOP STEAM OPTIONS - 2015, 3520 PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
14-02047717Hose, 3/8" x 18"
Pressure Loop1
22-10942Swivel, 1/2 x 3/4 GHF
w/Strainer1
32-10421Tee, 1/2" w/1/8" Hole Street1
42-1062Elbow, 1/2" JIC x 1/2 - 90°1
52-1088Hose Barb, 1/4 Barb x 1/8"
Pipe 90°1
62-1105Swivel, 1/2" JIC Fem, Push-on 2
74-02110000Hose, 1/2" Push-on16 in
82-1060Elbow, 1/2 JIC x 3/8" 90°1
95-3027Unloader, VB8 w/Switch1
102-00270Elbow, 3/8" Male Pipe1
116-021730Switch, Flow1
40
97-6068, 97-6131 • REV. 3/06
ITEMPART NO.DESCRIPTIONQTY
122-0053Elbow, 1/2 JIC, 3/8"1
132-0031Elbow, 3/8" Street1
142-0074Adapter, 3/8" x 3/8" Steel1
152-30082Pump Protector 1/2"1
16Pump, Please See Specifications Pages
1770-460148Cap, Valve w/1/4" Ga. Port1
182-0004Nipple, 1/4" Hex Steel1
192-30151Valve, Flow Control w/Metering1
2010-99011Label, Open for Steam1
212-1089Hose Barb, 1/4" Barb x 1/4"
Pipe1
222-9040Clamp, Hose2
234-02100000Hose, 1/4" Push-on14 in.
AUTO START/STOP STEAM OPTIONS - 3530, 4020
10
12
11
1
8
22
9
23
21
PRESSURE WASHER
N
E
P
O
R
FO
M
A
E
20
1
T
1
0
S
9
9
0
1
OPERATOR’S MANUAL
19
18
6
17
7
14
15
22
5
13
16
6
3
4
2
AUTO START/STOP STEAM OPTIONS - 3530, 4020 PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
14-02047722Hose, 3/8" x 22"
Pressure Loop1
22-10942Swivel, 1/2 x 3/4 GHF
w/Strainer1
32-10421Tee, 1/2" w/1/8" Hole Street1
42-1062Elbow, 1/2" JIC x 1/2 - 90°1
52-1088Hose Barb, 1/4 Barb x 1/8"
Pipe 90°1
62-1105Swivel, 1/2" JIC Fem, Push-on2
74-02110000Hose, 1/2" Push-on16 in
82-1060Elbow, 1/2 JIC x 3/8" 90°1
95-3027Unloader, VB8 w/Switch1
102-00270Elbow, 3/8" Male Pipe1
116-021730Switch, Flow1
ITEMPART NO.DESCRIPTIONQTY
122-0053Elbow, 1/2 JIC, 3/8"1
132-0031Elbow, 3/8" Street1
142-0074Adapter, 3/8" x 3/8" Steel1
152-30082Pump Protector 1/2"1
16Pump, Please See Specifications Pages
1770-460146Cap, Valve w/1/4" Ga. Port1
182-0004Nipple, 1/4" Hex Steel1
192-30151Valve, Flow Control w/Metering1
2010-99011Label, Open for Steam1
212-1089Hose Barb, 1/4" Barb x 1/4"
Pipe1
222-9040Clamp, Hose2
234-02100000Hose, 1/4" Push-on14 in.
97-6068, 97-6131 • REV. 3/06
41
2
1
PRESSURE WASHER
HOSE & SPRAY GUN ASSEMBLY
6
8
9
10
3
5
7
OPERATOR’S MANUAL
Pressure Nozzle
HOSE & SPRAY GUN ASSEMBLY PARTS LIST
ITEMPART NO.DESCRIPTIONQTY
12-2001Coupler, 1/4" Male1
2-0119▲ Quick Coupler O-Ring,
Small1
24-06540▲ Nozzle Only, 1/8" Soap1
34-0111341AWand, Zinc, VP, w/Coupler1
83-SSVPKIT▲ Repair Kit, Wand, SS Seat 1
44-02093450BC Hose, 50' x 3/8",1 Wire, Blue
w/Coupler (HPB)1
4-02033450CHose, 50’ x 3/8”, 1 Wire, Tuff
Skin w/Coupler (HVC)1
54-01246Spray Gun, Shut-off, AP-1000 1
64-011184Detergent Injector, Non Adjust
#3 (3520, 3530, 4020)1
4-011183Detergent Injector, Non Adjust
#2 (2011, 2015)1
4
ITEMPART NO.DESCRIPTIONQTY
72-1904Strainer, 1/4" Hose Barb1
82-2002Coupler, 3/8" Female1
2-0121▲ Quick Coupler, O-Ring,
Large1
92-9040Clamp, Hose, UNI .46-.542
104-02080000Tube, 1/4" x 1/2"
Clear Vinyl6 ft.
▲ Not Shown
42
97-6068, 97-6131 • REV. 3/06
SPECIFICATIONS
BurnerBurnerFuel Pump/Fuel
Model #Assy #Fuel NozzleTransformerMotorSolenoid/CordSolenoid CoilElectrode
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials
and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown
below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced
under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser
and is not transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating
coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of all pressure washer pumps will
have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. SHARK cannot provide warranty on these items.
2.Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3.Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4.Damage to components from fluctuations in electrical or water supply.
5.Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6.Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK
Dealer, freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed,
you must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently
verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on
components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these
manufacturers’ local authorized service centers.
LIMITATION OF LIABILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S
liability exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and
specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular
purpose, or that the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED
HEREIN IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to
make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the
buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK
attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or
install the product.
SHARK PRESSURE WASHERS
1-800-771-1881 • www.shark-
w.com
Form 97-6131 • Revised 3/06 • Printed in U.S.A.
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.