Shark HP-5030D User Manual
MODEL: HP
OPERATING INSTRUCTION
AND PARTS MANUAL
HP-5030D
For technical assistance or the SHARK dealer nearest you
visit our website at www.shark-pw.com
97-6133
Introduction 4
Important Safety Information 4-5
Installation 5,7
Component Identification 6
Starting and Operating Instructions 7
Preventative Maintenance 7
Maintenance and Service 8-9
Field Service of Fuel Pump 9
Machine Assembly Exploded View 10
Machine Assembly Exploded View Parts List 11
Burner Assembly, Exploded View 12
Burner Assembly Exploded View Parts Lists 13
Troubleshooting 14-15
CONTENTS
Preventative Maintenance 16
Warranty
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached
to the machine. You should record both serial number and date of
purchase and keep in a safe place for future reference.
97-6133 • Rev. 5/07
3
WARNING
WARNING
INTRODUCTION & IMPORTANT SAFETY INFORMATION
WARNING
All information in this manual is based on the latest
product information available at the time of printing.
This machine is designed to heat water from a cold
water pressure washer. Maximum water flow is 5 GPM
and maximum pressure is 3000 PSI. Flow rate of 3
GPM will achieve an average temperature of about
180°F. Temperature is dependent on inlet water temperature and water flow rate.
PRESSURE WASHER
We reserve the right to make changes at any time
without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this hot water generator. Warning information should be emphasized and understood. If the
OPERATOR’S MANUAL
operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed
with the operator in the operator’s native language by
the purchaser/owner, making sure that the operator
comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
This manual should be considered a permanent
part of the machine and should remain with it
if machine is resold.
When ordering parts, please specify model
and serial number.
IMPORTANT SAFETY
INFORMATION
CAUTION: To reduce the risk of
CAUTION
READ OPERATOR’S
MANUAL THOROUGHLY
PRIOR TO USE.
2. All installations must comply with local codes.
Contact your electrician, plumber, utility company
or the selling distributor for specific details.
To comply with the National Electrical Code (NGPA
70) and provide additional protection from risk of
electric shock, this hot water generator is equipped
with a UL approved ground fault circuit interrupter
(GFCI) power cord.
injury, read operating instructions carefully before using.
1. Read the owner’s manual
thoroughly. Failure to follow
in str uctions could ca use
malfunction of the machine
and result in death, serious
bodily injury and/or property
damage.
WARNING: Flammable liquids
can create fumes which can
ignite causing property damage
or severe injury.
WARNING: Do not use gasoline, crankcase drainings or oil
RISK OF FIRE.
DO NOT USE WITH
FLAMMABLE LIQUIDS.
containing gasoline, solvents
or alcohol. Doing so will result
in fire and/or explosion.
WARNING: Do not spray flammable liquids. Operate only where an open torch is permitted.
3. This fuel burning machine shall be installed only in
locations where combustible dusts and flammable
gases or vapors are not present.
4. In these oil burning models, use only kerosene,
No. 1 home heating fuel, or diesel fuel.
WARNING: Keep water spray,
wand and high pressure hose
away from electric wiring or
fatal electric shock may result.
Read warning tag on electrical
cord.
KEEP WATER SPRAY
AWAY FROM
ELECTRICAL WIRING.
5. To help protect the operator
from electrical shock, the
machine must be electrically
grounded. It is the responsibility of the owner
to connect this machine to a UL grounded
receptacle of proper voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch machine with wet hands or
while standing in water. Always disconnect power
before servicing.
WARNING: Spray gun kicks back — hold attached
pressure washer with both hands.
6. Grip cleaning wand of attached pressure washer
securely with both hands before starting cleaner.
Failure to do this could result in injury from a whipping wand.
WA R N I N G : High p r e s s u r e
stream of fluid that this equipment can produce can pierce
the skin and its underlying tissues, leading to serious injury
and possible amputation.
HIGH PRESSURE
SPRAY CAN PIERCE
SKIN AND TISSUES.
NOTE: The heating module
does not produce pressure.
Pressure is developed from at-
tached pressure washer.
7. High pressure developed by the attached pressure
washer can cause bodily injury or damage.
4
97-6133 • Rev. 5/07
WARNING
WARNING
WARNING
IMPORTANT SAFETY INFORMATION
PRESSURE WASHER
Use caution when operating. Do not point the spray
gun from the attached pressure washer at anyone
or at any part of the body. This machine is to be
used only by qualified operators.
8. Never make adjustments on machine while it is in
operation.
WARNING: High pressure spray
from attached pressure washer
can cause paint chips or other
particles to become airborne
and fly at high speeds.
PROTECTIVE
EYEWEAR AND CLOTH
ING MUST
BE WORN.
9. Eye safety devices must be
-
worn when using this equipment.
WARNING: Risk of asphyxiation
— Use this product only in a
well ventilated area.
10. When the machine is operating, do not cover or place in a
RISK OF
ASPHYXIATION.
USE ONLY IN A WELL
VENTILATED AREA.
closed space where ventilation is insufficient.
WARNING: Risk of fire — Do
not add fuel when the machine
is operating or still hot.
11. Attached pressure washer
with a spray gun should not
be operated with the spray
RISK OF FIRE.
DO NOT ADD FUEL
WHEN OPERATING
MACHINE.
gun in the OFF postion for
extended periods of time as
this may cause damage to
the pump.
Check to make sure burner shuts off when spray
gun trigger is closed.
12. Protect from freezing.
13. To prevent a serious injury, make certain quick
coupler on discharge hose has locked before using
pressure washer.
14. Do not allow acids, caustic or abrasive fluids to
pass through the machine.
15. Inlet water must be from a cold water pressure
washer (3,000 PSI maximum).
16. Do not allow CHILDREN to operate the pressure
washer at any time. THIS MACHINE MUST BE
ATTENDED DURING OPERATION.
17. The best insurance against an accident is precaution and knowledge of the machine.
18. Do not operate this product when fatigued or under
the influence of alcohol or drugs. Keep operating
area clear of all persons.
19. We will not be liable for any changes made to
our standard machines, or any components not
purchased from us.
20. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
21. Follow the maintenance instructions specified in
the manual.
22. When making repairs disconnect from electrical
source.
23. Turn burner off and open spray gun to allow water
to flow and cool coil to 100°F before turning machine off.
24. Before disconnecting high pressure hose from
machine water outlet, open spray gun to relieve
back pressure in hose.
CAUTION: This machine produces hot water and
must have insulated components attached to protect the operator.
OPERATOR’S MANUAL
5
97-6133 • Rev. 5/07
COMPONENT IDENTIFICATION
CAUTI ON HOT WATER:
Must use insulated spray
gun and wand.
Pressure Washer
PRESSURE WASHER
3,000 PSI Maximum
(not included)
OPERATOR’S MANUAL
Garden Hose
(not included)
Fresh Water
Faucet
Insulated Wand
(not included)
Pressure Washer Coupler
Diesel
Fuel
Tank
Insulated
Spray Gun
(not included)
Pressure Washer
6
to Inlet Hose
Inlet
Connection
High Pressure Outlet Hose
(not included)
Outlet
Connection
Power Cord
GFCI
97-6133 • Rev. 5/07
INSTALLATION
PRESSURE WASHER
Place machine in a convenient location providing
ample support, drainage and room for maintenance.
Remove bolts from pallet to foot bracket. Install rubber
feet provided as shown in exploded view.
Location:
The location should protect the machine from damaging environmental conditions, such as; wind, rain, and
freezing.
1. This machine should be run on a level surface
where it is not readily influenced by outside sources such as strong winds, freezing temperatures,
rain, etc. It should be located to allow accessibility
for refilling of fuel, adjustments and maintenance.
Normal precautions should be taken by the operator of the machine to prevent moisture from
reaching the electrical controls.
2. It is recommended that a partition be made between the wash area and the machine to prevent
water spray from coming in contact with the
machine. Excess moisture reaching any electric
components or electrical controls will reduce machine life and may cause electrical shorts.
3. During installation of the machine, beware of
poorly ventilated locations or areas where exhaust
fans may cause an insufficient supply of oxygen.
Sufficient combustion can only be obtained when
there is a sufficient supply of oxygen available for
the amount of fuel being burned. If it is necessary
to install a machine in a poorly ventilated area, outside fresh air may have to be piped to the burner
and a fan installed to bring air into the machine.
Placement:
Do not locate near any combustible material. Keep all
flammable material at least 20 feet away.
Allow enough space for servicing the machine.
Local code will require certain distances from floor
and walls. (Two feet away from walls should be adequate.)
Water Source:
The water source for the pressure washer should be
supplied by a minimum 5/8” I.D. garden hose with a
city water pressure of not less than 30 PSI. If the water
supply is inadequate, or if the garden hose is kinked,
the attached pressure washer will run very rough and
the burner will not fire.
Connection:
See Component Identification.
Venting:
Adding exhaust vent pipe to your oil fired burner is
not recommended because restricted air flow causes
carbon build-up, which affects the operation, and increases maintenance on the coil. If a stack must be
used, refrain from using 90° bends. If the pipe can not
go straight up then use only 45° bends and go to the
next size pipe. The overall pipe length must not exceed
6 feet in length. The burner air adjustment must be
performed after vent pipe is installed. Use a smoke
tester for proper air setting.
OPERATOR’S MANUAL
Electrical:
This machine, when installed, must be electrically
grounded in accordance to local codes. Check for
proper power supply using a volt meter.
97-6133 • Rev. 5/07
7
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