Oil Change Record ..................................................................................................................... 35
Warranty
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached to
the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
Shark HNG Manual • Form #97-610 • Revised 2/03a
Page 3
HNG SERIES PRESSURE WASHER
WARNING
WARNING
WARNING
OPERATOR’S MANUAL
3
INTRODUCTION
Thank you for purchasing a Shark Pressure Washer.
This manual covers the operation and maintenance of
the HNG-402001A, 402007A, 353001A, 353007A,
503001B, 503007B, 503001C, and 503007C washers.
All information in this manual is based on the latest product information available at the time of printing.
Shark, Inc. reserves the right to make changes at any
time without incurring any obligation.
The HNG Series was designed for
maximum use of 4 hours per day,
5 days per week.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this Shark pressure washer. Warning information should be emphasized and understood. If the
operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed
with the operator in the operator’s native language by
the purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
When ordering parts, please specify model and
serial number.
IMPORTANT SAFETY
INFORMATION
WARNING: When using this machine basic
precautions should always be followed, including the
following:
CAUTION
READ OPERATOR’S
MANUAL
THOROUGHLY
PRIOR TO USE.
CAUTION: To reduce the risk of
injury, read operating instructions
carefully before using.
1. Read the owner's manual
thoroughly. Failure to follow instructions could cause malfunction of the machine and result
in death, serious bodily injury
and/or property damage.
2. All installations must comply with local codes. Contact your electrician, plumber, utility company or the
selling distributor for specific details.
3. Know how to stop the machine and bleed pressures
quickly. Be thoroughly familiar with the controls.
4. Stay alert. Watch what you are doing.
WARNING: Flammable liquids
can create fumes which can ignite
causing property damage or
severe injury.
5. Risk of explosion - Do not spray
flammable liquids or operate in
RISK OF EXPLOSION:
DO NOT SPRAY
FLAMMABLE
LIQUIDS.
an explosive location. Operate
only where open flame or torch
is permitted.
WARNING: Keep water spray
away from electrical wiring or fatal electric shock may result.
Read warning tag on electrical
cord.
6. To protect the operator from
KEEP WATER SPRAY
AWAY F R OM
ELECTRICAL WIRING.
electrical shock, the machine
must be electrically grounded.
It is the responsibility of the
owner to connect this machine
to a UL grounded receptacle of proper voltage and
amperage ratings. Do not spray water on or near
electrical components. Do not touch machine with
wet hands or while standing in water. Always disconnect power before servicing.
WARNING: Spray gun kicks back. Hold with both hands.
7. Grip cleaning wand securely with both hands before
starting the cleaner. Failure to do this could result in
injury from a whipping wand.
WARNING: Equipment can produce a high pressure stream of
fluid that can pierce skin and its
underlying tissues, leading to
serious injury and possible
amputation.
RISK OF INJECTION
OR SEVERE INJURY
TO PERSONS. KEEP
CLEAR OF NOZZLE.
8. High pressure developed by
these machines can cause
personal injury or equipment
damage. Use caution when operating. Do not direct
discharge stream at anyone or at any part of the
body, or severe injury or death will result. This machine is to be used only by qualified operators.
Shark HNG • Rev. 2/03a
Page 4
4
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
WARNING
CAUTION: Hot discharge fluid. Do
not touch or direct discharge
stream at persons.
9. Never make adjustments on
machine while in operation.
EXTREMELY HOT:
USE CAUTION WHEN
OPENING LID.
WARNING
WARNING: High pressure can
cause paint chips or other particles to become airborne and fly
at high speeds.
10. Eye safety devices and foot pro-
PROTECTIVE
EYEWEAR AND
CLOTHING MUST
BE WORN.
WARNING
tection must be worn when
using this equipment.
WARNING: Risk of asphyxiation.
Use this product only in a well
ventilated area.
11. When the machine is working,
do not cover or place in a closed
space where ventilation is insuf-
RISK OF
ASPHYXIATION.
USE ONLY IN A WELL
VENTILATED AREA.
ficient.
12. Machines with spray guns
should not be operated with the
trigger in the off position for extensive periods of time
as this may cause damage to the pump.
13. Protect from freezing.
14. Be certain all quick coupler fittings are secured
before using pressure washer.
15. Do not allow acids, caustic, or abrasive fluids to pass
through the pump.
16. Inlet water must be cold and clean fresh water.
17. To reduce the risk of injury, close supervision is necessary when a machine is used near children. Do
not allow children to operate the pressure washer.
This machine must be attended during operation.
18. The best insurance against an accident is precaution and knowledge of the machine.
19. Do not operate this product when fatigued or under
the influence of alcohol or drugs. Keep operating area
clear of all persons.
20. Do not replace LP tank while machine is running.
Serious injury could result.
Shark HNG • Rev. 2/03a
WARNING
WARNING: Use only vapor fuel.
21. This equipment is designed to
run on vapor fuel. Do not use
liquid fuel. Have a qualified serviceman install and service
your equipment.
RISK OF FIRE.
DO NOT USE WITH
FLAMMABLE LIQUIDS.
22. Never expose a spark or flame
where unburned gas may be
present.
23. Never attempt to light pilot unless pilot manual valve
has been shut off for 5 minutes.
24. A conversion kit, as supplied by the manufacturer,
shall be used to convert natural gas to propane.
25. L.P. gases are heavier than air and will spill out on
the floor. Therefore always provide adequate space
and ventilation around these machines. Install
machine 18" above the floor.
26. Shark will not be liable for any changes made to our
standard machines, or any components not purchased from Shark.
27. Do not overreach or stand on unstable support. Keep
good footing and balance at all times.
28. Follow maintenance instructions specified in the
manual.
29. When making repairs disconnect from electrical
source and shut off gas valve.
WARNING
30. Turn burner off and cool to
100° F before turning machine
off.
31. Extinguish any open flame and
test all joints with a soap solution. If odor persists, call your
RISK OF EXPLOSION:
IF GAS SMELL
PRESENT TURN
OFF SUPPLY
gas supplier immediately.
32. Not suitable for connection
to Type B gas vent if the stack
temperature exceeds 243° C
(470° F).
33. A draft hood shall be installed if this machine is
going to be permanently installed and vented to the
outside of the building.
INSTALLATION
Place machine in a convenient location providing ample
support, drainage and room for maintenance (see page 5).
Location:
The location should protect the machine from damaging
environmental conditions, such as wind, rain and freezing.
1. The machine should be run on a level surface where
it is not readily influenced by outside sources such
as strong winds, freezing temperatures, rain, etc. The
Page 5
HNG SERIES PRESSURE WASHER
INSTALLATION GUIDE
HNG
9.57" I.D.
11-3/4"
OPERATOR’S MANUAL
5
Fresh Water
In 1.0" GHF
1-1/4"
3.0"
High Pressure Out
44-1/4"
49-0"
38-3/8"
Gas In
1-1/2" NPT-M
27-1/2"
Shark HNG • Rev. 2/03a
Page 6
6
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
machine should be located considering accessibility for the replacing of components and the refilling
of detergents, adjustments and maintenance. Normal precautions should be taken by the operator of
the machine to prevent excess moisture from reaching the power unit or electrical controls.
2. It is recommended that a partition be made between
the wash area and the machine to prevent direct
spray from the spray gun from coming in contact with
the machine. Excess moisture reaching the power
unit or electrical controls will reduce the machine’s
life and may cause electrical shorts.
3. During installation of the machine, beware of poorly
ventilated locations or areas where exhaust fans may
cause an insufficient supply of oxygen. Sufficient
combustion can only be obtained when there is a
sufficient supply of oxygen available for the amount
of fuel being burned. If it is necessary to install a
machine in a poorly ventilated area, outside fresh
air may have to be piped to the burner and a fan
installed to bring the air into the area.
4. Do not locate near any combustible material. Keep
all flammable material at least 20 feet away.
Allow enough space for servicing the machine.
Local code will require certain distances from floor
and walls. (Two feet away should be adequate).
WARNING: Avoid small areas or near exhaust fans.
Gas Codes:
Confer with local gas company and with proper municipal officials regarding any specific code or regulations
governing the installation. The installation must conform
to local codes.
Electrical:
The machine, when installed, must be electrically
grounded in accordance to local codes. Check for proper
power supply using a volt meter; check the serial plate
for the correct requirements.
Gas Piping:
Figure 1
Drop
Gas
Valve
3" (7.62 mm)
Minimum
DRIP LEG
Sediment trap (drip leg) must be
installed in the supply line.
Install a union in the gas line adjacent to and upstream
from the control manifold and downstream from the
manual main shut-off valve. A 1/8" NPT plugged tapping
accessible for test gauge connection shall be installed
immediately upstream of the gas supply connection for
the purpose of determining the gas supply pressure to
the burner, and to prevent damage to gas valve.
If a manual gas shut off valve is not in the gas supply line
within six feet of the machine and in an accessible location, one shall be installed.
1/4" Test Port
(6" - 14 W.C.
or 1/2" PSIG)
Gas
Valve
3" (7.62 mm)
Minimum
Shark HNG • Rev. 2/03a
Page 7
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
7
Figure 2
Manual
Shut-Off Valve
3" (7.62 mm)
Minimum
Flow
Tee
1/8" NPT Plugged
Pressure Gauge
Port Location
Control Manifold
Pipe
Cap
Floor Level
Union
To
Gas Valve
Input - BTU Per HourDraft Hood & Flue Pipe Size
250,000 - 320,0008 inch
320,000 - 410,0009 inch
410,000 - 600,00010 inch
600,000 - 750,00012 inch
NOTE: If the flue pipe exceeds 10 ft. in length, or contains more than two elbows, use next size larger pipe
and draft hood or the burner will not ignite. No movable
flue pipe damper should be used on any installation.
Draft Diverter:
Install the draft diverter above the heating coil. The
diverter enhances the draft through the burner by severing the chimney effect created in sections of furnace pipe
positioned below. It also helps prevent freezing of the
coil due to wind chill factors.
Figure 3
Optional
UNION LOCATION
The following pipe and stack sizes are just recommendations. Always consult a local plumber and venting contractor for local codes and regulations during installation.
If the machine is used indoors, regulations or ventilation
concerns may call for a chimney or furnace pipe.
When venting the machine, if the machine is to be in an
enclosed area with a chimney on it, be sure the chimney
is the same size as the stack on the machine. Poor draft
will cause the machine to soot and not operate efficiently.
When placing the machine for installation, position the
stack to be as straight as possible and to protrude through
the roof of the building at a proper location and at sufficient height to eliminate down-draft. The chimney of a
gas fired machine shall be installed with a down-draft
diverter located about 3 ft. above machine.
When the heating appliance is installed in a tightly closed
room without ventilation openings to the outdoors or other
rooms, provisions shall be made for supplying air for combustion through special openings, one near the floor line
and the other near the ceiling, each to be sized on the
basis of one square inch or more of free area for each
1,000 BTU input per hour (see Figure 4).
When a room is of unusually tight construction and has
a kitchen and/or bathroom ventilating fan, which may be
used for exhausting air outdoors -or has a vented fireplace — it is recommended that combustion air be supplied to the enclosed room through intakes extending to
the outside of the building and terminating in down-turned
fittings. These should be suitably arranged to prevent obstruction from snow or rain, and include a protecting
screen not smaller than 1/4 inch mesh.
Shark HNG • Rev. 2/03a
Page 8
8
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
Figure 4
Ventilating Air Opening.
1 square inch for each
1000 BTU per hour input.
Illustration showing air openings necessary
to supply air for combustion when installed
in an enclosed room.
Water Source:
The water source for the machine should be supplied by
a 5/8" I.D. garden hose with a city water pressure of not
less than 30 PSI. If the water supply is inadequate, or if
the garden hose is kinked, the machine will run very rough
and the burner will not fire.
Water Connection:
Connect the high pressure hose by pulling the coupler
collar back and then inserting it onto the discharge nipple.
Secure it by pushing the collar forward.
Attach the wand into the spray gun using teflon tape on
the pipe threads to avoid leaks.
Inspection and Testing Gas Piping:
The building structure should not be weakened by installing the gas piping. The piping should not be supported by other piping, but should be firmly supported
with gas hooks, straps, bands or hangers. Butt or lap
welded pipe should not be run through or in an air duct
or clothes chute.
Before turning gas under pressure into piping, all openings from which gas can escape should be closed. Immediately after turning on gas, the system should be
checked for leaks. This can be done by watching the 1/2
cubic foot test dial for 5 minutes for any movement or by
soaping each pipe connection and watching for bubbles.
If a leak is found, make the necessary repairs and repeat the above test.
Shark HNG • Rev. 2/03a
Defective pipes or fittings should be replaced and not
repaired. Never use a flame or fire in any form to locate
gas leaks — use a soap solution.
After the piping and meter have been checked completely,
purge the system of air. DO NOT bleed the air inside an
enclosed room.
During pressure testing of the system at test pressures
in excess of 1/2 PSIG, the appliance and its individual
shut-off valve must be disconnected from the gas supply piping system or damage to the gas valve will occur.
Gas Pressure:
The ideal incoming gas pressure is 11 water column
inches or w.c.i. (minimum 9 w.c.i, maximum 14 w.c.i. or
1/2 PSIG). The correct operating manifold pressure for
natural gas is 3.5 w.c.i. The operating manifold pressure
for propane gas is 10 w.c.i. By adjusting the gas valve
pressure regulator between 3 and 4 w.c.i. a side range
can be achieved for natural gas.
If the desired input rating cannot be obtained within the
above manifold pressure adjusting range, then the next
size larger or smaller burner orifice should be used.
START-UP
WARNING
READ SAFETY
INSTRUCTIONS
INSTALLING OR
TO
SERVICING
PRIOR
MACHINE
operating valves, pressure regulation, and automatic
shut-off valve for proper operation.
2. Install in a suitable dry location. The machine must
be located in an area properly protected from the
weather.
3. Shut off gas and electricity before starting installation or service. Turn back on to test or operate.
4. DO NOT connect appliances before pressure testing the gas piping. Damage to gas valve may result.
(9 - 14 w.c.i. or 1/2 PSIG)
5. DO NOT insert any object other than suitable pipe
or tubing in the inlet or outlet of the gas valve. Internal damage may occur and result in a hazardous
condition.
6. DO NOT grip gas valve body with a pipe wrench or
vise. Damage may result causing gas leakage. Use
inlet or outlet bosses or a special body wrench.
7. DO NOT short the gas valve terminals.
WARNING: Read and follow instructions carefully when installing or servicing machine. Failure
to do so may result in damage to
property or personal injury.
1. Installation or servicing of gas
appliances and controls must
.
only be performed by qualified
personnel. After installation or
servicing, test manual valve,
Page 9
HNG SERIES PRESSURE WASHER
8. DO NOT allow any flame to impinge on the regulator vent tubing if supplied. It may clog and cause
gas valve malfunction.
9. DO NOT use the gas cock to adjust gas flow.
10. If main burner fails to shut off, turn off gas supply.
11. Keep all combustible materials away from gas appliances. DO NOT allow lint or dust to collect in burner
area.
12. Dials must only be operated by hand. Never use pliers, wrenches or other tools to turn dials.
13. Leak test with a soap solution after installation or
service with the main burner on. Coat pipe and tubing joints, gaskets, etc.
14. If the machine is installed in an enclosed room, care
should be taken to ensure that an adequate supply
of air is available for combustion and ventilation.
(1 sq. inch per 1000 BTU).
OPERATOR’S MANUAL
9
Shark HNG • Rev. 2/03a
Page 10
10
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
CHECK LIST BEFORE
STARTING:
CAUTION! If “NO” is checked on any of the following
sixteen questions, do not operate this machine.
YESNO
Has gas supply been inspected by an
authorized contractor to meet local codes?
Is machine protected from downdraft and
excessive wind?
Is machine shielded from moisture or water
spray?
Is the voltage correct and are the circuit
breaker and supply cord adequate
according to s pecifications and serial plate
notation?
Is the machine electrically grounded?
Is there ample water su pply?
Have all flammable liquids or gases been
removed from installation location?
Is there adequate gas supply for the BTU
rating of the burner?
Is incoming gas supply press ure between
6 - 14 water column inches or 1/2 PSIG?
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING
If you do not follow these instr uctions exactly, a fire or
explosion may result, causing p roper ty damag e, persona l
injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all a round the appliance area
for gas. Be sure to smell nex t to the floor because some
gas is heavier tha n air and will settle on the floor.
FOR YOUR SAFETY
"WHAT TO DO IF YOU SMELL GAS"
• Do not try to light any appliance.
• Do no t touch any electrical switch, do not use any phone
in your building.
• Immediately call you r gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your supplier, call the fire department.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn
by hand, don't try to repair it; call a qualified service
technician. Forced or attempted repair may result in a fire
or explosion.
Has the proper gas regulator been
installed for pressure and volume?
Is the machine properly vented to allow
adequate air flow?
Are the propane tanks large enough,
according to rating to prevent freezing?
Have gas lines been checked for gas
leaks?
Have gas lines been checked with local
codes?
Have all operators using this machine
been instructed properly & have they read
the manual?
Has the machine been installed acco rding
to operator's manual instructions?
D. Do not use this appliance if any part has be en under
water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
Shark HNG • Rev. 2/03a
Page 11
HNG SERIES PRESSURE WASHER
COMPONENT IDENTIFICATION
OPERATOR’S MANUAL
Main Gas
Supply Inlet
11
Wand Quick
Coupler
Detergent
Valve
Pressure
Nozzle
Detergent Bucket
(optional)
Spray
Wand
Pump
Switch
Burner
Switch
Trigger
High Pressure
Hose
Water Supply
(not included)
Spray
Gun
Shark HNG • Rev. 2/03a
Page 12
12
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
OPERATING INSTRUCTIONS
WARNING
READOPERATOR’S
THOROUGHLY
MANUAL
4. Connect the water supply hose to the inlet connec-
5. Have an electrician connect power supply into junc-
6. Turn on the main gas supply.
7. Partially depress and turn control knob to the “OFF”
8. Wait five minutes to allow gas, which may have ac-
9. Turn gas cock dial to “PILOT” position.
10. Depress the control knob all the way and hold it in.
11. Release dial and turn to full "ON".
12. Attach the desired high pressure nozzle into the wand
13. Push "ON" switch, or turn to pump position and pull
14. To activate the gas control valve for hot water, push
15. To apply detergent, open the detergent valve counter-
TO USE .
PRIOR
tor and turn the water on. Check for water leaks and
tighten as needed.
tion box according to information shown on the serial plate.
position (see fig.5 on page 14).
cumulated in the main burner compartment, to escape.
After five (5) seconds, depress the red ignitor until
you hear a loud click. Repeat 3 or 4 times if necessary until pilot is lit. If pilot does not remain lit, repeat
the operation allowing a longer period of time before
releasing the gas valve knob. After the pilot lights,
continue to hold the control knob down for about one
(1) minute before releasing.
NOTE: Sufficient time must be allowed for a proper
size pilot flame to heat the thermocouple and hold
the safety magnet in a locked-up position. Also, time
must be allowed for air to escape from the lines during the first operation.
quick coupler by pulling the coupler collar back and
then inserting the nozzle and securing it by pushing
the coupler collar forward.
the trigger on the spray gun allowing cold water to
flow.
the burner switch to the "ON" position and pull the
trigger on the spray gun.
clockwise making sure that the detergent pick up
tube is in the detergent solution and not sucking air.
WARNING: STOP! Read operators manual before operating this
machine.
1. Failure to read operation and
warning instructions may result
in personal injury or property
damage.
2. Turn all switches off.
3. Review installation instructions.
16. To Stop: Turn the burner switch "OFF" and place
the detergent pick up tube into fresh water. Open
the detergent valve and spray gun allowing detergent lines to be flushed and the burner to cool. Otherwise coil damage will result.
17. After water has cooled, push or turn pump switch to
OFF position. If the machine is going to be off for an
extended period of time, put the gas cock dial on the
gas valve into the “OFF” position.
18. Turn water off. Prevent from freezing.
PREVENTATIVE
MAINTENANCE
1. Check to see that the water pump is properly lubricated.
2. Follow winterizing instructions to prevent freeze damage to the pump and coils.
3. Always neutralize and flush detergent from system
after use.
4. If water is known to be high in mineral content, use a
water softener in your water system or descale as
needed.
5. Do not allow acidic, caustic or abrasive fluids to be
pumped through system.
6. Always use high grade quality Shark cleaning
products.
7. Never run pump dry for extended periods of time.
8. Periodically delime coils as per instructions.
It is advisable, periodically, to visually inspect the burner.
Check air inlet to make sure it is not clogged or blocked.
Wipe off any oil spills and keep this equipment cleanand dry.
The areas around the Shark washer should be kept clean
and free of combustible materials, gasoline and other
flammable vapors and liquids.
The flow of combustion and ventilating air to the burner
must not be blocked or obstructed in any manner.
GENERAL WASHING
TECHNIQUES
If dirt comes off relatively easy and no grease and oil are
present, cleaning with cold water will normally suffice.
However, when grease and oil are present, hot water
will greatly speed up the process.
Clean with the spray nozzle a foot or so from the surface
being cleaned. For more difficult cleaning, move the
nozzle in closer.
Shark HNG • Rev. 2/03a
Page 13
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
13
If the machine is equipped with a shut-off spray gun and
various nozzle patterns, use the wide patterns for easy
soil removal jobs and the narrow patterns on the more
difficult jobs or for tight areas such as cracks and holes.
In most cases, faster results and better detergent
economy is obtained by applying the detergent and letting it “set” for a few minutes, prior to rinsing. This enables the detergent to do its soil penetrating and loosening work.
Most cleaning work terminates with a high pressure rinse
as part of the normal cleaning procedure. In some cases,
however, the last operation may be application of a detergent (sanitizing, for example). After such work, run
the machine for 20-30 seconds to clear pump and lines.
MAINTENANCE AND SERVICE
Spray Nozzles:
Each machine is equipped with one or more spray
nozzles, depending on the model. Different spray nozzles
are calibrated for each machine, depending on the flow
and pressure of that particular model. Spray nozzles vary
in bore size and angle of spray. Popular spray angles are
0°, 15°, 25°, 40°. When ordering, please specify size and
angle of nozzle. Nozzle size for each machine is located
on the serial plate.
Unloader Valves:
Unloader valves relieve pressure in the line when a spray
gun is closed. Unloader valves are preset and tested at
the factory before shipping. Occasional adjustment of
the unloader may be necessary to maintain correct pressure. For valve adjustment contact your nearest Shark
dealer or call Shark technical support.
Winterizing Procedure:
Damage due to freezing is not covered by warranty.
Adhere to the following cold weather procedures whenever the washer must be stored or operated outdoors
under freezing conditions.
It is necessary to protect your machine against freezing
when temperatures drop below 32° F. Siphoning a small
amount of antifreeze into the system is recommended.
This is done by pouring a 50-50 mix of antifreeze and
water into the float tank and then siphoning 100% antifreeze through the detergent line with the pump on. If
compressed air is available, an air fitting can be screwed
into the float tank strainer fitting, and by injecting compressed air, all water will be blown out of the system.
The use of a draft diverter will prevent the wind chill factor from freezing the coil.
Shark HNG • Rev. 2/03a
Low Pressure Diagnosis:
(Machines with spray gun)
Refer to Troubleshooting Chart for low pressure. If the
trouble is found to be either the unloader or the pump,
your next step is to determine which is the problem. This
can be done by eliminating the unloader from the system and attaching the 50' discharge hose directly to the
pump. If high pressure is developed in this manner, the
pump is good and the unloader needs to be repaired or
replaced. If low pressure is still present, then the pump
needs repairing.
CAUTION: When using this procedure to test components keep the spray gun open at all times.
High Limit Hot Water Thermostat:
For safety, each machine is equipped with an adjustable
thermostat. In the event the temperature of the water
should exceed its operating temperature, the thermostat will turn the burner off until the water cools.
Pumps:
Use only SAE30 weight non-detergent oil. Change oil
after first 50 hours of use. Thereafter, change oil every
three months or at 500 hour intervals. Oil level should be
checked through use of the dipstick found on the top of
the pump or by the red dot visible through the oil gauge
window. Oil should be maintained at that level.
HEATING COILS
To Check Water Heater Coil for Leaks:
With the main burners "OFF" start the pumping unit and
allow it to run for a few minutes. With a drop light or flashlight check the burner compartment. If no leaks are visible, and water is dripping from the coils then it is condensation from the flue gases when the burners are on.
Condensation from Heating Coil:
When cold water is being pumped into the water heater
coils, and the burners are on, condensation will form on
the coils and drip down into the burner compartment,
giving the appearance of a leaking coil, particularly on
cold humid days.
Deliming Coils:
In alkaline water areas, lime deposits can accumulate
rapidly inside the coil pipes. This growth is increased by
the extreme heat build up in the coil. The best prevention
for liming conditions is to use high quality cleaning detergents. In areas where alkaline water is an extreme
problem, periodic use of Shark Deliming Powder (part
#9-028008) will remove lime and other deposits before
coil becomes plugged. (See Instructions below for use
of Shark Deliming Powder.)
Page 14
14
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
Periodic flushing of coils is recommended.
1. Fill a container with 4 gallons of water, then add 1 lb.
of deliming powder. Mix thoroughly.
2. Remove nozzle from spray gun assembly and put
spray gun into container. Secure the trigger on the
spray gun into the open position.
3. Attach a short section (3-5 ft.) of garden hose to
machine to siphon solution from an elevated container, or add mixture to the float tank. Turn pump
switch on allowing solution to be pumped through
coils and back into the container. Solution should be
allowed to circulate 2-4 hours.
4. After circulating solution, flush entire system with
fresh water. Reinstall wand assembly to spray gun.
Gas Valve Regulator Adjustment:
(See Fig. 5)
Adjustment of the built-in regulator isn’t normally necessary, since it is preset at the factory. However, field adjustment may be accomplished as follows:
1. Attach manometer at pressure tap port.
2. Remove regulator adjustment screw cap.
3. With small screwdriver, rotate adjustment screw
clockwise to increase or counterclockwise to decrease gas pressure.
4. Replace regulator adjustment screw cap.
Figure 7
3/8" to 1/2"
Burner
Pilot
Igniter
Line To Gas
Valve
Pilot Burner Adjustment:
1. Remove pilot adjustment cap.
2. Adjust pilot key to provide properly sized flame.
3. Replace pilot adjustment cap.
Rupture Disk:
If pressure from pump or thermal expansion should exceed safe limits, the rupture disk will burst, allowing high
pressure to be discharged through hose to ground. When
the disk ruptures, it will need to be replaced. Torque to
35 ft. lbs.
Figure 5
On/Off
Switch
Inlet
View
Inlet
Pressure
Por t
Line to
Pilot Light
Outlet
Pressure
Port
Gas Valve Adjustment
Manifold Pressure
Adjustment Screw
Under Cap
Outlet
View
PROPANE GAS (Vapor Fuel Only)
General Safety Precautions:
Have a qualified gas service person assist in any gas
burner installation or service. Few maintenance people
or mechanics are knowledgeable in gas controls or related safety practices. Since propane gas is heavier than
air, unburned propane gas will gravitate to the floor rather
than rise out of the stack. Hence, adequate floor space
and good ventilation are especially important with propane systems.
Shark HNG • Rev. 2/03a
Page 15
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
15
Gas Pressure Requirements:
All propane fired machines operate on gas phase only.
They are designed to operate at a pressure of 11 w.c.i.
(between 1/3 and 1/2 of one PSI), and are often operated at even higher pressures when extra heat is needed.
Exterior regulators are needed to control the system. Propane bottles are not included with the machine. A high
pressure regulator should be installed on the propane
bottle and a low pressure regulator attached to the pressure washer.
Propane Cylinder Capacity:
An important consideration with propane systems is the
capacity of the supply cylinder relative to the needs of
the burner. The burner operates on propane as a gas.
As gas is used from the propane cylinder, the liquid in
the cylinder boils to maintain gas pressure. This boiling
process cools the liquid, and in a heavy, continuous-demand situation, the liquid temperature can fall to the point
at which it cannot provide gas as rapidly as is needed. In
this case, it may be necessary to warm the propane cylinder by directing a warm spray, not over 120°, on the
cold cylinder, or by manifolding two propane bottles together to increase total vaporization capacity. It is recommended that a minimum 100 lb. propane bottle be
used on the machine, depending on the length of running time desired.
If the water heater will be exposed to freezing weather,
an antifreeze solution should be circulated through the
coils by whatever means are available for the particular
system the water heater is used on.
BURNER TROUBLESHOOTING
Millivolt System Check:
This machine has a thermopile self-powered combination gas control. Before checking the millivolt system,
the following operations should be performed and observations made:
1. Inspect system for proper wiring.
2. The switch leads and all wire connections should be
cleaned and tightened to eliminate all unnecessary
resistance.
3. Clean and/or adjust pilot for maximum flame impingement on the thermopile.
4. If pilot will not remain lit when gas cock dial is released, check automatic pilot (Step D).
The millivolt system and individual components may be
checked with a DC millivolt meter having a 0-1000 MV
range. Conduct each check as shown in the chart below
by connecting the meter test leads to terminals as indicated. All readings are closed circuit.
BURNER FEATURES
Operated Automatic Valve:
This machine is equipped with a thermopile self-powered combination gas control. This system is designed
as a constant burning pilot. Lighting of the pilot is accomplished by manually lighting the pilot. A thermostat
and flow switch control the main solenoid valve.
Care of Main Burner:
Because condensation from heater coils may drip down
on the burners, scale buildup may occur in the burner jet
orifices.
1. TO REMOVE BURNER MANIFOLD FROM
WATER HEATER COIL:
Turn off the gas at the main burner by turning the
knob to the “OFF” position on the gas valve and main
gas supply.
Disconnect the pilot and ignition lines from the gas
valve. Disconnect union in main burner line. (Remove
the nuts from the U-bolts, item 28 on page 23). Slide
burner manifold out through shell opening.
2. TO CLEAN BURNER JETS:
Select proper size drill for type of gas involved. Use
vise to hold drill and to ream out each jet orifice.
Shark HNG • Rev. 2/03a
TERM
MILLIVOLT
Check
Test
A
B
C
D
TERMINAL
Complete
Thermopile
Resistance
Auto/Pilot
OPERATOR
PANEL
To Te st
System
Output
System
Dropout
TH
TH
TP
TP
Connect
Meter
Leads To
Termina ls
2 & 3Closed
1 & 2Open
1 & 3Closed
1 & 2Open
Switch
Flow &
Burner
Contacts
TERM
TERM
Meter
Reading
Should
Be
100 MV or
More
Greater
than 250
Less than
35
Between
120 - 30
MV
Page 16
16
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
2 Lead Thermopile
Equivalent
To (CP-2)
To Burner
Flow Switch
Igniter
Gas
Valve
Pilot 2CH-2
or
Equivalent
2 Lead
Thermopile
Connections
C. System Resistance Check
(“C” Reading = Switch contacts CLOSED - Gas Cock
“ON” - Main burner should be ON)
If the “C” Reading is more than that specified
for the system being checked, this indicates the
resistance in the system is excessive and must
be reduced. To correct:
a. Clean and tighten switch leads and connec-
tions.
b. Shorten switch lead wires and/or replace
with heavier gauge wire.
c. Cycle switch rapidly to clean contacts.
D. Automatic Pilot Dropout Check
1. Hold gas cock dial depressed in pilot position until maximum output is observed. Then extinguish
pilot and observe meter.
2. Dropout of automatic pilot magnet (sound should
be audible) should occur between 120 millivolts
and 30 millivolts. If dropout occurs outside these
limits, change the automatic pilot magnet assembly.
A. Complete Millivolt System Check
(“A” Reading = Switch contacts CLOSED - Gas
Cock Dial “ON” - Main burner should come ON).
1. If the reading is more than 100 millivolts and the
automatic valve still does not come on, replace
the automatic valve operator.
2. If the closed circuit reading (“A” Reading) is less
than 100 millivolts, determine cause for low reading - proceed as follows:
B. Thermopile Output Reading Check
(“B” Reading = Switch contacts OPEN - Main burner
OFF).
If the minimum 250 millivolt reading is not obtainable, readjust pilot for maximum millivolt output.
If millivolt reading is still below minimum specified, replace thermopile.
Shark HNG • Rev. 2/03a
Page 17
HNG SERIES PRESSURE WASHER
HOSE & SPRAY GUN ASSEMBLY
ALL MODELS
4
OPERATOR’S MANUAL
3
1
17
5
ITEM PART NO.DESCRIPTIONQTY
12-2002Coupler, 3/8" Female1
24-02093450BCHose 3/8" x 50', 1 Wire Blue,
w/Coupler1
34-01246
44-0111341AWand, V.P. w/Coupler & Nozzles 1
54-12805500Nozzle, SAQCMEG 0005.5,
4-12805515Nozzle, SAQCMEG 1505.5,
4-12805525Nozzle, SAQCMEG 2505.5,
Spray Gun, Shut-Off AP-1000
Red (4020, 5030)1
Yellow (4020, 5030)1
Green (4020, 5030)1
1
2
ITEM PART NO.DESCRIPTIONQTY
54-12805540Nozzle, SAQCMEG 4005.5,
White (4020, 5030)1
4-12804000Nozzle, SAQCMEG 0004, Red
(3530)1
4-12804015Nozzle, SAQCMEG 1504, Yellow
(3530)1
4-12804025Nozzle, SAQCMEG 2504, Green
(3530)1
4-12804040Nozzle, SAQCMEG 4004, White
(3530)1
Shark HNG • Rev. 2/03a
Page 18
18
HNG SERIES PRESSURE WASHER
HNG
EXPLODED VIEW
LEFT SIDE
73
74
75
76
79
78
13
12
14
74
70
77
For
Detail See
Burner
Assembly
Illus.
72
66
85
71
65
86
67
68
69
Detail See
Assembly
For
Burner
Illus.
90
To
Detergent
Valve
92
56
89
57
53
87
51
55
OPERATOR’S MANUAL
88
For
Detail See
Float Tank
Illus.
7
87
88
50
52
35
36
35
58
48
49
87
6
For Detail
81
80
5
82
See Control
Panel Illus.
Steam
Valve
Option
6
Shark HNG • Rev. 2/03a
Steam
Valve
Option
83
63
62
52
26
61
59
64
84
Page 19
HNG SERIES PRESSURE WASHER
HNG
EXPLODED VIEW
RIGHT SIDE
46
47
OPERATOR’S MANUAL
6
19
52
42
15
26
11
58
41
37
34
38
44
35
29
36
33
27
91
32
43
97
30
28
28
29
22
Steam
Valve
Option
27
25
21
45
60
19
28
13
26
12
14
62
23
17
18
8
20
40
Steam Valve
Option
39
1
2
95
94
93
9
10
7
13
12
12
79
96
79
12
6
90
Shark HNG • Rev. 2/03a
For Internal
Detail See
Electrical Box
Illustrations
50
4
3
6
Page 20
20
HNG SERIES PRESSURE WASHER
HNG
EXPLODED VIEW PARTS LIST
OPERATOR’S MANUAL
ITEM PART NO.DESCRIPTIONQTY
195-07163028Box, Electrical1
295-07163113Panel, Front1
395-07163114Cover, E-Box Access1
410-07994Label, Warning1
510-99071Label, Steam Valve Option1
690-19711Screw, 1/4" x 1/2" HH NC,
Whiz Loc42
74-02120000Hose, 3/4" Push-on /ft.2.33
895-07163119Brace, Panel1
995-071210136Platform, Motor 3/16"1
1095-07121112Rail, Pump or Generator Combo
(402001, 353001, 503001)1
95-07163136Rail, Pump, Legacy Pumps
(402007, 353007, 503007)1
1190-2007Nut, 3/8" Hex, NC3
1290-4002Washer, 3/8" SAE, Flat22
1390-2002Nut, 3/8", ESNA, NC14
1490-4007Washer, 3/8" x 1-1/2", Fender,
SAE14
1590-1025Bolt, 3/8" x 5-1/2", Tap2
1690-2020▲ Nut, Cage, 3/8" x 12" GA8
175-511113Bushing, H x 1-1/8" (4020)1
5-511138Bushing, H x 1-3/8"
(3530, 5030)1
185-512024Bushing, H x 24mm1
195-40204401Pulley, 2AK 44 H (402007)1
5-40205401Pulley, 2AK 54 H (402001)1
5-40504501Pulley, 2BK 45 H
(353001, 353007, 503007)1
5-40505701Pulley, 2BK57H (503001)1
205-40206401Pulley, 2AK 64 H (402007)1
5-40208401Pulley, 2AK 84 H (402001)1
5-40507001Pulley, 2BK 70 H
(353007, 503001)1
5-40505701Pulley, 2BK57H (503007)1
5-40508001Pulley, 2BK 80 H (353001)1
215-602037Belt, AX37 (402001)2
5-604036Belt, BX36 (353001, 503001)2
5-602034Belt, AX34 (402007)2
5-604034Belt, BX34 (353007, 503007)2
Shark HNG • Rev. 2/03a
ITEM PART NO.DESCRIPTIONQTY
225-2304Pump General, T-1011
(402001)1
5-2307Pump, General, TS-2021
(353001, 503001)1
5-1651Pump, Legacy, TML-3053
(402007, 353007, 503007)1
231-190029Cap, Valve, with 1/4" Gauge Port
(402001, 353001, 503001)1
15-070042532Cap, Valve, with 1/4" Gauge Port,
Legacy (402007, 353007,
503007)1
2490-40023/8" Washer (4020, 3530)1
256-021720Switch, Pressure N/O,
1/4" NPT SS1
262-1042Tee, 1/2" Street2
272-1076Bushing, Reducer, 1/2" x 1/4" 1
282-1089Hose Barb, 1/4" Barb x 1/4"
Pipe, 90°1
(Steam Option)2
292-9040Clamp, Hose, .46-.543
302-1037Tee, 1/4" Branch Male
(Steam Option)1
322-0051Nipple, 1/2" JIC, 3/8" Pipe1
332-0079Swivel, 1/2" JIC Fem., 3/8" MAL1
342-10712Tee, 1/2" x 1/2" JIC 51#
(All except 5030)1
352-1105Swivel, 1/2" JIC Fem, Push-On 4
(5030 - qty 2)
2-11050Swivel, 3/4" SAE Fem, Push-on
(5030)2
364-02110000Hose, 1/2", Push-On per/ft.3
4-02120000Hose, 3/4" Push-on /ft. (5030) 3
375-3208Unloader, AL-VRT 607,
7.8 GPM @ 4200 PSI1
382-106301Elbow, 1/2" JIC x 3/8", 45 DGR 1
392-0031Elbow, 3/8", Street
(Steam Option)1
402-00682Bushing, 3/8" Street
(Steam Option)1
414-02047725Hose, 3/8" x 25", 2 Wire,
Pressure Loop1
422-0053Elbow, 1/2" JIC, 3/8", 90°1
435-10401Motor, 6HP 1PH 1725 RPM
(4020A)1
5-1013Motor, 7.5HP 1PH 1725 RPM
(3530A)1
Page 21
HNG SERIES PRESSURE WASHER
HNG
EXPLODED VIEW PARTS LIST
OPERATOR’S MANUAL
21
ITEM PART NO.DESCRIPTIONQTY
435-1018Motor, 10 HP, 3 PH, 230/460V,
1725 RPM (5030B,C)1
446-0108Cord, Service, SEO, 10/3 /ft.
Coleman (4020A)9.25
6-0102Cord, Service, SO, 8/3 /ft.
Coleman (3530A)9.25
6-01021Cord, Service, 8/4 /ft.
(5030B)9.25
6-0105Cord, Service, 12/4 /ft.
(5030C)9.25
4595-07163117Panel, Side, Left1
4695-07163116Cover, Top1
4710-99075Label, Operating Instructions1
4895-07163102Panel, Rear1
492-0148Plug, Plastic, 7/8"1
5090-2022Nut, Cage, 1/4" x 16 GA30
516-04110Box, Junction 3 Hole, 3/4"1
522-1062Elbow, 1/2" JIC x 1/2", 90°2
2-10630Elbow, 3/4" JIC x 1/2" 90°
(5030)2
536-0411Cover Plate, Junction Box,
2" x 4"1
11-1042▲ Ground Label1
554-02100030Inlet Hose, 30", Water Supply 1
564-02100045Inlet Hose, 45", Water Supply 1
572-00602Elbow, 1/2" JIC x 1/2" Fem, 90° 1
582-1053Nipple, 1/2" JIC 1/2" MPT Pipe 2
592-10942Swivel, 1/2" MP x 3/4" GHF,
w/Strainer1
6010-09003Label, Cold Water Inlet1
612-1100Adapter, 1/2" x 1/2" Pipe1
622-0108Bumper Pad, Engine18
632-01041Pad, Soft Rub ber, 50 DURO6
6495-07163100Assy, Frame1
652-2007Nipple, 3/8" x 3/8" NPT ST Male1
662-00575Elbow, 3/8" Steel, Street, 45°1
6795-07101226Block, Discharge, Brass,
1/2" x 1/2"1
682-3408Disk, Rupture Assy, 8000 PSI 1
692-90041Clamp, Screw, #16 Micro1
704-05088Thermostat, Adjustable, 302F 1
712-0008Nipple 1/2" Hex, Steel1
ITEM PART NO.DESCRIPTIONQTY
724-02130050Hose, 7/8" Push-On, Conduit,
7338-8703.33
7395-07163099Top, Burner Wrap, 20"1
7410-02025ALabel, Hot/Caliente w/Arrows
Warning2
757-01415Insulation, Tank Head, 20",
10" Opening1
7690-50045Clip, Retaining, U-Type4
7795-07121220Coil, Dura, 20" Dia., SCH. 801
7895-07163094Wrap, Outer Assy, 20" Coil1
7990-1016Bolt, 3/8" x 1", NC HH8
8095-07163126Cover, Control Panel1
95-07163115Cover, Control Panel (Remote) 1
8111-0353Label, Control Panel1
11-0354Label, Control Panel, Remote 1
8295-07163118Panel, Side, Right1
834-02021236Hose, 1/4" x 36", 2 Wire,
Gauge Hose (Steam Option)1
8490-20231Nut, Cage, 1/4" x 12 GA12
852-00681Bushing, 1/2" x 3/8" Steel1
8610-09004Label, Hot Water Outlet1
872-01411Bushing, 1" Snap3
882-01081Plug, Rubber3
892-01037Grommet, 1-5/16" Rubber1
9090-10163/8" Bolt8
9190-20023/8" ESNA4
9210-08021Label, Disconnect Power Supply1
9390-1030Bolt, 8mm x 16mm Hex Head 4
9490-4008Washer, 5/16" Lock Split Ring 4
9590-4001Washer, 5/16" Flat4
Shark HNG • Rev. 2/03a
Page 22
22
HNG SERIES PRESSURE WASHER
HNG BURNER ASSEMBLY
EXPLODED VIEW
OPERATOR’S MANUAL
21
1
2
15
14
13
10
12
19
10
20
29
23
22
11
31
28
9
Elec.
Ignition
32
24
26
25
3
4
5
32
Elec.
Ignition
6
7
5
9
8
4
5
4
16
18
17
30
Shark HNG • Rev. 2/03a
5
Page 23
HNG SERIES PRESSURE WASHER
HNG BURNER ASSEMBLY
PARTS LIST
OPERATOR’S MANUAL
23
ITEM PART NO.DESCRIPTIONQTY
17-7021Jet, Orifice, #54 Natural Gas44
7-7022Jet, Orifice2
295-031610/54Burner Assy,
Square, Small #541
95-031610/65Burner Ring w/Jets "65"
(LP Option)1
32-001359Bushing, 1" x 3/4", Black, Steel
Hex1
42-00162Nipple, 3/4" x 3", Black Pipe3
52-00293Elbow, 3/4", Black, 90°4
62-00164Nipple, 3/4" x 6", Black Pipe1
72-00163Nipple, 3/4" x 2", Black1
82-0087Union, 3/4", Black Pipe1
92-00151Nipple, 3/4" x Close, Black2
1095-07163081Nipple, 1" NPT x 15", Black,
SCH. 402
112-00295Elbow, 1" x 3/4", Reducing
Black1
122-00291Elbow, 1", Black, 90°1
132-00091Nipple, 1/2" x 3", Galv. SCH. 80 1
1495-07121113PHW/VNG Insulation Retainer
Plate1
1590-2999Screw, #10 x 1/2", TEK4
1695-07163097Cover, Burner Access, 20" Coil 1
1790-19942Screw, 10/32" x 3/4", Hex Wash
SL Mach/Blk2
1810-99032Label, Pilot Light Hole1
10-99077Label, Pilot Light Warning1
ITEM PART NO.DESCRIPTIONQTY
1990-2018Nut, Cage, 10/32" x 16 GA2
207-70162Ignitor, Piezo #1244-421
7-70164Washer, Panel Adapter, Piezo
1244-261
2190-10131U-Bolt, 5/16" x 3", Pipe2
227-70237Pilot, Natural Gas Pilot A3-S,
#776231
7-7036Thermopile, 44" MFG1
237-0150Tubing, Aluminum, 600/Rl, 1/4"
Dead Soft /in.36
247-7000HCValve, Gas 7000 MVRHC,
#4977014041
7-70002Valve, Gas, 7000 DERHC,
#5N2501531 (Elec Ignition)1
252-3006Valve, Ball, 1/4" Female x 1/4"
Female, UL Listed #121
262-1118Connector, 1/4" Tube x 1/4"
MPT2
2795-07163085▲ Splash Guard1
2890-10130U-Bolt, 5/16" x 1", Pipe1
2910-99077Label, Pilot Light Warning1
3010-02020Label, Burner Instructions1
3110-02024Label, Natural Gas1
322-001359Bushing, 1" x 3/4" Blk Steel
(Elec. Ignition)2
▲ Not Shown
Shark HNG • Rev. 2/03a
Page 24
24
HNG SERIES PRESSURE WASHER
HNG CONTROL PANEL
ALL MODELS
OPERATOR’S MANUAL
7
8
5,6
12
13
11
9
Steam
Valve
Option
15
10
For Internal
Detail See
Electrical Box
Illustrations
3
2
17
11
16
Steam
Valve
1
4
Option
Shark HNG • Rev. 2/03a
18
17
14
Detergent Remote
Operating System
Page 25
HNG SERIES PRESSURE WASHER
HNG CONTROL PANEL
ALL MODELS PARTS LIST
ITEM PART NO.DESCRIPTIONQTY
14-05088Thermostat, Adjustable1
26-020240Switch, Rocker, Carling w/Green
Lens2
36-020241Switch, Rocker, Carling Red
Actuator (Time Delay)1
44-050822Hour Meter, HOBBS1
52-0103Grommet, Rubber, Nozzle
Holder4
6Nozzle (See Pg 17)1
72-30152Valve, Metering, 1/4" Hose1
84-02080000Tube, 1/4" x 1/2", Clear Vinyl,
per ft.10
92-1905Strainer, 1/4" w/Check Valve1
102-9040Clamp, Hose, .46-.543
112-30151Valve, Flow Control/Metering
(Steam Option)1
122-0030Elbow, 1/4" Street1
132-00330Elbow, 45° 1/4 Street
(Steam Option)1
146-2020Switch, Selector, w/Red Lever 3
152-1089Hose Barb, 1/4" Barb x 1/4" Pipe,
90° (Steam Option)1
1610-99071Label, Steam Valve
(Steam Option)1
176-2000Block, Contact, N/C3
186-2001Block, Contact, N/O3
OPERATOR’S MANUAL
25
Shark HNG • Rev. 2/03a
Page 26
26
HNG SERIES PRESSURE WASHER
HNG FLOAT TANK ASSEMBLY
ALL MODELS
OPERATOR’S MANUAL
10
9
3
2
4
6
8
7
5
1
To Outside
Water
Supply
ITEM PART NO.DESCRIPTIONQTY
111-0602Label, Shark1
22-0100379Adapter, 3/4" x 3/4" MT x Insert,
90°1
32-010058Bulkhead, 3/4" Polypropylene 1
42-01164Tank, Plastic Universal Float1
52-0151Plug, Float Tank1
Shark HNG • Rev. 2/03a
To Pump
ITEM PART NO.DESCRIPTIONQTY
62-1062Elbow, 1/2" JIC x 1/2", 90 DGR 1
72-11041Connector, 1/2" Anchor1
82-1906Strainer, 1/2" Basket1
92-3014Valve, Fluidmaster, 400A, Float 2
104-02120000Hose, 3/4" Push-On2 ft.
Page 27
HNG SERIES PRESSURE WASHER
2
HNG ELECTRICAL BOX
STANDARD
3
13
7
8
OPERATOR’S MANUAL
16
15
13
27
5 - Remote Only
11
12
ITEM PART NO.DESCRIPTIONQTY
195-0716028Box, Electr ical1
295-07163030Panel, Electrical Box Side1
90-1999▲ Screw, 10/32" x 3/4"1
11-1042▲ Ground Label1
390-1991Screw,
490-2018Nut, Cage, 10/32" x 16 GA4
56-0517Strain Relief, 3/4"3
66-60111Transformer, Micron,
6-02294Fuse, KTK-R1 600V Midget2
6-0229810Fuse, Paper, Buss FNM-8/10,
76-0504Block, Terminal, 4 Pole1
86-4013Contactor, 120V, CH (5030B)1
6-4018Contactor, 120V, CH (353001A,
6-4007Contactor, 120V, CH (5030C)1
96-5015Overload, 29.00-42.00 Amp, CH
10/32" x 1/2" BHSOC Blk
(Remote)1
240/480V-120V, .075 KVA1
250V Midget TD1
353007A, 402001A, 402007A) 1
(353001A, 353007A)1
Shark HNG • Rev. 2/03a
4
20
10
Detergent
Valve
Remote
1
5
14
19
18
17
3
9
6
ITEM PART NO.DESCRIPTIONQTY
96-5013Overload, 24.00-32.00 Amp, CH
(5030B)1
6-5011Overload, 13.00-19.00 Amp, CH
(5030C)1
16
106-1401590Valve, Deter., Less Solenoid
(Remote)1
6-140160Solenoid Coil, 120V (Remote) 1
112-1089Hose Barb, 1/4" Barb x 1/4" Pipe,
90° (Remote)2
122-9040Clamp, Hose, .46-.542
136-021595Din Rail, 35 mm,
146-05041Block
156-03541Base, Relay, SH2B-05, IDEC
166-03621Relay, 120V, RH2B-UL-AC120
177-70151Ignition, Electronic Control1
186-60121Transformer, Micron, 120/240V-
1990-017Nut, 10/32", Keps13
2090-199940Screw, 10/32" x 1/4" (Remote) 2
Terminal, 16 Pole
(Remote)3
(Remote)3
24V, .050 KVA (Elec Ignition)1
▲ Not Shown
per in.
(Remote)
4
1
Page 28
28
HNG SERIES PRESSURE WASHER
HNG ELECTRICAL BOX
TIME DELAY, EXPLODED VIEW
3
15
7
19
OPERATOR’S MANUAL
19
8
16
15
13
2
5 - Remote Only
11
12
10
Detergent
Valve
13
4
21
16
Remote
1
5
14
20
18
17
3
9
6
Shark HNG • Rev. 2/03a
Page 29
HNG SERIES PRESSURE WASHER
HNG ELECTRICAL BOX
TIME DELAY, EXPLODED VIEW PARTS LIST
OPERATOR’S MANUAL
29
ITEM PART NO.DESCRIPTIONQTY
195-0716028Box, Electrical1
295-07163030Panel, Electrical Box Side1
90-1999▲ Screw, 10/32" x 3/4"1
11-1042▲ Label, Ground1
390-1991Screw,
490-2018Nut, Cage, 10/32" x 16 GA4
56-0517Strain Relief, 3/4"3
66-60111Transformer, Micron,
6-02294Fuse, KTK-R1 600V Midget
6-02295Fuse, KTK-R-1/2 600V Midget
6-0229810Fuse, Paper, Buss FNM-8/10,
76-0504Block, Terminal, 4 Pole1
86-4013Contactor, 120V, CH (5030B)1
6-4018Contactor, 120V, CH(402001A,
6-4007Contactor, 120V, CH (5030C)1
96-5015Overload, 29.00-42.00 AMP, CH
6-5013Overload, 24.00-32.00 Amps, CH
6-5011Overload, 13.00-19.00 Amps, CH
10/32" x 1/2" BHSOC Blk
(Remote)1
240/480V-120V, .075 KVA1
(120-230V Models)2
(460V Models)2
250V Midget TD1
402007A, 353001A, 353007A) 1
(353001A, 353007A)1
(5030B)1
(5030C)1
16
ITEM PART NO.DESCRIPTIONQTY
106-1401590Valve, Deter. Less Solenoid
(Remote)1
6-140160Solenoid Coil, 120V (Remote) 1
112-1089Hose Barb, 1/4" Barb x 1/4" Pipe,
90° (Remote)2
122-9040Clamp, Hose, .46-.542
136-021595Din Rail, 35 mm, per in.4
146-05041Block Terminal,16 Pole (Remote)1
156-03541Base, Relay, SH2B-05, IDEC,
(Time Delay)1
(Remote)3
166-03621Relay, 120V, RH2B-UL-AC120
(Time Delay)1
(Remote)3
177-70151Ignition, Electronic Control1
186-60121Transformer, Micron, 120/240V-
24V, .050 KVA (Elec. Ignition) 1
196-03700Timer, Multi-Function,
24V-120/240V (Time Delay)1
2090-017Nut, 10/32" Keps13
2190-199940Screw. 10/32" x 1/4" (Remote) 2
▲ Not Shown
Shark HNG • Rev. 2/03a
Page 30
30
HNG SERIES PRESSURE WASHER
HNG ELECTRICAL BOX
AUTO START, EXPLODED VIEW
3
7
19
OPERATOR’S MANUAL
19
16
8
15
13
2
5 - Remote Only
11
12
4
23
10
Detergent
Valve
13
9
20
21
Remote
5
6
14
22
1
18
17
3
Shark HNG • Rev. 2/03a
Page 31
HNG SERIES PRESSURE WASHER
HNG ELECTRICAL BOX
AUTO START, EXPLODED VIEW PARTS LIST
OPERATOR’S MANUAL
31
ITEM PART NO.DESCRIPTIONQTY
195-0716028Box, Electrical1
295-07163030Panel, Electrical Box Side1
90-1999▲ Screw, 10/32" x 3/4"1
11-1042▲ Ground Label1
390-1991Screw,
490-2018Nut, Cage, 10/32" x 16 GA4
56-0517Strain Relief, 3/4"3
66-60111Transformer, Micron,
6-02294Fuse, KTK-R1 600V Midget
6-02295Fuse, KTK-R-1/2 600V Midget
6-0229810Fuse, Paper, Buss FNM-8/10,
76-0504Block, Terminal, 4 Pole1
86-4013Contactor, 120V, CH (5030B)1
6-4018Contactor, 120V, CH
6-4007Contactor, 120V, CH (5030C)1
96-5015Overload, 29.00-42.00 AMP, CH
6-5013Overload, 24.00-32.00 Amp,
6-5011Overload, 13.00-19.00 Amp,
10/32" x 1/2" BHSOC Blk
(Remote)1
240/480V-120V, .075 KVA1
(120-230V Models)2
(460V Models)2
250V Midget TD1
(353001A, 353007A, 402001A,
402007A)1
(353001A, 353007A)1
CH (5030B)1
CH (5030C)1
16
ITEM PART NO.DESCRIPTIONQTY
106-1401590Valve, Deter. Less Solenoid
(Remote)1
6-140160Solenoid Coil, 120V (Remote) 1
112-1089Hose Barb, 1/4" Barb x 1/4" Pipe,
90° (Remote)2
122-9040Clamp, Hose, .46-.542
136-021595Din Rail, 35 mm, per in.4
146-05041Block
156-03541Base, Relay, SH2B-05, IDEC
166-03621Relay, 120V, RH2B-UL-AC120
177-70151Ignition, Electronic Control1
186-60121Transformer, Micron, 120/240V-
196-06880Timer, Solid State 120V, 5-60 Min.
206-035210Relay, Socket, IDEC (Remote) 1
216-036210Relay, Latch, IDEC (Remote)1
2290-017Nut, 10/32", Keps13
2390-199940Screw 10/32" x 1/4" (Remote) 2
Terminal, 16 Pole (Remote)
(Remote)2
(Remote)2
24V, .050 KVA, (Elec. Ignition) 1
(Auto Start)1
▲ Not Shown
1
Shark HNG • Rev. 2/03a
Page 32
32
HNG SERIES PRESSURE WASHER
TROUBLESHOOTING
PROBLEMPOSSIBLE CAUSESOLUTION
NO SPARK - NO
PILOT GAS
SPARK - BUT NO
PILOT LIGHT
PILOT GAS - BUT
NO SPARK
PILOT LIT - BUT
MAIN BURNER
WON'T COME ON
PILOT CYCLES
OFF AND ON BY
ITSELF
MAIN BURNER
SHUTS DOWN
LOW OPERATING
PRESSURE
LOW WATER
TEMPERATURE
Shark HNG • Rev. 2/03a
No main powerRestore power.
Faulty limit switchTest/replace.
Faulty wiringTest wiring.
No gas s upplied to pilot valveCheck for availability of gas.
Manual valves in "OFF" positionTurn manual valve and gas cock to full "ON". Check
Faulty pilot valveTest gas valve.
Faulty wiringTest wiring.
Restricted pilot line or clogged pilot orificeClean pilot tubing and orifices.
Broken or shorted electrode assemblyTest/replace.
Faulty wiringTest wiring.
Low pilot flameCheck inlet pressure, pilot oriface.
Improper alignment of sensor in pilot flameAdjust alignment - see figure 7, page 14.
Faulty main gas operator in gas controlTes t gas va lve - repair/replace.
Faulty flame sensorTest sensor, wiring - repair/replace.
Faulty pilot valveTest gas valve.
Faulty wiringTest wiring.
Low pilot flameCheck inlet pressure, pilot oriface.
Improper alignment of sensor in pilot flameAdjust alignment - see figure 7, page 14.
Faulty main gas operator in gas controlTest gas valve - repair/replace.
Faulty flame sensorTest sensor, wiring - repair/replace.
Faulty pressure g augeInstall new gau ge.
Insufficient water supplyUse larger garden hose. Clean filter washer at water
Old, worn or incorrect spray nozzleMatch nozzle number to machine and/or replace with
Belt slippageTighten or replace. Use correct be lt.
Plumbing or hose leakCheck plumbing system for leak s. Retape leaks with
Faulty or misadjusted unloader valve (where
applicable)
Worn packing in pumpInstall new packing kit.
Fouled or dirty inlet or discharge valves in
pump
Worn inlet or discharge valvesRep lace with valve kit.
Obstruction in spray nozzleRemove obstruction.
Leaking pressure control valve (where
applicable)
Detergent metering valve left open sucking
air or faulty metering valve
Slow motor RPMCheck incoming voltage.
Improper size of gas linesSee page 7 for sizing of gas lines.
Low gas p ressureIncrease gas pressure to machine.
Improper pressure regulatorSpecify BTU, building gas pressure 11 w.c.i. to
Low gas p ressureIncrease gas pressure as described on page 8.
Soot buildup on c oils not allowing heat
transfer
Improper burner noz zle
OPERATOR’S MANUAL
pilot key adjustment.
inlet.
new nozzle.
teflon tape.
Adjust unloader for proper pressure. Install repair kit
when nee ded.
Clean inlet and discharge valve.
Rebuild or replace as needed.
Close and/or replace metering valve.
machine for correct sizing of regulator.
Clean coils.
See serial plate.
Page 33
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
TROUBLESHOOTING
PROBLEMPOSSIBLE CAUSESOLUTION
WATER
TEMPERATURE
TOO HOT
PRESENCE OF
WATER IN OIL
WATER DRIPP ING
FROM UNDER
PUMP
DETERGENT N OT
DRAWING
PUMP RUNNING
NORMALLY BUT
PRESSURE LOW
ON INSTALLATION
FLUCTUATING
PRESSURE
PUMP NOISY
OIL DRIPPI NGOil seal wornCheck and replace if necessary.
EXCESSIVE
VIBRATION IN
DELIVERY LINE
RELIEF VALVE
LEAKS WATER
Incoming water to machine warm or hotLower incoming water temperature.
Gas pressure too highSee page 13 for specifications for proper gas pressure.
Detergent line sucking airTighten all clamps. Check detergent lines for holes.
Defective high limit switchReplace.
Incorrect burner nozzle sizeSee serial plate.
Insufficient water suppliedCheck water GPM to machine.
Restricted water flowCheck nozzle for obstruction, proper size.
Oil seal wornCheck and replace if necessary.
High humidity in airCheck and change oil twice as often.
Piston packing wornCheck and replace if necessary.
O-Ring plunger retainer wornCheck and replace if necessary.
Air leakTighten all clamps. Check detergent lines for holes.
Detergent metering valve packing not tight or
packing worn
Filter screen on detergent suction hose
plugged
Dried up detergent plugging metering valveDisassemble and clean thoroughly.
High viscosity of detergentDilute detergent to specifications.
Restriction behind float tank screen removedInstall restriction.
Hole in detergent line(s)Repair hole.
Strainer basket pluggedRemove and clean.
Connections on selector valve loosePut teflon tape on all pipe connections.
Detergent solenoid not opening (where
applicable)
Pump sucking airCheck water supply and possibility of air seepage.
Valves stickingCheck and clean or replace if necessary.
Unloader valve seat faultyCheck and replace if necessary.
Nozzle incorrectly sizedCheck and replace if necessary (See serial plate for
Worn piston packingCheck and replace if necessary.
Valves wornCheck and replace if necessary.
Blockage in valveCheck and replace if necessary.
Pump sucking airCheck water supply and air seepage at joints in
Worn piston packingCheck and replace if necessary.
Air in suction lineCheck water supply and connections on suction line.
Broken or weak inlet or discharge valve
springs
Excessive matter in valvesCheck and clean if necessary.
Worn bearingsCheck and replace if necessary.
Irregular functioning of the valvesCheck and replace if necessary.
Relief valve defectiveReplace or repair.
Tighten nut. Replace valve or packing.
Clean or replace.
Check flow switch, replace detergent solenoid.
proper size).
suction line.
Check and replace if necessary.
33
Shark HNG • Rev. 2/03a
Page 34
34
HNG SERIES PRESSURE WASHER
BASIC FACTS
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OPERATOR’S MANUAL
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)
PRESSURE EQUIVALENTS
Simply stated, pressure is the force exerted by a gas or liquid attempting to escape from a container. It is useful to
know how strong this “attempt to escape” is. Pressure can be measured with a manometer or with a pressure gauge.
At the lower levels, it is expressed in “water column inches” i.e. 11 w.c.i. Higher pressures are expressed in terms of
the force exerted against a square inch of area, for example, 125 lbs. per square inch (125 psi).
1 water column inch=50 oz./sq. in. 11 water column inches=6.35 oz./sq. in.
11 water column inches=4 lb./sq. in. 1 lb./sq. in.=27.71 water column inches
1 lb./sq. in.=2.04" Mercury 1" Mercury=.39 lb./sq. in
1 Std. Atmosphere=14.73 lbs./sq. in.
Shark HNG • Rev. 2/03a
Page 35
HNG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
35
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the
owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your Shark, Inc. dealer for
maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform
maintenance more often under severe conditions.
MAINTENANCE SCHEDULE
Replace Fuel LinesAnnually
Pump Oil
Clean Burner FilterAnnually
Remove Burner Soot From Heating CoilAnnually
Check Belt TensionMonthly
Descale CoilAnnually - (more often if required)
Replace High Pressure NozzleEvery 6 months
Replace Quick ConnectsAnnually
Clean Water and Detergent Screen/FilterWeekly
Clean Float/Supply TankEvery 6 months
Replace HP HoseIf there is any sign of wear
Grease MotorEvery 10,000 hours
Check Burner Pilot JetsAnnually
Pressure Relief ValveAnnually
InspectDaily inspect the oil level
ChangeAfter first 50 hours, then every 500 hours or annually
OIL CHANGE RECORD
Shark HNG • Rev. 2/03a
Date Oil Changed
Month/Day/Year
Estimated Operating Hours
Since Last Oil Change
Page 36
HNG SERIES PRESSURE WASHER
WARRANTY
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and
workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below,
is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this
warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser and is not
transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, coil wraps, float tanks, and belt guards. Forged brass pump
manifold. All heating coils will have a three year warranty. Internal components on the oil-end of all pressure washer pumps will
have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed
registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer,
freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must
notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the
defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on components
warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these manufacturers’
local authorized service centers. If you are unable to resolve the warranty claim satisfactorily, write to SHARK at 4275 N.W.
Pacific Rim Blvd., Camas, WA 98607, ATTN: Warranty Dept., detailing the nature of the defect, the name of the Authorized
Dealer, and a copy of the purchase invoice.
LIMITATION OF LIABILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability
exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that
the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or
promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure
that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products
meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
SHARK PRESSURE WASHERS
4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • USA • 1-800-771-1881
Shark HNG • Rev. 2/03a
Page 37
Page 38
4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • 1-800-771-1881
Form #97-610 • Revised 2/03a • Printed in U.S.A.
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