SGS Thomson Microelectronics TSM1011IST, TSM1011IDT, TSM1011ID, TSM1011AIST, TSM1011AID Datasheet

...
Revision B 1/9
Constant voltage and constant current
control
Low voltage operation
Low external component count
Current sink output s tage
Easy compensation
VOLTAGE REFERENCE:
l
Fixed output voltage reference
2.545V
l
0.5% and 1% voltage precision
DESCRIPTION
The TSM1011 is a highly integrated solution for SMPS applications requiring CV (constant voltage) and CC (constant current) modes.
The TSM1011 integrates one voltage reference and two operational amplifiers (with ORed outputs
—common collectors). The voltage reference combined with one
operational amplifier makes it an ideal voltage controller. The other operational amplifier, combined with few external resistors and the voltage reference, can be used as a current limiter.
APPLICATIONS
Adapters
Battery chargers
ORDER CODE
D = Small Outline Package (SO) - also available in Tape & Reel (DT ST = Small Outline Package (MiniSO8) only available in Tape & Reel
PIN CONNECTIONS (top view)
Part Number
Temperature
Range
Package
Marking
SD
TSM1011ID 0 to 105°C M1011 TSM1011AID 0 to 105°C M1011A TSM1011IS 0 to 105°C M802 TSM1011AIS 0 to 105°C M803
1 2 3 45
6
Cc-
Gnd
VccVref Out 7
8
Cc+
Cv+Cv-
D
SO-8
(Plastic Package)
D
MiniSO-8
(Plastic Micropackage)
TSM1011
Constant Voltage and Constant Current Controller
for Battery Chargers and Adapters
September 2003
TSM1011 PIN DESCRIPTIONS
2/9
1 PIN DESCRIPTIONS SO8 & MiniSO8 Pinout
2 ABSOLUTE MAXIMUM RATINGS
3 OPERATING CONDITIONS
Name Pin # Type Function
Vref 1 Analog Output Voltage Reference
Cc- 2 Analog Input Input pin of the operational amplifier
Cc+ 3 Analog Input Input pin of the operational amplifier
Cv- 4 Analog Input Input pin of the operational amplifier Cv+ 5 Analog Input Input pin of the operational amplifier Gnd 6 Power Supply Ground Line. 0V Reference For All Voltages
Out 7 Analog Output Output of the two operational amplifier
Vcc 8 Power Supply Power supply line.
Symbol DC Supply Voltage Value Unit
Vcc DC Supply Voltage (50mA =< Icc) -0.3V to Vz V
Vi Input Voltage -0.3 to Vcc V
PT Power dissipation W
Toper Operational temperature 0 to 105 °C
Tstg Storage temperature -55 to 150 °C
Tj Junction temperature 150 °C
Iref Voltage reference output current 10 mA
ESD Electrostatic Discharge 2 KV Rthja Thermal Resistance Junction to Ambient Mini SO8 package 180 °C/W Rthja Thermal Resistance Junction to Ambient SO8 package
175
°C/W
Symbol Parameter Value Unit
Vcc DC Supply Conditions 4.5 to Vz V
ELECTRICAL CHARACTERISTICS TSM1011
3/9
4 ELECTRICAL CHARACTERISTICS
T
amb
= 25°C and Vcc = +18V (unless otherwise specified)
Symbol Parameter Test Condition Min Typ Max Unit
Total Current Consumption
Icc Total Supply Current, excluding current
in Voltage Reference.
Vcc = 18V, no load Tmin. < Tamb < Tmax.
1mA
Vz Vcc clamp voltage Icc = 50mA 28 V
Operators
V
io
Input Offset Voltage TSM1011
TSM1011A
T
amb
= 25°C
T
min.
≤ T
amb
≤ T
max.
T
amb
= 25°C
T
min.
≤ T
amb
≤ T
max.
1
0.5
4 5 2 3
mV
DV
io
Input Offset Voltage Drift 7
µ
V/°C
I
io
Input Offset Current T
amb
= 25°C
T
min.
≤ T
amb
≤ T
max.
23050nA
I
ib
Input Bias Current T
amb
= 25°C
T
min.
≤ T
amb
≤ T
max.
20 50
150 200
nA
SVR Supply Voltage Rejection Ratio V
CC
= 4.5V to 28V 65 100 dB Vicm Input Common Mode Voltage Range for CV op-amp 1.5 Vcc-1.5 V Vicm Input Common Mode Voltage Range for CC op-amp 0 Vcc-1.5 V CMR Common Mode Rejection Ratio T
amb
= 25°C
T
min.
≤ T
amb
≤ T
max.
70 60
85 dB
Output stage
Gm Transconduction Gain. Sink Current
Only
1
1) The cur rent depend s on the difference voltage bewee n the negati ve and the positive input s of the amp l i fier. If the voltage on the minus input is 1mV higher than the positive amplifier, the sinking current at the output OUT will be increased by 3.5mA.
T
amb
= 25°C
T
min.
≤ T
amb
≤ T
max.
1 3.5
2.5
mA/mV
Vol Low level output voltage at 10 mA
sinking current
200 600 mV
Ios Output Short Circuit Current. Output to
Vcc. Sink Current Only
T
amb
= 25°C
T
min.
≤ T
amb
≤ T
max.
27 50 mA
Voltage reference
V
ref
Reference Input Voltage, Iload=1mA TSM1011 1% precision TSM1011A 0.5% precision
T
amb
= 25°C
2.519
2.532
2.545
2.545
2.57
2.557
V
V
ref
Reference Input Voltage Deviation Over Temperature Range T
min.
≤ T
amb
≤ T
max.
20 30 mV
RegLine Reference input voltage deviation over
Vcc range.
Iload = 5mA 20 mV
RegLoad Reference input voltage deviation over
output current.
Vcc = 18V, 0 < Iload < 10mA
10 mV
TSM1011 ELECTRICAL CHARACTERISTICS
4/9
In the above application sche matic, the TSM1 011 is us ed o n the seco ndary s ide of a f lyback adapter (or battery charger) to provide an accurate control of voltage and current. The above feedback loop is made with an optocoupler.
Fig. 1: Inter nal Sche m atic
Fig. 2: Typical Adapter Application Using TSM1011
28V
Vcc
Cv-
Out
GndCc-
Cc+
Cv+
Vref
1
4
5
6
3
2
7
8
CV
CC
D
+
R2
R1
Rsense
Rvc1 22K
Cvc1
2.2nF
Ric1 22K
To primar y
OUT+
OUT-
+
Cic1
2.2nF
Load
IL
Ric2 1K
R5 1K
R4 10K
R3 100
IL
Vsense
28V
Vcc
Cv-
Out
GndCc-
Cc+
Cv+
Vref
1
4
5
6
3
2
7
8
CV
CC
TSM1011
Voltage and Current Control TSM1011
5/9
5 VOLTAGE AND CURRENT CONTROL
5.1 Voltage Control
The voltage loop is controlled via a first transconductance operational amplifier, the resistor bridge R
1
, R2, and the optocoupler which
is directly connected to the output. The relative values of R
1
and R2 should be
chosen in accordance with
Equation 1
:
Equation 1
where V
out
is the desired output voltage.
To avoid discharge of the load, the resistor bridge R
1
, R2 should have high impedance. For this type of application, a total value of 100k (or more) would be appropriate for the resistors R
1
and R2.
For example, if R
2
= 100k, V
out
= 4.10V,
V
ref
=2.5V, then R1 = 41.9K.
Note: If the low drop diode is to be inserted between the
load and the voltage reg ulation resistor bridge to avoid current flowing from the load through th e resistor bridge, this drop should be taken into account in the above calculations by replacing
V
out
by (V
out
+ V
drop
).
5.2 Current control
The current loop is controlled via the second transconductance operational amplifier, the sense resistor R
sense
, and the optocoupler.
V
sense
threshold is achieved externally by a
resistor bridge tied t o the V
ref
voltage reference. Its midpoint is tied to the positive input of the current control operational amplifier, and its foot is to be connected to lower potential point of the sense resistor, as shown in
Figure 3
. The resistors of this bridge are matched to provide the best precision possible.
The control equation verifies that:
Equation 2
Equation 2’
where I
lim
is the desired limited current, and
V
sense
is the threshold voltage for the current
control lo op. Note that the R
sense
resistor should be chosen taking into account the maximum dissipation (P
lim
) through it during full load operation.
Equation 3
Therefore, for most adapter and battery charger applications, a quarter-watt, or half-watt resistor to make the current sensing function is sufficient.
The current sinking outputs of the two transconductance operational amplifiers are common (to the output of the I C). This makes an ORing function which ensures that whenever t he current or the voltage reaches too high values, the optocoupler is activated.
The relation between the controlled current and the controlled output voltage can be described with a square characteristic as shown in the following V/I output-power graph.
Fig. 3 : Output voltage versus output current
R
1
R
2
V
ref
V
out
V
ref
---------------------------


=
R
senseIlim
V
sense
=
V
sense
R
5
V
ref
R4R
5
+
--------------------=
I
lim
R5V
ref
R4R
5
+()
R
sense
------------------------------------------------=
P
lim
V
senseIlim
=
Vout
Iout
Voltage regulation
Current regulation
TSM1011 Vcc : independent power supply
0
Secondary current regulation
TSM1011 Vcc : On power output Primary current regulation
TSM1011 Compensation
6/9
6 COMPENSATION
The voltage-control transconduc tanc e operat iona l amplifier can be fully compensated. Both its output and negative inp ut are directly accessible for external compensation components.
An example of a suitable compensation network is shown in
Figure 5
. It consists of a capacitor
C
cv1
=2.2nF and a resistor R
cv1
=22K in series.
The current-control transconductance operationa l amplifier can be fully compensated. Both of its output and negative inp ut are directly accessible for external compensation components.
An example of a suitable compensation network is shown in
Figure 5
. It consists of a capacitor
C
ic1
=2.2nF and a resistor R
ic1
=22K in serie s .
Fig. 4: Schematic of compensation network
7 START UP AND SHORT CIRCUIT CONDITIONS
Under start-up or short-circuit conditions the TSM1011 is not provided with a high enough supply voltage. This is due to the fact that the chip has its power supply line in common with the power supply line of the system.
Therefore, the current limitation can only be ensured by the primary PWM module, which should be chosen accordingly.
If the primary current limitation is not considered to be precise enough for the application, then a sufficient supply for the TSM1011 has to be ensured under all conditions. This means that it is
necessary to add some circuitry to supply the chip with a separate power line. This can be achieved in numerous ways, including an additional winding on the transformer.
+
CS
DS
D
R2
R1
Rsense
Rvc1 22K
Cvc1
2.2nF
Ric1 22K
To primar y
OUT+
OUT-
+
Cic1
2.2nF
Load
IL
Ric2 1K
R5 1K
R4 10K
R3 100
IL
Vsense
+
Rlimit
Vcc
28V
Vcc
Cv-
Out
GndCc-
Cc+
Cv+
Vref
1
4
5
6
3
2
7
8
CV
CC
TSM1011
Voltage clamp TSM1011
7/9
8 VOLTAGE CLAMP
The schematic in
Figure 5
shows how to realize a low-cost power supply f or the TSM1011 (with no additional windings).
Please pay attention to the fact that in the particular case presented here, this low-cost power supply can reach voltages as high as twice the voltage of the regulated line.
Since the Absolute Maximum Rating of the TSM1011 supply voltage is 28V. In the aim to protect he TSM1011 against such how voltage values a internal zener clamp is integrated.
Fig. 5: Clamp voltage
R
limitIvzVccVz
()=
Vz
28V
Vcc
Rlimit
Vcc
Ivz
TSM1011
TSM1011 PACKAGE MECHANICAL DATA
8/9
9 PACKAGE MECHANICAL DATA
DIM.
mm. inch
MIN. TYP MAX. MIN. TYP. MAX.
A 1.35 1.75 0.053 0.069 A1 0.10 0.25 0.04 0.010 A2 1.10 1.65 0.043 0.065
B 0.33 0.51 0.013 0.020
C 0.19 0.25 0.007 0.010
D 4.80 5.00 0.189 0.197
E 3.80 4.00 0.150 0.157
e 1.27 0.050
H 5.80 6.20 0.228 0.244
h 0.25 0.50 0.010 0.020
L 0.40 1.27 0.016 0.050
k ˚ (max.)
ddd 0.1 0.04
SO-8 MECHANICAL DATA
0016023/C
8
PACKAGE MECHANICAL DATA TSM1011
9/9
10 PACKAGE MECHANICAL DATA
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